Osburn Stoves by SB I 2200 User's Manual
Contents
1. 13 2 2 1 Simple Wood Moisture Test 2 3 2 4 Add one large piece of wood to the top of an established fire If it starts to burn on three sides Within one minute it is dry and seasoned and right for burning If it turns black and starts to burn In three minutes it is damp If it turns black and does not start burning until after five minutes it Is green and wet If it hisses at any time the wood is soaked and will not burn until excess moisture is boiled away Notes About First Firing Before firing ensure that the room is well ventilated Curing the paint is recommended to preserve the best quality finish Heating the stove up too intensely on the first fire will dull and lighten the colour on overheated areas and cause smoke and odour to be emitted into the room To cure the paint the first two fires should be burned for only about twenty minutes each Allow the stove to get warm only but not hot i e 250 F 120 C as measured by a stovetop thermometer and allow the stove to cool down Light a third fire and burn it for about forty minutes to 450 F 230 C or less Once again cool the stove to room temperature then operate it according to the following instructions This extra care will result in a more durable and uniform finish Lighting A Fire l Place enough crumpled balls of newspaper or other paper into the stove to cover the bottom of the firebox 2 Place small dry kindling on the crumpled paper2. 3 Place larger dry kindling on top of the small kindling 4 Open the draft control fully to the right located on the front of the stove Figure 2 1 5 Light a fire at the bottom of the crumpled paper and close the door If the fire tends to go out momentarily hold the door slightly ajar to fan the fire As soon as the fire catches hold close the door 6 Ideally the large kindling should be burned until a thick bed of red embers is obtained At that point add cordwood fuel and continue to operate the draft control wide open until the fire is well established Once the firebox is hot the draft control can be partially closed by moving the handle to the left to adjust the intensity of the fire 14 Use Table 2 2 to adjust the draft control to the desired burn rate Burn Rate Draft Setting Low Move Control against the L H side Medium Low Move Control right by 9 16 1 14 3 25 4mm from closed position Medium High Move Control right by 7 8 1 3 4 22 2 44 5mm from closed position High Move Control against the R H side Table 2 2 Draft Settings Closing the draft control down too soon will lower combustion efficiency and may result in creosote build up in the chimney which could lead to a future chimney fire CAUTION THE ADJUSTMENT RANGE SHOULD NOT BE ALTERED FOR INCREASED FIRING FOR ANY REASON 2 5 Figure 2 1 Draf
3. GAS amp WOOD HEARTH SYSTEMS OWNER S MANUAL 2200 MODEL STOVE US ENVIRONMENTAL PROTECTION a AGENCY PHASE II CERTIFIED oe WOODSTOVE Dr CG Verified and tested following ee ULC S627 and UL 1482 Standards D by SSCs arena la I E CA Inn Ch Zus es hock yet SBi Manufactured by STOVE BUILDER INTERNATIONAL INC 1700 L on Harmel Qu bec Qu bec G1N 4R9 Tel 418 527 3060 Fax 418 527 4311 www osburn mfg com READ AND KEEP THIS MANUAL FOR REFERENCE 45055 INTRODUCTION SBI INC one of the most important wood stove and fireplace manufacturers in Canada congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove In the pages that follow we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation operation and maintenance of the model you have chosen The instructions pertaining to the installation of your wood stove comply with ULC S627 and UL 1482 standards Read this entire manual before you install and use your new stove If this stove is not properly installed a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property damage bodily injury or even death Consult your municipal building department or fire officials about restrictions and installations requirements in your area and the need to obta
