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Omni Group GREEN SMART 864 User's Manual

1. 0000 CN4 Spark Rod i Comfort Control p Valve PILOT SENSOR DIGITAL x x FIREPLACE I I BURNER uu SPARKROD CONTROL DIAGNOSTIC H g w n Pilot G9 e VALVE COMMAND POWER d Ground TS GROUND Innnnnnunmnnn oN x x L CN3 CN2 ECL 15 QO0000000 BURNER CONTROL STEPPER MOTOR RECEIVER VALVE Orange Green Yellow Green o Remote port Receiver IPI CPI B H White CONTINUOUS PILOT AX RE FAN CONTROL S Fan Controller il i i il POWER C eJ INTERMITTENT a a j a T20 VAC PILOT 110V OUT FAN AUX OUT com a Power In D Accent Thermodisk Light s Optional Blower s Accent Light Rheostat Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 63 Installation WARNING Make sure power to the fireplace has been shut off prior to installation NOTE Refer to the wiring diagram on page 62 while making wiring harness connections 1 Remove the concealment cover from the front of the fireplace see Figure 1 Figure 1 2 Unscrew the four screws holding the control cover in place see Figu
2. closed 6 5 4 N 3 UG 2 SS open stock position 1 m Left vent Side of Firebox Travis Industries 4090507 100 01217 000 Installation tor qualified installers only Intake Restrictor Adjustment The intake restrictor is shipped in position 1 open To adjust the restrictor to position 2 closed follow the directions below Restrictor Plate Remove this screw Rotate the restrictor plate so the left side hole lines up with the screw hole Re attach the screw to lock the restrictor plate in position 2 Travis Industries 4090507 100 01217 000 22 Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted refer to the approved vent configuration charts for details See the directions below to change the diffuser to position Travis Industries Installation tor qualified installers only Firebo X Roof Remove the exhaust restrictor m eS 1 4 Nutdriver PRO 1 4 N utdriver DIFFUSER SIDE VIEW Before Stock Position 2 R d After Position 1 GP Pe Remove the diffuser QE Bend the round portion of the diffuser 90 position 1 4090507 Secure the diffuser plate with the screws removed earlier Replace the exhaust restrictor see Exhaust Restrictor Adjustment for restrictor settings 100 01217 000 Installation
3. Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 59 Andiron Installation Install the andirons after installing all other optional equipment firebacks accent light etc but before installing the logs Part Numbers Arabesque 98500633 Colonial 98500631 Wrought Iron 98500632 b Lift up on the burner and slide the upper portion of the bracket into the gap between the burner and grate Disassemble one of the andiron brackets Pull on the bracket so it is all the way forward Attach the andiron to the 9 lower portion of the E OS bracket with the included N EI screw use the included 5 32 hex wrench 5 32 Hex Wrench Attach the andiron with bracket to the bracket on the fireplace using the screws removed in step a You may need to bend the bracket slightly to allow the andirons to stand vertically Repeat steps a through e for the opposite side Travis Industries 4090507 100 01217 000 60 Optional Equipment for qualified installers only GreenSmart Remote Control Installation Packing List Transmitter Receiver with Cover Plate amp Switch Fan Control Module Velcro LP or NG Stepper Motor with screws and label attaches to Valve Wire Harness 2 Power Leads 4 AA Batteries inside receiver box 2 8 x V Machine Screws 2 Wire Ties Torx T 20 Wrench Wall Mount for
4. WARNING If the information in these instructions is 864 See Through GreenSmart Fireplace Tested and Listed by J J J OMNI Test Laboratories Inc Portland Oregon Report 028 F 84 5 ANSI Z21 88b 2003 Built In Direct Vent Fireplace Natural Gas or Propane Residential or Mobile Home not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phon instructions e Follow the gas supplier s If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance A WARNING HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Installation Manual M TRAVIS INDUSTRIES Installer After
5. e Only one horizontal elbow may be used EM T E 5 5 amp 4 5 5 3 E 2 2 o 10 o o Te A peee e pts G a s 21 max 6 4m Exhaust Restrictor 4 m 21 max 6 4m 20feet 6m m Intake Restrictor 2 20 feet 6m L5 Diffuser Position 2 stock Exhaust Restrictor 4 tos m Intake Restrictor 1 stock m 4 Ii Diffuser Position 2 stock T 15 feet 4 5m 15 feet 4 5m rn Exhaust Restrictor 2 es KI j Intake Restrictor 1 stock US 10feet 3m Diffuser Position 2 stock 10 feet 3m a PA mE feet 1 m M S SOS 5 feet 1 5m 0 feet 0 feet B S PN RR 0 E O E A l E E E 2 9 e NE 2 5 8 o g 2 0 E This is considered a horizontal elbow it does not matter a whether it turns right or left Horizontal length is calculated by adding both lengths of horizontal run Horizontal Length H1 H2 It may be a 90 or 45 elbow This is considered a vertical elbow Travis Industries 4090507 100 01217 000 Installation tor qualified installers only Top Vent Configuration with Vertical Termination The termination must fall within the shaded area shown in the chart Use the indicated restrictor and diffuser positions Up to four elbows 45 or 90 may be used Only one horizontal elbow may be
6. 20 max 6m Ofeet 22 max 6 7m 22 max 6 7m 20 feet 6m Exhaust Restrictor 4 Intake Restrictor 2 20 feet 6m Diffuser Position 2 stock Lt Se Exhaust Restrictor 4 Intake Restrictor 1 zm Diffuser Position 1 IEEE ANNNNNS 15 feet 4 5m 15 feet 4 5m Exhaust Restrictor 2 stock Intake Restrictor 1 stock 10 feet 3m Diffuser Position 1 10 feet 3m 5 feet 1 5m 5 feet 1 5m 0 feet 5 feet 1 5m 10 feet 8m 20 max 6m 15 feet 4 5m A N This is considered a horizontal elbow it does not matter A i whether it turns right or left Horizontal length is calculated by adding both lengths of horizontal run Horizontal Length H1 H2 It may be a 90 or 45 elbow This is considered a vertical elbow Travis Industries 4090507 100 01217 000 Installation tor qualified installers only 25 Side Vent Configuration with Vertical Termination e The termination must fall within the shaded area shown in the chart Use the indicated restrictor and diffuser positions 5 feet 1 5m 20 max 6m 10 feet 3m 15 feet 4 5m Ofeet 40 max 12m 40 max 12m e Up to four elbows 45 or 90 may be used e
7. isolate the gas supply piping by closing the manual shutoff valve e Leak test all gas line joints and the gas control valve prior to and after starting the fireplace Fuel e This fireplace is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control valve to make sure the correct fuel is used Gas Line Connection e Installation must be performed by a qualified installer service agency or the gas supplier In Massachusetts a licensed plumber gasfitter Standard Input Pressure Gas Inlet Pressure Natural Gas 7 W C 1 74 KPA Propane 13 W C 2 73 KPA e _ If the pressure is not sufficient make sure the piping used is large enough the supply regulator is adequately adjusted and the total gas load for the residence does not exceed the amount supplied e The supply regulator the regulator that attaches directly to the residence inlet or to the propane tank should supply gas at the suggested input pressure listed above Contact the local gas supplier if the regulator is at an improper pressure Travis Industries 4090507 100 01217 000 Installation tor qualified installers only Gas Line Location Right Side Gas Inlet preferred m A 8 203mm flex tube and shutoff l A 2 51mm by 3 76mm opening is valve is included with the fireplace located behind the gas inlet cover plate It is The shutoff valve accepts a 1
8. see the operating instructions for further details Figure 30 Figure 29 20 Place the receiver coverplate and switch over the receiver see Figure 31 and attach with the two screws included with the receiver see Figure 32 CE oS ITA AEN Travis Industries 4090507 100 01217 000 70 Optional Equipment for qualified installers only Figure 31 Figure 32 21 Clip any excess wiring into the wire clips on the back of the control panel see Figure 33 Use the included wire ties if necessary to keep all wiring from contacting any hot or moving components Re attach the control panel see Figure 34 and shroud see Figure 1 WWSISF ESAE in ae Figure 33 Figure 34 22 A wall mount is included with this kit for the remote It may be mounted to the wall for easy access and storage Use the included drywall anchors and screws to secure it to the wall see Figure 35 Figure 35 23 Restore power to the fireplace and test operation of the remote see the instructions included with the remote Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 71 Travis Industries 4090507 100 01217 000 72 Index Index Additional Items Required eeeeeeeese 7 Minimum Framing Dimensions Topor Side Vent Configuration 12 Andiron Installation eeeeeeennn 59 Nailing Brackets eene 13
9. 4090507 100 01217 000
