Norton Abrasives BBC157 User's Manual
Contents
1. Backstop or Conveyor Cart Stop 59 Wheel Kit Conveyor Cart Set Of 4 w Hardware Carriage Bolt M10 x 30 DIN 603 sold each 3 required _ Washer 10 5 DIN 9021 sold each required Wing Nut M10 DIN 315 sold each required 60 Back Stop Plate 1 1 1 Rubber Stop 43 A0 JNuM6DIN439 S 6 DIN 125 2 No Description 8080808 Quide A Cut Assembly Part Number 83754 76742 30373 NA Part of 83754 75333 27282 27508 27040 83752 83753 82856 Part of 82856 2 003 27539 Part Number 83892 C Baldor Service Policy DATA SECTION MOTORS AND DRIVES 505 December 15 1991 SERVICE POLICY AND AUTHORIZED SERVICE CENTERS SERVICE POLICY AND LIMITED WARRANTY 1 Baldor electric motors are warranted for a period of one 1 year from date of shipment from the factory or factory warehouse against defects in material and workmanship To allow for stocking fabrication period and also one year of actual service the warranty period will be extended for an additional period of six months or a total of eighteen 18 months after date of shipment from factory or factory warehouse stock In no case will the warranty be extended for a longer period Baldor extends this limited warranty to each buyer of the electric motor for the purpose of resale and to the original purchaser for use 2 Bal2. extremely hot from operation To prevent burns do not touch the engine or related parts while the engine Is running or immediately after it is turned off Never operate the engine with any heat shields or guards removed Keep all guards in place when operating any piece of equipment Keep hands feet hair and clothing away from all rotating parts Lethal Exhaust Gas use only in well ventilated areas Engine exhaust gases fa contain poisonous carbon monoxide which is odorless colorless and can cause death if inhaled Avoid inhaling exhaust fumes and never run the engine in a closed building or confined area Never tamper with the governor components of settings to increase the maximum speed Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum Always obey the maximum speed rating of blade AN DO NOT LIFT THE SAW BY THE HANDLE BARS WARNING Dust and Silica Warning Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier gove
3. force the material or bump into the blade When nearing completion of the cut retard and slightly hold back the conveyor cart If this is not done the material may be pulled into the blade so fast that excessive pressure on the rim may cause warping or twisting of the rim section 5 When a new diamond blade is broken in make the first few cuts slowly until the blade cuts freely and easily 6 When the blade is cutting freely and easily Use it As long as it cuts satisfactorily do not dress the diamond blade or remove it from the blade shaft 7 After continuous cutting of extremely hard and dense materials the blade may slow down and it may be necessary to dress the cutting edge do this a Use rapid step cutting method for a few cuts push the material back and forth under the blade while it is cutting down If this is not sufficient D Make one or two cuts in a soft brick or light weight block However dressing should be done as seldom as possible because too much dressing reduces blade life Arc of contact 19 OPERATION D How To Use Blockbuster Compact For Dry Cutting 1 2 3 4 5 Use a proper blade which is marked for dry cutting Remove the water curtain Disconnect the water pump Use step cutting as explained previously when using abrasive blades Use jam or step cutting when using dry cutting diamond blades E How To Use Blockbuster Compact For Wet Cutting W
4. slow cutting actually it is 6 times faster than trying to force the cut by strong arming the material through the blade Forcing the blade through with a deep cut causes a longer area of the blade circumference to be in contact with the material causing excessive friction heat to be generated which then causes the blade to smear or load with fused material particles and lose its sharp cutting surface Note If improper operation should cause an abrasive blade to smear make several cuts through a soft brick to dress the blade back to good cutting performance 18 ll OPERATION C How To Use Jam Cutting Fixed Cutting and Step Cutting With Diamond Blades In Jam cutting the head is locked in a fixed position and the material is pushed into it as shown in the sketch at the bottom Jam cutting with the head locked in a fixed position usually provides greater efficiency 1 To lock the head into position tighten the lever nut at the back of the saw 2 Step cutting with diamond blades is done by applying more pressure to the blade Unlike step cutting with abrasive blades step cutting with diamond blades requires only a few passes through the material 3 In cutting clamp the material securely and hold it firmly against the conveyor cart backstop If the material is allowed to slip resulting seizure of the blade may bend the diamond blade steel center or cause a ring section to be twisted off 4 Do not
