Nilfisk-ALTO R 580 B User's Manual
Contents
1. 5310213 5310214 5310145 Nilfisk ALTO HEADQUARTER DENMARK Nilfisk Advance Group Sognevej 25 2605 Br ndby Denmark Tel 45 43 23 81 00 SUBSIDIARIES AUSTRALIA GERMANY SPAIN Nilfisk ALTO Nilfisk ALTO Nilfisk ALTO 48 Egerton St Division of Nilfisk Advance A S Division of Nilfisk Advance S A PO box 6046 Guido Oberdorfer Str 2 8 Torre D Ara Silverwater NSW 2128 89287 Bellenberg Paseo del Rengle 5 PI 10 Australia Germany 08302 Matar Barcelona Tel 49 0 730 67 20 Spain Tel 34 93 741 24 00 Tel 61 2 8748 5966 Fax 61 2 8748 5960 AUSTRIA ALTO sterreich GmbH Nilfisk Advance AG Metzgerstrasse 68 5101 Bergheim Salzburg Austria Tel 43 662 456 400 11 Fax 43 662 456 400 34 E mail verkauf Qnilfisk alto at www nilfisk alto at BRAZIL Wap do Brasil Ltda Rua das Palmeiras 350 Bairro Capela Velha 83 705 500 Araucaria Parana Brasil Tel 55 41 2106 7400 Fax 55 41 2106 7403 7404 E mail wap Qwapdobrasil com br CANADA ALTO Canada 24 Constellation Road Rexdale Ontario M9W 1K1 Canada Tel 1 416 675 5830 Fax 1 416 675 6989 CZECH REPUBLIC ALTO Ceska republika s2. While using this machine take care not to cause damage to other people especially children Do not put any can containing fluids on the machine The storage temperature must be between 0 and 40 The machine operating temperature must be between 0 C 40 The humidity must be between 30 and 95 Always protect the machine against the sun rain and bad weather both under operation or inactivity condition The machine cannot be used for towing or pushing objects and or loads Do not use the machine as a transport vehicle the machine maximum capacity 15 110 kg besides the weight of the operator Do not allow the brooms to operate while the machine is stationary to avoid damaging the floor In case of fire possibly use powder fire extinguisher not a water one Do not bump into shelves or scaffoldings particularly where there is a risk of falling objects Adjust the operation speed to suit the floor conditions This machine cannot be used on public roads Do not tamper with the machine safety guards and follow the ordinary maintenance instructions scrupulously Do not remove or modify the plates affixed to the machine by the Manufacturer R 580 n case of machine malfunctions ensure that these are not due to lack of maintenance Otherwise request assistance from the authorised personnel or from an authorised Service Center n case of part replacement order ORIGINA
3. 5 Unscrew and remove the knobs 1 Fig F 6 Remove the broom compartment cover 1 Fig G 7 Remove the broom 1 Fig H 8 Check that the drive hub 1 Fig I is free from dirt or foreign materials ropes rags etc accidentally rolled up 9 The new broom must be installed with the bristles rows positioned as shown in the figure 2 Fig I 10 Install the new broom 3 Fig I on the machine and ensure that its mesh 4 correctly fits on the related drive hub 1 11 Reinstall the broom compartment cover 1 Fig G and screw the knobs 1 Fig F 12 Engage the retainer 8 Fig C and close the right door 7 13 Carry out the main broom height check and adjustment as described in the previous paragraph 146 2601 000 1 2005 03 A SIDE BROOM HEIGHT CHECK AND ADJUSTMENT NOTE Brooms of various hardness are available This procedure is applicable to all types of brooms 1 Check the side brooms for proper ground clearance proceeding as follows Drive the machine on a level ground Keep the machine stationary lower the side brooms and rotate them for a few seconds Stop and lift the side brooms then move the machine Check that the side broom prints are in extension and orientation as shown in the figure 1 and 2 Fig J In case the prints are not within specifications it is necessary to adjust the broom height proceeding as described in the following steps 2 Engage the
4. adjustment check Hopper horizontal position control micro switch adjustment check Motor carbon brush check and replacement Hydraulic oil change PP For the related procedure see the Service Manual 1 or before each start up 2 And after the first 8 running in hours 3 replace hydraulic oil for the first time after 500 hours then after 2 000 hours or every year 146 2601 000 1 2005 03 FLOORTEG R 580 B 11 MAIN BROOM HEIGHT CHECK AND ADJUSTMENT NOTE Brooms of various hardness are available This procedure is applicable to all types of brooms 1 Check the main broom for proper ground clearance proceeding as follows Drive the machine on a level ground Keep the machine stationary and rotate the main broom for a few seconds Stop and lift the main broom then move the machine Check that the main broom print 1 Fig D along its length is from 2 to 4 cm wide If the print 1 is not within specifications it is necessary to adjust the broom height proceeding as described in the following steps 2 To stop the machine turn the ignition switch 18 Fig B to 0 position WARNING N Before opening the left door 5 Fig C switch the machine off to prevent the belts and pulleys rotation 3 Remove the screw with a screwdriver then release the fastener 6 Fig C 4 Open the left door 5 Fig C Loose the locknut 2 Fig E Turn the handwheel 1
