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OK International DX-250 User's Manual

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Contents

1. e Oe 3 Rs mie 1 2 kg 2 6lbs 24 VDC 10 W 100 psi 6 9 B II I 2000m 6562ft 0 C 50 C 32 F 122 F 10 C 60 C 10 00 C 60 00 C os 31 C 87 8 F 80 40 C 104 F xad 50 DX 250 0 100 psi 0 6 9 amp DX 25 0 15 psi 0 1 03 E 406mm 16 0 020 60 000 0 001 600 LCD 16X2 5 BE LRELRMLIS MKT TSD800 6 BLE BRE SB TALE FEM 3 m 10 12 i 2 4 e E 11 L i O 3 gt d 6 amp 15 14 L Lag E TA E B 2 0 1 0 ze Wm 1 2 1 E 3 2 4 3 4 6 5
2. 881 000 000 DAR A iS B8 AY Be BB 75 3 DA ze S YR S f s 115875 ESL USERS REA RID TE BEI ER SR Se Se PO JR RR 881 000 000 tT RRI h A HH XP ERE SENS E RAEE TEE AMMA MER ce MES AAA NA FRES AH SOS 3 AGRA 152mm X 165mm X 178mm RY 6 X 6 5 X 7 1 2 kg 2 6lbs 24VDC 10W 100 psi 6 9 bar I SERS WE 2 000m 6 562ft 0 C 50 C 32 F 122 F 10 C 60 C 14 F 140 31 C 87 8F 80 40 C RAMEE pr XL 104 F 5096 DX 250 0 100 psi 0 6 9 bar DX 255 0 15 psi 0 1 03 bar 406mm 16 Hg 0 020 60 000 0 001 600 LCD 16 X 2 4 1 0 xu m RA
3. 11 6 12 1 0 4 HES 13 Ho Jm 15 5 Ss 7 16 N z ru p m o w T LE m 8 x ad IK eu tH ox LI ul 4 2 oj 9 M B Ir Sw ow n K Fi UM s J e image EE 0005 KO g mo Zi xb Wl gaa ol Hu di K l AEE TEEPEEEFEETIE gy 6245 4 i Bie Wo o Ne eo ue hye Flo a ga a e KJ lI N Udo m HK w ra o y lt K IRR MSS ew E18 Rm x m a of Ww mn amp N mais 2 00 H cl m 80 27 Bl o Wm JPR glee be iil xz Wa 5 K 00 m E en KO K DUC do K A a o gn aang ES e EI S Oi d mo MF ORK OF mu 10 pu oF POOR BN bap a ME ss ar bE F8 iw l su Ula m o RN amp sis wu mv A E o 7I ul n lt T T N T ou nd 3 IN e e J MELLE ol 1 N KO oll a 2 m aK gt 8 3 m w HIK EK RIA amari e a O mN Oo 9 Tm oF PEPEE ee o3 ou 0 Ho HO x ml ml e Smet RO e o Hew uu _
4. www okinternational com OK International RB 8 8 LEE 1O DX 3xx 2xx VO DX 3xx 2xx http www okinternational com urne aii niin 2 3 3 4 5 urc 6 6 7 ER en 8 cl se TO OL TO A es 9 sooo oo RR Naeem 9 LIT EE 9 10 9 11 Zu YHE A 8uBAol BAE KHY LIE S il e m ALS E SP WA EE Hae NY Oi LEA BEN AE AEA BAE HZ gr MEHO OK International 2 HE Bax in Bs z er 2 aps Pee eee a 152mm X 165mm X 178mm 37 6 X 6 5 X 7
5. 1 0 DX 3xx 2xx IO http www okinternational com DX 3xx 2xx ENS EUER oou uoa aint 2 3 TU IE BE o quie eee acude ad op ho tai eral 3 DC LOC ee 4 5 f I M 620 tet 6 E Ue IH oso pao wid tanks 6 7 EHR Sonst tools d dates imum cS 7 Dr peu n 8 GBB FA SS cp M 8 Nhat ie iy daa osi lc i odd uid 8 VO Lees 8 1 1 BE UR EASE PREDARE EEA A TERMA BERLE AEIR PREI ARE FLEE bso OK International HAW AS ax ti FS ASE at SE FL B PIE ELE o E I TA 1 2 PSA15R 240P ZJ PW118RA2403B01 PW118RA2403H01 PW118RA2403MO1 PW118RA2403G01
6. 1 2 3 4 100 psi 6 9 bar DX 200 15 psi 1 03 bar DX 215 5 Amyl Alcohol X BS 6 LCD 10 11 11 DX 3xx 2xx DX 3xx 2xx http www okinternational com OK International 1 A OK International 383 OK International OK International OK International
7. SAS Ot s E M E Bae ese ee 406mm 16 HE 124 E 0 020 60 000 e 2 7s 0 001 600 On Off LCD 16 X 2 Oc 5 JAAA a HAHAE BILE A A 5 G 0 2 EIE TSDS00 6 amp x ayot E LIE 3 t 1 3 IL L E f ELA i v 4 i 41 41 3 5 x 4 q lL J pe 15 14 FEN n ae 1 0 us 1 1 2 2 3 ofAe 3 4 4 6 S 5 Heroes 6 61 7 1 1 SAZU 8 2 2 9 10 3 5
8. LCD 3 LCD PC PC RAE AAD FRR ER BRET
9. 9 3 6 1 3 6 DR 4 6 3 RATAR 65 535 S18 R LCD 3 7 LOD TI HAER RUGS BARS Raa TER ERR YE PS A Siu RES AR MEESURAZARK 1889 8E te SLE AR AY 4 Bases e PC PC RETE E BAER EISE ERE RR BRA PARA WD RS RE 9 MERE ARRAS BER Ret BREAKS RARE LBOISESR