10. Air Shutter Adjustment sssseeeeeee 39 OVetVIew oit gu erede iste RE 2 Altitude Considerations seeeee 18 Packing Llst iet oe ttm 7 Approved Vent Configurations seseesesss 20 Raised Fireplaces ss 11 Approved Vent sssseseeeeemee 19 Side Vent Configuration with Horizontal Termination no vertical rise 23 Battery Installation sene 38 Side Vent Configuration with Horizontal Termination with vertical rise 24 Clearances nt Ai an d tie 11 Side Vent Configuration with Vertical Termination 25 Converting the Fireplace to Side Vent Configuration 9 Recommended Installation Procedure 7 Diffuser Plate Adjustment eese 22 GreenSmart Remote Control Installation 60 Dimerislons oue i e er tee Le ees 6 Restrictor Position ssss 20 Drywall Installation eeen 30 Safety PrecaytioN Ssss sasen iic eais nnes diiseni 4 Electrical Connection required 16 Steps for Finalizing the Installation 38 Exhaust Restrictor Adjustment 20 Termination Requirements seeen 28 Extra Room Power Heat Duct ceecee 58 Thick Facing Installation with FPX Arched Faces 35 Facing Overview essen
11. in place the front left log has a small gap to the center log Key Travis Industries 4090507 100 01217 000 Finalizing the Installation for qualified installers only Front Left Upper Log There are two pins on the front left log The pin to the right is used to locate the front left upper log The front left upper log has a groove and one hole on the bottom The groove fits over the edge of the burner When in place the front left upper log looks like the picture to the right Travis Industries 4090507 100 01217 000 46 Finalizing the Installation tor qualified installers only Front Upper Center Log The front upper center log has two holes on its bottom surface One of the holes fits yt o over the pin on the center log a eo WWE T a see picture to the right The S S 2 Rad other fits over the pin on the front left log When in place the front upper center log looks like the picture to the right Travis Industries 4090507 100 01217 000 Back Left Log The back left log fits to the left of the center log The groove on the bottom of the log fits over the upper burner tray Make sure to slide the log towards the center of the firebox When in place the log will appear as shown in the picture to the right Travis Industries 4090507 100 01217 000 48 Finalizing the Installation for qualified installers only Right Ember Chunk The
12. on wood or non combustible surface not on linoleum or carpet e This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location e Fireplace must be installed in a room with a minimum ceiling height of 84 2134mm Clearances e The fireplace requires a 12 13mm clearance from the left side of the fireplace to the framing members No material insulation framing etc may be placed into this area LL Q0 Omm clearance on 1 2 18mm right side of fireplace Clearnce on left NOTE right side side of p standoff is optional fireplace J M u e When installed walls in front of the fireplace must be a minimum 1 25mm to the side of the fireplace Only one side wall is allowed within 12 305mm of the side of the fireplace e Due to the high temperature the heater should be located out of traffic and away from furniture and draperies e Fireplace must be placed so the vents below and above the glass do not become blocked Raised Fireplaces e The fireplace and hearth if desired may be placed on a platform designed to support the fireplace 310 Lbs 140 7 Kg and vent Min 42 1067mm Fireplace Enclosure Height Platform Optional Raised Hearth A see Hearth Requirements for details Travis Indus
13. or Faces Recommended Installation Procedure e Prepare the framing making sure to leave the area around the fireplace open see page 12 Make sure to allow for vent installation and facing depth Place the fireplace into position Install the vent gas line and electrical hook up Finalize the framing around the fireplace Secure the fireplace to the framing Install the wall switch see page 17 or thermostat if applicable Install the drywall Install the hearth if applicable Install the facing if applicable Install the mantel if applicable Finalize the installation see page 38 and install the grill or face Side Standoff Installation The two right side standoffs included with this fireplace are attached to the fireplace prior to placing the fireplace into position These standoffs are not required for safety purposes Their purpose is to center the fireplace in the framed opening Attach the right side standoffs to the fireplace as shown below Remove the five screws on the side of the fireplace position the standoff and secure NOTE The side standoffs have obround holes that allow for the standoff to be adjusted for drywall of 2 or 5 8 thickness See P Nailing Brackets on page 13 dt Framing Notes The framing dimensions included in this installation manual have been revised to include the extra 1 1 2 needed for the right standoffs to install correc
14. stock regulator see Figure 13 These items may be discarded Figure 13 Travis Industries 4090507 100 01217 000 66 Optional Equipment for qualified installers only 10 The stepper motor adjustable regulator has an installation sheet included with it make sure to follow all of the directions Place the stepper motor on the gas control valve see Figure 14 MAKE SURE IT IS CORRECTLY ORIENTED Secure using the screws included with the motor see Figure 15 tighten to 25 Lb inches Leak test this area after installation to verify proper installation Figure 14 Figure 15 11 Place the GreenSmart wiring harness in front of the fireplace noting the position of each connector see Figure 16 Figure 16 12 Attach the wiring harness to the burner control see Figure 17 Attach the gas control valve molex connector see Figure 18 Figure 17 Figure 18 Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 67 13 Attach the blue and white wires to the IPI CPI switch see Figure 19 Connect the wiring harness to the stepper motor see Figure 20 Figure 19 Figure 20 14 q Attach the wiring harness to the comfort control valve connection see Figure 21 Figure 21 15 Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness see Figure 22 Attach the power cord from the fan controller to the AC connecti
15. used May use 8 203mm or 6 5 8 168mm diameter vent see page for 18 details Travis Industries c E 5 amp S x pav Rm o ite o o re A 40 max 12m TI 40 max 12m 35 feet 10 5m 35 feet 10 5m E Exhaust Restrictor 4 po 30 feet 9m Intake Restrictor 2 30 feet 9m E Diffuser Position 2 stock 25 feet 7 5m 25 feet 7 5m 20 feet 6m 20 feet 6m 15 feet 4 5m 15 feet 4 5m Exhaust Restrictor 3 Intake Restrictor 2 Diffuser Position 2 stock 10 feet 3m 10 feet 3m 5 feet 1 5m 5 feet 1 5m 0 feet 0 feet die E E oe E RET Wei 3 DEI E E E E E xs uv gt 19 e R 5 iE E D g E E S o g o fe T D N This is considered a horizontal elbow it does not matter whether it turns right or left It may be a 90 or 45 elbow el 4090507 H2 N gt both lengths of horizontal run Horizontal Length H1 H2 This is considered a vertical elbow 1 Horizontal length is calculated by adding 00 01217 000 28 Installation tor qualified installers only Termination Requirements QO WwW gt Venting terminals shall not b
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17. 2 MPT centered 3 76mm above the base of the fireplace The gas inlet is located 1 1 4 32mm above the base of the fireplace You may remove this cover plate to install the gas line The cover plate has a 7 8 22 2mm diameter hole covered with a push plug in line with the gas inlet on the gas control valve By rotating the plate 180 the hole may be re located You may also secure the plate in a customized location using the self drilling screws Left Side Gas Inlet An additional 2 61mm by 3 76mm A 8 203mm flex tube and shutoff opening is located the left side It is centered valve is included with the fireplace 3 76mm above the base of the fireplace You may wish to use a 24 610mm or 36 914mm flex tube The shutoff valve accepts a 1 2 MPT You may remove this cover plate to install the gas line The cover plate has a 7 8 22 2mm diameter hole covered with a push plug in line with the gas inlet on the gas control valve By rotating the plate 180 the hole may be re located You may also secure the plate in a customized location using the self drilling Screws Travis Industries 4090507 100 01217 000 16 Installation tor qualified installers only Electrical Connection required The electrical line to the grounded receptacle inside the fireplace mus
