Nordstrom 7119745C User's Manual
Contents
1. 1 14 Permissible Exposure Levels 1 15 Action in the Event of a Malfunction 1 15 Disposal isc Peete 1 15 Description iei o rr ais 2 1 Transport amp Handling 3 1 Weights amp Dimensions 3 1 Uo pA DS KE Y Dur pA RO RUE XAR ND 3 1 Dimensions onec is aden ee AA ag 3 1 EE A 3 1 MiniCure 08 07 Part 7119745C ii Table of Contents Part 7119745C Installation Operation Turning on the system power Starting the conveyor Operation Stopping conveyor system shutdown Emergency enki radar IR FRAME Maintenance Ultra violet lam ps a So Lamp installation amp removal Conveyor belt replacement amp adjustment Fuses amp electrical equipment Panel lamp replacement Other service o perations cue A 1 d Oo Om O1 O1 o ooooooo PAS rese 7 1 dude lee Pat EN Ki 7 1 Using the Illustrated2. EE 1 1 Regulations and Approvals 1 2 Personal Satety cronista peed ek ee Dee ee ees 1 3 Fire Salely EE 1 4 Label Definitions 1 5 Refer to Manual 1 5 Warning UV Radiation 1 5 Safety Glasses 1 5 ii pied pesti EE 1 6 Capacitor som a a cs 1 6 High Voltage RE 1 6 Hot Surfaces inaa aa aka Ed 1 7 Handle with Care 1 7 Equipment safety 1 8 INMOGUCTION hans kee Ah es UR Us ech 1 8 High temperatures 1 8 Fgh voltage erie es 1 8 FireJISk Ra ead eae aaa een oie 1 9 Safety precautions while servicing 1 9 Important Information 1 9 Control System Cleaning 1 9 High Voltage Connections 1 10 Lamphead Cleaning 1 10 High Temperatures 1 10 Safety UV curing 1 11 Radiation 1 11 Ozone Gas oboe votes Pob feta 1 12 Mercury ite ee ele yess 1 13 Ink and Generated Products 1 14 System Checks
3. 3019 esj yovga IVADO9 00Z OVAOLL 1041NOO aay AO aay ASS wuwg z wwgz 9002 31V9S LON OQ OLLO3PO 319 a V S LON NOIL Md NV DRG No 08 320537 03 This page intentionally let blank 9 2 Drawings Circuit Diagrams 60Hz Part 7119745C MiniCure 08 07 2007 Nordson Corporation 30 1 I33HS soow so ot as om ____ LO 9vSOC9 BOF eo0z so oe as Y 3SVHd AYNOININ 2809 AVHOVIO LINDYIO 9 ss sami JALIL q3asvas493d Q3NV3IO 38 OL SLYVd OINIHOVA 7OMINOO YOLON S9224 n y n N 1 lt i 6 KU 9 n N Sd001 HVA ware OL 3SvB YAA lv 1SNM SN33HOS NAVI TW 31ON La A 93 ZW ies zi 17 nu JOS LON OQ JMOHI 91 3wos vauv ans HSINIA WEEK SLLVM Ort TOL YVININV S310H S310H ON 310HM T T T OILIN 2 61 90 58 OL SSONVESIOL MYINJI 5 OX 3d IN N3339 M011324 pue 001855 0 vet oi 000865 1 0 vi payun 115 pooy uie 918 AN NOSOYON suonnlos AN eqo 6
4. sangvo 338405 015 ADNIDYSINI 15 n 1OMINOO VIS YOLVIOSI OL 1X3N 1531 573 OS U Jan SALON 490743 LNI Q3ivs3dO INJYUNI 3015 AON39N3W3 MOSN3S 39VAV31 HA 3d 53007 O1 31V1d 3Sva 431114 3HL IV 39 LSNW SN3349S 318V9 TNW 310N 3 INNHS MOTI3A N3349 AN H9V18 NMOSS HOSN3S SSVd OL N E1 721 11 310N AlddNS LAdNI N3349 MOTI3A N33395 319 Y3NVIYA LINDYID YOLVI1OSI 00 MV31O 1H 319 IVILNIN 9 00 1IN9819 TOYLNOD 034 O ASS 5 LON OQ STONY OYIHL DRG No 08 320537 01 E O NO NO 301 S as caos E I LE vauv uns W S310H 000865 SLL 0 y VIYVW YNS 6 0 L G 0 8 0 900Z 50 8 890 gee 2 L t poe yey i t AN NOSQHON T HSINI4 90 50 61 LX31 QN3AV suonnjos AN 1 9016 LINDYHID TOYINOY JYNIININ ON 310HM 900Z SO 6L Js auno SSI 1531 J LIL O VNIHd SVM 03SV3Y930 03NV319 38 OL SLYVd GANIHOVW TIM 3903 dyVHS 54408 NY 3AOW3S ASIMYSHLO Q31VIS SS INN NI SNOISN3WIG TIV HOLIMS 590 1H31NI L 6S 330 NOA3ANOO 95 NO 1 95 HOLIMS MO UN VZS M3MOd HOIH
5. If the isolator or any indicators remain on then it could indicate a SERIOUS fault is present on your system Inform your electrician or contact Nordson UV for advice immediately Starting the conveyor Part 7119745C Check The lamp switch is in the OFF position out e The high power switch is in the ON position pressed in Press the conveyor start lao switch and hold in until the No Airflow indicator goes out The main cooling fan and the conveyor should start to work CAUTION Confirm visually that the conveyor belt is running Set the conveyor speed using the 10 turn dial on the control panel Once set the position can be locked using the small lever on the edge of the dial WARNING Caution when operating the conveyor belt continuously at very low speed with the lamp on High Power Where possible adjust speed to a minimum of 2 on the dial This will prevent the possibility of the belt overheating It is recommended that the operator is present at all times during operation Press the lamp on ng switch and the UV lamp will ignite The power indicator meter will show a high power reading approximately 150 When the lamp has burnt in the power 96 meter will show approximately 10096 This will take approximately 90 secs When the lamp has burnt in it can be switched to the lower power setting by releasing the high power switch The power meter should
6. L11 L12 L13 50Hz 3 18 7350656 Choke unit L11 60Hz 1 18 7350572 Choke unit L13 60Hz 1 19 7350614 D C Motor choke L6 1 NOTE A B x Part 7119745C MiniCure 08 07 2007 Nordson Corporation Parts 7 7 19 18 16 15 14 13 12 11 10 FIG NUV 58A 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 7 8 Parts Item Part Description Quantity Note 1 7350853 Hood light shield seal 2 2 7350479 Belt conveyor 230mm wide 1 3 7350674 UV lamp Mercury 1 NS 7350755 UV lamp Halide Gallium Indium 1 A NS 7350756 UV lamp Halide lron 1 A NS 7350757 UV lamp Halide Gallium 1 A NS 7350758 UV lamp Mercury Ozone Free 1 A 4 7350855 Terminal block 2 5 7350856 Lamp support angle 2 6 7350854 Hood light shield seal 2 7 7350857 Light shield 2 NOTE A Not supplied with standard unit Available as option B x AR As Required NS Not Shown 2 3 4 5 6 7 FIG NUV 59A Part 7119745C MiniCure 08 07 2007 Nordson Corporation Parts 7 9 Item Part Description Quantity Note 7350574 MiniCure 380 400 415V 50Hz 1 7350575 MiniCure 440 460 480V 60Hz 1 NS 7350680 Reflector 1 NS 7350482 Motor gearbox conveyor drive M6 1 1 NS 7350483 Belt conveyor drive 1 NS 7350484 Sprocket drive motor roller 2 NS 7350466 Bearing belt tracker roller 4 NS 7350467 Bearing conveyor drive roller 2 NS 7350468 Bearing convey
7. PT1 3 7350495 Counter lamp hours 50Hz P11 1 3 7350494 Counter lamp hours 60Hz P11 1 NOTE A B x AR As Required NS Not Shown ELTIME LEIT RA KA 100 120V80Hz 4 2 3 FIG NUV57A Part 7119745C MiniCure 08 07 2007 Nordson Corporation 7 5 This page intentionally left blank 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 76 Parts AR As Required NS Not Shown Item Part Description Quantity Note 1 7350471 Ignitor choke unit A1 1 2 7350493 Switch hood safety S9 1 1 3 7350469 Capacitor power factor correction 3 C11 C12 C13 50Hz 3 7350577 Capacitor power factor correction 3 C11 C12 C13 60Hz 4 7350476 Contactor choke K11 K12 1 2 5 7350613 Contactor conveyor motor K6 1 1 6 7350477 Relay 4 pole K1 1 K2 2 2 8 7350489 Fan M1 1 9 7350488 Flow Switch Assy Fan S2 1 1 10 7350472 Shaft handle circuit breaker QO 1 10 7350576 Extension shaft circuit breaker QO 1 10 7350473 Shunt release unit 50Hz circuit breaker QO 1 10 7350475 Circuit breaker unit QO 1 11 7350485 Controller conveyor motor A6 1 1 12 7350099 Earth Leakage Sensor 0 1 13 7350654 Transformer control TO 50Hz 1 13 7350571 Transformer control TO 60Hz 1 14 7350496 Timer Fan control K10 1 1 15 7350497 Timer ignitor control K14 1 16 7350491 Fuse 25A aM 10 x 38 F11 1 F11 2 2 18 7350470 Choke unit