10. 1 2 3 4 DX 200 100 psi 6 9 DX 215 15 psi 1 03 E o 6 LCD e DX 3xx 2xx Attpz www okinternational com DX 3xx 2xx OK International OK International OK International OK International OK International www okinternational como OK International
11. o E PSA15R 240P ZJ E 1 2 kg 2 6lbs PW118RA2403B01 PW118RA2403H01 PW118RA2403M01 24VDC PW118RA2403G01 e 10M HAS 881 000 100 psi 6 9 bar 000 amp II 1 e 2 000m 6 562ft 0 C 50 C 32 F 122 F 10 C 60 C 14 F 140 F e IAES ziEj 881 000 31 C 80 87 8 F 40 C 104 F ollA 000 amp PAS 50 DX 250 0 100 psi 0 6 9 bar 3 S7 DX 255 0 15 psi 0 1 03 bar
12. DX 3xx 2xx 1 0 DX 3xx 2xx http www okinternational com Tr 7000 3870 A
13. 2 Press the Mode button 2 until PURGE appears on the Display 3 Turn up the air pressure by rotating the Air pressure regulator knob 6 until the desired pressure is indicated on the Air pressure gauge 5 4 After filling the barrel or using pre packaged Adhesives attach syringe to receiver head assembly Make certain that the syringe locks into place 5 Connect the plug end of the receiver head assembly to one of the air dispense outlet 7 6 If vacuum suck back is needed rotate the Vacuum regulator 8 counter clockwise until the desired vacuum pressure is obtained 7 Press and hold the Footswitch to activate dispensed cycle The Manual Mode is now activated 6 2 Automatic Dispense Cycle Setting 1 Push the Mode button 2 to select TIMED mode 2 Rotate the Time control knob 9 to set desired dispense time 3 Repeat step 3 to 6 in Section 6 1 4 Depress Foot switch to activate timed dispensed cycle 6 3 Cycle Counter The cycle counter records the numbers of dispense cycle being activated Up to 65 535 cycles can be recorded This number is shown at the lower right hand corner of the LCD Press the Counter Reset button 3 to clear the counter TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION LCD does not No power input Check power cord light connections e Turn on power System will not actuate Foot switch not plugged in or improperly plugged in Defective foot switch e Broken wire
14. j a eed E x mL 9 K z gle alee SS gg Ok 3 uw SK kl all i K o W 00 xl MES ur oh p lt o 3l LI sm kh oj 5 ou So ma Z 3 ager l Kr za xI aj amp r gr H u 3 pe J den gt 0 lt u KO a i ul wo LA NS wm X 1 SES N ul N lt 0 TN H T F in Olt Hoz i ites es I o Sw Hm Ec ea E E gu d QUE xc lung a ou ED a dX 04 amp m5 au ol 4303 S LM C ces Ti s p ot X EE wo lt ou m3 a oe K jou OH Th zen WE Jp eT Ho zi B ub ym Un g lay Ur RM 6 m xu Eo ERE X a8 K S ow k o m w n a Bod p 49927 u us S23 T 3 qim wx md o es Quiz Hj um o d xm ul lt l mw 2 E o wm im LL S HoF noo x E w HH Db K 6 2 6 3 10 11 30 EI H 1 2 3 100psi 6 9
15. RB Ho sa A IN OD IO A O I RS Pa el BD fip St A o A N A 1 0 ER A A ol ERO A Oo BARH 5 HE REVALA 5 PCKAME TSD800 6 METE DUEIRIS EIS PRAW 2 0 RRA 1 2 3 SABRE 4 6 1 0 6 1 1 1 REE 2 2 PURGE 3 BR Bad BO ERU 6 5 4 5 7 388 6 Us NEMS 8 B 7 j HH 6 2 1 2 TIMED AHRR 2
16. 1 0 6 6 1 7 1 1 TARE 8 2 2 PURGE 9 3 6 5 10 11 4 12 13 10 7 14 8 15 16 m 7 6 2 8 2 TIMED 9 9 10 6 1 3 6 11 6 3 65 535
