Optima Company Optima 45 - 3 User's Manual
Contents
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3. FOLD DOWN AT LINE amp TAPE CLOSED Model __ 45 3 sSaerial s Date Installed Name amp Address State Prov _ C Phone Dealer s Name amp Address 2 City State Prov Phone Installer s 4 Address ARCHGARD INDUSTRIES LTD 7116 BEATTY DRIVE MISSION B C V2V 684 CANADA TELEPHONE 604 820 8262 FAX 604 820 8881 TELEPHONE TOLL FREE 1 877 820 9800 FAX TOLL FREE 1 866 820 2802 WEBSITE WWW ARCHGARD COM _____ lt 4 E
4. IMPORTANT Do not locate termination head E CE m where excessive snow or ice build up may oc P Mounting Flange s RI cur Check termination head area after every C Finished Body 33 838 mm snow fall and clear if necessary to prevent D Mounting Flange 10 267 mm blockage If using snow blowers make sure E Finished Body 9 228 mm snow is not directed at the termination head F From Body to start of 1 31 mm exhaust vent OPTIMA 45 3 19 VENTING HORIZONTALLY USING SIMPSON DURA VENT DIRECT VENT SYSTEMS The Optima 45 3 can be vented horizontally using Simpson Dura Vent Direct Vent System To vent using Simpson Dura Vent exclusively you must use the Archgard SDA U Adaptor and connect the SDA U adaptor to the top of the Optima 45 3 as shown in Fig 1 NOTE Apply high temperature sealant to the SDA U adaptor and the flue connection on the Optima 45 3 Seal all pipe joints and follow all venting instructions within this manual NOTE Call your local Authorized Archgard Dealer to purchase Simpson Dura Vent Direct Vent Kits and or venting components Minimum components required for horizontal termination using Simpson Dura Vent 1 SDA U Appliance adaptor 1 90 Deg Elbow 1 Horizontal Termination Cap 1 Wall Thimble 1 Length of pipe for top of appliance 1 Length of pipe to suit wall thickness Measure wall thickness from the back of the fireplace standoffs to inside mounting surface
5. A 6 2 op ER a b k t gu E amp T u Ta 5 a 1 z y i Ts 4 r fr F t r LOG 80 am k r i EE j P k gt 1 n fi b I k L lt Ta o To z Iw 1 zu P r i ED ache EM z P I gt iim 2 x m p a Ey aber OX Di S am Ww i E h 3 C A 5 EC x t ae Ma y T is E 7 e ai Ae he meia LOG 1 3 M A z Je 1 P 5 t tx zi E 4 4 4 T m s 3 ms p Aut T s E 1 gt 7 Ze 4 p 4 T b 4 j m P Eno F A or 4 7 LI Ag i NOTE Installing the ceramic logs in any other position other than shown will result in flame impingement causing sooting of the logs brick liner and ceramic glass viewing area OPTIMA 45 3 24 OPTIMA 45 3 7 PIECE LOG SET SHOWN BELOW The bottom of each log will be stamped with a 2 or 3 digit code The following pages will identify each log and the correct log position t E UO E ALT 4 gt y 4 E d 7 L Pd lt 9 OPTIMA 45 3 LOG PLACEMENT Continued 25 STEP 1 Locate Log 12 and place it on the burner pins as shown
6. Check for proper millivolts of the thermocouple The thermocouple should generate at least 30 mV or it is defective Check for defective gas valve The main burner does not Check to make sure the control knob is turned to the ON turn on with the pilot lit position Allow enough time for the pilot to heat up the thermopile to gen erate sufficient voltage to activate the valve OPTIMA 45 3 35 TROUBLESHOOTING Continued The main burner does not turn on with the pilot lit Cont The main burner shuts off when the appliance is warm Sooty deposits on the glass door Sharp blue flames with flames lifting off the burner at the ends Convection blower does not turn on Check to make sure the thermostat is set high enough to turn on the appliance Check that the remote switch or the thermostat is turned on Check for weak pilot flame If the flame is weak check gas supply check pilot flame adjustment and check for blockage of pilot orifice Check all connections to the valve for tight electrical contact Check for 400 500 mV from the thermopile with the burner off and 200 250 mV with the burner on If the voltages are lower the thermopile is defective Check for defective gas valve This may be the normal operation of a wall thermostat installed to appliances Check for good pilot flame on the thermopile Check for good voltage from the thermopile Check for proper f
7. 9 Similarly place the decorative trim collar over the firestop and screw it in place with 1 74 32 mm screws 10 Install the 1 25 mm diameter spring spacers elbow and vertical rigid pipe as shown 11 Move the heater into place and screw the flex then the rigid pipe onto its collars Termination Framing NOTE Be sure Wall Thimble Insulation Standoff to include 6 mm Firestop mn rise per foot al 305 90 elbow rRnrai E E of horizontal length Black Rigid Pipe Spring Flex vent Collars Interior wall ms Outside wall Flex vent Rigid pipe OPTIMA 45 3 18 VENTING BELOW GRADE USING FLEXIBLE DIRECT VENT SYSTEMS INSTALLATION PROCEDURES FOR ARCHGARD SNORKEL KIT Part SNK 24 NOTE The Archgard Snorkel kit is designed for 4 x 7 101 mm x 178 mm flexible gas liners that are NOT supplied with the Snorkel Termination Head and MUST be ordered separately e f the Snorkel Termination is installed BELOW GRADE basement application proper drainage must be provided to prevent water from entering the Snorkel Termination e Do not attempt to enclose the Snorkel in the wall or any other type of enclosure e For Snorkel Terminations ABOVE GRADE installations follow national or local code re quirements 1 Follow all other venting instructions in the manual regarding minimum vertical rise to hori zontal runs re
8. Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPTIMA 45 3 LIGHTING INSTRUCTIONS ON RATING PLATE 32 b FOR YOUR SAFETY READ BEFORE WARNING If you do not follow these instructions exactly a fire of explosion may result causing property damage personal injury or loss of life ignitor When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions 1 STOP Read the safety information above on this label Set the remote switch to OFF Set the thermostat to the lowest setting Only if your appliance is equipped with these devices 3 Turn off all electric power to the appliance 4 Open lower louvers or access door 3 Press slightly and turn the control knob clockwise to the OFF position Wait 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP and follow instruction
9. OPTIMA 45 3 26 LOG PLACEMENT Continued STEP 3 Locate Log 142 and place it on Log 12 as shown STEP 4 Locate Log 13 and place it as shown aligning holes amp pins on logs and burner COSTS n CELER C OPTIMA 45 3 27 LOG PLACEMENT Continued STEP 5 Locate Log 83 and place it as shown The bottom left of the log should be in the burner hole 74 e m OPTIMA 45 3 28 LOG PLACEMENT Continued FRONT VIEW 4 t em ent QUON e tim Me et Y 4 ae tie P aw 1 Ld CERAMIC BRICK PANELS The Optima 45 3 comes with a set of Ceramic Brick Panels They are factory installed for your convenience therefore no adjustments should be made If you find any damage to the Ceramic Brick Panels please contact your Authorized Archgard Dealer to order replacements OPTIMA 45 3 29 OPTIONAL WALL SWITCH OR THERMOSTAT If a wall mounted switch or a wall mounted thermostat is desired Archgard recommends that the device be wired as shown in Fig 1 Note Archgard Industries does not manufacture or sell any wall switch or wall thermostat and will not extend warranty to them Thermostat wall switch wire table Recommended Maximum Lead Length for two wires Wire Size Max Length 14 50 Ft 15 24 16 32 Ft 9 75 18 20 Ft 6 09 20 12 Ft 3 65 9 Ft 2 74
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11. cleaner Regularly e Frequent cleaning of the ceramic glass is required Archgard recommends using a good quality gas fireplace glass cleaner that is available at any hearth retail location DO NOT CLEAN WHILE HOT e Clean and remove any lint accumulations or debris from the grills and in any combustion and convection air passage ways e Keep the appliance area free from combustible materials such as paper wood clothing gasoline and flammable solids liquids and vapors e Visually check the height and color of the burner and pilot flames Every 2 to 3 months e Clean the ceramic glass with a good quality gas fireplace glass cleaner DO NOT CLEAN WHILE HOT e Carefully remove the logs and gently brush off any loose carbon deposits This job is best done outside the house wearing a dust mask The logs are very fragile take care not to break them Do not wash logs with any liquid While the logs are removed check that all burner openings are not obstructed and it is recommended you use a vacuum cleaner to clean off any dust or lint e After cleaning the logs must be replaced as per the instructions in this manual Once a year have a qualified service technician e Completely inspect the appliance and the venting system if the vent pipe or seal is found to be defective replace and or reseal follow the instructions found in the installation section e Clean and remove any lint accumulations or debris in the firebox o