5. 30v 60 1 232085 Capacitor Box Large Terminal Box Switch Box Rear 231087 Switch On Off 231089 Capacitor Box Small 231091 Thermal Reset Button 1 1 2 HP Thermal Reset Button 2 HP NOTE The Thermal Reset Button Is Located The Rear Of The Large Capacitor Housing Pulley 68MM OD 24MMB 1G Electric Models Only Belt XPZ 1500 LW 1 Electric Models Only 72926 No Switch Box Cover 231088 27 Frame Common All BBC157 207 547 Frame Common All BBC157 207 547 Description Part Number 26 Water pump fixation spring Sheath for flexible shaft NA Part of 72307 Not Available Now part of 72307 Flexible shaft complete for mech water pump 72307 L 35 8 inches 910mm 32 Knob M10 X 20 1 5 for Legs sold each 29 Cutting Head Common All BBC157 207 547 30 Cutting Head Common All BBC157 207 547 No Description Part Number Handle for cutting head was 73098 82738 replaced by 82738 50 Water tap Spray nozzle set of 2 80568 31 Cutting Table Common All BBC157 207 547 Cutting Table Common All BBC157 207 547 Description O o 56 Conveyor Cart Cutting Table Complete BEN Wheels Top Back Stop and Conveyor Cart Stop Top For Cutting Table Wood amp Rubber Hardware BEEN 4x 12mm DIN 7976 sold each 11 required LE Cart Frame Only No Wheels Top
6. OWNERS MANUAL COMPACT MASONRY SAW MODELS BBC157 BBC207 BBC547 clipper FORM lt lt 7506 rev 2 2006 WARRANTY Norton warrants all products manufactured by it against defects in workmanship or materials for a period of one 1 year from the date of shipment to the customer The responsibility of Norton under this warranty is limited to replacement or repair of defective parts at Norton s Gainesville Georgia factory or at a point designated by it of such part as shall appear to us upon inspection at such point to have been defective in material or workmanship with expense for transportation borne by the customer In no event shall Norton be liable for consequential or incidental damages arising out of the failure of any product to operate properly Integral units such as gasoline engines electric motors batteries tires transmissions etc are excluded from this warranty and are subject to the prime manufacturer s warranty This warranty is in lieu of all other warranties expressed or implied and all such other warranties are hereby disclaimed Important Before placing equipment in operation record the following information MODEL SERIAL NO PURCHASE FROM ADDRESS CITY STATE ZIP TELEPHONE NO Before using this equipment make sure that person using it Read and understand the instructions in this owner s manual VAN WARNING The engine exhaust from this product contains chemicals known to
7. Reconnect the spark plug or reconnect the electrical power Use Only Norton Clipper Diamond Blades 17 ll OPERATION How To Use Step Cutting With Abrasive Blades Use step cutting without exception when cutting wet or dry with abrasive blades Jam cutting which is discussed and illustrated in the section following is to be used only with wet and dry cutting diamond blades 1 Clamp and hold material firmly against the backstop on conveyor cart Be certain the material does not slip or rock during cutting operation as this can bind blade causing excessive wear and fracture 2 Move the conveyor cart near the blade and pull down on the head until the blade is lowered to a point where it will lightly contact the top of the material Then start step cutting which means passing the material beneath the blade with rapid 50 to 60 strokes per minute full length strokes taking a shallow cut approximately 1 8 deep on the forward and also on the backward stroke Complete each rapid stroke backward and forward by passing the material beyond the center of the blade before starting the reverse movement of the cart The harder the material the more rapid the forward and backward strokes 3 Step cutting as can be seen in the sketch below lessens the area of the blade circumference in contact with the material keeping the blade cool running free and cutting at peak efficiency Don t get the impression step cutting means
