Paxton Automotive Universal Remote Novi 1200 User's Manual
Contents
1. PARTO SUPERCHARGER 1300 Beacon Place Oxnard CA 93033 9901 805 604 1336 FAX 805 604 1337 paxtonautomotive com M F 8 00 AM 4 30 PM PST DP N 4809658 v1 0 03 23 062. P N 4809658 2006 Paxton Automotive 2 1 All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 2 2 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 SeCliOn OIL FEED INSTALLATION 3 1 OIL FEED INSTALLATION A C The supercharger uses engine oil for lubrica tion and must have an oil feed line connect ed to a filtered oil access on the engine Remove the 1 4 NPT oil pressure sending unit from the engine block next to the dis tributor Install the supplied 1 4 NPT street TEE into the block Install the oil pressure sender into the end of the TEE Install the 1 4 x 4 fitting into the branch of the TEE Position the fitting so that the opening faces the passenger s side rear of the engine See Fig 3 1 a NOTE Use clean engine oil on the pipe threads Teflon tape and sealant is NOT recommended as it might loosen and cause blockage of the small oil feed orifice resulting in supercharger failure Attach the 90 end of the supplied 4 braid ed oil feed line to the installed fitting See Fig 3 1 a Secure the hose with the tie wraps provided routing it away from exhaust heat chafing and or sharp objects Temporarily cover the open end from debris until the connection is made to the super charger a FACTORY SENSOR dj Be INS
3. and discontinue hard use no boost until problem is resolved Perform an oil and filter change upon completion of this installation and prior to operating the vehicle Thereafter always use a high grade SF rated engine oil or a high quality synthetic and change the oil and filter every 3000 miles Before beginning installation replace all spark plugs with one to two step colder heat range and reset timing to no more than 26 total or install a boost retard ignition Always follow the procedures indicated in the factory repair manual TOOL amp SUPPLY REQUIREMENTS e Factory Repair Manual e 3 8 Drive and Socket Set SAE and Metric e 1 2 Drive and Socket Set SAE and Metric e Open End Wrenches SAE and Metric e Center Punch e SF Rated Quality Engine Oil e Loctite Sealer RC 609 e Oil Filter and Wrench e Heavy Grease e Silicone Sealer e Teflon Paste Sealant e TAP 3 8 18 NPT P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured vi 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 Small Block Mopar Tuner Kit 318 340 360 Part No 1201850 P Biase rate PARTS LIST IMPORTANT Before beginning installation verify that all parts are included in the kit Report any shortages or damaged parts immediately PART NO DESCRIPTION ary PART NO DESCRIPTION QTY 1016118 S C ASY NOVI 1200 CW CURV 1 OPTIONAL EQ
4. 4PCX112 030 DISC ASY SB DDG W CARB ENCLOSURE 7PS350 200 SLEEVE BLACK 3 50 ID x 2 0 4PFX012 031 DISCHARGE TUBE SBF 69 351 8D204 010 RACE BYPASS VALVE BLACK 7R002 056 56 SAE TYPE P SS HOSE CLAMP 7R002 044 44 SAE TYPE P SS HOSE CLAMP 7U030 046 5 32 VACUUM LINE 7PS350 302 ELBOW BLK SIL 3 5 2 75 w 30 8M003 041 MACHINE 3 5 FLANGE SATIN 8M205 060 CARB ENCL ASY UNIV SAT G2 LID lt a SHH HH 2222 Wr sewers mG sd E PART NO 4MA031 275 4MA0310295 4MA031 312 4MA031 333 4MA031 347 4MA031 360 4MA031 387 5A001 008 8M110 020 8M110 030 DESCRIPTION OPTIONAL EQUIPMENT S C PULLEY 2 75 GEN2 MERC S C PULLEY 2 95 GEN2 MERC S C DRIVE PULLEY 3 12 GEN2 MERC S C DRIVE PULLEY 3 33 GEN2 MERC S C DRIVE PULLEY 3 47 GEN2 MERC S C DRIVE PULLEY 3 60 GEN2 MERC S C DRIVE PULLEY 3 87 GEN2 MERC HI 6 TR IGN SYSTEM CRANE FUEL LINE ASY HOLLEY 4150 FUEL LINE ASY DEMON CARB QTY i i al i i P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 viii Section INTRODUCTION finest street Supercharger available The centerpiece of this kit is the highly effi cient and reliable Paxton Automotive Corp NOVI 1200 supercharger A mechanically driv en by belt centrifugal blower supercharger This k