8. 211 92050 49 211 254 658 Asia Australia Latin America Japan North America Pacific South Division 1 440 685 4797 USA Japan 81 3 5762 2700 81 3 5762 2701 Canada 1 905 475 6730 1 905 475 8821 USA Hot Melt 1 770 497 3400 1 770 497 3500 Finishing 1 880 433 9319 1 888 229 4580 Nordson UV 1 440 985 4592 1 440 985 4593 NI EN M 0307 2007 Nordson Corporation All rights reserved Product Disposal Instructions The symbol shown below on the product means that the product is classed as Electrical or Electronic Equipment and should not be disposed with other commercial waste at the end of its working life The Waste of Electrical and Electronic Equipment WEEE Directive 2002 96 EC has been put in place to recycle products using best available recovery and recycling techniques to minimise the impact on the environment treat any hazardous substances and avoid the increasing landfill Please contact Nordson UV at the end of the working life of this product for advice on disposal This product does contain non RoHS compliant components and should not be mixed with other commercial waste This page intentionally let blank 2007 Nordson Corporation Table of Contenis Table of Contents Safety EE 1 1 Introd ctloni Re RR PE UR 1 1 Qualified Personnel 1 1 Intended Us
9. 211 92050 49 211 254 658 L neburg 49 4131 8940 49 4131 894 149 Nordson UV 49 211 9205528 49 211 9252148 EFD 49 6238 920972 49 6238 920973 Italy 39 02 904 691 39 02 9078 2485 Netherlands 31 13 511 8700 31 13 511 3995 Norway Hot Melt 47 23 03 6160 47 23 68 3636 Poland 48 22 836 4495 48 22 836 7042 Portugal 351 22 961 9400 351 22 961 9409 Russia 7 812 718 62 63 7 812 718 62 63 Slovak Republic 4205 4159 2411 4205 4124 4971 Spain 34 96 313 2090 34 96 313 2244 Sweden 46 40 680 1700 46 40 9082 882 Switzerland 41 61 411 3838 41 61 411 3818 United Hot Melt 44 1844 26 4500 44 1844 21 5358 Kingdom Finishing 44 161 495 4200 44 161 428 6716 Nordson UV 44 1753 558 000 44 1753 558 100 Distributors in Eastern amp Southern Europe DED Germany 49 211 92050 49 211 254 658 2007 Nordson Corporation 0307 0 2 Introduction Outside Europe Hors d Europe Fuera de Europa Africa Middle East offices below for detailed information For your nearest Nordson office outside Europe contact the Nordson Pour toutes informations sur repr sentations de Nordson dans votre pays veuillez contacter l un de bureaux ci dessous Para obtener la direcci n de la oficina correspondiente por favor dir jase a unas de las oficinas principales que siguen abajo Contact Nordson Phone Fax DED Germany 49
10. 6 6 1 Control Panel Screws 2 4x M8 Hexagon Key Bolts 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 6 6 Maintenance Disconnect the conveyor motor supply cable by unplugging the orange connector reach in through the control panel aperture d 1 2 FIG NUV8A Figure 6 7 Control Panel Aperture 1 Fuses 2 Motor Connector Orange Color Remove the 4 x M8 hexagon key bolts that secure the conveyor top in place With assistance the complete conveyor assembly can now be removed from the lower cabinet to reveal the electrical components When replacing the conveyor extra assistance may be required to feed the lamp supply cables back through the grommets Also ensure that the fan duct locates correctly into the fan before replacing the M8 bolts Part 7119745C MiniCure 08 07 O 2007 Nordson Corporation Maintenance 6 7 Panel lamp replacement Figure 6 8 The Panel lamps indicators contain low voltage bulbs that must be replaced for safety reasons when they become faulty The colored front of each indicator can be carefully prised off with a small screwdriver and the bulb replaced Spare bulbs can be obtained from Nordson UV Part No 7350652 FIG NUV9A Other service operations 2007 Nordson Corporation Due to the specialist nature of this equipment we do not recommend that any other service operations are carried out by the end user Please contact Nordson UV to arrange for the equipment to be re
11. Hs __ CONVEYOR a DIRECTION ___ FIG NUV6A Figure 6 5 Tension the belt by re tightening the Tension Adjusters Avoid over tightening the belt only add enough tension to obtain an effective drive Carefully run the conveyor slowly at first adjusting the tension adjusters to ensure that the new belt runs centrally over the idle roller entry end Observe the Tracker Rollers which are below the entry end of the conveyor to see if the belt is running correctly Note the belt may not track centrally over the drive roller exit end this is normal and may change as the belt settles in Check occasionally that the belt is running correctly Part 7119745C MiniCure 08 07 2007 Nordson Corporation 6 5 Fuses amp electrical equipment The main electrical equipment on the MiniCure can be found in the lower cabinet This is where the circuit fuses and relays are The fuses can be accessed by removing the control panel but if other maintenance is required the conveyor assembly can be removed from the lower cabinet WARNING Only qualified personnel should access the electrical equipment of the MiniCure Ensure the System Isolator is in the OFF position Remove the Hood assembly Release the two Lamp supply cables and feed them down through the rubber grommets into the lower cabinet Remove the control panel by removing the 4 x M8 hexagon key bolts 2 FIG NUV7A Figure
12. Parts List 7 1 Specifications 8 1 Introduction Mar ended nea eda 8 1 Declaration of Conformity 8 3 System Specification 8 5 Input Voltages 8 5 Current Consumption 8 5 Max Working Temp 8 5 Max Working Humidity 8 5 Ultraviolet Light Source 8 5 Effective Curing Width 8 5 Reflector vile ab ie eet 8 5 Conveyor NEEN pace eae a EA nie 8 5 eras ae dane E Nan Aa be 8 5 Additional Features 8 6 9 1 Circuit Diagrams 50HZ 9 1 Circuit Diagrams 60HZ 9 2 MiniCure 08 07 2007 Nordson Corporation Introduction Safety 1 1 Section 1 Safety Read and follow these safety instructions Task and equipment specific warnings cautions and instructions are included in equipment documentation where appropriate Make sure all equipment documentation including these instructions is accessible to all persons operating or servicing equipment Qualified Personnel Intended Use 2007 Nordson Corporat
13. Q3NV3IO 38 OL SLYVd Q 3NIHOVW Y3MOd NO HOLOVINOO 31Nn0O YOLOVINO9 dy vaw ans 330 NO 3OA3ANOO T OL YVININV S310H S310H IVNIO3Q T 310HM 010130 2 61 90 58 OL S3ONV331OL IVH3N39 YOLOVLNOD YOAJANOD 39d3 div S34N9 JAONWIHY 001855 ET vet 00086G 1 0 vv payun aay 175 pooy 918 AN NOSQHON suonnlos AN 129016 UOSPION ASIMYSHLO G3LVLS 553130 ww NI SNOISNINIO 3MOd H9IH MO1 1 215 NO 115 YIN NO JOIN SNIVM HOLIMS 90 1831NI 330 YOAGANOD NO 3OA3ANOO HOLIMS MOTAHIV 3015 AON39H3W3 H21V1 1OM1NOO N3339 MOT13A N3349 319 v319 1H 3019 TIVYLNIN 9VA009 00Z Q34 OVAOLL VEH AO 09 OVAOLL SA O TONLNOD IA O ZA SA LA BOVLIOA 3031NOO IVA 011 0 My JOVIIOA TOMLNOD IVA 09 0 NG uuco LINOYID SIHL NO S318vO NY NOIL93POYA OYIHL DRG No 08 320546 02 08 320546 02 320546 02 30 1 I33HS soow so ot as 5 _ om ____ 9TvGOC S sooz co vo NT LN sa sam 9002 0 LIN9819 2809 LINDYIO SH Qq3