4. 2 1 SAFETY EE ett Ee 12 22 gt GE 13 2 2 1 SIMPLE WOOD MOISTURE TEST EE 14 203 NOTESABOUT FIRST FIRING eri iiaii a e E le E Beale eee tad 14 24 Elek Nee EE EE 14 Sc MAINTAINING THE FIRE cissicintsusiuianciattinnciadaies ctatesaisinaciatdinicietdinaslattmasintdiaaeiatdianeness 15 2 6 OPTIONAL FAN INSTALLATION AND OPERATION AA 16 SECTION 3 0 MAINTENANCE i iinne reiasa aiei en e Eed Eed D eg 16 Ole CARE AND e TEE 16 3 1 1 Ee E LE 17 3 2 ASH REMOVAL USING ASH DRAWER nk 17 3 0 CHIMNEY CLEANING mere ioi a a erena ali aeee bane 18 3 4 BAFFLE INSTALLATION AND BRICK NOTES cc eeeseeeeeeeeeeeeeeeeneeeeeeeeneeeeeeees 19 3 5 SECONDARY AIR TUBE REPLACEMENT ANEN 20 SECTION 4 TROUBLESHOOTING innsinn a a aa e a E A AEA 22 SECTION 5 SPEGIFICATION S nin tein aiseee deit eieiei ege 23 LIMITED LIFETIME ee 24 Section 1 0 Installation When installed and operated as described in these instructions the Osburn Model 2200 Bay Wood Stove is suitable for use as a freestanding wood stove in either residential or mobile home installations The Model 2200 is not intended for installation in a bedroom In Canada the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22 1 Canadian National Electrical Code are to be followed in the absence of local code requirements In the USA the ANSI NFPA 70 National Electrical Code and NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances are
5. 3 1 Care And Cleaning Clean the stove frequently so that soot ash and creosote do not accumulate Do not attempt to clean the stove glass or door when the unit is hot Special care must be taken with Gold surfaces in order to maintain the finish at its original brilliance Do not use an abrasive glass cleaner which will scratch the glass or gold finish Use only a soft clean damp cloth on the door since some cleaners may remove the plating or paint 16 3 1 1 Glass Cleaning 3 2 Under normal operation the glass is designed to stay clean Glass cleaning may be required when burning damp wood and or when burning slow fires In general if the glass is not staying clean then the unit is being under fired Dirty glass may be self cleaned by burning a hot fire i e dry wood and opened draft controls for a couple of hours Good burning techniques will result in clean glass Hand clean the glass only when the fire is out and the stove is cold A light film can usually be cleaned with paper towel and water Ifheavy cleaning is required a ceramic glass cleaner or polish is recommended and should be rinsed off with water for best results Ash Removal Using Ash Drawer CAUTION ASHES CAN START FIRES EVEN AFTER SEVERAL DAYS OF INACTIVITY NEVER DISPOSE OF ASHES IN A COMBUSTIBLE CONTAINER REMOVE ASHES ONLY WHEN STOVE AND ASHES ARE COLD Whenever the ashes get 3 4 76 102 mm deep in the firebox they should be emptied into the A
6. 7 25 184 mm Corner F 20 508 mm 20 508 mm 13 330 mm Table 1 1 Minimum Clearances to Combustible Materials Canada and the U S A Figure 1 1 Clearances to Combustibles 1 2 2 Australia and New Zealand Clearances for Benja Mk 2 Flue Kit and Acorn Special Insulated Flue Kit To Unit Side Wall A 450 mm Rear Wall B 125 mm Corner C 75 mm To Connector Side Wall D 704 mm Rear Wall E 189 mm Corner F 329 mm Table 1 2 Clearances to Combustible Materials Australia and New Zealand 1 3 Residential Installation Instructions Choose a location for the unit which meets the minimum clearances to combustibles see Table 1 1 For other than masonry chimneys determine if the factory built chimney will pass between the ceiling joists if not choose a new location so that it will while still maintaining the minimum clearances 1 Mark the location for the floor protectiont if required as noted in Figure 1 1 Note If outside air for combustion is to be used it should be provided for at this time This requires that the Osburn Fresh Air Kit Wood OA10500 be installed refer to the installation instructions which are provided in the outside air kit Install the unit Floor Protection Requirements for combustible floors If the stove is to be installed on top of a combustible floor it must be guarded b
7. to start or no heat Il Dirty glass IV Wood burns too fast Possible Cause eg se eege Koch Down draft Chimney blocked Chimney damper shut Baffle out of position New paint is curing Low draw Wet or decayed wood Blocked intake air Stove is being under fired Too much draft in chimney Corrective Action Pee ES Upgrade chimney Clean chimney Open or remove damper Correctly position baffle Refer to instructions Upgrade chimney Use proper fuel Check intake air supply by removing ash drawer from pedestal and opening a window Refer to instructions Consult a qualified technician 22 Section 5 Specifications Fuel Type Test Standards Heat Output Range Shipping Weight Firebox Volume Firebox Floor Area Door Opening Size Recommended Log Size Flue Outlet Optional Components Cordwood ULC S627 CSA B366 2 amp UL 1482 residential and mobile home AS NZS 4013 1999 when tested in accordance with AS NZS 4012 1999 11 717 30 437 BTU Hr at 63 default efficiency BTU Hr output will vary with usage depending on the type and condition of cord wood Maximum average heat output burning hardwood Australia 6 8 kW efficiency on low 61 high 49 385 lbs 175 kg 2 2 cu ft 0 062 m 18 3 16 x 17 478mm x 431mm 21 2 wide x 9 2 high 538 mm wide x 234 mm high 18 x 6 Dia 457 mm x 152 mm if loading sideways 16 x 6 Dia 406 mm x 152 mm if load
