Paxar Mobile Work Station (MWS) Monarch 9876 User's Manual
Contents
1. Battery Strap Battery Support WARNING This equipment contains components which can produce arcs or sparks To prevent fire or explosion do not install near Flammable materials or in locations that require ignition protected equipment including gasoline powered machinery fuel tanks joints or fittings 4 4 Power Options AC DC Output Power Inverter Uses the power inverter for AC power along with the standard 24VDC fora Paxar Monarch printer The power inverter is only 115V The AC power inverter uses battery power which may require more frequent charging of the batteries About the Inverter WARNINGS The inverter is designed to operate from a battery Performance cannot be guaranteed and damage can result when the inverter is ran without the batteries installed Even if the MWS is not connected to an outlet power is still supplied to the inverter from the batteries and charger Therefore all cables are always live You may observe a spark when you make this connection since current flows to charge capacitors in the power inverter Do not make this connection in the presence of Flammable fumes Explosion or fire may result Remove ALL fuses from the cables before connecting ANY cables to the batteries or switch Make sure all the DC connections are tight torque to 9 10 ft lbs 11 7 13 Nm Loose connections overheat and could result in a potential hazard2. auvog SNLWLS 619921 SNNIN 629921 NIV 682921 MS Ave aasn LON ano SSSNUVH Q8 11918 AES Weal 29921 adWnr 629921 Hm XnVv SS3NHVH SS3NHVH TNNIWHALL 692921 IONAS 894951 Nimm Lad AVT3H YILNIHd 69292 10 29921 89 92 Wiring Diagrams B 3 WM 24VDC DC DC Converter QNO 3 5 dade 121811 298611 808921 10 856521 1 OL u3owNHO OL SS3NUVH 988801 80870 L 083 uo SS3NWH HOLMS 38 aNd 268411 809921 20921 14 QuvO8 SNLWLS 16811 tBdWnr 1641 889961 14 voc 13503 193NNOO S53NUVH 553 Q8 SNIVIS KaLa You Weal 268821 169701 169111 Md Id SS3NRVH AVI3U 9 066701 184 16921 SIM pay 066501 2099 Md SSINUVH AVII 066721 068881 10 299 868801 OQ 30 349 03804 97821 81918 Za tBdAnr ELE B 4 Wiring Di
3. eoo ig acie 2 2 Shelf Options 2 3 Abo tthe DOGS PPP em 2 4 Attaching the Hanging 2 5 Connecting the Power 2 6 Connecting 2 7 Using other Monarch 5 2 7 Using ether 5 2 7 CHARGING THE 3 1 Important Charging Information 3 2 About the Battery 3 3 Important Battery Safety Information 3 3 Battery B ET 3 4 Frequency of Charging Run Time 3 6 Changing Fuses ane te aUe po RE PR UNE 3 7 About the Charger s 3 7 Table of Contents i POWER 4 1 Standard or Symbol 24 4 1 24VDC 115VAC Power 4 3 AC DC Output Power Inverter 4 5 About the Inverter 4 5 Inverter LED 38 TR 4 7 Using the Remote 4
4. Power Options 4 5 Check the connections between the inverter s cables the batteries and the inverter s switch as follows heavy gauge red cable assembly to positive on BAT2 heavy gauge black cable to negative orange cable to pole on switch orange cable to Remote RMT on switch None of the inverter s cables are attached the terminal block Orange Pole Orange RMT Switch on the MWS Electrical Panel 4 6 Power Options WARNING You may observe a spark when you make this connection since current flows to charge capacitors in the power inverter Do not make this connection in the presence of Flammable fumes Explosion or fire may result Operation of the inverter without a proper ground connection may result in an electrical safety hazard and battery charger The cabinet must remain locked at all times Do not store anything inside the cabinet other than the batteries and the key must be stored with qualified service personnel Inverter LED Status Display Input Voltage LED Status DC 24V GREEN solid AC Power OK RED Blink fast 30 6 Over voltage protect RED Blink slow 21 0 under voltage protect RED Blink intermittent over temperature protect RED solid over load protect gt 400W 960W Power Options 4 7 Using the Remote Switch The Mobile Work Station s On Off switch should be used as a remote switch to turn the inverter ON or OFF To