8. Y h RI RS Ed sneave ee ge x3 50 KD Sof 099 KS BH BY SES gt Xe LI KA Q RY Mo D KA RS RR RSI LXI Ko Ko Oy BY RA Ko E Figure 1 Figure 2 21 MAINTENANCE B Motor The motors are specially designed for masonry sawing It is totally enclosed and the sealed bearings require no lubrication The motor is equipped with thermal overload protection 1 Periodically clean the dirt and sludge build up from the motor fan housing and cooling fins 2 f the motor becomes overheated the protector shuts the motor off Turn the motor switch to the OFF and identify the cause of overheating For any Electric Motor service warranty or technical related questions please contact your nearest Baldor service center Baldor Electric Company Corporate Headquarters 5711 R S Boreham Jr St P O Box 2400 Fort Smith AR 72901 Phone 501 646 4711 Fax 501 648 5792 Web Page http www baldor com support default asp C Engine 1 Refer to the engine owners manual for complete maintenance a Pre cleaner every 25 operating hours more often in dusty or dirty conditions wash and oil the pre cleaner b Paper Element Every 100 operating hours more often under dusty or dirty conditions clean the paper element c Engine Oil After the first month or 20 operating hours change the oil then every 6 months or 100 operating hours For any Engine service warranty or technical related questio
9. anty Saws are wired for 115 Volt from the factory Power Connections Connect the power supply to the pigtail leads of the switch Direct wiring connection is preferred but an extension cord with an electrical plug with 30 amp minimum capacity may be used A 30 amp circuit breaker is recommended Connecting wires should be as short as possible and in one piece In no case should the connecting wires be longer than shown in the following table for 1 1 2 and 2 h p Single phase motors LENGTH OF WIRE WIRE GAUGE 115 VOLT 230 VOLT NUMBER 12 NUMBER 10 NUMBER 08 Caution When wires that are too small gauge or too long are used loss of power over heating or possible damage to the motor will result Always use the proper wiring connectors that UL CSA approved to attach the motor to the electrical supply Any wiring hook ups should be made by qualified personal and made to National Electrical Code and to any Local Codes Generators If a generator must be used it must be of 8kW or larger The generator must have 30A circuit and capable of providing a minimum of 8kW at the required voltage Under size generators will cause motor damage and is not covered under warranty 14 D Wiring Diagram Be sure to ground the saw properly before operating such as a ground wire connection provided by the power company Electrical Connections H e M p i t Er T t i Ww N ie x e E a 1 T oj
10. ater may be supplied either by filling the water pan to within a half inch of the top for continuous use of the same water or by placing a barrel of water next to the saw for continuous flow of clean water When using water from a barrel remove water from pan and submerge it in water barrel Remove the drain plug so the used water and sludge will drain from pan 1 2 Prepare water supply Install water curtain on cutting head pivot bar Be sure the water pump is plugged into the receptacle on the back of the masonry saw motor The pump will start when the main switch is turned on Handle on petcock should be turned in line with the water flow Start motor and be certain that both sides of the blade are getting water Be sure that the water covers the bottom of the pump at all times Do not let sludge and dirt get deep enough in the pan to block the pump inlet Use step cutting with abrasive blades as previously directed Use jam cutting or step cutting with diamond blades as previously described 20 Ill MAINTENANCE The Blockbuster Compact requires very little maintenance for long satisfactory operation However the following points must be watched A V Belts The drive belts are made of premium oil and heat resistant materials They require very little adjustment but should be tightened after the first few days of running Adjustment And Alignment Warning Never make adjustments to v be