14. Use only those inks and varnishes that cannot form explosive atmospheres when heated by the lamp head i e inks and varnishes whose safety data sheets specify a flammable limit must not be used Do not smoke weld grind or use open flames where flammable materials are being used or stored Provide adequate ventilation to prevent dangerous concentrations of volatile materials or vapors Refer to local codes or your material MSDS for guidance Do not disconnect live electrical circuits while working with flammable materials Shut off power at a disconnect switch first to prevent sparking Shut down all equipment immediately if you notice sparking or arcing Do not restart the equipment until the cause has been identified and corrected Know where emergency stop buttons shutoff valves and fire extinguishers are located If a fire starts immediately shut off the system and exhaust fan Clean maintain test and repair equipment according to the instructions in your equipment documentation Only use replacement parts that are designed for use with original equipment Contact your Nordson representative for parts information and advice or refer to the spares list in this manual MiniCure 08 07 2007 Nordson Corporation Safety 1 5 Label Definitions Refer to Manual Refer to the operating manual for further information Warning UV Radiation UV CAT 2 EN 12198 Protective measures are necessary Unprotected exposu
15. Values Patternview PluraFoam Porous Coat PowderGrid Powderware Prism Pro Flo ProLink Pro Meter Pro Stream PRX RBX Rhino S design stylized Saturn SC5 Seal Sentry Select Charge Select Coat Select Cure Slautterback Smart Coat Solder Plus Spectrum Spray Squirt Spraymelt Super Squirt Sure Coat Tela Therm Trends Tribomatic UniScan UpTime Veritec Versa Coat Versa Screen Versa Spray Walcom Watermark and When you expect more are registered trademarks of Nordson Corporation ATS Auto Flo AutoScan BetterBook Chameleon CanNeck Check Mate Colormax Control Weave Controlled Fiberization CoolWave CPX Dura Coat Dry Cure E Nordson EasyClean Eclipse Equi Bead Fill Sentry Fillmaster Gluie Heli flow Ink Dot Iso Flex Lacquer Cure Maxima MicroFin MicroMax Minimeter Multifil Origin PermaFlo PluraMix Powder Pilot Powercure Primarc Process Sentry PurTech Pulse Spray Ready Coat Select Series Sensomatic Shaftshield SheetAire Spectral Spectronic Speedking Spray Works Summit Sure Brand Sure Clean Sure Max Swirl Coat Tempus Tracking Plus Trade Plus Universal Vista Web Cure and 2 Rings Design are trademarks of Nordson Corporation Part 7119745C MiniCure 08 07 2007 Nordson Corporation Introduction O 1 Congratulations on the Purchase of Your Nordson Product Nordson equipment is engineered and manufactured in accordance with strict specifications using high quality components a
16. be registering a reduced reading approximately 6596 MiniCure 08 07 O 2007 Nordson Corporation Operation A Operation 5 3 NOTE The lamp can be started on the low power setting but may take longer to burn in If the lamp does not start the Lamp Power meter will not register a reading Please note a lamp will not restart after operation until it has cooled This can take up to 5 minutes after switching off Once the lamp has burnt in the unit is now ready to accept samples to cure Samples should not exceed a maximum height of 10mm and lightweight samples should be affixed to a secure non flammable plate to prevent them being drawn into the lamp under the forced ventilation of the lamp Wearing the appropriate PPE gloves and glasses lift the guarding to the infeed Left Hand Side and place the sample on the belt Close the guarding The sample should now pass under the UV lamp and drop into the receiving tray Right Hand Side The speed of the belt can be increased or decreased depending on the level of cure achieved CAUTION The sample may be hot after passing under the UV lamp WARNING IT IS RECOMMENDED THAT FLAMABLE SUBSTRATES E G PAPER PASSING UNDER THE UV LAMP ARE MONITORED TO ENSURE THEY EXIT THE HOUSING AND DO NOT RECEIVE EXCESSIVE UV RADIATION AS THIS COULD CAUSE A FIRE NOTE This unit is not intended for use in a production environment Stopping conveyor amp system shutdown 2007 Nordso
17. paper or materials get jammed under or in the lamp vicinity or in the event of build up of fluff dirt or powder within the lamp housing Should such a situation occur the operator must WARNING Switch off the equipment immediately If a fire extinguisher is to be used make sure it is of a type which is suitable for use with electrical equipment A suitable fire extinguisher should be available near the unit This equipment is fitted with high temperature lamps It is not designed to operate close to low flash point materials solvents etc Safety precautions while servicing A 2007 Nordson Corporation Important Information All electrical maintenance and servicing must be carried out by a qualified engineer Itis preferable to call in Nordson UV for this servicing facility WARNING This equipment operates at high voltage and is therefore potentially dangerous All precautions must be taken by the qualified engineer in servicing this equipment The equipment must be isolated at the mains before opening any of the access covers In the event of your qualified engineer being unable to find fault with the equipment then Nordson UV Service should be called in Control System Cleaning It is essential that all contactors and relays are kept clean and free from dirt and dust ingression These should be checked regularly particularly in extremely dusty or powder charged working rooms MiniCure 08 07 Part 7119745C 1
18. 10 Safety Part 7119745C High Voltage Connections Careful checks should be kept on the lamp connections and high voltage connections within the equipment to make sure that these do not become dirty or coated with powder or other possible conducting material They should be cleaned regularly at least whenever the lamp is changed possibly more often where a particularly heavily polluted atmosphere occurs Also while changing the lamps a careful check should be made of the high voltage leads to make sure that no deterioration has occurred Dirty contacts may cause a potential hazard Lamphead Cleaning The air inlets in the reflector head should be regularly checked so that it is ensured that they have not become blocked with dust or powder and that the air passages are clear High Temperatures It should be noted that the reflector head runs at very high temperatures and the inside components become very hot during operation of the machine and the equipment Therefore when maintaining the equipment a reasonable time should be allowed before access is attempted Alternatively precautions should be taken MiniCure 08 07 2007 Nordson Corporation Safety UV curing 2007 Nordson Corporation Safety 1 11 NOTE The subtrate collection tray on the outfeed of the unit forms part of the UV shielding If this tray is not fitted alternative shielding methods must be provided for operator and bystander safety UV measurements in t
