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Omega CNiS16D User's Manual

1. 26 Display shows Eli stored message momentarily and then advances to EEG only if it was changed otherwise press Q to advance to HEE to Start Auto Tune PID Submenu If auto PID was Enabled If Auto PID was disabled display advances to GET Proportional Band Submenu 39 If Anti Integral Anti VVindup Submenu Enabled this feature allovvs the error term outside the proportional band to be calculated and accumulated for integration This may be an important feature in applications where fast response time is desirable START AUTO TUNE PID Press 27 Display flashes or EEE Press Q 28 Scroll through the available selections Enable or Disable Press 29 Display shows Esai stored message momentarily and then advances to MEH only if it was changed otherwise press Q to advance to MEH Cycle Time Submenu If Enabled the controller is ready to calculate P PI or PID parameters The instrument performs this by activating the output and observing the delay and rate at which the Process Value changes The set points must be at least 20 counts above the PV Process Value in order to perform Auto Tune otherwise an error message will be displayed To start Auto Tune PID select PID enable Auto PID and enable Start PID Sometimes Auto PID parameter needs fine tuning i e for each 10 counts over shoot increase the Proportional Band PB by 15 and for each 1 count fluctuation at the Set Point SP incr
2. Press Press 0 amp Q Press Press Q amp O Press The following example include details for a specific scenario in which a 4 20 mA input is to be represented as a measurement of 0 100 percent 41 Press at the HES prompt Display shows HM Input 1 Submenu 42 Display shows Input 1 value with 15t digit flashing 43 Use and buttons to enter HMMM value The value min input value x conversion number from Table 3 1 Enter A mA as 4 mA x 500 2000 44 Display advances to GEMM Reading 1 Submenu 45 Use Q and buttons to enter value This value corresponds to Input 1 in terms of some meaningful engineering units To show 4 mA as zero percent enter value 0000 46 Display HM Input 2 Submenu 47 Display shows Input 2 value with 15t digit flashing The value max input value x conversion number from Table 3 1 Enter 20 mA as 20 mA x 500 10000 entered as 9999 48 Use and buttons to enter value 49 Display advances to Reading 2 Submenu 50 Use Q and buttons to enter value To show 20 mA as 100 percent enter BEN value 0100 51 Display flashes EEE stored message momentarily and then advances to EIER only if a change was made otherwise advances to BIR Alarm 1 Menu 25 3 2 7 Alarm 1 Menu This unit is equipped with two physical outputs that can only be configured as follows Alarm 1 8 Alarm 2 Alarm 1 8 Output 2 Output 1 8 Alarm 2 Output 1 amp Output 2 Analog Out 1 a
3. Press 11 Display flashes previous selection Press to BR Normally Closed or DES Normally Open Press 12 Display shows stored message momentarily and then advances to only if it was changed otherwise press to advance to iia Active Submenu Normally Open If this feature is selected then the relay is energized only when an alarm condition occurs Normally Closed Fail Safe Mode Relay is energized under normal conditions and becomes de energized during alarm or power failure ACTIVE SUBMENU Press 13 Display flashes previous selection Press to scroll through the available selections EIER Above BEB Below HI Low and Band Band is active if NETE Deviation was selected Press 14 Display shows EBEE stored message momentarily and then advances to only if it was changed otherwise press QY to advance to EREIN Alarm Enable Disable at Power On Submenu Above Alarm 1 condition triggered when the process variable is greater than the Alarm Hi Value Low value ignored Below Alarm 1 condition triggered when the process variable is less than the Alarm Low Value Hi value ignored Hi Low Alarm 1 condition triggered when the process variable is less than the Alarm Low Value or above the Hi Value Band Alarm 1 condition triggered when the process variable is above or below the band set around Setpoint 1 Band equals Hi Value Low Value ignored A band is set around the Setpoint by the instrument only
4. Press 3 Press if necessary until display advances to Analog Output Menu Press 4 Display advances to Analog Output Enable or EBRA Disable Submenu and flashes the previous selection 30 ANALOG OUTPUT ENABLE DISABLE SUBMENU Press Q 5 Scroll though the available selection until displays to use Analog Output Retransmission output proportional to the input signal Press 6 Display shows EEEE stored message momentarily and then advances to e Submenu only if it was changed otherwise press to advance to or Current Voltage Submenu If EEEH Analog Output Disabled was selected all submenus of Analog Output Menu will be skipped and the meter will advance to EEE Alarm 2 Menu If SEE Analog Output Enabled was selected Output 1 would be automatically Disabled and reassigned as Analog Output CURRENT VOLTAGE SUBMENU Press 7 Display flashes Current or Voltage Press Q 8 Scroll through the available selection Current or Voltage Example Mott J Press QY 9 Display shows EEE stored message momentarily and then advances to Submenu only if it was changed otherwise press to advance to Reading 1 Submenu READING 1 Press 10 Display flashes 15t digit of previous Reading 1 value Press Q amp 11 Enter Reading 1 value Example 0000 Press 12 Display advances to Out 1 Submenu OUT 1 Press 13 Display flashes 15t digit of previous Out 1 value Press amp 14 Enter
5. program or configure the menu options Turning your Controller On for the First Time The device becomes active as soon as it is connected to a power source It has no On or Off switch The device at first momentarily shows the software version number followed by reset BBH and then proceeds to the Run Mode For first time users Refer to the QuickStart Manual for basic operation and set up instructions If you have the Serial Communications Ethernet Option you can easily configure the controller on your computer or on line Table 3 1 Button Function in Configuration Mode e To enter the Menu the user must first press button e Use this button to advance navigate to the next menu item The user can navigate MENU through all the top level menus by pressing e While a parameter is being modified press to escape without saving the parameter e Press the up button to scroll through flashing selections When a numerical value is displayed press this key to increase value of a parameter that is currently Q being modified PKIGRS e Holding the button down for approximately 3 seconds will speed up the rate at UP which the set point value increments e Inthe Run Mode press causes the display to flash the PEAK or GROSS value press again to return to the Run Mode e Press the down button to go back to a previous Top Level Menu item e Press this button twice to reset the controller to th
6. ARP HTTPGET RS 232 RS 422 RS 485 MODBUS Selectable from menu both ASCII and modbus protocol selectable from menu Programmable 300 to 19 2 K baud complete programmable setup capability program to transmit current display alarm status min max actual measured input value and status RS 485 Addressable from 0 to 199 Connection Screw terminals ALARM 1 amp 2 programmable Same as Output 1 amp 2 Operation High low above below band latch unlatch normally open normally closed and process deviation front panel configurations ANALOG OUTPUT programmable Non lsolated Retransmission 0 to 10 Vdc or 0 to 20 mA 500 Q max Output 1 only Accuracy is 1 of FS for Scaling Gain from 0 03 to 100 mV per count EXCITATION optional in place of Communication 5 Vdc 40 mA 10 Vdc 60 mA Not available for Low Power Option INSULATION Power to Input Output Reinforce 2300 Vac per 1 min test 1500 Vac per 1 min test Low Voltage Power Option Power to Relays SSR Outputs 2300 Vac per 1 min test Relays SSR to Relay SSR Outputs 2300 Vac per 1 min test RS 232 485 to Inputs Outputs 500 Vac per 1 min test no isolation is provided for Strain units Approvals UL C UL and see CE Approval Section GENERAL Line VoltagelPovver 90 240 Vac 10 50 400 Hz 110 375 Vdc equivalent voltage 4 VV power for iS8 iS8C iS16 iS32 5 W power for iS8DV iS8DH iS16D No CE compliance above 60 Hz L
7. Daimlerstrasse 26 D 75392 Deckenpfronn Germany TEL 49 7056 9398 0 FAX 49 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom TEL 44 161 777 6611 FAX 44 161 777 6622 Toll Free in England 0800 488 488 e mail sales omega co uk It is the policy of OMEGA to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA Engineering Inc accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for patient connected applications Arts device is marked with the international caution symbol It is important to read the Setup Guide before installing or commissioning this device as it contains important information relating to safety and EMC TABLE OF CONTENTS Part 1 Introduction c i ini ncnduck enden z n a k v n der n dike dark dra 2 1 1 Description aa toi vashat hipnin ENN gon dot 2 1 2 Safety Considerations cece nea aaa nee eee even eren 3 1 3 Before You Begin sua cin edit tients kas chs dd ita
8. Display flashes previous selection for Data Bit Press 13 Scroll through the available selections 7 BIT 8 BIT Press 14 Display shows BEI stored message and then advances to only if it was changed otherwise press to advance to EET Stop Bit Submenu 51 STOP BIT SUBMENU Press 15 Display flashes previous selection for Stop Bit Press Q 16 Scroll through the available selections 1 BIT 2 BIT Press 17 Display shows R I stored message momentarily and then advances to EEG only if it was changed otherwise press to advance to BER Bus Format Submenu BUS FORMAT SUBMENU Determines Communications Standards and Command Data Formats for transferring information into and out of the controller via the Serial Communications Bus Bus Format submenus essentially determine how and when data can be accessed via the Serial Communications of the device Press 18 Display advances to IEPA Modbus Submenu MODBUS PROTOCOL SUBMENU Press 19 Display flashes previous selection for WEBB Press Q 20 Scroll through the available selections NO YES Press 21 Display shows stored message momentarily and then advances to MEI only if it was changed otherwise press to advance to MEG Line Feed submenu To select iSeries Protocol set Modbus submenu to No To select Modbus Protocol set Modbus submenu to Yes If Modbus Protocol was selected the following Communications Parameters must
9. Press Q 45 Scroll through the available selections NO YES Press 46 Display shows stored message momentarily and then advances to REI only it was changed otherwise press to advance to hb Gross Submenu GROSS VALUE SUBMENU Includes Gross Value in the data string Press 47 Display flashes previous selection for Gross Press 48 Scroll through the available selections NO YES Press 49 Display shows Elsi stored message momentarily and then advances to only if it was changed otherwise press Q to advance to HES Unit Submenu 54 UNIT SUBMENU not applicable Press 50 Display flashes previous selection for GE Press 51 Scroll through the available selections NO YES Press 52 Display shows stored message momentarily and then advances to EEE only if it was changed otherwise press Q to advance to EEE Address Setup Submenu ADDRESS SETUP SUBMENU This menu is applicable to the RS 485 Option only Press 53 Display advances to Address Value 0000 to 0199 Submenu ADDRESS VALUE SUBMENU Press 54 Display flashes 15t digit of previously stored Address Value Press amp 55 Press and to enter new Address Value Press 56 Display shows SI stored message momentarily and then advances to only if it was changed otherwise press Q to advance to Transmit Time Interval Submenu TRANSMIT TIME INTERVAL SUBMENU This menu is applicable if Continuous