18. 31 Thick Facing Installation sese 34 Facing Requirements se 30 Thin Facing Installation eese 32 Features iie lent EM 6 Top Vent Configuration with Horizontal Termination 26 Fireback Installation e 55 Top Vent Configuration with Vertical Termination 27 Fireplace Placement Requirements 11 Vent Clearances sessesseeeeeneneenn 18 F el i Sa EAR ERR eS ee 14 Vent Installation 19 Gas Inlet Pressure eeseeeeeeeenee 14 Vent Requirements seee 18 Gas Line Connection seen 14 Optional Wall Switch or Thermostat Installation 17 Gas Line Location aote 14 Gas Line Requirements sees 14 Glass Frame Removal and Installation 40 Grill Installation eee 57 Hearth Requirements eese 29 Heating Specifications sesseessess 6 Index cisii ke ited dieti cupi eade tete ioc 72 Installation Options eee 6 Intake Restrictor Adjustment ssssssse 21 Listing Detalls tc nt ette 2 Log Set Installation eene 42 LP Conversion Instructions eeeseeeesss 42 Mantel Requirements ss 37 Travis Industries
19. A follow ANSI Z223 1 and NFPA 54 88 A manufactured home USA only or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing CSA Z240 4 This appliance may be installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure The venting must not be connected to a chimney flue serving a separate solid fuel burning appliance Notify your insurance company before hooking up this fireplace The room heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The instructions in this manual must be strictly adhered to Do not use makeshift methods or compromise in the installation Improper installation will void the warranty and safety listing This heater is approved for use with natural gas NG or propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the
20. Any safety screen or guard removed for servicing must be replaced prior to operating the heater Travis Industries 4090507 100 01217 000 Safety Precautions 5 Safety Warnings continued e Allow the heater to cool before carrying out any maintenance or cleaning e Operate the heater according to the instructions included in this manual e fthe main burners do not start correctly turn the gas off and call your dealer for service e This unit is not for use with solid fuel e Donot place anything inside the firebox except the included fiber logs e fthe fiber logs become damaged replace with Travis Industries log set e Donotthrow this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual e Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature heater Young children should be supervised when they are in the same room as the heater e Due to the high temperature the heater should be located out of traffic and away from furniture and draperies e Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off e Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and a
21. FPX Face 870mm Upgrade Kit sku 98500686 and a triangular piece of facing in these upper I corners See the instructions included with the face for further details 7 7 8 200mm Hy E 4 1 25mm e e f 37 2 51mm 73mm 940mm Travis Industries 4090507 100 01217 000 Installation tor qualified installers only 33 Thin Facing Installation tile marble under 1 25mm thick Side View Raised Fireplace with no Hearth SIDE OF FIREPLACE j Drywall eoe Tile or other facing under 1 25mm i o mi Lot idi Note how the facing extends 1 25mm above the base of the fireplace 1 25mm a Ty Fireplace Support wh Floor E Floor Mounted Fireplace with Hearth SIDE OF FIREPLACE ieee Drywall f Tile or other facing under 1 e i L smm thick P ES Hearth note how it extends under the face max 1 25mm thick The fireplace may be raised to accommodate thicker hearth materials Y o Max 1 25mm Travis Industries TS Floor 4090507 100 01217 000 Installation tor qualified installers only Thick Facing Installation stone brick or other non combustible over 1 25mm thick O If using a Fireplace Xtrordinair FPX arched face see Thick Facing with a Fireplace Xtrordinair Arched Faces on page 35 o amp aol e e E Pd z ee QN Do not install masonry or
22. If you wish to have a mantel 8 208mm above the fireplace face it must be no deeper than 9 229mm Non Combustible Mantels Non combustible mantels must meet the clearances listed for combustible mantels However if you do wish to reduce the clearances by using a non combustible mantel the following requirements must be met e Non combustible mantel Drywall and facing must extend Non Combustible Framing metal studs le from the top of the must be used for the header a appliance to the top surface of the mantel e Anon combustible N header must be used SIDE CR IBEEEACE E Non Combustible Mantel metal stud Non Combustible Facing Travis Industries 4090507 100 01217 000 38 Finalizing the Installation for qualified installers only Steps for Finalizing the Installation 1 Remove the glass see page 40 NOTE If using propane LP convert the appliance prior to installing the logs 2 We recommend you purge the gas line at this time with the glass removed This allows gas to be detected once it enters the firebox ensuring gas does not build up NOTE If using firebacks install them prior to adjusting the accent light deflectors 3 Carefully bend the accent light deflectors outwards to 45 see a below Take care to prevent damage to the bulbs Make sure the two accent light bulbs are in place The assembly may be removed for bulb replacement see b below NOTE Take care to no
23. Only one horizontal E elbow may be used deat NOM e 35 feet 10 5m 30 feet 9m 30 feet 9m Exhaust Restrictor 4 25 feet 7 5m Intake Restrictor 2 25 feet 7 5m Diffuser Position 1 20 feet 6m 20 feet 6m 15 feet 4 5m Exhaust Restrictor 2 15 feet 4 5m Intake Restrictor 1 Diffuser Position 1 10 feet 3m 10 feet 3m 5 feet 1 5m bfeet 1 5m 5 feet 1 5m 10 feet 3m 20 max 6m dm This is considered a horizontal Ed elbow it does not matter a whether it turns right or left Horizontal length is calculated by adding both lengths of horizontal run Horizontal Length H1 H2 It may be a 90 or 45 elbow This is considered a vertical elbow Travis Industries 4090507 100 01217 000 26 Installation tor qualified installers only Top Vent Configuration with Horizontal Termination e The termination must fall within the shaded area shown in the chart Use the indicated restrictor and diffuser positions e Up to four elbows 45 or 90 may be used e May use 8 203mm or 6 5 8 168mm diameter vent See page for 18 details
24. The masonry extends 1 25mm above the base of the fireplace d 1 25mm lt _ H Fireplace Support P Floor 4090507 100 01217 000 Installation tor qualified installers only 37 Mantel Requirements Combustible Mantels e Use the table below to determine the maximum mantel depth allowed The mantel depth measured from the face of the fireplace must fall in the shaded portion of the table e Any material that protrudes more than 3 4 19mm from the non combustible facing is considered a mantel and must meet the mantel requirements Combustible Mantel Maximum Mantel Depth b o 7 2 9 q Ry 6 gt e 9 70 7 7e 457mm 18 432mm 17 406mm 16 381mm 15 356mm 14 330mm 13 305mm 12 279mm 11 254mm 10 229mm 9 Mantel Height Above Face a 178mm 152mm 127mm 36 3 4 933mm Combustible mantel columns legs that protrude M more than 3 4 0 75mm from the glass frame must meet the sidewall clearance If they protrude 3 4 0 75mm or less they must meet the facing clearance 2 1 4 57mm from the glass frame Base of the Fireplace Non combustible mantel columns do not have a minimum clearance Examples If you wish to have an 8 208mm deep mantel it must be at least 6 3 4 171mm above the fireplace face 44 3 4 1137mm above the base
25. asonry as it being installed Before installing masonry install the FPX Face Upgrade Kit 98500686 This covers the upper corners TOP VIEW Framing ye Nailing Bracket Drywall is x gm Masonry Fireplace Travis Industries Masonry Line Zl oe se Floor Mounted Fireplaces or Raised Hearths Build the hearth 1 25mm maximum above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Raised Fireplaces Masonry is installed 1 25mm maximum above the base of the fireplace FRONT VIEW C2 e y 127mm o 35 3 4 908mm 45 1 2 1156mm Radius BE 5 4r 1041mm b i 4090507 100 01217 000 36 Thick Facing Installation Side View Floor Mounted Fireplace with Hearth Raised Fireplace with no Hearth Travis Industries SIDE OF FIREPLACE meum X L V dE Installation tor qualified installers only Drywall Masonry or other non combustible over 1 25mm thick Face T note how it extends under the face max 1 i 25mm thick The fireplace may be raised to accommodate thicker hearth materials A Max 1 25mm SIDE OF FIREPLACE Floor Drywall Masonry or other non combustible over 1 25mm thick Face Behind Masonry
