Omega Vehicle Security OMEGAFLEX FPU500 User's Manual
Contents
1. Figure 2 2 View of the Left Side Item Description Stator Latch Clamp Screw Rotor Shaft Lower Shield COIN I IA Bose 2 2 Function Fixed surface for tubing compression Used to open and close the stator Adjusts the tubing clamp position Main drive shaft for the pump Shields the tubing supports the Rotor Assembly Mounting surface to attach the pump to the motor supports the Rotor Assembly Parts of the Pump V 2 3 Right Side of the Pump Figure 2 3 View of the Right Side Item Description Function 3 Clamp Plate Secures the tubing during pump operation 4 Clamp Screw Adjusts the tubing clamp position 5 Rotor Shaft Main drive shaft for the pump 7 Lower Shield Shields the tubing supports the Rotor Assembly 8 Base Mounting surface to attach the pump to the motor supports the Rotor Assembly 2 3 Parts of the Pump 2 4 Setting Up the Pump s 3 1 Introduction To attach a single pump directly to a pump motor follow the procedure in Section 3 3 1 To stack two pumps to a motor follow the procedure in Section 3 3 2 To attach the pump to an adapter plate for your own motor follow the procedure in Section 3 3 3 To use your own adapter plate follow the procedure in Section 3 3 4 KWTR Before you mount the pump to any pump motor make sure that power to the motor is turned off 3 2 Required Hardware Number of Pumps Mounting Screw Moun2. 8 4 Stacking More than Two Pumps 8 2 Optional mounting screws are available to stack two pumps However the number of pumps that can be stacked is limited only by the motor power available In general up to 40 horsepower 38 watts of motor power is required to operate each pump up to 600 RPM Specifications Table 9 1 Tubing Size vs Min Motor Speed Required for Priming Tubing Size ID Minimum Motor Speed RPM 4a 300 he 250 A 100 Ae 50 A 50 Ae 50 Imm 300 2mm 250 3mm 100 Amm 50 5mm 50 6mm 50 7mm 50 8mm 50 Tests are done using 20 C water 0 PSI back pressure Maximum Fluid Back Pressure 20 PSI Tube Wall Thickness Required Vs 1 5 mm Tube Inner Diameter Range 2 to Ho 1 mm to 8 mm Tubing Materials Vinyl Viton Tygon Silicone Santoprene and Norprene Tubing Durometer 68 or less Fluid Temperature Range 50 F to 300 F A6 C to 149 C 9 1 V Specifications Pump Dimensions H x W x D A x A x 27 102 x 102 x 57 mm Pump Weight 0 9 Ib 0 4 kg Adapter Plate Dimensions H x W x DJ 3 x 24 x X 76 x 64 x 3 2 mm Adapter Plate Weight 0 2 Ib 0 1 kg Speed Range 10 to 600 RPM adjustable via motor settings Flow Direction Bi directional Motor Power Required for Two Pumps to Operate at 600 RPM Vo HP 75 Watts Pump Housing Polysulfone material all plastic parts Rotor Assembly Stainless steel rotor and rollers Max Suction Lift 20 fee
3. refer to Figure 3 12 Mounting the adapter plate to the motor refer to Figure 3 8 l Align the plate so that the clearance holes fit over the alignment pins on some units of the non standard motor 2 Using the four 8 32 screws provided attach the adapter plate to the motor Mounting the pump to the adapter plate 3 Make sure the pump is in the closed position Refer to Figure 3 9 4 Referto Figure 3 10 and Figure C Place the blade of a flathead screwdriver in the groove of the Rotor Shaft 5 Rotate the Rotor Shaft until its back tab slips into the groove of the motor shaft Do not try to force the pump onto the motor until you perform Step 5 5 Refer to Figure 3 11 and Figure C Swivel the pump back and forth slightly to align the holes on the back of the base 8 with the pins on the adapter plate Press the pump base up against the face of the motor 6 Refer to Figure 3 11 With the pump and motor aligned insert the mounting screws through the mounting holes in the pump until they make contact with the threaded mounting holes in the adapter plate 7 Tighten the screws fully with a 4 M3 5 allen wrench Parts of the Pump Figure C 3 7 Setting Up the Pump s 3 3 4 Using Your Own Adapter Plate Figure 3 12 shows the dimensions of the front of the pump and the rear of the pump These diagrams enable you to locate and drill out the proper size holes so you can mount the pump to a motor using your ow
4. not warranted include but are not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of pur chaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical ap