8. 66m Existing masonry and metal chimneys should be inspected to check for deterioration and to determine if they meet the minimum installation requirements they should be upgraded if necessary In Canada masonry chimneys must have or use a ULC S635 listed Class III liner in chimney systems that are not ULC S629 listed Similarly in the USA a UL 1777 listed refractory or metallic liner must be used At the point of penetration through the roof to the outside of the building envelope the chimney must extend at least 3 914 mm above the roof and at least 2 610 mm above the highest point within an area of 10 3 m of the chimney see Figure 1 3 Follow CSA Standard B365 M91 for methods and precautions to be employed when connecting the stove to amasonry chimney and for installing thimbles wall penetration assemblies when the connection from the stove to the masonry chimney is made through a combustible wall When connecting to a factory built chimney ensure that it is installed according to the manufacturer s listed instructions If using an existing chimney inspect and clean the chimney if required this should be done by a licensed chimney sweep or a qualified professional Figure 1 3 Chimney height 1 5 3 3 Exterior Chimney Chimneys constructed outside of the home on an exterior wall should be avoided if possible especially in colder climates Exterior chimneys may not draft well and in fact may down draft reverse flow due to
9. closed container until all cinders have thoroughly cooled Do not place other waste materials in the metal ash container If bright embers are glowing above the ash dump port during a low or medium low fire air may be leaking past the ash plug If this is happening a possible over fire hazard exists The stove should be shut down and allowed to cool Properly seal the ash dump plug to the stove Chimney Cleaning Regular chimney maintenance as well as good burning practices are required to prevent chimney fires The chimney and the chimney connector pipe must be maintained in good condition and be kept clean in order to be safe This means that the chimney should be checked regularly for creosote build up Inspection and cleaning of the chimney is facilitated by a removable baffle CAUTION OPERATION OF YOUR OSBURN 2200 WITHOUT THE BAFFLE MAY CAUSE UNSAFE AND HAZARDOUS TEMPERATURE CONDITIONS AND WILL VOID THE WARRANTY Contact your local municipal state or provincial fire authority for information on how to handle a chimney fire before there is any chance that it may happen When wood especially green wood is burned without adequate heat or air supply it produces tar and other organic vapours smoke which combine with expelled moisture to form creosote The creosote vapours condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes
10. horizontal runs should be kept to a minimum length especially with short chimneys The connector pipe which joins the unit to the chimney may be of either single or double walled construction Connector pipe should be a minimum of 24 gauge steel The connector pipe itself must not pass through any combustibles nor may it pass through non combustibles and into a concealed space such as an attic roof space or closet If passing through a wall ceiling or into a masonry chimney use either chimney components listed for that specific use or means acceptable to local authorities having jurisdiction over the installation Install sections of single wall or double wall connector between the stove and the chimney Secure all connector pipe joints with a minimum of three sheet metal screws All connector and factory built chimney pipes must be installed with the male or crimped end down to prevent creosote dripping outside the joints If non telescopic sections are to be used they must be cut to length allowing for overlap Use three 3 screws to attach the connector section to the flue collar of the stove Listed double walled connectors should be installed in accordance with the vent manufacturer s installation instructions 1 Figure 1 2 Joints in Chimney System 1 5 3 2 Chimney Systems The minimum chimney size is 6 152 mm in diameter The minimum overall height of the chimney system measured from the base of the appliance is 12 3