5. Vehicles with different accessories may need custom spacing or elimination of some accessories e Distributor clearance to the carburetor enclosure is mini mal Distributors must have a small diameter cap in order to fit e Due to the many possible engine configurations and boost requirements a supercharger pulley has not been includ ed in this kit See pg iii for options 2006 PAXTON AUTOMOTIVE All rights reserved No part of this publication may be reproduced transmitted transcrived or translated into another language in any form by any means without written permission of Paxton Automotive P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured ii 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 Proper installation of this system requires general automotive mechanic knowledge and experience Please browse through each step of this instruction manual prior to beginning the installation to determine if you should refer the job to a professional installer technician Please call Paxton Automotive for installers in your area NOTE The following carbureted base system support parts are not included as part of the system but are available from Paxton Automotive 1 Carburetor enclosure P N 8PM205 060 068 Included in 1201851 P 2 Optional fuel line fittings kits for the carburetor They include custom bent stainless steel lines billet 8 bulkhead adapter with fuel pressure
6. port and plug 8 6 junction TEE alu minum swivel hose ends and USCG approved fuel hose e 8M110 020 Holley 4150 series w dual metering blocks SS fuel line kit e 8M110 030 Demon series SS fuel line kit 3 Carburetor air diffuser straightens airflow into the carburetor for improved response drive ability e 8M011 001 05 75 x 2 50 tall carburetor air diffuser stainless steel 4 Supercharger discharge assembly for use with 8M205 060 068 P N 4PCX112 030 Included in 1201851 P 5 Compressor bypass valve and flange require on applications exceeding 5 psig boost P N 8D204 010 included in 4PCX112 030 can be purchased seperately Contact the technical department to determine the proper valve selection for the application e 8D201 010 Race Bypass Valve e 8D004 052 Race Bypass Valve weld on flange aluminum e 8D004 055 Tube aluminum 61 5 x 1 for welding 8D004 052 to round tube e 8D103 001 Mondo Race Bypass Valve e 8D003 052 Mondo Race Bypass Valve weld on flange aluminum e 9AT200 090 Tube aluminum 2 0 x specify length for welding 8D004 052 to round tube 6 Boost referenced ignition timing retard systems e 5A001 009 HI 6 TR Ignition System CRANE e 5A001 001 Stand alone ignition retard MSD not an ignition enhancer Le Supercharger pulleys Contact technical department for proper appication match Paxton 4MA031 312 3 12 Diameter 10 rib driven pulley Paxton 4MA031 333 3 33 Di
7. will aid in installation E gt SUPPLIED 7 10 RIB PULLEY H X A A A A 7N PULLEY de A SPACER JA e An AS ESA P N 4809658 02006 Paxton Automotive 6 1 All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 6 2 BELT TENSIONER INSTALLATION Al Loosely install the three supplied 12mm bolts through the tensioner plate and into the supercharger cover Install the idler and spacer onto the front side of the plate in one of the holes provided See Fig 6 2 a M12 1 75 x 20mm w WASHERS M12 1 75 x 20mm w DUSTSHIELD POWER STEERING PULLEY SUPERCHARGER BELT Fig 6 2 a Belt Routing With A C 6 3 BELT INSTALLATION A Install the power steering alternator and supercharger drive belts and tension each Do not over tension the supercharger drive belt Press down firmly on the idler while tightening the three tensioner plate bolts See Fig 6 2 a B Tighten the previously installed supercharg er pulley retainer assembly to 30 35 ft Ibs P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 6 2 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 Section AIR INLET DUGTING INSTALLATION 7 1 AIR INLET DUCTING INSTALLATION A B Locate the Air Inlet Assembly P N 4PCX112 010 Install the 3 5 x
8. works very well if carefully done and should cause no problems Thoroughly clean the threaded area Apply a small amount of silicone sealer to the new threads Apply more sealer to the supplied 3 8 NPT x 1 2 barb and secure in the pre viously threaded hole Make sure a seal is formed all around the fitting Drain the engine oil install a new filter and refill with fresh oil 4 1 P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 4 2 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 BEGUON y MOUNTING BRAGKET SUPERGHARGER INSTALLATION 5 1 MOUNTING BRACKET SUPER o CHARGER INSTALLATION ES A A It will be necessary to slightly bend the fac 6 E i tory oil dipstick for supercharger clearance 8 3 8 16 x 1 See Fig 5 1 a A a SS 3 8 16 x 3 25 al ran aa A amp NYLOCK NUT O lt lt A i Q SS E 9 570 O 3 8 16x4 5 STOCK HARDWARE z aves Nee 3 8 16 x 1 SA on STOCK HARDWARE i 7 O 3 8 16 x 1 8 NYLOCK NUT ATTACHES J ARM FOR ALT 1 0D x 4 276 SPACER 3 8 x 5 25 BOLT al eo Fig 5 1 b D Locate the 4PCX110 040 mounting bracket assembl BEND SLIGHTLY y E Install the bolt and washer t