5. do this 1 On the inverter s front panel set the ON OFF REMO switch to OFF or REMO Set to OFF REMO lt PURE SINE WAVE INVERTER ol 2 Make sure the switch on the electrical panel is OFF 3 Make sure the orange wires are connected to the Remote Port on the inverter and the RMT Switch on the electrical panel Printin To print supplies from a Monarch printer on the MWS 1 Turn on the Mobile Work Station s power supply and turn on the printer PRINT MODE Ready B 2 Press Feed Cut to calibrate the supply You are now ready to collect data and print 4 8 Power Options To conserve the battery make sure the Mobile Work Station s power switch is turned OFF when not in use OR when charging the batteries For optimal shortest charging time turn off the MWS and printer while charging f you need to finish a batch you can print while charging as long as the batteries are not too depleted However printing while charging is not recommended on a frequent basis Ifthe printer will be unused for extended periods of time we recommend leaving the printhead unlatched Ifthe printer s green power light blinks you need to recharge the battery There is a small reserve of battery power to continue printing after the green power light begins blinking You must recharge the battery when you see error 762 or Battery Dead on the display because the printer is in a lock u
6. hanging folders 4 Philips screws 2 Locate the holes in the left side panel Using a Philips screwdriver start threading two screws in the two bottom holes Hang the bottom folder onto the screws Tighten the screws Thread two screws in the top two holes 5 Hang the top folder onto the screws Tighten the screws About the MWS 2 5 Connecting the Power Cord Make sure to set the proper voltage on the charger voltage selector switch on the right side of the charger 115V in U S or 230V International Incorrect voltage selection can result in charger failure Connect the charger s power cord to the power inlet Power cords are not included with International models The charger s power switch is also on the right side Charger Power Switch Ni Voltage Power Selector 5 2 29 FUSE 24VDC Charger Power 9 Inlet The battery s status LEDs are located on the left side of the Power Panel The MWS Power Switch is to the right of the LEDs See Chapter 3 Charging the Batteries for more information MWS Power Switch Battery Status LEDs Power Panel are ready to charge the battery See Chapter 3 Charging the Do not plug the external power cord into a wall outlet until you Batteries for important battery information 2 6 About the MWS Connecting Printer Cont
7. 8 xiu ETE 4 8 About Sleep Mode 4 9 1 AM PPP TT 1 2 E ES 1 2 2 WIRING DIAGRAMS B 1 Standard 53 B 2 Symbol PAV DG uires ew Pel B 3 WM 24VDC DC DC B 4 24VDC 115VAC Power B 5 24VDC 115VAC 1000W Power B 6 ii Table of Contents GETTING STARTED Use the Monarch 9876 Mobile Work Station MWS for mobile printing Using This Manual Following is a summary of the contents of this manual Chapter Contents 1 Getting Started Contains information about the batteries and MWS 2 About the MWS Describes how to connect power cords and use additional devices on the MWS 3 Charging the Describes how to charge the batteries Batteries Power Options Describes battery power and battery safety issues Printing Explains how to print supplies from a printer on the MWS A Specifications Safety Precautions Technical specifications about the MWS Following symbols are
8. Monarch 9876 2 2 Un DENNIS S DENNISON Paxar Americas Inc a subsidiary of Avery Dennison Corp All rights reserved 258 Q oz 9 a 68 Each product and program carries respective written warranty the only warranty which the customer can rely Paxar reserves the right to make changes in the product the programs and their availability at any time and without notice Although Paxar has made every effort to provide complete and accurate information in this manual Paxar shall not be liable for any omissions or inaccuracies Any update will be incorporated in a later edition of this manual 2007 Paxar Americas Inc a subsidiary of Avery Dennison Corp All rights reserved No part of this publication may be reproduced transmitted stored in a retrieval system or translated into any language in any form by any means without the prior written permission of Paxar Americas Inc WARNING This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio commun
