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North Star M165939J User's Manual

1. Fig02673 Grounding Ground a Le o Post o s a a If a licensed electrician installs the generator with a connection to your building s electrical circuit for use as a back up power system grounding may alternatively be completed through the building s grounding system Ask your electrician If the generator is not grounded through your building s electrical system follow the procedure above A WARNING Operating the generator when it is not properly grounded can result in electrical shock 21 Installation Initial Set Up 7 Battery Installation Your generator s engine is equipped with an electric starter which requires the installation of a 12 volt lawn tractor size battery Group Ul See the Specifications section of this manual for more specific battery reguirements for this generator model such as minimum amperage or CCA rating The battery is to be supplied by the customer and should be installed in the protective battery box located near the engine Follow the instructions detailed below for connecting and disconnecting the battery A WARNING Battery hazards Batteries are hazardous because they contain caustic acid can emit explosive gases and can cause electric shock Caution must be exercised when making connections to a battery to avoid shock and contact with the acid and to prevent any sparking that could lead to an explosion ALWAYS follow the general battery safety
2. 15 32848 UpperBrackt CT 16 778500 GeneratorBase_______________ 1 5 16 18 X 2 Flange Bolt 18 35490 Fuel System Components 1 t9 33277 10 32ClpNut____________________ 4 20 32797 10 32X 75 Socket Head Cap Screw______ 4 21 35310 Electrical Diagram Z o Z O 41 22 35304 Receptacle Box Weldment______________ _ 1 24 35296 EngineMountPlate_______________ 1 25 32840 Engine 20HP Honda 1 18 27 779396 BatteryDecal________________ 1 28 777352 BatteryBox_______ 41 29 32839 Battery Cable Positive O Z 1 30 777108 Battery Cable Negatve 1 46 Wiring Diagram Rev J EXITS CONTROL BOX 47 Wiring Diagram Rev J 6 31953 Receptacle 120 240 Volt 50 Amp NEMA 14 50R 8 35309 PanelFaceGraphics _______________ 9 32805 HourMeter gt gt O 1 1 B41 31215 LeadWire B4t gt S OS B18 306608 Lead Wire B18 1 Bi3 306609 LeadWire B13 1 B16 307500 Lead Wire BIG 1 B46 307501 LeadWire B46 1 We 31217 Leadwire W2 00 W3 W7 31216 Lead Wire Assembly W3 W4 W5 W6 W7 1 G3 307504 _ LeadWire G3 y 1 Gt 307505 LeadWire Gt 1 Bi 307506 LeadWiree BI 1 Ba 307507 LeadWire B4 1 W44 35324 Lead Wire W44 Z 1 B44 306498 Lead
3. 15 Installation Initial Set Up 4 Set up either as a BUILDING BACK UP or PORTABLE Power Source This generator is designed to provide up to 13 000W of electrical power It can supply electricity in two ways 1 Asa back up standby power source for a building For this application you must arrange for a licensed electrician to connect the generator to your building s electrical system via the installation of an UL approved transfer switch The transfer switch must be installed in accordance with building electrical code and guidelines supplied by your power company 2 Asa portable power source You can plug appliances or tools directly into the generator s electrical outlets Specific requirements for each are given below Note Regardless of whether you use your generator as a back up power source connected to a building or as a portable power source you must not overload the generator Overloading may cause serious damage to the generator and attached electrical devices Using as a Contact a licensed electrician to install an UL approved transfer switch if Back up Power you want to use your generator as a back up power source for a building Source for a eae What does a transfer switch do It Building a Safely connects the generator to your building s electrical system by isolating your generator from your utility company s power lines AND b Connects your generator to a critical subset of your building s circu
4. About Your Generator iii ii a be Sia ena denies 4 Specifications sneins Shel eit SE eal Re bv A RE vee bje 6 Safety Label LOCATIONS SAA Os BA OO 7 Machine Component Identification 8 Power Load Planning Y Management 11 Installation Initial Set Up Unpacking amp Delivery Inspection wis cieri ion i a Ad Re E 13 2 Planning the Power Lo diciones 13 3 Gas Hook up Installation for Natural Gas or Propane LPG if using 14 4 Set up as a PORTABLE or BUILDING BACK UP Power Source cccococcoccccnonccinonccinnncnnnnnnos 16 3 Selecting a Sultable Stencil cous bk ren 19 O Grounding Me OA A ds 21 J Battery Installation nt A A A E si cease 22 Operation 1 General Safety Rules for Operation asiccionsicniondarcidnandicos conan ciao sida os above ob a neka lanenih 23 2 Preparing Tor Operation A e 26 DS ALLO CCH Ei CITC y en A ER O O RE ONA 30 4 Checking Generator OPUS O O RTS 32 De Connecting Lodi 33 6 Switching Fuels during operation s cisssseccisdessastisesedesvansceasaavesaaceesedeees Wesanteaesdacesbeasaevslendas 34 Fe OPPS the ENC MNE lt i a rica 34 AA O O O O O O SO RO A 35 Maintenance Repa iii Ria ANE A A ab DRA ei 37 Trouble AOL Aids 39 Summary of Important Safety Information for Operati0N oonnconnnnnnnnninncnnncinoncconcninncconncnnno 40 Generator Explore e ac 45 Wiring DIA 47 AO ai eo a eo o eti dek ko e ee 49 Generator Head Exploded View ananasa
5. Grounding 7 Battery installation electric start models only Each of these steps is discussed in detail below 1 Unpacking amp Delivery Inspection You should inspect the generator immediately after you receive delivery See the Machine Component Identification section of this manual for a diagram of the generator and its components e If you have missing components contact Product Support at 1 800 270 0810 e Ifyou have damaged components contact the freight company that delivered the unit and file a claim 2 Planning the Power Load Plan your power load so that you do not exceed the generator s rated capacity See the Power Load Planning amp Management section of this manual to review how to plan and manage power loads for the generator 13 Installation Initial Set Up 3 Gas Hook up Installation for Natural Gas or LPG if needed You can power this generator with gasoline natural gas NG or propane LP gas The generator is designed so that it is easy to switch between fuel sources However there are special initial hook up reguirements for natural gas and propane WARNING If you choose to operate the generator on NG or LPG you must have the fuel line system installed by a certified gas technician Specific requirements for each type of hook up are given below Natural Gas NG Contact your gas utility company for installation of a natural gas hook
6. Hook up up for the generator A WARNING Natural gas is a highly explosive gas All natural gas hook ups must be completed by trained personnel from your natural gas utility company and inspected as required by your local building code This product is designed to operate on NG at a gas pressure range of 4 to 6 ounces per square inch 7 11 of water column and requires a minimum NG flow rate of 3 25 CFM The standard gas pressure normally delivered to your building by your utility company may be higher or lower than the required 4 6 ounces per square inch 7 11 of water column o If your standard delivery pressure exceeds 4 6 ounces per square inch 7 11 water column you will need a pressure reducing regulator installed Excessive gas pressure will permanently damage this product and void the warranty if the generator is not installed correctly with a pressure reducing regulator as needed Note The regulator supplied with this product is NOT a pressure reducing regulator but one can be supplied and installed by your gas utility technician at the time of fuel system hook up o If your standard delivery pressure is lower than 4 6 ounces per square inch 7 11 water column you will need changes to your natural gas service to provide elevated delivery pressure In addition you will need to have a pressure reducing devices installed for your other natural gas appliances Propane LPG Contact your local propan
7. The hour meter will not work if the 120 volt 20 amp circuit breaker is OFF Reference 12 Reference 16 Oil Drain Area This product was designed with a large window in the base directly below the engine oil drain plug Reference 18 The large window facilitates a quick and clean process to change engine oil Reference 17 Demand Regulator Assembly Controls the flow of LP or NG gas into the engine carburetor Reference 18 Oil Drain Plug Refer to your recommendations Honda engine manual for oil change Reference 19 Oil Level Dip Stick Refer to your Honda engine manual for proper oil level recommendations Reference 20 Engine Oil Fill Port Remove the oil fill cap to add engine oil Reference 21 Engine Key Switch Reference 22 Engine Choke Lever Reference 23 Vibration Isolation Mount The engine key switch is located on the front of the engine Always locate this switch and be familiar with its location before operating the generator Used during cold starts Refer to the Honda engine manual for usage The engine and generator head is mounted on rubber cylinders that absorb most of the engine vibration This feature eliminates the tendency of the machine to walk which is common with engine powered equipment Reference 24 Engine Exhaust Filter The muffler is designed to reduce engine noise Keep debris and combustible materials away from the muffler
8. The muffler contains a spark arrester Refer to the Honda engine owner s manual for spark arrester maintenance Reference 25 Engine Oil Filter Replace the oil filter at each oil change Replace with Honda genuine replacement parts Reference 26 Generator Head The electricity producing part of the generator Reference 27 Gas Line Shutoff Valve The fuel tank has an ON OFF valve mounted underneath Always keep this valve closed OFF when the generator is not in use 10 Power Load Planning amp Management WARNING NEVER exceed the rated wattage capacity of your generator OVERLOADING may cause SERIOUS DAMAGE to the generator and attached electrical devices and may result in fire Your generator MUST BE SIZED PROPERLY to provide both the running and starting surge wattage of the devices you will be powering Before using your generator determine the running and starting wattage reguirements of all the electrical devices you will be powering simultaneously The sum of the running and starting wattages of the devices being powered must not exceed the continuous output rating of your generator The continuous output rating of your generator is listed in the Specifications section of this manual Note that e Devices without electric motors such as light bulbs radios and televisions have the same running and starting wattage e Devices with electric motors such as refrige
9. Water conducts electricity Do not operate generator where it is wet Operate on a dry surface under an open canopy like structure CO alarms Ensure that working battery operated or battery back up carbon monoxide alarms are used in any dwelling structure that is in close proximity to the running generator Hot exhaust fires Exhaust from engine can be extremely hot and cause fire Position muffler at least 7 from combustible objects during operation 41 Summary of Importation Information for Operation cont d e Spark arrestor Equip engine with a spark arrestor if generator will be used near any ignitable forest brush or grassy land See the Specifications section of this manual to determine if your generator is already equipped Make sure you comply with applicable local state and federal codes e Fire extinguisher Keep a fire extinguisher rated ABC by the National Fire Protection Association nearby Keep it properly charged and be familiar with its use Safety Before Use Know how to operate e Review safety rules Before each use of this generator review the Rules for Safe Operation Failure to follow these rules may result in serious injury or death e Know how to operate Be thoroughly familiar with all controls and with the proper use of the equipment Know how to stop the generator quickly if needed Personal protective equipment e Hearing protection The use of ear plugs or other hearing protection d