5. over the Clamp Plate iv The bottom of the Lower Shield is flush with the Base f Attach the Base to the Lower Shield with the two 6 Self Tapping Screws 6 3 Maintenance 6 4 Troubleshooting Guide Problem Solution l No flow out of the outlet tubing Check to see that the Stator is snapped shut If it is push down on the Stator while the motor is running This action enhances the self priming capability of the pump Make sure the tubing is loaded properly The tubing should be centered in the middle of the rollers Reload if necessary Check to see that the tubing has no holes or cracks Replace with new tubing if necessary Check that the inlet tubing is fully immersed in fluid Check that the motor is rotating in the correct direction Refer to Figure 5 5 Check to see if the tubing is clogged Replace with new tubing if necessary Check to see if the pump is properly mounted to the motor Refer to Section 3 for instructions on proper mounting Check to see if the Rotor Assembly is worn or stuck Check that the rollers spin freely Use a high pressure air hose to blow out particles from the pump which may be restricting roller motion 7 1 v Troubleshooting Guide Problem Solution Flvid flows in the opposite direction of what is intended Fluid flow direction cannot be reversed The tube moves when pumping The Stator will not snap shut Screws are too short to f
6. 7 Toll Free in France 0800 466 342 e mail sales omega fr Daimlerstrasse 26 D 75392 Deckenpfronn Germany Tel 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Tel 44 0 161 777 6611 FAX 44 0 161 777 6622 Toll Free in United Kingdom 0800 488 488 e mail sales omega co uk It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications Unpacking Instructions Remove the Packing List and verify that you have received all eguipment including the following quantities in parentheses Peristaltic Pump 1 Mounting Screws 2 Operator s Manual 1 Long Mounting Screws 2 Optional If you have any questions about the shipment please call the Customer Service Department When you receive the shipment inspect the container and equipment for signs of da
7. 8 C Clamp Screw Adjustment seaevesksiadasoabiosdomdspiagasbeoi 5 5 Ires pine T TUDIN ss ngos46s2205a0003 2000004001 2m 92234004 5 5 F THO diti T 1 1 M Momntne rew TYPOS arseenia 3 1 P Pump Attaching One pump to the Motor 3 2 One pump to an Adapter Plate 3 6 Stacking More than Two Pumps 8 2 Two Pumps to the Motor 3 4 Lert Side VIEW sorreran P 2 2 LASTS S I altay ATP aaessncntasueaied 6 1 Boi 3 1 e cR A E 2 1 Gg SIde VIC areeeesedicox aetati iicet un 2 3 R Rotor Assembly Replacing sasssiiasissesstvesiisdalSavxeuvee 6 2 S BI 0 is s s a 2 1 C HP TWO UI OS sub Geceeos d6snodsbeeeideosfEne 3 4 T Tubie C TT 0 aeea 5 5 Tahe Biko 0 PP TTE PENNE M 4 1 9 4 Tape DU LG eez rt s semen hid 5 2 Wie TASKS Reste TNNT 4 1 Introduction 1 1 Description The peristaltic pump offers exceptional simplicity ease of use and variable flow capacity The pump is self priming and non siphoning It prevents back flow since one of the three rollers is always compressing the tubing As one section of a tube fatigues simply move the tube along to an unused section and continue pumping To facilitate changing the tubing a latch mechanism allows for easy opening and closing of the pump No tools are required to load the tube Pumps are mounted to a pump motor via two screws and can be double stacke
8. As 55 amp 64 TYSP Series Santoprene 4X X 55 amp 64 TYSP Series Santoprene Ae X As 55 amp 64 TYSP Series Santoprene 76 x A 55 amp 64 Contact the Sales Department for the specific part numbers of the tubing you wish to purchase 10 1 V Spare Parts and Accessories Table 10 2 Accessories cont d Part Number Tubing Type Size OD x ID Durometer Shore Hardness 10 2 TYTY Series TYTY Series TYTY Series TYTY Series TYSC Series TYSC Series TYSC Series TYSC Series TYNP Series TYNP Series TYNP Series TYNP Series TYNP Series TYVT Series TYVT Series TYVT Series TYVT Series TYVT Series TYVT Series RECOMMENDED TUBING TYPES AND SIZES Tygon Tygon Tygon Tygon Silicone Silicone Silicone Silicone Norprene Norprene Norprene Norprene Norprene Viton Viton Viton Viton Viton Viton A X 6 Me X As x VA 4e X Te x 6 He X 34 76 X A As X Ve nex 14s A X 6 Me X Ve x VA NEX m 7s X Ve x 6 75 X 82 Me X Ns x A 4e X Te 55 55 55 55 50 amp 60 50 amp 60 50 amp 60 50 amp 60 50 50 50 50 50 60 60 60 60 60 60 Contact the Sales Department for the specific part numbers of the tubing you wish to purchase Spare Parts and Accessories You can use an optional Peristaltic Pump Motor Part Number FPU5 MT to run the pumps Figure 10 1 shows the motor You can attach one pump to each side of the motor or two pumps to either side Contact Sales for m