11. requirements of section 1 5 2 1 the following components are required for manufactured mobile home installations A spark arrestor must be employed with the rain cap Double walled connectors must be used instead of single walled connectors For manufactured mobile home installations in the USA only and where the chimney system has employed a solid pack chimney a vented roof flashing must also be used 1 5 2 3 Residential Close Clearances Chimney System 1 5 3 In addition to the requirements of section 1 5 2 1 the following components are required for residential close clearances installations Double walled connectors must be used instead of single walled connectors General Installation Requirements CAUTION DO NOT FILL ANY FRAMED SPACE AROUND THE FACTORY BUILT CHIMNEY WITH INSULATION OR ANY OTHER MATERIAL INSULATION PLACED IN THIS AREA COULD CAUSE ADJACENT COMBUSTIBLES TO OVERHEAT Do NoT USE MAKESHIFT COMPROMISES DURING INSTALLATION AS THEY MAY BE SAFETY HAZARDS AND A FIRE COULD RESULT Do NOT CONNECT THIS UNIT TO A CHIMNEY SYSTEM SERVING ANOTHER APPLIANCE Do NOT CUT RAFTERS OR CEILING JOISTS WITHOUT FIRST CONSULTING A BUILDING OFFICIAL TO ENSURE STRUCTURAL INTEGRITY IS NOT COMPROMISED 1 5 3 1 Connectors The minimum connector diameter is 6 152 mm A minimum connector length of 4 ft 1 22 m is recommended for best results Restrictions to stack gas flow such as using more than two 90 elbows should be avoided and any
12. technique is important for good performance The best efficiency and performance from your stove can be achieved by adding partial loads of fuel and allowing them to get up to operating temperature before adding additional fuel Adding a large amount of fuel at one time will increase the time required to get the fuel up to its ignition temperature and an extended time to reach optimal performance When refueling open the air control or hold the door partially open 1 25 mm or less long enough less than 5 minutes so that the fire has well established flames When refuelling care is required to ensure that fuel or embers do not fall out of the door opening The unit will burn at about 2 0 to 2 5 lb hr 9 to 1 1kg hr at its minimum setting approximately 20 to 25 Ibs 9 to 11 3kg of wood are required for an extended burn Optional Fan Installation and Operation 1 Allow the stove to reach operating temperature approximately one hour before turning on the fan since increased airflow from the fan will remove heat and affect the start up combustion efficiency NOTE ENSURE THE FAN CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE STOVE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE DO NOT RUN CORD BENEATH THE STOVE 2 Turn the fan on or off with the two speed switch located on the fan housing The switch settings are High Off and Low 3 Follow the installation instructions that are with the fan kit OA10510 Section 3 0 Maintenance
13. the difficulty in heating them up to operating temperature while trying to evacuate the stack gases All else being equal cooler chimneys will have less draft than hotter ones this may lead to creosoting and poor performance If an exterior chimney is used to remove the stack gases the best results will be obtained by using a connector vertically off the unit to the highest possible point before elbowing off horizontally to the chimney For efficiency and safety reasons the stove must not be installed with an insulated chimney connected directly to the appliance 1 5 3 4 Draft Your Osburn stove will attain its best performance if installed with a chimney system that has proper draft Draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney and the stack temperatures of the stove If you test the draft using a pressure gauge the reading should be between 05 07 inches of water column w c at a medium high fire See Table 2 2 Drafts of less than 03 w c will cause operation difficulty while too much draft greater than 10 w c will result in over firing of the stove This can result in excessive operating temperatures If this is the case a manual damper may be installed in the vertical connector pipe to help reduce excessive draft Figure 1 4 Connection to a Masonry Chimney Exterior Shown 1 5 4 Typical Types of Chimney Systems There ar