11. d attach the 12mm Flat Washer 12mm Lock Washer and 12mm Nut as show in Figure 3 Depth Limiting Bolt Assembly Figure 3 Depth Limiting Bolt Assembly 8 Leg Assembly Remove the four 4 Legs from the Saw Water Pan and the four 4 Plastic Handle Knobs and four 4 Square Nuts from the plastic bag Place one 1 Square Nut into each of the Nut Retaining Brackets located on each of the Leg Holders Attach one 1 Plastic Knob to each of the Square Nuts as shown in Figure 4 Plastic Knob Attachment NOTE Do not tighten Plastic Knobs at this time Place one 1 Leg into each of the Leg Holders and tighten the Plastic Knobs see Figure 5 Leg Attachment Figure 4 Plastic Knob Attachment Figure 5 Leg Attachment Conveyor Cart Assembly Remove the Conveyor Cart and Back Stop from the Saws Water Pan and the Wing Nuts Carriage Bolts Washers and Cart Stop from the plastic bag Slide one 1 Carriage Bolt thru each of the three 3 Square Holes located on the front of the Conveyor Cart Slide the Back Stop Over each of the Carriage Bolts Slide the Stop Assembly over the Carriage Bolt Located on the Left front of the Conveyor Cart NOTE The Rubber Stop will faces away from the Conveyor Cart Attach one 1 Washer and one 1 Wing Nut to each Carriage Bolt and Tighten See Figure 6 Back Stop Assembly Place the Conveyor Cart on the Machine see Figure 7 Conveyor Cart Installation Figure 6 Back Stop Assembly Figure 7 Conv
12. dor will at its option repair or replace a motor which fails due to defects in material or workmanship during the warranty period if a the purchaser presents the defective motor at or ships it prepaid to the Baldor plant in Fort Smith Arkansas or one of the Baldor Authorized Service Centers which are listed below and b the purchaser gives written notification concerning the motor and the claimed defect including the date purchased the task performed by the Baldor electric motor and the problem encountered 3 Baldor will not absorb the cost of removal of any electric motors from any equipment the cost of delivery to Fort Smith Arkansas or a Baldor Authorized Service Center or the cost of any incidental or consequential damages resulting from the claimed defects Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion may not apply to you Any implied warranty given by laws shall be REPLACES DATA SECTIONS 505 AND 505C DATED JANUARY 1990 limited to the duration of the warranty period hereunder Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you 4 Baldor Authorized Service Centers when convinced to their satisfaction that a Baldor motor developed defects in material or workmanship within the warranty period are authorized to proceed with the required repairs to fulfill Baldor s
13. ee Figure10 Wrench Placement 11 Figure 10 Wrench Placement Water Pump Assembly The Water Pump requires no additional assembly 12 l PREPARATION C BBC157 207 547 Series Masonry Saw Specifications Dimensions Weight 60 1524 38 965mm Weight Gas Uncrated 275lbs 13 4 Amp 9 115v 6 7 Amp 230v 2 HP 16 8 Amp 115v 8 4 Amp 230v Enge ooo Forced Air 310 g kWh 0 51 Ib Hp hr Yes Characteristics ee Depth of Cut 14 356 mm Hand Feed With Return Spring Standard 88 db A 105 db A 1 The sound measures have been made following pr EN 12638 Annex 2 Floor sawing grooving and milling machines Safety 13 PREPARATION D Electrical Connections Important Before connecting the motor leads to the power supply be sure that the voltage cycles and phase shown on the nameplate of the motor correspond to the available power supply Voltage Selection For Single Phase Motors 1 1 2 h p and 2 h p single phase masonry saw motors have a dual voltage capable A 115 volt or 230 volt power supply can be used To change voltage simply move the voltage change switch located on the front of the motor to the required voltage no rewiring is required Wherever possible use 230 volt power supply for best operation Failure to run the motor on the proper voltage will damage the motor and is not N covered under warranty Improperly wired motors are not covered under warr
