Oki PS-900 User's Manual
Contents
1. 1 2 c 4 5 143 0006 5 3 1 TEL 03 5753 0085 FAX 03 3765 8855 7 www okinternational com 7000 2250 Rev1 10 PS 900 9177 4S MTS RASA ABA PS 900 SE 7 FAS Ma FAA AARAL SmartHea 7142 Sse AAN UA Ho ASS US GES FAs Yos MPP Arle SA HE VA AA SS AH Eas H ZA Ale stat 3h m 4AA FERA2. PS 900 OK International OK International PS CA3 OK International 30 OK International
3. 3 SMARTHEAT PS 900 a OK International SmartHeat OK International 2 www okinternational com 7000 2250 1 4 OK International OK International
4. 4 5 3 ON Power 2 www okinternational com 7000 2250 Rev1 3 SMARTHEAT PS 900
5. OK International www okinternational com 7 www okinternational com 7000 2250 1 PS 900 PS 900 1 SmartHeat 1 1 2 2 3 Smartheat sa11111iiiinnnnnnnnnnnnn 2 4 TERE AIS RIA 3 5 ERMAR 3 6 4 TL E S E E E 4 8 E E E E E 5 9 6 105 7 1 a a PS 900 SH iia PS PW900 b PS 900 WS2 c Saga AC YS4 d PS 900 Smi PS HC3 e RSA Smi
6. OK International OK International www okinternational com 7000 2250 1 10 w 3000C PS EOS WEEE 2002 96 EC
7. 3 4 Power ON 6 Power OFF 2 3 gt 4 4 www okinternational com 7000 2250 Rev1 7 a Power LED
8. SmartHeate ON OFF 4 Web
9. 1 2 3 5 1 Off ON 2 AC CP2 Al 3 AC CP2 4 FERRAR EAOn F 20 www okinternational com
10. OK International WAM FPR OK International RR Rat IR SE AR www okinternational com 7000 2250 1 10 A z 300 C REA RMA PS EOS SHER DERERRER ERARE RE RERE WEEE 2002 96 EC RAR RAST
11. ERE AHAA KARRE RY 10 40 C 65 C 100 240 VAC 50 60 Hz 90 22 60 470 KHz 183 cm 18 3 SJT 80 mm 3 1 160 mm 6 3 115 mm 4 5 lt 2 mV RMS 50 500 Hz lt 2 1 1 C 122 cm ESD 3 NS Ria fm AE BAe 230 mm 9 06 13 mm 0 51 58 mm 2 28 8 0 mm 0 31 82 mm 3 23 93mm 3 66 B 105 mm 4 1 175 mm 6 9 90 mm 3 5 www okinternational com 7000 2250 1 9 RE OK International www okinternational com iSBSHRAAKR BSA OK International OK International PS 900 OK International
12. OK International www okinternational com 7 www okinternational com 7000 2250 1 PS 900 PS 9 0 0 SmartHeat 1 DXF 1 2 2 3 Smartheat oo cccccccccccscscseseseecsscseseseseeceeseseseseeeeees 2 APT OTE cane Glenn ech seein 3 5 7D 3 6 4 7 aisen 4 8 2 5 6 rns 7 1 a a PS 900 b PS 900 Auto sleep 174
13. 5 3 SMARTHEAT PS 900 OK International SmartHeat OK International 2 www okinternational com 7000 2250 1 4 OK Inte
14. OK International PS 900 OK International OK Internationa PS CA3 OK International 30 OK International
15. i F E fib Tn ASB vl ab Hi K 1 fh 2 3 3 www okinternational com 7000 2250 Rev1 5 iB Power OFF ON 2
16. Power ON b LED 5 www okinternational com 7000 2250 Rev1 8 3 10 40 C 65 C AC 100 240V 50 60 Hz 90 W 22C GOW 470 KHz 2100mm 18 3 SJT W 80 mm 3 19 D 165 mm 6 59 H 115 mm 4 5 DIVE Fy THE
17. Off 2 RFRA 3 vA na 4 B 7 a ON b KAATA TPARTIT PS CA3 PS H3 HAR SAFE IA PS CA3 REMER PS CA3 OK International RRE 4 www okinternational com 7000 2250 1 8 A A AR E A 3
18. 2 mV 50 500 Hz 2 ohms DC ON 1 1 C 1360 mm ESD 3P 175 mm 6 8 15 mm 0 59 8mm 0 31 82 93 mm 3 23 3 66 W 105 mm 4 19 D 175 mm 6 9 H 95 mm 3 7 6 www okinternational com 7000 2250 Rev1 9 Web www okinternational co jp Web PS 900 1
19. WS2 c AC YS4 d PS 900 PS HC3 e f g PS PW900 AC CP2 1 www okinternational com 7000 2250 JAP1 1 b a PS CA3 b PS H 3 c PS 900 Auto sleep WS2 d 4 2 PS 900 1 2 DE 3 OFF
20. 300C AL 6 Ls Ya EET NP 3 6 a92 wal W 7 E 4 BE 5 Oe 6 1 7 EOS Electrical Overstress 1 a EA ES AF TS PEAS VF a PS 900 AIS H7 C EAZ PS PW900 b PS 900 SE S34 44d EAS WS2 c SEX AC YS4 d PS 900 49 aS ad Ps H PS HC3 e AEA AA We CEAS AC CP2 f AQ a g 234 1 b 7