9. act your Monarch Representative for instructions on attaching a Monarch printer to the MWS Using other Monarch Printers Contact your Monarch Representative for instructions on connecting Monarch 9462 and Monarch 9465 chargers to the MWS This allows you to keep the chargers close to where you are working on the sales floor For more information about using your 9462 or 9465 charger refer to the Operating Instructions provided with the charger The following printers are supported with these chargers Monarch Sierra Sport2 9460 Monarch Sierra Sport3 9433 Monarch Pathfinder Ultra amp Silver 6032 Monarch Pathfinder Ultra Platinum 6039 Additionally a laptop or handheld computer terminal can be powered on the MWS Using other Printers Contact your Monarch Representative to attach non Monarch printers to the MWS About the MWS 2 7 2 8 About the MWS CHARGING THE BATTERIES This chapter describes how to charge the Mobile Work Station s batteries change the fuses The battery charger is a fully automatic maintenance free charger Make sure the voltage selector switch located on the back of the charger is set for the proper voltage 115V or 220V Dispose of used batteries according to the manufacturer s instructions To charge the battery plug the Mobile Work Station s AC power cord into a grounded outlet Charge the battery before usin
10. agrams 24VDC 115VAC Power Inverter 1 4 5 814921 608921 40 6 921 NI MBOHVHO OLYSONVHO 0919892 794951 H3O9HVHO AH3LLIV8 SS3NHVH AMALLVa 067951 SSSNUVH 828 218 SNNIW YMd 29921 LYWd 65 92 Zv9zl 14915 Ad3llva gas 6 9921 13 NIVW voz aasnd SS3NHVH 29292 MS vC aasn LON SSANUYVH Q8 SNLVLS XJ WHSI 99 92 9792 59 92 794951 YALYAANI IWNOILdO 89921 1 SSINYYH H3 INTHd 86921921 1 Za 0 493NNOO 5 iagrams D iring o E i 9g 059 P C MES o oc 020 um 2G Oo 5 o cS 2 650 ow GEL LON XES OW goo WON z o 00 Wwe 28 too 9 0 O O 256 1 Por Fre Be
11. cycle batteries Sealed lead acid non venting safety venting only no transportation restrictions Shelf Life Charge Retention 1 month 97 3 months 91 6 months 85 Cycle Use 100 depth of discharge approx 250 cycles 50 depth of discharge approx 550 cycles 30 depth of discharge approx 1200 cycles Cycle Life is approximate and many factors effect an individual battery s performance Specifications A 1 Charger Input Output 117VAC 60Hz 320VA Volt Amps 24 Volts 8 Amps DC Electronic reverse polarity and short circuit shutdown Low voltage start total battery voltage must be greater than 1V to charge AC input fuse AC input connector Use only NRTL listed accessories National Recognized Testing Lab Inverter Input Voltage 21 to 30VDC No Load Current 0 23A Frequency 60 Hz Output Voltage 110VAC 5 Output Power Surge Power Output Waveform Typical Effeciency Operating Temperature A 2 Specifications 300W RMS continuous 400W RMS 1 second Pure Sine Wave THD lt 4 75 32 F to 105 F 0 C to 40 C WIRING DIAGRAMS B This appendix contains wiring diagrams for the various power options Standard 24VDC Symbol 24VDC WM 24VDC DC DC Converter 24VDC 115VAC Power Inverter WARNING Only qualified service personnel may install or replace the two 12 volt sealed lead acid batteries used to power the printer on the Station If a ba
12. essive heat or humidity When using the 24 Symbol 24VDC MWS under typical conditions the batteries may last up to 50 to 100 hours before recharging When using the AC Power Inverter or 24VDC 115VAC MWS under typical conditions the batteries may last up to 24 hours before recharging When you notice the batteries need to be charged more frequently order replacement batteries BOTH batteries MUST be replaced at the same time to maintain capacity match For example if you had 60 hours of use between charges and now have 30 hours of use between charges replace the batteries The performance of your batteries varies depending on the number of printers and or auxiliary devices such as scanner or terminal attached to the MWS Frequent charging of the batteries is recommended Charging the Batteries 3 5 Changing Fuses There are two fuses for the MWS one connecting the batteries and one from 2 to the terminal block Depending on the power option selected when you ordered the MWS the size of the fuses varies See Chapter 4 Power Options for more information WARNING You may observe a spark when you make this connection since current flows to charge capacitors in the power inverter Do not make this connection in the presence of Flammable fumes Explosion or fire may result CAUTION The power switch on the front of the MWS must be off while changing fuses The status light nea