12. of the termination cap If a Vinyl siding standoff is required measure to the outside surface of the wall without siding and add 2 50 mm NOTE The Termination cap must NOT be recessed into siding Measure wall thickness including finishing straps Flat Wall Installation Wall Thickness inches Vent Length Required inches Wall Thickness mm Vent Length Required mm 4 5 1 2 6 101 mm 140 152 mm T 8 1 2 9 178 mm 216 mm 228 mm 10 11 1 2 12 254 292 305 mm 9 14 11 14 Adj Pipe 228 mm 368 mm 228 mm 371 mm 15 23 17 24 Adj Pipe 381 mm 597 mm 432 mm 610 mm Corner Installations Wall Thickness inches Vent Length Required inches Wall Thickness mm Vent Length Required mm 374 677 11 14 Adj Pipe 82 mm 171 mm 228 mm 371 mm 16 A 17 24 Adj Pipe 197 mm 412 mm 432 mm 610 mm 7 14 8 3 2 184 mm 222 mm 101 mm 305 mm Or 228 mm 228 mm 108 mm 146 mm 152 mm 228 mm SIMPSON DURA VENT DIRECT VENT PARTS LIST 6 x 4 168 mm x 101 mm See your Authorized Archgard Dealer for price and availability Part Description Part Description Part Description 971 Horiz Term Kit Includes 90 elbow wall thimble Se x i i Sa iaeoa quaire Anaon dp cover Horiz square term Cap 24 610 mm blk pipe 902B 48 1 22 M Pipe Length Black 985 Horiz SQ Term Cap High
13. outlet of the heater Maintain a minimum of 1 25mm sides and bottom and 2 50 mm from the top surfaces of the horizontal vent Use the vent spring spacers Fig 1 between the inner and outer vents at 3 ft 900 mm intervals Maintain at least a 1 4 6 mm rise for every 12 305 mm horizontal vent Use the included pipe joint compound and 3 self tapping screws at every vent connection 1 Locate where the vent will pass though the wall and cut and frame an 10 25 mm wide x 11 279 high hole 2 Apply pipe joint compound on the 4 101 mm crimp end of the vent cap and slip on one end of the flex vent Fasten with 3 self tapping screws 3 Place the horizontal section of the 7 179 mm diameter rigid pipe over the flex vent so that the non crimped end fits over the corresponding crimped end on the vent cap and screw it in place 4 Check the thickness of the wall and cut the 10 25 dia x 12 305 mm pipe to the thickness of the wall 5 Place the 10 25 mm diameter pipe thimble over the other two and screw it onto the standoffs of the termination 6 From the outside pass the vents and the thimble through the hole so that the 2 50 mm standoff is on the top 7 Screw the vent cap to the wall using the 2 50 mm screws 8 From the inside place the firestop over the pipes so that the standoffs fit into the hole and screw it in place using the 1 74 32 mm screws Seal with silicone sealer around pipe
14. seal and replace if necessary Q My fan blower makes a whirring or humming noise A Your Archgard gas appliance uses a powerful fan to push heated air into your room It is not unusual to hear a humming noise when your fan is running Note the sound will change depending on the set ting that your fan speed control is set at Q hear a click when my fan system activates A When your appliance reaches temperature it will activate the THERMODISC fan switch The switch closes the electrical circuit that allows the fan to turn on This is a normal sound 5 t Q hear a ticking cracking or pinging sound when my fireplace is running and after it is turned off A The different gauges of steel used to manufacture your fireplace will expand and contract at different rates when your fireplace is on and will continued as your fireplace completes its heating function You will likely hear these same sounds more on start up and shut down This is normal for steel fireplaces Q When my appliance is OFF and my pilot light is lit hear a whisper sound A The lit pilot can make a small noise Sometimes in extreme wind conditions you may be able to hear air entering into the firebox chamber Q hear a click when my main burner turns ON or OFF A Your Gas Control Valve will make a clicking sound when it opens to allow gas to flow to the main burner This is a normal part of the operating system
15. 05 US INTRODUCTION Congratulations on choosing an Archgard fireplace The Optima 45 3 is one of the most advanced direct vent fireplace heaters available It is solidly designed using the latest technology and manufactured to the highest quality It is our aim to provide you with an appliance for many trouble free years of reliable service The following are just some of the many features within your new gas fireplace Heater Classification The Optima 45 3 is classified as a heating appliance In conjunction with an optional thermostat the Optima 45 3 can be operated continuously for zone heating High Efficiency The Optima 45 3 has one of the highest efficiencies of any gas fireplace which means that it is less expensive to operate Adjustable Fan Speed Heat circulation fan can be fully adjusted from high medium or low speeds to suit your comfort level Adjustable Flame The flame aesthetics and heat output can be adjusted to suit your heating needs Solid Construction The Optima 45 3 is constructed mainly of 14 and 18 gauge galvanized and aluminized steel for long life and durability Millivolt Control System The gas control system is thermostat ready for any optional millivolt wall thermostat or wireless remote control Please read this manual carefully prior to installation and operation of the appliance Proper installation operation and maintenance of the appliance will provide you with many years
16. 8 0057 Thermocouple replacement 1 EA Part 308 0056 Thermopile replacement 1 Pilot Assembly Box Gasket 1 EA PILOT Assembly Box 1 EA OPTIMA 45 3 42 PARTS LIST Ceramic Logs and Burner Pan poe ee duram m bark 2 sI C I Item Description 310 0080 FiberFlame Log 80 310 0074 FiberFlame Log 74 310 0013 FiberFlame Log 13 OPTIMA 45 3 43 REPLACEMENT PARTS LIST ARCHGARD OPTIMA 45 3 Item Description 200 0169 Owner s Manual gt 300 0055 Door Latch J Hook Threaded gt gt 308 0005 Piezo Igniter Only 700 0140 Vent Restrictor 1 m 700 0141 m Vent Restrictor 2 722 0228 Upper Pilot Shield gt 305 0019 ON OFF Rocker Switch gt 308 0046 Extension ON OFF 1 772 62 mm gt 308 0047 Extension HI LOW 1 72 62 mm gt Fan Components 305 0013 Fan Speed Control Rheostat ITI gt 305 0021 Fan Thermodisc fan sensor 110 F 43 Celsius 305 0024 Fan with motor and blades 120VAC 115V 24watt QLN65 0018 305 0012 8 2 44 M Power Cord Replacement Glass Bay Door BBAY 45 Full Door Replacement in BLACK GBAY 45 Full Door Replacement in GOLD Ceramic Brick 311 0032 Ceramic Brick Liner Rear 2 311 0033 gt Ceramic Brick Liner Right Side 311 0034 gt Ceramic Brick Liner Left Side m 22 0059 Brick Panel
17. Al ARCHGARD FIREPLACE PRODUCTS OPTIMA 45 3 DIRECT VENT FREE STANDING GAS HEATER FOR USE WITH NATURAL GAS OR PROPANE WARNING If the information in this manual is USERS INSTALLATION not followed exactly fire or explosion may result causing property damage personal injury or loss of life OPERATION AND Do not store or use gasoline or other flammable MAI NTE NANCE MAN UAL vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department This appliance may be installed in an after market permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Installation and service must be performed by a qualified installer service agency or the gas Conversion Kit Required for Propane Use Installer Please leave this manual with the appliance owner for future reference ERTE 7 Al ARCHGARD Mission BC V2V 6B4 LIFETIMELIMITEDWARRANTY Canada ES FEBRUARY 20