19. MOT 1721 9015 AON39NH3WN3 215 NO dWv1 115 1OMINOO L IS 5310 YIMOd NO YOLOVINO9 YANIL HALNNOD YOLOVINOD 330 NO MOLOVINOD NO HOIH YOJNDI 3OA3ANOO YOAIANO9 OYINO9 SNIVW 1531 NO OA IOYLNOD OVASG AO LA 39VL10A TONLNOD OVAOLL IA IA ZA Eee ee ES ee N33Y9 MOTIJA HLYV3 39VL10A OYINOO OWA SG 0 88 My N33H9 319 1H wwg o LINDYID SIHL NO S318v9 TV WaLnan IVADO9 00Z aju OVAOLL LIN9419 TOYLNOD gay O 038 AGS 9002 31V9S LON OQ 319NV QMIHL 1HOR OO DRG No 08 320537 02 AAA A gi wo9 Anuospiou gbunusoeoubus pue 001855 ege vet X04 000865 SLL 0 fb DE CN ET gt gt ee s wopbuly payun Gay 115 T vauv ans F TOL YVININV 49605 aoa HSINIJ 90 50 61 38NOININ o Je 2 cue Tas 9002 S0 61 9007 50 8 1 08 0 S39NVH310L IVH3N39 DIVANIJA SVM awa 03SV3Y930 Q3NV319 AIHINOJOHL 38 OL SLYVd Q3NIHOVW 83903 dM4VHS SYYNE 11 3AOW3M ASIMYSHLO Q31VIS 8531301 WW NI SNOISNSWIG OLLHdN gt OLLHdN pooy 6 27 918 AN NOSOYON suogn os AN eqo 6 ee 153 81 51 N33H9 MOTI3A HA N3349 310
20. Mercury Arc Lamps a Wrap lamp a plastic bag seal and repack in the box provided b Dispose of the lamp using an approved waste management company or refer to your local authority alternatively Contact one of the companies below for details of a disposal service for old lamps Primarc Limited Horizon Lamps Inc 816 Leigh Road 2 Danforth Drive Slough Easton PA 18045 USA Berkshire SL1 4BD Tel 1 610 829 4240 Tel 44 0 1753 558001 Free phone 877 422 8462 MiniCure 08 07 Part 7119745C 1 14 Safety Part 7119745C First Aid Eyes Flush with plenty of water for 15 minutes occasionally lifting the eyelids OBTAIN MEDICAL ATTENTION Skin Flush with plenty of soap and water for 15 minutes Remove contaminated clothes and shoes OBTAIN MEDICAL ATTENTION Ingestion OBTAIN MEDICAL ATTENTION Inhalation OBTAIN MEDICAL ATTENTION Further details can be found on Guidance note EH 17 from the Health and Safety Executive U V Ink and Generated Products The relevant safety data sheets from the ink manufacturer must be followed when handling UV inks With some solvent based inks and varnishes there is a potential for the release of flammable substances during the printing process These are not suitable for use with a UV drying system Always consult the manufacturer and the manufactuter s data sheets before use with the UV drying system The materials used in UV inks and varnishes are of a toxic nature Before
21. MiniCure Customer Product Manual Part 7119745C Issued 08 07 Nordson global UV solutions NORDSON UV LTD SLOUGH BERKSHIRE UK Nordson Corporation welcomes requests for information comments inquiries about its products General information about Nordson can be found on the Internet using the following address http www nordson com Address all correspondence to Nordson UV Limited Attn Customer Service 816 Leigh Road Slough Berkshire SL1 4BD Notice This is a Nordson Corporation publication which is protected by copyright Original copyright date 2006 No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Nordson Corporation The information contained in this publication is subject to change without notice 2007 All rights reserved Trademarks AccuJet AeroCharge AquaGuard Asymtek Automove Autotech Baitgun Blue Box CF CanWorks Century Clean Coat CleanSleeve CleanSpray Control Coat Cross Cut Cyclo Kinetic Dispensejet DispenseMate Durafiber Durasystem Easy Coat Easymove Plus Econo Coat EFD ETI Excel 2000 Flex O Coat FlexiCoat Flexi Spray Flow Sentry Fluidmove FoamMelt FoamMix Helix Horizon Hot Shot Isocoil Isocore Iso Flo JR KB30 Kinetix Little Squirt Magnastatic MEG Meltex Microcoat MicroSet Millennium Mini Squirt Moist Cure Mountaingate MultiScan Nordson OmniScan OptiMix Package of
22. S MUST BE WORN Suitable glasses Part No 7350033 and gloves Part No 7350657 are supplied with the unit additional pairs are available from Nordson UV e Do not operate or service equipment unless you are qualified e Do not operate equipment unless safety guards doors or covers intact and automatic interlocks are operating properly Do not bypass or disarm any safety devices e Keep clear of moving equipment Before adjusting or servicing any moving equipment shut off the power supply and wait until the equipment comes to a complete stop Lock out power and secure the equipment to prevent unexpected movement Wait 2 mins for the lamp to cool down f youreceive even a slight electrical shock shut down all electrical equipment immediately Do not restart the equipment until the problem has been identified and corrected e Obtain and read Material Safety Data Sheets MSDS for all materials used Follow the manufacturer s instructions for safe handling and use of materials and use recommended personal protection devices To prevent injury be aware of less obvious dangers in the workplace that often cannot be completely eliminated such as hot surfaces sharp edges energized electrical circuits and moving parts that cannot be enclosed or otherwise guarded for practical reasons MiniCure 08 07 Part 7119745C 1 4 Safety Fire Safety Part 7119745C avoid a fire or explosion follow these instructions
23. UOSPION 90 11 60 Wos o INI 9 90 11 70 e 8 9002 s0 0 95 72H09 38NOININ V 3903 dNVHS S4YNQ NY AO ASIMYSHLO Q31VIS SSIINN NI a 300v 7130 9 HOLON SNOISNANIG 1041NO9 IVADEZ ZWA O 1041NOO IVADLL SA O 1041NO9 OVAO9 LA 0 BOVLIOA 1031N02 ZH09 2VA0 2 011 09 0 TWA SA LA 0 O 38 1504 321 30 SNINOLINOW NOLLWINSNI NY 03AON3Y 51 NOLLO3NNOO 31 39VL10A Q3193NNO2D LNVLYOdNI OYINOD NO dei 115 9015 ADNIDYINI 2 15 HOI 1OMINOO L IS H01V10SI OL IKAN 1531 513 OS 5310 ADO 1831NI 3015 AON3943W3 G31VH3d0 1N33402 MOSN3S 39v v3 HLYV3 ES 1 29 LI INNHS MOTI3A N3349 ama ovg Hava MOSN3S HINOYHL SSVd OL 1 Z1 171 LON 319 1H WaLNAN AlddNsS 1 M3 V3N8 LINDUIO YOLVIOS Men 00 X9v18 9 00 IVAOLL 038 O 434 09 1INOYID IOHLINOO N3349 v319 NOIL93POYA 319NV QYIHL DRG No 08 320546 01 30 1 13365 s002 so or as Jee CO 80 go0z co oe LINDYID TOYNLNOD AYNOSININ 2809 WVYOVIC LINDYIO Y ee 15311 3MOd YNOH 9002 JWOS LON OQ 1 914 09 q3asva493d
24. acture 2007 This machinery has been designed and manufactured using the following transposed harmonised European Standards EN12100 Parts 1 amp 2 2003 Safety of MA de Basic SES general principles for design 0950 Part 1 2002 Information Technology Equipment Sa Part 1 General Requirements EN61000 6 2 2005 Electromagnetic compatibility EMC Generic SE Immunity standard for industrial environments EN61000 6 4 2001 Electromagnetic compatibility Generic standards Emission standard for industrial environments Name Dan Ancliffe Position Engineering Manager Being the responsible person appointed by the manufacturer Date 224 fuguet Zoo Z Identification of person if signing on behalf of above Signed Name Position PNR ED SACRA o EaD Specifications 8 5 System Specification Input Voltages Model 1 380V 400V 415V Model 2 440V 460V 480V 3 phase neutral Refer to rating label Current Consumption Start up 25 amps 400V Running 10 amps 400V Max Working Temp 40 C Max Working Humidity 85 Ultraviolet Light Source Primarc medium pressure mercury vapor lamp rated 120W cm 300W in Effective Curing Width 230mm 9 Reflector Highly polished anodized aluminium Conveyor Full length PTFE coated belt with high power vacuum hold down Cooling Air cooled by integral fan 2007 Nordson Corporation MiniCu