9. MADE IN o2 YEAR WARRANTY USA User s Guide Shop online at omega com X OMEGA omega com e mail info omega com FPUSOO OMEGAFLEX Peristaltic Pump omega com OMEGRA OMEGAnet Online Service Internet e mail omega com info omega com U S A ISO 9001 Certified Canada Servicing North America One Omega Drive Box 4047 Stamford CT 06907 0047 Tel 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 Canada Tel 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance U S A and Canada Mexico Benelux Czech Republic France Germany Austria United Kingdom ISO 9002 Certified Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN En Espafiol 001 203 359 7803 e mail espanol omega com FAX 001 203 359 7807 info omega com mx Servicing Europe Postbus 8034 1180 LA Amstelveen The Netherlands Tel 31 0 20 3472121 FAX 31 0 20 6434643 Toll Free in Benelux 0800 0993344 e mail sales omegaeng nl Frystatska 184 733 01 Karvina Czech Republic Tel 420 0 59 6311899 FAX 420 0 59 6311114 Toll Free 0800 1 66342 e mail info omegashop cz 11 rue Jacques Cartier 78280 Guyancourt France Tel 33 0 1 61 37 2900 FAX 33 0 1 30 57 542
10. V Table 9 4 Average Tubing Life Cont d As 1 5 As 1 5 Vinyl 60 As 1 5 3 0 Vinyl 60 As 1 5 16 4 5 Vinyl 60 As 1 5 Vs 6 0 Vinyl 40 As 1 5 1e 8 0 Vinyl 30 As 1 5 As 1 5 Norprene 500 As 1 5 3 0 Norprene 500 As 1 5 16 4 5 Norprene 500 As 1 5 Ms 6 0 Norprene 400 As 1 5 1e 8 0 Norprene 400 Tubing Size Liquid Tubing Wall Inner mL per Viscosity Thickness Diameter Revolution Mineral Oil As 42 0 400 cps Mineral Cil ya Ve 0 005 400 cps Mineral Cil o 4 0 04 400 cps Mineral Oil o Ae 0 15 400 cps Mineral Oil o A 0 20 400 cps Mineral Cil o Ae 0 25 400 cps Molasses ye Yoo 0 8 000 cps Molasses Ve Vis 0 002 8 000 cps Molasses ye y 0 01 8 000 cps Molasses Ka 3s 0 07 8 000 cps Molasses Ve y 0 08 8 000 cps Molasses Ye ys 0 10 8 000 cps Flow rate tests were done with 20 C liquids at 0 psi back pressure 9 5 Specifications 9 6 Spare Parts and Accessories Table 10 1 Spare Parts Part Number Description FPU500 SMS Standard Length Mounting Screws FPU500 LMS Long Mounting Screws FPU500 AP Adapter Plate Assembly FPU500 RA Rotor Assembly including washers Table 10 2 Accessories Part Number Tubing Type Size Durometer DEED Shore Hardness RECOMMENDED TUBING TYPES AND SIZES TYVY Series Vinyl Ke X Me 68 TYVY Series Vinyl A x l6 68 TYVY Series Vinyl 982 x Yo 68 TYVY Series Vinyl Ae x Ke 68 TYVY Series Vinyl x 1 4 68 TYVY Series Vinyl Ae X Ko 68 TYSP Series Santoprene Ae X
11. asten two stacked pumps to the motor 7 2 1 Check tubing connections fo source and drain containers 2 Check that the motor is rotating in the correct direction Refer to Figure 5 5 The motor only turns in one direction Make sure you use a bi directional motor Adjust the Clamp Screw Refer to Section 5 4 1 Make sure the tubing is loaded properly The tubing should be centered in the middle of the rollers 2 Make sure the tubing wall thickness is correct refer to Table 9 1 3 The tubing inside diameter may be too large for the pump refer to Table 9 1 4 The tubing durometer may be too high for the pump refer to Chapter 9 5 The tubing may be caught on the bottom roller Reposition the roller slightly and load the tubing again Use long mounting screws Part Number FPU500 LMS Troubleshooting Guide v Problem Solution Motor will not turn 1 Make sure the tubing is loaded properly The tubing should be centered in the middle of the rollers Reload if necessary 2 Check to see if the motor is turned on 3 Check motor fuse Motor will not turn 1 Make sure the tubing is loaded overcurrent condition properly The tubing should be centered in the middle of the rollers 2 Make sure the tubing wall thickness is correct refer to Table 9 1 3 The tubing durometer may be too high for the pump refer to Chapter 9 4 The tubing may be caught on the bottom roller Reposi
12. ations Based Acquisition Systems lA Plug in Cards for Apple IBM amp Compatibles lA Datalogging Systems lA Recorders Printers amp Plotters HEATERS lA Heating Cable lA Cartridge amp Strip Heaters lA Immersion amp Band Heaters A Flexible Heaters 4 Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL IA Metering amp Control Instrumentation A Refractometers LA Pumps amp Tubing lA Air Soil amp Water Monitors A Industrial Water amp Wastewater Treatment lA pH Conductivity z Dissolved Oxygen Instruments M2219 0305