17. T Items Description Weight 1 2 kg 2 6lbs 1 Power Button Input Voltage 24 VDC 2 Mode Button Rated Power 10 W Air Input 100 psi 6 9 bar Max 2 COU UN Pollution Degree II Display Installation Category I 5 Ait Pressure Gauge Indoor Use Altitude up to 2 000m 6 562ft 6 Air Pressure Regulator Operating Temperature 0 C to 50 C 32 F to 122 F 7 Pulsed Air Outlet Storage Temperature 10 C to 60 C 14 F to 140 F 8 Vacuum Control Max Relative Humidity 80 for temperature up to 3rc 87 8 F Decreasing 3 oe Control Knob linearly to 50 relative humility at 40 C 104 F 10 Receiver head air hose holder i DX 250 0 100 psi 0 6 9 bar 11 Foot Switch Receptacle Aat uitput DX 255 0 15 psi 0 1 03 bar 12 Power Receptacle Vacuum 406mm 16 of Hg 13 T O Connection Timer 0 020 60 000 seconds 14 Exhaust Port Cycle Mode Manual Timed 15 Air Inlet Timing Repeat Tolerance 0 001 16 Cord Lack Cycle Rate 600 cycles min LCD 16 X 2 display segments 14 5 CONNECTING THE UNIT CAUTION A 5 micron filter TSD800 6 not included must be installed with the unit to ensure proper air filtration 3 Y 1 5 3t 4 a 2 oo Id E L e x Figure 2 0 Items Description 1 To Air Source 2 Air Filter Not Included 3 Power Adapter 4 Foot Switch SETUP INSTRUCTIONS Refer to Figure 1 0 6 1 Manual Dispense Cycle Setting 1 Turn on the unit by pressing the Power button 1
18. bar DX 255 15psi 1 03 bar amp T v e lo om 70 5 HEA 6 102 HOFNAR pane DX 3xx 2xx SEE FAQ DX 3xx 2xx http Avww okinternational com OK International Dd gs E Se po OK International OK International MAS ASS OK International OK International www okinternationa com OK International 1 0
19. to clean outside surface of the main housing Use only soft cloth to clean the LCD Ov i SPARE PARTS AND ACCESSORIES For DX 3xx 2xx spare parts and accessories information please visit the DX 3xx 2xx User Guide webpage at http www okinternational com LIMITED WARRANTY OK International warrants this product to the original purchaser for a period of one 1 year from date of purchase to be free from material and workmanship defects but not normal wear and tear abuse and faulty installation Defective product or subassembly and components under warranty will be repaired or replaced at OK International s option free of charge Customer with defective product under warranty must contact the nearest OK International office or distributor to secure a return authorization prior to shipping the product to the assigned OK International authorized service center For nearest OK International office or distributor contact information please visit www okinternational com OK International reserves the right to make engineering product changes without notice I O Configuration and End of Cycle Switch For DX 3xx 2xx I O Configuration and End of Cycle Switch information please visit the DX 3xx 2xx User Guide webpage at Attp www okinternational com 10 11 ca HU EO E 2 3 2 3 M 4 5 I Ir MM aah rohan ae Meade 6 n gi NM MC 6 7 7 8 nn
20. 8 l e 8 VO Lees 8 1 1 WE RAPES PREDRADZELSA KA CETA REA RET EPER IERMU Zh BEBE AFHR PID ZEAL RE o OK International 1 2 PSA15R 240P ZJ PW118RA2403B01 PW118RA2403H01 PW118RA2403M01 PW118RA2403G01 881 000 000 881 000 000
21. OK International CONTENTS DX 250 255 Page Number Precision Dis ensers 1 Safety ee ee ee ee ee ee ee 2 3 P 2 SymboLDefnitoli terrere ide E d Ee edges 3 3 SpecifiGations si eet bete eet inet sales e CD 3 User Guide oa i DM CUm 4 English Simplified Chinese Traditional Chinese and Korean Version 5 Connecting the Unit onse netten ti tc RR 5 6 Setup Instructions iie lieet ma 5 6 T JTpro bleshoOlnhE ee ODE IER Oto 6 8 Maintenance mb stie epar o eive ete eee dde E ERE H EL 7 9 Spare Parts and AGCessOrlee mm 7 10 Warranty m 7 11 LO