14. eyor Cart Installation Guide A Cut Assembly Attach the Guide A Cut to the Conveyor Cart by adjusting the Wing Bolt until the Guide A Cut can slide over the Black Stop The Guide A Cut will work as a Rip Guide that is adjustable for 90 and 45 cuts See Figure 8 Guide A Cut Assembly 10 Figure 8 Guide A Cut Assembly Water Curtain Assembly Remove the Water Curtain from the Saw Water Pan Attach the Water Curtain Spring Clips to the Pivoting Bar Located Under the Cutting Head Note that the rough side of the Water Curtain should face towards the front of the saw The Water Curtain material is made is designed to be easy to clean To clean simply rinse the Water Curtain with water until clean The Water Curtain should be used when wet cutting to reduce the amount of debris thrown from the blade and cutting surface When dry cutting the Water Curtain can be removed to allow the dust particles to drift away from the Saw Operator See Figure 9 Water Curtain Assembly gf Va rij ari E NL 1 8 a A dr ii E 4 ERAN Attach Splash Guard Here a i 1 pane bt a E Es T r m Figure 9 Splash Guard Assembly Wrenches Hemove the 19mm and 22mm Wrenches from the plastic bag Place the Wrenches in the Wrench Holder Slots located in the rear of the machine s
15. gine wear will result from contaminants being drawn through the carburetor and into the engine 4 Engine Starting Refer to the engine owner s manual for proper engine starting procedure Make sure that the Cutting Head Depth Limiting Bolt Assembly is in the bottom position The head on the Gasoline Powered Saw should only rise to a maximum of nine 9 inches above the surface of the Cutting Table For any Engine service warranty or technical related questions please contact your nearest Honda service centers Honda Power Equipment Group 4900 Marconi Dr Alpharetta GA 30005 8847 Tel 800 426 7701 Fax 678 339 2670 Web page http www honda engines com dis htm 16 ll OPERATION A Installing the Blade 1 For Gasoline powered machines disconnect the spark plug and for Electrical Powered Machines disconnect from power source 2 Remove the blade shaft nut Turn clockwise and remove the outside collar 3 Clean off any foreign particles on the clamping surfaces of both collars and on the mounting surface of the blade 4 Place the blade on the blade shaft Use only Norton Clipper Diamond Blades 5 Slide the outside blade shaft collar onto the blade shaft 6 Tighten the blade shaft nut clockwise securely against the outside collar by using the Blade Shaft Wrench 19mm and Blade Shaft Flat Wrench 22mm as show in the figure below I Q Z 4 R N N Figure 11 Blade Tightening 7
16. ings require no lubrication The pump is designed to run wet or dry but for continued dry cutting disconnect the pump 1 Be sure to keep the pump clean do not allow sediment to cake in the pump and clog it 2 Keep all lines clean and running free 3 Do not allow the Flex cable to be pinched by the blade guard or anything else Damage to the flex cable by pinching is not covered under any warranty 23 V PARTS LIST SECTION A Ordering Information 1 2 List model number and serial number of machine List the part number and description of part not item number Whenever alternate parts are shown due to product improvement inspect the part you have and provide additional description as necessary Specify mode of shipping desired for example parcel post truck airfreight U P S best way eic B Parts List see assembly drawing C Power Unit Service Information Repair or replacement service is available from your nearest authorized service station Refer to the service center listing for the nearest authorized motor engine service center 24 V PARTS LIST SECTION Power Plant BBC547 Gasoline 29 Power Plant BBC547 Gasoline Description Part Number 6 Guard for the jackshaft 83720 8 8 8 Jyeksat 8371 9 Motor fixation plate 83722 26 Power Plant BBC157 207 Electric Description Part Number Motor Assembly w Switch 2 HP 115 2
17. left hand thread nut must be tightened securely against the outside blade shaft collar The blade must be operated within the specified maximum operating speed listed on the blade Turn water control valve to full to provide adequate coolant 4 to 6 gallons per minute for diamond blades and wet cutting abrasive blades Insufficient coolant could result in severe blade breakage or diamond segment separation The blade guard must be in place with the nose guard down and locked when the saw is running The operator should wear safety glasses and any other appropriate safety equipment When starting the saw the operator should stand away and to the side of the blade 10 If for any reason the saw should stall in the cut raise the blade out of the cut Check 11 the outside blade shaft collar and nut for tightness Inspect the blade for damage before restarting the saw Use caution when resuming a cut Be certain that the blade is in alignment with the previous cut During cutting operations do not exert excess side pressure on the handles as a method of steering Do not force the blade into the cut by lowering the blade too fast or by pushing the saw too fast You Are Responsible For Your Safety PREPARATION B Assembly The compact Masonry saws are shipped completely assembled and ready for use except for diamond blade gasoline oil and Head Locking Bar Inspect the saw for shipping damage If any damage is f
