Paxar Car Seat electro-sealer User's Manual
Contents
1. User s Manual Electro Sealer 7112 FF PAXAR Systems Group Manual Edition 1 1 21 June 2002 Manual Part Number 701395 Contents Warranty Information Model 7112 Flock Feed Heat Sealer Installation General Description Air Pressure Gauge Regulator Heat n Be Foot haat eerie Ent ee Basic Sealing Operation 7112 Series Flock Feed Regular Maintenance Trouble Shooting Sealing Problems sacrement Part Identification Numbers Recommended On hand Spare Parts Users Manual Electro Sealer 7112 BR Contents e i Warranty Information Limited Warranty PAXAR Systems Group Division of PAXAR Corporation extends the following warranties to the original purchaser of a PAXAR Electro Sealer which has been installed and operated using recommended procedures and operating conditions Parts Parts found defective in material or workmanship will be replaced at no charge for a period of six months following the machine s shipment date Parts damaged by negligence abuse or normal wear are not covered PAXAR Electro Sealer parts classed as normal wear items include Teflon tape and rubber rollers Service Service to replace defective parts as defined above shall be provided at no charge for a period of six months following the shipment date When ordering machines and su2. D A D N A N N N U Q Users Manual Electro Sealer 7112 BR 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 202987 203000 203655 203759 203848 203867 203922 203937 203980 204041 205294 205326 205350 205364 205410 205434 205449 205468 205740 205769 205896 205909 206403 206545 207035 207041 207092 207317 207321 207336 207355 207567 207588 207707 207745 208035 208251 208779 209365 209401 RING SMALL BOTTOM PLATE RING SMALL SELF LEVEL WASHER RUBBER SILICONE CYLINDER MAIN 24 X 4 175 X 4 FILTER REGULATOR W BOWL GUARD GUAGE AIR PRESSURE 1 1 2 REGULATOR PANEL MTG NO GUAGE TUBES SILICONE FT VALVE 4 WAY VALVE VACUUM BLEED GAST AA207 FILTER VACUUM PLAIN VALVE VAC MEAD 4 WAY 7112FF ARM FEED 7112FF ARM FEED SHAFT 7112FF PLATE RELAY MOUNTING 7112FF BLOCK SLIDE 1 1 2 7112FF BLOCK GUIDER SLIDE 7112FF 1 50 SENSOR SWITCH PLUG 7112FF ELECTRO W VACUUM UP TO 4 SWITCH SAFETY GUIDE PIN BRACKET GUIDE PIN SAFETY BLCOK ROTARY ACTUATOR MTG 7112 GUAGE VAC NON PANEL MTG THREAD BLOCK LABEL VACUUM BRASS 7112 CAB 7112 FRONT PANEL NEW STYLE CAB 7112FF WRAPAROUND W CHANGE CASTING OVERARM 7112FF CLOCK HOPPER MTG 7112FF PLATE HOPPER MTG 7112FF SUPPORT CABINET BACK 7112FF SWITCH KNIFE VAC PLATE ASSY FEED ARM 7112FF BRACKET LIMIT SW MTG 7112FF VALVE FLOW CTR 10 32 X 5 32 TB SUPPORT CA
3. Depression of the foot switch starts the unit cycling for the time indicated on the cycle timer The foot switch should be kept in the depressed state until the press cycles out and the seal is completed As the press starts to rise the food pedal can be released allowing the machine to re set automatically feeding a label from the hopper to the electrode ready for sealing Removal of pressure from the foot switch at any time after the start will immediately break the cycle and return the press to neutral Users Manual Electro Sealer 7112 BR General Description e 5 Basic Sealing Heat dwell time and pressure are the basic fundamentals that determine the results obtainable on a thermo plastic sealing application such as Electro Seal labeling It is impossible with the variety of fabric materials and constructions as well as design of garments to establish any one setting that will give the most desirable results under all circumstances ON THE BASIS OF EXTENSIVE SUCCESSFUL LAUNDRY TESTS ON AVERAGE WEIGHT GOODS INVOLVING BOTH WOVEN AND KNIT MATERIALS WE WOULD SUGGEST THE FOLLOWING STARTING POINTS FOR A NEW ELECTRO SEAL USER An air pressure setting of 60 pounds 30 pounds for thin delicate knitwear which is determined by the air control knob and indicated by the gauge above it on the left side of the machine A cycle time of 1 1 2 2 seconds for average weight fabrics and labels has proven adequate for laundry proof attachment On heavi