21. 470 KHz 3 183 cm 18 3 SJT AH 80mm 3 1 160 mm 6 3 115 mm 4 5 lt 2 mV RMS 50 500 Hz lt 2 1 1 C 122 cm ESD 3 BRE 230 mm 9 06 13 mm 0 51 58 mm 2 28 8 0 mm 0 31 82 mm 3 23 93mm 3 66 105mm 4 1 175 mm 6 9 90 mm 3 5 www okinternational com 7000 2250 1 9 OK International www okinternational com OK International OK International PS 900
22. oQ fm HI 1 rfo rfo A Hy IN A p RE PE ole opi op 4 X go J tt a a NY do g ot SL E E N ab e N ol S LU pad N N Le ra A E In p x eA aa dr ro o 22 ya H Ky ne HH th y ey ae Ha iN o2 29 TE u ro YN g a LU X pO od ot ot re af AA A EB 14 414 H24 CESE HEGE 48o aAA 37 10 40 C 65 C 100 240 VAC 50 60 Hz 90 SE 22 C Q7 amp 94 4 60 YE 470 KHz 183 cm 18 3 SUT W Dal 80 mm 3 1 D 0 160 mm 6 3 H 3 115 mm 4 5 lt 2 mV True RMS 50 500 Hz lt 2 ohms DC unit LT 1 1 C in still air 2 84A1 122 cm burn proof F ESD 4 38 AA AE E 4 230 mm 9 06 13 mm 0 51 58 mm 2 28 8 0 mm 0 31 82 mm 3 23 WHA 105 mm 4 1 D A9 175 mm 6 9 H 2 90 mm 3 5 5 www okinternational com 7000 2250 71733 1 9 BS OK International 7 4 A 2 www okinternational E ISAAA AE d Gus AS ARYA OK International AAA AGF F zu g ea yat 8 Wale AI F of Fol Whe p tl OK International a MD SHAE 147 AG ES 9 AT YS A PS 900 AMPH AS ASPSS BSP BUSS ywa PAFA APAE SAA AAS AS O98 3S WEEE Ede FS TAME BSS SHUG Azo BS 7 Yo Aso BS B OK Internationale Faez pagay maa zyyg wA FSS A MAAA JAE AAA BS We AAF AZ HQU TAAS YFL F VS BL BS7AS AAR Agd BS FAA OK In
23. SHS WS2G d WRA 4 e PS 900 S45 PS PM900 1 www okinternational com 7000 2250 1 2 PS 900 OK International 1 2 3 3 9 4 5
24. 7000 2250 1 6 1 Off 2 3 4 FEARI RRRA HA BIRR SAP SAR UNA EES 7 a ON F b PS CA3 PS H3 PS CA3 PS CA3 OK International 4 www okinternational com 7000 2250 1 8 10 40 C 65 C 100 240 VAC 50 60 Hz 90 22 C 60
25. VAS ARS BS a SJE AY 4 PS 900 A44 CEAS PS CA3 b AESJA AA IE ad FF AF 345 1S PS H3 c PS 900 LE S 3gd 54 CEAS WS2G d 34 4 43 8 1 www okinternational com www okinternational com 7000 2250 Rev1 7000 2250 748 1 2 27 AA PS 900 AF NAME Adee AAAMAA AWA EPMA Ue dee TAa ASU CF VF Ase SIPS BE YS A AIP EUT F AMF BF yeaa a International ae we dear A MBHNE AJAYA SAAD ENS eu ct 1 JAFHA AAM Bele Bro AIS HS AAS a ee II AI ae BAAS sae 1444 AP ag gud 3 adel Ae AASE Aazed SEAMS Adee AAEH IFAs HES AAMC 3 WS Aas ANS AMS BV PRES AAFJE AFLE JANAH 4 SEJE HeT 75 JAA 8s FH AEB JAAA aya SEAE Aad EAA eeu op 5 YAAA JAI 288 AE ANJA and Ad TEE aads E 71 Fea 247 as AAA AMA Alsd7 SA AAAA AAE TEANS ZS HAS Se SHS Aes Sow 9 Ayre EANA BS FAIA FI AZ AK 3 SMARTHEAT 24 Be QL PS 900 AWS HE AUS EI Hoe ee ASUA g se Ae 24 YS 8454 WH SES JAI Yl TY Sek ve Age 7 SES gS A HAYHA OK International 2 544491 Smartheat JE qa BF 210 5 31 Ys B SES Jag Fs UHI ue aaa AALS ALIA SH Bo aga a4 SOE WBE FA FE AFAA BAVA a7 ah AH AAS elu ch Ar 3 om OK International W zo Al A i AA 2 www okinternational com 7000 2250 HAH 1 4 3 a4 OK International 2 539 He eke 47e 4 r er AWS 2 44 OK International AAZ HE ES ALAR AF EBS Ble BAAS AE ATAA JENA g