26. ate tile 867mm 937mm line Wilmington Hearthview 35 3 4 41 May fit over top of tile facing 908mm 1041mm Winthrop Bungalow 34 36 7 8 Optional facing will butte to edge of faceplate tile 864mm 937mm line Travis Industries 4090507 100 01217 000 Installation tor qualified installers only Thin Facing Installation tile marble or other non combustible under 1 25mm thick Upgrade faces are available for this fireplace and may influence facing installation Consult with your Travis Dealer if you are using an upgrade face co 5 2 E we vw Facing is installed to this edge of the fireplace r i e Do not install tile or other material a we in front of the glass frame ve convection channel or access panel d openings This area must remain s open to access internal components and for convection air Tile Line Floor Mounted Fireplaces or Raised Hearths Build the hearth 1 25mm maximum above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials TOP VIEW Framing Raised Fireplaces Facing is installed 1 25mm Nailing Bracket maximum above the base of the Fireplace fireplace Drywall FRONT VIEW A u 1 1 8 29mm Tile D NOTE FOR FPX FACES 34 1 4 FPX arched faces require the
27. both sides of the accent light deflectors see illustration below This helps block light from exiting the slot on the deflector and creating a line of light Travis Industries 4090507 100 01217 000 52 Finalizing the Installation for qualified installers only LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 38 Remove the logs and embers if installed page 42 2 Remove the grate firebacks and center burner see illustration below 1 4 Nutdrive i Remove the log shelf Four screws hold the center burner in place Slide the burner to the right and up to remove Travis Industries 4090507 100 01217 000 Finalizing the Installation for qualified installers only 3 Follow the directions below to remove the outer burner and replace the orifices 8 Remove the outer burner Make sure this gasket is Center Burner Orifice lt a replaced when re installing Outer Burner Orifice b b Remove this mixing tube cover Use a 1 2 open end wrench to unscrew the two orifices Manifold Apply thread sealant to RS 4 2 Wrench the LP orifices prior to installation Use the Center Burner Orifice chart below to identify al the correct orifices v Outer Burner Orifice e 9 Mina 15 16 Look here for the orifice Screw each LP orifice in E j
28. ch cover Caution Label all wires prior to disconnection when SS servicing controls Wiring errors can cause improper and dangerous operation Note When using a GreenSmart remote use the receiver for on off operation do not use a wall switch or thermostat Warning Make sure all wiring is secure and does not contact hot or moving components Parallel Connection Series Connection On Off Switch On Off Switch On Off Switch On Off Switch i ON MES RN es ON OFF Thermostat External Heater is ON Heater is ON Thermostat Heater is ON Heater is OFF Switch ON ee External Switch ON Thermostat External Heateris ON Heater is OFF Thermostat Heateris OFF Heater is OFF Switch OFF i i External Switch OFF i To wire the heater in parallel follow the directions below To wire the heater in series follow the directions below On Off Switch On Off Switch B D Thermostat M R E W or External Switch Wires Thermostat or External Switch Wires Travis Industries 4090507 100 01217 000 18 Installation for qualified installers only Vent Requirements e The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use its own separate vent system e n addition to the requirements listed her
29. d gas is connected and the main burner is lit cce T 20 Torx or L3 aD Slotted Screwdriver 7 Make the gas line connection bleed the gas line if applicable start the heater and thoroughly leak test all gas connections and the gas control valve Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 55 Fireback Installation WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service 1 Remove the glass frame and logs 2 Remove the front and rear grates NOTE lift the burner slightly to remove the grate see the illustration below NOTE If the accent light deflectors have been bent carefully bend the accent light deflectors inwards on both sides NOTE do not over bend these deflectors they will break off if over bent 3 Remove and discard the steel ember trays Travis Industries 4090507 100 01217 000 56 Optional Equipment for qualified installers only 4 Carefully place the floor firebacks into position You must tip them under and around the corners of the burner Once in place bend the accent light deflectors back to the correct position take care to not damage the halogen bulbs 5 Carefully replace the front and rear grates they rest on top of the floor firebacks 6 Install the side firebacks Remove the clips on both sides loosen the screws following the directions acouple
30. d cae m so the orifice protrudes Pe identification 15 16 23 8mm NG LP indicating full insertion Center 48 55 Outer 44 55 Travis Industries 4090507 100 01217 000 54 Finalizing the Installation for qualified installers only 4 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice Lift the pilot hood Remove the orifice and replace with the LP orifice Screw the off the pilot orifice all the way in and replace the pilot hood assembly Orifice Identification LP Propane Orifice 35 b Use a hex wrench to unscrew the orifice 5 32 Hex NG Natural Gas Orifice 62 NOTE when re attaching this pin lines up with the notch in the pilot hood 5 Replace the firebox components Install the logs and embers Replace the glass 6 Remove and discard the screws see a below holding the stock regulator in place see b below Remove the stock regulator and gasket see c below Place the LP regulator in place making sure the pre fitted gasket see c below is in place NOTE There is a label on the base of the regulator knob indicating regulator type NG or LP Secure the regulator with the screws included with the regulator tighten to 25 Ib in of torque 2 82 NM Place the included label on the valve body where it can be easily seen to insure proper identification NOTE Leak test this area after the heater is installe
31. determine the location also see the following pages for detailed diagrams Tile Line Masonry Line Hearth Line Any non combustible facing under 1 25mm thick see Thin Facing on page 32 Any non combustible over 1 25mm thick see Thick Facing on page 34 Non combustible hearth facing should be installed up to this location 1 25mm above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Optional Faceplates Sizing Chart Masonry Line Tile Line NOTE The hearth or facing can extend no Masonry Line SPECIAL INSTRUCTIONS FOR WILMINGTON FACES Remove the center deflector use needle nose pliers if necessary LOP These tabs bend down to allow for removal s a Re attach the deflector to the louver Bend the tabs as shown making sure the deflector is secure and flat WARNING The deflector must be replaced in its original position if a different face or grill is used Masonry Line x gt greater than 1 25mm above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Name Height Width Notes FPX Artisan Classic Fr Ctry 35 3 4 41 45 3 4 1162mm Radius May fit over top of tile 908mm 1041mm facing Winthrop Victorian Lace 34 1 8 36 7 8 Optional facing will butte to edge of facepl
32. e follow the requirements provided with the vent e A firestop is required whenever the vent penetrates a wall floor or ceiling passes through framing members Horizontal vent less than 48 1219mm above the fireplace must use the Travis Firestop sku 93006094 it incorporates a 3 76mm clearance above 1 25mm clearance below and to the sides of the vent Other penetrations only require a 1 25mm clearance and may use a standard firestop make sure the required 1 25mm clearance is met Vent Clearances e The vent must maintain the required clearance to combustible materials to prevent a fire Do not fill air spaces with insulation Before 48 1219mm Rise After 48 1219mm Rise Sides 1 25mm 1 25mm Above 3 76mm 1 25mm Below Horizontal or 45 Section 1 25mm 1 25mm Vertical Termination Horizontal Required Firestop Termination Use a roof flashing and storm collar GN e whenever passing through the roof D P Min 3 76mm 1 or 25mm if a Use a firestop whenever Nw ne 4g passing through a ceiling DNA iiam b H th Ni mm above the Ni Use a support box Min 1 25mm E DNN fireplace on exposed vent Min 1 25mm Min 1 25mm Altitude Considerations e This heater has been tested at altitudes ranging from sea level to 6 000 feet 1800 M In this testing we have found that the heater with its standard orifice burns correctly with just an a
33. e recessed into a wall or siding Minimum 9 229mm clearance from any door or window Roof Minimum 12 305mm above any grade veranda porch deck or balcony Surface Minimum 3 3 8 86mm from outside corner walls NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier 11 Min 279mm 6 Min 152mm Roof Eaves Minimum 12 305mm from inside corner walls NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier Minimum 11 279mm clearance below unventilated soffits or roof surfaces Minimum 18 457mm clearance below ventilated soffits Minimum 6 152mm clearance below roof eaves NOTE Vinyl surfaces require 24 610mm NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier Minimum 12 305mm clearance below a veranda porch deck or balcony NOTE Permitted only if veranda porch deck or balcony is fully open on a minumum of two sides beneath the floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier Minimum 48 1219mm clearance from any adjacent building Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building Minimum 9 229mm clearance to any nonmechanical air supply inlet to the building or the comb