4. nw ND nN Nn D N WN A N A N THE USE OF THE 5 DIGIT PART NUMBER WILL SPEED YOUR ORDER Users Manual Electro Sealer 7112 BR 7112 Series Flock Feed e 15 16 7112 Series Flock Feed Users Manual Electro Sealer 7112 BR Users Manual Electro Sealer 7112 BR 7112 Series Flock Feed e 17 SET ON SCALE 10 SE SET TIME 2 SEC SET ON SCALE 10SEC SET TIME 1 5 SEC Users Manual Electro Sealer 7112 BR 18 e 7112 Series Flock Feed 7112 Series Flock Feed e 19 Users Manual Electro Sealer 7112 BR LC 20 e 7112 Series Flock Feed Users Manual Electro Sealer 7112 BR This page left blank intentionally Users Manual Electro Sealer 7112 BR 7112 Series Flock Feed e 21
5. sealing area for an out of parallel condition with the heat on set the timer for one 1 second or less place a light colored cloth or paper on the base plate put a piece of carbon paper carbon down on the cloth and run the machine through a cycle The carbon paper will leave a picture of the sealing area on the cloth THE COLOR SHOULD BE EVEN A dark area indicates more pressure in that area and should be corrected If the out of level condition is either in the front or back the base plate can be tilted Loosen the bolt to lower the front and raise the back Tighten to raise the front lower the back If it is side to side it must be corrected with shims placed under the base plate insulator block Light or dark spots within the sealing area will indicate that either of the plates may be warped This would require surface grinding by a machine shop Make certain that the vacuum arm does not extend lower than the electrode Lubricate the head assembly guide pin monthly with white grease Lubricate the feed arm shaft and rack with light oil a FEW drops weekly The Teflon composition covers on the electrode and base plate must be changed as frequency of use dictates They provide a non stick surface which can be wiped clean with a cloth Check the vacuum filters monthly and clean or replace as required Users Manual Electro Sealer 7112 BR Trouble Shooting Symptoms Timer does not move but press operates No heat
6. BINET FRONT 7112FF ACTUATOR VACUUM SWITCH 7112 BRACKET H CYL STABILIZER 7112FF RELAY DINRAIL 6 MTG HOPPER BACK STANDARD 7112FF PLATE TIMER MOUNTING Users Manual Electro Sealer 7112 BR 7112 Series Flock Feed e 13 76 77 78 79 80 81 82 83 84 85 86 87 88 89 14 e 7112 Series Flock Feed 209416 209420 209435 209440 209539 210875 214987 214996 215005 215038 203547 214185 215233 204920 SCREW B P ADJUSTING VALVE 4 WAY H110 4E1 PSL L1 VALVE3 WAY H110 E1 PSL L1 MANIFOLD H110 M4F CYLINDER H BLOCK HUMP 7D 2 BARE BOARD 2HND SW CNTL 7112X PUMP VACUUM VG15 00 00 BLOCK MTG VAC PUMP 214987 ACTUATOR POTARY 1817 0700 KIT H BLOCK ES TYPE STOP WAISTBAND SET 1 LH 1 RH VACUUM CUP VPIOLBS TH1000 SHIPPING KIT MISC HARDWARE NOTE THE USE OF THE 5 DIGIT PART NUMBER WILL SPEED YOUR ORDER Users Manual Electro Sealer 7112 BR Recommended On hand Spare Parts PART NUMBER 200060 200178 200182 200394 200407 200638 200765 205152 210930 215428 204130 205487 203937 203980 209420 209435 214185 DESCRIPTION CONTROL HEAT ATHENA 1810 HEATER 3 300 WATTS HEATER 4 300 WATTS RELAY TIME DELAY DPDT REALY 5X827 SWITCH LIMIT VACUUM SENSING THERMOCOUPLE T C PROBE TIMER 30 SEC FUSE 15 AMP RELAY SM DPDS 6C897 TEFLON TEMP TAPE 4 RUBBER SILICONE SPONGE 1 16 TUBES SILICONE FT VALVE 4 WAY VALVE 4 WAY H110 4E1 PSL L1 VALVE 3 WAY H110 E1 PSL L1 CUP VACUUM VP 10LBS NOTE QTY