10. RATE SETUP SUBMENU Press 36 Display flashes 15t digit of previous DI Rate value Press Q amp 37 Press Q and buttons to enter a new PID value Press 38 Display shows ESE stored message momentarily and then advances to the MEH only if it was changed otherwise press to advance to MEH Cycle Time submenu Rate unit is in seconds 000 0 399 9 If the Output 1 is Analog Option the display skips to Damping Factor CYCLE TIME SUBMENU Press QY 39 Display flashes 15t digit of the previous EIS Cycle Time value Press amp 40 Press and buttons to enter a new Cycle Time value 1 to 199 oct Press 41 Display shows stored message momentarily and then advances to only if it was changed otherwise press Q to advance to EISE Damping Factor Submenu A Cycle Time selected between 1 and 199 seconds determines the total On Off time of each proportional cycle For example a 15 second cycle time means that every 15 seconds the output will turn on for part or all of the cycle For Relay control outputs do not select a cycle time of less than 7 seconds or the relays lifetime will be shortened For a cycle time of less than 7 seconds select SSR or DC pulse Use an external SSR with the DC pulse option for higher currents higher than 1 Amp 41 DAMPING FACTOR SUBMENU Press 42 Display flashes the previous Damping Factor selection Press Q p SU through the available selections DD
11. The following example assumes load cells with this specification Maximum Load 100 0 Ib Output 3 0 mVIV Sensor Excitation 10 V Maximum Sensor Output 3 0 mV V x 10 V 30 mV 1 Determine the correct values for Inputs EEE and EA Calculate HI and Hl using the following equation Sensor Output x Converison Number x Multiplier Conversion number is a coefficient of conversion between input values E and real full display range 10000 counts See Table 3 1 below for proper conversion number Table 3 2 Conversion Table INPUT RANGE CONVERSION NUMBER 0 100 mV 10000 7 100 x 1 100 cts mV O 1V 10000 1000 x 1 10 cts mV 0 10V 10000 1000 x 10 1 cts mV 0 20mA 10000 20 x 1 500 cts mV BEEN in the MG Multiplier determined by the Input Resolution setting Menu See Table 3 2 below for proper multiplier Table 3 3 Input Resolution Multiplier INPUT RANGE RESOLUTION LOW HIGH 0 100 mV 1 0 10 0 0 1V 1 0 10 0 0 10V 1 0 10 0 0 20 mA 1 0 10 0 Determine KEM and KA Input Range and Resolution For our transducer select 0 100 mV range and LOW resolution 10 uV EREE 0 mV X 100 cts mV x 1 0 0 EHE 30 mV X 100 cts mV x 1 0 3000 2 Determine correct values for Display Reading ER and GENE In most cases and GENA are equal to the minimum and the maximum of the transducer output range 3 Scaling the controller
12. 00 00 to 99 59 i e HH MM from zero to 99 hours and 59 minutes During Ramp amp Soak do not perform any operations or settings before first stopping it Any alarms or other output are disabled during this time To stop Ramp amp Soak first put instrument into Standby Mode then go to Ramp amp Soak Menu and disable it 47 3 2 14 ID Code Menu S Yes CHANGE CHANGE ID CODE ID CODE ENABLE DISABLE ENABLE SET POINT ID DISABLE Figure 3 12 Flow Chart for ID Code Menu ENTER ID CODE MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press ei if necessary until display advances to HE ID Code Menu ENTERING OR CHANGING YOUR NON DEFAULT ID CODE Press 4 Display advances to ME with 15t under score flashing Press O amp 5 Press and to enter your 4 digit ID Code number Press 6 Display advances to CH te Change ID Code Submenu If entered ID Code is incorrect display shows EME Error message momentarily and then skips to the Run Mode Press 7 Display flashes the first digit of previous entered ID Code number Press OK Q 8 Press and buttons to enter your new ID Code number Press QY 9 Display shows BEI stored message momentarily and then advances to the GH Full Security Submenu 48 ENTERING OR CHANGING YOUR DEFAULT ID CODE Press Press Enter HE menu Repeat st
13. ES designed to protect the contacts of the PSE mechanical relays when it switches inductive loads i e solenoids relays These snubbers are internally connected between the Common C and Normally Open NO relay contacts of Output 1 and Output 2 If you have an inductive load connected POWER OUTPUT 1 OUTPUT 2 between Common C and Normally Closed Ge NC contacts of the mechanical relays and you 1000 4W 0 033 De vvant to protect them from the rush current during the switching period you have to connect VARISTOR an external snubber circuit between Common 275V C and Normally Closed NC contacts as Figure 2 11 Snubber indicated in the figure below Circuits Wiring Hookup 10 2 3 5 VViring Outputs continued This device may also have a programmable communication output The RS 232 and RS 485 Output Connection are shown below If your meter has the communication option the internal excitation is not available Use external excitation for strain gauge meter INPUT RS232 485 INPUT RS232 485 zZ Nnjojxsjuo N RTN Rx Tx 8 RS232 RS48 External RS 232 connections are not available vvith El or CAEl options Figure 2 12 a RS 232 Output Wiring Hookup b RS 485 Output Wiring Hookup dc CONTROLLED SSR USED WITH TEMPERATURE CONTROLLER WITH dc VOLTAGE SSR DRIVER OUTPUT TEMPERATURE dc INPUT CONTROLLER GA SSR HEATER 0 or 5 Vdc TYPICALLY FAST BLOW FUSE ac CONTROLLED SSR USED WITH T
14. MALAN Configuration Menu 16 3 2 3 Configuration Menu CONFIG MENU e ALARM 1 KR OUTPUT 2 ID CODE COMM KR ps Figure 3 2 Flovv Chart for Configuration Menu Enter Configuration Menu Press 1 Press if necessary until prompt appear Press 2 Display advance to Pare Input Menu Press 3 Press and release to scroll through all available menus of Configuration section 3 2 4 Input Type Menu Figure 3 3 Flow Chart for Input Type Menu 17 ENTER INPUT TYPE MENU Press 1 Press if necessary until EHAA prompt appears Press 2 Display advances to A Input Menu Press 3 Display flashes MENI Go EEEN or DEER 0 to 100 mV 0 to 1 V 0 to 10 V or 0 to 20 mA INPUT TYPE MENU Press 4 Scroll through the available selection of input ranges ER or RER to the selection of your choice Press 5 Display shows EBI stored message momentarily and then advances to the HEHE Ratiometric Operation Submenu Input Types 100 mV 1V 10 V 0 20 mA Display E i RER Pa RATIOMETRIC OPERATION SUBMENU Press 6 Display flashes previous selection of BEET Enable or FEET Disable Press Q 7 Scroll through the available selection or EERE flashing Press 8 Display shows BEEE stored message momentarily and then advances to MET Input Reading Resolution Submenu The Ratiometric operations are typically used for Strain gauge controller If your controller is configured as Process
15. Mode was selected in the Data Flow Mode Submenu and the device is configured as an RS 232C Standard device Also one or more options under the Data Format Submenu must be enabled Press 57 Display advances to Transmit Time Value Submenu TRANSMIT TIME INTERVAL VALUE SUBMENU Determines the interval at which data will be emitted to the RS 232 Serial Bus when the instrument is in Continuous Data Flow Mode Press 58 Display flashes 15t digit of previous Transmit Time Value in seconds Press O amp 59 Press and to enter new Transmit Time Value e g 0030 will send the data every 30 seconds in Continuous Mode Press 60 Display shows EERE stored message momentarily and then advances to WU only if it was changed otherwise press Q to advance to MEIN Color Display Selection Menu For more details refer to the Communication Manual available at the website listed on the cover page of this manual or on the CD ROM enclosed with your shipment 55 3 2 16 Display Color Selection Menu The menu below allovvs the user to select the color of the display GREEN NORMAL GREEN PSELAT ENI Ce GE color LE mee GREEN ALARME COLOR Figure 3 14 Flow Chart for Display Color Selection Menu ENTER DISPLAY COLOR SELECTION MENU Press ei 1 Press ei if necessary until MAA prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advance
16. Out 1 value Example 00 00 Press 15 Display advances to Reading 2 Submenu READING 2 Press 16 Display flashes 15t digit of previous Reading 2 value Press amp 17 Enter Reading 2 value Example 9999 Press 18 Display advances to Out 2 Submenu OUT 2 Press 19 Display flashes 1 digit of previous Out 2 value Press Q amp 20 Enter Out 2 value Example 10 00 Press 21 Display advances to the Alarm 2 Menu The above example is for 0 10 V of the entire range of the Process Input and Analog Output For 0 20 mA output you need to set Analog Type to Current and OUT 2 to E Accuracy of Analog Output board is 1 of FS Full Scale when following conditions are satisfied 1 The input is not scaled below 1 of Input FS 10 mV 1 V or 0 2 mA 20 mA input ranges 2 Analog Output is not scaled below 3 of Output FS 300 mV 10 V or 0 6 mA 20 mA output ranges Otherwise certain corrections need to be applied For example For entire range of process input the Analog Output on 10 V FS scaled for 300 mV output range Rd1 0000 Out 00 00 RD2 9999 Out2 00 30 The measured output will be as follows Rd1 0000 Out1 0 07 V Rd2 9999 Out2 0 23 V This means that for 300 mV output range we have 70 mV offset at zero and at full scale In order to compensate this 70 mV offset the correct scaling will be as follows Rd1 0000 Out1 00 07
17. The ID Code should be correct to proceed into the Configuration Menu otherwise display will show an Error and skip to the Run Mode If Full and Setpoint ID Security Levels are Disabled the ID code will be Disabled and user will not be asked for ID Code to enter the Menu items ID Submenu will not show up in ID Setpoint Menu 49 3 2 15 Communication Option Menu Purchasing the controller vvith Serial Communications permits an instrument to be configured or monitored from an IBM PC compatible computer using software available from the website listed on the cover page of this manual or on the CD ROM enclosed with your shipment For complete instructions on the use of the Communications Option refer to the Serial Communications Reference Manual NONE M o COMM d BAUD am 600 1200 J 2400 4800 9600 19200 Yes PARITY COMM PARA DATA STOP BIT MODBUS LINE FEED ECHO BUS FORMAT STANDARD MODE SEPARATOR STATUS READING PEAK DATA FORMAT GROSS UNIT ADDRESS gt ADDR VALUE TRANSMIT TIME RANS VALUE H 3 Z KO mi 232C IS pa En COMMAND CONTINUOUS CARRIAGE RET SPACE e lt lt Lb gt lt lt ol Eil ko OJ Jr OI E 6 O D m O z o S mi mi kk Valid only for C24 and El options Valid only for C24 and C4El options External RS 232 connections are not available with EI or CAEIl options Figure 3 13 Fl
18. in the Deviation Mode The Band for the AL 1 would be following the Setpoint 1 value The Band for the AL 2 would be following the Setpoint 2 value The Band or the Deviation Value should be entered under AL1 High if they want Alarm 1 AL2 High if they want Alarm 2 AL Low value is ignored in the Band mode Example if customer requires a Deviation Value of 10 degrees around a setpoint using Output 2 as alarm Output 2 disabled this enables the Alarm 2 Alarm 2 Deviation Contact Closure type Deviation Band AL2 High 10 Band they want around Setpoint 2 Then the Band Value is to be entered under AL2 HI 10 not 80 10 90 28 ALARM ENABLEJDISABLE AT POWER ON Press 15 Display flashes previous selection Press to BI enable or disable Press QY 16 Display shows EEE stored message momentarily and then advances to EMRI only if it was changed otherwise press to advance to the Alarm 1 Low Value Submenu If the alarm is enabled at Power On the alarm will be active right after reset If the alarm is disabled at Power On the alarm will become enabled when the process value enters the non alarm area The alarm is not active while the process value is approaching Setpoint 1 Note 7 ALARM 1 LOW VALUE SUBMENU Press 17 Display flashes 15t digit of previous value Use Q and to enter new value Press amp 18 Use Q and to enter Alarm 1 Low Value Press 19 Display shows BEI storage mes
