Northern Industrial Tools 9560CV User's Manual
Contents
1. Jn L K ta bh A A Angle Grinder 100 mm 4 115 mm 4 1 2 MODEL 9560CV MODEL 9564CV 100 mm 4 125 mm 5 MODEL 9563CV MODEL 9565CV 115 mm 4 1 2 MODEL 9561CV eae INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS Model 9B60CV 9564CV 9565CV No load speed 2 su i ee 2 a E 500 2 sia 10 500 2 sua i E 2 sua l 500 RPM 289 mm 289 mm 299 mm 299 mm 299 mm 11 3 8 11 3 8 11 3 4 11 3 4 11 3 4 Net weight 1 7 kg 3 7 lbs 1 7 kg 3 7 lbs 1 8 kg 4 0 Ibs 1 8 kg 4 0 Ibs 1 8 kg 4 0 Ibs Spindle thread M10 x 1 25 M10 x 1 25 5 8 e Manufacturer reserves the right to change specifications without notice Overall length e Specifications may differ from country to country GENERAL SAFETY RULES For All Tools USA002 2 A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Electrical Safety 4 Double insulated tools are equipped with Cluttered benches and dark areas invite acci dents a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does2. limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 884311F061
3. not fit 2 l l 0o not operate power 9085 in Api JING fully in the outlet reverse the plug If it atmospheres such as in the presence of i i a still does not fit contact a qualified elec flammable liquids gases or dust Power a A l IMAM trician to install a polarized outlet Do not tools create sparks which may ignite the dust UES change the plug in any way Double insula A tion BI eliminates the need for the three wire 3 Keep bystanders children and visitors grounded power cord and grounded power away while operating a power tool Distrac tions can cause you to lose control supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 14 Stay alert watch what you are doing and use common sense when operat
4. this manual These must be purchased separately Mount the rubber pad onto the spindle Fit the disc on the rubber pad and screw the lock nut onto the spindle To tighten the lock nut press the shaft lock firmly so that the spindle cannot revolve then use the lock nut wrench and securely tighten clockwise To remove the disc follow the installation procedure in reverse N WARNING e It should never be necessary to force the tool The weight of the tool applies adequate pressure Forcing and excessive pressure could cause dangerous wheel breakage e ALWAYS replace wheel if tool is dropped while grinding e NEVER bang or hit grinding disc or wheel onto work e Avoid bouncing and snagging the wheel especially when working corners sharp edges etc This can cause loss of control and kickback e NEVER use tool with wood cutting blades and other sawblades Such blades when used on a grinder frequently kick and cause loss of control leading to personal injurv A CAUTION e After operation always switch off the tool and wait until the wheel has come to a complete stop before putting the tool down Grinding and sanding operation ALWAYS hold the tool firmly with one hand on housing and the other on the side handle Turn the tool on and then apply the wheel or disc to the workpiece In general keep the edge of the wheel or disc at an angle of about 15 degrees to the workpiece surface During the break in period with a new wh
5. 4930 Northam Street La Mirada CA 90638 5753 I l l 5 O l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l Sd A A AS l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l MAIL THIS PORTION Vour answers to the following questions are appreciated 1 This product was purchased from 3 How did vou learn about this product DJ Home Center DJ Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend ju Industrial Supplv Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are Construction Trade Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other DJ Other Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH na FLI sa i STATUS INTL LAST NAME COMPANV NAME Married Single Y STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 E ii A FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E Bro
6. NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nashville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 Date Purchased Dealers Name 4 Address Model No 15 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crvstalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR
7. WARRANTY Warranty Policy Every Makita tool is thoroughiv inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow
8. adway Rd Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECORD When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Parkway NW Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MARYLAND 7397 Washington Boulevard Suite 104 Elkridge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212
9. at the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed e Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool To start the tool slide the slide switch toward the I ONY position For continuous operation press the front of the slide switch to lock it To stop the tool press the rear of the slide switch then slide it toward the O OFF position Speed adjusting dial The rotating speed can be changed by turning the speed adjusting dial to a given number setting from 1 to 5 Higher speed is obtained when the dial is turned in the direc tion of number 5 And lower speed is obtained when it is turned in the direction of number 1 Refer to the table below for the relationship between the number settings on the dial and the approximate rotating speed ASSEMBLY 002979 002980 1 Wheel guard 2 Bearing box 3 Screw 4 Lever A CAUTION If the tool is operated continuously at low speeds for a long time the motor will get overloaded and heated up The speed adjusting dial can be turned only as far as 5 and back to 1 Do not force it past 5 or 1 or the speed adjusting function may no longer work The tools equipped with electronic function are easy to oper ate because of the following fe