7. BR Model 7112 Flock Feed Heat Sealer e 3 Installation 4 e Installation Your Electro Sealer can be mounted on a table or stand of your choice either by bolting through the same holes as used to attach the shipping base or be attaching the shipping base itself to the table A MINIMUM OF 80 PSI OF AIR is required to operate the machine This should be attached to the 1 4 NPT inlet of the air filter at the rear of the machine cabinet The air gauge at the rear of the cabinet should show 80 PSI if not the line pressure is not correct The vacuum pump with which your Electro Sealer is equipped is shipped in a separate container complete with hose and fitting Attach and tighten the hose to its fitting which is located under the rear corner of the machine cabinet The pump is turned on by a switch located on its power cord Model number serial number and ELECTRICAL REQUIREMENTS are listed on a plate attached to the side of the cabinet at the rear Prior to shipment the machine has been completely checked out in actual operation including an accurate mechanical leveling of the base in relation to the electrodes Heat dwell time and pressure are the basic fundamentals that determine the results obtainable on a thermo plastic sealing application such as Electro Seal labeling It is impossible with the variety of fabric materials and constructions as well as design of garments to establish any one setting that will give the most desira
8. ble results under all circumstances but settings will be suggested upon request and submission of an application description Users Manual Electro Sealer 7112 BR General Description Main Switch This turns the machine on and off Hold Switch This switch locks out the timer the head will come down but the timer will not work The head stays down as long as the foot pedal is depressed THIS IS A MAINTENANCE FUNCTION used when changing electrodes to insure that they are well seated and parallel to the base when tightened Auto Switch Turning this switch to the on position will activate the feed system transporting a label from the hopper to underneath the electrode ready for sealing Timer The dwell time can be set by turning the pointer in the center of the dial face to the desired time Air Pressure Gauge Regulator Adjustment of air pressure is accomplished by turning the knob under the air pressure gauge To raise the pressure turn the knob clockwise to lower turn it counter clockwise When lowering the pressure allow the needle on the gauge to drop below the desired pressure then raise it back to that pressure The reason for this is that there is a lag when bleeding air out of the system Heat Controls Electrode and plate head can be set independently The correct temperature will be indicated on the control s face If the control fails to reach this refer to the heat control pages provided Foot Switch
9. d check line to the BOTTOM of cylinder Check wiring Replace probe Replace Unit Replace probe Resent according to Athens Booklet Replace or rebuild cylinder Replace 4 way valve Adjust or replace a Hold down until timer hits zero b Hold Switch must be off during normal operation c Replace timer d Replace 4 way valve Replace or adjust Replace Adjust for smooth motion not too fast Replace 7112 Series Flock Feed e 9 Will not pull label out of Vacuum pump off Poor vacuum Check and adjust PP Too much weight in hopper Vacuum holes in the arm not covered by label Labels feed on bias Poor vacuum Increase tension on bleed valve Hopper our of adjustment Adjust Feeds two labels at one Too much vacuum Decrease tension on bleed valve time Thumb stack before loading into hopper 10 7112 Series Flock Feed Users Manual Electro Sealer 7112 BR Sealing Problems Symptoms Probable Cause Uneven sealing of label Machine out of level plates not parallel Hitting a seam or button with electrode Uneven thickness in label Cardboard in garment Shining of sealing area Heat and or pressure Crushing of fabrics Too much air pressure High pile or napped material Users Manual Electro Sealer 7112 BR Corrective Action Check and Adjust Relocate the label or use smallest electrode possible Use silicone rubber to level Reduce heat and or dissipate pressure using sil