19. the blinking will stop and Geen is completed successfully otherwise ERE Break Alarm warning will flash and Output 1 will be turned off LOOP BREAK TIME VALUE SUBMENU Press 7 Display flashes 15t digit of previous Loop Value Press amp 8 Press O and buttons to enter a new Loop Value 0 to 99 59 Press QY 9 Display shows ESE stored message momentarily and then advances to Setpoint Deviation Submenu Loop Break Time Value allows the user to determine the time interval in MM SS from zero to 99 minutes and 59 seconds that the Process Value changes at least 10 counts At the specified time interval if the process value change is less than the stated rate flashing ERE will be displayed the output 1 will be de energized and Alarm 1 energized Loop break time will be disabled when the Process Value PV enters the control band SETPOINT DEVIATION ENABLE DISABLE SUBMENU Press 13 Display advances to Setpoint Deviation DD Enable or Disable Submenu and flashes the previous selection Press 14 Scroll through the available selections or EEE Press 15 Display shows EEEE stored message momentarily and then advances to HEH Output 1 Menu Set Point Deviation Submenu if enabled allows changes to Setpoint 1 to be made automatically to Setpoint 2 This mode is very helpful if the Process Value changes often In Set Point Deviation Mode set SP2 a certain number of counts away from SP1 this relation remains f
20. timed soak period before switching off the output e The i Series controller features a large three color programmable display with capability to change a color every time when Alarm is triggered The standard features include dual outputs with relay SSR DC pulse analog voltage or current built in excitation for transducers selectable as 10V 60 mAor 5 V 40 mA Analog output is fully scaleable and may be configured as a proportional controller or retransmission to follow your display Universal power supply accepts 90 to 240 Low voltage power option accepts 24 Vac or 12 to 36 Vdc e Options include programmable RS 232 or RS 485 serial communication and ethernet with an embedded web server 1 2 Safety Considerations A This device is marked with the international caution symbol It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC Electromagnetic Compatibility gt This instrument is a panel mount device protected in accordance with EN 61010 1 2001 electrical safety requirements for electrical equipment for measurement control and laboratory Installation of this instrument should be done by qualified personnel In order to ensure safe operation the following instructions should be followed This instrument has no power on switch An external switch or circuit breaker shall be included in the building installation as a dis
21. 6 Display flashes EBBA Direct or RER Reverse Press Q 7 Scroll through the available selections Direct or Reverse Press Q 8 Display shows EIS stored message momentarily and then advances to EIR only if it was changed otherwise press Q to advance to EHR Auto PID Submenu If PID Control type was selected If ON OF was selected in the Control Type the display skips to the Dead Band Submenu AUTO PID SUBMENU Press 9 Display flashes EH Enable or FEET Disable Press Q 10 Scroll through the available selections Enable or Disable mg H Enabled the PID parameter of Output 1 will be copied to Output 2 Press 11 Display shows EEE stored message momentarily and then advances to the next submenu only if it was changed otherwise press to advance to the next submenu If AUTO PID was ENABLED the display skips to the HEI CYCLE TIME submenu If AUTO PID was DISABLED the display will show EIS PROPORTIONAL BAND Submenu allowing the user to manually enter the Proportional Band value The Reset and Rate value are the same as Output 1 PROPORTIONAL BAND SUBMENU Press 12 Display flashes 15t digit of the previous Proportional Band value Press amp 13 Press and buttons to enter a new Proportional Band value Press 14 Display shows EIM stored message momentarily and then advances to MEH only if it was changed otherwise press Q to advance to
22. CE User s Guide O e ise ri es Shop on line at omega com CEOMEGA omega com e mail info omega com iSeries info omega comispecsliseries For latest product manuals omegamanual info Process Strain Gauge Controller Manual CNiS8 CNiS8C CNiS8DH CNiS8DV CNiS16 CNiS16D CNiS32 omega com CEOMEGA OMEGAnet On Line Service Internet e mail www omega com info omega com USA ISO 9001 Certified Canada Servicing North America One Omega Drive P O Box 4047 Stamford CT 06907 0047 TEL 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 TEL 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance USA and Canada Mexico and Latin America Benelux Czech Republic France Germany Austria United Kingdom ISO 9001 Certified Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN TEL 001 203 359 7803 FAX 001 203 359 7807 e mail espanol omega com Servicing Europe TEL 31 20 3472121 FAX 31 20 6434643 Toll Free in Benelux 0800 0993344 e mail sales omegaeng nl Frystatska 184 733 01 Karvina TEL 420 59 6311899 FAX 420 59 6311114 e mail info omegashop cz TEL 33 1 61 37 29 00 FAX 33 1 30 57 54 27 Toll Free in France 0800 466 342 e mail sales omega fr
23. EMPERATURE CONTROLLER WITH MECHANICAL RELAY OUTPUT TEMPERATURE CONTROLLER CONTROL SS SIDE i HEATER Vac Vac FAST BLOW Vac FUSE DRIVING SSR ac CONTROLLED SSR USED WITH TEMPERATURE CONTROLLER WITH TRIAC OUTPUT TEMPERATURE CONTROL SIDE CONTROLLER LOAD ae ee RESISTOR ST FAST BLOW Vac FUSE DRIVING SSR Figure 2 13 Typical Applications 11 2 3 5 VViring Outputs continued This meter is capable of supplying 5 or 10 Vdc sensor excitation The excitation output connection and location of S2 pin selection jumper are shown below Excitation is not available if Serial Communication C24 or Ethernet C4El or Low Voltage Power Supply DC options are installed EXC Display Figure 2 14 a Excitation Output b Top View Location of S2 c Top View Location of S2 on s DIN Compact Unit Install jumpers according to the table below Table 2 4 Jumper Connections Excitation Output A B Factory default is 10 V 12 PART 3 OPERATION CONFIGURATION MODE 3 1 Introduction The instrument has two different modes of operation The first Run Mode is used to display values for the Process Variable and to display or clear Peak and Valley values The other mode Menu Configuration Mode is used to navigate through the menu options and configure the controller Part 3 of this manual will explain the Menu Configuration Mode For your instrument to operate properly the user must first
24. EVIATION SUBMENU Press 7 Display flashes previous selection Press to PIER Absolute or BEIER Deviation Press 8 Display shows EEE stored message momentarily and then advances to MESH only if it was changed otherwise press to advance to MEH Alarm 1 Latch Unlatch Submenu Absolute Mode allows Alarm 1 to function independently from Setpoint 1 If the process being monitored does not change often then Absolute Mode is recommended Deviation Mode allows changes to Setpoint 1 to be made automatically to Alarm 1 Deviation Mode is typically the ideal mode if the process value changes often In Deviation Mode set Alarm 1 a certain number of degrees or counts away from Setpoint 1 this relation remains fixed even if Setpoint 1 is changed ALARM 1 LATCH UNLATCH SUBMENU Press 9 Display flashes previous selection Press to BER Latched or Unlatched Press 10 Display shows ERE stored message momentarily and then advances to MEN only if it was changed otherwise press to advance to WR Contact Closure Submenu Latched Mode Relay remains latched until reset To reset already latched alarm select Alarm Latch and press twice i e Unlatch and then back to Latch or from a Run Mode push twice to pat the controller in Standby Mode and then push one more time to return to the Run Mode Unlatched Mode Relay remains latched only as long as the alarm condition is true 27 CONTACT CLOSURE SUBMENU
25. HEH Press 44 Geh flashes EGE stored message and then advances only if it was changed otherwise press to advance L EEE Output 2 Menu Damping Factor is a measure of speed overshoot and undershoot in which the process variable responds to the output changes of the instrument which were used during the Auto Tune This value is typically set to the ratio of Rate to Reset This Default value is 0003 For fast response time this value should be decreased while for slow response time it should be increased The DEADBAND Submenu will only appear if ON OF was selected from the Control Type Menu DEADBAND SUBMENU Press 45 Display flashes 1 digit of the previous EBEE Deadband value Press amp 46 Press and Q buttons to enter a new Deadband value Press an Display shows SI stored message and then advances to only if it was changed otherwise press to advance to EEE Output 2 Menu Dead Band units are the same as Proportional Band units The Dead Band or neutral zone is the number of counts around the set point which the Process Variable must pass above or below the set point before the output changes state 42 3 2 12 Output 2 Menu Output 2 and Alarm 2 share the same contacts on the rear panel connector If Alarm 2 is Enabled Output 2 is automatically Disabled 7 Itis required that you put the controller in the Standby Mode for any TYPE Al change other tha
26. II III IV Transients Overvoltage Surge 1 2 50uS pulse e Input Power 2500V e Input Power 1500V Low Voltage dc Power Option e Ethernet 1500V e Input Output Signals 500V Note Units configured for external low power dc voltage 12 36Vdc EMC EN61326 1997 and A1 1998 A2 2001 Immunity and Emissions requirements for electrical equipment for measurement control and laboratory e EMC Emissions Table 4 Class B of EN61326 e EMC Immunity Table 1 of EN61326 Note I O signal and control lines require shielded cables and these cables must be located on conductive cable trays or in conduits Furthermore the length of these cables should not exceed 30 meters Refer to the EMC and Safety installation considerations Guidelines of this manual for additional information 64 NOTES 65 NOTES 66 U SA WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of one 1 year from the date of purchase In addition to OMEGA S standard warranty period OMEGA Engineering will extend the warranty period for four 4 additional years if the warranty card enclosed with each instrument is returned to OMEGA If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the uni
27. INPUT z z EFjajoj tj nje Internal Excitation External Excitation STRAIN 6 j STRAIN 6 VVIRE INPUT Elafoletelel lal SI t Internal Excitation External Excitation PROCESS VOLTAGE PROCESS CURRENT PROCESS CURRENT INPUT INPUT IRs232485 INPUT Fl adn elo ol Ela ERBMARRHFE TEET L I Gi Internal Jumper L L 100 dei et A KEE Excitation aD sl P Return External Excitation Figure 2 3 Rear Panel Input Connections Table 2 2 Rear Panel Connector POWER AC DC Power Connector All models INPUT Input Connector All models PR Process ST Strain OUTPUT 1 Based on one of the following models Relay SPDT Solid State Relay Pulse Analog Output Voltage and Current OUTPUT 2 Based on one of the following models Relay SPDT Solid State Relay Pulse OPTION Based on one of the following models RS 232C or RS 485 programmable Excitation 2 3 Electrical Installation 2 3 1 Povver Connections Caution Do not connect povver to your device until you have completed all input and output connections Failure to do so may result in injuryl Connect the main power connections as shown in Figure 2 4 OUTPUT 2 zlelejejeleje SMA 6 5 4 3 2 1 EQUIVALENT AC POWER DC POWER 90 240 Vac 110 375 Vdc 50 400 Hz Fuse 1 SW eg S Use Copper N SG O Conductors only for Povver Connections or LOW VOLTAGE POWER OPTION Fuse 2 i See Spe
28. Menu 56 Part 4 Specifications ccccccccccccccccceccececececeeeeecececececeeeeeeeceeseeeeseneetness 59 Part 5 Factory Preset Values aaa aaa aaaaannnn eee eeee vene e eee eee eee 62 CE APPROVAL INFORMATION aaa aaa aaannnne en ee eee see eee eee e eee eee vene 64 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Figure 2 12 Figure 2 13 Figure 2 14 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 3 1 Table 3 2 Table 3 3 Table 5 1 LIST OF FIGURES Front Panel Display oieee ennea 5 Rear Panel Power and Output Connections Li i 5 Rear Panel Input Connections aaa anen eee se eee 6 Main Power Connections aaa aaa a nana aannanease neve reve rete tetit 7 Process Current Wiring Hookup aaa nenen eee 8 Process Voltage a Process Voltage with Sensor Excitation 8 b Process Voltage without Sensor Excitation 8 Strain Gauge a 4 Wire Voltage Input with Internal Excitation 9 b 4 Wire Bridge Input with External Excitation 9 a 6 Wire Voltage Input with Internal Excitation 9 b 6 Wire Bridge Input with External Excitation 9 4 Wire