18. lt P ew 7 T FE F dm b Xx rA 1 C4 F n AL er Z ni i E A Y i MINA YO iV uen EN e lt ex ML F a BALDOR ELECTRIC Co 1 8 Fa A 3 jT LA 4 iy W T e 1 a Lu i 7 H x M 7 m lt 7 ILACE raw BLACK E COND E 3 F AN cw AX ij W LE ANI JWN 3 OH lt TION a NM BALDOR ELECTRIC Co W 230 Volt For any Electric Motor service warranty or technical related questions please contact your nearest Baldor service center Baldor Electric Company 5711 R S Boreham Jr St P O Box 2400 Fort Smith AR 72901 Phone 501 646 4711 Fax 501 648 5792 15 PREPARATION F Gasoline Engine Prior to attempting to operate the engine read the information contained in the engine owner s manual An engine owner s manual is supplied with every gasoline powered concrete saw 1 Check Oil Add oil if low Refer to the engine owner s manual for the recommended SAE viscosity grades Capacity of oil is 1 1 liters 1 16 US at 2 Check Fuel Fill if low Use only unleaded gasoline with a pump sticker octane rating of 86 or higher is recommended Never use an oil and gasoline mixture 3 Air Cleaner Never run the engine without the air cleaner Rapid en
19. lts and pulleys while engine is running 1 The best tension for a v belt drive is the lowest tension at which the belts will not slip under full load The normal tension is 3 8 to 5 4 lbf approx 1 2 defection 2 Simply take up the drive until the belts are snug in the grooves Run the drive for about 15 minutes to seat the belts Then impose the peak load If the belts slip tighten them until they no longer slip at peak load 3 Remember too much tension shortens belt and bearing life 4 Check belt tension frequently during the first day of operation Check belt tension periodically thereafter and make any necessary adjustments 5 The two most common causes of misalignment are shown in the drawing a The engine drive shaft pulley and the blade shaft are not parallel See figure 1 b The pulleys are not located properly on the shafts See figure 2 6 To check alignment all you need is a steel straight edge 7 Line up the straight edge along the outside face of both pulleys as shown in the drawing 8 Misalignment will show up as a gap between the pulley face and the straight edge 9 Make sure that the width of the outside land is equal on both pulleys RY Rd s Steel Straight between BY R Edge BB steel E E straight edge and sheave Note gap between steel straight a Steel RY Ry Rol RS 5 RY Ko E Straight Re eage an RK raig RY R
20. ns please contact your nearest Honda service centers Honda Power Equipment Group 4900 Marconi Dr Alpharetta GA 30005 8847 Tel 800 426 7701 Fax 678 339 2670 Web page http www honda engines com dis htm D Blade Shaft Bearings The blade shaft bearings are lubricated and should not require daily lubrication under normal conditions However to assure long life the bearings do need to be lubricated periodically The time interval between greasing is dependent on the running speed and operating conditions The following chart covers most situations and can be used as a guide TEMPERATURE CLEANLINESS 22 Note Never operate saw without bearing cover in place For normal conditions the grease should conform to the NLGI grade two consistency and be free of any chemical impurities such as free acid or free alkali dust rust metal particles or abrasives For best results the bearings should be lubricated while in operation Note Due caution for personal safety must be observed when servicing rotating equipment If necessary to lubricate while the bearing is idle refer to lubrication table for the maximum grease capacity for the bearings LUBRICATION OF SEALMASTER BEARINGS Shaft Sizes Maximum Grease Capacity of Bearing Chamber in Ounces 1 2 to 3 4 7 8 to 1 3 16 1 1 4 to 1 1 2 1 11 16 to 1 15 16 2 to 2 3 16 E Pump The submersible pump is mechanically driven by the V belts and the sealed bear