14. to be followed in the absence of local code requirements In addition to the national installation codes local building and or fire officials or other authorities having jurisdiction should be contacted to determine what restrictions and installation requirements might locally apply 1 1 General Installation Proper ventilation is required Do not connect this unit to any air distribution duct Connect the stove only to a lined masonry chimney conforming to national and local building codes for use with solid fuel or to a listed factory built chimney suitable for use with solid fuel Clearances To Combustibles 1 2 1 Canada and the U S A Clearances to any combustibles when measured directly out from the front and up from the top of The stove must be a minimum of 48 1219 mm The stove must also be placed so as to maintain the minimum clearances to combustible walls specified for the connector used See Table 1 1 and Figure 1 1 Canada amp USA Mobile Canada amp USA using Canada amp USA using Home amp reduced clearance Single Walled Connector Horizontal Single Walled installations using listed Connector Double Walled Connector To Unit Sidewall A 17 432 mm 19 483 mm 20 5 521 mm Back wall B 13 5 343 mm 13 5 343 mm 6 0 152 mm Corner C 10 254 mm 10 254 mm 3 0 76 mm To Connector Sidewall D 27 686 mm 29 737 mm 30 762 mm Backwall E 16 406 mm 16 406 mm
15. an extremely hot fire which could be hazardous Check frequently for creosote build up In the event of a stove or chimney component failure replace only with equipment that is equivalent to the original available from your Osburn dealer 18 3 4 Your Osburn stove has been designed to reduce the amount of creosote produced Even so the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build up has occurred If creosote has accumulated it should be removed to reduce the risk of chimney fire Call a professional chimney sweep or go to your local Osburn dealer purchase a chimney brush and have the chimney cleaned Baffle Installation and Brick Notes gt AOS The following items are shipped inside the firebox five full bricks five cut bricks rear baffle support front baffle support and stainless steel air tube c w cotter pin and two baffle boards Install rear baffle support locating on baffle support tabs welded to side plenums Install five cut bricks starting with outermost bricks first 4 dimension goes front to rear Push rear baffle support towards rear of firebox Install baffle boards above secondary air tubes Install front baffle support extension ensuring extension fits between front risers Install five full bricks starting with outermost bricks first See Figure 3 2a Ensure baffle boards are located as per Figu
16. chemically treated wood or wood removed from salt water since the deposits left will deteriorate the firebox Damage caused by chemicals or salt is not covered under warranty Seasoned dense wood is recommended Wood should be air dried in a covered ventilated area for six months to a year or more This reduces the moisture content of the wood resulting in better stove performance Wood species with moisture content of 20 or less are ideal Dry seasoned wood can be distinguished from green wood by the checks or cracks in the ends Wet or green wood will tend to cause the fire to smoulder producing large amounts of creosote Creosote buildup could result in a chimney fire This wood will also prove difficult to keep burning properly and fires will tend to go out Green wood produces very little heat and sometimes causes customers to think that the stove does not work If you must burn wet wood use only small amounts mixed with dry wood Decayed wood or low density wood has very little energy content or heating value and will not burn satisfactorily for long periods of time An example of the energy values of some common wood fuels is given in Table 2 1 For recommended wood sizes refer to the specifications Table 2 1 Common Heating Values of Cordwood Hardwoods Million Btu Cord Softwoods Million Btu Cord White Oak 17 1 Birch Douglas Fir 20 6 Alder 17 6 Jack Pine 18 4
17. consider this to be an indication of over firing Over firing can result in a safety hazard and can permanently damage the stove and chimney This damage is not covered by the warranty Although the ceramic glass is extremely durable under any normal use a few precautions are required Do not attempt to push logs further into the fire by using the door as the glass may break if any solid object heavily contacts it Never operate the stove with the door open or cracked slightly open except briefly during 12 2 2 Fuel the lighting operation and during refuelling Leaving the door open continuously could seriously overheat the chimney and adjacent combustibles Do not operate the stove if there is an abnormal air leakage into the stove such as through deteriorated gaskets or cracked or broken glass Do not operate the stove without a door gasket Leakage can result in overheating or in very airtight homes could possibly cause smoking into the room Smoke may contain carbon monoxide which is poisonous and in sufficient quantities is a health hazard Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal Your Osburn stove is designed to burn CORDWOOD FUEL ONLY Do not burn coal charcoal or trash in the unit Highly flammable items such as trash may ignite creosote in the chimney resulting in a chimney fire Never burn salt wood beach wood