29. Press 28 Press Q at the K SI prompt Display shows HA Input 1 Submenu Press 29 Display shows last stored Input 1 value with 15t digit flashing Press amp 30 Use O and buttons to enter HMMM value 0000 Press 31 Display advances to GEMM only if a change was made otherwise press to advance to Reading 1 Submenu Press QY 32 Display shows last stored Reading 1 value with 15t digit flashing Press amp 33 Use and buttons to enter DER value 0000 Press 34 Display HMA Input 2 Submenu Press QY 35 Display shows last stored Input 2 value with 15t digit flashing Press amp 36 Use O and buttons to enter HEM value 3000 Press 37 Display advances to GEE ony if a change was made otherwise press to advance to Reading 2 Submenu Press 38 Display shows last stored Reading 2 value with 15t digit flashing Press amp 39 Use Q and buttons to enter GENA value 1000 Press 40 Display flashes BEI stored message momentarily and then advances to ER only if a change was made otherwise advances to GEGE Alarm 1 Menu This scaling method based on 2 input values entered with 2 corresponding reading Up to 10 linearization points can be selected to customize the transducer curve To select linearization points see L PNt Submenu 24 Example 3 Scaling with Current Voltage Transducer Process Input Press Press Press 0 amp O Press Press 0 amp Press
30. Rd2 9999 Out2 00 37 The above corrections need to be applied only for Input scaled below 1 of FS and Output scaled below 3 of FS or if you need the Analog Output accuracy to be better than 1 of FS 32 3 2 9 Alarm 2 Menu This unit is equipped with two physical outputs that can only be configured as follows Alarm 1 amp Alarm 2 Alarm 1 8 Output 2 Output 1 8 Alarm 2 Output 1 amp Output 2 Analog Out 1 amp Alarm 2 Analog Out 1 amp Output 2 Analog Out available only if Analog Output Option board is factory installed Alarm must be DISABLED if Ramp is ENABLED DISABLED LOOP ALARM 2 ENABLED ABSOLUTE ABSOLUTE DEVIATION LATCH ans ABOVE UNLATCH Ste NORM OPEN BELOW CLOSURE NORM CLOSED HI LO ACTIVE Yes BAND ALARM 2 LOW LOW VALUE ALARM 2 HIGH HIGH VALUE Figure 3 7 Flow Chart for Alarm 2 Menu ENTER ALARM 2 MENU Press 1 Press if necessary until Eis prompt appears Press 2 Display advances to Input Menu Press QY 3 Press if necessary until display advances to EMBE Alarm 2 Menu Press 4 Display advances to Alarm 2 HINER Enable or EET Disable Submenu ALARM 2 ENABLEJDISABLE SUBMENU Press 5 Display flashes previous selection Press until SET displays to use Alarm 2 Press 6 Display shows EEE stored message momentarily and then advances to HEF only if it was changed otherwise press to advance to BEER Absolute Deviation Submenu If ERD Alarm 2 Disabled was select
31. S please have the following FOR NON WARRANTY REPAIRS consult OMEGA for current information available BEFORE contacting OMEGA repair charges Have the following information available 1 Purchase Order number under which the product was BEFORE contacting OMEGA PURCHASED 1 Purchase Order number to cover the COST of the repair 2 Model and serial number of the product under warranty 2 Model and serial number of product and and 3 Repair instructions and or specific problems relative to the 3 Repair instructions and or specific problems relative to product the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering Copyright 2006 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC TRADEMARK NOTICE 2 omega com QEQMEGA and De are Trademarks of OMEGA ENGINEERING INC PATENT NOTICE This product is covered by one or more of the following patents U S Pat No Des 336 895 5 274 577 6 243 021 CANADA 2052599 2052600 ITALY 1249456 1250938 FRANCE BREVET No 91 12756 SPAIN 2039150 2048066 UK PATENT No GB2 249 837 GB2 248 954 GERMANY DE 41 34398 C2 The Meter Bezel Design is a Trademark o
32. Voltage Input with Internal Excitation 10 Wiring Outputs a Mechanical Relay and SSR Outputs Wiring Hookup 10 b Pulse and Analog Outputs Wiring Hookup 10 Snubber Circuits Wiring Hookup aaa aaaaaa aa nana a nana anen ene 10 a RS 232 Output Wiring Hookup uu aaa aaa 11 b RS 485 Outputs Wiring Hookup eee 11 Typical Applications ina aaa 12 a Excitation Outputs 000 000 eee enen eee ee ee ve veten 12 b Top View Location of Si 12 c Top View Location of S2 on s DIN Compact Unit 12 Flow Chart for ID and Setpoints Menu Li nc 14 Flow Chart for Configuration Menu aaa aaa aaa ananas 17 Flow Chart for Input Type Menu 17 Flow Chart for Reading Configuration Menu 19 Flow Chart for Alarm 1 Menu 26 Flow Chart for Analog Output Retransmission Menu 30 Flow Chart for Alarm 2 Menu 33 Flow Chart for Loop Break Time Menu 34 Flow Chart for Output 1 Menu 36 Flow Chart for Output 2 Menu 43 Flow Chart for Ramp and Soak Menu 46 Flow Chart for ID Code Menu i nenen 48 Flow Chart for Communication Option Menu 50 Flow Chart for Display Color Selection Menu 56 LIST OF TABLES Front Panel Display act sdin side s r dha nt 5 Rear Panel Connecthor ona annnanna sene sere eee ete rete eee 6 Fuse Requirement 2 iii stisi nsien dt rite 7 Jumper Connection 12 Button Function in Configuration Mode iii uuaaan 13 Conv
33. Voltage and Current set to EDD disable Ratiometric operations If Ratiometric operations Enabled was selected the changes to the excitation voltage will be compensated through Ratio measurement If FEET Ratiometric operation Disabled was selected any changes to the excitation voltage will effect the output of strain gauge bridge and as a result a reading of the controller INPUT READING RESOLUTION SUBMENU Press 9 Display flashes previous selection of BE Low or D I High resolution Press 10 Scroll through the available selection Mf or D I flashing Press 11 Display shows ESSE stored message momentarily and then advances to Button Selection Submenu If KE Low Resolution was selected the resolution of the display is 10 uV If E High Resolution was selected the resolution of the display is 1 uV In case of High Resolution the maximum input signal is 10 mV 18 BUTTON SELECTION SUBMENU Press 12 Display flashes previous selection of HE Gross or REG Peak Press 13 Scroll through the available selection HIE or HA to the selection of your choice Press 14 Display shows EGE stored message momentarily and then advances to HEI Reading Configuration Menu Uk was selected in the Run Mode pressing Q button causes the display to flash Gross value value measured vvithout zeroing of the CT If vvas selected in the Run Mode pressing Q button causes the display to flash Peak value 0 20 mA curr
34. and or neutral zone is the number of counts around the set al point which the Process Variable must pass above or below the set point before the output changes state 45 3 2 13 Ramp amp Soak Menu Alarm must be DISABLED if Ramp is ENABLED am Itis required that you put the controller in the Standby Mode for an configuration change other than Set Points amp Alarms S ID CODE Gr DEE LA ae RAMP yj so SOAK gt lt gt ENABLED RAM RAMPIVALUE SOAKIVALUE Figure 3 11 Flow Chart for Ramp and Soak Menu ENTER RAMP AND SOAK MENU Press ei 1 Press if necessary until MAA prompt appears Press 2 Display advances to W Input Menu Press 3 Press if necessary until Display advances to HE Ramp SD Soak Menu RAMP ENABLE DISABLE SUBMENU Press 4 Display advances to Ramp Enable Disable Submenu and flashes Dia or Een Press Q 5 Scroll through ege available selections Enable or Disable Press QY 6 Display shows EEE stored message momentarily and then advances to BER Soak Enable Disable Menu If Disable vvas selected display skips to the next menu item ID Code 46 SOAK ENABLEJDISABLE SUBMENU Press 7 Display flashes EH or EEEN Press Q 8 Scroll through the available selections Enable or Disable Press 9 Display shows ESE stored message momentarily and then advances to Ramp Value Submenu Ramp amp Soak provides users with the flexibi
35. ass time constant 21 3 2 6 Input Reading Scale and Offset Menu Input voltage or current can be converted or scaled into values appropriate for the process or signal being measured So a reading may be displayed for example in units of weight or velocity instead of in amperes and volts The controller determines scale and offset values based on two user provided input values entered with the corresponding readings There are two methods to scale this meter to display readings in engineering units The first method is to scale with known loads Do this by applying known loads to a transducer connected to a meter or by simulating the output of the transducer with voltage or current simulator The second method is to scale without known inputs Do this by calculating input values based on transducer specifications and manually entering them through the front panel push buttons Example 1 Scaling with Known Loads On Line Calibration When entering the input or reading values disregard the position of the decimal point If Enabled Load Submenu was selected instrument is ready for scaling with Known Loads method Apply a known load equal to approximately 0 of the transducer range Press QY 17 Press Q at the ERRE prompt Display shows HS Input 1 Submenu Press QY 18 Display shows the actual signal being received Press 19 Display advances to BEM Reading 1 Submenu Press 20 Display shows last stored Reading 1 valu
36. be set as No Parity 8 bit Data Bit 1 Stop Bit Do not attempt to change these parameters LINE FEED SUBMENU Determines if data sent from the instrument will have a Line Feed appended to the end useful for viewing or logging results on separate lines when displayed on communications software at a computer Press QY 22 Display flashes previous selection for Line Feed Press Q 23 Scroll through the available selections NO YES Press 24 Display shows EGE stored message momentarily and then advances to EEG only if it was changed otherwise press Q to advance to BEBI Echo Submenu ECHO SUBMENU When valid commands are sent to the instrument this determines whether the command will be echoed to the Serial Bus Use of echo is recommended in most situations especially to help verify that data was received and recognized by the controller 52 Press 25 Display flashes previous selection for Echo Press 26 Scroll through the available selections NO YES Press 27 Display flashes stored message momentarily and then advances to only if it was changed otherwise press Q to advance to Communication Standard Submenu COMMUNICATION INTERFACE STANDARD SUBMENU Determines whether device should be connected to an RS 232C serial port as is commonly used on IBM PC compatible computers or via an RS 485 bus connected through appropriate RS 232 485 converter When used in RS 485 Mode the device must be acces
37. ble ENBL Input Reading IN RD Scale and Offset 0 100 mV 0 9999 Active ACTV Alarm At Power On A DON Above ABOV Disable DSBL Alarm 1 onl Analog Output ANLG Enabled ENBL Current Voltage CURR VOLT Voltage VOLT High Value HI Control Type CTRL Action Type ACTN Dead Band DEAD 0099 On Off Reverse RVRS 020 0 62 Output 1 onl Le ENEE Soak SOAK Ramp Value RAMP Soak Value SOAK 00 00 DR Parity PRTY Odd i S T le O Yes Peak NT 63 PART 6 CE APPROVALS INFORMATION This product conforms to the EMC directive 89 336 EEC amended by C 93 68 EEC and with the European Low Voltage Directive 72 23 EEC Electrical Safety EN61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory Double Insulation Pollution Degree 2 Dielectric withstand Test per 1 min e Power to Input Output 2300Vac 3250Vdc e Power to Input Output 1500Vac 2120Vdc Low Voltage dc Power Option e Power to Relays SSR Output 2300Vac 3250Vdc e Ethernet to Inputs 1500Vac 2120Vdc e Isolated RS232 to Inputs 500Vac 720Vdc e Isolated Analog to Inputs 500Vac 720Vdc e Analog Pulse to Inputs No Isolation Measurement Category Category are measurements performed on circuits not directly connected to the Mains Supply power Maximum Line to Neutral working voltage is 50Vac dc This unit should not be used in Measurement Categories