34. ed However if the heater is installed next to the floor we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface Fireplace Stand Travis Industries 4090507 100 01217 000 30 Installation for qualified installers only Facing Requirements e This appliance is designed to allow for drywall or other combustible facing to contact the sides and top of the front of the fireplace e Tile or other non combustible facing may be placed on the front of the fireplace see Facing Overview on page 31 for further details Drywall Installation Drywall Installation Drywall may be installed up to the front edge of the fireplace If the fireplace is raised drywall up to the bottom edge as well X Do not install drywall or any other combustible in front of the fireplace TOP VIEW Framing va Nailing Bracket Fireplace Drywall Travis Industries 4090507 100 01217 000 Installation tor qualified installers only Facing Overview e Upgrade faces are available for this fireplace and may influence facing installation Consult with your Travis Dealer if you are using an upgrade face Optional non combustible facing may be installed on the fireplace Use the guidelines below to
35. ent sections together if desired T High temperature sealant is recommended at the appliance starter section connection use high temperature silicone or Mill Pac If disassembly is required at time of re assembly check to see if the vent creates a tight fit If it does not apply high temperature sealant to the joints of the affected sections Horizontal sections require a 1 4 6mm rise every 12 305mm of travel Horizontal sections require non combustible support every three feet e g plumbing tape Travis Industries 4090507 100 01217 000 20 Installation tor qualified installers only Approved Vent Configurations Restrictor Position e Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases Depending upon the vent configuration you may be required to adjust the restrictor positions The charts for acceptable vent configurations detail the correct vent restrictor positions Exhaust Restrictor Adjustment If the diffuser is required to be in position 2 you may wish to adjust the diffuser while the exhaust restrictor is removed Loosen these two screws on the exhaust restrictor Slide the restrictor to the correct restrictor position see the illustration below The screw location indicates restrictor position In this example the restrictor is set in position 3 Tighten the screws to secure the restrictor FLT
36. eps for Finalizing the Installation 38 Installation Air Shutter Adjustment sse 39 Fea Glass Frame Removal and Installation 40 Packing Listes inten nnennnnennnnnennnnnnnnnnnnnnn nennen 7 Log Set Installation 42 Additional Items Required XU MEIN DI M EAE 7 LP Conversion Instructions esee 52 Recommended Installation Procedure 7 Side Standoff Installation esssseeeeeeess 7 Massachusetts Requirements seeeeeeeeeee 8 Optional Equipment Converting the Fireplace to Side Vent Configuration 9 Fireback Installation eee 55 Fireplace Placement Requirements 11 Grill Installation cn sta ctc tete 57 GleararCes x uie tei UR UR trenta 11 Extra Room Power Heat Duct seeeeeeeees 58 Raised Fireplaces esee 11 Andiron Installation eeenm 59 Min Framing Dims Rear Vent Configuration GreenSmart Remote Control Installation 60 Nailing Brackets snm Gas Line Requirements sss 14 Index Fuel 2 1 te eee Bade teet 14 gt Gae NG COUNBCHONG eee eure rd n be leid 14 nier 72 Gas Inlet Pressure eea raaraa iaaea aana 14 Gas Line Location sis
37. gas control valve Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If the flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer and arrange for proper servicing It is imperative that control compartments screens or circulating air passageways of the heater be kept clean and free of obstructions These areas provide the air necessary for safe operation Do not operate the heater if it is not operating properly in any fashion or if you are uncertain Call your dealer for a full explanation of your heater and what to expect Do not store or use gasoline or other flammable liquids in the vicinity of this heater Do not operate if any portion of the heater was submerged in water or if any corrosion occurs Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it Light the heater using the built in igniter Do not use matches or any other external device to light your heater Never remove replace modify or substitute any part of the heater unless instructions are given in this manual All other work must be done by a trained technician Don t modify or replace orifices The viewing glass should be opened only for conducting service
38. hall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 Exemptions The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include Detailed instructions for the installation of the venting system design or the venting system components and A complete parts list for the venting system design or venting system Gas Equipment Venting System NOT Provided When the manufacturer
39. ien einai aaae pod a saana 14 Electrical Connection required ssssssss 16 Optional Wall Switch or Thermostat Installation 17 Vent Requirements cccecscceceseeceeeeseeeeeeseeeeneneeeeeensenerees 18 Vent Clearance sese 18 Altitude Considerations 18 Approved Vent riter 19 Vent Installation urere rentes 19 Approved Vent Configurations esseeeeeeee 20 Restrictor POSION asenin aa a aa anarhiei 20 Exhaust Restrictor Adjustment ssss 20 Intake Restrictor Adjustment eeeeesees 21 Diffuser Plate Adjustment eeeesees 22 Rear Vent Config W Horizontal Term no vertical rise 23 Rear Vent Config W Horizontal Term w vertical rise 24 Side Vent Configuration with Vertical Termination 25 Top Vent Configuration with Horizontal Termination 26 Top Vent Configuration with Vertical Termination 27 Termination Requirements 28 Travis Industries 4090507 100 01217 000 n Safety Precautions Safety Warnings Failure to follow all of the requirements may result in property damage bodily injury or even death This unit must be installed by a qualified installer to prevent the possibility of an explosion This appliance must be installed in accordance with all local codes if any if not in U S
40. installation give this manual to the home HOUSE OF FIRE owner and explain operation of this heater www travisproducts com Copyright 2009 T I 10 00 100 01217 000 4090507 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 Introduction 2 S2786 VM oenbiny MS PAg ejurog NoqueH 0087 WOI SJINpOLASJAL MMM dE odes E eE uoc 3414 40 3Sn OH ON EHE n E Ae oes H6 oo NN ey Sa3luliSsnaNi SIAWUL pO Inf is dy il uer Bi 6002 el enjoejnue y i a S seBueuo eseuy Bunjeur uo uoeuuojui 10 enuew 3y eas pebueuo eq oj peeu eui yjog jo uoreurquioo 10 aIo uoneinbijuoo JUBA eu 934 000 z e oqe sepninje 104 w 041 0 199 00S 0 epeue uj ui 019 0 169 000 2 0 sepnunje 1e juo esn 104 peddinbe s eouerdde siu 1 19 u8 GG 4e1nQ Gi SING 29440 ezis jp Buiwojjoj eui uy paddinba uauw euedoud 104 J9jua gps 4o1nQ pri SING 929uo0 ezis jp Buiwojjo au uy paddinba uaym seb enjeu 104 S 40 9 M sauui IH uo enssaJd pjojiuepy 4L agh mm 3 M seuour einsseid Oyu WNWIXeY O0Z vL 0000 IH n18 07 uo eyeg Idul 4S8 4 9 M S Y eansse1g jU WNWIUIYY oos ze O00s7g H n L8 JH uo aey ynduy ON dT ON dT ww gezi szet Un Sile ap 19 0 10 jenueui as jaue Z e 0 ade dauly Jo aseg uuugo gp cc aunsojoug 0 aseg wwo 0 apis Bly wwz 2 L epis 427 a nsojouq 0 saplg uug yQ cn avjda ujeaueg 10014 pool uj g Gerencia ides riqu une syo pues wow aapea uugo p cnn
41. ir shutter adjustment e Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Travis Industries 4090507 100 01217 000 Installation tor qualified installers only Approved Vent Side vent configurations use 8 203mm diameter Simpson Dura Vent Model Direct Vent Pro or GS Top vent configurations use 8 203mm or 6 5 8 168mm diameter Simpson Dura Vent Direct Vent Pro or GS If using 6 5 8 168mm diameter vent attach the 8 203mm to 6 5 8 168mm reducer Travis part 98900165 to the fireplace NOTE When using 6 5 8 168mm diameter vent make sure to accommodate the 3 76mm clearance above the vent for the first 48 1219mm of rise see vent clearances on page 18 Standard firestops do not include this clearance Other vent may be approved with this fireplace Check with the vent manufacturer for details Always use the high wind cap or high wind sconce cap part 58DVA HSCH or 46DVA HSCH Installation instructions for Simpson Dura Vent may be found at www duravent com 6 5 8 168mm Diameter Vent Reducer 4 98900165 Vent Installation Slide the vent sections together and turn 1 4 turn until the sections lock in a A place A Screws are not required to secure the vent However three screws may be Uy used to secure v