13. d Tubing can even be changed on stacked pumps without detaching either of the pumps from the motor Once tubing is loaded a clamp plate holds it securely in place during pump operation A single pump can handle a broad range of flow rates and tube materials 1 2 Features Stainless steel rotor assembly Ideal for use in sterile corrosive or general laboratory operating environments Flow rates from 0 5 to 2280 mL minute 36 gallons hour Quick mounting to pump motor Easily stackable mounting for multi channel pumping Y NN AN Three roller geometry reduces pulsation and improves priming Polysulfone housing for durability and chemical resIstance Introduction 1 2 Parts of the Pump 2 1 Overall View of the Pump Figure 2 1 Overall View ltem Description Stator Latch Clamp Plate Clamp Screw Rotor Shaft Mounting Holes Lower Shield C Ia a OW Bose Mounting Screws 10 Tubing Function Fixed surface for tubing compression Used to open and close the Stator Secures the tubing during pump operation Adjusts the tubing clamp position Main drive shaft for the pump Allow clearance for Mounting Screws Shields the tubing supports the Rotor Assembly Mounting surface to attach the pump to the motor supports the Rotor Assembly Attach the pump to the motor screws not shown Conduit for fluid V Parts of the Pump 2 2 Left Side of the Pump
14. e running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2005 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything I Need for Process Measurement and Control OMEGA Of Course hop online at omega com TEMPERATURE lA Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies lA Wire Thermocouple RTD amp Thermistor lA Calibrators amp Ice Point References Recorders Controllers amp Process Monitors A Infrared Pyrometers PRESSURE STRAIN AND FORCE lA Transducers amp Strain Gages lA Load Cells amp Pressure Gages lA Displacement Transducers A Instrumentation amp Accessories FLOW LEVEL lA Rotameters Gas Mass Flowmeters amp Flow Computers LA Air Velocity Indicators lA Turbine Paddlewheel Systems A Totalizers amp Batch Controllers pH CONDUCTIVITY IA pH Electrodes Testers amp Accessories lA Benchtop Laboratory Meters lA Controllers Calibrators Simulators amp Pumps A Industrial pH amp Conductivity Equipment DATA ACQUISITION lA Data Acquisition amp Engineering Software lA Communic
15. l drop as the tubing wears out Tubing life for various materials and sizes are shown in Table 9 4 in Chapter 9 Tubing should be periodically inspected for wear Either move the tubing to a fresh section or replace tubing entirely refer to Chapter 5 V Tubing Information 4 2 Operating the Pump 5 1 Introduction This chapter discusses the following topics e Loading the tubing Section 5 2 e Operating the Pump Section 5 3 and e Adjusting the Clamp Screw Section 5 4 Read each section thoroughly to guarantee successful pump operation Operating the Pump 5 2 Loading the Tubing a Before you load the tubing in the pump make sure that power to the motor is turned off and that the rotor has come to a complete stop The rotor is partially exposed when the pump is in the open position Follow this procedure refer to Figures 5 1 through 5 4 and Figure D Figure 5 1 Opening the Stator Figure 5 2 Loading the Tubing Figure 5 3 Closing the Stator Figure 5 4 Adjusting the Clamp Screw 5 2 Operating the Pump V 1 Refer to Figure 5 1 and Figure D Snap open the Stator 1 by pushing the spring loaded area of the Latch 2 Remove any old tubing from the pump if necessary 2 Refer to Figure 5 2 and Figure D Loop the Tubing 10 over the rollers This is easy to do even for stacked pumps E Tubing can be changed on stacked pumps without detaching either of the pumps from the mo
16. lacement kit you will find one Rotor Assembly 13 and two Washers 12 Figure 6 1 shows the exploded view of the pump Figure 6 1 Exploded View of the Pump Maintenance V l Using a phillips head screwdriver remove the two 6 Self Tapping Screws 14 on the back of the base that hold the pump together 2 Pull apart the three major plastic assemblies in the pump the Lower Shield 7 Base 8 and Stator 1 Assemblies A s x 1 long Alignment Pin 11 aligns the three assemblies and can be left sitting in the base The Rotor Assembly 13 rotates within ball bearings pressed into the Base and Lower Shield Two Washers 12 prevent the Rotor Assembly from hitting the bearings 3 Replace the Rotor Assembly and Washers with new ones 4 Reassemble all parts a Slip one washer onto the bottom of the Rotor Shaft Slip the bottom of the Rotor Shaft through the bearing pressed into the Base b Add the second washer onto the top of the Rotor Shaft c Place the Alignment Pin 11 in the mounting hole in the Base d Slip the Boss 15 in the Stator Assembly over the alignment pin until the bottom of the Boss makes contact with the base e Bring the Lower Shield Assembly down so that the following four assembly actions occur i The top of the Rotor Shaft fits through the bearing pressed into the Lower Shield ii The Boss in the Lower Shield fits over the alignment pin iii The slot in the Lower Shield fits