5. Fig E and remind that to decrease the pressure of the broom on the ground it must be screwed to increase the pressure of the broom on the ground it must be unscrewed NOTE When the handwheel is completely unscrewed you have reached the maximum pressure of the broom on the ground 7 Screw the locknut 2 Fig E 8 Perform step 1 again to check the proper adjustment of the main broom height from the ground 9 When the broom is too worn to be adjusted replace it as shown in the next paragraph 12 FLOORTEG R 580 B 10 Engage the retainer 6 Fig C and close the left door 5 If it is not possible to adjust the print 1 Fig D correctly because the ground pressure at the ends of the broom is different refer to the Service Manual for the related adjustment procedure MAIN BROOM REPLACEMENT NOTE Brooms of various hardness are available This procedure 15 applicable to all types of brooms WARNING It is advisable to use protective gloves when replacing the main broom because there can be cutting debris between the bristles 1 Drive the machine level ground and activate the parking brake using the pedal and the lever 26 and 19 Fig B 2 Turn the ignition switch 18 Fig B to 0 position 3 Open hood 1 Fig V and disconnect the battery connector 4 Fig V 4 Disengage the retainer 8 Fig and open the right door 7
6. 2 integrity Check that the hopper is lifted from the ground at an height greater than 270 mm The battery autonomy is low The hopper does not lift The hopper does not lift Before lowering the hopper by means of the related switch 15 Fig B check that the hopper has returned to the horizontal position by means of the related switch 16 Fig B Check that the main broom is lifted with the lever 24 Fig B Check the fuse F4 Fig 2 integrity The hopper does not lower The filter shaker does not work For further information refer to the Service Manual available at any Nilfisk Alto Service Center 146 2601 000 1 2005 03 A SCRAPPING Have the machine scrapped by a qualified scrapper Before scrapping the machine remove the following components Battery Polyester dust filter and side brooms Hydraulic oil Hydraulic oil filter Electronic boards Plastic components and hoses WARNING The removed components must be disposed of properly according to the Law in force FLOORTEC R 580 17 EC CERTIFICATE OF CONFORMITY Alto Deutschland GmbH Guido Oberdorfer Strake 2 8 D 89287 Bellenberg Product Model Description The design of the appliance corresponds to the following pertinent regulations Applied harmonized standards Applied national standards and technical specifications declaration of conformity Sweeper FLOOR
7. 2 Unlock the steering wheel 10 Fig B by means of the handle 11 and adjust its tilting according to one s comfort after the adjustment release the handle 11 and lightly move the steering wheel to hook it on the internal retainer 3 From the driver s seat 27 Fig B insert the key in the ignition switch 18 Fig B turn it to l position without activating the forward reverse gear pedal 20 then wait for a few seconds for the display 5 Fig B to turn on and the working hours to appear Check that the green warning light turns on 9 Fig B 4 warning light becomes red or yellow 7 or 8 Fig B turn the ignition key to 0 position and take it out Charge the batteries see the procedure in the Maintenance paragraph NOTE The seat 27 Fig B is equipped with a safety sensor which allows the machine operation only if the operator is seated on the driver s seat 5 Disengage the parking brake by pressing the related pedal 26 Fig B and unlocking the lever 19 6 Tosweep start the machine with the hands upon the steering wheel and press the pedal 10 Fig P 6a The forward reverse direction is selected with the related switch 29 Fig B on the left control panel The drive speed can be adjusted from zero to maximum speed by increasing the pressure exerted on the pedal 7 Lower the main broom with the lever 24 Fig B then turn the suction on with the lever 17 Fig B 8