13. g the MWS for the first time charge it for 7 hours when the MWS beeps see Battery Life for indications of low battery conditions when the MWS is not in use When the MWS is not in use always leave the battery charger plugged in and charging The battery charger is intelligent it monitors the battery condition and does not overcharge the lead acid battery Battery life is extended by frequent charging CAUTION Only qualified service personnel may install or replace the two 12 volt 55 amp hours sealed lead acid non venting batteries on the MWS If replacing batteries you must use the same type of battery from the same manufacturer as the ones provided with the MWS Make sure the batteries are NRTL recognized Also BOTH batteries MUST be replaced at the same time to maintain capacity match Charging the Batteries 3 1 Important Charging Information WARNING DANGER RISK OF ELECTRICAL AND FIRE HAZARD CERTAIN ACTIONS MAY RESULT IN DEATH SERIOUS INJURY SHOCK OR BURNS Do not disassemble the battery charger Do not operate the charger if it has been damaged in any way Do not spill liquids into the charger such as water or soft drink Do not expose the battery charger to rain or snow Never charge a frozen battery The colder the battery the longer it takes to charge Plug only into a three prong grounded outlet Do not alter the AC power cord or plug provided Do not opera
14. ications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense CANADIAN D O C WARNING This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la classe A prescrites dans le R glement sur le brouillage radio lectrique dicte par le minist re des Communications du Canada Trademarks and 9876 are registered trademarks of Paxar Americas Inc is a trademark of Paxar Corporation Avery Dennison is a trademark of Avery Dennison Corporation Avery Dennison Printer Systems Division 170 Monarch Lane Miamisburg OH 45342 TABLE CONTENTS GETTING STARTED 1 1 Using ihis Matlab dev nied Seer aed 1 1 Safety 1 1 1 2 Ordering Programmer s Manuals 1 2 Calling 1 2 ABOUT THE MWS 2 1 Tools You 2 1
15. mble the options you may need a flathead common screwdriver a Phillips screwdriver wrenches 7 16 11 32 1 4 and adjustable 5 32 Hex key wrench a rubber mallet and hammer and slip joint or needle nose pliers Check inside ALL packaging material Make sure you do not throw away any pieces Frontof MWS About the MWS 2 1 Handle Options There are different handle configurations and each option is pictured below One Curved Handle You can have one or two curved handles Two Curved Handles 2 2 About the MWS Shelf Options You can have one or two shelves Shelf To collapse the shelf lift the shelf from the sides and allow it to swing down To extend the shelf lift the shelf until the rear lip slides down onto the top of the support brace and locks in place About the MWS 2 3 About the Doors The MWS has combinations of doors and solid panels that do not open The doors should already be attached to the MWS Use water or a glass and surface cleaner to clean the doors panel Do not use solvents on these doors panel A solvent will damage the door panel 2 4 About the MWS Attaching the Hanging Folders Follow the steps below to attach the hanging folders to the MWS Doors must be installed before you can use the hanging folder option You must attach the bottom folder to the MWS first 1 Remove the following items from their packaging 2
16. n prevents the battery from self discharging Important Battery Safety Information Never smoke or allow spark or flame in vicinity of battery Do not drop a metal tool on the battery The resulting spark or short circuit on the battery of other electrical part may cause an explosion Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery produces a short circuit current high enough to weld a ring to metal causing a severe burn Charging the Batteries 3 3 Battery Life If you leave the battery charger plugged in and constantly charging when the MWS is not in use the battery life is maximized for the application The charger will not overcharge the batteries The MWS has signal lights to indicate the battery status as follows The following voltages are nominal not exact and should be used for reference Status LEDs Flashing Warning The batteries need immediate charging Red Voltage is below 22 5V The station beeps continuously to alert you of this condition Early models have red lights instead of orange lights Flashing Yellow Caution The batteries are getting low The voltage is between 22 5V and 23 5V Flashing Green Go The voltage is above 23 5V The batteries are charged to approximately 75 or better capacity The 24VDC charger has a Power LED and five Percentage LEDs When the charger is tur