25. ar of manufacture 2007 This machinery has been designed and manufactured using the following transposed harmonised European Standards l E EN12100 Parts 182 2003 Safety of Machinery Basic concepts general principles for design EN60950 Part 1 2002 Information Technology Equipment Safety Part 1 General Requirements EN61000 6 2 2005 Electromagnetic compatibility EMC Generic standards Immunity standard for industrial environments EN61000 6 4 2001 Electromagnetic compatibility EMC Generic standards Emission standard for industrial environments Name Dan Ancliffe Position Engineering Manager Being the responsible person appointed by the manufacturer Signed Dh A Date Auot Zoo Identification of person if signing on behalf of above Position Name m NORDSON UV LIMITED 816 Leigh Road Nordson Slough Berkshire SL1 4BD England Tel 44 0 1753 558000 Fax 44 0 1753 558100 Email technical nordson uv com EC DECLARATION OF CONFORMITY We hereby declare that the following machinery complies with the essential safety requirements of the Machinery Directive 98 37 EEC the Electromagnetic compatibility Directive 89 336EEC the Low Voltage Directive 2006 95 EEC and their amendments Machine Description MiniCure UV Curing System Make MiniCure Type 460V 25A 3ph 60Hz Serial Number MIN 07 XXX Manufactured By Nordson UV Ltd Year of manuf
26. asvas493d Q3NV3IO AIHINOYJOHL 38 OL SLYVd OINIHOVA N3339 M01134 LIND 31V9S LON OQ N3349 3wos vauv ans HSINIA WEEK 319 LH 3m8 WEE 038 aa DIE T 101 YVININV S310H t S310H T F 310HM OILIN 2 61 8 58 OL S3ONV33101 MYINJI OVA009 00 OVAOLL AO 09 wuwg z wwgz Cl NOIL93POYA 319NV OYIHL L0 20 S 9002 50 02 11 539503 5 QNV SYYNE TIM SJAOWSY OLLHAN O si jIDWS 001855 0 vet oi 000865 1 0 vi payun 115 pooy uie 918 AN NOSOYON suonnlos AN eqo 6 UOSPION ASIMYSHLO Q31VIS SS INN WW NI SNOISN3WIG TIV OLLHAN O eg 08 320546 05 EA A O SS 1 E E
27. cal aid MiniCure 08 07 2007 Nordson Corporation 2007 Nordson Corporation Safety 1 13 Ozone poisoning should be treated symptomatically This may include bed rest analgesics to relieve pain and antibiotics as may be prescribed by a medical practitioner Further details can be found on Guidance Note EH 38 from the Health and Safety Executive Mercury Mercury is a silver colored liquid which is contained in medium pressure mercury arc lamps In the case of Primarc lamps this is typically 0 5 2g Under normal operating conditions mercury presents no hazard as it is contained in the quartz tube of the lamp Mercury is toxic and must not be consumed or handled directly on the skin It is recommended that protective gloves and eye protection is worn when handling U V lamps In the event of spillage a Use personal protective equipment to protect against eye and skin contact ingestion and inhalation b Contain the spill with wet sand and recover by vacuum suction Do not use a vacuum cleaner as it will become contaminated and be a source of mercury vapor Spread a 50 50 mix of calcium hydroxide and flowers of sulphur over the affected area and allow to dry Repeat until there is no visible trace of mercury Special attention should be given to cracks and imperfections in the affected surface Spill kits are available from Primarc Ltd Lamp Disposal Sensible precautions should be followed when disposing of
28. eps e Disconnect and lock out electrical power e Identify the reason for the malfunction and correct it before restarting the equipment Dispose of equipment and materials used in operation and servicing according to local codes MiniCure 08 07 Part 7119745C 1 16 Safety This page intentionally left blank Part 7119745C MiniCure 08 07 2007 Nordson Corporation 2007 Nordson Corporation Description 2 1 Section 2 Description The conveyor unit features a full length open ended belt which is speed adjustable and can be set to run between 5 and 75 metres per minute The belt is made from PTFE coated glass fibre to ensure smooth and quiet operation The lamp housing is air cooled and has a high power pull down facility to allow substrate down to the equivalent of 85gsm paper to be used The built in high power fan has an air flow sensor which ensures that the hold down system is effective and that the system remains cool The lamp reflector housing is easily accessible and is provided with an interlocked electrical circuit This permits the lamp reflectors to be cleaned or changed with ease Entry and exit light shields allow only the minimum of UV light to escape A lamp power percentage meter and a lamp power switch down facility is provided thereby allowing switching between 200 and 300 Wpi 80 120 W cm lamp power There is an hour timer to show how many hours the lamp has run Each conveyor comes complete w
29. fied personnel to perform the following tasks Follow the safety instructions in this document and all other related documentation Ultra violet lamps The MiniCure has Primarc manufactured Ultra Violet Lamps which may need inspection and cleaning occasionally to ensure optimum performance The lamp UV output will fall with normal use as the special quartz glass that they are made out of unavoidably degrades They will then need replacing with new Primarc lamps 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 6 2 Maintenance Lamp installation amp removal Ensure the system is completely cool this takes typically about 2 mins with the fan running Ensure the System Isolator is in the OFF position Remove the hood assembly by lifting evenly from the front and back Remove the black reflector box assembly to expose the lamp brackets Figure 6 2 1 Hood 2 Reflector Box Part 7119745C FIG NUV3A 3 Lamp Bracket 5 4 x Cross Head Screws 4 Connector Lamp Lead 6 Retaining Clip Release the two lamp retaining clips from the lamp brackets by undoing the four steel crosshead screws Fit the lamp into the lamp brackets avoiding touching the lamp s glass surface If the lamp s surface does get contaminated it should be cleaned with an alcohol based solvent that does not contain oils e g isopropanol alcohol MiniCure 08 07 2007 Nordson Corporation Maintenance 6 3 NOTE Any external contaminat
30. handling it is essential all operators are conversant with the instructions provided by the supplier of these materials as to their safe use and disposal During operation there is a possibility that odor a smell may be generated This is taken away by the air cooling extraction system System Checks Nordson UV will undertake to check an installation for ozone and UV radiation Please contact our Service Department for availability and costs MiniCure 08 07 2007 Nordson Corporation Safety 1 15 U V Permissible Exposure Levels Permissible Ultra Violet Exposures As Recommended By The American Conference Of Government And Industrial Hygienists Duration of Exposure Effective Irradiance per day E Micro Watts cm sa 8 hours 0 1 4 hours 0 2 2 hours 0 4 1 hour 0 8 30 minutes 1 7 15 minutes 3 3 10 minutes 5 0 5 minutes 10 1 minute 50 30 seconds 100 10 seconds 300 1 second 3000 0 5 seconds 6000 0 1 seconds 30000 Permissible exposure time in seconds for exposure to actinic ultra violet radiation incident upon the unprotected skin or eye may be determined with reference to table above which provides exposure times corresponding to effective irradiance in micro watts cm sq Action in the Event of a Malfunction Disposal O 2007 Nordson Corporation If a system or any equipment in a system malfunctions shut off the system immediately and perform the following st