26. ITEMS a Coil assembly PS 900 system Part Number PS CA3 b Handpiece power cord NO Coil Assembly Part Number PS H3 c PS 900 Auto sleep Workstand Green Part Number WS2G d Heater Tips See section 4 e Net Power Meter for PS 900 system part Number PS PM900 1 www okinternational com 7000 2250 1 2 INITIAL SETUP The PS 900 Soldering System consists of a Power Supply Workstand with Cradle and Sponge and a Soldering Handle The soldering handle also houses a replaceable Coil Assembly and replaceable heater tip Both of these consumables are available from your authorized OK International distributor as needed The power supply features a Power Switch green Power On indicator light power cord and a connecting port for the solder handle cord 1 Mount the power supply in a convenient location in your workspace such as on the workbench 2 Insert a heater tip onto the Coil Assembly and simply push the Heater Tip all the way until it seats You should feel a slight click as it locks into place SSS ae Insert Tip onto Coil Assembly 3 With the power Off attach the solder handle cord to the power supply by inserting the cord connector into the power supply connecting port To align the 3 pins position the flat side of the cable connector toward the 9 o clock position of the power supply 4 Wet the sponge with de ionized water until it is moist but not soaked Then place
27. it in the workstand tray 5 Plug the power cord into a grounded wall socket of the appropriately rated input line voltage To turn the unit on push the switch located on the front of the power supply until it latches The green indicator light should light up If it does not see the Troubleshooting Guide in this manual CAUTION To provide continued protection against the risk of electric shock connect only to properly grounded outlets 3 SMARTHEAT NO CALIBRATION REQUIRED The PS 900 System is comprised of an induction coil assembly and a heater tip Each heater tip is equipped with a self regulating heater which senses its own temperature and tightly maintains its pre set idle temperature for the life of the heater tip all controlled by OK International s proprietary SmartHeat technology The tip temperature is determined by the inherent metallurgical properties of the heater no external adjustment or equipment is required The power delivered to the tip automatically varies in direct response to the thermal load This eliminates spikes and transients associated with electrically switched elements found in conventional soldering irons Please feel free to contact your OK International representative with any questions 2 www okinternational com 7000 2250 1 4 SELECTING HEATER TIPS OK International s Heater Tips come in a wide variety of tip geometries and temperature ranges contact your local OK Int
28. z 6 ZIN A y Z A ye yey Pd Sue ue Aaa ue we 1 da de AH Alo ASUS AAE GS LAAL ASUS ARE Ao 22719 ERAL AtA UEA Ya Ass Ass AS USGA 2 ia AR a gee Es Ps Gods gd dot asses 4s gas ao IF Suc dol AAY FERF Yow Ag ws 28 a4 Yess AST 3 QAS Bra AP Su Ad ve H AEAEE TENN le JAAN A 29S A253 FU BE AS egode SAI SE HAS VHA 5 Je 4 xA 1 AGM AAI OFFS FENS Ade AA AANA SE AS AA SA 9 EAS F JSH 2 ASA AC CP2 EJA AAMES As as Wave 39 8S AA Aa FS EMA WAE AS ve FS EPS AGE 37 ete SUT 49 SE Yo HASH SUCH 3 Ale AC CP2 FEJA FES ASso Fe YS AF AS Hoe Wo Boag 4 AA 294 On S FHA A AYE AS 204 off FAAA 3 www okinternational com 7000 2250 71733 1 6 2 HS Wl 1 AA ANAX OFFS TEANS Bo AU SE ESSE AAA 2 FAAS 2 WS PEA AL Fon sn An ale IS AASIA lo a ITA MAS ASS BS AAR AEREA HAS HEA JAAA APAE ge 5 AQF Wes TAFE AAJ FAAA Sere 1ga gA gA AAR A ae PES AEREA AYANLE 39 B FA 49 7 EA Aa a AMLED Bo So 24 Fe A AA HEE AAIQN2 AS PAIERA ANAAL AAZJAFON AAA JER ASHANA b 478a G2 Al e LEDA 9 98547 AERAR AMSA AAW e PS CA3 3 E 229 PS H3 AFT ASPs Bs AAAA e PS CA3 ae AY BH BAe FYBNUSU7A PS CA3 JAFA EEE BBA Z Fas ZAS AP OK International AAAA FAAA amp 4 www okinternational com 7000 2250 AH 1 CO gt