10. a higher starting power load Instructions are provided below for connecting loads when you are using the generator o Asa portable power source o Connected to a building as a back up power source A WARNING Do not overload generator Make sure that combined starting and running loads do not exceed rated capacity of generator Overloading the generator can cause damage to the generator and attached electrical devices and may result in fire Using as a Connect electrical loads one at a time according to the following Portable Power instructions Source 1 Allow engine to reach operating speed by allowing it to warm up for approximately 5 minutes before connecting electrical devices 2 After engine is warmed up begin by connecting the items that require the highest wattage first The recommended sequence is as follows a Connect items with motors such as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next device b Connect any lights you are planning on powering c Connect voltage sensitive equipment such as electronics via surge protectors Plug devices such as TV s computers and microwaves into a UL listed voltage surge protector then plug the surge protector into the generator Using as a Each transfer switch installation will be unique Back up Power Source for a Building Proper instructions for how to safely bring the generator online w
11. built into the gas cap Reference 3 10 0 Gallon Gas Tank Large tank allows for extended run capabilities Always allow room for gasoline expansion by not filling the gas tank completely full Reference 4 Battery Box The battery box provides protection for the battery and will accept the standard lawn tractor size battery Group U1 7 The engine requires a 12 volts battery See battery section for sizing Reference 5 LPG NG 3 4 NPT Gas Inlet WARNING Hookup must comply with the Federal and Local jurisdiction of Liquid Petroleum LP and Natural Gas NG ALWAYS have a qualified technician complete the LP NG hookup Improper installation can cause injury or death LP NG are lethal and explosive gases If you smell gas exit area immediately if possible shut off the LP NG supply Before you start engine smell next to floor for gas if you do smell gas DO NOT start engine DO NOT light a match DO NOT flip on an electrical switch Exit area immediately and call gas supplier or fire department Minimum flow range required NG 3 25 CFM LPG 9 33 LB hr or 2 2 GAL hr Pressure Range 4 6 ounces OR 7 11 inches of water column NEVER over pressurize Reference 6 120 240V 50A Circuit Breaker This portable generator has one 120 240 volt 50 Amp thermal magnetic 2 pole circuit breaker This circuit breaker is the main line circuit breaker and will sever power to the control panel receptacles wh
12. generator is shut down the capacitor may maintain a charge Always discharge the capacitor before working on the generator head to prevent electrical shock Discharge using a screwdriver with an insulated handle While wearing safety glasses touch opposite terminals of the capacitor together with the tip of the screwdriver If there is stored charge in the capacitor a spark will be generated thereby discharging the capacitor e Replace guards Make sure all guards and shields are replaced after servicing the generator e Repair Major service including the installation or replacement of parts should be performed only by a qualified electrical service technician Obtain factory approved parts from NorthStar Product Support at 1 800 270 08 10 e Replacement parts If a part needs replacement only use factory approved repair parts Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the generator and will void the warranty Perform engine Perform engine maintenance as specified in the engine owner s manual maintenance Engine maintenance items include 1 Changing oil and oil filter 2 Air filter check replacement 3 Spark plug cleaning and replacement 4 Fuel filter check replacement 5 Fuel tank cleaning Check receptacles Check receptacles before each use to make sure they are not cracked or broken If a receptacle is cracked or otherwise damaged do not use until replaced with a
13. missing or damaged See the Unpacking amp Delivery Inspection section for instructions on whom to contact to report missing or damaged parts ARRANGE FOR PROFESSIONAL INSTALLATION of transfer switch and or NG LPG hook ups if they will be used See the Installation Initial Set Up section for more information about these requirements Any Questions Comments Problems or Parts Orders Call NorthStar Product Support 1 800 270 0810 Hazard Signal Word Definitions This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER red indicates an imminently A DAN G E R hazardous situation which if not avoided will result in death or serious injury WARNING orange indicates a potentially AWARN N G hazardous situation which if not avoided could result in death or serious injury CAUTION yellow indicates a potentially A CAU TIO N hazardous situation which if not avoided may result in minor or moderate injury CAUTION yellow used without the safety CAUTI O N alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage fig01453 Table of Contents Hazard Signal Word Definitions e nanasa enannene 2
14. requirements for running this generator More detailed information can be found in the Installation amp Initial Set up Steps 5 amp 6 of this manual About Your Generator cont d This generator is too heavy for one person to lift without mechanical assistance An optional wheel kit is available from NorthStar and is recommended if you will be moving the generator unassisted Other optional accessories available from NorthStar include a vinyl cover for storage UL approved transfer switches and extension cords Contact NorthStar Product Support at 1 800 270 0810 with questions about optional accessories or to order Read this Manual A WARNING Improper use or maintenance of this generator can result in serious injury or death from carbon monoxide poisoning electric shock electrocution fire explosion or burns Read this manual completely before using the generator and follow all instructions and safety rules You must follow all instructions and safety precautions presented throughout this manual A summary of important safety information can be found at the end of the manual Keep this manual for reference and review Proper preparation operation and maintenance will result in operator safety as well as best performance and long life of the generator For detailed engine operation and maintenance information always refer to the engine Owner s Manual furnished with the generator NorthStar is constantly imp
15. shock Electrocution High voltage electricity from generator can kill DO NOT operate in wet locations Be sure generator is properly grounded Use only UL listed outdoor rated grounded extension cords of proper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a UL approved transfer switch installed by a licensed electrician Otherwise back feed from the generator into the power grid could kill utility workers Fire Explosion DO NOT overload generator per rated capacity and OPERATE ONLY in an area with adequate cooling ventilation so engine does not overheat Exhaust can be extremely hot Keep muffler at least 7 from all combustible objects All fuels are flammable Never fuel a running or hot engine Never pump fuel directly into generator at gas station use approved container to transfer fuel Ensure there are no fuel leaks and keep sources of sparks and flames away LPG NG hook ups must be completed by a certified gas technician and comply with all federal and local requirements ALWAYS keep a fire extinguisher rated ABC nearby STOP CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS See the Power load Planning amp Management section of this manual to determine your power load requirements and then compare to the generator s rated capacity INSPECT COMPONENTS Closely inspect to make sure no components are
16. soaked rags should be disposed of properly e On skin clothes If gasoline is spilled on your skin or clothes change clothes and wash skin immediately e Inspect fuel system Check fuel system on a regular basis Look for signs of leaks deterioration chafed or spongy fuel hose loose or missing fuel hose clamps damaged fuel tank or a defective fuel shut off valve Do not start generator until needed repairs have been completed e Gasoline storage Store gasoline in a cool dry place in an UL approved tightly sealed container Propane amp Natural Gas Safety LP gas propane and natural gas are highly flammable and explosive Even the slightest spark can ignite these fuels You can be burned and seriously injured if the fuel system is not properly hooked up or there is a fuel leak when you start the engine e Initial hook up by qualified personnel Initial hook up must be completed by qualified personnel from your natural gas company or propane supplier and inspected per local code e Inspect regularly Inspect fuel system regularly for leaks Do not start generator until leaks are repaired 42 Summary of Importation Information for Operation cont d e Smell for gas before starting the generator e Natural gas Natural gas is lighter than air and tends to collect in high areas After opening NG line supply smell for gas BEFORE starting engine e LP gas propane LP gas is heavier than air and tends to settle in low areas After opening
17. spilled on your skin or clothes change clothes and wash skin immediately 6 Replace gasoline cap securely before starting engine 7 Store extra gasoline in a cool dry place in an UL approved tightly sealed container IMPORTANT For continuous operation be prepared to check and refuel the engine on a regular basis A tank of gasoline should last about 4 hours under 100 load and about 8 hours under 50 load Start LPG NG Propane LPG supply 1 Make sure the fuel hose is securely connected to the propane tank regulator if using on one end and the 4 NPT gas inlet on the generator base on the other end 2 Open the propane tank main valve 3 Check 34 NPT gas inlet connection for leaks each time you connect Use the leak test method described below Natural Gas 1 Make sure the gas line is securely connected to the 34 inlet on the generator base 2 Open line valve if gas line is so equipped Check 34 NPT gas inlet connection for leaks each time you connect Use the leak test method described below 28 Operation cont d Inspect Fuel Inspect fuel system amp check for leaks BEFORE starting generator System Check Do not start generator until all needed repairs have been completed for Leaks A WARNING Fuel leak hazard Gasoline LP gas propane and NG natural gas are highly explosive and fuel leaks can result in fire or explosions You can be burned and seriously injured if the fuel system is n
18. thermal circuit breaker To reset the circuit breaker wait 15 seconds and press the extended button back into the circuit breaker housing Reference 12 120V 20A Circuit Breaker The generator control panel has two 120 volt 20 amp thermal circuit breakers To reset the circuit breaker wait 15 seconds 9 Machine Component Identification Item 4165939 and press the extended button back into the circuit breaker housing Reference 13 120V 20A Duplex Receptacle The generator has a control panel with two duplex two receptacles in a common housing receptacles This duplex is a 120 volt V 20 amp A straight blade receptacle National Electrical Manufacturer s Association NEMA number 5 20R This receptacle accepts NEMA plug number 5 20P The duplex is capable of drawing 20A out of either receptacle or a combination of both Reference 14 Fuel Selector Switch Switching from LP or NG to gasoline 1 Disconnect all loads to generator 2 Turn the gas line valve to ON position 3 Flip the fuel selection switch to the GASOLINE position Switching from gasoline to LP or NG 1 Disconnect all loads to generator 2 Make sure LP or NG fuel is being supplied 3 Flip the fuel selection switch to the LP NG position 4 Momentary sputtering is common 5 Turn gasoline line valve to OFF position Reference 15 Hour Meter The control panel includes an hour meter to monitor engine run time