42. jy uois1oAuo2 uojaej jeuondo ayy pauisap S d7 euedoud oj uois1oAuoo j se pean IM asn Jo 10 3 ay ye paddinba si Jayeay aovjdasy seb payuan siu prepuejs uonejjejsu AWOH peinjoesnueW v L0S vdN L Szzv SOMSONIISNY eiqeardde JOU si pjepuejs e uons uauM 10 sejejs payU aui ui 0gze Wed uorz eni p epuejs Ajayes pue uoi Uo auoH paJnjoejnueyy ayy YUM Jo epeue ui BuisnoH NAON HIN Opzz VSO NVO pJepuels juana y ui a2uepJo22e ul su eq snw aouel dde Siy l pLg WSO sepo uonejjezsuj auedoJd pue sex Jeney 10 pS WdAN L 22Z ISNV 9po2 sex jon jeuoney eui mojjoy euou 4 Aue ji sapoo e20 ym e2uepJoo2e ul paesu eq 1snui eoueljdde siu C0 L r d WSO pue seuoH peunjoejnuejy 104 seouelddy BureaH Hujung sed 661 q 0 IN L6IW ZL z V93 4e1eaH AJda sex PAUA 002 ec 7 YSI L007 288 LZZ ISNV 01 PalsaL epeueg pue YSN 104 parua p8 4 820 ON Hoday JajeaH aoe daJlJ sex pequa oul souowoqe 1801 INWO n 2 S9 1S b98 ci y emm Overview This appliance was listed by OMNI Test Labs IAS ANSI Z21 88 report 028 F 84 5 The listing label TL130 is attached to the appliance near the gas control This manual details the installation requirements valve A copy is shown to the right for the 864 See Through ST GS fireplace For operating and maintenance instructions refer to the 864 ST GS Owner s Manual part 100 01218 This appliance was listed by OMNI Test Labs t
43. le and insert it into the slot on the glass frame anchor NOTE this slot may be ata different angle than illustrated Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor Once fully inserted turn the latch until it is upright Travis Industries 4090507 100 01217 000 42 Finalizing the Installation for qualified installers only Log Set Installation Logs in Place FRONT SIDE gas control valve side NOTE This fireplace has a front side and back side The front side pictured belowj is the side with the gas control valve Logs in Place BACK SIDE Travis Industries 4090507 100 01217 000 Finalizing the Installation for qualified installers only 43 Center Log Installation The log shelf has two tabs used to align the center log Bend these tabs as shown to the right Place the center log in place Make sure the two tabs on the log shelf insert into the two holes on the bottom of the log Once in place rotate the log clockwise until the indents in the log contact the grate Travis Industries 4090507 Bend these two tabs up 90 They are used as pins to locate the center log 100 01217 000 44 Finalizing the Installation for qualified installers only Front Left Log Place the front left log as shown below There is a ledge on the bottom of the log that aligns with the edge of the center burner When
44. llation for qualified installers only Glass Frame Removal and Installation Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass Based upon the face being used either a swing the access door down and remove the top grill b remove the face unscrew or lift off see the instructions included with the face for details Open the six latches holding the glass frame in place start with the bottom three follow the directions shown to the right Top of G Firebox N Lift the glass frame up and pull it forward to remove NOTE You may need to lift Catch the glass frame on glass frame while re attaching Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions above in reverse c Lift the glass frame slightly and attach the lower latches NOTE Make sure the glass frame is all the way in place it should be flush with the front of the fireplace when installed Travis Industries 4090507 100 01217 000 Finalizing the Installation for qualified installers only 41 Glass Frame Removal and Installation continued The latch can come loose from glass frame anchor This occurs when it is turned 1 4 turn when it is disengaged Follow the directions below to re install the latch if it becomes loose Hold the latch at an ang
45. nge on the top ends open the air shutter short close the air shutter Air Shutter Adjustment Center Burner Air Shutter Control GOLD NOTE you may wish to use pliers to adjust the front Left Less Air Outer Burner Air Shutter Control n 1 y E Right More Air RED air shutter Typically the front air shutter is fully closed left on NG fully open right on LP Left Less Air left y open right Right More Air 10 Turn the flame adjust knob to its highest position the flames should not contact the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your Travis dealer for a remedy 11 Give this manual to the home owner for future reference and fully explain operation of this heater For comprehensive operating and maintenance instructions refer to the Owner s Manual part 100 01219 ACID WASH WARNING Before installing the faceplate make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove excess mortar If not properly neutralized with an ammonia solution the plated face may develop a permanent tarnish when the acid evaporates over time Contact your dealer if uncertain your facing has been properly neutralized Travis Industries 4090507 100 01217 000 40 Finalizing the Insta
46. o Massachusetts Board of State Examiners of This manual has been submitted to the Plumbers and Gas Fitters Listing Details IAS ICBO Approval Massachusetts Approval Fireplace Institute NFI as and serviced by profes sionals who are certified in the U S by the National NFI Gas Specialists We suggest that our gas Fireplace Institute NFI O 2 E o co Q o 4 o 2 o o _ o com T o lt iu 2 E n 2 3 zs Oz Ex zi CERTIFIED www nficertified org Nationa 100 01217 000 4090507 Travis Industries Table of Contents 3 Introduction Installation continued OVO V EW 4 to ete ree ad edes 2 Hearth Requirement ccceseceeeesseceeeseeceeseseeeeeeseeeenens 29 Listing Details 2 sl nte cen Aa 2 Facing Requirements sse 30 Drywall Installation sen 30 Safety Precautions Facing Overview essseseeeeeeeeeeeennennene 31 Optional Faceplates Sizing Chart 31 Safety Precautions sese 4 Thin Facing Installation 32 Thick Facing Installation 34 Features and Specifications Thick Facing Installation with FPX Arched Faces 35 PO TTI EE E NO S 6 Mantel Requirements eeeneneenneennnnnes 37 Installation Options eeeneen 6 Dimensons www g Finalizing the installation St
47. of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation See Gas Connection section for additional Commonwealth of Massachusetts requirements Travis Industries 4090507 100 01217 000 Installation for qualified installers only 9 Top Vent or Side Vent Configuration This appliance is shipped in the top vent configuration To change to the side vent configuration follow the directions below NOTE the vent configuration affects several aspects of installation framing maximum vent rise maximum vent run Make sure the vent configuration is correct prior to installation You may wish to configure the diffuser when changing the vent configuration Con
48. on see Figure 23 MAKE SURE TO TURN THE FAN CONTROLLER ON SYMBOL Figure 23 Figure 22 Travis Industries 4090507 100 01217 000 68 Optional Equipment for qualified installers only 16 Disconnect the power lead from accent light and connect it to the power lead included with this kit see Figure 24 Attach the power lead to the fan controller in the AUX OUT receptacle see Figure 25 Figure 24 Figure 25 NOTE If using the optional fan you will want to disconnect its power lead and connect it to the extra power lead included with this kit then connect it to the FAN receptacle on the fan controller 17 Attach the included velcro to the bottom of the fan control module and to the base of the fireplace near back left of the fireplace Slide the fan controller into place and secure using the velcro see Figure 26 Figure 26 Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 69 18 Pull the RECEIVER connector through the control panel and attach to the receiver see Figure 27 Then attach the receiver to the control panel with the two 48 machine screws see Figure Figure 27 Figure 28 19 Place batteries into the receiver and transmitter see Figure 29 Calibrate the receiver to the transmitter see Figure 30 use a paperclip to press the PRG button let it beep then press any button on the transmitter the receiver should beep 5 times