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30. AC CP2 f 9 1 b HESH a PS 900 PS CA3 b PS HS3 c PS 900 SH Haak WS2G d WAKATA 4 e PS 900 PS PM900 1 www okinternational com 7000 2250 1 2 PS 900 AH A 4 OK International i RRO GES ERY BR 1 2 EURA H ERMA FRE l RERE A Rh 3 ERA 3 9 4
31. PS 900 Soldering System 2 PS 900 PS 900 PS 900 PS 900 4 24 A 2 4 SA 7000 2250_la OK INTERNATIONAL PS 900 Soldering System Operations Manual amp User Guide Congratulations on your purchase of the PS 900 Soldering Station It utilizes SmartHeat technology to ensure unsurpassed performance without the need for system calibration It has been designed and manufactured to the highest quality standards to provide consistent good performance and reliability This document has been prepared to guide you with the setup operation and user maintenance of your station We recommend that you review it to optimize performance and operational consistency Table of Contents 1 Packing Spares Lists es 1 2 Initial SetU ea 2 3 Smartheat wi 4 Selecting Heater Tips eee 3 5 Replacing Heater Tips i 3 6 Replacing the Coil Assembly wd 7 Troubleshooting 9 4 8 SpecificationS nosicie 5 9 Watranty Sb ae 6 10 Safety Information i 7 1 a PACKING LIST with part numbers for re ordering PS 900 Power Supply Part Number PS PW900 PS 900 Auto sleep Workstand Black Part Number WS2 Sponge Part Number AC YS4 PS 900 Soldering Handle Coil Assembly Part Number PS HC3 Cartridge Removal Pad Part Number AC CP2 Power Cord Instruction Manual poo p 1 b ADDITIONAL SPARE PART CONSUMABLE
32. Switch Off Wait for the heater tip to reach room temperature 2 Remove the heater tip from the handle assembly DO NOT USE METAL TOOLS SUCH AS PLIERS TO REMOVE HEATER TIPS 3 To disconnect the Coil Assembly from the Soldering Handle depress the button on the Coil Assembly and pull it away from the Soldering Handle assembly 4 Insert the new Coil assembly into the handle assembly you will feel a click as it seats 7 TROUBLESHOOTING a Power LED Not ON e Check the power cord e Check to see that you have mains voltage e Check to see if the power switch is in the ON position b Tip Does Not Heat Is the LED Illuminated e Is the Hand Piece Connected to the Power Supply Is the PS CA3 Coil assembly firmly inserted into the PS H3 Soldering Handle assembly Is the Tip Firmly Inserted onto the PS CA3 Coil Assembly Has a replacement PS CA3 been tried If you cannot resolve the problem after conformation of the above please contact your local OK International representative 4 www okinternational com 7000 2250 1 8 SPECIFICATIONS Power Supply Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Power Cord 3 wire Dimensions approx Soldering Handle and Coil Assembly Tip to Ground Potential Tip to Ground Resistance Idle Temperature Stability Handle C
33. e the recycling options available www okinternational com 7 www okinternational com 7000 2250 1 PS 900 1 b PS 900 SmartHeat oi 1 2 et 2 3 Smartheat naaasar 2 4 ee 3 5 3 6 ps 4 La 4 8 eo 5 I R Rh 6 10 onan 7 a PS 900 PS PW900 b PS 900 S45 WS2 c BS AC YS4 d PS 900 S45 PS HC3 e SHS AC CP2 f g a PS 900 PS CA3 b PS H3 c PS 900