18. e basically two types of chimney systems one employs an existing masonry chimney while the other employs a manufactured or factory built chimney In either system the chimney may be of an interior or an exterior type The following illustrations are provided to demonstrate the basic components required for a proper and safe installation The components identified may not appear exactly as those purchased the manufacturers installation instructions and specified clearance distances should always be followed in accordance with local and national installation codes In Canada the CSA B365 and the CSA C22 1 installation codes are to be followed In the USA the ANSI NFPA 70 and ANSI NFPA 211 installation codes are to be followed 10 3 sM CL a A yo e s ei SZ Pa e A Z a EA a N J Mi R KR x fy A e CH N Ki 7 Aj A K Yj d Figure 1 5 Connections to a Factory Built Chimney Interior Shown Figure 1 6 Connection to a Factory Built Chimney Exterior Shown 11 Section 2 0 Operation 2 1 10 Safety Information This stove is designed for safe operation WHEN BURNING CORDWOOD ONLY Altering or modifying the unit or installation without proper authorisation will void the certification warranty and safety listing and may result in a safety hazard For safety reasons never leave the unit unattended with the door open or ajar An open door and especially a door partially open or crac
19. in a permit Keep this instructions manual for future references CAUTIONS HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS DO NOT USE CHEMICALS OR FLUIDS TO IGNITE THE FIRE DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DO NOT BURN WASTES FLAMMABLE FLUID SUCH AS GASOLINE NAPHTHA OR MOTOR OIL DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM ALWAYS CLOSE THE DOOR AFTER THE IGNITION TABLE OF CONTENTS SEC UCNE FT HEN ege 3 Li GENERAL INSTALLATION ciissntciscsistcinccsaitinacsattinccnandinastetdianeanidiaasiaciancheidindshenentannanes 3 1 2 1 CANADA AND THE US As viisist niini ceniesien iei iie ei t ii Tad iiiaae der 3 1 2 2 AUSTRALIA AND NEW ZEAL AND aan 5 13 RESIDENTIAL INSTALLATION INSTRUCTIONS o iiiseeeeeeeeseeeeesrreserrreserrrrrserrrresene 5 1 4 MANUFACTURED MOBILE HOME INSTALLATIONS ADDITIONAL ERT Ee eet EE 6 1 5 CHIMNEY SYSTEM EE 6 1 5 1 DEFINITIONS riiin a ai ee ai aaea aa i TE RELER 6 15 2 GOMPONEN I Sman n n E NANA A EN A A NA a aaeeea 7 1 5 2 1 FACTORY BUILT CHIMNEY SYSTEM scsiscstccscessitciacsstauiencsanvioncntanbancbanehancattenenshn 7 1 5 2 3 RESIDENTIAL CLOSE CLEARANCES CHIMNEY SYSTEM 7 1 5 3 GENERAL INSTALLATION REQUIREMENTS ANEN 7 1 5 3 1 EE 8 1 5 3 2 CHIMNEY eenegen eener 8 1 5 3 3 EXTERIOR CHIMNEY EE 9 1 5 3 4 PAPA E 10 1 5 4 TYPICAL TYPES OF CHIMNEY SYSTEMS ANNE 10 SEC HON 2 0 lt OPERATION eege EELER EES 12
20. ing front to back 6 152 mm diameter vertical or horizontal Fan Kit Fresh Air Kit OA10510 OA10500 23 GAS amp WOOD HEARTH SYSTEMS 1700 rue L on Harmel Qu bec Qu bec G1N 4R9 tel 418 527 3060 fax 418 527 4311 e mail tech osburn mfg com web site http www osburn mfg com LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your OSBURN dealer This warranty applies to normal residential use only Damages caused by misuse abuse improper installation lack of maintenance over firing negligence or accident during transportation are not covered by this warranty This warranty does not cover any scratch corrosion or discoloration caused by over firing abrasives or chemical cleaners Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the Instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty Returned products are to be shipped pre