49. opposite side Travis Industries TOP VIEW Framing Nailing Bracket Fireplace Drywall Z 4090507 WARNING Make sure the fireplace is square and plumb when placed in the framing Measured corner to corner the fireplace should be square approx 54 7 8 or 1394mm for each dimension Use shims to insure the fireplace is square 100 01217 000 14 Installation for qualified installers only Gas Line Requirements MASSACHUSETTS INSTALLATIONS WARNING THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS OTHER MASSACHUSETTS CODE REQUIREMENTS e Flexible connector must not be longer than 36 inches e Shutoff valve must be a T handle gas cock e Only direct vent sealed combustion products are approved for bedrooms or bathrooms e Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log e Acarbon monoxide CO detector is required in the same room as the appliance e The gas line must be installed in accordance with all local codes if any if not follow ANSI 223 1 and the requirements listed below e The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 KPA For pressures under 1 2 psig KPA
50. other ow material in front of the ee fireplace This area must remain Pd open to install the face __ Masonry Line Floor Mounted Fireplaces or Raised Hearths Build the hearth 1 25mm maximum above the base of the fireplace The fireplace may be TOP VIEW Protruding Masonry Framing raised to accommodate thicker hearth materials l Nailing Bracket Raised Fireplaces Fireplace gt Masonry is installed 1 25mm maximum above the base of the Drywall fireplace m emm Z 7 QD J FRONT VIEW TOP VIEW Recessed Masonry Q Framing E Sk 35 3 4 Drywall 908mm Fireplace or cement board etc Masonry e NOTE The nailing brackets are not used for this type CIC 7 7 1 of installation secure the fireplace to the floor with 9 41 the brackets along the base of the fireplace 1041mm Travis Industries 4090507 100 01217 000 Installation tor qualified installers only 35 Thick Facing with Fireplace Xtrordinair FPX Arched Faces o The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces The facing must be non combustible and over 1 25mm in depth The Fireplace Xtrordinair 864 Masonry Template is recommended for masonry installation sku 98500688 The template helps locate and support the m
51. placing the transmitter on a wall 2 Drywall anchors for wall mount 2 48 x 3 8 Type B Screws Transmitter Fan Control Module Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 61 Overview The GreenSmart remote installs onto a 864 fireplace and replaces the stock wiring harness Before installing familiarize yourself with the stock and updated wiring diagrams see the illustrations on this page and and following page Stock Wiring Diagram Pilot Sensor Accent Light Rheostat Pilot Ground 0000 Optional Blower Hookup Comfort Control Valve SENSOR DIGITAL 120 VAC a Power In m i B3 FIREPLACE NO BURNER H re AC SPARKROD CONTROL DIAGNOSTIC B ADAPTER o ci VALVE COMMAND POWER CS erou Jo oooogooo CN N2 Hn d iet ao IPI CPI Hey UH I 3 Red 3 c i White Black i CONTINUOUS PILOT AA COMFORT BATTERY MAIN BURNER GREENSMART CONTROL TRAY PILOT Travis Industries 4090507 100 01217 000 62 Optional Equipment for qualified installers only GreenSmart Wiring Diagram
52. plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 80 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign s
53. re 2 Carefully remove the control cover see Figure 3 Figure 2 Figure 3 3 Unplug the ac adapter from the power harness see Figure 4 You can leave the ac adapter plugged into the wiring harness Figure 4 Travis Industries 4090507 100 01217 000 64 Optional Equipment for qualified installers only 4 Disconnect the molex connector leading to the gas control valve see Figure 5 WARNING The tabs on the gas control valve are fragile Take care when removing the molex connector to not pull or damage the wires or tabs Figure 5 5 Disconnect the two leads on the back of the control panel for the IPI CPI switch continuous pilot greensmart pilot see Figure 6 F Figure 6 6 Disconnect the comfort control valve connection see Figure 7 Disconnect the burner control connector from the fireplace burner control see Figure 8 Figure 7 Figure 8 Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only 65 7 Unscrew the on off battery plate from the control panel see Figure 9 Pull the plate and wiring forward see Figure 10 Figure 9 Figure 10 8 The control panel has plastic wire locks attached to the back see Figure 11 Un hook the wires from the wire locks and remove the wiring harness plate battery holder and ac adapter see Figure 12 These items may be discarded Figure 11 Figure 12 9 Use the included torx wrench to remove the
54. right ember chunk is installed from the back The groove on the bottom of the ember fits over the edge of the upper burner tray It wedges between the two logs When in place the left ember chunk looks like the picture to the right Back Ember Chunk The back ember in placed on the back right side as shown in the picture to the right Make sure it is not over any burner holes ELSE MZ nie Travis Industries 4090507 100 01217 000 Finalizing the Installation for qualified installers only Back Left Log The pin on the center log inserts into the hole on the back of the back left log This groove on the log fits over the grate When in place the log looks like the picture to the right Travis Industries 4090507 100 01217 000 50 Finalizing the Installation for qualified installers only Back Upper Right Log Pins on the center log and back right log help locate this log When in place the back upper right log looks like the picture to the right Travis Industries 4090507 100 01217 000 Finalizing the Installation for qualified installers only 51 Ember Placement A bag of embers is provided to further enhance the firebox Place the embers on the firebox floor and on the outer burner especially over exposed rivets on the burner Do not place embers over any of the burner holes or air channels See the picture below NOTE When placing the embers place one ember on
55. ssumes no responsibility of any consequential damage s Travis Industries 4090507 100 01217 000 6 Features and Specifications Installation Options e Residential or Mobile Home e Internal or External Chase e Flush or Recessed Face e Horizontal or Vertical Vent e Raised or Floor Placement e Bedroom Approved Heating Specifications Natural Gas Propane Approximate Heating Capacity in square feet Up to 1 500 139 sq M Up to 1 500 139 sq M Maximum BTU Input Per Hour 37 500 39 5 MJ 37 500 39 5 MJ E Heating capacity will vary with floor plan insulation and outside temperature Dimensions Top Vent Configuration 8 203mm Diameter Vent 41 1 2 1054mm 3 3 8 86mm Side Vent Configuration 8 203mm Diameter Vent 33 7 8 860mm Lifting Handle Tabs These tabs may be used in conjuction with the lifting handles 98500711 make sure to use the required adapters 250 01038 610mm di 1 25mm aru ad Weight 310 Lbs 140 7 kg Travis Industries 4090507 100 01217 000 Installation tor qualified installers only 7 Packing List e Propane Conversion Kit e Wall Switch Cover Plate and Wire e Log Set e 4AA Batteries 1 9 Volt Battery e Firestop sku 93006094 e Insulation for Side Vent Conversion e Right Side Standoffs 2 Additional Items Required Direct Vent Gas Line Equipment shutoff valve pipe etc Electrical Equipment min 14 gauge grounded line Two Grill Kits and
56. t be installed by a qualified installer and must meet all local codes Make sure the household breaker is shut off prior to working on any electrical lines The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The electrical line must be a min 14 gauge and supply 120 Volts at 60 Hz 2 Amps Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Travis Industries 4090507 100 01217 000 Installation tor qualified installers only 17 Optional Wall Switch or Thermostat Installation A Do not connect 110 120 VAC to the gas control valve or wiring system of this fireplace The switch and wiring must be installed by a qualified installer This fireplace includes an optional wall switch with wire OPTIONAL WALL SWITCH to operate the fireplace burner without accessing the included with fireplace internal on off switch A thermostat may be used instead Route the wire from inside the fireplace through the grommet on either side of the fireplace near the gas inlet see at right to the switch The wall switch or thermostat may bypass the fireplace on off switch or be installed in Place WARNING parallel or series configuration see below label on swit
57. t touch the bulb with your fingers use a cloth or paper towel 4 Install the four AA batteries included in the owner s pack into battery holder see the illustration below The AA batteries act as a power backup in case the household AC power goes out Install the 9v battery included in the owner s pack into control panel light assembly see the illustration below The battery holder is held in place with Velcro and may be removed for easier access A Lift up and swing the lower grill down to acces the area below the firebox y Travis Industries Battery Holder for Control Panel Lights P d Swing the concealment AA cover up and slide it back to Battery Holder expose the controls AA Battery Tray 4090507 100 01217_000 Finalizing the Installation tor qualified installers only 39 Install the logs see page 42 Replace the glass Start the heater Leak test all gas joints Check the air shutter following the directions below 0 09020 Air Shutter Adjustment Let the heater burn for fifteen minutes make sure the logs and glass are in place The flames should be yellow with no sooting Adjust the air shutter if necessary to achieve the correct looking flame N M Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are too tall or sooty on the If the flames are all blue and base yellow ora