9. 1 607 BELT K100607 GATES 10 RIB 1 4PCX017 245 SPACER UNIVS CRANK PULLEY 2 45 1 4MA018 051 7 CRANK PULLEY UNIVERSAL 1 7K312 001 5 16 AN WASHER PLATED 6 7312 375 5 16 18 x 3 3 4 SHCS 6 1019345 ASY S C OIL SUPPLY 1 7U250 090 320 OIL FEED HOSE 32 4 x 90 1 7P125 005 1 8 NPT STR x 4 JIC FTG STL 1 7P125 004 1 8 NPT x 90 x 4 JIC FTG STL 1 7P125 034 1 8 NPT x 1 8 NPT STRT T 1 4FP130 036 OIL DRAIN ASY 1 7U030 036 1 2 OIL DRAIN HOSE 1 5 7R001 008 8 STNLS HOSE CLAMP 2 7P375 017 3 8 NPT x 1 2 BEADED HOSE BARB 1 4PCX112 010 INLET ASY S B DODGE CARB 1 8H040 030 AIR FILTER 3 5 FLG x 6 L 1 4FA012 011 INTAKE TUBE 180 w o BOSSES 1 7PS350 200 SLEEVE BLACK 3 50 1D x 2 0 LG 1 7R002 056 56 SAE TYPE P SS HOSE CLAMP 3 P N 4809658 2006 Paxton Automotive vii All Rights Reserved Intl Copr Secured 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 AA ES SUPERCHARGER Small Block Mopar Universal Kit 318 340 360 Part No 1201851 P PARTS LIST IMPORTANT Before beginning installation verify that all parts are included in the kit Report any shortages or damaged parts immediately PART NO 1016118 4PCX110 044 4PCX010 044 4PCX010 034 2A017 102 132 2A017 102 175 2A017 102 427 4PCX017 175 DESCRIPTION S C ASY NOVI 1200 CW CURV BRKT ASY S C MNT DDG CRB BRKT S C MNT DODGE CARB BRKT S C MNT SUPPT SPACER 1 OD x 406 x 1 321 SPACER 1 OD x 406 x 1 755 SPACER 1 O
10. 2 long sleeve onto the supercharger inlet and secure using the 56 hose clamp provided Install the 180 molded inlet duct in the sleeve previously installed and secure using the remaining 56 hose clamp Secure the supplied filter to the open end of Fig 7 1 a 7 1 P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 7 2 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 Section 6 CARBURETOR MODIFIGATIONS 8 1 CARBURETOR MODIFICATIONS A If you have purchased a 1201851 P a 8M205 060 068 carburetor enclosure assem bly was included Please refer to the instruc tion manual included with the carburetor enclosure at this time for carburetor installa tion If you have purchased a 1201850 P you will need to provide a supercharger dis charge to the carburetor This may be accomplished by using an enclosure or blow through bonnet of some kind 8 1 P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 8 2 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 Section Y DISCHARGE INSTALLATION OPTION
11. 5 1 6 CRANK PULLEY AND SUPERCHARGER DRIVE PULLEY INSTALLATION 6 1 7 AIR DUCTING INSTALLATION si 3 a og 0 A A gg E ES 7 1 8 CARBURETOR MODIFICATIONS 0 0 0 eee eens 8 1 9 DISCHARGE INSTALLATION 9 1 10 FINAL RE ASSEMBLY 10 1 02006 Paxton Automotive v ER Universal Small Block Mopar Carbureted System Installation Instructions PLEASE READ CAREFULLY This kit should only be installed by qualified mechanics It is imperative that the correct air fuel mixture be maintained at all times This Kit is to be supplied to competent engine tuners for their completion by the addition of and tuning of an appropriate carburetor unit This product is intended for use on healthy well maintained engines Installation on a worn out or damaged engine is not recommended and may result in failure of the engine Paxton Automotive is not responsible for engine damage Installation on new engines will not harm or adversely affect the break in period so long as factory break in procedures are followed For best performance and continued durability please take note of the follow ing key points 1 2 3 Use only premium grade fuel 91 octane or higher R M 2 The engine must have stock or lower than stock compression ratio If the engine has been modified in any way check with Paxton prior to using this product Always listen for any sign of detonation pinging