19. Adjustment Lock Nut Screw b While LP or NG is being supplied to the generator turn the ignition key to the start position and slowly turn the adjustment screw counterclockwise until the engine starts Depress the primer button when cold starting the engine c Once the engine is running turn the adjustment screw very slowly to smooth out engine performance d Once the proper setting is achieved turn the brass lock nut to secure the adjustment screw 5 Under long continuous run operating conditions be prepared to a Check engine oil level every 24 operating hours b Change oil after the first 20 operating hours and at least every 100 operating hours thereafter as directed in the engine owner s manual 30 Operation cont d 4A WARNING Never open oil port while engine is running Hot oil can spray over face and body Using Gasoline To start engine using gasoline 1 Disconnect all loads to the generator 2 Flip the fuel selector switch to the GASOLINE position 3 Turn the gasoline line valve to the ON position 4 For cold engine move choke lever to full choke position To restart a warm engine move choke lever to half choke or to RUN position 5 Start the engine a Turn the engine key switch to the START position and hold it there until the engine starts NOTE f the engine fails to start after 5 seconds release key and wait 10 seconds before attempting to start again Cranking the ele
20. M165939J ITEM NUMBER 165939 SERIAL NUMBER Proven Performance Owner s Manual Instructions for Installation Set up Operation Servicing amp Storage Portable Outdoor Use Only Triple Fuel Generator 10 500 Watt Continuous 13 000 Watt Surge Capacity Can be used to power individual appliances plugged directly into the generator s outlets or as a back up connection to a building s power supply via a professionally installed UL approved transfer switch A WARNING READ and UNDERSTAND this manual completely before using the generator Failure to properly set up operate and maintain this generator could result in serious injury or death from carbon monoxide poisoning electric shock fire explosion or burns In particular be aware of the following hazards CO Poisoning Generators give off carbon monoxide a poisonous gas that can kill you You CANNOT smell it see it or taste it e ONLY run generator OUTDOORS and AWAY from building air intakes NEVER run generator inside any enclosed or semi enclosed spaces including homes basements garages sheds boxes RVs boats or pick up truck beds These spaces can trap poisonous gases EVEN if you run a fan or open windows e Carbon monoxide is given off whether you are using gasoline natural gas or propane to power the generator Install carbon monoxide alarms inside nearby structures buildings battery operated or plug in with battery backup Electric
21. Wire B44 tt bb 48 Fuel Delivery System Rev J M6 1 0 X 65mm Socket Head Cap Screw w thread locking patch Venturi Adapter Elbow Hose Clamp 6 37748 Regulator Wire Harness Oil Pressure Switch Wire Harness 8 777239 Protective Sleeve 13 2 Gas Hose 16 6 49 Generator Head Exploded View Rev J Drive End Bracket 2 30994 Protection Screen 2 3 31013 PhilipsScrew_________ 10 30995 Fan 1 po 5 30789 Grommet 1 6 305605 Terminal Box Cover 1 7 o 31014 C M5X 8 16mmLong 2 CBT 31018 M5X 8 10mmlong Green 2 Po OCT 31015 MS X 8 10MmLong 4 to 307484 RubberCup 2 11 306403 RearBearing 1 12 306416 Nylock Nutand Star Washer 1 ae 30997 laki o o o vt O A 14 31065 Securing Stud Cap 1 15 30999 FiximgRing_______________ 1 te 3092 RotorAssemby 1 ptr 307479 Diode CE 2 te 307481 Varistor ___________ 2 ta 9910303129 Capacitor 35UF 1 20 39256 FrameandStatorAssembly 1 Pp tT 31017 M5X8Nu 8 Securing Stud 333mm Po Pos J AH IS mM I mM RPP DJA Ae et 50
22. al Output voltage should be checked with a portable voltage meter 1 Start engine and allow to warm up for five minutes Do not connect any loads 2 Use voltage meter to check output voltage at the generator s outlets receptacles 3 Measured voltage should be within the following ranges a 120V 4 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is not within the specified range have generator adjusted by factory authorized personnel Do not attempt to adjust the engine speed yourself NOTE All engines have a tendency to slow down when a load is applied When Slight variation in electrical loads are connected to the generator the engine is more heavily voltage speed with loaded and as a result the speed drops slightly changing electrical bads This slight decrease in speed together with the voltage drop within the generator itself results in a slightly lower voltage when the generator is loaded to its full capacity than when it is running with no load Additionally there may be small brief surges and drops in voltage as motors connected to the generator cycle on or off The slight variation has no appreciable effect in the operation of motors lights and most appliances 32 Operation cont d 5 Connecting Loads You will want to be careful when connecting loads so as not to overload the generator especially if you are powering devices with motors that reguire
23. ator if any of the following conditions arise during operation o Excessive change in engine speed slow or fast o Overheating in load connecting devices o Sparking or arcs from generator o Loss of electrical output o Receptacle damage o Engine misfire o Excessive vibration o Flame or smoke o Abnormal noise e Adjusting repairing Always turn off generator and remove spark plug s or spark plug wire s before working on the generator to prevent accidental starting Safety After use e Cool engine before storing Let engine cool for at least five minutes before storing A hot engine can be a fire hazard e Shut off fuel supply Make sure gasoline shut off valve is in the OFF position Turn off propane tank valve or shut NG line valve as applicable e Prevent accidental starting When generator is not in use remove key from starter key start engines and secure in a safe location or remove spark plug s in order to ensure that generator cannot be started in a storage location or by untrained persons e Storage location Store the generator in a dry location away from sources of heat open flames sparks or pilot lights such as water heaters space heaters furnaces clothes dryers or other gas appliances EVEN IF the generator s gas tank is empty Residual gasoline could ignite e Exercise regularly Exercise generator every four weeks to dry out moisture that accumulates in the windings If generator cannot be exercised on a regu
24. ctric starter for more than 5 seconds continuously can overheat and damage the starter motor b Release the key when the engine starts 6 When engine starts move choke lever to RUN position 7 Under long continuous run operating conditions be prepared to a Check and refuel the engine on a regular basis A tank of gas should last about 4 hours under 100 load and about 8 hours under 50 load See engine owner s manual for more detail A WARNING A running engine is hot enough to ignite fuel Never add fuel or remove gas cap if engine is running or still hot Let cool at least 2 minutes b Check engine oil level each time you refuel c Change oil after the first 20 operating hours and at least every 100 operating hours thereafter as directed in the engine owner s manual WARNING Never open oil port while engine is running Hot oil can spray over face and body 31 Operation cont d 4 Checking Generator Output Although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and freguency output voltage should be checked periodically to ensure the generator is working properly before connecting loads to the generator 4A WARNING The generator must be run at the correct speed in order to produce the proper electrical voltage and freguency Failure to do so could result in damage to eguipment powered by the generator and possible injury to the individu
25. d See Power Load Planning amp Mgt section of this manual b Make sure there is at least 3 feet of clearance on all sides of generator a Disconnect load b Bring generator to a qualified technician for repair c Replace receptacle d Bring generator to a qualified technician for repair e Bring generator to a qualified technician for repair f Bring generator to a qualified technician for repair a Reduce the load See Power Load Planning 8 Mgt section of this manual b Clean or replace air filter c For LP the hose should be on the left inlet For NG the hose should be on the right inlet d Clean or replace spark plug a Fill fuel tank b Fill crankcase to proper oil level Summary of Importation Information for Operation This section provides a summary of the various safety procedures and measures that have been presented throughout the manual Keep this summary handy and refer to it to refresh your memory about how to safely use your generator Carefully read and make sure you understand the following safety information before using the generator Improper use or maintenance of the generator can result in serious injury or death trom carbon monoxide poisoning electric shock fire explosion or burns General e Read manual Read this Owner s Manual and the engine Owner s Manual completely before attempting to set up and use the generator Serious injury or death can result if safety instruction
26. e supplier to install a propane fuel system for Hook up the generator AWaARNING LPG is a highly explosive gas A qualified propane technician must make the valve and hose connection between the propane tank and generator in accordance with all local regulations and electrical codes All LPG hook ups should be completed by trained personnel from propane supplier and inspected as required by your local building code 14 Installation Initial Set Up This product is designed to operate at an LPG gas pressure range of 7 to 11 of water column and reguires a minimum LPG gas flow rate of 9 33 lb hr 2 2 Gal hr or 201 718 BTU hr Note All gas cylinders produce gas pressure in excess of 11 water column Introduction of gas pressure into the generator in excess of 11 water column will permanently damage this product and void the warranty You will need a pressure reducing regulator installed as part of your LP gas fuel system You will need a minimum 100 lb LPG gas tank to operate the generator This generator will not work with 20 lb gas cylinders used in gas grills and recreational equipment or 40 lb gas cylinders used in forklifts and tractors These smaller gas tanks do not have a sufficient vaporization rate to run the generator Some installations may require tanks even larger than 100 lb as a result of low surrounding air temperature and other appliances drawing fuel from the same tank
27. earing protection device is recommended for persons working within 15 20 feet of the running generator for an extended period of time 2 Loose or dangling apparel can become entangled in moving parts Metal jewelry can conduct electricity Never wear jewelry or loose fitting clothing when starting or operating the generator 29 Operation cont d 3 Starting the Engine After you have completed the pre start checklist procedures you are ready to start the engine The following directions detail how to start the engine with either LP NG or Gasoline as the fuel source Using LP NG To start engine using LP or Natural Gas A WARNING DO NOT start engine if you smell gas Exit area immediately and call gas supplier or fire department If possible shut off gas supply 1 Disconnect all loads to the generator 2 Flip fuel selector switch to the LP NG position 3 Start the engine a Turn the engine key switch to the START position and hold it there until the engine starts b When the engine starts release the key allowing it to return to the ON position 4 It may be necessary to momentarily depress the primer button while starting the engine especially for cold starts NOTE If you have trouble starting the engine with LP NG you may need to adjust the load block a Loosen the lock nut then turn the adjustment screw clockwise until resistance is felt At this point the load block is completely shut off