31. he infeed chamber at belt level are 20 Micro Watts cm If gloves and glasses are not used then exposure to the UV should be limited to no more than 4 mins per day UV measurements in the delivery tray are between 0 8 1 0 Micro Watts cm U V Radiation UV radiation is generated from UV lamps and can be harmful if operator exposure exceeds recommended levels see U V Permissible Exposure Levels in this section Radiation is in the wavelength bands A B and C Exposure to UV radiation can result in e Reddening of skin e Headaches Sore eyes If any symptoms appear investigations should be carried out Nordson UV can on request supply UV safety glasses Part No 7350033 and gloves Part No 7350657 First Aid On skin no treatment can immediately be made however soothing cream can be applied to the affected area For exposure to eyes medical attention should be sought immediately MiniCure 08 07 Part 7119745C 1 12 Safety Part 7119745C Ozone Gas Ozone is generated by reaction of short wave UV radiation on air and is a gas which readily reverts to oxygen when mixed with atmospheric air as it is removed from the source of UV radiation Quantity of ozone produced equates to 0 001 cu ft KWHr NOTE Ozone should be ducted via a sealed duct to atmosphere and discharged according to local regulations Height and clearance from pedestrian walkways and opening windows etc Ozone checks using a Draeger meas
32. ion Equipment owners are responsible for making sure that Nordson equipment is installed operated and serviced by qualified personnel Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks Work on electrical parts and assemblies is only to be executed by a qualified competent electrical engineer Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property Some examples of unintended use of equipment include but not limited to using incompatible materials making unauthorized modifications e removing or bypassing safety guards or interlocks using incompatible or damaged parts using unapproved auxiliary equipment operating equipment in excess of maximum ratings MiniCure 08 07 Part 7119745C 1 2 Safety Regulations and Part 7119745C Make sure all eguipment is rated and approved for the environment in which itis used Any approvals obtained for Nordson equipment will be voided if instructions for installation operation and service are not followed All phases of equipment installation must comply with all federal state and local codes The MiniCure has been designed and manufactured using the following transpo
33. ion will burn onto the lamp s surface cannot be removed The lamp leads can now be connected into the terminal blocks Carefully refit the Reflector Box ensuring the Reflectors are clean Finally refit the Hood noting that the UV Interlock Switch actuator is at the back of the unit If the earth wire on the hood was disconnected ensure that it is re connected before the hood is replaced Removal of the lamps is the reverse of this sequence Do not attempt to use other lamps Conveyor belt replacement amp adjustment Figure 6 3 2007 Nordson Corporation Remove the conveyor End Covers on the end opposite the System Isolator by removing the 4 retaining screws fig NUV4A 1 Retaining Screws Release the belt tension by slackening the tension adjusters using a 10mm spanner Find the belt joiner and remove the pin that connects it together You may need to cut the wire with wire cutters Pull out the old conveyor belt MiniCure 08 07 Part 7119745C 6 4 Maintenance Feed the new conveyor belt making sure that it passes through the underside of the conveyor correctly and through the Tracker Rollers as shown below 1 B mn 3 2 FIG NUV5A Figure 6 4 1 Horizontal Tracker Roller 2 Angled Tracker Roller 3 Belt Join the new belt together using the new joiner pin supplied with the belt Bend over the wire end to stop the pin from coming out Cut the bent over end down to 3mm
34. ith a high quality Primarc manufactured ultra violet lamp For the utmost user protection an earth leakage circuit breaker system is fitted All units CE approved MiniCure 08 07 Part 7119745C 2 2 Description This page intentionally left blank Part 7119745C MiniCure 08 07 2007 Nordson Corporation Transport amp Handling 3 1 Section 3 Transport amp Handling Weights amp Dimensions Weight 90kg 2006 Net 110kg 2456 Gross Dimensions Height 480mm Width 1360mm Depth 520mm Lifting The machine can be lifted by 4 fit persons or lifting straps can be used Avoid lifting the unit by the conveyor roller end covers Care should be taken when lifting and positioning the unit 1 Fig NUV 1A Figure 3 1 1 End Covers 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 3 2 Transport 8 Handling This page intentionally left blank Part 7119745C MiniCure 08 07 O 2007 Nordson Corporation Installation 4 1 Section 4 Installation WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in this document and all other related documentation Figure 4 1 1 Emergency Stop 2 Outlet Shield 2007 Nordson Corporation 2 3 4 Fig NUV2A 3 System Isolator 4 Substrate Collection Tray In certain circumstances the lamp may be packed separately for transit Please see the maintenance section Lamp Installation and Removal for directions on how to fi
35. n Corporation Switch the lamp off by releasing the lamp ng Switch Under normal conditions wait 1 2 minutes before switching off the 0 conveyor by pressing the conveyor stop Switch This is so that the conveyor belt is not stopped immediately under hot lamps NOTE The main fan will continue to run for approximately 10 minutes This will remove any latent heat from the system When the main fan has stopped the system can be shut off from the System Isolator The System Isolator should be shut off at the end of the working day or shift MiniCure 08 07 Part 7119745C 5 4 Operation Emergency stop An Emergency Stop Button is provided This is located on the side of the control panel NOTE Pressing the Emergency Stop Button will immediately shut off all power For this reason it should only be pressed when there is a real emergency and not used for shutting off the machine under normal circumstances FLAMMABLE SUBSTRATES E G PAPER THROUGH THE MACHINE THAT PRESSING THE EMERGENCY STOP BUTTON WHILE THE LAMPS ARE ON COULD CAUSE A FIRE FOR THIS REASON IT IS ADVISABLE TO HAVE A FIRE EXTINGUISHER SUITABLE FOR ELECTRICAL FIRES NEAR TO THE UNIT AND FOR THE OPERATOR TO BE PRESENT AT ALL TIMES DURING OPERATION SHOULD ALSO NOTED THAT WHEN PASSING Part 71197456 MiniCure 08 07 2007 Nordson Corporation 6 1 Section 6 Maintenance WARNING Allow only quali