21. initions For clarity the following definitions should be used with respect to these instructions A chimney system consists of the connector off the top of the stove and a chimney which joins to the connector and terminates outside the building envelope A chimney can be a masonry chimney of masonry construction with an inside liner or a factory built chimney A factory built chimney can be a double walled chimney two concentric pipes with insulation sometimes referred to as an insulated solid pack or an air cooled chimney three concentric pipes with insulation between the first and second pipes and air between the second and third pipes A single walled connector is a single pipe A double walled connector has two concentric pipes no insulation and is an air cooled connector 1 5 2 Components NOTE All connector and manufactured chimney components must be LISTED COMPONENTS Masonry Chimneys must be Code Complying and have a listed solid fuel burning liner of stainless steel or clay refractory construction 1 5 2 1 Factory Built Chimney System The following are the generic components required for a factory built chimney system for residential installations Chimney in the USA use a 6 diameter 152 mm listed UL 103 HT chimney system and components Chimney in Canada use 6 diameter 152 mm listed ULC 629 chimney system and components Manufactured Mobile Home Chimney System In addition to the
22. ked if left for longer than required for good ignition can potentially result in unsafe chimney temperatures and if left unattended in hot embers or ignited fuel falling out of the unit Prolonged door open operation is not necessary provided the unit has been properly installed and dry kindling is used to start the fire Do not abuse the unit either by over firing or by using wood or combustibles with salt content or harmful chemicals Misuse is not covered by warranty Even though your Osburn has been specifically designed and tested to prevent smoke spillage always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room Never use gasoline type lantern fuel kerosene solvents charcoal lighter fluid or inflammable liquids to start or freshen a fire in the stove Keep all such liquids well away from the stove while it is in use All stove surfaces become very hot during operation Care is needed especially with children to avoid contacting these surfaces Do not elevate the fire by means of grates CAUTION Do NOT OVER FIRE THIS HEATER Do not burn fuel in the stove at a rate higher than that which will cause the ember bed level to exceed half the door opening height If burning hot fires regularly purchase a stovetop thermometer and do not exceed 840 F 450 C as measured on the Cook top If the door handle of the stove becomes excessively hot to the touch
23. paid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect and reasonable transportation fees will be refund Repair work covered by the warranty executed at the purchaser domicile by an authorized qualified technician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no event be responsible for any special indirect consequential damages of any nature which are in excess of the original purchase price of the product WARRANTY APPLICATION DESCRIPTION ie Ee 7 So Combustion chamber weldings only Lifetime B 5 years Stainless baffle 1 year Carbon steel baffle and secondary air tubes 1 year Handle assembly n a Ash drawer 1 year Cast iron parts 1 year Ceramic glass thermal breakage only n a Paint refractory bricks gasket blower thermal switch and rheostat na Gold plating tarnishing Brass plating not covered 1 year n a Shall your unit or a com
24. ponents be defective contact immediately your OSBURN dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment e You name address and telephone number e Serial number and model name as indicated on the e Bil of sale dealer s name nameplate fixed to the back of your unit e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your OSBURN dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 24
25. re 3 2 Install secondary air tube ensuring air holes face forward Install cotter pin as per Figure 3 4 Remove in reverse order Figure 3 2 Baffle installation amp removal 19 Figure 3 2a Firebrick Baffle Installation All firebrick and duraboard baffles must be properly in place for correct burning operation Have any damaged firebricks replaced Check the firebricks annually for damage and replace if they are broken or damaged See Figure 3 3 for the firebrick layout Install the side amp back firebricks first and then the bottom firebricks Figure 3 3 Firebrick layout 3 5 Secondary Air Tube Replacement See Figure 3 4 1 Remove cotter pin at LH end of tube 2 Slide tube to right and lower tube end below LH plenum 3 Slide tube to left to remove 4 Reassemble in reverse order using a new cotter pin The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer 20 5 Note that any tube can be replaced without disturbing the baffle Important Notes The air tubes are identified for placement as follows Front to back Tube No 1 67 Holes of 156 diameter Tube No 2 67 Holes of 140 diameter Tube No 3 67 Holes of 140 diameter Tube No 4 67 Holes of 125 diameter Figure 3 4 Secondary Air Tube replacement Section 4 Troubleshooting Symptom I Smoke in room II Wood burns poorly or is slow