18. B above Find pilot It is located between the logs near the center behind the burner Press slightly and turn control knob counterclockwise to PILOT Depress knob and light pilot by repeatedly pressing the sparker Once flame is established hold knob Flame Adjustment Knob Sparker Control Knob Automatic Valve switch to OFF 2 Turn off all electric power to the appliance if service is to be performed A This appliance has a pilot which must be lighted by spark C D LIGHTING INSTRUCTIONS 5 Close lower louvers or access door If you cannot reach your gas supplier call the fire department Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Forced or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water depressed for approximately 30 seconds Release knob If pilot should go out repeat steps 3 to 5 If the knob does not pop up when released stop and immediately call your service technician or gas supplier e If the pilot will not stay lit after serveral tries turn the gas control knob to OFF and call your servic
19. Clips Louver Grill Replacements 317 0028 Replacement TOP Louver Assembly Black 3 Bar 2 317 0029 Replacement BOTTOM Louver Assembly Black 2 Bar gt 315 0033 Replacement TOP Louver Assembly GOLD 3 Bar gt gt ITI TI TI mi ITI mi ITI 315 0034 Replacement BOTTOM Louver Assembly GOLD 2 Bar ARCHGARD LIMITED WARRANTY This Limited Warranty is made by ARCHGARD INDUSTRIES LTD hereinafter referred to as Archgard Archgard warrants to the original purchaser of an Archgard gas burning fireplace s that the product will be free of defects in materials and workmanship under normal use and service for a lifetime INCLUSIONS LIFETIME LIMITED WARRANTY All heat exchangers combustion chamber burner tubes and pans Ceramic Fiber Logs and Ceramic Brick Panels against splitting or cracking Ceramic Glass against thermal breakage All 24 K gold trims and accessories against tarnishing All trim accessories against tarnishing and paint defects NOTE Discoloration and some minor movement of certain parts are normal and are not a defect and therefore not cov ered under warranty The above will be covered parts amp labor to the original purchaser for FIVE years and parts only thereafter from original date of purchase INCLUSIONS FIVE YEAR LIMITED WARRANTY Five year limited warranty on the FiberFlame Technology Burner System Warranty will cover any
20. IMPSON DURA VENT DIRECT VENT SYSTEM Set the Optima 45 3 in its desired location Fig 1 Determine if wall studs or roof rafters are in Lg 2 to Venting Chart 16 the way the when venting system is at I tached You may want to adjust the location of the unit to compensate 2 Simpson Dura Vent Venting System is de signed with special twist lock connections to connect to the appliance An Archgard adap tor SDA U is required The adaptor will al low Simpson Dura Vent System to be used 3 Apply a bead of silicone inside the outer sec tion of the SDA U adaptor crimped side Slip the adaptor over the existing inner and Vertical Termination outer flue collar and fasten it to the outer col lar only with 3 screws drill pilot holes first Vinyl Siding Standoff Level the appliance and fasten it to the fram Optional ing using nails or screws through the nailing strips 4 Assemble the desired combination of pipe Round Support Box and elbows to the appliance adaptor and twist lock the pipe Wall Thimble Adj Length of pipe 90 Elbow NOTE Twist lock procedure Four indenta Pipe Length tions located on the female ends of the pipes and fittings are designed to slide straight onto SDA U Adaptor 3 76mm the male ends of adjacent pipes and fittings by orientating the four pipe indentations so they match and slide in to the four entry slots on the male ends Fig 2 Push the pipe sections com
21. MS 1 60 mm dia Altitude 0 4500 ft 0 1372 M 0 4500 ft 0 1372 M Primary Air Opening 3 16 5b mm HIGH ALTITUDE INSTALLATION When installing this appliance beyond 4500 ft 1372 M above sea level the appliance must be properly de rated and installed according to local codes in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 in the US or Installation Code CAN CGA B149 in Canada 3 8 9 mm OPTIMA 45 3 7 GAS CONNECTIONS Before connecting the appliance to the gas supply line double check that the appliance you have purchased is designed for the gas type you are using The gas type markings are located on the certification label and also on the appliance s gas valve Adequate clearance for proper installation and checking of the gas connections must be provided All gas connections must be checked for gas leaks Have your gas supplier or a qualified gas fitter run a gas supply line into the heater The line must be properly sized and fitted according to the installation codes Immediately upstream of the supply connection the fitter shall provide an accessible manual shut off valve and a 3 mm plugged tapping accessible for connection to a test gauge When connecting the supply line to the gas valve the installer shall brace the gas valve to ensure that gas valve is not moved from its bracket If the valve is not braced when the supply line is connected the va
22. NTING CHART The appliance will not function without being connected to a proper venting system This appliance may only use direct vent system supplied by Archgard or Simpson Dura Vent direct vent systems with Archgard SDK 3 adapter VENTING CHART 2 4 6 8 0 12 ET 7 93 M FT 7 32M 24 No restrictors are to be used v 671M 22 Restrictor 2 in vertical vent installations 20 Sidewall installation only T 549 19 16 A 488M Note Installations L Restrictor 1 q permitted outside of this 4 27M 14 sidewall range H installation only E 366M 12 G 305M 10 G Note See instructions on page 2 2 M No Restrictor 13 for restrictor placement 1 93 M 610 1 22M mm 1 22 1 83 2 44 3 05 3 66 Meters 610 mm 2 4 6 8 10 HORIZONTAL LENGTH e A minimum of 914 mm of vertical vent to center of elbow is required for a maximum horizontal run of 3 914 mm Chart is for one 90 bend with 74 7 mm vertical raise minimum per foot of horizontal length For each additional 90 or two 45 add one foot of vertical height Maximum three 90 bends or equivalent Minimum 2 ft 610 mm straight length between bends VENTING ABOVE ROOF OF THE HOUSE USING A VERTICAL TERMINATION Use Simpson Dura Vent listed direct vent system caps for all vertical vent termination applications through the roof Please strictly follow the venting
23. Q Can burn wood and other materials in my gas fireplace A No Burning anything other than natural or LP gas in a gas fireplace or stove will create a potential fire hazard and present a danger to your home and its occupants This will also void the Archgard Warranty Only burn the gas fuel for which the unit was originally designed Q Can shut my pilot off in the summer A You will save energy by turning off the pilot light if you are not using your appliance for the hot sum mer months Remember to relight it before you want to use the appliance for the first time in the fall Re fer to your owners manual for lighting instructions Q Can position my gas logs in a different fashion or use a different log set A No Your gas fireplace is an engineered system that includes the firebox burner logs venting and options which are tested and listed by CSA Changing any specifications or placement of the logs could void your manufacturer s warranty and possible even your homeowner s warranty OPTIMA 45 3 NOTES 46 WARRANTY REGISTRATION POSTAGE City State Prov Phone Why did you choose this product Thank you for purchasing our product and filling out this warranty card E ARCHGARD INDUSTRIES LTD 2 7116 DRIVE 5 MISSION B C V2V 6B4 FOLD DOWN AT LINE 5 O E i o
