Northern Industrial Tools 14226 User's Manual
Contents
1. Dre EA L TOOLS 2800 Southcross Drive West PO Box 1219 Burnsville MN 55337 USA ELECTRIC HOIST 220 440LB 550 1100LB 750 1500LB 1000 2000LB Item 14226 ltem 14230 ltem 142260 Item 142262 ASSEMBLY AND OPERATING INSTRUCTIONS Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury PRODUCT SPECIFICATIONS Model HGS220 440LB HGS550 1100LB HGS750 1500LB HGS1000 2000LB Standard With pulley Standard With pulley Standard With pulley Standard With pulley version Hook version Hook version Hook version Hook Load capacity 220lb 440lb 550lb 1100lb 750lb 1500lb 1000Ib 2000lb Lifting height 36ft 18ft 36ft 18ft 36ft 18ft 36ft 18ft Lifting speed 33ft min 16 5ft min 33ft min 16 5ft min 33ft min 16 5ft min 33ft min 16 5ft min Cable length 39ft 39ft 39ft 39ft Cable diameter 1 8 anti twist 5 32 anti twist 5 32 anti twist 7 32 anti twist Resister cable 21540lb 22200lb 23000Ib 24000lb Duty circle 3 20 10min 3 20 10min 3 20 10min 3 20 10min Voltage 110V 60Hz 110V 60Hz 110V 60Hz 110V 60Hz Motor performance 3 4 HP 1 3 4 HP 2HP 2 1 4 HP SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning proced2. electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker GROUNDING A WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH 3 PRONG PLUGS 1 Tools marked with Grounding Required have a 3 wire cord and 3 prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed and grounded i
3. ACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO ORARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PAGE 12 ar 0 9 U 9 ex JE o 9 Fe 4 A I SS PAGE 13
4. ND CLEANING A WARNING Before each use inspect the general condition of the hoist Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before Further use Do not use damaged equipment 1 Wipe the Hoist down with a lint free cloth 2 Check the cable for tears excessive wearing damage or frays If you find any Do not use the Hoist until the cable is replaced by a qualified technician Only use genuine replacement cable Cable 56 Do not substitute rope or any other type of cable 3 Periodically lubricate the cable with a light oil PAGE 11 PARTS LIST 2 Impeler 51 Stopper 3 Shield 32 Clamp 0 4 aor 33 Comecor 5 Screw 134 Hook 6 Bearing 135 Bearing 8 nn 37 EK Z 9 Hub Gasket 38 Connector po Whee PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTUERAND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPL
5. d above maximum lift load capacity to surround the unit and tie it off securely Then attach the load is completely inside of the hook and safety tab on the Hook 34 and the load is centered under the hoist The safety tab on the hook must latch or close over the connection point or cable or the load may fall causing serious damage and injury 3 Make sure no people or animals are near the immediate area Never support a load over people or animals 4 Standing clear push the Switch 43 toward the lift position Slowly raise the load only enough to clear the floor or support and check to be sure the load is securely fastened Proceed only after you are ensured the load is secure and free of all obstructions If the Hoist refuses to lift the load you might have exceeded maximum lift capacity If you are under the maximum capacity and the Hoist stops on its own release the lift switch and stay clear while the motor has sufficient time to cool down Then resume the process 5 When you are ready to lower the load press the Switch 43 toward the down position 6 When the load is completely on the ground keeping clear of it shake or move the load to make sure it is sitting firmly on the ground Then remove the Hook 34 from the load 7 Push the Switch 43 toward the lift position and bring the Stopper 31 up to within a few inches of the Guard 29 8 When finished unplug the unit INSPECTION MAINTENANCE A
6. e making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools PAGE 4 22 23 24 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by gualified repair personnel Service or maintenance performed by ungualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES Maintain lab
7. electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation GI eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattentio
8. els and nameplates on the Hoist These carry important information If unreadable or missing contact the distributor Northern Tool Eguipment for a replacement Always wear safety impact eye goggles and heavy work gloves when using the Hoist Using personal safety devices reduce the risk for injury Safety impact eye goggles and heavy work gloves are available from Northern Tool Eguipment Maintain a safe working environment Keep the work area well lit Make sure there is adeguate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location Always maintain a firm grip on the tool Always keep the extension cord away from moving parts on the tool Avoid unintentional starting Make sure you are prepared to begin work before turning on the Hoist Do not force the Hoist This tool will do the work better and safer at the speed and capacity for which it was designed Never use the Hoist to lift people or animals Always leave a minimum of 4 wraps of cable on the drum The cable fastener on this wire rope Hoist is not rated for the maximum capacity of the Hoist PAGE 5 Additional Specific Safety Rules 10 20 21 22 23 Do not exceed the maximum lift capacity The application size and type of load the attachments to be used and the period o