28. ement parts 2 Restore power to the GFCI by firmly pressing the RESET button back into the receptacle until an audible click is heard Clean and inspect the spark arrestor muffler Only for those models equipped with a spark arrestor See the Specifications section If the engine is equipped with a spark arrester muffler clean and inspect it regularly follow manufacturer s service instructions Replace if damaged Keep generator clean If dust or debris accumulates on the generator clean the generator with a damp cloth or soft bristle brush Do not allow air intakes to become blocked Note Do not spray generator with a garden hose or pressure washer Water may enter the generator and cause damage to the rotor stator or internal windings manufacturer s instructions Only for those models equipped with electric start Do not store with battery charger always connected Batteries that are over charged can boil themselves dry and produce excessive amounts of hydrogen an explosive gas IMPORTANT If a part needs replacement only use parts that meet the manufacturer s specifications Replace ment parts that do not meet specifications may result in a safety hazard or poor operation of the generator Contact NorthStar Product Support at 1 800 270 0810 for any questions problems or parts orders 38 TROUBLESHOOTING Problem Engine will not start Voltage too low Circuit breaker t
29. emicals known to the State of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust e Smoking sparks Never smoke near the running generator and never operate near sources of sparks or flames e Check output voltage Check output voltage to ensure the generator is working properly before connecting loads to the generator Failure to do so could result in damage to equipment powered by the generator and possible injury to the individual Do not adjust output speed of engine to change voltage If voltage is not within specified range have generator repaired by factory authorized personnel e Stabilize before connecting loads Start generator and let engine stabilize before connecting electrical loads e Do not overload Do not overload the generator Make sure that combined starting and running loads do not exceed rated capacity of generator or damage will result e Protect sensitive electronics Some electronic equipment such as computers and audio video equipment can be damaged by small fluctuations in the flow of power Use a surge suppressor for any voltage sensitive electronic equipment you will be powering with the generator e Wet conditions Do not operate the generator or handle any electrical equipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result e Ground fault circuit interrupter Always use a ground fault circuit interrup
30. en in the off or tripped position To reset this circuit breaker move the circuit breaker handle to the OFF position Then move the breaker handle to the ON position If the circuit breaker continues to trip reduce load to the generator If nuisance tripping continues one or more electrical loads may be defective and must be repaired by a qualified electrician Reference 7 120 240V 50A Receptacle The generator control panel has one 120 240 volt 50 amp NEMA 14 50R receptacle This receptacle is protected by Reference 6 The mating plug for this receptacle is a NEMA 14 50P This receptacle is useful when installing a transfer switch Reference 8 120 240V 30A Receptacle The generator control panel has one 120 240 volt 30 amp NEMA L14 30R locking device receptacle This receptacle is protected by Reference 9 The mating plug for this receptacle is a NEMA L14 30P Reference 9 120 240V 30A Circuit Breaker This generator has one 120 240 volt 30 Amp thermal magnetic 2 pole circuit breaker To reset this circuit breaker move the circuit breaker handle to the OFF position Then move the breaker handle to the ON position Reference 10 120V 30A Receptacle Reference 11 120V 30A Circuit Breaker The control panel has one 120 volt 30 amp NEMA L5 30R receptacle This receptacle is protected by Reference 11 The mating plug for this receptacle is a NEMA L5 30P The generator control panel has a 120 volt 30 amp
31. enerator and never operate near sources of sparks or flames e Hot muffler Never touch hot muffler hot exhaust manifold or engine cooling fins Exhaust and engine parts can be very hot and will burn you e Moving parts Keep hands feet and apparel away from drive belts fans and other moving parts Never remove any drive belt or fan guard while the unit is operating O O O O O O O 24 Operation cont d Static electricity and filling the gasoline tank Static electricity can initiate from ungrounded gasoline tanks or containers from flowing gasoline and from persons carrying a static electric charge Static electricity can explosively ignite gasoline vapors that are present during the fueling process resulting in serious burns to nearby persons To avoid static electricity while fueling certain steps must be followed before and during the fueling process in order to minimize and safely dissipate static charge build up e Touch a grounded metal object before starting Always dissipate static charge from your body before beginning the fueling process by touching a grounded metal object at a safe distance away from fuel sources e Use a portable container to fill tank Never fill the generator s gas tank directly from the fuel pump the generator s tank is not grounded and the high velocity flow of gasoline from a fuel pump can cause static electric build up Use an approved portable container to transfer gasoline to the
32. estimated to be at least 3 times the running wattage 3 Add the wattages for all devices on your list This total must be lower than the continuous output rating of your generator Example Greater of Device to be Powered Starting Running Wattage Light Bulb 75 W Refrigerator 18 Cu Ft 1600 W Microwave 700 W Window AC 1800 W Sump pump 1 3 hp 2100 W Total 6275W In this example the generator must have a continuous output of at least 6275 W in order to power all of the devices simultaneously STAGGERING LOADS You can increase the number of devices your generator can power by staggering the load on the generator For example you could alternately power your refrigerator and air conditioner for limited periods of time powering only one of the devices at a time and never powering both at the same time 12 Installation Initial Set Up There are a number of important steps reguired to set up your generator for initial use These steps are Steps for Installation Initial Set Up 1 Unpacking amp delivery inspection 2 Planning the power load to stay within the generator s rated capacity 3 Getting gas hook ups installed if natural gas or LP gas will be used as a fuel source 4 Setting up generator for the type of power generation you need a portable power source or b connected to a building as a back up power source 5 Selecting a site for using the generator a
33. ever plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via an UL approved transfer switch installed by a licensed electrician in compliance with all applicable local building and electrical codes If the generator is not isolated from the utility power system by such means generator output will back feed into the utility power grid This may result in injury or death to utility power workers or others who contact the lines during a power outage It may also cause the generator to explode or cause fires when utility power is restored Natural gas hook up Always consult with your gas utility company to determine installation requirements for a natural gas hook up In order to safely operate your generator you may need either a higher or lower pressure than the standard delivery pressure provided to your building You may need a pressure reducing regulator or you may need elevated delivery pressure which would require changes to your natural gas service All natural gas generator hook ups should be completed by trained personnel from your natural gas utility company and inspected as required by you local building code LPG hook up A qualified propane gas technician must set up the valve and hose connection between the propane tank and generator in accordance with all local regulations and electric code Check with your local propane gas supplier Wet conditions
34. evice is recommended for those in close proximity to the generator while it is operating e Loose dangling Loose or dangling apparel can become entangled in moving parts Metal jewelry can conduct electricity Never wear jewelry or loose fitting clothing when operating the generator Gasoline Safety Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Use extreme care when handling e Fuel outdoors Fill fuel tank outdoors never indoors Gasoline vapors can ignite if they collect inside an enclosure Explosion can result e Use approved container Never pump fuel directly into engine at gas station Static charge can build and ignite fuel Use an UL approved fuel container to transfer gas to the engine e Running hot engine A running engine is hot enough to ignite fuel Never add fuel or remove gas cap if engine is running or still hot Stop the engine and allow to cool at least two minutes before adding fuel e Heat flames sparks Stay away from sources of heat flame or sparks while adding fuel e Don t overfill DO NOT overfill the gas tank Allow at least 1 2 of empty space below the fill neck to allow for fuel expansion e Replace cap Replace gas cap securely before starting engine e Spills Clean up fuel spills immediately Move generator away from spilled fuel on the ground Wipe fuel off engine and wait 5 minutes for excess fuel to evaporate before starting engine Gas
35. g Generators can produce noise levels of up to 95 dB in close proximity protection which can be dangerous to human hearing with prolonged exposure Hearing protection may be required for persons working within 15 20 feet of the running generator for an extended period of time A WARNING Never attempt to attach ductwork to the muffler system to lower noise levels This could cause hot air deflection heat build up and increased exhaust back pressure resulting in possible exhaust leakage or damage to the generator 20 Installation Initial Set Up 6 Grounding the generator Always ensure the generator is properly grounded to prevent electrical shock You must always ground the generator by the following method when using the generator as a portable electrical source 1 Drive a 4 or 1 copper pipe or rod into the ground close to the generator The pipe rod must penetrate moist earth the depth reguired will be dictated by local soil conditions Consult with an electrician 2 Connect an approved ground clamp to the pipe 3 Runa 10 gauge wire from the clamp to the generator grounding post located on the rear of the generator head 4 Do not connect the generator grounding post to a water pipe or a ground used by a radio system 10 Ga wire Copper Pipe Rod
36. generator s tank e Fill container on the ground Never fill the portable gas container while it is sitting inside a vehicle trailer trunk or pick up truck bed ALWAYS place container on the ground to be filled e Keep nozzle in contact with container Keep nozzle in contact with the portable container at all times while filling Manually control the flow of gasoline do NOT use the nozzle s lock open device e Use a portable container made of metal or conductive plastic It will dissipate charge to ground more readily About static electricity and fueling Many common objects can accumulate and retain a static electric charge Objects made of non conductive materials e g plastics easily accumulate and retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic fuel tank container can reach as high as several thousand volts A static electric spark can be generated if the static electric charge stored on an object jumps to another less charged object Such a spark can ignite invisible gasoline vapors that are present during fueling situations Typical sources of static electric hazards during fueling The following objects can accumulate a static electric charge and cause an ignition spark in typical fueling situations 1 Ungrounded tanks containers Any ungrounded fuel tank or c