12. 9 1 DISCHARGE INSTALLATION For Use With 8M205 060 068 Carb Enclosure A Once the carburetor enclosure assembly installation is complete per the instructions included in that assembly locate the 4PCX112 030 038 discharge assembly NOTE Refer to Fig 9 a for the following steps B Using the supplied 1 4 20 hardware and gas gj ket attach the 3 5 aluminum flange to the carburetor enclosure lid See Fig 9 a C Secure the 3 5 x 2 0 sleeve to the flange using a supplied 56 hose clamp D Locate the supplied Race By Pass Valve Secure the valve to the 3 5 tube w welded flange using the supplied 1 4 20 hardware and gasket See Fig 9 a Fig 9 a E Install the by pass valve assembly into the previously installed 3 5 sleeve and secure using a 456 hose clamp provided The by pass valve discharge should face the passen ger s side of the vehicle See Fig 9 a F Connect the 3 5 to 2 75 x 90 molded elbow between the by pass tube and super charger discharge and secure using the remaining 56 and 44 hose clamps sup plied See Fig 9 a G Connect the supplied vacuum line to the vacuum port on the by pass valve Locate an engine vacuum source and secure the open end of the previously installed vacuum line NOTE The vacuum source used should be non ported intake manifold vacuum NOTE Some applications depending on intake manifold height may require the rec
13. D x 406 x 4 276 SPACER 625 0D x 406 x 1 755 7A375 100 3 8 16 x 1 G5 HXHD PLT 7A375 324 3 8 16 x 3 1 4 HXHD GR5 PLD 7A375 451 3 8 16 x 4 50 HXHD GR5 ZINC 7A375 527 3 8 16 x 5 25 HXHD GR8 7K375 030 3 8 AN FLAT WASHER SS 7F375 017 3 8 16 NYLOCK NUT 4PCX118 011 10 RIB DRIVE ASY SB DODGE CARB 2A017 093 SPACER S C PULLEY 093 2A040 011 PULLEY RETAINER S C 7K375 040 3 8 AN960 FLAT WASHER PLATED 7U100 071 KEY 3 16 SQUARE x 1 1 8 LONG 7B375 150 3 8 24 x 1 1 2 GR8 HX 7J012 092 12mm WASHER FLAT 7G010 175 12mm x 1 75 NUT 7C012 065 M12 x 1 75 x 65mm HX 7C012 020 M12 x 1 75 x 20mm HXHD CL8 8 4FA016 171 DUST COVER IDLER PULLEY 4FA011 042 BELT TENS PLATE HEAVY DUTY 4PCX017 085 SPACER S C TNSR IDLER PLY 4MA116 160 IDLER ASY MARINE GEN2 2A041 607 BELT K100607 GATES 10 RIB 4PCX017 245 SPACER UNIVS CRANK PULLEY 2 45 4MA018 051 7 CRANK PULLEY UNIVERSAL 7K312 001 5 16 AN WASHER PLATED 7A312 375 5 16 18 x 3 3 4 SHCS 1019345 ASY S C OIL SUPPLY 7U250 090 320 OIL FEED HOSE 32 4 x 90 7P125 005 1 8 NPT STR x 4 JIC FTG STL 7P125 004 1 8 NPT x 90 x 4 JIC FTG STL 7P125 034 1 8 NPT x 1 8 NPT STRT T 4FP130 036 OIL DRAIN ASY 7U030 036 1 2 OIL DRAIN HOSE 7R001 008 8 STNLS HOSE CLAMP 7P375 017 3 8 NPT x 1 2 BEADED HOSE BARB 4PCX112 010 INLET ASY S B DODGE CARB 8H040 030 AIR FILTER 3 5 FLG x 6 L 4FA012 011 INTAKE TUBE 180 w o BOSSES 7PS350 200 SLEEVE BLACK 3 50 ID x 2 0 LG 7R002 056 56 SAE TYPE F SS HOSE CLAMP
14. S C BRACKET BRACKET LONG SPACER a Sa ri I Locate te remaining two 1 OD x 1 755 m long spacers and the two 1 OD x 1 321 spacers Secure these by installing the two a NN a 3 8 16 x 4 5 bolts and washers through the S C bracket 1 755 long spacers support bracket 1 321 spacers and into the cylinder FACTORY head See Figs 5 1 b 5 1 e HARDWARE 1 0D x 1 321 IAS EA SPACERS ALTERNATOR Fig 5 e J Using the factory alternator hardware and the 625 OD x 1 755 long spacer provided install the alternator as shown See Figs Fig 5 1 g 514 5 Lg P N 4809658 02006 Paxton Automotive All Rights Reserved Intl Copr Secured 5 2 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 K L Attach the alternator stay to the alternator using the factory retainer Tighten all hardware installed to this point making sure that all spacers and brackets are flat against their mounting surfaces See Fig 5 1 e 5 2 SUPERCHARGER INSTALLATION A Attach the oil drain line to the supercharger and secure using one of the 8 hose clamps provided Lower the supercharger onto the mounting plate installed on the engine Loosely start the remaining five 3 8 x 1 bolts through the mounting plate and into the supercharger gear case Tighten in steps See Figs 5 1 b 5 2 a Attach the oil drain line to the fitting previ o