38. cification Section Figure 2 4 Main Power Connections Table 2 3 Fuse Requirements FUSE Connector Output Type For 115 Vac For 230 Vac DC FUSE 1 Power N A 100 mA T 100 mA T 100 mA T FUSE 2 Power N A N A N A 400 mA T A For the low voltage power option in order to maintain the same degree of protection as the standard high voltage input power units 90 240 Vac always use a Safety Agency Approved DC or AC source with the same Overvoltage Category and pollution degree as the standard AC unit 90 240 Vac The Safety European Standard EN61010 1 for measurement control and laboratory equipment requires that fuses must be specified based on IEC127 This standard specifies for a Time lag fuse the letter code T The above recommended fuses are of the type IEC127 2 sheet III Be aware that there are significant differences between the requirements listed in the UL 248 14 CSA 248 14 and the IEC 127 fuse standards As a result no single fuse can carry all approval listings A 1 0 Amp IEC fuse is approximately equivalent to a 1 4 Amp UL CSA fuse It is advised to consult the manufacturer s data sheets for a cross reference 2 3 2 Process Current The figure below shows the wiring hookup for Process Current 0 20 mA INPUT ae OE else E ALAIAIAIAIAIAIAIAIA 0 20mA E Internal Excitation LU gt 0 External Excitation Figure 2 5 Process Current Wiring H
39. connecting device It shall be marked to indicate this function and it shall be in close proximity to the equipment within easy reach of the operator The switch or circuit breaker shall not interrupt the Protective Conductor Earth wire and it shall meet the relevant requirements of IEC 947 1 and IEC 947 3 International Electrotechnical Commission The switch shall not be incorporated in the main supply cord Furthermore to provide protection against excessive energy being drawn from the main supply in case of a fault in the equipment an overcurrent protection device shall be installed Do not exceed voltage rating on the label located on the top of the instrument housing e Always disconnect power before changing signal and power connections e Do not use this instrument on a work bench without its case for safety reasons e Do not operate this instrument in flammable or explosive atmospheres e Do not expose this instrument to rain or moisture e Unit mounting should allow for adequate ventilation to ensure instrument does not exceed operating temperature rating e Use electrical wires with adequate size to handle mechanical strain and power requirements Install without exposing bare wire outside the connector to minimize electrical shock hazards EMC Considerations e Whenever EMC is an issue always use shielded cables e Never run signal and power wires in the same conduit e Use signal wire connections with twisted pa
40. e Run Mode When a numerical value is flashing except set point value press to scroll digits H from left to right allowing the user to select the desired digit to modify wee e When a setpoint value is displayed press to decrease value of a setpoint that is currently being modified Holding the button down for approximately 3 seconds will speed up the rate at which the setpoint value is decremented e Inthe Run Mode press causes the display to flash the TARE value to tare your reading Zeroing Press again to return to the Run Mode e Press the enter button to access the submenus from a Top Level Menu item e Press to store a submenu selection or after entering a value the display will ENTER flash a EBI message to confirm your selection e To reset flashing Peak or Valley press e Inthe Run Mode press twice to enable Standby Mode with flashing EBEE Z Reset Except for Alarms modifying any settings of the menu configuration will reset the instrument prior to resuming Run Mode 13 3 2 Menu Configuration Itis required that you put the controller in the Standby Mode for any configuration change other than Set Points 8 Alarms ID ENABLED SET POINT VALUE SET POINT VALUE Figure 3 1 Flovv Chart for ID and Set Points Menu 14 3 2 1 ID Number Menu SEE ID MENU SELECTION IN CONFIGURATION SECTION FOR ENABLEJDISABLE OR CHANGE ID CODE If ID Code is Disabled or set as Default 0000 the
41. e with 15t digit flashing Press OK Q 21 Use Q and buttons to enter value This value corresponds to Input 1 in terms of some meaningful engineering units To show Input 1 as zero percent enter value 0000 Press 22 Display shows EAMES Input 2 Submenu Apply a known load equal to approximately 100 of the transducer range Press 23 Display shows the actual signal being received Press 24 Display advances to Reading 2 Submenu Press 25 Display shows last stored Reading 1 value with 15t digit flashing Press OK Q 26 Use O and buttons to enter value This value corresponds to Input 2 in terms of some meaningful engineering units To show Input 2 as 100 enter BEM value 0100 This scaling method based on 2 input values entered with 2 corresponding reading Up to 10 linearization points can be selected to customize the transducer curve To select linearization points see L PNt Submenu 22 Max scale should not be more than 50 FS because of noise related issues Press 27 Display flashes BEEE stored message momentarily and then advances to IR only if a change was made otherwise advances to BME Alarm 1 Menu Example 2 Scaling without Known Loads If EEN Disabled Load Submenu was selected instrument is ready for scaling Without Known Loads method To scale without known inputs calculate inputs based on transducer specifications and manually enter them on the via front panel push buttons
42. ease reset by 20 Once started display show with letters blinking in the rotating pattern When auto tune stops display will show process value Do not perform any operations or settings before first stopping Auto Tune Any alarms or other output is disabled during Auto Tune if AUTO PID was DISABLED the display will show the following three submenus This allows the user to manually enter values for Proportional Reset and Rate terms corresponding to P I and D It also can be used for Auto PID by disabling unwanted parameter e g PI enter 0000 for Rate PROPORTIONAL BAND SUBMENU Press 30 Display flashes 15t digit of the previous P HEE Proportional band value Press OK Q 31 Press and buttons to enter a new Proportional Band value Press 32 Display sh m Stored message momentarily and then only if it was changed otherwise press to ela Reset Setup Submenu Proportional Band is in counts Proportional Band is defined as the change in the instrument input to cause a 100 change in the controller output 40 RESET SETUP SUBMENU Press 33 Display flashes 15 digit of the previous HEI Reset value Press Q amp 34 Press and buttons to enter a new Reset value Press QY 35 Display shows EEE stored message momentarily and then advances to MGI only if it was changed otherwise press Q to advance to It Rate Setup Submenu Reset unit is in seconds 0 3999
43. ed all submenus of Alarm 2 will be skipped and meter advances to MEE Loop Break Time Menu If Alarm 2 Enabled was selected Output 2 will automatically be Disabled and reassigned as Alarm 2 The remaining Alarm 2 menu items are identical to Alarm 1 Menu Modifying Alarm Settings will not reset the instrument 3 2 10 Loop Break Time Menu Itis required that you put the controller in the Standby Mode for any sonfiquraton change other than Set Points amp Alarms LOOP BR TIME Figure 3 8 Flow Chart for Loop Break Time Menu ENTER LOOP BREAK TIME MENU Press ei 1 Press ei if necessary until MA prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to BEE Loop Break Time Menu 34 LOOP BREAK ENABLEJDISABLE SUBMENU Press 4 Display advances to Loop Break Time Enable or EEE Disable Submenu and flashes the previous selection Press 5 Scroll through the available selections BEETS or EPO Press 6 Display shows EEE stored message momentarily and then advances to ESE Loop Break Time Value Submenu Loop Break is an additional safety feature intended to monitor the rate of change of the Process value while approaching the SP1 It is strictly intended as an additional warning system therefore its use is entirely optional An active Loop Break will cause the Process Value digits to blink in a rotating pattern If the Process value reaches the set point
44. ent input used for process control only SS For 4 20 mA Input select 0 20 mA and adjust the Input Reading accordingly To adjust 4 20 mA input see example under INPUT READING Submenu 3 2 5 Reading Configuration Menu It is required that you put the controller in the Standby Mode for any configuration change other than Set Points amp Alarms READING CONFIG FFFF FFF F FF FF F FFF ENABLE DISABLE DECIMAL POINT LINEARIZATION POINTS FILTER INPUT READ SC amp OFF Figure 3 4 Flow Chart for Reading Configuration Menu 19 ENTER READING CONFIGURATION MENU Press 1 Press if necessary until Ai prompt appears Press QY 2 Display advances to Input Menu Press ei 3 Display advances to BE Reading Configuration Menu Press 4 Display advances to BB Decimal Point DECIMAL POINT SUBMENU Press QY 5 Display flashes previous selection for Decimal location Press Q 6 Scroll though the available selections and choose Decimal location EG or Press 7 Display shows EBEE stored message momentarily only if changes were made otherwise press to advance to De Known Unknown Loads Submenu Decimal Point is passive KNOWN UNKNOWN LOADS SUBMENU Press 8 Display flashes previous selection of BIE Enable or FEET Disable Press 9 Scroll though the available selection of HW or FEET flashing Press 10 Display shows BEEE stored message momentarily and then advances
45. eps from 1 to 3 10 Display advances to MEME Change ID Code Submenu 11 Display shows HEE message with flashing 15t digit If you want to change your default ID Code you can do it now otherwise press and menu will skip to Full Security Submenu Press O amp 12 Press and buttons to enter your new ID Code number Press 13 Display shows BEI stored message momentarily and then advances to the BEIN Full Security Submenu FULL SECURITY LEVEL SUBMENU Press Press Press 14 Display flashes B ID Enable or ESO Disable 15 Scroll through the available selections Enable or Disable 16 Display shows ERSE stored message momentarily and then advances to BEME Setpoint ID Submenu If Full Security Level is Enabled and the user attempts to enter the Main Menu they will be prompted for an ID Code The ID Code should be correct to enter the instrument Menu item SETPOINT ID SECURITY LEVEL SUBMENU Press Press Press This Security Level can be functional only if GE Security Level is Disabled 17 Display flashes Enable or ERE Disable 18 Scroll through the available selections Enable or Disable 19 Display shows EISE stored message momentarily and then advances to ii Communication Submenu If Setpoint ID Security Level is Enabled and the user attempts to advance into the INGE Configuration Menu he will be prompted for ID Code number
46. ersion Table 23 Input Resolution Multiplier aaa nana annaaneaee neve eee eee ee 23 Factory Preset Values ccccccccecccecccececeeeeeeeeeeeeeeeteeeeeees 62 NOTES WARNINGS and CAUTIONS Information that is especially important to note is identified by following labels e NOTE e WARNING or CAUTION IMPORTANT TIP NOTE Provides you with information that is important to successfully setup and use the Programmable Digital Meter Note CAUTION or WARNING Tells you about the risk of electrical shock CAUTION WARNING or IMPORTANT Tells you of circumstances or practices that can effect the instrument s functionality and must refer to accompanying documents EE ua TIP Provides you helpful hints PART 1 INTRODUCTION 1 1 Description This device can be purchased as monitor read process value only or as a controller e TheiSeries Strain and Process controllers can measure a wide variety of DC voltage and current inputs for all common load cells pressure transducers and strain gauge type of transducer It offers unparalleled flexibility in process control The voltage current inputs are fully scaleable to virtually all engineering units with selectable decimal point perfect for use with pressure flow or other process input e The process control can be achieved by using on off or PID control strategy Control can be optimized with an Auto Tune feature The controller offers a ramp to set point with