17. mage Note any evidence of rough handling in transit Immediately report any damage to the shipping agent KWTR The carrier will not honor damage claims unless all shipping material is saved for inspection After examining and removing contents save packing material and carton in the event reshipment is necessary From the Technical Library of TABLE OF CONTENTS Peristaltic Pump Page Unpacking Instructions eee6 G666666666666666666666666666666666666666666666666666666666666 i Chapter T IiHOOUCHO E sscccsviscecdcscccduvcesessstsccseversevccssccseseeseseses TS l i JDeSCODUOD ssyi ssossoiooilog30ug33026900005002ui 0ilocbaftoat 9430839 4g003960120i32d 1 1 lo COU er HI Chapter 2 Parts of the Pump ee 6666666666666666666666666666666666666666666666 2 1 21 Overall View ofthe PUMP suapayadlcskeaobdloiocgosotoopblldboaosaepbee 2 1 22 Ie SiGe orte PUND cencia us cand ic Im esee 2 2 23 TRIS SIG 6 OF Wile TU 61 suu bs ene eee 2 3 Chapter 3 Setting Up the Pump s eee 6666666666666666666666666666666666666 amp 6 3 1 OL TO CUCHION sesaria tede am qM SIR E 3 1 9 Reguired Hard Wale duicssoaidvstsonaicaosgirenllesgiteesisesdecbsisigjsoghotn 3 1 mo ACHING Me DUI sosgeagageeaabssasbsossgoltegtooaisaoil9i30sygS0w8pdB MjM 3 2 3 3 1 Attaching a Single Pump Directly to the Motor 3 2 3 3 2 Stacking Two Pumps onto One Motor 3 4 3 3 3 Attaching a Single Pump
18. n adapter plate SHAFT DIA 0 375 Note The rotor shaft extends out BED DT 0 563 beyond the back surface E of the pump BACK TAB 0 125 1 375 1 250 ALIGNMENT MOUNTING HOLES PIN HOLES FOR 8 32 SCREWS a Dimensions in inches HOLE DIA 0 135 Front View Rear View Figure 3 12 Dimensions of the Pump 3 8 Setting Up the Pump s V 3 9 Tubing Information 4 1 Selecting Tubing Select a tubing material and size that is right for your application the fluid and flow rate that you are pumping Table 9 2 in Chapter 9 shows the average flow rates for different size tubing Normalized flow rates mL per revolution vary significantly based on motor speed tubing materials viscosity and mechanical tolerances in pump dimensions Table 9 3 outlines the variances resulting from differences in motor speed tubing materials and mechanical tolerances Table 9 5 outlines the variances due to the difference in viscosity To determine the chemical compatibility of a particular tubing material it is recommended that you test the tubing under actual conditions Tubing materials that can be used include Vinyl Viton Tygon Silicone Santoprene and Norprene Up to 68 durometer tubing can be used E Poor tubing life results were obtained for 46 8 0mm inner diameter Santoprene tubing This particular tubing should not be used with the pump 4 2 Tubing Life Over time and high speeds flow rates wil
19. n the motor 5 Tighten the long screws fully with a small flathead screwdriver For technical details on stacking more than 2 pumps refer to Chapter 8 Parts of the Pump Figure B 3 5 Setting Up the Pump s 3 3 3 Attaching a Single Pump to an Adapter Plate Refer to Figures 3 8 through 3 11 and Figure C ALIGNMENT PINS MOTOR SHAFT oooooooooooo me E MOUNTING 0000000000000 ca a HOLES ooooooooooooooo d O0000000000000000 THREADED X ADAPTER PLATE HOLES TO MOUNT ADAPTER 000000008 PLATE TO oo0o00000000000000 OoOoooooooooooooo MOTOR 4X CLEARANCE HOLES oooooooooooooo FOR VENDOR MOTOR e eoooooooooo o00000000000 ALIGNMENT ALIGNMENT PINS 2X PINS FOR PUMP 2X Figure 3 8 Mounting the Adapter Plate Figure 3 9 Pump in Closed Position TOP ALIGNMENT PIN FACE OF MOTOR BOTTOM ALIGNMENT PIN FLAT HEAD SCREWDRIVER STANDARD MOUNTING SCREWS Figure 3 10 Aligning the Pump Figure 3 11 Securing the Pump to with the Plate the Plate 3 6 Setting Up the Pump s V The adapter plate is designed to have the same alignment pins and mounting holes as the front face of the standard pump motor It acts as an interface between a non standard pump motor and the peristaltic pump The non standard pump motor must have a motor shaft groove large enough to accept the the pump rotor shaft It must also have at least two 8 32 mounting holes aligned with those on the adapter plate