26. sh Drawer using the following instructions 1 Make sure the fire is out and the stove is cold 2 Lift the ash dump plug at the left rear of the firebox by hooking the poker through the loop on the cover and lifting up N amp a g S gt AS lt Pra PULL ASH DRAWER sa f F Z SS CLOSE LID x SS CA TRANSPORT lt u 3 Push the ashes through the hole and leave some ashes to cover the ash dump plug once it is replaced Leave an ash bed of approximately 1 deep on the firebox bottom to help maintain a hot ember bed 17 3 3 Figure 3 1 Ash removal 4 Clear the ashes from the area where the plug normally sits so that it will properly seat against the opening edges tap it down with your poker to ensure proper seating 5 Cover the plug with the remaining ashes and continue operation of your stove as usual The Ash Drawer is shown in Figure 3 1 and can be removed by pulling it out toward you Lift the Ash Drawer slightly or the pedestal base may get scratched Close the rear half of the Ash Drawer lid to prevent spillage Ashes should be placed in a metal container with a tightly fitting lid This closed container should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal Ensure the rear half of the lid is open before replacing the Ash Drawer If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the
27. t control Maintaining The Fire Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox and a minimum of two large pieces of seasoned fuel are added Combustion efficiency is largely related to establishing a hot ember bed and hot firebox temperatures The quicker the stove and fuel get up to operating temperature the better A small intense fire is preferred to a large smouldering fire both to improve combustion efficiency and to reduce the amount of creosote emitted The best performance will be obtained by adding relatively small amounts of fuel to a well established ember bed and then operating with the air inlet control open long enough to achieve a hot fire Cordwood should be placed with air in between individual pieces Use a poker to make an air channel in the embers below the wood this will allow air to flow under the wood for 15 2 6 a more efficient burn Extended burn times can be accomplished by first operating the stove on a full load with the air inlet controls wide open Once the fire is well established and the moisture has been driven out of the wood reduce the air control to a low setting The unit should then burn cleanly without smoldering If the fire smolders without flame re establish a hotter fire before moving the air control to the low setting A yellow flame burning in the top of the firebox is a good indication of a clean efficiently burning fire Refuelling
28. y a non combustible material extending beneath the heater and to the front and sides as indicated in Figure 1 1 or to the nearest permitted combustible material Floor protection must extend beneath and 2 51 mm to the sides of a horizontal connector if one has been used Please note that floor protection is required under the pedestal models for spark and ash shielding but not for limiting floor temperatures from the radiant heat of the stove The stove was designed and safety tested so that without any protection the floor would not overheat even under over firing conditions Please refer to local codes for suitable floor protection materials 1 4 1 5 1 5 1 Manufactured Mobile Home Installations Additional Requirements 1 The stove must be bolted to the floor secure the unit by prying out the two plastic plugs in the pedestal and installing the two 3 8 x 3 1 2 9 8mm x 88 9mm lag bolts through the holes provided 2 The unit must be provided with outside combustion air 3 Clearance from the top of stove to an unprotected ceiling should be a minimum of 52 1321mm Note For manufactured home installations in the USA the stove must be grounded to the frame of the home using a 8 ground wire with approved terminations and star lock washers CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL CEILING ROOF MUST BE MAINTAINED CAUTION Do NOT INSTALL IN A SLEEPING ROOM Chimney System Def
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