24. VALVE CONNECTION FOR MILLIVOLT VALVE Fig 1 OPTIONAL b S D WALL SWITCH WALL PILOT ASSEMBLY THERMOSTAT A ELECTRODE je OR REMOTE 4 CONTROL B THERMOPILE PILOT 4 ON OFF SWITCH D THERMOCOUPLE SPARKER Gmm s THERMOCOUPLE LEAD OPTIMA 45 3 30 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home Archgard recommends that before leaving this unit with the customer the installer must ensure that the appliance is firing correctly and that the electrical system is in working order This will include 1 Perform Leak tests of supply line gas control valve supply line from gas control valve and pilot assembly 2 Clocking the appliance to ensure the correct firing rate see rating plate or page 6 of this manual 3 If required adjusting the primary air to burner to ensure that the flame does not carbon soot see rating plate or page 6 of this manual 4 Check for proper operation including correct drafting 5 The FAN system should be turned ON for a minimum of 15 minutes to ensure the fan rheo stat and fan sensor are all working correctly After the system has been checked and con firmed that the f
25. Wind and 11 14 279 mm x 356 mm adj blk pipe 911B 11 14 228 mm x 371 mm Adj Pipe dnd Sid gp M ee 970 Basic Horiz Term Kit Includes 90 blk elbow wall Length Black ie PREE TE SAD thimble cover Horiz square term cap E p 917B 17 24 432 mm x 610mm Adj Pipe 981 Snorkel 36 914 mm Rise Term Cap Length Black 940 Wall Thimble Support Box 987 Vertical Termination Kit Includes 945 45 Elbow Galv 0 12 6 12 pitch adj flashing storm collar low profile 941 Cathedral Ceiling Support Box term cap 9458 45 Elbow Black 3951 Brass Trim for Wall Thimble Ceiling Sup 908B 6 152 mm Pipe Length Black 945G 45 Elbow Swivel Galv 963 Firestop Spacer 907B 9 228 mm Pipe Length Black 945BG 45 Elbow Swivel Black 0 943 Flashing 0 12 6 12 906 12 305 mm Pipe Length Galv 990 90 Elbow Galv 9435 Flashing 7 12 12 12 906B 12 305 mm Pipe Length Black 990B 90 Elbow Black 904 24 610 mm Pipe Length Galv 990G 90 Elbow Swivel Galv Sos ctor 904B 24 610 mm Pipe Length Black 990BG 90 Elbow Swivel Black 950 Vinyl Siding Standoff 903 36 914 mm Pipe Length Galv 991 Vertical Termination Cap High Wind 988 Wall Strap 36 914 mm Pipe Length Black 980 Vertical Termination Cap 942 Wall Thimble OPTIMA 45 3 20 VENTING HORIZONTALLY USING SIMPSON DURA VENT DIRECT VENT SYSTEMS INSTALLATION PROCEDURES FOR S
26. an components are in working order turn the fan system OFF and refer to the instructions for FIRST FIRE located in this manual As a reminder a TAG is attached to all of our gas fireplaces This TAG is located at the gas control valve See Fig 1 Fig 1 ARCHGARD INDUSTRIES LTD INSTALLER IMPORTANT NOTICE ALL GAS AND ELECTRICAL CONNECTIONS MUST BE CHECKED AND TESTED AT TIME OF INSTALLATION Any alteration to the product that causes carboning or sooting that results in any damage or requires cleaning is not the responsibility of the manufacturer INITIAL OPERATION 1 Check that the appliance is properly vented and connected to the gas supply 2 Check that the logs and branches are properly placed 3 Check that all external parts such as grills door and faceplate are properly attached and fastened 4 Do not operate this appliance with broken or cracked glass doors or without the door s in its correct and latched position Do not use abuse the glass by either striking or slamming shut 5 Check that there are no fingerprints left on gold surfaces or glass panels as high temperatures can bake these prints permanently OPTIMA 45 3 31 FIRST FIRE When operated the first few times the appliance will emit some odor and fumes This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance Close off the room to the res
27. ck for sparks between the spark electrode and the pilot head when the sparker is pressed If there are no sparks a Check for broken or poor connection from the sparker to the electrode b Check for the spark shorting or arcing at other locations c Check for defective sparker d Check for defective spark electrode With the door removed try lighting the pilot with a match a If air is blowing on the flame of the match hold the control knob in at the PILOT setting until all the air is purged out of the line b If there is no gas or air coming out of the pilot and there is gas pressure to the appliance the pilot orifice may be blocked or the gas valve may be defective Pilot will not remain on Press the control knob all the way in at the pilot indicator after being lit Hold the control knob in for a longer period of time If you are trying to re light the pilot immediately after you have shut off the pilot you have to wait 5 minutes for the valve to reset safety system built into the valve Check to see if the pilot flame is large enough to reach and surround the thermocouple If the flame is too small check for correct gas supply pressure If pressure is good adjust the pilot flame size with the adjustment screw on the valve If the flame cannot be adjusted there might be some debris obstructing the pilot orifice or a wrong size pilot orifice Check for poor connection of the thermocouple to the valve
28. commended pitch and clearances to combustible materials 2 Locate the centerline of the termination and mark the wall Cut an 11 x 10 2 9mm x 254mm hole in the wall NOTE 2 50mm x 1 77 13mm around the 7 178mm liner is required See Fig 1 for termination framing 3 Drill holes and insert the anchors as required 4 Gently pull the coaxial vent through the hole Apply a small bead of high temperature fur nace cement around the 4 101mm collar on the snorkel and secure the 4 101mm flex vent with a stainless steel hose clamp and at least 3 screws Make certain you have not pulled the vent too hard and accidentally disconnected it from the appliance 5 Securely attach the 7 178 mm air intake pipe to the 7 178 mm collar on the snorkel kit with a 7 178 mm stainless steel hose clamp and three screws 6 Apply a thick bead of all weather caulking all around the outside edges of the snorkel as sembly and flanges 7 Gently feed the vent back into the opening and push the snorkel up against the wall Line up the holes previously drilled and lag the vent assembly to the wall 8 Wipe off any excess caulking that squeezes out or add more to any areas that you may suspect will allow water to seep in BELOW GRADE Snorkel ABOVE GRADE Snorkel iii a es rj Drainage Min ie he mam ss sss ss
29. defective burner and ceramic ember bed if defect is deemed as original by the manufacturer The above will be covered parts amp labor to the original purchaser for TWO years and parts only thereafter from original date of purchase INCLUSIONS ONE YEAR LIMITED WARRANTY Blowers fans and fan motors wiring rheostats and thermodiscs Rocker switches spill switches and wiring to them Gas control valves pilot assemblies including thermopiles thermocouples electrodes and igniters The above will be covered parts amp labor to the original purchaser for ONE year from date of purchase EXCLUSIONS Archgard does not offer wall mounted thermostats programmable thermostats wiring for hook up of said product hand held remote controls fireplace mantel s trims or tiles Ember Material Tempered Glass is warranty for ONE year to the original purchaser from date of purchase ravel time or mileage to original purchasers residence Archgard suggests that you pre arrange travel expenses with your Authorized Archgard Dealer WHAT TO DO IN THE EVENT OF A PROBLEM Thoroughly read your manual f you cannot solve the problem contact your Archgard Dealer or representative When calling for help please have the following information Model of your Fireplace Serial Number Place of Purchase Date of Purchase Problem Description NOTE Warranty may be void if work is carried out by a
30. e replacement of the defective part s and does not include incidental and consequential exposures sustained in connection with the product This includes facing s mantle s cabinet s tile s or any other finishes resulting from removal of any gas appliance This warranty is limited to residential use only and gives the consumer specific rights These rights may vary from State to State or Province to Province OPTIMA 45 3 45 FREQUENTLY ASKED QUESTIONS Listed below are some frequently asked questions regarding your Archgard Gas Fireplace If you have questions that are not listed below or are not answered in this manual please contact your Authorized Archgard Dealer Q My glass has a condensation fog when the appliance is first lit A Condensation is normal and will disappear in a few minutes after the glass is heated Q have a white film on my glass What is the best way to clean the inside of the glass A Frequent cleaning of your glass is recommended Archgard recommends using a good quality gas fireplace glass cleaner that is available at all authorized dealers Do not use abrasive materials and do not clean the glass or the appliance when the unit is hot Q How care for my gold plated trims A Archgard recommends a cleaning with a damp cloth DO NOT use chemical cleaners as they may harm the finish and void your warranty NOTE If the top louvers or top overlay starts to discolor check the door gasket