8. 3 Fig F if necessary adjust the skirt position Then tighten the screws 3 Front and rear skirt 7 Remove the main broom as described in the related paragraph 8 Check the front 1 Fig W and rear 2 skirts for integrity Replace the skirts when they have cuts 1 Fig Q larger than 20 mm or cracks tears 2 larger than 10 mm for skirt replacement see the Service Manual 9 Check that the front 1 Fig W and rear 2 skirts rub lightly on the floor but are not completely lifted from the ground Fig S After loosening the screws 3 Fig W adjust the skirt position if necessary Then tighten the screws 3 146 2601 000 1 2005 03 A 10 Press the front 25 Fig B skirt lifting pedal completely and check that the front skirt lifts 5 cm approximately Release the pedal and check that the skirt returns to the initial position and not in an intermediate position If necessary adjust the skirt lifting cable 1 Fig X by means of the adjuster 2 on the left front side of the skirt for the front skirt control cable replacement see the Service Manual 11 Reassemble in the reverse order of disassembly HOPPER LIFTING SYSTEM OIL LEVEL CHECK WARNING N These operations must be performed with the hopper 4 Fig C in its original position as shown in the figure 1 Engage the parking brake using the pedal and the lever 26 and 19 Fig B 2 hood 1 Fig V and secure it with the rod 1
9. Activate the lever 21 Fig B to lower the right side broom 9 Activate the lever 22 Fig B to lower the left side broom if present NOTE All brooms 10 11 12 Fig C can be lifted or lowered when the machine is moving When the brooms are lifted they do not turn When the main broom is lifted the suction is not operating 10 To sweep start the machine with the hands upon the steering wheel 10 Fig B and press the pedal 20 correctly 146 2601 000 1 2005 03 A Stopping the machine 1 To stop the machine release the pedal 20 Fig To stop the machine quickly also push the service brake pedal 26 Fig B In case of emergency press the emergency push button 12 Fig B to immediately stop the machine To disengage the safety switch 12 turn it in the direction indicated by the arrow 2 Turnthe ignition switch 18 Fig B to 0 and remove the key 3 Engage the parking brake by pressing the brake pedal 26 Fig B and by activating the brake lock control lever 19 MACHINE OPERATION 1 Avoid stopping for a long time with the machine in the same position and the brooms rotating this could create unwanted marks on the floor 2 To collect light and bulky waste materials lift the front skirt by activating the pedal 25 Fig B do not keep pushing onto the lever for a long time in order not to reduce the suction capability of the machine WARNING N When operating on wet groun
10. GEL battery setting NOTE The machine factory setting is for lead WET batteries If the setting corresponds to the chosen battery do not perform the setting procedure If not perform the following procedures 2 According to the installed battery WET or GEL perform the setting procedure of the machine electronic board and proceed as follow Turn the ignition switch 18 Fig B to 0 position Liftthe hood 13 Fig C and secure it with the rod 16 Fig V Disconnect the battery connector 4 Fig V Remove the screws 1 Fig AD and take out the right control panel 2 with care Install a jumper wire 1 Fig AE on the WET connectors 2 for lead battery or on the GEL connectors 3 for gel battery Carefully reassemble the control panel 2 Fig AD and fix it by using the related screws 1 Connect the battery connector 4 Fig V Disengage the support rod 16 Fig V and close the hood 13 Fig C BEFORE START UP 1 Check that there are no open doors hoods and that the machine is in normal operating conditions 2 Ifthe machine has not been used yet after the transportation check that each block and locking system used for the transportation have been removed 8 FLOORTEC R 580 B STARTING AND STOPPING THE MACHINE Starting the machine 1 Sitinthe driver s seat 27 Fig B and using the lever 23 adjust the seat to a comfortable position
11. V Right side broom motor 6 Fig V Left side broom motor 7 Fig V optional Lamellar fuses protected by a transparent plastic cover which protect the following circuits F1 15A the first starting from above ignition switch F2 20A FS3 10A F4 15A F5 10A F6 10 working lights optional spare 1 20A spare 2 15A Inside the electrical box 12 Fig V there is the following fuse F0 150A main 2 Fig Z ACCESSORIES OPTIONS In addition to the standard components the machine can be equipped with the following accessories options according to the machine specific use Left side broom Main and side brooms with harder or softer bristles Antistatic polyester or polyester BIA C dust filter Pocket filter Pivoting light Working light Non marking skirt marking wheels Protective roof For further information concerning the optional accessories contact Your Retailer o hydraulic pump hopper actuator filter shaker auxiliaries 146 2601 000 1 2005 03 A USE b Batteries installed on the machine but dry that is without electrolyte WARNING 1 Liftthe hood 13 Fig C and secure it with the rod On some points of the machine there are 16 Fig V some adhesive plates indicating 2 Remove the battery caps 3 Fig V DANGER WARNI