20. nd Outlet Flow 5 4 Adjusting the Clamp Screw Once you start the pump you may need to adjust the Clamp Screw 4 slightly to prevent the tube from creeping moving through the pump Creeping tends to occur on tubing of larger sizes and tubing made from low friction materials for example Santoprene Use the following procedure to eliminate creeping Refer to Figure 5 6 4 Clamp Screw Figure 5 6 Adjusting the Clamp Screw 5 6 V Operating the Pump Turn the pump motor off Rotate the clamp screw a quarter turn clockwise in order to increase the pressure of the clamp plate on the tube Turn the motor power back on and observe the tubing If the tubing has not stopped creeping go back to Step 1 Otherwise continue pumping Operating the Pump 5 7 Maintenance 6 1 Introduction e No lubrication is required for the pump All bearings are pre sealed and rated for long life e After many hours of use fine particles of tubing will tend to accumulate inside the pump and on the rollers Use a high pressure air hose 60 PSI to blow out most of the particles from the pump Clean all parts with a mild soap solution or a light mineral oil e The pump may be dismantled either for cleaning or for replacing the rotor assembly in case of a malfunction Follow the procedure in Section 6 2 to replace the rotor assembly V Maintenance 6 2 Replacing the Rotor Assembly Part Number FPU500 RA In the rep
21. ner Diameter due to Mechanical Tubing Materials in Tolerances 42 10 25 20 As 10 15 15 l 10 10 5 Lr 5 10 5 4 5 15 5 As 15 20 10 9 3 9 4 V Specifications Tubing operating life test were done at 600 RPM with 20 C water 0 PSI back pressure until the tubing breaks Average tubing life hours are shown However tubing life varies considerably depending on tubing formulation tubing back pressure and fluid pumped Tubing should be inspected periodically for wear Table 9 4 Average Tubing Life Tubing Wall Tubing Wall Tubing Thickness Thickness Inner Diameter in mm in Ke 1 5 Ke f 1 5 18 Ve 1 5 Ke ie 1 5 JA 1 5 1 4 f 1 5 Vis Ke 1 5 Ke L5 Ke Ke 1 5 Vs f 1 5 1 4 f 1 5 Ke Ve 1 5 JA 1 5 Ke ie 1 5 Vs Ke 1 5 Ae Ke 1 5 Ye Ve 1 5 18 JA 1 5 Ke Ke 1 5 Vs Tubing Inner Diameter mm L5 3 0 4 5 6 0 8 0 1 5 3 0 4 5 6 0 8 0 l5 3 0 4 5 6 0 8 0 1 5 3 0 4 5 6 0 Material Viton Viton Viton Viton Viton Tygon Tygon Tygon Tygon Tygon Silicone Silicone Silicone Silicone Silicone Santoprene Santoprene Santoprene Santoprene Average Tubing Life Hours 10 25 25 25 10 60 60 30 30 60 60 60 50 40 100 100 100 75 NOTE Poor tubing life results were obtained for 46 8 0mm inner diameter Santoprene tubing This particular tubing should not be used with the FPU 500 Pump Specifications
22. ore information about the pump motor INPUT TOTAL SELECT 4121 12 25 VOLUME f e TUBE ID CALIBRATE Figure 10 1 Peristatic Pump Motor 10 3 Spare Parts and Accessories 10 4 MADE WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 25 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal two 2 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibra tion improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in which wear is
23. plication used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have FOR NON WARRANTY REPAIRS consult the following information available BEFORE OMEGA for current repair charges Have the contacting OMEGA following information available BEFORE 1 Purchase Order number under which contacting OMEGA the product was PURCHASED 1 Purchase Order number to cover the 2 Model and serial number of the product COST of the repair under warranty and 2 Model and serial number of the 3 Repair instructions and or specific product and problems relative to the product 3 Repair instructions and or specific problems relative to the product OMEGA s policy is to mak
24. s In this design a Rotor Assembly consists of two stainless steel rotors which sandwich three rollers between ball bearings The Rotor Assembly is rotated by a Rotor Shaft driven by a pump motor The Rotor Assembly is supported by a pump base A stator is mounted to the Base and acts as a tubing compression surface for peristaltic pumping of fluid when in the closed position In addition the tight fit of the mating areas of the Stator and the Lower Shield also mounted to the Base acts to fully enclose the pump region This enclosure prevents splashing of fluid in the event that the tubing fails and fluid leaks 8 1 V Technical Details Because of the back tab and groove