37. h could result in gasoline ignition e gas vapor collection inside enclosures static electric sparks sparks from electric wiring batteries or running engines sources of heat such as a hot engine or exhaust open flames including pilot lights 1 Before starting review the following general safety precautions for fueling a Never pump gasoline directly into the generator s gas tank at a gas station high velocity flow from the pump could result in a static electric build up in the generator s tank Always use a portable container to fill the tank See warning box about static electric spark hazards below b Fill gasoline tank OUTDOORS never indoors c Stay away from all sources of heat sparks and flames Do not smoke 2 Turn generator engine off and allow to cool for at least two minutes before removing gas cap Note A running or still hot engine is hot enough to ignite fuel 3 Remove generator gasoline cap 4 Add gasoline through the fill opening Use only a UL approved portable gasoline container to transfer the gasoline to the generator s tank Follow the safety warning and instructions below for avoiding static electric sparking Do NOT overfill the gasoline tank Allow at least 1 2 of empty space below the fill neck to allow for fuel expansion A WARNING Static electric spark hazard A static electric spark can explosively ignite gasoline vapor resulting in a flash fire that could cause serious i
38. harged battery ensures reliable engine starting Part No 779464 L Always make sure safety labels are in place and in good condition If a safety label is missing or not legible order new labels or unsafe operation could result To order replacement safety labels call NorthStar Product Support at 1 800 270 0810 On Product Warning Labels Part numbers 779396 Battery Warning 779464 Air Cleaner Gas Cap with Gauge 10 0 Gallon Gas Tank Battery Box LPG NG 3 4 NPT Gas Inlet 120 240V 50A Circuit Breaker 120 240V 50A Receptacle 120 240V 30A Receptacle 120 240V 30A Circuit Breaker 120V 30A Receptacle 120V 30A Circuit Breaker 120V 20A Circuit Breaker 120V 20A Duplex Receptacle Fuel Selector Switch Machine Component Identification Item 165939J Hour Meter Oil Drain Area Demand Regulator Assembly Engine Oil Drain Plug Oil Level Dip Stick Engine Oil Fill Port Engine Key Switch Engine Choke Lever Vibration Isolation Mount Engine Exhaust Muffler Engine Oil Filter Generator Head Gas Line Shutoff Valve Machine Component Identification Item 165939J REFERENCE GUIDE Reference 1 Air Cleaner Refer to your Honda engine manual for air cleaner care Reference 2 Gas Cap with Gauge The gas cap is extra large creating a large hole for refueling and a comfortable grip You can always monitor the fuel level without removing the cap by using the fuel level indicator
39. ir temperature in the immediate area and there will not be adequate cooling ventilation e Do not allow debris to accumulate and block airflow e Do not operate with a tarp blanket or cover surrounding the generator No wet conditions Choose a location where the generator will NOT be exposed to rain snow or direct sunlight Exposure to water can cause electric shock You may operate the generator under an outdoor canopy like structure of heat resistant material that is open on all sides Make sure that all parts of canopy are at least 7 from exhaust and allow for adequate clearance above generator so that heat does not build up Hot exhaust The exhaust gas from your generator is extremely hot and can cause clearance combustible materials to catch on fire e Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures e Equip the engine with a spark arrestor if the generator will be used near any ignitable forest brush or grassy land See the Specifications section of this manual to determine if your generator is already equipped Make sure you comply with applicable local state and federal codes e Keep a fire extinguisher rated ABC nearby Keep it properly charged and be familiar with its use Away from Do not use the generator in extremely dusty or dirty conditions dust dirt Excessive dust and dirt can cause premature failure of the machine Hearin
40. it or taste it Follow all instructions for site selection and positioning the generator and avoid inhaling the exhaust If you start to feel sick dizzy or weak while using the generator shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning e Other exhaust dangers This product contains or emits chemicals known to the State of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust e Wet conditions Do not operate the generator or handle any electrical equipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result e Ground fault circuit interrupter Always use a ground fault circuit interrupter GFCD protected extension cord or outlet if generator is equipped in damp or highly electrical conductive areas and on construction jobsites to prevent electrical shock e Avoid contact Avoid contact with bare wires terminals connections etc while the unit is running e Electric shock accident If an electric shock accident occurs immediately shut down the source of electrical power If this is not possible attempt to free the victim from the live conductor Avoid direct contact with victim Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor Apply first aid and get immediate medical help e Smoking sparks Never smoke near the running g
41. ith the building s electrical system should be provided by the installing electrician who should also provide personal instruction to the owner operator Failure to follow the proper procedure as provided by the electrician could expose persons to the hazards noted above 33 Operation cont d 6 Switching Fuels during operation You can switch fuel sources from gasoline to LP NG or from LP NG to gasoline while the generator is running Follow the instructions below Switching from 1 Disconnect all loads to the generator Leave the engine running LP NG to Gasoline 2 Turn the gasoline line shut off valve to ON position 3 Flip the fuel selector switch to the GASOLINE position 1 2 Switching from Disconnect all loads to the generator Leave the engine running Gasoline to LP NG Make sure LP or NG fuel is properly connected to 34 NPT supply inlet and is being supplied A WARNING If you smell gas turn off engine and shut off gas supply immediately Exit area and call gas supplier or fire department 3 Flip the fuel selector switch to the NONE position The fuel conversion should take 1 2 seconds 4 Wait for the engine to begin sputtering This indicates the engine is being starved of gasoline 5 Flip the fuel selector switch to the LP NG position 6 Turn the gasoline line shut shut off valve to OFF position 7 Stopping Stop the engine using the following steps 1 Disconnect a
42. its that are needed for emergency power needs If your generator will be connected to your building s electrical system it MUST ALWAYS be isolated from the utility power grid with a UL approved transfer switch installed by a licensed electrician in compliance with all applicable building and electrical codes and in accordance with guidelines supplied by your power company 4A DANGER A transfer switch must be installed in order to isolate your generator from the utility power grid If your generator is NOT properly isolated from the utility system serious hazards will arise When your generator is running it s output will back feed into the utility power line and transformer that are normally used to provide you with power The transformer will step up the current to the normal line voltage An unsuspecting utility line worker working on what he thinks is a deactivated line could be electrocuted If your generator is connected running or not when utility power is restored your generator will be destroyed It could also explode or cause fire In addition to isolating your generator from the utility system the transfer switch connects your generator to a limited set of circuits in your building that have been chosen as critical to operate during a power outage 16 Using as a Portable Power Source Installation Initial Set Up The generator cannot power your entire home you must work with the installing e
43. lar basis prepare generator for long term storage e Periodic maintenance Perform periodic maintenance as directed in this manual to keep the generator in safe working condition Safety Inspection Maintenance Inspect and maintain your generator on a regular basis and repair as needed to keep it in safe working condition e Turn off generator Always turn off generator and remove spark plug s or spark plug wire s before working on the engine or generator to prevent accidental starting e Discharge capacitor When the generator is shut down the capacitor may maintain a charge Always discharge the capacitor before working on the generator head to prevent electrical shock e Replace guards shields Make sure all guards and shields are replaced after servicing the generator e Replacement parts If a part needs replacement only use parts that meet the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the generator and will void the warranty 44 Generator Exploded View Rev J Generator Exploded View Rev J Figs Description 1 777149 FuelCap WithGauge___________ 6 779464 Decal Gas Valve Sle 8 35844 Nameplate 9 31007 SparkArrester______________________ On 12 31210 LeadWire_____________________ 4 13 34172 _ Isolation Mounts ________________ 4 14 32844 LowerBracket____________ 4
44. lectrician to determine which devices appliances you wish to power during an outage The electrician can help you determine which circuits and devices can be powered simultaneously without overloading the generator See the previous section of this manual entitled Power Load Planning amp Management for more information on load application and selection When using the generator as a portable power source you can plug electric devices and appliances directly into the generator s electrical outlets There are four different kinds of electrical outlets on the generator One 120 240 Volt 50 Amp straight blade receptacle NEMA 14 50R receptacle compatible with NEMA 14 50P mating plug One 120 240 Volt 30 Amp locking receptacle NEMA L14 30R locking receptacle compatible with L14 30P mating plug One 120 Volt 30 Amp locking receptacle NEMA L5 30R receptacle compatible with NEMA L5 30P mating plug Two 120 Volt 20 Amp duplex straight blade receptacles NEMA 5 20R duplex receptacles compatible with NEMA 5 20P or 5 15P mating plugs NOR THM CIRCUIT BREAKERS S Zi o o o o Pavan 120v Q 208 120 240V 30A 120 240V 50A HOUR METER SEL EOR 12v za 12v 20a gt Ej z o o o o Fig02684 NEMA L14 30R See more technical detail about these receptacles and their associated ci
45. line to LP NG 7 Stopping 8 Storage amp Exercise of Generator Each of these procedures is discussed in detail below 1 General safety rules for operation Before starting the generator review the following general safety rules for operation A WARNING Failure to follow safety rules may result in serious injury or death to the operator or bystanders e Know proper use how to stop Be thoroughly familiar with proper use of the equipment and all generator controls output receptacles and connections Know how to stop the generator quickly if needed see Operation Step 7 Stopping the Engine e Instruct operators The generator owner must instruct all operators in safe generator set up and operation Only trained adults should set up and operate the generator Do not let children operate e Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforeseen hazards or equipment damage may result e Under the influence Never operate or let anyone else operate the generator while under the influence of alcohol drugs or medication e Safety equipment controls Do not operate the generator unless all safety covers guards and barriers are in place and in good working order and all controls are properly adjusted for safe operation e Damaged Do not operate the generator with damaged missing or broken parts e Modifications Do not modify the generator i