31. e technician or gas supplier 7 If the appliance has a manual valve turn gas control knob counterclockwise to the desired heat setting from LO to HI If the appliance has an automatic valve turn gas control knob counterclockwise U to ON and set the flame adjustment knob to the desired heat setting from LO to 8 Set the remote switch to ON Set the thermostat to the desired setting Only if your appliance is equipped with these devices 9 Turn on all electric power to the appliance 10 Close louver or access door Control Pilot Manual Valve TO TURN OFF GAS TO APPLIANCE 1 Set the thermostat to the lowest setting and turn the remote 3 Open lower louvers or access door 4 Press slightly and turn control knob clockwise O to Do not force 303 0001 OPTIMA 45 3 33 GLASS DOOR REMOVAL WARNING Do not attempt to remove the glass panel assemblies when the appliance is hot Do not strike or abuse glass panel s Do not operate with glass panel s broken or cracked Broken or cracked glass panel assemblies must be replaced only with those supplied by Archgard Industries Do not use substitute materials or assemblies e Replacement of the glass should be carried out by a licensed or qualified service person WARNING Do not attempt to remove the glass door when the appliance is hot Removing the Glass Door 1 Open both side cover do
32. e vent cap meets the minimum height requirements specified in Fig 5 or local Vertical Termination Cap codes For steep roof pitches the vertical height must Storm Collar be increased A poor draft or down drafting can result in high wind conditions trees or neighbor s roof lines In these cases increasing the height may solve a drafting problem REMEMBER to check that you are within the maximum vertical height restrictions and are placing the appropri ate vent restrictors as outlined the venting Ceiling Firestop chart within this manual e Any storage spaces or closets which the vent must pass through must be enclosed Flashing Round Support Box wall Thimble Length of Pipe H represents vent height Roof Pitch Minimum Vent Height Length of Pipe Flat to 7 12 2 Feet 0 61 Meters Over 7 12 8 12 2 Feet 0 61 Meters Over 8 12 9 12 2 feet 0 61 Meters SDA U adaptor Over 9 12 10 12 2 5 Feet 0 76 Meters Over 10 12 11 12 3 25 Feet 1 00 Meters Over 11 12 12 12 4 Feet 1 22 Meters Over 12 12 14 12 5 Feet 1 52 Meters Over 14 12 16 12 6 Feet 1 83 Meters Over 16 12 18 12 7 Feet 2 13 Meters Over 18 12 20 12 7 5 Feet 2 29 Meters Over 20 12 21 12 8 Feet 2 44 Meters Simpson Dura Vent venting components are listed on page 21 OPTIMA 45 3 17 VENTING HORIZONTALLY USING ARCHGARD TVK FSU VENT KIT NOTES This Vent Kit must be installed directly onto the flue
33. eehee he EEEE ur TEE TEE TET EET ETE ETT ETE mmm m duHHHHHHHBHHHI LH Adequate Drainage BSE OPTIMA 45 3 23 LOG PLACEMENT Archgard chooses ceramic fiber logs for use in the Optima 45 3 The logs are designed to give a realistic fire package and are created for long life to give you the same beautiful look as the day they were originally installed Care must be given when first installing the logs and if removed for servicing as they can be damaged or broken if not handled properly Please note that logs may vary slightly in size and shape but does not affect performance Gas and vent connection must be made before installing the ceramic fiber logs on the burner NOTE Improper placement of logs may cause sooting on the internal parts and glass and will not be covered under warranty Do not use broken or damaged logs WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury L ufum E a L e S Mb xS 1 1 pm me IM v x Y gt WA UM a at CSS P L P E p 1 De Vae 2 ac ES gt gt KL i 3 u 1 ir FT
34. erstanding this manual Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes Provide adequate clearance around air openings of the appliance Never obstruct front openings Provide adequate clearances for proper operation and servicing of the appliance This appliance must be properly connected to an approved venting system and must not be connected to a chimney flue serving a separate solid fuel burning appliance SAFETY Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Do not operate with cracked or broken glass Be careful not to strike or slam the glass Any safety screen or guard removed for servicing an appliance must be replaced prior to operating Installation and Repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due t
35. es from the blower Repeat above steps to install new fan WIRING DIAGRAM ON OFF FAN SPEED CONTROL 110 F ON 43 C N O THERMAL BI METAL black DISC SWITCH LINE black 120VAC NEUTRAL white SIDE OF GAS FIREPLACE LINE NEUTRAL SPEED GROUND CONTROL 110F 43 C N O THERMAL SNAP SWITCH BLOWER OPTIMA 45 3 41 VALVE TRAY ASSEMBLY G S w Y 2 T w 1 E 6 T e vt T 4 k WZ 8 ETE L l W nr w wa s Ao i ite a gt E e puero Tu pa la d P s h A mat aft m gt _ y Am EN D m k P F a a k 19 gt k He uj j K 4 E T Item Description Qty Unit 308 0013 Valve NOVA SIT 820 0 820 652 Natural Gas 1 EA 301 0000 Straight 9 5 mm compression 9 5 mm MNPT 1 EA C 301 0009 Tubing 9 5 mm Dia Aluminum Main Supply Tube 14 5 IN D 301 0001 Elbow 9 5 mm compression 90 deg 3 mm MNPT 1 EA 300 0020 Washer Flat Zinc Plated 2 EA F 301 0068 Orifice Main Burner Orifice Drill to 37 DMS 2 66 mm dia 1 EA For Natural Gas G 308 0093 Pilot Assembly Convertible NG LP Base Mount Includes the 1 EA items listed below Part 30
36. instructions for optimum performance from the appliance and to avoid sooting and or service calls OPTIMA 45 3 15 VENTING VERTICAL TERMINATION USING SIMPSON DURA VENT PIPE The Optima 45 3 can be vented vertically using Simpson Dura Vent Direct Vent System To vent using Simpson Dura Vent exclusively you must use the Archgard SDA U Adaptor and connect the SDA U adaptor to the top of flue outlet on the Optima 45 3 gas fireplace 1 Maintain 1 25 mm clearance air space to combustibles when passing through ceilings walls roof enclosures attic rafter or other nearby combustible surfaces Do not pack air spaces with insulation Check page 14 Venting Chart for the maximum vertical rise of the venting system 2 Setthe gas appliance in its desired location Drop a plum bob down from the ceiling to the position of the appliance flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole pre viously drilled in the ceiling and mark the spot where the vent will penetrate the roof NOTE you may wish to relocate the appliance to avoid cutting load bearing members 3 A Firestop spacer must be installed in the floor or ceiling of every level To install the Firestop spacer in a flat ceiling cut a 10 254 mm square hole Frame the hole as shown Fig 1 and install the firestop 4 Assemble the desired lengths of pipe and elbows as o
37. ion on an exterior wall must meet Fig 1 local and national building codes and must not blocked or obstructed For Allowable Termination Locations see page 11 this manual 8 5 rd Position the Horizontal Vent Termination in the center of the _ WOOD s square hole arrow on the vent cap should be facing UP SCREWS and run a bead of non hardening sealant around the outside edges of the termination so as to make a seal between the termination and the wall Finish attaching the termination cap to the wall with the four wood screws provided with the termination cap NOTE The four wood screws provided should be replaced with the appropriate fasteners for stucco brick concrete or other types of siding For buildings with VINYL SIDING a Vinyl Siding Standoff should be in stalled between the vent cap and the exterior wall Attach the Vinyl Siding Standoff to the Horizontal Termination Cap by bolting the flat portion of the Vinyl Siding Standoff Fig 1 so that an air space will exist between the wall and the Vent Termination Locate and slide the Wall Thimble Cover over the vent pipe Slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the vent cap assembly It is important that the vent pipe extend into the vent cap sufficient distance so as to result in a minimum pipe overlap Fee WOOD SCREW 4 REQ of 1 74 31 m