36. nd state of the art technologies that assure reliable long term performance Your product was thoroughly tested for proper operation prior to shipment Before unpacking and installing your new equipment please read this manual It is your guide to safe installation productive operation and effective maintenance We recommend that you keep the manual available for future reference Your Safety is Important to Nordson Carefully read the Safety section Your product is designed for safe operation when used according to the published instructions Potential hazards exist when operating instructions are not followed Manufacturer of Equipment Nordson UV Ltd 816 Leigh Road Slough Berkshire United Kingdom SL1 4BD Telephone 0044 0 1753 558 000 Fax 0044 0 1753 558 100 For a list of local Nordson organisations see Nordson International 2002 Nordson Corporation UV_CONG_EN_B 0802 0 2 Introduction UV CONG B 0802 2002 Nordson Corporation Introduction O 1 Nordson International http www nordson com Directory Country Phone Fax Europe Austria 43 1 707 5521 43 1 707 5517 Belgium 31 13 511 8700 31 13 511 3995 Czech Republic 4205 4159 2411 4205 4124 4971 Denmark Hot Melt 45 43 66 0123 45 43 64 1101 Finishing 45 43 200 300 45 43 430 359 Finland 358 9 530 8080 358 9 530 80850 France 33 1 6412 1400 33 1 6412 1401 Germany Erkrath 49
37. or idler roller 2 NS 7350492 Fuse 1A 250V Anti Surge 5 x 20 3 F0 3 0 4 F6 1 NS 7350578 Fuse 2A 250V Anti Surge 5 x 20 2 F1 0 F2 1 NS 1056877 PCB lamp power indicator trimmer TM1 1 NS 7350652 Bulb panel switch 7 H0 H1 1 H2 2 H6 1 H6 2 H11 H12 1 NS 7350655 Mains Cable 1 5m NS 7350033 UV safety glasses 1 Pair NS 7350657 Gloves 1 Pair NOTE XA B x AR As Required NS Not Shown 2007 Nordson Corporation MiniCure 08 07 Part 7119745C This page intentionally let blank Introduction 2007 Nordson Corporation Specifications 8 1 Section 8 Specifications The following documents are included in this section Declaration of Conformity System Specification MiniCure 08 07 Part 7119745C 8 2 Specifications This page intentionally left blank Part 7119745C MiniCure 08 07 2007 Nordson Corporation NORDSON UV LIMITED 816 Leigh Road Slough Berkshire SL1 4BD England Tel 44 0 1753 558000 Fax 44 0 1753 558100 Email technical nordson uv com EC DECLARATION OF CONFORMITY We hereby declare that the following machinery complies with the essential safety requirements of the Machinery Directive 98 37 EEC the Electromagnetic compatibility Directive 89 336EEC the Low Voltage Directive 2006 95 EEC and their amendments Machine Description UV Curing System Make MiniCure Type 400V 25A 3ph 50Hz Serial Number MIN 07 XXX Manufactured By Nordson UV Ltd Ye
38. re 08 07 Part 7119745C 8 6 Specifications Additional Features Power switching 80W cm 120W cm e Lamp hour counter e Earth leakage and hood interlock offering extra user safety protection e Emergency stop button e Durable powder coated finish Part 7119745C MiniCure 08 07 2007 Nordson Corporation Drawings 9 1 Section 9 Drawings Circuit Diagrams 50 2 2007 Nordson Corporation MiniCure 08 07 Part 7119745C L 30 1 BHS JL mes wanan RE oam ane STIOH 0300v Ley XANNA SOLON par el 0 LEGO AN 80 9002 80 81 asa var 9 3189 ik d dE sc e BADEN EU LT AN NOSQUON ommo 20 11 20 38nOINW 5 TIVNI93q 90 90 61 NOLLO3NNOO 90 11 40 m JANOININ ER suopnios An 19016 O3dS 93 OL SYNOIOD NAVO ONINV ss suv 31111 S3ONVETIOL SVM 03534930 ON GANV310 38 OL SLYVd Q3NIHOVW NY 53903 5 ON 5 NY JAOWIY TOHLNOO 39VI10A 10MINOO OVASS AO LA YOLOW YOASANOD BOVIIOA IOYINOD OVAOLL OA IA SLIVM 39VL10A 1031NO2 Ov SGS 0 SS PU 1SNW 301430 SNIMOLINON NOLLVINSNI A d SI NOILO3NNOO 41 3 OA AO LA 39VL10A TOMLNOD 03193NNOO HIN 1 4 5 5 310 1NVIDIOdNI L ld Y TOYLNOD NO LIS
39. re to the UV light is likely to have adverse effects on health Gloves and eye protection must be worn Personnel in the vicinity of the device must be protected from exposure by the use of suitable guarding Safety Glasses UV protection safety glasses must be worn when operating this equipment Unprotected exposure to the UV light is likely to have adverse effects on health 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 1 6 Safeiy Gloves UV protection gloves must be worn when operating this equipment Unprotected exposure to the UV light is likely to have adverse effects on health Capacitor h WARNING Capacitor must be discharged to avoid electric shock High Voltage V WARNING High voltage connections exposed removal of cover Part 7119745C MiniCure 08 07 2007 Nordson Corporation Safety 1 7 Hot Surfaces WARNING Potentially hot surafces Allow to cool before touching Handle with Care Hg WARNING Handle with care Do not break the quartz lamp mercury contained within 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 1 8 Safety Equipment safety Introduction High temperatures High voltage All equipment is designed and manufactured to Internationally Recognized Safety Standards to ensure that the health and safety of the operator is protected at all times This is conditional to equipment being installed correctly by qualified personnel and operating ins
40. sed harmonized European standards e EN12100 Parts 1 amp 2 2003 Safety of machinery Basic concepts general principles for design e EN60950 Part 1 2002 Information Technology Equipment Safety Part 1 General requirements e 61000 6 2 2005 Electromagnetic compatibility EMC Generic standards Immunity standard for industrial environments e EN61000 6 4 2001 Electromagnetic compatibility EMC Generic standards Emission standard for industrial environments MiniCure 08 07 2007 Nordson Corporation Personal Safety 2007 Nordson Corporation Safety 1 3 To prevent injury follow these instructions e Ona daily basis the Earth Leakage Circuit Breaker and the combined Isolator at the connection box should be tested e This is carried out by pressing the Test button while the system is switched on the Isolator should switch off instantly WARNING If the isolator or any indicator remains on then it could indicate that a SERIOUS fault is present on your system Inform your electrician or contact Nordson UV for advice immediately NOTE To protect the Earth Leakage Sensor this test function will only work while the lamps are switched off WARNING NEVER LOOK AT A LIGHTED LAMP e ULTRA VIOLET RADIATION IS HARMFUL TO EYES AND CAN BE HARMFUL TO SKIN ALWAYS WEAR SUITABLE PROTECTION WHEN USING THIS SYSTEM THIS SYSTEM IS DESIGNED TO BE USED FOR HAND FED OPERATION SPECIAL UV SAFETY GLASSES amp GLOVE
41. t the lamp The MiniCure must be professionally connected into a 3 phase Neutral supply This must be capable of supplying the Voltage Frequency and Amperage specified on the rating plate of the unit this is located on the front of the unit The electrical supply to the machine needs to be connected to the 1 5m connection cable that exits at the right hand side next to the System Isolator Connect the live supply cables L4 Lo L3 and the Neutral cable into a suitable fixed wall supply box The earth cable PE must also be connected MiniCure 08 07 Part 7119745C 4 2 Installation Part 7119745C The air outlet port should be connected to 100mm diameter extraction ducting that must vent to atmosphere This must be a maximum of 2 metres long Larger diameter extraction tubing and external balanced fan assistance are required if you have to make a longer run than 2m It is advisable that this is not vented into any air conditioning ducting or any existing extraction system without extreme caution Please contact Nordson UV for advice if required NOTE The air temperature flowing through this ducting can reach up to 80 degrees Centigrade so adequate physical protection must be provided to ensure that accidental contact is avoided Fit the substrate collection tray to the outlet shield NOTE The subtrate collection tray on the outfeed of the unit forms part of the UV shielding If this tray is not fitted alternati