Configuration and End of Cycle Switch sss 3 1 SAFETY 11 Intended Use WARNING Use of this equipment in ways other than those described in this User Guide may result in injury to persons or damage to property Use this equipment only as described in this User Guide OK International cannot be responsible for injuries or damages resulting from unintended applications of its equipment Unintended uses may result form taking the following actions e Making changes to equipment that has not been recommended in the User DX 250 255 DX 250 255 DX 250 255 CURE B 3L E Bi L A A Using incompatible or damaged replacement parts e Using unapproved accessories or auxiliary equipment t5 1 2 Safety Precautions e Do not operate this unit in excess of maximu
22. m ratings settings e Always wear appropriate personal protective clothing or apparel Use only the following power adaptor models PSA15R 240P ZJ or gt PW118RA2403B01 PW118RA2403H01 PW118RA2403MOI K a PW118RA2403G01 e Care must be taken to prevent the ingress of corrosive or flammable fluid back WEST LER NATTA into the unit If corrosive or flammable fluids are used an inline filter 881 000 000 must be installed on the dispenser to help prevent the fluids from being sucked back into the unit Copyright OK International The fluid being dispensed may be toxic and or hazardous Refer to Material 4 FEATURES Safety Data Sheet for proper handling and safety precautions e f a piston is not used with the barrel an inline filter 881 000 000 must be installed on the receiver head to help prevent fluids from being sucked back into the unit Also do not overfill the barrel and to lay the barrel on its side e Do not smoke or use open flame when flammable materials are being dispensed gt e This equipment is for indoor use only A E 2 SYMBOL DEFINITIONS 2 4 Symbol Definition a Ai 5 Power On Off li lt 1 gt Cycle Mode 3 i IS d Timer 5 l y Vacuum al eS ed je W Pressure x EN 3 SPECIFICATIONS Figure 1 0 Size 152mm X 165mm X 178mm 6 X 6 5 X
23. or loose connection inside unit e Defective solenoid e Defective PC board e Check foot switch connection e Foot switch needs to be repaired or replaced Unplug power cord and disconnect air supply Remove cover and check for broken wires or loose connections Replace solenoid Replace PC board System will not pressurize e Insufficient air pressure e Air hoses not plugged in e Regulator defective e Increase air supply pressure e Check connection e Replace regulator System will not pull vacuum e Vacuum setting is too low e Defective solenoid e Defective vacuum venturi e Defective vacuum needle valve Increase vacuum setting e Replace solenoid valve e Replace venture e Replace needle valve Inconsistent dispensing Air bubbles in Adhesives e Dispense time is too low Dispense needle started to clog e Reduce vacuum setting e Increase dispensing tim e Replace needle 10 11 MAINTENANCE The dispenser is designed and built to be relatively maintenance free To assure trouble free operation the following recommendations should be followed 1 Make certain air supply is clean and dry 2 Avoid turning barrels upside down or laying barrel so that material may run through air line to internal components Avoid connecting the unit to excessive moisture or solvent saturation Avoid connecting air supply exceeding 100 psi 6 9 bar Use only Amyl Alcohol

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