38. lled directly on the floor 4 FLOOR Side and back clearances for the alcove installation is the same as the straight and the corner installations OPTIMA 45 3 10 LOCATING GAS HEATER This appliance must be installed in a location that is free of plumbing electrical wiring and heating or air conditioning ducts Select a location that is accessible for venting See ALLOWABLE TERMINATION LOCATIONS listed in this manual NOTE See venting chart for maximum and minimum vertical horizontal venting configurations VENT TERMINATION LOCATIONS 1 See ALLOWABLE TERMINATION LOCATIONS and establish a suitable vent termination location 2 In heavy snowfall areas make sure the vent termination is located where it can not be blocked by snow and from snowfall or snow removal equipment 3 Locate the vent termination away from plants bushes or any other object near the vent termination that will interfere or obstruct the air flow around it 4 DO NOT recess vent termination into walls sidings or planters 5 Vent terminations located below 7ft 2 13 M from grade level or anywhere that it can be a burn hazard to the public such as patios and balconies must be protected with an approved termination cage If using Archgard Venting System order Part C 1 11 OPTIMA 45 3 Jeijddns Jo slu uu uinb i y pue sepoo 5 2 YIM
39. lve may be moved and cause a break in the main burner supply line Such damage is not covered by the manufacturer s warranty CAUTION The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 7 psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 72 psig 3 5 kPa Failure to do so will damage the appliance s gas valve Such damage is not covered by the manufacturer s warranty Natural Gas Pressure Settings The inlet supply or line pressure must be a minimum of 4 5 w c 1 1 kPa and a maximum of 8 w c 2 kPa The orifice is a 37 DMS 2 66 drill size ELEVATION INPUT RATING 0 4500 ft 0 1372 M 28 000 BTU hr 8 2 kW 4500 ft 1372 M and above 28 000 BTU hr 8 2 kW less 4 per 1000 ft 305 M Please contact your local utility company or distributor for the appropriate orifice size you require Propane Pressure Settings The inlet supply or line pressure must be a minimum of 11 w c 2 8 kPa and a maximum of 14 w c 3 5 kPa The orifice is a 52 DMS 1 60 mm drill size ELEVATION INPUT RATING 0 4500 ft 0 1372 M 28 000 BTU hr 8 8 kW 4500 ft 1372 M and above 28 000 BTU hr 8 8 kW less 4 per 1000 ft 305 M Please con
40. m Secure the connection between the vent 4 pipe and the vent cap by attaching the two sheet metal n V strips extending from the vent cap assembly into the outer err 1 of the vent pipe Use the two sheet metal screws ME CT Hu vided to connect the strips to the pipe section Bend any re maining portion of the sheet metal strip back towards the vent cap so it will be concealed by the Wall Thimble Cover Fig 2 STRAP J Slide the Wall Thimble Cover up to the wall surface and at SQUARE TERMINATION tach to the wall with wood screws Fig 3 22 OPTIMA 45 3 o LLI o gt o lt LLI gt O LLI x e lt LLI gt lt x 2 e lt O o n o o 2 lt 14 LLI m LLI gt INSTALLATION PROCEDURES FOR SIMPSON DURA VENT DIRECT VENT SYSTEM rise on the exterior of the ica t ing a ver tallations requir INS For and a 36 914mm tall Snorkel Termination Caps are available SNORKEL TERMINATIONS building 14 355mm tallation procedures as used for Horizontal Termination Ins Follow the same t be provided to inage mus Proper drai IMPORTANT prevent water from entering the Snorkel Termination Cap NEVER install the snorkel upside down NOTES proper ion t installed BELOW GRADE IE basement applica ion is e f the Snorkel Te
41. move the panel The primary air adjustment wing nut is located behind and to the left of the control valve Loosen the wing nut and slide the primary air shutter to the right to increase primary air and to left to reduce primary air 4 Tighten the wing nut after adjustment Air Shutter Side View ORIFICE CENTERING BRACKET ORIFICE CAP PRIMARY AIR SHUTTER ELBOW FITTING a ADJUSTMENT WING NUT iio DECREASE INCREASE OPTIMA 45 3 38 ADJUSTING PRIMARY AIR NOTE Fig 1 is to give an example of a correct and incorrect flame pattern It is not a true representation of what the Optima 45 3 will look like in the customer s home environment sooty flam is yellow at the tips FLAMES regular flame The left side shows correct adjustment The right side shows yellow sooty flames requiring Increase in shutter open ing or cleaning of shutter area due to lint buildup CHANGING MAIN BURNER ORIFICE 1 Remove the glass door Follow GLASS DOOR REMOVAL instructions within this manual 2 Locate slide the Primary Air Sleeve fully toward the left This will allow the sleeve to disconnect from the burner tube Follow ADJUSTING PRIMARY AIR instructions within this manual for reassembly Remove the ceramic fiber logs from the burner See LOG PLACEMENT instructions Unscrew the two mounting screws holding the burner in place Carefully remove the burner by using your index fingers in the h
42. n the burners on the pilot at the primary air opening on the convection air blower and in any combustion and convection air passage ways e Check the safety system of the gas valve and the appliance WARNING parts removed or disturbed including guards and grills must properly replaced after maintenance Service and repair must be conducted by a qualified service person If these instructions are not followed a fire or explosion may result causing property damage personal injury or loss of life OPTIMA 45 3 37 SERVICING UNDER WARRANTY Before servicing read the Terms and Conditions of the Archgard Warranty at the back of the manual Contact the Authorized Archgard dealer where you purchased the appliance and provide them with details of the problem together with the initial installation information from the back of this manual WARNING Servicing of this appliance must be conducted by a qualified service technician Improper servicing adjustment or alteration of this appliance may cause property damage personal injury or loss of life All servicing should be conducted with the appliance cold All replacement parts must be authorized by Archgard for suitability ADJUSTING PRIMARY AIR Caution Wear gloves when adjusting the primary air with the appliance hot Note the Shutter is set at the factory and normally only requires resetting at higher altitudes Unscrew the 2 screws holding the control panel and re
43. n unqualified person s Only original Archgard parts may be used Please consult your Archgard dealer or representative if in doubt about a replacement part s OBTAINING WARRANTY SERVICE To obtain warranty service the original purchaser shall return the defective part s to the original authorized Archgard selling dealer transportation prepaid along with the serial number of the appliance and proof of purchase Any defective part in our judgment will be repaired or replaced at Archgard s discretion The dealer must obtain approval from Archgard before any repairs are made WARRANTY LIMITATION THIS LIMITED WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AS TO QUAL ITY MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE 4 The appliance is only warranted for the use as intended by the installation and operating instruction and local building codes The warranty will not cover damage due to accident misuse abuse alteration improper installation or Acts Of This limited warranty is void unless the appliance is installed by a qualified installer in accordance with the instructions furnished with the appliance Some Provinces or States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to the original purchaser Any damage resulting from defects in this product is limited to th