21. ound contact the shipper immediately and file a freight claim The Norton Company is not responsible for any freight related damages Remove the saw from the pallet Items Included with the saw 0 0 PartNumber Q Head Locking Handle 82738 Head Locking Handle Remove the Head Locking Screw from the machine see Figure Head Locking Screw Removal Replace the Head Locking Screw with the Head Locking Handle located in the plastic bag of accessories see Figure Head Locking Handle Installation Read and understand the remaining sections of this Owners Manual The Head Locking Handle is used to lock the cutting head at a set position or depth of cut The Head Locking Screw is only used to hold the Cutting Head of the machine in place at the Norton Company Factory N Do not install the blade until it is time to use the saw ANSI regulations prohibit the transportation of any concrete saw with the blade installed Figure 1 Head Locking Screw Removal Figure 2 Head Locking Handle Installation Depth Limiting Bolt Remove the 12mm Carriage Bolt 12mm Large Flat Washer DIN9021 12mm Flat Washer 12mm Lock Washer and 12mm Nut from the plastic Bag Place the 12mm Large Washer over the 12mm Carriage Bolt Slide the 12mm Carriage thru the Head Locking handle Slot either above the Head Locking Handle to limit the depth of cut or below the Head Locking Handle to limit the tilt angle of the Cutting Head an
22. rnmental agencies such as OSHA and NIOSH and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective use of the material being cut California and some other authorities for instance have published lists of substances Known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturer supplier OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated through engineering controls such as either vacuum and or water mist the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the material being cut Use Approved Eye Protection Hearing Respiratory Head Protection Protection Protection 8 9 Before mounting any blade on the saw the blade should be inspected for any damage which might have occurred during shipment handling or previous use The blade collars and arbors should be cleaned and examined for damage before mounting the blade The blade must be properly fitted over the arbor with the drive pin on the outside collar projecting through the drive pinhole on the blade and inside collar The blade shaft nut which is a
23. the State of California to cause cancer birth defects or other reproductive harm BBC 157 207 547 OWNER S MANUAL CONTENTS PAGE Preparation A Safety Precautions 4 6 B Assembly 7 12 C Specifications 13 D Electrical Connections 14 E Wiring Diagram 15 F Gasoline Engine 16 Operation A How to mount Blade 17 B How To Use Step Cutting 18 with abrasive blades C How To Use Jam Cutting 19 And Step Cutting With Diamond Blades D Dry Cutting 20 E Wet Cutting 20 Maintenance A V Belts 20 B Electric Motor 21 Electric Motor Warranty Service 21 C Gasoline Engine 21 Gasoline Engine Warranty Service 21 D Blade Shaft Bearings 21 22 E Water Pump 22 Parts List Section A Ordering Information 23 B Parts List 24 32 C Baldor Service Policy 33 D Honda Service Policy 34 Safety Alert Symbol Information Following This Symbol Is Very Important Read Owners Manual Before Use Use Only Norton Clipper Diamond Blades PREPARATION A Safety Precautions Important The following safety precautions must always be observed Hazard Symbols NW Fuel gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied approved areas and away from sparks or flames Do not fill the fuel tank while the engine is hot or running Do not start the engine near spilled fuel Never use the fuel as a cleaning agent Engine components can get
24. urrons si on le juge necessaire autoriser les travoux de r paration 5 Le co t r paration allou par d authres que les Centres de Service Autoris s de Baldor ne sera pas absorb par nous moins d avoir d abord obtenu notre autorisation 6 Les r clamations d un propri taire de ces moteurs devenus d fectueux meme dedans d u ne heure de leur mise en service ne sont pas toujours justifiables Cons quemment les Centres de Service Autoris s Baldor doivent d terminer par la condition du moteur au moment qu il leur est livr si oui ou non ce moteur est d fectueux Si dans l opinion du Centre de Service Autoris Baldor le d faut de moteur n est pas d un d faut de mat riel ou de main d oeuvre il ne devra proc der la r paration seulement si le propri taire s engage en payer le cout S il y a dispute le propri taire devra quand m me en payer le co t et ensuite soumettre la facture et le rapport du Centre de Service Autoris Baldor Baldor pour consid ration Le probl me sera alors r solu avec le propri taire of la partie qui pr sentera la r clamation pour adjustement directement par Baldor 34 D Honda Service Policy TECHNICAL amp CONSUMER INFORMATION Warranty Service Information Servicing dealership personnel are trained professionals They shouldbe able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please disc