34. ernational Representative or visit our website for more information These tip geometries cover a broad range of tasks from delicate precision work to heavy ground plane soldering A Va Z Va WY NN Je Correct Too Light Too Heavy Pick atip that maximizes contact area between the tip and solder joint Maximizing contact area gives the most efficient heat transfer producing high quality solder joints quickly 2 Pick a tip that allows good access to the solder joint Shorter tip lengths allow more precise control Longer or angled tips may be needed for soldering densely populated boards 3 Pick the lowest temperature tip cartridge that will accomplish the task This minimizes the potential for thermal damage The temperature series is marked on the shaft of the Heater Tip 5 REPLACING HEATER TIPS 1 Push the Power Switch Off Removal of the Heater Tip with the power On will result in damage to the coil assembly 2 Pull out the heater tip using the supplied AC CP2 Cartridge Removal Pad DO NOT USE METAL TOOLS SUCH AS PLIERS TO REMOVE HEATER TIPS AS THIS CAN DAMAGE THE HEATER CAUTION THE HEATER TIP MAY BE HOT 1 Push a new heater tip into the solder handle with the supplied AC CP2 Cartridge Pad 2 Push the Power Switch On The new heater tip will heat up to temperature in less than 20 seconds 3 www okinternational com 7000 2250 1 6 REPLACING COIL ASSEMBLIES 1 Push the Power
35. ord Assembly Length Connector Dimensions approx Overall length with tip Grip diameter Tip to grip Tip shaft diameter Tip length Workstand Dimensions 5 10 40 C 65 C 100 240 VAC 50 60 Hz 90 Watts max 60 Watts max at 22 C ambient temperature 470 KHz 183 cm 18 3 SJT W 80 mm 3 1 D 160 mm 6 3 H 115 mm 4 5 lt 2mV True RMS 50 500 Hz lt 2 ohms DC unit on 1 1 in still air 122 cm burn proof ESD safe 3 pin power connector 230 mm 9 06 with standard tips 13 mm 0 51 58 mm 2 28 8 0 mm 0 31 82 mm 3 23 to 93mm 3 66 typical W 105 mm 4 1 D 175 mm 6 9 H 90 mm 3 5 www okinternational com 7000 2250 1 9 WARRANTY Please visit OK International s products web page www okinternational com where you will find available information on systems tips accessories technical notes and more You may also contact your local OK International representative for pricing and availability OK International warrants the PS 900 power supply and Handle cord assembly against any defects in materials or workmanship for one 1 year from the date of purchase by the original owner This Warranty excludes normal maintenance and shall not apply to any opened misused abused altered or damaged items If the product should become defective within the warranty period OK International will repair or replace it free of charge at its sole option The
36. replacement item s will be shipped freight prepaid to the original purchaser The warranty period will start from the date of purchase If the date of purchase cannot be substantiated the date of manufacture will be used as the start of the warranty period SERVICE AFTER WARRANTY OK International will repair or replace at OK International s sole option a PS 900 Power Supply that fails in normal use within one year 1 year after the expiration of the one year warranty at the then current repair or exchange rate To return a failed Power Supply for repair or replacement follow the steps outlined below This repair replace offer does not apply to any previously opened modified repaired altered misused or damaged Power Supply REPLACEABLE PS CA3 HEATER COIL ASSEMBLY WARRANTY OK International warrants the coil assembly against material and workmanship defects for a period of 30 days REPLACEABLE TIP WARRANTY OK