44. ntrol valve Burner Ports CONVERTIBLE PILOT ORIFICE The pilot assembly is convertible to the type of gas being used Simply unscrew the body by using a 7 16 11 mm wrench and turn 1 4 open then push the small metal tab across to 7116 11 mm WRENCH the other side of the body and retighten Call your local Authorized Archgard Dealer to purchase the correct fuel conversion kit for your gas appliance OPTIMA 45 3 40 REPLACING CONVECTION BLOWER Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical code CSA C22 1 NOTES Ensure that the main power and breaker system is turned OFF before removing the fan Make sure the fireplace has been turned off and is cool to the touch Mark all wires to be removed for proper reassembly CAUTION Wiring errors cause improper and dangerous operation The convection blower is located at the bottom back of the fireplace just above the pedestal base Locate the back panel and remove the six screws holding the plate in place N Remove the three screws holding the fan to the mounting plate OO Lift the blower out and disconnect the wir
45. o excessive lint from carpeting bedding materials et cetera It is imperative that the control compartments burners and circulating air passageways of the appliance are kept clean OPTIMA 45 3 6 APPLIANCE CERTIFICATION This appliance is tested and safety approved under the following US and Canadian gas appliance standards ANSI Z21 88b 2003 CSA 2 33b 2003 Vented Gas Fireplace Heaters CAN CGA 2 17 M91 Gas Fired Appliances for Use at High Altitudes Please contact Archgard Industries Ltd if you have any questions regarding the certification of this appliance INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer The installation must conform with the local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 in the US or Installation Code CAN CGA B149 in Canada Electrical connections and grounding must conform with local code or current National Electrical code ANSI NFPA No 70 1987 in the US and in Canada the current Canadian Electrical Code CSA C22 1 SPECIFICATIONS Natural Gas NG Propane LP Manifold Pressure 1 6 3 5 in W C 0 4 0 9 kPa 6 3 10 0 in W C 1 6 2 5 kPa Minimum Supply Pressure for Purpose of 4 5 in w c 1 2 kPa 11 0 in w c 2 8 kPa Input Adjustment Nominal Input Rating 18 750 28 000 BTU hr 19 600 28 000 BTU hr 5 5 8 2 kW 5 7 8 2 kW 4 37 DMS 2 64 mm dia 4 52 D
46. of enjoyment We recommend you record the following information Fireplace Model Number Fireplace Serial Number Date of Installation Type of Gas Used by the Fireplace Dealers Name TABLE OF CONTENTS Caution and Safety Instructions Appliance Certification Installation Codes Specifications High Altitude Installation Gas Connections Appliance Dimensions Description Dimensions Clearances Alcove Installation Locating Gas Heater Vent Termination Locations Allowable Termination Locations Approved Vent Components Venting Connection 23 T T First Fire and Lighting Instructions 31 Lighting Instructions on Rating Plate 32 Glass Door Removal If your Glass Breaks Troubleshooting Guide e OO E Q9 Maintenance Cleaning the Appliance Servicing Under Warranty Adjusting Primary Air Changing Main Burner Orifice Checking Inlet Outlet Gas Pressure Adjusting Pilot Convertible Pilot Orifice Replacing Convection Blower Wiring Diagram Valve Tray Assembly Parts List N Co cO Parts List Ceramic Logs amp Burner Pan Warranty Registration Card Q9 N T Co OPTIMA 45 3 5 CAUTION FOR YOUR SAFETY Do not install or operate your Archgard Optima 45 3 Direct Vent Gas Fireplace without reading and und
47. oles and lift the burner out Use a 1 2 13 mm wrench to remove the orifice cap Change the orifice cap to the fuel type desired Use a small quantity of gas thread seal compound Do not over tighten 8 Reverse steps 1 through 6 Ch P Co 240 THIS IS EQUIPPED FOR NATURAL GAS additional CONVERSION kit is required to convert for Propane use To order the CONVERSION kit please contact your Authorized Archgard Dealer OPTIMA 45 3 39 CHECKING INLET AND OUTLET GAS PRESSURE N O gt Remove the control panel The pressure test taps are located on the valve The taps are located on the gas valve front face The inlet is marked IN and the outlet is marked OUT See Fig 1 Loosen the set screw inside the tap with a 3 mm wide flat screwdriver Connect a 4 6 mm rubber tube to the tap post and a manometer Verify the readings obtained are within specs as shown on the appliance rating plate Be sure to tighten the set screw inside the tap after you are finish taking pressure readings Check for leaks OUT manifold IN inlet CHECKING AND ADJUSTING PILOT The pilot flame should have the characteristic Electrode as shown in the illustration below The flame should not have yellow tips but should engulf the thermocouple and thermopile It can be adjusted by turning the screw marked pilot Thermocouple Thermopile on the co
48. ors 2 Unlatch the right hand door catches 3 Swing the door open 4 Lift the door clear of the bottom hinge and drop out of the top hinge To open the door release the two securing catches Replacing the Glass Door Reverse the above procedure IF YOUR GLASS BREAKS In the event that your glass cracks or breaks Archgard recommends that a new door assembly be ordered to replace the original door Remove door as per the instructions above e Replace with new door assemblies NOTE the NEW door will omit some odor when the appliance is re lit and the odor will dissipate after the gasket material within the door has cured OPTIMA 45 3 34 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance WARNING Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician SYMPTOM ACTION Pilot will not light after When lighting the appliance for the first time after installation or pressing the sparker many after servicing there is air in the gas line It takes a while for all times the air to purge out of the pilot before gas can reach the pilot and ignite Remove the glass door and try lighting the pilot many times to purge the air Check to make sure the gas supply to the appliance is turned on and there is adequate gas supply pressure to the appliance Che
49. pletely together then twist lock one sec M Female tion clockwise approximately one quarter turn Locking until the two sections are fully locked The fe Wm Lugs male locking lugs will not be visible from the outside on the pipe or fittings They may be located by examining the inside of the female L CE ends Horizontal vent runs MUST be supported cuum every three feet 76 mm Wall straps are avail S Locking able for this purpose Lugs Sealant OPTIMA 45 3 21 VENTING HORIZONTALLY USING SIMPSON DURA VENT DIRECT VENT SYSTEMS INSTALLATION PROCEDURES FOR SIMPSON DURA VENT DIRECT VENT SYSTEM W Mark the wall with an 11 279 mm x 10 254 mm hole See termination framing on page 22 The center of the hole should line up with the centerline of the horizontal pipe Cut and frame the 11 279 mm x 10 254 mm hole in the terior wall where the vent will be terminated If the wall be penetrated is constructed of non combustible material masonry block concrete hole with zero clear 2 is acceptable NOTE The horizontal of vent must be level or have 6 mm rise for every 12 305 mm of T run towards the termination Never allow the vent to run downward This could cause high temperatures and may Pee present the possibility of a fire ALSO The location of the horizontal vent terminat
50. rminat drainage must be provided to prevent water from entering the Snorkel Termination in the wall or any other type of enclosure e Do not attempt to enclose the Snorkel or local code re ions ABOVE GRADE installations follow nationa t Ina e For Snorkel Term ts quiremen ABOVE GRADE BELOW GRADE 25 are TEE TEETH Bitte t ETE ar TE TEE TEETH Hr TEE TE ETE TD are TEE TET EH Hr TET EET EET EE are TEE TEETH Hr TEE TEE TEE TED are TEE TEETH Hr TEE TEE TESTED are TEE TEETH Hr TEE TEE TESTED ar TEE TET EH Hr TEE TEE TEE TED are TET EET RH Hr T EET EET EET ar ET EET EET EH Hr TEE TEE TESTED at TEE TEETH Hr T EET EET EET ED ate TEE TEETH Hr TEE T EET EET E are T EET EET ER Hr TEE T EET EET D Hr TET TEE TET EE Pippi ut ETE Hr TET TEE TETTE Bite toT un EE EE EE EE EE he tT TT TETTE Pippi ut Hr TETTE TETTE Bini tI Hr TE TE TET EE Bite tT Hr T TEE TET EE Bite tT Hr TEE TETTE Bitte tI Hr TET TEE TET TEES intet EET Hr T TE TETTE REE Re Re Re RR Hr TT TE REE t TEE TETTE Bites ut TEE ar ET EET EET EH Hr TEE TEE TESTED at TEE TEETH Hr T EET EET EET ED Hr TE TEE TET EE Bite ut ar T TET ET EE Bite ut EET Hr TT TE TETTE Hr TEE TEE TET D ar T EET EET EH Bite tI unt EE EE EE EE EE BR Re Re MM