25. uss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way you are dissatisfied with the decision made by the dealership s manage ment contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4475 River Green Parkway Duluth Georgia 30136 2565 Or telephone 770 497 6400 When you write or call please give us this information e Model and serial numbers see page 47 Name of the dealer who sold the engine to you Name and address of the dealer who services your engine e Date of purchase e Your name address and telephone number e detailed description of the problem 35 Saint Gobain Abrasives Inc Norton Construction Products 2770 West Washington Street Stephenville TX 76401 Phone 800 554 8009 or 254 918 2310 Fax 800 443 1092 or 254 918 2312 chpper A PRODUCT OF NORTON COMPANY wARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products and e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending ho
26. w often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles 36
27. warranty when the cost of such repairs to be absorbed by Baldor does not exceed Baldor s warranty repair allowance Baldor will not absorb overtime or premium repair charges without prior authorization 5 The cost of warranty repairs made by other than Baldor Authorized Service Centers WILL NOT be absorbed unless first authorized by Baldor 6 Claims of a purchaser that a motor is defective even when a failure results within an hour or less after being placed in service are not always justified Therefore Baldor Authorized Service Centers must determine from the condition of the motor as delivered to the Center whether or not the motor is defective if in the opinion of a Baldor Authorized Service Center a motor did not fail as a result of defects in material or workmanship the Center is to proceed with repairs only if the owner agrees to pay for them If the decision i5 in dispute the owner should still pay for the repairs and submit the paid invoice and the Authorized Service Center s signed service report to Baldor for further consideration The matter will then be handled direct by Baldor with the owner or those who present the claim for adjustment 7 This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRES DE SERVICE AUTHORISES AU CANADA NOTRE GARANTIE 1 Les moteurs lectriques Baldor sont garantis pour une p riode d un 1 an partir de leur date d e
28. xpedition de la manufacture ou de l entrep t de la manufacture contre tous d fauts de mat riel el de main d oeuvre Allouant pour la marchandise en main et ou la p riode de fabrication et aussi pour un an actuellement en service celle garantie sera extensionn e d une p riode additionnelle de six mois ou un total de dix huit 18 mois partir de la date d exp dition de notre manufacture ou entrep t de notre manufacture Cette garantie ne sera d aucune facon prolong e pour plus longue p riode 2 sa discr tion Baldor r parera ou remplacera Fort Smith Arkansas ou du plus proche Centre de Service Autoris Baldor 4 ses d pens tout moteur d fectueux pour cause de mat riel ou de main d oeuvre durant la dur e de cette garantie 3 Baldor ne sera pas responsable pour le co t d enl vement de ses moteurs de l quipement qu ils font tourner ni du co t de livraison de ses moteurs ou de Fort Smith ou du Centre de Service Autoris Baldor ni du co t des domages cons quents r sultant de d fauts de ces moteurs 4 Lorsqu un Centre de Service Autoris de Baldor sera convaincu sa saitsfaction qu un moteur a d velopp un defaut en dedans de la p riode de garantie il sera authoris proc der aux r parations requises pour remplir notre garantie guand le co t de ces r parations nexc dera pas le montant de r paration allou par Baldor Cependant dans les situations d urgence nous po
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