10. atures Electronic constant speed control Possible to get fine finish because the rotating speed is kept constantly even under the loaded condition Soft start feature Soft start because of suppressed starting shock Overload protector When the tool would be employed over the admissible load it will stop automatically to protect the motor and wheel When the load will come to the admissible level again the tool can be started automatically A CAUTION Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing side grip handle A CAUTION Always be sure that the side grip is installed securely before operation Screw the side grip securely on the position of the tool as shown in the figure Installing or removing wheel guard A CAUTION When using a depressed center grinding wheel Multi disc flex wheel wire wheel brush or cut off wheel the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator 002981 1 Screw 1 Lock nut 2 Depressed center grinding wheel Multi disc 3 Inner flange 4 Spindle 001084 1 Lock nut wrench 2 Shaft lock 001096 1 Lock nut 2 Flex wheel 3 Plastic pad 4 Inner flange 8 Loosen the lever on the wheel guard Mount the wheel guard with the protrusion on the wheel guard band aligned with the notch on the bearing box Then rotate the wh
11. ays using Makita replacement parts A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose e Your tool is supplied with a guard for use with a depressed center grinding wheel multi disc flex wheel and wire wheel brush A cut off wheel can also be used with an optional guard lf you decide to use your Makita grinder with approved accessories which you purchase from your Makita distributor or factory service center be sure to obtain and use all necessary fasteners and 11 guards as recommended in this manual Your failure to do so could result in personal injury to you and others If you need any assistance for more details regarding these accessories ask your local Makita service center 001180 LI sseocviesescv JI ssetcvressacv 9sescw NN Grip 36 201 Wheel guard 3 Jl immerfiange as inner flange 45 4 Depressed center grinding wheel Multi disc s tokno O lones O O y O 6 Plastic pad O o O a 7 Pewee O a 8 Rubberpadz Rubberpad100 Rubberpadti5 9 Abrasive disc 10 Sanding tock nut 10 30 Sandinglocknut 5 848 A TN IN TN 8 Wheelguard For cutoffwhee O O a es tocknutwrench20_ Locknutwench28 Locknutwrench28 12 Makita U S A Inc 1
12. damaged wheel immediately when performing an operation where the Run the tool with guard at no load for cutting tool may contact hidden wiring or about a minute holding tool away from its own cord Contact with a live wire will others If wheel is flawed it will likely sep make exposed metal parts of the tool live arate during this test and shock the operator 7 Use only flanges specified for this tool 10 11 12 13 14 Be careful not to damage the spindle the flange especially the installing surface or the lock nut Damage to these parts could result in wheel breakage NEVER use tool with wood cutting blades or other sawblades Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury Hold the tool firmly Keep hands away from rotating parts Make sure cord is clear of wheel Do not wrap cord around your arm or wrist If control of tool is lost cord may become wrapped around you and cause personal injury Make sure the wheel is not contacting the workpiece before the switch is turned on Before using the tool on an actual work piece let it run for a while Watch for vibration or wobbling that could indicate 15 16 17 18 19 20 poor installation or a poorly balanced wheel Use the specified surface of the wheel to perform the grinding Watch out for flying sparks Hold the tool so that sparks fly away from you and
13. e a risk of the Maintenance section of this manual electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord l Volts Total length of cord in feet A Rat Volts SPECIFIC SAFETY RULES USB005 3 DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to grinder safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury 1 Always use proper guard with grinding 4 When using depressed center grinding wheel A guard protects operator from bro wheels be sure to use only fiberglass ken wheel fragments reinforced wheels 2 Accessories must be rated for at least the 5 Always use safety glasses or goggles speed recommended on the tool warning Ordinary eye or sun glasses are NOT label Wheels and other accessories running safety glasses DI ae SPECO can a 6 Check the wheel carefully for cracks or injury e damage before operation Replace 3 Hold tool by insulated gripping surfaces cracked or