International warrants that the heater tip will operate according to specifications for the lifetime of the tip plating A heater tip that fails to heat during the lifetime of the plating will be replaced at no charge For replacement contact your local retail supplier Because tip plating is mainly dependent upon the user s application and practices tips are not warranted for plating wear Heater tips are warranted against any defects in materials or workmanship Misused abused altered or damaged tips are not warranted All hea
37. rnational OK International 1 2 HD BEE SE Oe FB oh He HAAA 3 HEAR KEN RE RRS EC RHA RRS REE 5 1 Off On RETIER 2 AC CP2 TARSA ENEA WH AR MRR RRS 3 AC CP2 RSS ii il RTA DAR SISA EA GIRS IA 4 SRB EE On 4 20 www okinternational com 7000 2250 1 6 1
38. ter tips that fail to heat will be repaired or replaced at OK International s option For returns follow the steps outlined below RETURN PROCEDURE Please contact your local OK International Representative for return procedures and policies 6 www okinternational com 7000 2250 1 10 SAFETY INFORMATION INWARNING With power applied the tip temperature can be gt 300 C Failure to observe the following precautions may lead to injury to users or damage the equipment Do not touch any metallic parts of the hand piece Do not use near flammable items Do not use unit for any function other than described in this manual Use only genuine PS replacement parts Use in a well ventilated area Do not use the equipment with wet hands Connect only to properly grounded outlets to prevent risk of electric shock Always place hand piece back into the workstand to prevent accidental burning of oneself or surrounding objects Although the systems offer superior EOS Electrical Overstress protection periodic checks of the instrument cord should be incorporated into standard operator maintenance procedures Waste Electrical and Electronic Equipment Directive WEEE 2002 96 EC When this product is no longer required if it cannot be re used we ask our customers not to dispose of it as unsorted municipal waste but to appropriately recycle the product In Europe please contact your OK International distributor who can advis
39. ternationale FJ HE We Fa 142 2 VES 14 olde PS 900 AMSH7 S ZAJLE Aa aso UW AP Feeyu w OK International 4 41 Ade JE ACS HIS SA HE wA tega opg 848 me FANAL FANA ase AAA AS AS e WA OS EE a AMSA IAS HUT XA 7Fs et PS CA3 3 24 BS BS OK International A Ato She AF 304 Set aA BES BSAC xal zFe A BS OK International 8 0903 TRNA Sek A we Suey gaa QES BYU JA FRNA Set Ato We 1 ge pez way eq wags wee ag mi AAA Zao EE FE AEA 717 2 Aa PAo 2 wel Belo 4A BUC 3E YS AE ES 2 AR We BP USI GH OS WA HE Se YS nada Bs AAJA Je BE JA HL OK Internationale SARAAN me Fe HE wA GBS Wo ye opo Hope aS we HAAS She 42 Ste gA dal 214 OK International AAAA ASS AANS 6 www okinternational com 7000 2250 7143 1 r ol ml 0 oH ul o A X Hf a a oft ox rf X e gt uF RA RANA ALB BHAA oj ABR NS JAA BA 7171S ALB HANA S WARES ABA L AE ASA ABBAS e ez 7718 ABSA HAAS 59 AAS Ysa FERA AAA SAE AAAA L pia z zL FA Sas JANALE qla gydd aey2ze Ys Aq MES APES EE AAA HM AAA 47 8 47 7 7 W7 2 4 WEEE 2002 96 EC LAQAY Aes ME Ae EA RH aris ASA wu AE WSs AIPUA Soy CH St aS AHAA OK International 2 Abe A We 9 www okinternational com 7 www okinternational com 7000 2250 71733 1 OKi OK INTERNATIONALY 8 www okinternational com 700
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