46. ll loads to the generator Turn engine key switch to OFF position Turn gasoline line shut off valve to OFF position The fuel lock off solenoid automatically stops the flow of LP or NG to the engine Phe oe a Remove key from starter to prevent accidental starting of engine 34 Operation cont d 0 O Oo O storage Disconnect loads amp turn off fuel supply storing Choose a storage location starting every 4 weeks maintenance Cool engine before Prevent accidental Exercise generator Perform regular 8 Storage amp Exercise When you are finished using the generator you must Disconnect all loads Shut off fuel supply Store the generator properly Plan on exercising the engine regularly unless the generator is prepared for long term Detailed instructions are provided below When you are finished using the generator disconnect all loads and turn off all sources of fuel supply 1 Make sure all devices that were connected to the generator s outlets are disconnected 2 Check to be sure gasoline line shut off valve is in OFF position 3 If using propane shut off propane tank valve 4 If applicable shut off natural gas line valve Let engine cool for at least five minutes before storing A hot engine can be a fire hazard Store the generator in a location that is o Clean and dry o Away from sources of heat open flames sparks or pilot lights even if the generato
47. manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes after adding stabilizer to allow it to enter the fuel system 4 Shut off engine 5 Disconnect spark plug wire and remove spark plug 6 J Add one teaspoon oil through spark plug hole Place rag over spark plug hole and turn starter or pull the recoil a few times to lubricate the combustion chamber 8 Replace spark plug but do not reconnect the spark plug wire 36 Maintenance amp Repair Inspect and maintain your generator as specified below in order to keep it in safe and optimal working order Follow all safety rules and recommended maintenance steps A WARNING ALWAYS shut off the engine disconnect the spark plug s and discharge the capacitor before cleaning adjusting or servicing the generator Make sure all guards and shields are replaced before using Note The generator head is brushless and maintenance free The bearing is a heavy duty sealed ball bearing which requires no maintenance or lubrication Maintenance amp Repair Follow safety rules Read and follow these safety rules whenever you will be servicing the generator e Turn off generator Always turn off generator and remove spark plug s or spark plug wire s before working on the engine or generator to prevent accidental starting e Discharge capacitor When the
48. n any way Modifications can create serious safety hazards and will also void the warranty e Engine speed Never attempt to modify the engine speed setting The engine speed is preset at 3600 RPM for safe and optimal performance of the generator If speed needs adjusting it must 23 Operation cont d be done by factory authorized personnel e External fuel sources Never attempt to connect external gasoline diesel sources in order to increase engine run time Larger tank at pressure or higher elevation will cause gasoline to leak from carburetor during operation Fire or explosion could result e Malfunction during operation Immediately turn off the generator if any of the following conditions arise during operation o Excessive change in engine speed slow or fast Overheating in load connecting devices Sparking or arcs from generator Loss of electrical output Receptacle damage Engine misfire Excessive vibration Flame or smoke o Abnormal noise e Adjusting repairing Always turn off generator and remove spark plug s or spark plug wire s before working on the generator to prevent accidental starting Always discharge the capacitor before working on the generator head to prevent electrical shock See Maintenance amp Repair section of this manual for instructions on how to do this e Carbon monoxide poisoning The running engine gives off carbon monoxide a poisonous gas that can kill you You CANNOT smell it see
49. n authorized factory part Using cracked or damaged receptacles can be both dangerous to the operator and destructive to the equipment 37 Maintenance amp Repair cont d Inspect fuel system check for leaks Check GFCI if eguipped Clean amp inspect spark arrestor if equipped Keep generator clean Recharge and maintain battery if electric start Inspect recharge and maintain your battery according to your battery Inspect the fuel system and check for leaks on a regular basis 1 Inspect the entire fuel system Look for signs of leaks or deterioration chafed or spongy fuel hose loose connections loose or missing fuel hose clamps damaged gasoline tank or defective gasoline shut off valve 2 If you are using LPG or NG test for leaks After opening LPG NG supply valve apply a soap and water solution over pipes hoses and connections Soap bubbles will form if there is a leak Use this method to test after each reconnection to NG LPG supply such as after transporting generator and on a regular basis thereafter Once a month test the Ground Fault Circuit Interrupter GFCD to protect against electrical shock due to failure of the GFCI Only for those models equipped with GFCI See the Specifications section To test the GFCI 1 Depress the TEST button The RESET button should extend from the receptacle If the RESET button does not extend contact NorthStar for replac
50. ned so that it is easy to switch between fuel sources However there are special initial hook up requirements for natural gas and propane See the Specifications section of this manual with regard to specific gas flow and pressure requirements In addition note the following Natural gas The standard delivery pressure provided to your building by your utility company may not match the requirements of your generator a If your standard delivery pressure is higher than allowable for this generator you may need to have a pressure reducing regulator installed Note The regulator supplied with this generator is NOT a pressure reducing regulator b If your standard delivery pressure is lower than allowable for this generator you will need changes to your natural gas service to elevate the delivery pressure ALL natural gas hook ups must be completed by trained personnel from your natural gas utility company and inspected as required by your local building code Propane LP You will need a minimum 100 Ib LPG gas tank to run this generator the vaporization rate is insufficient with smaller tank sizes A qualified propane gas technician must set up the valve and hose connection between the propane tank and generator in accordance with all local regulations and electric code See the Installation Initial Set Up Step 3 section of this manual for more detailed information Be sure to read about site selection and grounding
51. nena naa 50 About Your Generator Thank you for purchasing your NorthStar portable generator About Your Generator This engine driven portable generator is designed to provide up to 8000 Watts of electrical power 10 500 watts continuous 13 000 watts surge It can supply power 1 As a portable power source You can plug appliances directly into the generator s electrical outlets 2 As a back up standby power source for a building A licensed electrician can connect the generator to your building s electrical system via the installation of an UL approved transfer switch See the Installation amp Initial Set up section of this manual to learn more about specific requirements and precautions relating to wiring the generator to your building s electrical system You must select a generator adequately sized for your power needs You need to determine the power needs of all the appliances tools you wish to power at the same time and choose a generator rated to provide at least that power level See the Power Load Planning amp Management section of this manual to determine your specific power load requirements and then compare them to this generator s rated capacity You must not overload the generator Overloading will cause damage to the generator and attached electrical devices and may also result in fire You can power this generator with gasoline natural gas NG or propane LP gas The generator is desig
52. njury or death To avoid static electric sparking while filling the gasoline tank the following steps must be followed to minimize and safely dissipate static electric charge build up before and during the fueling process e Always dissipate static charge from your body before beginning the fueling process by touching a grounded metal object at a safe distance from fuel sources e Never fill the generator s gas tank directly from the fuel pump 27 Operation cont d the generator s tank is not grounded and high velocity flow from the pump can cause static electricity build up Use an approved portable container to transfer gas to the generator s tank e Never fill the portable gas container while it is sitting inside a vehicle trailer trunk or pick up truck bed ALWAYS place container on the ground to be filled e Keep nozzle in contact with portable container while filling Manually control the flow of gasoline do NOT use nozzle s lock open device e A portable container made of metal or conductive plastic is preferred because it dissipates charge to ground more readily 5 Clean up gasoline spills splashes immediately e If possible move the generator away from spilled gasoline on the ground Wipe up spilled gasoline and wait 5 minutes for excess gasoline to evaporate before starting engine Gasoline soaked rags are flammable and should be disposed of properly If gasoline is
53. nly on dry level ground with adequate clearance and ventilation A WARNING Carbon monoxide poisoning hazard Generators give off carbon monoxide exhaust a poisonous gas that can kill You CANNOT smell it see it or taste it ONLY run generator OUTDOORS and away from air intakes NEVER run generator inside any enclosed or semi enclosed spaces including homes garages basements sheds boxes pick up truck beds RVs or boats These spaces can trap poisonous gases EVEN if you run a fan or open windows Carbon monoxide exhaust is given off whether you are using gasoline natural gas or propane to power the generator Ground Make sure the generator is grounded in accordance with instruction given generator in Installation amp Initial Set up Step 6 Grounding the Generator of this manual A WARNING Electric shock hazard Always ensure generator is properly grounded to prevent electrical shock Perform Make sure that any regular maintenance has been performed as prescribed scheduled in this manual in the Maintenance amp Repair section maintenance as 1 ded Refer to the engine owner s manual for engine maintenance instructions neede 2 Make sure battery is charged Charge as needed according to your battery manufacturer s instructions Check add oil Check the oil level using the dipstick and add oil as needed Using a funnel add oil up to the FULL mark on the dip stick with the recommended oil type for yo