47. es should be set in such a way that Alarm 1 value is always on the top of Alarm 2 value otherwise value of Alarm 1 will overwrite value of Alarm 2 and Display Color would not change when Alarm 2 is triggered Example 1 Output 1 amp Output 2 SSR Alarm Setup Absolute Above Alarm 2 HI Value ALR H 200 Alarm 1 HI Value ALR H 400 Color Display Setup Normal Color N CLR Green Alarm 1 Color 1 CLR Amber Alarm 2 Color 2 CLR Red Display Colors change sequences AMBER GREEN 0 AL2 H 200 AL1 H 400 Example 2 Output 1 amp Output 2 Pulse Alarms Setup Absolute Below Alarm 2 Low Value ALR L 300 Alarm 1 Low Value ALR L 100 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display Colors change sequences AMBER RED lt 0 AL1 L 100 AL2 L 300 57 Example 3 Output 1 Analog Output Alarm 1 disabled Setpoint 1 300 Output 2 Relay Setpoint 2 200 Alarm 1 amp 2 Setup Deviation Band ALR H 10 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display Colors change sequences AMBER AMBER AMBER Ge AMBER 0 190 200 210 290 300 310 Alarm 1 is designed to monitor the Process Value around the Setpoint 1 Alarm 2 is designed to monitor the Process Value around the Setpoint 2 If Analog Output Option board is installed Alarm 1 is disabled only Alarm 2 is active and only t
48. f NEWPORT Electronics Inc USED UNDER LICENSE Other US and International Patents pending or applied for Where Do I Find Everything I Need for Process Measurement and Control M3540 1106 OMEGA Of Course Shop on line at omega com TEMPERATURE 4 Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies A Wire Thermocouple RTD amp Thermistor ky Calibrators amp Ice Point References 4 Recorders Controllers amp Process Monitors ky Infrared Pyrometers PRESSURE STRAIN AND FORCE ky Transducers amp Strain Gauges ky Load Cells amp Pressure Gauges 4 Displacement Transducers 4 Instrumentation amp Accessories FLOW LEVEL 4 Rotameters Gas Mass Flowmeters amp Flow Computers ky Air Velocity Indicators ky Turbine Paddlewheel Systems ky Totalizers amp Batch Controllers pH CONDUCTIVITY Ly pH Electrodes Testers amp Accessories 4 Benchtop Laboratory Meters 4 Controllers Calibrators Simulators amp Pumps ky Industrial pH amp Conductivity Equipment DATA ACQUISITION 4 Data Acquisition amp Engineering Software ky Communications Based Acquisition Systems 4 Plug in Cards for Apple IBM amp Compatibles 4 Datalogging Systems ky Recorders Printers amp Plotters HEATERS 4 Heating Cable ky Cartridge amp Strip Heaters 4 Immersion amp Band Heaters Ly Flexible Heaters 4 Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL 4 Metering amp Control Ins
49. hes 1st digit of previous Percent Low setting Press amp 10 Use O and buttons to enter a new value for Percent Low Press 11 Display shows ESE stored message momentarily and then advances to BER MaximumiPercent High Submenu 37 MAXIMUMIPERCENT HIGH SUBMENU Specify in percent the maximum value 99 for control output If the output is analog proportional Current or Voltage then the maximum voltage or current in percent is specified If the output is time proportional Relay SSR or Pulse then the maximum duty cycle in percent is specified Press QY 12 Display flashes 1t digit of previous Percent High setting Press Q amp 13 Use and buttons to enter a new value for Percent High Press QY 14 Display shows EEE stored message momentarily and then advances to SEM Control Type Submenu Example On an Analog Output of 0 10 Vdc a setting of LO 10 and HI 90 cause the minimum on the control output to be 1 V and the maximum on the control output to be 9 V The same setting on a time proportional output will cause 10 duty cycle for the minimum control output and 90 duty cycle for maximum control output To disable LO HI set LO to 00 and HI to 99 If LO HI is at other values than the default LO 00 HI 99 SD is disabled CONTROL TYPE OUTPUT Relay SSR Pulse or Analog Press 15 Display flashes HERG On Off or GEE PID Press Q 16 Scroll through the availab
50. if it was changed otherwise press to advance to EIEN Data Format Submenu 53 DATA FORMAT SUBMENU Preformatted data can be sent automatically or upon request from the controller Use the Data Format Submenus to determine what data will be sent in this preformatted data string Refer to the iSeries Communications Manual for more information about the data format At least one of the follovving suboptions must be enabled and hence output data to the Serial Bus This menu is applicable for Continuous Mode of RS 232 communication Press QY 37 Display advances to HEGIA Alarm Status Submenu ALARM STATUS SUBMENU Includes Alarm Status bytes in the data string Press 38 Display flashes previous selection for Status alarm status Press Q 39 Scroll through the available selections NO YES Press QY 40 Display shows EBEE stored message momentarily and then advances to only if it was changed otherwise press Q to advance to Reading Submenu MAIN READING SUBMENU Includes Main Reading in the data string Press 41 Display flashes previous selection for Reading Press 42 Scroll through the available selections NO YES Press 43 Display shows Elsi stored message momentarily and then advances to NED only if it was changed otherwise press Q to advance to az Peak Submenu PEAK VALUE SUBMENU Includes Peak Value in the data string Press 44 Display flashes previous selection for MEI Submenu
51. ir cables e Install Ferrite Bead s on signal wires close to the instrument if EMC problems persist Failure to follow all instructions and warnings may result in injury 3 1 3 Before You Begin Inspecting Your Shipment Remove the packing slip and verify that you have received everything listed Inspect the container and equipment for signs of damage as soon as you receive the shipment Note any evidence of rough handling in transit Immediately report any damage to the shipping agent The carrier will not honor damage claims unless all shipping material is saved for inspection After examining and removing the contents save the packing material and carton in the event reshipment is necessary Customer Service If you need assistance please call the nearest Customer Service Department listed in this manual Manuals Software The latest Operation and Communication Manual as well as free configuration software and ActiveX controls are available at the website listed on the cover page of this manual or on the CD ROM enclosed with your shipment For first time users Refer to the QuickStart Manual for basic operation and set up instructions If you have the Serial Communications Ethernet Option you can easily configure the controller on your computer or on line To Disable Outputs To ensure that menu changes are properly stored Standby Mode should be used during setup of the instrument During Standby Mode the instrume
52. ixed when SP1 is changed For instance Setting SP1 200 and SP2 20 and enabling means that the absolute value of SP2 220 Moving SP1 to 300 the absolute value of SP2 becomes 320 35 3 2 11 Output 1 Menu Alarm 1 and Output 1 or Analog Output Retransmission share the same contacts on the rear panel connector If Alarm 1 or Analog Output Retransmission is Enabled Output 1 is automatically Disabled OUTPUT 1 y Itis required that you put the controller in tHe Standby Mode for any configuration change other than Set Points amp Alarms ENABLED OUTPUT 2 RUN gt SELF VALUE mon kass HI 4 HIVALUE ENABLE DISABLE CONTROL TYPE EA Se OSS REVERSE p action REVERSE E E DIRECT E JI PID BAND BEAD ___9 ocaowatve DEAD vaLUE H auto x DISABLED ENABLE oe e CS INTEGRAL posee J ABLE p PROPORTION PROPORTION gt Propivatue PROP VALUE d ses k e o een CYCLE TIME CYCLIVALUE DAMPING FACTOR 4 DAMPIVALUE al Se ENABLE INTEGRAL I ss J ABLE CYCLE H time CYCLIVALUE DAMPING Se peas Figure 3 9 Flow Chart for Output 1 Menu 36 ENTER OUTPUT 1 MENU Press 1 Press if necessary until MA prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until display advances to BI Output 1 Menu Press QY 4 Display advances to HEIN Self Submenu SELF SUBMENU The Self Option allows the output of the instrument t
53. ization Points Up to 10 Linearization Points Configuration Single ended Polarity Unipolar Step Response 0 7 sec for 99 9 Decimal Selection None 0 1 0 01 or 0 001 Setpoint Adjustment 1999 to 9999 counts Span Adjustment 0 001 to 9999 counts Offset Adjustment 1999 to 9999 CONTROL Action Reverse or direct Modes Time and Amplitude Proportional Control Modes selectable Manual or Auto PID Proportional Proportional with Integral Proportional with Derivative with Anti reset Windup and ON OFF Rate 0 to 399 9 seconds Reset 0 to 3999 seconds Cycle Time 1 to 199 seconds set to 0 for on off operation Gain 0 5 to 100 of span Setpoints 1 or 2 Damping 0000 to 0008 Soak 00 00 to 99 59 HH MM or off Ramp to Setpoint 00 00 to 99 59 HH MM or off Auto Tune Operator initiated from front panel CONTROL OUTPUT 1 amp 2 Relay 250 Vac or 30 Vdc 3A Resistive Load configurable for on off PID and Ramp and Soak Output 1 SPDT type can be configured as Alarm 1 output Output 2 SPDT type can be configured as Alarm 2 output SSR 20 265 Vac 0 05 0 5A Resistive Load continuous DC Pulse Non lsolated 10 Vdc 20 mA Analog Output Output 1 only Non lsolated Proportional 0 to 10 Vdc or 0 to 20 mA 500 O max NETWORK AND COMMUNICATIONS Optional C24 C4El EI not available with excitation Ethernet Standards Compliance IEEE 802 3 10Base T Supported Protocols TCP IP
54. l agence 4 Partia eu aiid ic ee EE EE EE 5 2 1 Front Panel nt e 5 2 2 Rear Panel Connecthons ia a aa aa aaa ane eee rene rene rene rere rere 5 2 3 Electrical Installation aaa aaa aaa aaa nana anen neneve rene rene rene rene eee eren enen 7 2 3 1 Power Connections nana ann nanne nena sense eee eee 7 2 3 2 Process Current sis ind 8 2 3 3 Process Voltage icnnni cen inatin Nee tetas sh hits ete d 8 29 4 DUART GAUIQ LE dress satin see ur dosa 9 2 3 5 Wiring Outputs Wiring Hookup 10 Part 3 Operation Configuration Mode aa aaa aaaaaan nanen eee eneve enen 13 3 1 Introduction si nisin ees Ee Ee 13 Turning your Instrument On for the First Time Buttons Functions in Configuration Mode 3 2 Menu Configuration EEN 14 3 2 1 ID Number aaa ooo aaa aaa nana anes enen ee ve tete mesem eset sete sete se ne 15 3 2 2 Set Points Menu 16 3 2 3 Configuration Menu eeens 17 3 2 4 Input Type Menu 17 3 2 5 Reading Configuration Menu eeeeeees 19 3 2 6 Input Reading Scale and Offset Menu 22 3 2 0 Alarm 1 Neng cica cis ind NEES 26 3 2 8 Analog Output Retransmission Menu 30 3 2 9 Alarm 2 MENU vi Ledi asi tri wand Gehteied 33 3 2 10 Loop Break Time Menu 34 3 2 11 Output 1 Men gege hakin 36 3 2 12 Output 2 Menu 43 3 2 13 Ramp and Soak Menu 46 3 2 14 ID Code Menu 48 3 2 15 Communication Option Menu 50 3 2 16 Display Color Selection
55. le selections ON OF or PID Press 17 Display flashes ESE stored message momentarily and then advances to only if it was changed otherwise press to advance to WAAN Action Type Submenu The ON OF control is a coarse way of controlling the process The Dead Band improves the cycling associated with the ON OF control The PID control is best for processes where the set point is continuously changing and or a tight control of the process variable is required PID control requires tuning and adjustment of the Proportional Integral or Reset and Derivative or Rate terms by a trial and error method The instrument provides an Auto Tuning feature making the tuning process automatic possibly optimum IF mio Output Current Voltage is your control Output 1 this menu i e HERA type will not appear instead Current will be displayed elect for a 4 20 mA current 2 10 V Voltage outputs or BEID for a 0 20 mA current 0 10 V Voltage outputs If 4 20 mA is enabled HI LO setting will have no effect Both Current and Voltage control outputs are active simultaneously 38 ACTION TYPE SUBMENU The error that results from the measurement of the Process Variable may be positive or negative since it may be greater or smaller than the Setpoint If a positive error should cause the instrument output to increase it would be called Direct Acting If a negative error should cause the output to decrease it wo