14. eel do not work the 9 001136 1 Wire cup brush 001229 1 Wire wheel brush 10 grinder in the B direction or it will cut into the workpiece Once the edge of the wheel has been rounded off by use the wheel may be worked in both A and B direction Operation with wire cup brush optional accessory A CAUTION e Check operation of brush by running tool with no load insuring that no one is in front of or in line with brush e Do not use brush that is damaged or which is out of balance Use of damaged brush could increase potential for injury from contact with broken brush wires Unplug tool and place it upside down allowing easy access to spindle Remove any accessories on spindle Thread wire cup brush onto spindle and tighten with supplied wrench When using brush avoid applying too much pressure which causes over bending of wires leading to premature break age Operation with wire wheel brush optional accessory A CAUTION e Check operation of wire wheel brush by running tool with no load insuring that no one is in front of or in line with the wire wheel brush e Do not use wire wheel brush that is damaged or which is out of balance Use of damaged wire wheel brush could increase potential for injury from contact with broken wires e ALWAYS use guard with wire wheel brushes assuring diameter of wheel fits inside guard Wheel can shatter during use and guard helps to reduce chances of pe
15. eel guard around 180 degrees Tighten the lever to fasten the wheel guard If the lever is too tight or too loosen to fasten the wheel guard loosen or tighten the screw to adjust the tight ening of the wheel guard band To remove wheel guard follow the installation procedure in reverse Installing or removing depressed center grinding wheel Multi disc A WARNING e Always use supplied guard when depressed center grinding wheel Multi disc is on tool Wheel can shatter during use and guard helps to reduce chances of personal injury Mount the inner flange onto the spindle Fit the wheel disc on the inner flange and screw the lock nut onto the spindle To tighten the lock nut press the shaft lock firmly so that the spindle cannot revolve then use the lock nut wrench and securely tighten clockwise To remove the wheel follow the installation procedure in reverse Installing or removing flex wheel optional accessory A WARNING e Always use supplied guard when flex wheel is on tool Wheel can shatter during use and guard helps to reduce chances of personal injury Follow instructions for depressed center grinding wheel Multi disc but also use plastic pad over wheel See order of assembly on accessories page in this manual 001107 1 Lock nut 2 Abrasive disc 3 Rubber pad OPERATION 002983 Installing or removing abrasive disc optional accessory NOTE e Use sander accessories specified in
16. ing a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do
17. other persons or flammable materials Do not leave the tool running Operate the tool only when hand held Do not touch the workpiece immediately after operation it may be extremely hot and could burn your skin ALWAYS wear proper apparel including long sleeve shirts leather gloves and shop aprons to protect skin from contact with hot grindings Use of this tool to grind or sand some products paints and wood could expose user to dust containing hazardous sub stances Use appropriate respiratory pro tection SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYMBOLS The followings show the symbols used for tool Viani volts AA amperes PIZ Loi hertz i AA alternating current USD201 2 e no load speed n BRE Class Il Construction IMIN revolutions or reciprocation per minute FUNCTIONAL DESCRIPTION 002978 001035 1 Slide switch 001046 1 Speed adjusting dial A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Shaft lock A CAUTION e Never actuate the shaft lock when the spindle is moving The tool may be damaged Press the shaft lock to prevent spindle rotation when install ing or removing accessories Switch action A CAUTION e Before plugging in the tool always check to see th
18. rsonal injury Unplug tool and place it upside down allowing easy access to spindle Remove any accessories on spindle Thread wire wheel brush onto spindle and tighten with the wrenches When using wire wheel brush avoid applying too much pres sure which causes over bending of wires leading to prema ture breakage 001618 1 Lock nut 2 Abrasive cut off wheel 3 Inner flange 4 Wheel guard for cut off wheel MAINTENANCE 002985 Exhaust vent 2 Inhalation vent ACCESSORIES Operation with abrasive cut off wheel optional accessory A WARNING e When using an abrasive cut off wheel be sure to use only the special wheel guard designed for use with cut off wheels e NEVER use cut off wheel for side grinding During cutting operations never change the angle of the wheel Placing side pressure on the cut off wheel as in grinding will cause the wheel to crack and break causing serious personal injurv A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance The tool and its air vents have to be kept clean Regularly clean the tool s air vents or whenever the vents start to become obstructed To maintain product SAFETY and RELIABILITY repairs car bon brush inspection and replacement any other mainte nance or adjustment should be performed by Makita Authorized or Factory Service Centers alw
19. the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Anv tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making anv adjustments changing accessories or storing the tool Such preventive safetv measures reduce the risk of starting the tool accidentallv Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properlv maintained tools with sharp cutting edges are less likelv to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and anv other condition that mav affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed oniv bv qualified repair personnel Service or main tenance performed bv unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical Use of unauthorized parts or failure to follow replacement parts Follow instructions in Maintenance instructions may creat
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