17. ned off power LED off the percentage LED shows battery status The percentage LED flashes while charging to display battery status When the batteries are fully charged the 100 percent LED stays on Percentage Power LED LED If the CHARGE light does not turn on make sure the charger is properly connected to the batteries and the charger has AC power If the READY light does not turn on after 18 hours the batteries are deeply discharged Call Technical Support or replace the batteries If replacing batteries you must use the same type of battery from the same manufacturer as the ones provided with the MWS Make sure the batteries are NRTL recognized Also BOTH batteries MUST be replaced at the same time to maintain capacity match 3 4 Charging the Batteries Frequency of Charging Run Time Guidelines The following information is approximate and should be used for reference Many factors effect an individual battery s performance the presence of auxiliary devices the printing rate including printhead contrast and number of labels per day the complexity of your printed formats the environment temperature and humidity in your facility or DC In the information below typical conditions are as follows one Monarch printer printing standard compliance 4x6 labels 5 10 minutes of actual printing per hour no auxiliary devices attached to the MWS and standard environmental conditions no exc
18. p condition and does not print until the battery is recharged The printer may slow down if the battery voltage drops below a certain level The printer continues to print at the reduced speed until the batteries are charged and the printer is turned off and then back on See Battery Life in Chapter 3 for more information about charging the batteries About Sleep Mode If the Monarch printer is inactive for longer than 30 seconds the printer goes into sleep mode to conserve battery power While in sleep mode the display backlight is turned off to conserve battery power Once the printer wakes up the backlight turns on To wake up the printer press any button on the control panel The buttons are active during sleep mode so if you press Escape Clear the printer wakes up and you enter the offline menu mode You can also send any data to the printer to wake it up You do not lose any data sent to the printer during sleep mode Power Options 4 9 4 10 Power Options SPECIFICATIONS Utility Cart Height Approximately 42 inches 1067 mm depending on selected options Width 23 inches 584 mm Length 28 inches 711 mm Weight Approximately 150 16 68 kg depending on selected options Operating Limits 40 F to 95 F 5 C to 43 C with thermal transfer supplies Storage 15 F to 120 F 9 C to 49 C Humidity 5 to 90 non condensing Batteries 2 12 volt 55 amp hours deep
19. r the power switch should be OFF Turn the MWS power supply off and unplug the power cord Open the cabinet Unplug the fuses from the fuse holders Bmwmc Insert the proper voltage fuse in each fuse holder Each fuse is labeled as 20A or 30A Fuse Description F1 20 A ATO from 2 to the terminal block F2 20 A ATO connects th 30 A ATO for the 300W e ba Herles s only for the DC power option 24VDC Power Inverter option About the Charger s Fuse The charger 12V or 24V inside the MWS also has a fuse T4A 125V fuse for 12V chargers or T6A 125V fuse for 24V chargers 3 6 Charging the Batteries POWER OPTIONS Your MWS was ordered with one of these power options Standard 24VDC Symbol 24VDC 24VDC 115VAC uses the power inverter for AC power The power inverter is only 115V AC DC Output with the power inverter The power inverter is only 115V Make sure all packaging material is removed from the cabinet before use S andard or Symbol 24VDC Black 20Amp Wires A Fuse Jumper Connect F2 20 Amp Fuse F1 BAT 1 gt T9 j a BlackWire to 3 Terminal Block Green Wire _ Red Stripe Groundto Station Floor Wire to Terminal Block Power Options 4 1 Check the wiring for your batteries and charger Battery Strap Battery Support Make sure the ground