15. TALLED INTO SUPPLIED SR STREET TEE E Fig 3 1 a 3 1 P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 3 2 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 A 2811916 4 1 OIL DRAIN INSTALLATION To provide an oil drain for the supercharger it is necessary to make a hole in the oil pan Locate and mark the hole location See Figs 4 a It is best to punch the hole rather than drill Fig 4 a Passenger side oil drain aK NOTE Removal of the oil pan may ease oil drain fitting installation on some applications B C Remove any paint from around the hole area Use a small center punch to perforate the pan and expand the hole switch to a larger diameter punch and expand the hole further to approximately 09 16 Most punches are made from hexagon material and may be placed in a socket with an extension to make this procedure easier Use caution so that the hole is not enlarged too much and that the punch does NOT contact the engine inter nals Tap the hole with a 3 8 NPT tap approxi mately 1 4 deep Pack the flutes of the tap with heavy grease to hold the chips Use a small magnet to check for any stray chips E NOTE This method of rolling over the lip of the hole and tapping
16. UIPMENT 4PCX110 044 BRKT ASY S C MNT DDG CRB 1 4MA031 275 S C PULLEY 2 75 1 4PCX010 044 BRKT S C MNT DODGE CARB 1 APCX010 034 BRKT S C MNT SUPPT 1 4140310295 S C PULLEY 2 95 2A017 102 132 SPACER 1 OD x 406 x 1 321 2 4MA031 312 S C DRIVE PULLEY 3 12 1 2A017 102 175 SPACER 1 OD x 406 x 1 755 3 2A017 102 427 SPACER 1 OD x 406 x 4 276 1 IS 2 0 DRIVE fag Maas j 4PCX017 175 SPACER 625 OD x 406 x 1 755 1 4MA031 347 S C DRIVE PULLEY 3 47 1 7A375 100 3 8 16 x 1 G5 HXHD PLT 7 4MA031 DRIVE PULLEY 3 60 1 7375 324 3 8 16 x 3 1 4 HXHD GR5 PLD 1 0312360 Se peter 3 x 7A375 451 3 8 16 x 4 50 HXHD GR5 ZINC 2 4M A031 387 S C DRIVE PULLEY 3 87 1 7A375 527 381 6 x 5 25HKHD GAB 5001 008 HI 6 TR IGN SYSTEM CRANE 1 ir LOCA MIT E 8M110 020 FUEL LINE ASY HOLLEY 4150 1 4PCX118 011 10 RIB DRIVE ASY SB DODGE CARB 1 8M110 030 FUEL LINE ASY DEMON CARB 1 2A017 093 SPACER S C PULLEY 093 1 2A040 011 PULLEY RETAINER S C 1 INCLUDED IN 1201851 P 7K375 04 AN960 FLAT WASHER PLATED 1 Er pe A ie Eanes 1 1 8 LONG 1 4PCX112 030 DISC ASY SB DDG W CARB ENCLOSURE 1 7B375 150 3 8 24 x 1 1 2 GR8 HX 1 8M205 060 CARB ENCL ASY UNIV SAT 1 7J012 092 12mm WASHER FLAT 3 7G010 175 12mm x 1 75 NUT 1 70012 065 M12 x 1 75 x 65mm HX 1 70012 020 M12 x 1 75 x 20mm HXHD CL8 8 3 4FA016 171 DUST COVER IDLER PULLEY 1 4FAO1 1 042 BELT TENS PLATE HEAVY DUTY 1 4PCX017 085 SPACER S C TNSR IDLER PLY 1 4MA116 160 IDLER ASY MARINE GEN2 1 2A04
17. ameter 10 rib driven pulley Paxton 4MA031 347 3 47 Diameter 10 rib driven pulley Paxton 4MA031 360 3 60 Diameter 10 rib driven pulley Paxton 4MA031 387 3 87 Diameter 10 rib driven pulley Paxton 4MA018 041 6 00 Diameter 10 rib drive crank pulley Items to be supplied by installer end user e Carburetor with mechanical secondaries 4150 Holley Barry Grant MD style e High performance fuel pump boost referenced Optional Aftermarket blow through style carburetor bonnet P N 4809658 2006 Paxton Automotive iii All Rights Reserved Intl Copr Secured p 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured iv 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 TABLE OF CONTENTS FOREWORD siss Serene nae he ea ee ale ge ge ee ene a ee ee 77 CARBURETED BASE SYSTEM SUPPORT PARTS 000 cece ees 777 TABLE OF CONTENTS eh SOS did dbase v TOOL SUPPLY REQUIREMENTS vi PARTS LIST Small Block Mopar 318 340 360 1201850 P 0 vii PARTS LIST Small Block Mopar 318 340 360 1201851 P Vili 1 INTRODUCTION sica 3444444444444 Wale A dod toga Saas 1 1 2 2 1 3 OIL FEED INSTALLATION ss ii oak a as as Oe ie wn ER a a ee 3 1 4 OIL DRAIN INSTALLATION 0 aaa 4 1 5 MOUNTING BRACKET SUPERCHARGER INSTALLATION 0020 0005
18. dl a AS Wee PS ES E Ss A Owner s Installation Guide for the Paxton Automotive Novi 1200 Supercharger for the Universal Small Block Mopar 3 18 340 360 Carbureted System Legal in California only for racing vehicles which may never be used upon a highway Paxton Automotive 1300 Beacon Place Oxnard CA 93033 805 487 3796 FAX 805 247 0669 DP N 4809658 v1 0 03 23 06 FOREWORD nance and service of the Paxton supercharger kit designed for small block Mopar carbureted engines Contact Paxton Automotive Corporation for any additional information regarding this kit and any of these modifications at 805 487 3796 8 00am 4 30pm PST An understanding of the information contained herein will help novices as well as experienced technicians to correctly install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number specific tool or technique an equivalent product may be used in place of the item mentioned All information illustrations and speci fications contained herein are based on the latest product information available at the time of this publication All rights reserved to make changes at any time without notice T manual provides information on the installation mainte NOTES e The crank pulley supplied with this kit is designed to acco modate the stock water pump pulley alternator and power steering