54. noxide exhaust a poisonous gas that can kill You CANNOT smell it see it or taste it ONLY run generator OUTDOORS and away from building air intakes NEVER run generator inside homes garages sheds or other semi enclosed spaces These spaces can trap poisonous gases EVEN if you run a fan or open windows Carbon monoxide is given off whether you are using gasoline natural gas or propane to power the generator No vehicle marine use This generator is NOT designed or approved for use in vehicles or marine applications Never run the generator inside RVs or other vehicles on boats or on pick up truck beds Cooling ventilation The generator needs adequate unobstructed flow of air to allow for proper cooling of engine and generator head Situate so there is adequate clearance around generator to allow for cooling airflow Do not allow debris to accumulate and block airflow Grounding Always ensure generator is properly grounded to prevent electrical shock This generator is equipped with a grounding post Always complete the grounding path from the generator to a copper pipe rod driven into moist earth to a sufficient depth Check with an electrician for local grounding requirements If a licensed electrician installs the generator with a connection to your building s electrical circuit for use as a standby power system grounding will be complete through the building s grounding system Isolate connection to building s electrical circuit N
55. ontainer can accumulate a static electric charge as a result of contact with other objects or friction during transportation This static electricity can discharge as a spark to the grounded gasoline dispenser nozzle as the nozzle is first brought close to the tank container at the beginning of the fueling process 2 Flowing gasoline Most people are not aware that gasoline accumulates static electric charge while flowing through a hose or pipe This charge then transfers to and accumulates in the gas tank or container that is being filled The total amount of charge accumulation depends on the amount of gas pumped into the container the speed with which it is pumped and whether or not the tank container is grounded If sufficient static electric charge accumulates in the fuel tank or container during the fueling process the tank container may discharge a spark to the grounded gasoline dispenser nozzle 3 Persons A person dispensing the gasoline can carry a static electric charge on their body typically resulting from contact with their car seat or electronics The static electricity can discharge as a spark between that person s hand and either the grounded dispenser nozzle or the fuel tank opening 25 Operation cont d 2 Preparing for Operation Position Position generator in accordance with the instructions given in generator Installation amp Initial Set up Step 5 Select a Suitable Site of this manual Operate outside o
56. ot properly hooked up or there is a fuel leak when you start the engine 1 Inspect the entire fuel system Look for Signs of leaks or deterioration chafed or spongy fuel hose loose connections loose or missing fuel hose clamps a damaged gasoline tank or a defective gasoline shut off valve 2 If you are using LPG or NG check for leaks after opening supply valve a Leak test method Test for leaks on a regular basis by applying a soap and water solution over pipes hoses and connections Soap bubbles will form if there is a leak Use this method to test after each reconnection to NG LPG supply for example after moving the generator and on a regular basis thereafter This method will help you detect small leaks b Also beware of gas odor Both LP and NG have an odorant added rotten egg sulfur smell that will aid in the detection of more dangerous quantities of leaking gas Note e Natural gas Natural gas is lighter than air and tends to collect in high areas e LP gas propane LP gas is heavier than air and tends to settle in low areas Smell next to floor for gas If you smell gas DO NOT start engine DO NOT light a match DO NOT flip on an electrical switch If possible shut off LPG or NG supply Exit area immediately and call gas supplier or fire department Personal 1 Hearing can be damaged from prolonged close range exposure to the type of Protection noise produced by this generator The use of ear plugs or other h
57. pen windows e Place the generator so that the exhaust fumes will not be directed towards people or building air intakes e Ensure that working battery operated or battery back up carbon monoxide alarms are used in any dwelling structure that is in close proximity to the running generator e Note that this generator is NOT designed or approved for use in vehicles or marine applications Never run the generator inside RVs or other vehicles on boats or on pick up truck beds Ay WARNING Never attempt to attach ductwork to the muffler system to allow for installation inside an enclosure This could cause hot air deflection heat build up and increased exhaust back pressure resulting in possible exhaust leakage or damage to the generator Adequate cooling The generator needs adequate unobstructed flow of air to allow for ventilation proper cooling of engine and generator head Ad WARNING Heat build up from inadequate ventilation can result in fire posing a serious risk to nearby persons and structures e Situate so there is adequate clearance around generator to allow for cooling airflow so that heat does not build up 19 Installation Initial Set Up e Never place the generator immediately adjacent to a building or other structure allow at least a 7 clearance e Do not run the generator in close proximity to other heat generating equipment such as another generator The combined heat that is generated may raise a
58. propane tank valve smell next to floor for gas BEFORE starting engine If you do smell gas DO NOT start engine DO NOT light a mateh DO NOT flip on an electrical switeh Exit area immediately and call gas supplier or fire department If possible shut off gas supply Safety During Use e Safety equipment controls Always operate the generator with all safety covers guards and barriers in place and in good working order and all controls properly adjusted for safe operation e Know how to stop Be thoroughly familiar with proper use of the equipment and all generator controls output receptacles and connections Know how to stop the generator quickly if needed e Damaged Do not operate the generator with damaged missing or broken parts e Check for gas leak before starting After opening gasoline valve or LP NG line supply smell for gas before starting engine If you do smell gas DO NOT start engine DO NOT light a match DO NOT flip on an electrical switch Exit area immediately and call gas supplier or fire department If possible shut off the LP NG supply e Carbon monoxide exhaust The running engine gives off carbon monoxide a poisonous gas that can kill you You CANNOT smell it see it or taste it If you start to feel sick dizzy or weak while using the generator shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning e Other exhaust dangers This product contains or emits ch
59. r s fuel tank is empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Note Do not store with battery charger always connected Batteries that are over charged can boil themselves dry and produce excessive amounts of hydrogen an explosive gas Remove key from starter for electric start engines and secure key in a safe location or remove spark plug s in order to ensure the generator cannot be started accidentally in a storage location or by untrained persons The generator should be exercised regularly At least every four weeks start the engine and let it run for 10 to 15 minutes with a small load plugged in such as a lamp or fan Monthly exercising of the generator will o Dry out any moisture that has accumulated in the windings If left this moisture can cause corrosion in the winding o Ensure that the unit is operating properly should it be needed in an emergency Perform periodic maintenance as directed in this manual to keep the generator in safe working condition 35 Operation cont d Prepare engine for If you will not be able to exercise the generator regularly you must long term storage if prepare the engine for long term storage to prevent gum deposits from needed forming and causing malfunction of the engine Prepare engine for long term storage by o Removing all gasoline from the tank and carburetor OR o Adding fuel stabilizer to the gasoline following
60. rators compressors and hand tools typically require a starting wattage that is 3 to 5 times greater than the running wattage The running and starting wattage requirements are often listed on a device s nameplate If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 120 Volts X 5 Amps 600 Watts If only the running voltage is given on the nameplate for a device with an electric motor the starting wattage can be approximated to be three to five times the running wattage Estimates for the running wattage requirements for common devices are listed in Table 1 below Guidance for starting wattages is provided in the table s footnotes Table 1 Running Running Device Watts Device Watts Air conditioner 12 000 BTU 1700 a b Jet pump 800 a Battery charger 20 Amp 500 Lawn mower 1200 Belt sander 3 1000 Light bulb 100 Watt 100 Chain saw 1200 Microwave oven 700 Circular saw 6 2 2000 a b Milk cooler 1100 a Coffee maker 1800 a b Oil burner on furnace 300 Compressor 1 HP 1400 a b Oil fired space heater 140 000 Btu 400 Compressor 3 4 HP 1800 a Oil fired space heater 85 000 Btu 225 Compressor 1 2 HP 1400 a Oil fired space heater 30 000 Btu 150 Curling iron 700 Oven 4500 Dishwasher 1200 Paint sp
61. rayer Airless 1 3 HP 600 a Edge trimmer 500 Paint sprayer Airless handheld 150 Electric nail gun 1200 Radio 200 Electric range 1 element 1500 Refrigerator 600 b Electric skillet 1250 Slow cooker 200 11 Power Load Planning amp Management cont d Running Running Device Watts Device Watts Furnace fan 1 3 HP 1200 a Submersible pump 1 1 2 HP 2800 a Freezer 800 b Submersible pump 1 HP 2000 a Hair dryer 1200 Submersible pump 1 2 HP 1500 a Hand drill 1 1100 Sump pump 600 a Hand drill 1 2 875 Table saw 2000 a Hand drill 3 8 500 Television 500 Hand drill 1 4 250 Toaster 1000 Hedge trimmer 450 Vacuum cleaner 250 Home computer 150 VCR 70 Impact wrench 500 Water Heater 3000 Weed trimmer 500 a Hard starting motors require 3 5 times the rated running watts b For extremely hard to start loads such as air conditioners and air compressors consult the equipment dealer to determine maximum wattage To calculate the running and starting wattage requirements for the devices you will be powering follow these steps 1 Make a list of all electrical devices you will be powering at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Table 1 If only the running wattage for a device with an electric motor is known the starting wattage can be
62. rcuit breakers in the Machine Component Identification section of this manual Make sure you plug each electrical device appliance into the correct generator outlet based on the device s plug configuration and voltage amperage rating Never exceed the amperage rating of an outlet 17 Installation Initial Set Up Extension cords may be used to power devices that are located at a distance from the generator However use only UL listed outdoor rated grounded extension cords of the proper size Use Table 2 below to choose an adeguately sized extension cord according to the amperage of the device being used and the length of the cord Table 2 Current Power Maximum Extension Cord Length 240V watts Cord Cord Cord Cord 10 2400 250 150 100 75 20 e 78 so 28 IMEI 7200 eo se fas 10 9600 30 15 100 s Jam SO JJ o 4A WARNING Use of under sized extension cords can cause electric shock fire or damage to connected devices All extension and appliance cords must be in good condition and not worn bare frayed or otherwise damaged A WARNING Use of damaged electric cords can cause electric shock or fire Note If an extension cord becomes hot to the touch it is overloaded or damaged and must be replaced Northern Tool is NOT responsible for damage or injury resulting from customer use of inadequate extension cords 18 Installation Initial Set Up 5 Select a Sui