56. lity to slowly bring the Process Variable PV to the desired set point Ramp amp Soak values are specified in HH MM format The Ramp value indicates the time specified to bring the process variable to Setpoint 1 SP1 Once set point is reached the PID takes over and the Process Variable will be controlled at the desired set point indefinitely If Soak is enabled PID will control the Process Variable at the specified set point for the duration of Soak time and then will turn off Output 1 To start a new Ramp Soak cycle reset the instrument by pressing ei and then button An active Ramp Soak will change SP1 one count above the PV and will cause the most significant digit to blink The SP1 will be incremented by one count until it reaches the original SP1 The minimum Ramp time must be at least twice the time that it will take the PV to reach the Setpoint Value SV with OUT 1 fully ON RAMP VALUE SUBMENU Press 10 Display flashes 15t digit of previous stored Ramp Value Press Q amp 11 Press and buttons to enter a new Ramp Value Press 12 Display shows SEI stored message momentarily and then advances to Soak Value Submenu SOAK VALUE SUBMENU Press 13 Display flashes 1 digit of previous stored Soak Value Press amp 14 Press and buttons to enter a new Soak Value Press 15 Display shows R I stored message and advances to the ID Code Menu The Ramp and Soak time is
57. llowing access to subsequent menus If the ID Code entered does not match the ID Code stored the controller responds with an error message and access to subsequent menus will be denied Use numbers that are easy for you to remember If the ID Code is forgotten or lost call customer service with your serial number to access and reset the default to 15 3 2 2 Set Points Menu SETPOINT 1 Press 1 Press ei if necessary until HG prompt appears Press 2 Display shows previous value of Setpoint 1 with 1 digit flashing Press O8 Q 3 Press O and to increase or decrease Setpoint 1 respectively Holding Q 8 buttons down for approximately 3 seconds will speed up the rate at which the set point value increments or decrements Press amp 4 Continue to use and to enter your 4 digit Setpoint 1 value Press 5 Display shows HABI stored message momentarily and then advance to Ei only if a change was made otherwise press to advance to EH Setpoint 2 Menu SETPOINT 2 Press 6 Display shows previous value of Setpoint 2 with 15 digit flashing Press O8 Q 7 Press O and to increase or decrease Setpoint 2 respectively Holding Q amp buttons down for approximately 3 seconds will speed up the rate at which the setpoint value increments or decrements Press 8 Display shows ESE stored message momentarily and then advances to R I only if a change was made otherwise press to advance to
58. menu will skip ID step to Set Point Menu If ID Code is set to Full Security Level and user attempts to enter the Main Menu they will be prompted for an ID Code If ID Code is set to Setpoint ID Security Level and user attempts to enter the Configuration Menu they will be prompted for an ID Code ENTERING YOUR NON DEFAULT FULL SECURITY ID NUMBER Press 1 Display shows HE Press 2 Display advances to i Press amp Q 3 Press Q to increase digit 0 9 Press to activate next digit flashing Continue to use and to enter your 4 digit ID code Press 4 If the correct ID code is entered the menu will advance to the Setpoint 1 Menu otherwise an error message D will be displayed and the instrument will return to the Run Mode To change ID Code see ID Menu in the Configuration section ENTERING YOUR NON DEFAULT SETPOINT ID SECURITY ID NUMBER Press 5 Display shows BS Setpoint 1 Menu Press 6 Display shows EBI Setpoint 2 Menu Press 7 Display shows HE ID Code Menu Press 8 Display advances to MEEN Press amp 9 Use O and to change your ID Code Press 10 If correct ID Code is entered the display will advance to the Input Menu otherwise the error message Ea will be displayed and the controller will return to the Run Mode To prevent unauthorized tampering with the setup parameters the instrument provides protection by requiring the user to enter the ID Code before a
59. mp Alarm 2 Analog Out 1 amp Output 2 Analog Out available only if Analog Output Option board is factory installed if Analog Output Option is installed the controller will skip Alarm 1 Menu item to Analog Output Alarm must be DISABLED if Ramp is ENABLED DISABLED ALARM 2 ALARM 1 ENABLED ABSOLUTE ABSOLUTE DEVIATION LATCH LATCH UNLATCH ABOVE CONTACT NORM OPEN CLOSURE NORM CLOSED BELOW HI LO DISABLE Yes BAND ENABLE LOW VALUE ACTIVE ALARM AT POWER ON ALARM 1 LOW ALARM 1 HIGH HIGH VALUE Figure 3 5 Flow Chart for Alarm 1 Menu ENTER ALARM 1 MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to GJERE Alarm 1 Menu Press 4 Display advances to Alarm 1 DD Enable or FRET Disable Submenu and flashes the previous selection N 6 ALARM 1 ENABLEJDISABLE SUBMENU Press Q 5 Scroll though the available selection until EN displays to use Alarm 1 Press 6 Display shows EIS stored message momentarily and then advances to BEER only if it was changed otherwise press QY to advance to BER Alarm 1 Absolute Deviation Submenu If EEE Alarm 1 Disabled was selected all submenus of Alarm 1 Menu will be skipped and meter advances to EES Alarm 2 Menu If SEW Alarm 1 Enabled was selected Output 1 would be automatically disabled and reassigned as Alarm 1 ALARM 1 ABSOLUTE D
60. n Set Points 8 Alarms ACTION REVERSE 5 p ACTION REVERSE TYPE DIRECT TYPE DIRECT DEAD t PID DISABLED ED PROPORTIONJ PROP VALUE gt SE CYCLIVALUE Figure 3 10 Flow Chart for Output 2 Menu ENTER OUTPUT 2 MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to HIE Output 2 Menu Press 4 Display advances to MMA Control Type Submenu CONTROL TYPE SUBMENU Press 3 Display flashes MEH On Off or GE PID Press Q 4 Scroll through the available selections ON OF or PID Press QY 5 Display shows EEE stored message momentarily and then advances to EIS only if it was changed otherwise press to advance to EY Action Type Submenu The ON OF control is a coarse way of controlling the Process The Dead Band improves the cycling associated with the ON OF control The PID control is best for processes where the set point is continuously changing and or tight control of the Process Variable is required 43 ACTION TYPE SUBMENU The error that results from the measurement of the process variable may be positive or negative since it may be greater or smaller than the set point Ifa positive error should cause the instrument output to increase it vvould be called Direct Acting If a negative error should cause the output to decrease it vvould be called Reverse Acting Press QY
61. nt remains in a ready condition but all outputs are disabled Standby Mode is useful when maintenence of the system is necessary When the instrument is in RUN Mode push 9 twice to disable all outputs and alarms It is now in STANDBY Mode Push once more to resume RUN Mode PUSH TWICE to disable the system during an EMERGENCY To Reset the Meter When the controller is in the MENU Mode push once to direct controller one step backward of the top menu item Push twice to reset controller prior to resuming Run Mode except after Alarms that will go to the Run Mode without resetting the controller Refer to the Quick Start Sc Guide for assembly and 2 1 Front Panel disassembly instructions BEEE je DIN je DIN 1 32 DIN Figure 2 1 Front Panel Display Table 2 1 Front Panel Annunciators 1 Output 1 Setpoint 1 Alarm 1 indicator 2 Output 2 Setpoint 2 Alarm 2 indicator MENU Changes display to Configuration Mode and advances through menu items QIPKIGRS Used in Program Mode and Peak or Gross Recall QITARE Used in Program Mode and to tare your reading OJENTER Accesses submenus in Configuration Mode and stores selected values See Part 3 Operation Configuration Mode 2 2 Rear Panel Connections The rear panel connections are shown in Figures 2 2 and 2 3 Figure 2 2 Rear Panel Power and Output Connections 5 STRAIN 4 WIRE STRAIN 4 WIRE INPUT EES
62. o be controlled manually from the front panel Press Q 5 Display flashes the current setting of Self BEEN Enabled or Disabled Press 6 Press the button to select between Enable and Disable Press 7 If Self B ID Enabled was selected display shows EIERE stored message momentarily and then advances to the next menu Output 1 setting is completed On the Run Mode display shows MXX X The output is now under the direct control of the operator and can be adjusted in the Run Mode M00 0 to M99 9 by pressing the Q and buttons where M calls for manual Self control For example setting of M50 0 of an analog output of 0 to 10 Vdc would produce roughly 5 Vdc at the output 8 If Self FEM Disabled was selected display shows BEF stored message momentarily and then advances to ESP Minimum Percent Low Submenu of Output 1 Menu There is a shorter way to Enable or Disable SELF Mode From SCH q Run Mode press and then press SELF Mode is Enabled now Press Q or to display MXX X To Disable SELF press and then press Display goes to the Run Mode SELF Mode is Disabled now MINIMUM PERCENT LOW SUBMENU Specify in percent the minimum value 0000 for control output If the output is analog proportional Current or Voltage then the minimum voltage or current in percent is specified If the output is time proportional Relay SSR or Pulse then the minimum duty cycle In percent is specified Press 9 Display flas
63. ookup Internal and External Excitation 2 3 3 Process Voltage The figure below shows the wiring hookup for Process Voltage 0 100 mV 0 1V 0 10V INPUT IRS232 485 Z AAAAAAAAAA DOSEN 1Vor10V 100 mV 1Vor10V Figure 2 6 a Process Voltage Wiring Hookup b Process Voltage Wiring Hookup with Sensor Excitation without Sensor Excitation RL Voltage limited resistor which allows to convert 24 Vdc internal excitation voltage to the appropriate process input value For instance if the potentiometer value is equal to 10 kQ the minimum RL is 14 KQ for 10 V process input When configuring your instrument select Process Type in the Input Type Menu see Part 3 2 3 4 Strain Gauge The figure below shows the wiring hookup for 4 vvire bridge input STRAIN 4 WIRE STRAIN 4 WIRE INPUT T x x njojstjo mjiegjeaj ik Internal Excitation External Excitation Figure 2 7 a 4 Wire Voltage Bridge Input b 4 Wire Bridge Input with with Internal Excitation External Excitation Wiring Wiring Hookup Hookup In 4 Wire connections the voltage drop across long excitation lead wires of strain gauge bridge may cause measurement errors The output of a strain gauge bridge also depends on the stability of excitation voltage To correct for voltage drop and changes in excitation voltage 6 wire input configuration and ratio measurement are used In order for the Ratiometric to work properly the External Excitation sh
64. ould not drop below 4 6 Vdc The figure below shows 6 wire hookup for 6 wire bridge input STRAIN STRAIN 6 VVIRE INPUT INPUT x TET cl S7 S Ef EI text E Ig Internal Excitation External Excitation Figure 2 8 a 6 Wire Bridge Input with b 6 Wire Bridge Input with Internal Excitation and External Excitation and Ratio Measurement Wiring Ratio Measurement Wiring Hookup Hookup 9 2 3 4 Strain Gauge continued wem S The figure below shows Voltage bridge with gt amplified output input with internal excitation SE S S t VVhere Voltage source or S signal plus Bridge with S signal return E Ext excitation plus Ext excitation return Figure 2 9 tE plus excitation sense 4 Wire Voltage Input Bridge E minus excitation sense withAmplified Output with Internal Excitation 2 3 5 Wiring Outputs This meter has two factory installed outputs The SPDT Mechanical Relay SPST Solid State Relay Pulse and Analog Output Connection are shown below POWER OUTPUT 1 OUTPUT 2 POWER OUTPUT 1 OUTPUT 2 5 2 2 2 2 2 4 AIAIAIALAIAIAIA RELAY SSR L EUR _V_RTN PUL RTN k L ANALOG PULSE Fuse 2 0 5A T E oO O z zZIO ZO output 1 only Load Use Copper ar Conductors Hee II only for Power External N Connections Load Figure 2 10 a Mechanical Relay and SSR b Pulse and Analog Outputs Wiring Hookup Outputs Wiring Hookup a This device has snubber circuits