9. f use must be taken into account Do not stand under hoisted loads Do not operated the Hoist in wet conditions Do not allow the Hoist to freeze If pushing the lift button continually does not have any affect do not continue This is a sign that the load exceeds the maximum capacity Never adjust the cable or work on the Hoist when it is plugged into an outlet Always inspect the cable and hook prior to use If he cable is damaged in any way do not use it Hooks that are bent worn or whose openings are enlarged beyond normal throat opening should not be used If the Hoist is stopped during the lowering of a load it is normal for the load to drop a few inches more due to intertia The Hoist motor does not have an overload cut out If you are unable to hoist a load and the load is under the maximum lift capacity stop the Hoist and allow the motor to cool down before trying again Make sure the cable is correctly wound around the wheel See FIGURE 1 below Do not support a load over or around people or animals Do not leave load suspended in the air unattended Do not allow a load to bear against the hook latch Allowing a load to bear against the hook latch can result in loss of load Do not allow load to swing or twist while hoisting Do not use cable as a sling or wrap cable around a load FIGURE 1 A WARNING People with pacemakers should consult their physician s before using this product Operation of
10. n accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A S Seo FIGURE A PAGE 7 DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B FIGURE B MM EXTENSION CORDS Grounded tools require a 3 wire extension cord Double Insulated tools can use either a 2 or 3 wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required If you are using one extension cord for more than one tool add the nameplate amperes and use the s
11. n while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts PAGE 3 12 13 14 15 16 17 18 19 20 21 Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions PERSONAL SAFETY Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source befor
12. onsult a registered engineer and building code Note Make sure the area underneath or around the Hoist is clear of obstructions Do not Hoist loads over people or animals 2 After determining the location of the Hoist make sure the beam or pipe is the proper size to fit inside of the Hangers 23 Have a second person hold the top of the hoist flush against the beam or pipe Line up the holes on each Hanger 23 with the holes on the top of the Hoist Thread in the two Screws 21 and Washers 20 per Hanger 23 to secure the Hoist to the Beam or Steel Pipe Check that it is secure Before each use check that the Hangers 23 are securely fastened to the Hoist 3 Ideally the Hoist needs to be set up within a reachable distance to a 3 prong power outlet without the need of an extension cord However extension cords are safe and acceptable when properly used PAGE 10 OPERATION continued Using the Hoist Refer to FIGURE ZX WARNING As illustrated in FIGURE 2 the Cable 56 must flow through the cable Guard 29 and the Stopper 31 must be securely attached to the end of the Cable 56 1 Plug in the unit and press the Switch 43 toward the down position to lower the Hook 34 to the load 2 When connecting the Hook 34 to the load you must be sure that the connection point on the load is capable of holding the weight of the entire load If you are not sure use a separate cable not included that is rate
13. um to determine the required minimum cord size PAGE 8 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas SYMBOLOGY Table A fl fol Double Insulated GR Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current OA amperes O O Ro No Load Revolutions xxxx min per Minute RPM UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 12 are included If any parts are missing or broken please call Northern Tool Equipment Customer Service at 1 800 222 5381 PAGE 9 FIGURE 2 Hanger 23 Washer 20 Screw 21 Cable 56 Guard 29 Stopper 31 Hook 34 ASSEMBLY AND OPERATING INSTRUCTIONS Hoist Set up A WARNING Unplug the Hoist before set up 1 This Hoist is designed to be attached to a beam or steel pipe and bed securely held in place by both of the Hangers 23 See FIGURE 2 Note The beam or steel pipe must be capable of carrying several times the weight of the Hoist and its designated maximum capacity If in doubt c
14. ures parts list and as sembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in Electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed PAGE 2 10 11 ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry
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