63. rips Voltage too high Generator overheating No output voltage Engine lacks power or sputters Engine shuts down during operation Possible Causes Low oil level Fouled spark plug Out of fuel e a b c d Stop switch in OFF position Battery disconnected or dead f Fuel selector switch is set to the incorrect fuel a Engine speed too slow Generator is overloaded Defective load connected to generator Defective receptacle Generator overloaded Engine speed too high Generator is overloaded Insufficient ventilation Defective load connected to generator Broken or loose wire Defective receptacle Defective stator Defective rotor Defective capacitor Generator is overloaded Dirty air filter c LP NG hose is connected to the wrong Carburetor inlet d Fouled spark plug a Out of fuel b Low oil level 39 Possible Remedies Fill crankcase to proper oil level Clean or replace spark plug Fill fuel tank Place switch in ON position Charge or replace battery f Place switch in desired location Gasoline or LP NG a Bring generator to a qualified technician for adjustment b Reduce the load See Power Load Planning 8 Mat section of this manual a Disconnect load b Replace receptacle c Reduce the load See Power Load Planning amp Mgt section of this manual a Bring generator to a qualified technician for adjustment a Reduce the loa
64. roving its products The specifications outlined herein are subject to change without prior notice or obligation The purchaser and or user shall assume liability for any modification and or alterations of this equipment from original design and manufacture Before using the user shall determine the suitability of this product for its intended use and assumes liability therein Contact NorthStar Product Support at 1 800 270 0810 for any questions about the appropriate use of this generator Warranty Registration Please fill out and submit the warranty registration card so that we have your contact information for any future product literature or replacement parts you may need ATTENTION All Rental Companies and Private Owners who loan this equipment to others All persons to whom you rent loan this generator must have access to and read this manual Keep this owner s manual with the generator at all times and advise all persons who will operate the machine to read it You must also provide personal instruction on how to safely operate the generator and remain available to answer any questions a renter borrower might have Specifications Item 165939J SPECIFICATIONS item Number Maximum Output Continuous Output Gasoline Liguid Petroleum Gas LPG Natural Gas NG Voltage Phase Freguency Regulation Voltage Regulation Power Factor Engine Engine Speed Fuel Type Pressure Range LPG NG Min Flo
65. rules and instructions listed below General Battery Safety Rules e ALWAYS use eye protection when handling batteries e NEVER smoke or work near sparks or other sources of ignition e NEVER touch both battery terminals at the same time with your hand or any non insulated tools e If battery acid contacts skin or clothing flush immediately with water and neutralize with baking soda Connecting the battery Always connect the cables in the following sequence to avoid possible shock 1 Find the battery cables located inside the battery box 2 Connect the red cable to the positive terminal of the battery 3 Then connect the black cable to the negative terminal of the battery Disconnecting the battery Always disconnect cables in the following sequence to avoid possible shock 1 First disconnect the black cable from the negative terminal of the battery 2 Next disconnect the red cable from the positive terminal of the battery 22 Once you have set up your generator for use it is time to start your generator The following are the procedures necessary for safe successful operation of your generator Operation Procedures 1 General Safety Rules for Operation 2 Preparing for Operation 3 Starting the Engine a Using LP NG b Using Gasoline 4 Checking Generator Output 5 Connecting Electrical Loads Portable Power Generation 6 Switching Fuels a From LP NG to Gasoline b From Gaso
66. s are not followed e Instruct operators The generator owner must instruct all operators in safe generator set up and operation Do not allow anyone to operate the generator who has not read the Owner s Manual and been instructed on its safe use e Adults only Only trained adults should set up and operate the generator Do not let children operate e Under the influence Never operate or let anyone else operate the generator while under the influence of alcohol drugs or medication e Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforeseen hazards or equipment damage may result Prohibition Against Modifications Never modify or alter the generator in any way Modifications can create serious safety hazards and will also void the warranty e Engine speed Never attempt to modify the engine speed setting The engine speed is preset at 3600 RPM for safe and optimal performance of the generator If speed needs adjusting it must be done by factory authorized personnel e Fuel exhaust system Never modify the exhaust system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result e Guards Do not operate generator unless all guards and cover shields which prevent access to moving parts and pinch points are in place Failure to guard the power transmission mechanisms may result in serious injury or death Safety Installation K Set
67. table Site Before using the generator you must select a suitable OUTDOOR location for installation and operation This location should meet all of the criteria listed below AWWARNING You must choose a suitable site for operating your generator to avoid equipment damage and or injury and possible death from carbon monoxide poisoning electric shock or fire Choose a site that meets all of the criteria specified Dry level surface The generator should be positioned on a dry firm level surface Ensure that the generator sits level and will not slide or shift during operation If applicable block the generator s wheels to prevent sliding and shifting Outdoors only dangerous carbon monoxide exhaust A WARNING Carbon monoxide poisoning hazard The exhaust from your generator contains carbon monoxide CO a poisonous gas that can kill You cannot smell it see it or taste it Carbon monoxide exhaust is given off whether you are using gasoline natural gas or propane as the fuel source to power the generator Follow the directions below for choosing a location to operate your generator in order to avoid carbon monoxide poisoning The location you choose to operate the generator must be OUTDOORS and away from all air intakes e Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements sheds or boxes These spaces can trap poisonous gases even if you run a fan or o
68. ter GFCI protected extension cord or outlet if generator is equipped in damp or highly electrical conductive areas and on construction jobsites to prevent electrical shock e Electrical cords Use only UL listed outdoor rated three prong extension cords of the proper size All extension and appliance cords must be in good condition and not worn bare frayed or otherwise damaged Use of inadequate or damaged electric cords can cause electric shock or fire e Avoid contact Avoid contact with bare wires terminals connections etc while the unit is running e Electric shock accident If an electric shock accident occurs immediately shut down the source of electrical power If this is not possible attempt to free the victim from the live conductor Avoid direct 43 Summary of Importation Information for Operation cont d contact with victim Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor Apply first aid and get immediate medical help e Hot muffler Never touch hot muffler hot exhaust manifold or engine cooling fins Exhaust and engine parts can be very hot and will burn you e Moving parts Keep hands feet and apparel away from drive belts fans and other moving parts Never remove any drive belt or fan guard while the unit is operating e Refueling DO NOT refuel the engine until it has cooled at least two minutes e Malfunction during operation Immediately turn off the gener
69. up Battery Safety Batteries are hazardous because they contain caustic acid can emit explosive gases and can cause electric shock Caution must be exercised when making connections to a battery to avoid shock and contact with the acid and to prevent any sparking that could lead to an explosion Follow safety rules carefully when connecting battery to generator e Eye skin protection Always wear eye protection and protective clothing when connecting or disconnecting battery e Sparks Smoking Never smoke or work near sparks or other sources of ignition e Electric shock Never touch both battery terminals at the same time with your hand or any non insulated tools e Connection disconnection sequence ALWAYS connect and disconnect cables to the correct battery terminals in the proper sequence 40 Summary of Importation Information for Operation cont d o When CONNECTING the battery connect the RED cable to the POSITIVE terminal FIRST o When DISCONNECTING the battery disconnect the BLACK cable from the NEGATIVE terminal FIRST Acid skin contact If battery acid contacts skin or clothing flush immediately with water and neutralize with baking soda Installation Initial Set up Safety Dry level surface Situate generator on a dry firm level surface Ensure generator sits level and will not slide or shift during operation Block wheels if applicable Operate OUTSIDE only dangerous carbon monoxide exhaust Generators give off carbon mo
70. ur engine and expected ambient conditions See engine Owner s Manual for oil type and capacity and more detailed oil check fill instructions Ay WARNING Burn hazard Never open oil port while engine is running Hot oil can spray over face and body Notes o Low oil shutdown feature prevents the generator from starting without sufficient oil o Engine is shipped without oil You must add oil before first use IMPORTANT Under long continuous run operating conditions be prepared to e Check engine oil level every time you refuel the engine if using gasoline or every 24 operating hours if using NG LPG e Change oil after the first 20 operating hours and at least every 100 operating hours thereafter or as directed in engine owner s manual 26 Operation cont d Fill gasoline Check the gasoline level in the generator s tank if you will be operating the tank if using generator on gasoline gasoline If needed fill tank with fresh unleaded gasoline from a portable container after first reading the warnings and instructions below A WARNING Gasoline fire explosion hazard Gasoline is highly flammable and explosive Heat sparks and flames can ignite gasoline vapors which can become widespread during fueling A flash fire and or explosion could result and cause serious injury or death Use extreme care when handling gasoline Carefully follow all the instructions in this section to avoid the following conditions whic
71. w Range LPG NG Fuel Capacity Oil Capacity Starting Method 120V Receptacle 120 240V Receptacle Circuit Breaker Battery not included Dimensions Length Width Height Dry Weight Gross Weight 165939 13500 Watts W 10500 Watts W 9600 Watts W 8400 Watts W 120 240 Volt V Single phase 4 wire 56 5 63 3 Hertz Hz 218 258 V 1 0 p f 20 HP Honda 3390 3798 RPM Unleaded gasoline LPG NG 7 11 Water Column 4 6 oz 2 2 Gal Hr LPG 3 25 CFM NG 10 0 Gallons 38 0 L See Honda Manual Electric 20 Amp A duplex NEMA 5 20R 30 Amp A locking device NEMA L5 30R 30 Amp A locking device NEMA L14 30R 50 Amp A straight blade NEMA 14 50R 1 50 Amp A thermal magnetic 1 30 Amp A thermal magnetic 1 30 Amp A thermal push to reset 2 30 Amp A thermal push to reset 12 Volt 400 CCA minimum Group size U1 35 75 90 8 cm 24 25 61 6 cm 26 25 66 7 cm 340 Ib 155 kg 410 Ib 186 kg Safety Label Locations Item 165939J POWEREDby Honda NOR THE Proven Performance m 13000 TFG TRIPLE FUEL GENERATOR AWARNING BATTERY HAZARDS 13000 TFG TRIPLE FUEL GENERATOR POWERED by am e morirme Honda ATTENTION Proven Performance _ m IF GENERATOR IS TO BE STORED LONGER THAN 2 MONTHS charge battery with a trickle charger that is rated for 3 amps maximum zbor NRE eon STO aa A c

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