65. ow Chart for Communication Option Menu oa CH ENTER COMMUNICATION OPTION MENU Press 1 Press if necessary until MA prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until display advances to HGR Communication Options Menu Press 4 Display advances to MEGIN Communication Parameters Submenu ge H Communication Option is not installed the display shows N and skips to the Color Display Menu COMMUNICATION PARAMETERS SUBMENU Allovvs the user to adjust Serial Communications Settings of the instrument When connecting an instrument to a computer or other device the Communications Parameters must match Generally the default settings as shown in Section 5 should be utilized Press 5 Display advances to EGE Baud Submenu BAUD SUBMENU Press 6 Display flashes previous selection for BEBE value Press 7 Scroll through the available selections BE EE HEE Press QY 8 Display shows EEE stored message momentarily and then advances to only if it was changed otherwise press Q to advance to HIE Parity Submenu PARITY SUBMENU Press 9 Display flashes previous selection for Parity Press 10 Scroll through the available selections NO ODD EVEN Press 11 Display shows BEEE stored message momentarily and then advances to EZ only if it was changed otherwise press Q to advance to EGG Data Bit Submenu DATA BIT SUBMENU Press 12
66. ow Voltage Power Option 12 36 Vdc 3 W power for iS8 iS8C iS16 and iS32 20 36 Vdc 4 VV power for iS8DV iS8DH and iS16D External power source must meet Safety Agency Approvals Units can be powered safely with 24 Vac power but no Certification for CE UL are claimed External Fuse Required Time Delay UL 248 14 listed 100 mA 250 V 400 mA 250 V Low Voltage Power Option Time Lag IEC 127 3 recognized 100 mA 250 V 400 mA 250 V Low Voltage Power Option Environmental Conditions All models 0 to 55 C 32 to 131 F 90 RH non condensing iS8DV iS8DH iS8C iS16D 0 to 50 C 32 to 122 F for UL only 90 RH non condensing 61 Protection NEMA 4x Type 4x IP65 front bezel iS32 i1S6D iS8C NEMA 1 Type 1 front bezel iS8 iS8DH iS8DV Dimensions i 8 Series 48 H x 96 W x 127 mm D 1 89 x 3 78 x 5 i 8 Compact Series 48 H x 96 W x 74mm D 1 89 x 3 78 x 2 91 i16 Series 48 H x 48 W x 127 mm D 1 89 x 1 89 x 5 i 32 Series 25 4 H x 48 W x 127 mm D 1 0 x 1 89 x 5 Panel Cutout 18 Series 45 H x 92 W mm 1 772 x 3 622 1 8 DIN i16 Series 1 16 DIN 45 mm 1 772 square i 32 Series 22 5 H x 45 W mm 0 886 x 1 772 1 32 DIN Weight i 8 Series 295 g 0 65 Ib i 16 Series 159 g 0 35 Ib i 32 Series 127 g 0 28 Ib PART 5 FACTORY PRESET VALUES Table 5 1 Factory preset value Input Type INPT 0 TO 100 MV 0 0 1 Ratiometric Operation RTIO Ena
67. s to DS Display Color Selection Menu Press 4 Display advances to Normal Color Submenu NORMAL COLOR DISPLAY SUBMENU Press 5 Display flashes the previous selection for Normal Color Press Q 6 Scroll through the available selections MEM H3 or ERES Press 7 Display shows EIS stored message momentarily and then advances to RS only if it was changed otherwise press Q to advance to BS Alarm 1 Display Color Submenu The menu below allows the user to change the color of display when alarm is triggered ALARM 1 DISPLAY COLOR SUBMENU Press 8 Display flashes previous selection for Alarm 1 Color Display Press 9 Scroll through the available selections HJ GEE or GEG Press 10 Display shows R I stored message momentarily and then advances to EMMI only if it was changed otherwise press to advance to EMI Alarm 2 Display Color Submenu 56 ALARM 2 DISPLAY COLOR SUBMENU Press 11 Display flashes previous selection for Alarm 2 Color Display Press Q 12 Scroll through the available selections HG HEF or Anori Press QY 13 Display shows EEE stored message momentarily and then momentarily shows the software version number followed by Reset and then proceeds to the Run Mode IN ORDER TO DISPLAY ONE COLOR SET THE SAME DISPLAY COLOR ON ALL THREE SUBMENUS ABOVE If user wants the Display to change color every time that both Alarm 1 and Alarm 2 are triggered the Alarm valu
68. sage momentarily and then advances to EIB only if it was changed otherwise press to advance to s Alarm 1 HI Value Submenu ALARM 1 HI VALUE SUBMENU Press 20 Display flashes 13t digit of previous value Use Q and to enter new value Press OK 21 Use Q and to enter Alarmi1 HI Value Press 22 Display shows EEE stored message momentarily and then advances to the next menu only if it was changed otherwise press to advance to the next menu If the input wires of the meter get disconnected or broken it will display OL Input Overload message For safety purposes you can set up your alarm to be triggered when input is open 29 3 2 8 Analog Output Retransmission Menu Analog Output can be configured as Retransmission or Control outputs In this section vve vvill discuss Retransmission Output This unit is equipped with two physical outputs that can only be configured as follows Alarm 1 amp Alarm 2 Alarm 1 8 Output 2 Output 1 8 Alarm 2 Output 1 8 Output 2 Analog Out 1 8 Alarm 2 Analog Out 1 amp Output 2 Analog Output is available only if Analog Output Option board is factory installed If Analog Output Option is not installed the instrument will skip to Alarm 2 Menu ALARM 2 CURRENT VOLTAGE Figure 3 6 Flow Chart for Analog Output Retransmission Menu ENTER ANALOG OUTPUT MENU Press 1 Press if necessary until prompt appears Press QY 2 Display advances to Input Menu
69. sed with an appropriate Address Value as selected in the Address Submenu described later Press QY 28 Display flashes previous selection for Standard Press 29 Scroll through the available selections 232C 485 Press 30 Display shows SI stored message momentarily and then advances to WEH only if it was changed otherwise press to advance to MEI Data Flow Mode Submenu DATA FLOW MODE SUBMENU Determines whether the instrument will wait for commands and data requests from the Serial Bus or whether the instrument will send data automatically and continuously to the Serial Bus Devices configured for the RS 485 Communications Standard operate properly only under Command Mode Press QY 31 Display flashes previous selection for Mode Press 32 Scroll through the available selections HEI Command Continuous Press 33 Display shows SI stored message momentarily and then advances to BTS only if it was changed otherwise press Q to advance to Es Data Separation Submenu DATA SEPARATION CHARACTER SUBMENU Determines vvhether data sent from the device in Continuous Data Flovv Mode vvill be separated by spaces or by Carriage Returns Press 34 Display flashes previous selection for Separation Submenu Press Q 35 Scroll through the available selections Space or Carriage Return Press 36 Display shows ESE stored message momentarily and then advances to ERIE only
70. spect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTYDISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGAS CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURN
71. t is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA S control Components which wear are not warranted including but not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by it will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with re
72. the MER Cycle Time Submenu Refer to Proportional Band Submenu of Output 1 Menu 44 CYCLE TIME SUBMENU Press 15 Display flashes 15t digit of the previous Cycle Time value Press amp 16 Press and buttons to enter a new Cycle Time value 1 to 199 seconds Press 17 Display shows stored message momentarily and then advances to GI only if it was changed otherwise press Q to advance to BIN Ramp Value Submenu A cycle time selected between 1 to 199 seconds indicates the total On Off time of each proportional cycle For example a 15 second cycle time means that every 15 seconds the output will turn on for part or all of the cycle For Relay Control Outputs do not select a cycle time of less than 7 seconds or the relays lifetime will be shortened For a cycle time of less than 7 seconds select SSR or DC pulse Use an external SSR with the DC pulse option for higher current higher than 1 Amp The DEADBAND Submenu will only appear if the ON OFF was selected from the Control Type Submenu DEADBAND SUBMENU Press 18 Display flashes 1 digit of the previous Dead Band value Press O amp 19 Press and buttons to enter a new Dead Band value Press 20 Display shows EGE stored message momentarily and then advances to only if it was changed otherwise press Q to advance to Ramp Value Menu Dead Band units are the same as Proportional Band units The Dead B
73. to Linearization Points Submenu H HREH Known Loads scaling method was selected calculate the input values to the instrument based on the actual signal being received If ERD Without Known Loads scaling method was selected calculate input values to the instrument based on the transducer specification LINEARIZATION POINTS SUBMENU Press 11 Display flashes previous selection of Linearization Points Submenu Press 12 Scroll though the available selections DD DPE HEEE Gier ect Gei Bocce HE up to 10 Linearization Points can be selected Default is MHH If display flashes MEME your instrument has only 2 linearization points Press 13 Display shows HABI stored message momentarily only if a change was made otherwise press to advance to the Filter Constant Submenu Linearization Points allow users to customize the Transducer curve 20 FILTER CONSTANT SUBMENU Press Press Q Press 14 Display flashes previous selection for Filter Constant 15 Scroll though the available selections PR Dit EEEE GREE We Drei Ge GREE ai is BE 16 Display shows R I stored message momentarily only if a change was made otherwise press to advance to Kg Input Reading Submenu The Filter Constant Submenu allows the user to specify the number of readings stored in the Digital Averaging Filter For PID control select filter value 0001 0004 A filter value of 2 is approximately equal to 1 second RC low p
74. trumentation A Refractometers 4 Pumps amp Tubing ky Air Soil amp Water Monitors Ly Industrial Water amp Wastewater Treatment ky pH Conductivity amp Dissolved Oxygen Instruments
75. uld be called Reverse Acting Press Press Press 18 Display flashes Edi Direct or BSD Reverse 19 Scroll through the available selections Direct or Reverse 20 Display shows EIM stored message momentarily and then advances to EIR only if it was changed otherwise press Q to advance to EEE Auto PID Submenu if PID Control Type was selected If ON OFF was selected in the Control Type the display skips to the Dead Band Submenu AUTO PID SUBMENU Press Press Press 21 Display flashes or ERE 22 Scroll through the available selections Enable or Disable 23 Display shows EEE stored message momentarily and then advances to only if it was changed otherwise press Q to advance to EDD Anti Integral Submenu If Enabled the controller can determine by enabling Start PID the optimum values for the three adjustments Proportional Reset and Rate corresponding to P I and D These values may be changed once the auto tuning is complete if Disabled is selected the user will manually enter these three adjustment values If you want the instrument to do the auto PID and the P Pl or PID first select auto disable and enter 0000 for each unwanted parameter e g for PI enter 0000 for the rate ANTI INTEGRAL SUBMENU Press Press Q Press 24 Display flashes or ERE 25 Scroll through the available selections Enable or Disable
76. wo colors are available Example 4 Output 1 Relay Setpoint 1 200 Output 2 Relay Setpoint 2 200 Alarm 1 Setup Deviation Band ALR H 20 Alarm 2 Setup Deviation Hi Low ALR H 10 ALR L 5 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display colors change sequences AMBER RED GREEN GREEN RED AMBER e gt 9 9 9 9 gt 0 180 195 200 210 220 Reset The instrument automatically resets after the last menu of the Configuration Mode has been entered After the instrument resets it advances to the Run Mode 58 PART A SPECIFICATIONS Accuracy 0 03 reading Resolution 10 1 uV Temperature Stability 50 ppm C NMRR 60 dB CMRR 120 dB A D Conversion Dual slope Reading Rate 3 samples per second Digital Filter Programmable Display 4 digit 9 segment LED e 10 2 mm 0 40 iS32 iS16 iS16D DualDisplay iS8DV Dual Vertical e 21 mm 0 83 iS8 e 10 2 mm 0 40 and 21 mm 0 83 iS8DH Dual Horizontal red green and amber programmable colors for process variable set point Warm up to Rated Accuracy 30 min INPUT Input Types Analog Voltage Analog Current Voltage Input 0 to 100 mV 0 to 1 V 100 mV 0 to 10 Vdc Input Impedance 10 MQ for 100 mV 1 MOQ for 1 V or 10 Vdc Current Input 0 to 20 mA 5 ohm load 59 Linear

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