19. hat previously secured the alternator and alternator bracket x through the supercharger bracket and into the water pump See Figs 5 1 b 5 1 c F Install the 1 OD x 4 276 long spacer and Fig 5 1 a secure to the engine block using the 3 8 16 x 5 25 bolt and washer provided See Figs B Clean the front of the passenger s side cylin 5 1 b 5 1 e der head so that the mounting spacers will G Attach the factory alternator stay using a sit flat when installed 3 8 16 x 1 bolt and nyloc nut See Figs C Clean the front of the water pump where the 5 1 b 3 Ad alternator bracket was previously attached gt so the supercharger bracket will mount flat against the mounting surface aa NOTE aa Refer to Fig 5 1 b for assistance in the next few steps DO NOT tighten hardware until all fasteners and spacers are Installed Fig 5 1 c P N 4809658 2006 Paxton Automotive 5 1 All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 H Locate the S C support bracket and one of the 1 OD x 1 755 long spacers provided Loosely attach the support bracket to the S C bracket by placing the provided 3 8 16 x 3 25 bolt and washer through the S C bracket spacer and then attaching the sup port bracket Secure using the 3 8 16 nyloc nut and washer provided See Fig 5 1 b 5 1 d 1 0D x 1 755 L SPACER Fig 5 f FACTORY ER ALT STAY a SUPPORT 625 00 x 1 755
20. his kit Failure to contact Paxton prior to beginning installation will result in a charge for any missing parts Before starting the installation we suggest your engine compartment be clean You can clean the engine and compartment with a pres sure washer such as those used at self serve car washes and a safe for aluminum cleaner degreaser Cover the distributor with a plastic bag to prevent water from entering CAUTION We do not recommend proceeding with the kit instal lation unless your vehicle is within normal operating aram eters You are undoubtedly enthusiastic about getting started on your project but take just a little more time to insure that your safety is not jeop ardized A moment s lack of attention can result in an accident as can failure to observe certain simple safety precautions The possibili ty of an accident will always exist and the fol lowing points should not be considered a com rehensive list of all dangers Rather they are intended to make you aware of the risk and to encourage a safety conscious approach to all work you do on your vehicle We look forward to hearing from you particu larly if you have any comments or suggestions regarding this manual at 805 487 3796 Paxton Automotive Corporation 1300 Beacon Place Oxnard CA 93033 E mail Address info paxtonauto com aK NOTE aK Throughout these procedures the word discard is 1 1 P N 4809658 2006 Pa
21. it comes with all of the parts you ll need for a successful installation The operations required have been grouped in order of sequence Photos and drawings accompany the text allowing quick orientation and parts iden tification Installation requires a selection of tools which are listed on page vi We also suggest that you obtain a shop manual and become familiar with the details of your cars systems For best results follow the instructions closely and in sequence The average installation time for this kit is 6 hours Your actual installation time will depend on skill level and working conditions The estimate does not include time for initial vehicle inspection cleaning fine tun ing or troubleshooting Before even picking up a wrench read this entire manual We are available for technical assistance at 805 487 3796 8am 4 30pm pacific time After reading the manual verify that all major assembly erop are present in the main kit box You should have ample space to layout the components As you remove a box or bag from the main kit note the identification label and compare it with the parts list Please check the box for small parts Paxton makes every effort to insure that all parts are included in the box However if you discover any missing or mislabeled parts please contact Paxton by phone for service C siret Su You have purchased the WARNING DO NOT attempt installation if any part s are miss ing from t