10. er goods and or large heavy weight labels longer times may be required Setting the plate heat at 375 F has proven to be a good starting point On heavy weight denims it may be necessary to increase this to 400 F Setting the electrode heat will depend on the type of adhesive being used Remember these are only basics and these settings can vary Seal a label to a sample As your Electro Sealer times out and releases itself immediately remove the fabric and lift the corner of the label If the adhesive has stuck to both the fabric and the label the sealing can be judged successful If all the adhesive is on the fabric and none on the label decrease the plate heat or cut back the time Adhesives tend to flow toward the heat If the adhesive has not transferred to the fabric you have three adjustments that can be made A Increase the plate heat B Decrease the electrode heat thermoplastics tend to flow towards higher heat when melting C Increase the cycle time to allow complete melting If the adhesive has all transferred to the fabric with none left on the label you may A Reduce the plate heat B Decrease the cycle time You must judge for yourself depending on the fabric s sensitivity to heat and time which of the adjustments will be best 6 e Basic Sealing Users Manual Electro Sealer 7112 BR Operation To put your Electro Sealer into operation turn on the main switch Set the plate and electrode heat controls t
11. icone rubber Shorten time Needle board Reduce or dissipate Use an electrode that matches the item being sealed 7112 Series Flock Feed e 11 Part Identification Numbers FIND NUMBER 1 oo Dn NY SD Ww Ww Ww N N NY N NY NY NNN H oa eRe ka Fa ra ra ka A U N KF O DA FW D w HN AU NY PART DESCRIPTION NUMBER 200060 CONTROL HEAT ATHENA 1810 200074 CORD LINE 15 AMP 200093 FUSE HOLDER 30 AMP 200110 FUSE 10 AMP 200178 HEATER 3 INCH 200182 HEATER 4 INCH 200375 SOCKET RELAY 200394 RELAY TIME DELAY CPDO 200407 RELAY 5X827 200568 SWITCH KNIFE LOAD 200638 SWITCH LIMIT VACUUM SENSING 200657 SWITCH PADDLE LEFT amp RIGHT 200712 SWITCH MAIN DPST 200746 SWITCH MAIN SPST HOLD AUTO VAC 200750 TERM STRIP 6 POSITIONS 921102 THERMOCOUPLE T C PROBE 205152 TIMER 30 SEC 200981 BAR GUIDE PIN 7111 SHORT 201109 BLOCK INSULATIN 1 1 2 201113 BLOCK INSULATING 1 201429 BRACKET PADDLE SWITCH LEFT amp RIGHT 201541 BUSING BLOCK GUIDE PIN 201575 CAB 7112 REAR COVER W HINGE 201734 CARTRIDGE HOLDER 3 201753 CASTING BASE STD 201908 COLMN SUPPORT 15 202179 HOPPER ASSEMBLY STANDARD 202510 PIN GUIDE 8 1 2 202578 PLATE 3 HOLE HEAD GLASS 202597 PLATE 4 HOLE HEAD GLASS 202600 PLATE 7 HOLE HEAD STEEL 202686 PLATE BASE 3 202850 PLYWOOD BASE BOARD TABLE 202968 RING SMALL PIVOT BLOCK 202972 RING SMALL TOP PLATE 12 7112 Series Flock Feed QTY
12. lined 3 Keep hands clear of pinch points during operation and do not touch any of the heated plates while loading or unloading garments 4 Do not remove any guards Guards must be in place during operation 5 Use only an authorized person to service machine and be sure all power sources air and electrical are disconnected during service 6 Do not attempt to circumvent safety features Adherence to these instructions will prevent injury to personnel and with care and normal maintenance the equipment will provide many years of service 2 Safety Instructions Users Manual Electro Sealer 7112 BR Model 7112 Flock Feed Heat Sealer The 7112 FF Sealer has been designed to automate the feeding of labels flocks and stackable embroideries Precision and versatility have been the keynotes of its design Precision in that each item can be repeatedly fed to 1 32 of an inch in position Versatility in that the system can feed one item at a time or two at once This provides the means by with a garment that needs two labels can be labeled with one stroke of the press Thus providing twice the production capability for the cycle time A further option that is available is the reciprocal base system which will automatically position garment items under the press head This feature makes it possible to load and unload garments prior to actual sealing The installation is covered in the following section Users Manual Electro Sealer 7112