58. tly 44 width If the fireplace opening has been framed to the dimensions listed in the previous version of the installation manual 42 1 2 width the right side standoffs may be excluded In this type of installation the center of the glass will not be located in the center of the framed opening The center of the glass will be 34 from the center of the framing Travis Industries 4090507 100 01217 000 8 Installation tor qualified installers only Massachusetts Requirements NOTE The following requirements reference various Massachusetts and national codes not contained in this document Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing
59. tor qualified installers only 23 Side Vent Configuration with Horizontal Termination no vertical rise e The termination must fall within the shaded area shown in the chart Use the indicated restrictor and diffuser positions HINT Travis Industries provides a minmum vent kit sku 98900168 It includes a 4 102mm section and a horizontal termination cap See the charts below to determine maximum vent Optional 45 Elbow Vent with No 45 Elbow 3 feet 0 915m 4 max 1 22m Vent with 1 45 Elbow 3 feet 0 915m 0 feet 2 max 0 61m Travis Industries 4090507 Termination Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 Min 4 102mm Horizontal Section Max 48 1219mm Horizontal Section s Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 Min 4 102mm Horizontal Section Max 24 610mm Horizontal Section s 100 01217 000 24 Installation tor qualified installers only Side Vent Configuration with Horizontal Termination with vertical rise e The termination must fall within the shaded area shown in the chart Use the indicated restrictor and diffuser positions e Upto four elbows 45 or 90 may be used e Only one horizontal elbow may be used 5 feet 1 5m 10 feet 3m 15 feet 4 5m
60. tries 4090507 100 01217 000 12 Installation tor qualified installers only Minimum Framing Dimensions Top or Side Vent Configuration Minimum 42 1067mm Fireplace Enclosure Height E NOTE The shaded framing must be installed after placing the fireplace in position The framing above the fireplace interferes with the top of the fireplace If using the side vent configuration do not install the framing to the left side shown in light gray xo Travis Industries E 38 1 2 ud E Et 978mm 44 1118mm gt The 23 584mm dimension is based upon 1 2 13mm drywall around the perimeter of the fireplace on both sides If using thicker drywall or other facing you will need to adjust this dimension 4090507 100 01217_000 Installation tor qualified installers only Nailing Brackets There are eight nailing brackets on the front and back of the fireplace Bend the tabs out to position the nailing brackets Once in place nail or screw the nailing brackets to the framing NOTE Additional nailing brackets are provided along the base of the fireplace Use these brackets if not using the front brackets NOTE The side standoffs have obround holes that allow for the standoff to be adjusted for drywall of 1 2 or 5 8 NOTE You may need to bend the tabs out on one side then slide the fireplace out to bend the tabs out on the
61. turns and slide clips up and out below vw 5 16 Nutdriver b E mme v S p Place the side firebacks into position Secure the clips to anchor the side firebacks eS 7 Restore the fireplace to the correct configuration The ceramic firebacks are fragile Ensure proper alignment of individual pieces in each step To achieve the ideal appearance you may need to make slight adjustments Travis Industries 4090507 100 01217 000 Optional Equipment for qualified installers only Grill Installation Certain faces allow for installation of an upper and lower grill Follow the directions below to install Hold the grill at an angle and insert the lower Upper Grill slot over the bushing on the fireplace both sides You may need press on the grill to get Installation the tab over the bushing this prevents the grill from accidentally falling off Lower Grill Installation EJ Hold the grill at an angle and insert the lower slot over the bushing on the fireplace both sides You may need press on the grill to get the tab over the bushing this prevents the grill from accidentally falling off Travis Industries Bend this the tab over on both sides This is the end stop for the lower grill it allows the grill to swing forward 4090507 Swing the grill upwards to engage the upper slot You will need to lift the grill slightly to get it over the b
62. ushing Once in place the grill is held in place by gravity Swing the grill upwards to engage the upper slot You will need to lift the grill slightly to get it over the bushing Once in place the grill is held in place by gravity 100 01217 000 58 Optional Equipment for qualified installers only Extra Room Power Heat Duct SKU 98500769 Special Instructions for 864 ST The 864 ST has a removable cover plate shield below the heat duct connections This allows more heat to be routed to the power heat ducts see below for details Otherwise the heat duct is installed the same as an 864TRV one heat duct kit maximum manually controlled on off operation see wiring diagram below Power Heat Duct Wiring Diagram Power Heat Duct Wiring Diagram JURE Box AOI 864 864 ST lack 0 black 864 HH sn 3407 001009 or less mmon Cor Common white white Power Suppl round Ground ey dG green a gs cs Remove the Heat Shield Cover Plate Remove and discard the power heat Remove and discard the circular cover duct cover plate plate attached to the heat shield NOTE an additional power heat duct hook up location is provided on the right side it is along the top edge of the fireplace NOTE Only one hook up may be used do not hook up two heat ducts to the fireplace
63. ustion air inlet to any other appliance Minimum 36 914mm clearance above any mechanical air supply inlet if within 10 3M horizontally Minimum 36 914mm from the area above the meter regulator vent outlet this extends 15 4 5M above the regulator NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier Minimum 36 914mm from the meter regulator vent outlet NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier Minimum 12 305mm above the roof line for vertical terminations Minimum 24 610mm horizontal clearance to any surface such as an exterior wall for vertical terminations NOTE Measure clearances to the nearest edge of the exhaust hood Use the vinyl siding standoff when installing on an exterior with vinyl siding Vent termination must not be located where it will become plugged by snow or other material Travis Industries 4090507 100 01217 000 Installation tor qualified installers only 29 Hearth Requirements Do not build a hearth more than 1 25mm above the Floor Mounted Fireplaces baseplate this area must remain clear for the access If installed near carpet or other combustible flooring the fireplace must be raised so the base of the unit is above the carpet surface or a flooring material WARNING A non combustible hearth is not requir
64. verting the Fireplace to Side Vent Remove the back plate on Configuration the fireplace NOTE Use a magnetic tipped nutdriver on these screws take care to prevent the screws from falling into the fireplace an Remove the flue assembly Tuck the two 24 610mm pieces of insulation into the area between the exhaust manifold and fireplace can WARNING Failure to properly place the insulation will void the warranty and create a safety hazard Travis Industries 4090507 100 01217 000 Converting the Fireplace to Side Vent continued Travis Industries Installation tor qualified installers only Re attach the flue assembly in the side position Tuck the two 20 508mm pieces of insulation into the area above the exhaust manifold and fireplace can Note how the insulation is folded in half and covers the entire area above the exhaust manifold see illustration below WARNING Failure to properly place the insulation will void the warranty and create a safety hazard Re attach the back plate to the top of the fireplace NOTE Make sure the flange on the back plate tucks between the fireplace and the flue assembly 4090507 100 01217_000 Installation tor qualified installers only 11 Fireplace Placement Requirements e Fireplace must be installed on a level surface capable of supporting the fireplace and vent e Fireplace must be placed directly

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