20. te the battery charger witha damaged cord or plug Do not let the battery remain fully or partly discharged for a long time keep it charged If using an extension cord you must use 18 gauge or heavier for lengths up to 50 feet or 16 gauge or heavier for lengths up to 100 feet Use of improper extension cord could cause fire and electric shock Use an extension cord bearing the UL listing mark and rated for four Amperes or greater current capacity Pull on the plug rather than the cord when disconnecting the battery charger Locate the cords where they will not be stepped on tripped over or otherwise subjected to damage or stress The batteries must be charged when the total voltage is less than 21V The charger will not charge if the total voltage is less than 5V If the total voltage is less than 5V you need new batteries 3 2 Charging the Batteries About the Battery Charger Store the charger dry area subject to prolonged sub zero temperatures The battery charger is intelligent it monitors the batteries condition and does not overcharge the batteries It is recommended to leave the battery charger plugged in and charging when the Station is not in use Battery life is extended by frequent charging The charger s Power On light is on when all the connections are correct The charger s Green Full Charge light is on when the battery is finished charging Leaving the charger plugged i
21. ttery needs to be replaced BOTH batteries MUST be replaced at the same time to maintain capacity match One two power sparks may occur this is normal when installing or changing the fuses Wiring Diagrams B 1 Al3dvS 48 TAAINNS Standard 24VDC 508921 10 167921 931 988921 SSINYVH 88592 C LJ 82892188 _ SHNHVH HOLIMS 29921 209081 4 quvoa Lg Snivis 168411 o Wadwnr SNNIN Md 16911 NIYIN 188921 MS 28921 uy aasn neg LON 978721 ba NIVW Gasn 02 ano voz LO3NNOD SS3INHVH ALY SSINUVH 511915 lt N Lud 55 8 S3 ENTHd 68Sv2 V B 2 Wiring Diagrams Symbol 24VDC 154 5 MadWnr 29921 92991 29921 Ree 508921 10 69921 W3ouvHo NI OL 067921 AvaLiva SS3NMHVH 069921 co I 828 218 HOLIMS
22. used in this manual to show importance of using the MWS safely WARNING Failure to follow the guidelines marked with this symbol could result in serious personal injury or death CAUTION Failure to follow the guidelines marked with this symbol could result in minor personal injury or product damage Caution risk of electrical shock Also known as the High Voltage symbol Getting Started 1 1 Audience This manual is designed for the person using the MWS for mobile printing applications After you receive the MWS you should have all the necessary parts including the batteries and charger Check inside ALL packaging material Make sure you do not throw away any pieces Keep the boxes and packaging material in case the MWS ever needs repair Ordering Programmer s Manuals The Packet Reference Manual which describes how to create format and batch packets for printing labels how to configure a Monarch printer online and how to perform other advanced techniques is available from our Web site Calling Service If these solutions do not work or you have a problem not listed see your System Administrator or call Service at the number listed on the back of this manual 1 2 Getting Started ABOUT THE MWS The Mobile Work Station ships mostly assembled This chapter explains the different options and how to assemble any special options such as the hanging folders Tools You May Need To asse
23. wire is attached using one M5 screw with two M4 nuts and M4 washers as shown Keep the Mobile Work Station s power switch ON when continuously operating the MWS and or printer s If the MWS will be unused for extended periods of time turn OFF the Mobile Work Station s power switch The MWS power switch controls the power to all printers If using more than one printer on the MWS manually turn OFF each printer s power switch 4 2 Power Options 24VDC 115VAC Power Inverter The AC power inverter is only 115V The AC power inverter uses battery power so the batteries may require more frequent charging WARNING Remove ALL fuses from the cables before connecting ANY cables to the batteries or switch Make sure all the DC connections are tight torque to 9 10 ft lbs 11 7 13 Nm Loose connections overheat and could result in a potential hazard Check the wiring for your batteries and charger 30 Amp Fuse Jumper Red Wireto onnect F2 Inverter Terminal RedStripe Wire Req Wireto Green wie to Terminal Terminal Block Ground to Station Floor Make sure the proper voltage fuse is installed in each fuse holder Each fuse is labeled as 20A or 30A The batteries are connected with a 30 Amp fuse 2 has a 20 Amp fuse from it to the terminal block Power Options 4 3 Make sure the ground wires are attached using one 5 screw with two M4 nuts and M4 washers as shown
Download Pdf Manuals
Related Search