13. no movements Timer moves heat works No movement No heat no indicator light no meter indicator No heat no indicator light Meter reads 50 Heat out of control Heat working meter not in the green band Air leak at 4 way valve exhaust Timer will not reset Vacuum arm stays in the down position Vacuum arm stays in up position after cycle Vacuum arm has no tension Vacuum arm moves too fast or too slow Vacuum arm does not go to ready position when auto switch is activated Probable Cause Hold Switch turned on Defective timer Bad fuse No power Lack of air pressure Binding cylinder Bad 4 way valve No power Bad probe Unit malfunction Probe shorted Error in manual reset control Internal leak in cylinder Jammed 4 way valve Reset switch not functioning a Foot pedal not held down until timer hits zero b Hold Switch turned on c Timer malfunction d 4 way valve jammed Reset Switch not functioning Broken tension spring Broken gear teeth Flow controls out of adjustment Relay not working Switch not working Users Manual Electro Sealer 7112 BR Corrective Action Hold Switch should be turned off Replace timer Check and or replace fuse Check power to its source Check main airline Disconnect main air line attempt to move cylinder by hand loosen air line from 4 way valve to TOP of cylinder operate machine If not replace valve If air escapes tighten an
14. o the desired temperature Turn on the vacuum pump by using the switch located on the power cord for the pump Turn on the auto switch This will cause the vacuum arm to pull a label from the hopper and move it into position until the operator depresses the foot pedal sealing the label onto the garment The pedal must be held down until the press cycles out and the seal is completed As the press starts to rise from the garment the foot pedal can be released which resets the vacuum arm to feed another label In doing this the machine automatically feeds another label while the operator is removing the garment and inserting another When the label has been fed into position for sealing it is important that the label is totally under the electrode so that the pressure is exerted on the adhesive coated label The position of the vacuum arm is always the same and so to change the position of the label relative to the electrode you must change the position where the hopper places the label on the vacuum arm To move the label left or right the hopper is moved by loosening the lower hopper bracket shifting the hopper in the direction desired then tightening the bracket in position Users Manual Electro Sealer 7112 BR Operation 7 7112 Series Flock Feed Regular Maintenance 8 7112 Series Flock Feed 1 Remove accumulated moisture form the air filter by opening the bleed valve located at the base of the filter bowl To check the
15. pplies in the U S A reference all correspondence to the address below PAXAR Corporation One Wilcox Street Sayre Pa 18840 Call 1 800 96 or 570 888 6641 Fax 570 888 5230 For spare parts requests for service or technical support Paxar Service Group 170 Monarch Lane Miamisburg OH 45342 Call 800 543 6650 Fax 937 865 2092 for Warranty Parts Fax 937 865 2707 or 937 865 6605 for Customer Parts Orders For parts and service in other countries please contact your local PAXAR supplier PAXAR Apparel Identification Systems Group reserves the right to incorporate any modifications or improvements in the machine system and machine specifications which it considers necessary and does not assume any obligation to make said changes in equipment previously sold Users Manual Electro Sealer 7112 BR Warranty Information gt 1 Safety Instructions Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Failure to follow these instructions can result in severe personal injury READ ALL INSTRUCTIONS CAREFULLY The importance of using safe operating procedures can not be over emphasized The following guidelines will assist you in safe operations 1 Read all warning labels and heed their instructions during installation and operation 2 Use proper line voltage 110 VAC and air pressure 80 psi air pressure as out
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