42. tructions are strictly adhered to Everyone who is required to work with the drying equipment in any way i e Installers Operators Service Engineers etc must be made familiar with these safety instructions The equipment is designed for the accelerated drying of UV inks and coatings No attempt should be made to dry alternative materials unless these have been cleared by the supplier for this drying technique This equipment is not designed for use in hazardous areas or hazardous environments i e it is not flameproof UV reflector systems generally run at extremely high temperatures It is therefore necessary to check that any exposed parts which may be touched by an operator or personnel are kept below a temperature of 60 C dependent on the material type If you find that any surface is above 60 C please contact the Nordson UV service department The UV curing equipment works at high voltages It is therefore essential that should any fault develop the operator is made aware that he should Switch the equipment off immediately make no attempt to service the equipment himself but call a qualified electrician trained to service this type of equipment NOTE This applies to the changing of lamps where a possible lamp fault has occurred MiniCure 08 07 O 2007 Nordson Corporation Part 7119745C Fire risk A Safety 1 9 With lamps running at up to 800 degrees Centigrade there is always a risk of fire should any
43. turned for inspection MiniCure 08 07 Part 7119745C 6 8 Maintenance This page intentionally left blank Part 7119745C MiniCure 08 07 2007 Nordson Corporation Introduction Parts 7 1 Section 7 Parts To order parts call the Nordson Customer Service Center or your local Nordson representative Use this five column parts list and the accompanying illustration to describe and locate parts correctly Using the Illustrated Parts List Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list The code NS not shown indicates that a listed part is not illustrated A dash is used when the part number applies to all parts in the illustration The number in the Part column is the Nordson Corporation part number A series of dashes in this column means the part cannot be ordered separately The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies and parts e f you order the assembly items 1 and 2 will be included e f you order item 1 item 2 will be included e f you order item 2 you will receive item 2 only The number in the Quantity column is the quantity required per unit assembly or subassembly The code AR As Required is used if the part number is a bulk item ordered in quantities or if the quantity per assembl
44. uring device should be carried out every 6 months or immediately if an operator can smell ozone Please contact your local service department for availability and cost Outlet duct concentration is 0 3 PPM a typical system Threshold limit value TVL is 0 1 PPM in a working atmosphere Precautions Symptoms of ozone present in the working environment Ozone has an irritant action on the mouth and throat and the Factory Inspectorate recommendation is that the level of ozone in the atmosphere of a factory should not exceed 0 1 PPM TLV Most people can smell ozone at about one third of the TLV If there is any doubt as to whether the TLV is being exceeded the company should take measurements to check whether the extraction system is adequate to keep the atmosphere well below 0 1 PPM If detected a Shutdown system b Check ducting for leaks c Before starting check working area with ozone meter First Aid If a person is overcome by ozone the following precautions should be adopted a Remove the patient to a warm uncontaminated atmosphere and loosen tight clothing at the neck and waist b Keep the patient at rest Ifthe patient has difficulty in breathing oxygen may be administered provided that suitable apparatus and a trained operator are available d If breathing is weak or has ceased artificial respiration should be started The mouth to mouth or mouth to nose methods are recommended e Seek medi
45. ve shielding methods must be provided for operator and bystander safety MiniCure 08 07 2007 Nordson Corporation Operation 5 1 Section 5 Operation WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in this document and all other related documentation Turning on the system power Check The Emergency Stop Button is in the off out position To check twist clockwise e The lamp hood assembly is correctly in place The lamp switch is in the off out position The main System Isolator switch can now be turned on Press and hold the mains on indicator on the control panel Turn the isolator handle in a clockwise direction to the on position Release the Mains On indicator The following indicators should now be illuminated Mains On Main Control Panel Test Next to System Isolator No Airflow Main Control Panel Conveyor Stop GO Main Control Panel 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 5 2 Operation A NOTE If any of the above Indicators are NOT illuminated it could indicate a fault is present on your system Inform your electrician or contact Nordson UV for advice WARNING If this is the first time the unit has been switched on after installation or the Earth Leakage has not been tested within the previous 24 hours press the Earth Leakage Test Button NOW The isolator should immediately switch off cutting all power
46. y depends on the product version or model Letters in the Note column refer to notes at the end of each parts list Notes contain important information about usage and ordering Special attention should be given to notes Item Part Description Quantity Note 0000000 Assembly 1 1 000000 Subassembly 2 A 2 000000 Part 1 2007 Nordson Corporation MiniCure 08 07 Part 7119745C 7 2 Paris Item Part Description Quantity Note 1 7350860 Light shield infeed 1 2 7350481 Handle cover 2 3 7350480 Perspex cover infeed 1 4 7350861 Label UV cat 2 2 5 7350862 Label high voltage 2 6 7350863 Top Lid 1 7 7350864 Hood 1 8 7350865 Label UV Protective Equipment 1 NOTE A B x AR As Required NS Not Shown Part 7119745C MiniCure 08 07 FIG NUV55A 2007 Nordson Corporation Parts 7 3 Item Part Description Quantity Note 1 7350867 Lamp housing 1 2 7350866 Label hot surface Hg 1 3 7350682 Perspex cover outfeed 1 4 7350868 Light shield outfeed 1 NOTE A B x AR As Required NS Not Shown 2007 Nordson Corporation MiniCure 08 07 FIG NUV56A Part 7119745C 7 4 Paris Item Part Description Quantity Note 1 7350399 Switch emergency stop 51 2 1 1 1056913 Contact emergency stop switch 51 2 1 2 7350487 Knob potentiometer 1 2 7350486 Potentiometer 10 turn conveyor motor controller 1
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