found in the Rotor Shaft design pumps can be stacked one of top of another and attached to a common pump motor Only one motor needs to be purchased to pump fluid between several different containers The Latch Assembly of the pump allows the Stator to be easily opened and closed allowing for quick tubing changes Push a spring loaded area on the Latch to open the Stator Push the Stator shut and it snaps into place The pump dimensions are set to allow pumping of tubing with a broad range of sizes A Clamp Screw actuates a Clamp Plate This plate pushes the tubing against two walls in the Lower Shield acting to prevent the tubing from creeping The Clamp Screw and Clamp Plate are designed with sufficient travel to prevent creeping in a broad range of tube sizes
25. t of H O 6 1 meters of H2O Flow rate tests were done with 20 C water at 0 PSI back pressure Table 9 2 Average Flow Rates Tubing Wall Tubing Size mL per Minimum Flow Maximum Flow Thickness Inner Diameter Revolution Rate at 600 RPM Rate at 600 RPM mL Minute mL Minute ks Yaa 0 05 30 Yor Vs 0 22 3 132 ks 0 9 540 ks Ae 1 9 19 1140 ks A 3 0 30 1800 ks Ma 3 8 38 2280 1 5 mm 1 0 mm 0 08 48 1 5 mm 2 0 mm 0 35 4 210 9 2 Specifications V Table 9 2 Average Flow Rates Cont d Tubing Wall Tubing Size mL per Minimum Flow Maximum Flow Thickness Inner Diameter Revolution Rate at 600 RPM Rate at 600 RPM mL Minute mL Minute 1 5 mm 3 0 mm 0 8 8 482 1 5 mm 4 0 mm 1 43 15 857 1 5 mm 5 0 mm 2 1 21 1257 1 5 mm 6 0 mm Z2 27 1607 1 5 mm 7 0 mm 3 6 37 2187 1 5 mm 8 0 mm 39 39 2316 Metric mL per Revolution numbers are rounded off Normalized flow rates mL per revolution vary significantly based on motor speed tubing materials and mechanical tolerances in pump dimensions In addition the variances are different for the different tubing dimensions Variances from the normalized flow rates of Table 9 2 are shown below The data is shown for new tubing only Tubing operating life tests are done at 600 RPM with 20 C water O PSI back pressure until the tubing breaks Table 9 3 Variances in Normalized Flow Rate mL per Revolution Tubing Size Between Pumps Due to Different In
26. ting Screw Number of Adapter Plate Stacked Type Part Number Mounting Screws Assembly Number Standard FPU500 SMS 2 FPU500 AP 2 Long FPU500 LMS 2 FPU5OO AP Optional adapter plate assembly includes mounting screws and pins Supplied standard with pump can only be used to mount a single PHEIP Must be specified at the time of ordering the pump can only be used for mounting 2 stacked pumps Setting Up the Pump s 3 3 Attaching the Pump 3 3 1 Attaching a Single Pump Directly to the Motor Refer to Figures 3 1 through 3 4 and Figure A 000000000000 BOTTOM 0000000000000 ALIGNMENT PIN ROTOR SHAFT FLAT HEAD 9090000000000000 SCREWDRIVER 00000000000000 l ZA o 3ooooooooooo 000000000000 Figure 3 1 Pump in Closed Position Figure 3 2 Aligning the Rotor Shaft STANDARD MOUNTING SCREWS Figure 3 3 Aligning the Pins and Holes Figure 3 4 Securing the Pump to the Motor 3 2 Setting Up the Pump s V l Referto Figure 3 1 Make sure the pump is in the closed position 2 Refer to Figure 3 2 and Figure A Place the blade of a flathead screwdriver in the groove of the Rotor Shaft 5 Rotate the Rotor Shaft until its back tab slips into the groove of the motor shaft Do not try to force the pump onto the motor until you perform Step 3 3 Refer to Figure 3 3 and Figure A Swivel the pump back and forth slightly to align the holes on the back of the base 8 with the alignment pins on the face of the mo
27. tion the roller slightly and load the tubing again The pump will not stay on the 1 The pump is not properly mounted motor to the motor Refer to Section 3 2 The mounting screws are loose Tighten the screws if necessary 7 3 v Troubleshooting Guide 7 A Technical Details 8 1 Theory of Operation A peristaltic pump is a fluid pump which operates to create a moving region of compression along a flexible tube The motion of the compressed region of the tube along its axis forces fluid ahead and creates a partial vacuum behind the region This partial vacuum forces more fluid forward The pump has a Rotor Assembly which rotates an attached set of rollers up against a tube backed by a fixed circular wall called the Stator The rotary motion of the Rotor Assembly around the center axis of the pump forms the region of moving compression in the tube 8 2 Design Considerations One side effect of the friction between the Rollers and the tube is a net force on the tube in its axial direction When unchecked this force tends to cause the tube to creep or move forward A pump must have some type of mechanism to counter this force In addition is must give customers the ability to change the tubing quickly to use the same pump with a wide variety of tube diameters and materials and to stack more than one pump onto a motor 8 3 Design Solution The peristaltic pump provides a novel solution to today s customer need