51. rminate Vertically the vent only with Simpson Dura Vent Vertical Termination Cap e Support horizontal vents every 3 ft 915 mm to prevent sagging Please strictly follow the venting instructions for optimum performance from the appliance and to avoid sooting and or service calls OPTIMA 45 3 13 VENTING RESTRICTOR PLACEMENT RESTRICTOR PLACEMENT FOR SIDEWALL VENTED APPLICATIONS ONLY WARNING These restrictors are only to be installed in the vent system if the vent exceeds 10 in vertical height See below which restrictor to use Installing them under any other circumstances may cause hazardous venting conditions and may result in personal injury property damage or death NOT FOR USE IN VERTICALLY VENTED APPLICATIONS Restrictor Number 1 Restrictor Number 2 Sidewall Venting Above Sidewall Venting Above Ten Feet 10 Eighteen Feet 18 NOTE Vent restrictors are designed to reduce vertical stack action for vent terminations which will reduce the velocity of incoming combustion air and not adversely affect the standing pilot or the efficiency of the appliance Simpson Dura Vent Archgard System With Simpson Dura Vent In the Archgard system the locate the restrictor in the exhaust restrictors are placed on the section fitting into the formed lip exhaust outlet on the appliance Simpson Dura Vent OPTIMA 45 3 14 VE
52. t of the house and open all windows Keep the room well ventilated as smoke alarm may sound Run the appliance for at least 6 hours at maximum setting with blower set to OFF to allow paint to cure after the installer has checked to ensure the fan is operational Smoke and fumes caused by the curing process may cause discomfort to some individuals LIGHTING INSTRUCTIONS CAUTION WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Do not operate the appliance with the glass front removed cracked or broken Replacement of broken glass should be done by a licensed or qualified service person This appliance has a pilot which must be ignited using the sparker located next to the appliance valve controls When lighting the pilot follow the start up procedures EXACTLY See next page or rating plate for complete lighting instructions 1 BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor 2 IF YOU SMELL GAS follow the instructions on the front cover of this manual 3 Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified service technician Force or attempted repair of gas control knob may result in a fire or explosion 4
53. t upon the venting guidelines within this manual NOTE Only venting components listed below are approved for the Optima 45 3 PART DESCRIPTION TVK FSU Archgard Top Vent Kit Kit includes 9 ft 2 74 M of 4 101 gas flex liner 36 914 mm of 7 178 mm black stove pipe 24 610 mm of 7 914 mm black stove pipe 90 deg black elbow wall sleeve firestop and horizontal termination cap TK 1 Archgard Horizontal termination head only VENTING CONNECTION For best and safe venting performance here are some general venting rules e Use only Archgard or Simpson Dura Vent direct vent systems and components e Maintain a minimum of 1 25 mm clearance to combustibles from the outside surfaces of vertical vents and minimum of 1 25 mm sides and bottom and 2 50 mm from top surfaces of horizontal vents e Observe local code restrictions if any regarding the installation of this type of gas appliance e Observe the venting charts given in this manual e Use vent spacers between the inside 4 101 mm and outside 7 178 mm vents at 3 ft 915 mm intervals Archgard Direct Vent System ONLY e Never slope horizontal vents downwards towards the vent termination e Maintain a minimum rise 6mm for every linear foot 305 mm of horizontal vent e Terminate Horizontally the vent only with an approved vent termination supplied by Archgard Part TK 1 or Simpson Dura Vent Termination Cap e Te
54. tact your local utility company or distributor for the appropriate orifice size you require NOTE THE INPUT RATING SHOULD ALWAYS BE CHECKED WHEN FIRST RUNNING THIS APPLIANCE To do this reduce the background flow rate time the meter light the fireplace and take another reading after 15 minutes of operation Check with your gas supplier for the gas BTU content at your elevation Input is the rate of flow multiplied by the heating value of the gas cubic feet hour x BTU per cubic feet Adjust the manifold pressure so that the unit does not operate above the rated input OPTIMA 45 3 8 APPLIANCE DIMENSIONS DIMENSIONS HEIGHT 30 762 mm WIDTH 27 685 mm DEPTH 17 7 444 mm GLASS DOOR J PF LOWER LOUVERS MAIN CONTROL PANEL i OPTIMA 45 3 9 DIMENSIONS AND CLEARANCES TOP VIEW 4 101 mm R BACKWALL 4 101 mm 11 280 44 SIDEWALL STRAIGHT INSTALLATION CORNER INSTALLATION ALCOVE INSTALLATION 2 50 mm to top 1 25 mm to bottom and side surfaces of the vent k 1 25 mm to the surface of the vent lt BACKWALL 24 610 mm minimum clearance 3 required from top of the appliance to combustible material 4 101 mm minimum clearance required NOTE The Optima 45 3 does not require a non combustible hearth pad and can be insta
55. unctioning of venting system blocked Check wire connections Expansion from heat affects a loose connection If the flame is yellow and lazy check for lint etc around pri mary air shutter Increase primary air by opening the primary air shutter if necessary Check for proper placement of the logs and branches Ensure logs and burner are clean See that section in the instruction manual Check for proper venting and blockage of the vent termination Check manifold pressure and clock input rating for over firing Too much primary air Reduce primary air by closing the primary air shutter During cold temperatures some flame lifting may occur during start up The convection fan is thermostatically controlled It will only turn on when the appliance is warmed up This may take up to 15 minutes with the appliance on high Check for 120 VAC electrical supply to the appliance Check for proper mounting of the thermal snap disc Check electrical connections Check for defective thermal snap disc Check for defective convection blower speed controller Check for defective convection blower OPTIMA 45 3 36 MAINTENANCE CAUTION Do not conduct maintenance on the appliance while it is operating or while it is still hot CLEANING THE APPLIANCE The exterior painted surfaces glass and gold trims may be cleaned with a soft non abrasive cloth and water or a suitable mild non abrasive
56. utlined in the Venting Chart neces sary to reach from the Appliance adaptor SDA U if using Simpson Dura Vent from the ap pliance up through the roof Ensure that all Simpson Dura Vent and or flexible is connected and sealed accordingly 5 Cuta hole in the roof centered on the small drill hole placed in the roof as outlined in Step 2 6 The hole should be of sufficient size to meet the minimum requirements for each combusti bles of 1 25 mm Slip the flashing under the shingles shingles should overlap half of the flashing as per Fig 2 7 Continue to assemble pipe lengths and or flexible gas venting 8 Ensure vent is vertical and secure the base of the flashing to the roof with roofing nails slide storm collar over the section and seal with a mastic 9 Install the vertical termination cap by twist locking it NOTE Apply high temperature sealant to inner and outer pipe on every Simpson Dura Vent twist lock joint See Fig 3 Female Locking Lugs 10 254mm gt g g square hole s X c a e framing Male Locking Lugs firestop See Sealant Fig 3 OPTIMA 45 3 16 VENTING VERTICAL TERMINATION USING SIMPSON DURA VENT PIPE NOTE Typical Vertical venting TENE figuration using Simpson e Galvanized pipe is desirable above the roofline d due to its higher corrosion resistance Continue Dura Vent Direct Vent System to add pipe sections throughout the flashing until the height of th
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