22. locking of the supercharg er volute If reclocking is required for your applica tion loosen and remove the six 1 4 20 cap screws and retaining plates that hold the compressor hous ing volute to the gearcase If the compressor hous ing does not rotate freely relative to the gearcase DO NOT FORCE IT SERIOUS SUPERCHARGER DAMAGE MAY OCCUR The machined mating surfaces are designed to prevent pressurized air from escaping and have minimal tolerances If the housing will not move or is very tight contact Paxton Automotive immediately at 888 9 paxton and ask our service department for further assistance P N 4809658 2006 Paxton Automotive 9 1 All Rights Reserved Intl Copr Secured 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 9 2 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 obction 10 FINAL RE ASSEMBLY AND GHEGK 10 1 FINAL REASSEMBLY AND CHECK WARNING Do not attempt to operate the vehicle until all compo nents are installed and all operations are completed including final check A Reconnect the battery B If your vehicle has gone over 15 000 miles since its last spark plug change you will need to change the spark plugs now before test driving the vehicle Check all fittings nuts bolts and clamps for tightness Pay particular attention to oil and fuel lines around movi
23. ng parts sharp edges and exhaust system parts Make sure all wires and lines are properly secured with clamps or tie wraps D Check all fluid levels making sure that your tank s is filled with 91 octane or higher fuel before commencing test drive Start engine and allow to idle a few minutes then shut off Recheck to be sure that no hoses wires etc are near exhaust headers or moving parts and for signs of any fluid leakage Re jet the carburetor as required Install a boost refer enced high performance mechanical fuel pump or high performance electric fuel pump with boost referenced fuel regulator Use a wide band O2 sensor to verify a prop er air fuel ratio Vortech suggests 11 0 1 for 91 octane pump fuel Check ignition timing to make sure it is properly set before com mencing test drive G PLEASE TAKE SPECIAL NOTE Operating the vehicle without all sub assemblies completely and properly installed and working may cause FAIL URE OF MAJOR ENGINE COMPO NENTS H Keep in mind that this manual does not address air fuel or ignition timing considera tions See Page iv Test drive the vehicle Read the Street Supercharger System Owner s Manual and RETURN THE Warranty REGISTRATION FORM within thirty 30 days of purchasing your super charger system to qualify P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0
24. pr Secured 5 4 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 Section 6 GRANK PULLEY AND SUPERGHARGER DRIVE PULLEY INSTALLATION 6 1 CRANK PULLEY AND SUPERCHARG C Install the crank pulley assembly onto the ER DRIVE PULLEY INSTALLATION engine balancer and secure using the previ ously installed hardware A Locate the 4PCX118 011 10 rib assembly B Assemble the crank pulley assembly as fol NOTE o lows Install six 5 16 18 x 3 75 bolt and Make sure that the pulleys are seated and piloting washers through the provided 7 10 rib correctly when secure crank pulley through the supplied crank pul i ley spacer and through the factory crank D Lightly grease the supercharger drive pulley pulley Make sure the spacer pilot is seated bore Install the 093 thick drive pulley in the supplied 10 rib pulley See Fig spacer onto the supercharger input shaft 6 1 a Install the supercharger pulley onto the supercharger input shaft and rotate the pul NOTE ley to align the keyways Slide the key into Some supplied crank pulleys may have multiple bolt the keyway Install the pulley retainer patterns to fit different applications Be sure to select assembly into the input shaft and hand tight the bolt pattern that matches the stock crank pulley en BALANCER FACTORY NOTE ee If the supercharger drive pulley will not slide onto the shaft DO NOT FORCE IT Light heating of the super charger drive pulley with a propane torch