28. to an Adapter Plate 3 6 3 3 4 Using Your Own Adapter Plate 3 8 Chapter 4 Tubing Information 0e000000000000000000000000000000000000000000000 4 1 AL Ocene TUDE tc 4 1 42 TADE E a E E E A E 4 1 Chapter 5 Operating the Pump 0 0000000000000000000000000000000000000000000 5 1 S EN Isisco sie CUNO 0 ER 5 1 o2 LOANS Me TUDNO cxccsserendtiensnubuisinut bsut e tipa cedri matins 5 2 Do peranna TU DU D ayoggngkgpaesgisgSoosntpiogfSeoedgfaob s9000 068 0 0vbf 5 4 54 Adj sting the Clamp SETEW soaidgssssoeaoandoattioayaadiabamaaise 5 5 Chapter 6 Maintenance ee 6066666666666666666666666666666666666666666666666666666 6 1 ol EOC UON renea EE EEEE 6 1 62 Replacing the Rotordissembly susaroisiorsissisasiiieresins 6 2 Chapter 7 Troubleshooting Guide o o s seeseseesesessssss 7 1 Chapter 8 Technical Details e e0000000000000000000000000000000000000000000000000 8 1 D T110 00600 60180174 01a an 6c ca acc 8 1 o Doin Considera lione s osssicasusRoisutvstgdaidyAv23g S 8 1 Do DE OO aR cac n6i ca no 8 1 8 4 Stacking More than Two Pumps sentenciam 8 2 Chapter Q Specifications ee 66666666666666666666666666666666666666666666666666666 9 1 Chapter 10 Spare Parts and Accessories 10 1 DII m Adapter ci IT 3 6 Adapter Plate Specifications 3
29. tor 3 Refer to Figure 5 3 Push the stator closed until you hear the latch engage 4 Refer to Figure 5 4 Tighten the Clamp Screw 4 until the Clamp Plate 3 contacts the tubing securing it in place Parts of the Pump 4 Clamp Screw 3 Clamp Plate 10 Tubing Figure D 5 3 Operating the Pump 5 3 Operating the Pump With the punp set up adjust all control settings for the pump motor and start pumping Figure 5 5 shows fluid flow directions with respect to motor directions Extensive testing has shown that the minimum motor speed reguired to prime the tubing varies significantly with the size of the tubing Ihese variances are shown in Table 9 1 in Chapter 9 If the tubing will not prime regardless of motor speed simply press on the stator refer to Figure 5 3 while the stator is shut and the motor is running Pressing on the stator enhances the priming action of the pump Release the pressure after the tubing is primed a Make sure that the stator is fully latched before motor power is turned on If the motor is turning and the stator is unlatched for any reason make sure to keep fingers and clothing away from the moving rotor assembly until the motor is turned off and the rotor assembly comes to a complete stop MOTOR TURNING COUNTER CLOCKWISE OUTLET Figure 5 5a Inlet and Outlet Flow 5 4 Operating the Pump MOTOR TURNING CLOCKWISE OUTLET Figure 5 5b Inlet a
30. tor Press the pump base up against the face of the motor 4 Refer to Figure 3 4 With the pump and motor aligned insert the mounting screws through the mounting holes in the pump until they make contact with the threaded mounting holes in the face of the motor 5 Tighten the screws fully with a 4 M3 5 allen wrench Parts of the Pump Figure A 3 3 Setting Up the Pump s 3 3 2 Stacking Two Pumps onto One Motor Refer to Figures 3 5 through 3 7 and Figure B FACE OF FACE OF MOTOR MOTOR FIRST PUMP FLAT HEAD SCREWDRIVER Figure 3 5 Placing the Second Pump Figure 3 6 Aligning the Rotor Shaft on Top of the First Pump of the Second Pump MOUNTING SCREWS Figure 3 7 Securing Both Pumps to the Motor Setting Up the Pump s V l Referto Figures 3 1 through 3 3 Perform Steps 1 2 and 3 in Section 3 3 1 to put the first pump on the face of the motor 2 Refer to Figure 3 5 and Figure B Make sure the second pump is in the closed position 3 Refer to Figure 3 6 and Figure B Place the blade of the flathead screwdriver in the groove of the Rotor Shaft 5 of the second pump Rotate the Rotor Shaft of the second pump until it s back tab slips into the groove of the Rotor Shaft of the first pump 4 Refer to Figure 3 7 With the pumps and motor aligned insert the optional LONG mounting screws through the mounting holes in both pumps until they make contact with the threaded mounting holes i
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