25. t or that a part is damaged in transit please call Paxton Automotive for service DO NOT attempt installation if any part s are missing from this kit Failure to con tact Paxton prior to beginning installation will result in a charge for any missing parts We look forward to hearing from you particularly if you have any comments or suggestions regarding this manual P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 1 2 23MAR06 v1 0 UnivSBMCarb 4809658v1 0 obction 2 PREPARATION REMOVAL 2 1 PREPARATION REMOVAL A Disconnect the negative lead of all batteries NOTE EFE Refer to Fig 2 1 a for the following steps B Loosen all nuts and bolts that are used to tension the alternator and power steering pump V belts C Remove all of the belts from the accessories D Remove the stock crank pulley E Remove the alternator stay adjustment bar and retain hardware to be reused in a later step aK NOTE aK If you have not changed spark plugs in the last 15 000 miles do so prior to the installation of this kit F Remove the remaining hardware securing the alternator bracket to the cylinder head Discard it and the bracket as they will not be reused NOTE FA If you are installing a universal supercharger kit some of the following instructions may not apply or may require custom fabrication FACTORY ALTERNATOR BRACKET ALTERNATOR STAY
26. usly installed in the oil pan and secure using the supplied 8 hose clamp aK NOTE The oil drain hose may need to be trimmed for prop er fit It must maintain a continuous downward direc tion free of any dips or restrictions Install the 1 8 NPT x 4 x 90 fitting onto the oil feed fitting using oil to lubricate the threads Attach the oil feed hose to this fit ting and tighten See Fig 5 2 a k So 101 pete hehe i _ Ad R E OIL FEED CONNECTION NOTE Some applications depending on intake manifold height may require the reclocking of the supercharg er volute If reclocking is required for your applica tion loosen and remove the six 1 4 20 cap screws and retaining plates that hold the compressor hous ing volute to the gearcase If the compressor hous n does not rotate freely relative to the gearcase DO NOT FORCE IT SERIOUS SUPERCHARGER DAMAGE MAY OCCUR The machined mating surfaces are designed to prevent pressurized air from escaping and have minimal tolerances If the housing will not move or is very tight contact Paxton Automotive immediately at 888 9 paxton and ask our service department for further assistance P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 This Page Left Intentionally Blank P N 4809658 2006 Paxton Automotive All Rights Reserved Intl Co
27. xton Automotive All Rights Reserved Intl Copr Secured 23MARO06 v1 0 UnivSBMCarb 4809658v1 0 e Never rely solely on a jack when working under a vehicle Always use an approved set of jackstands to support the vehicle and place them under the recommended lift points e When jacking a vehicle make sure it is on a level surface preferably concrete or asphalt The transmission should be in PARK or FIRST the parking brake engaged and the wheels blocked e Never start the car without first verifying that the transmission is in neutral and the parking brake is set e Never remove the radiator cap while the engine is hot e Always wear eye protection when using power tools such as drills saws grinders etc or when working under a vehicle e Never smoke use an open flame or have spark producing items around gasoline or flammable solvents Always have a fire extin guisher rated for chemical and electrical fires handy when working on motor vehicles e Run engines only in well ventilated areas Carbon monoxide gaso line and solvent vapors are colorless and sometimes odorless These can asphyxiate or explode without warning e Always disconnect at least the pe or ground terminal of the battery when doing any electrical fuel system or underdash work Paxton Automotive makes every effort to insure that all parts are included in the box but mistakes do occur If you discover that you are missing any par
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