12. a battery charger suitable for the type of batteries installed 6 Disconnect the battery connector 4 Fig V and connect it to the external battery charger 7 Connect the battery charger to the electrical system and charge the batteries 8 When the recharging is complete disconnect the battery charger from the electrical system and from the battery connector 4 Fig V 9 Check the correct level of electrolyte inside the batteries and close the caps 3 Fig V 10 Reconnect the battery connector 4 Fig V to the machine 11 Disengage the support rod 16 Fig V and close the hood 13 Fig C the machine is ready to be used 16 FLOORTEC R 580 B SAFETY FUNCTIONS The machine is equipped with the following safety functions RUNNING ENABLING SWITCH It allows the machine to run only if the operator is on the driver s seat 27 Fig B EMERGENCY PUSH BUTTON It is located in an easily accessible position 12 Fig B it has to be pressed in case of emergency to stop all the machine functions HOPPER LIFTING LOWERING AND OVERTURNING ENABLING SWITCH It is in the position 1 Fig B and must be pressed and held to activate the hopper lifting lowering and overturning switches HOPPER LIFTING CYLINDER SAFETY DEVICE VALVE It is located on the hopper lifting cylinder It stops the hopper in the position it has reached without possibility for it to lower accidentally if the hydraulic system piping fee
13. lower the hood and Characteristics paragraph ensure that it is correctly closed For the battery choice and installation apply to 3 Insert the ignition key 18 Fig B in the control qualified battery retailers panel and turn it to I position without activating 2 Installthe batteries and set the battery type WET the forward reverse gear pedal 20 Fig B or GEL on the machine see the following If the green warning light 9 Fig B turns on the paragraph battery is ready to be used 3 Charge the batteries see the relevant procedure If the yellow or red warning light 8 or 7 Fig B in the Maintenance chapter turns on it is necessary to charge the battery see procedure in Maintenance chapter 146 2601 000 1 2005 03 FLOORTEGR 580 7 BATTERY INSTALLATION AND BATTERY TYPE SETTING WET OR GEL Battery installation 1 Install the batteries on the machine according to the diagram 15 Fig V According to the battery dimensions check if it is possible to put them inside the related plastic container supplied with the machine If the batteries dimensions are larger than the container capacity use the square guides supplied with the machine to ensure the stability inside the battery compartment WARNING N Non sealed lead acid batteries always need appropriate container to prevent the acid form leaking Do not install the non sealed lead acid batteries without an appropriate container WET or
14. parking brake using the pedal and the lever 26 and 19 Fig B 3 Turn the ignition switch 18 Fig B to 0 position 4 Lift the hood 13 Fig C and secure it with the rod 16 Fig V 5 For the right side broom use the lever 1 Fig loosen the ring nut 2 and adjust the register 3 until the correct print is achieved 1 Fig J Then fit it on the lever by means of the ring nut 2 Fig K For the left side broom use the lever 4 Fig K Loosen the ring nut 5 Fig J and adjust the adjuster 6 until the correct print 2 is achieved Then fit it on the lever by means of the ring nut 5 Fig K 6 Perform step 1 again to check the proper adjustment of the side broom height from the ground 7 When broom is too worn to be adjusted replace it as shown in the next paragraph NOTE If necessary adjust also the side brooms tilting position see the related procedure on the Service Manual 146 2601 000 1 2005 03 A SIDE BROOM REPLACEMENT NOTE Brooms of various hardness are available This procedure is applicable to all types of brooms WARNING It is advisable to use protective gloves when replacing the side broom because there can be cutting debris between the bristles 1 Drive the machine on a level ground and activate the parking brake using the pedal and the lever 26 and 19 Fig B 2 Turn the ignition switch 18 Fig B to 0 position 3 Activate the lev
15. personnel only Children or disabled people cannot use this machine Keep sparks flames and smoking materials away from the batteries During the normal operation explosive gases are released Do not wear jewels when working near electrical components not work under the lifted machine if it is not securely fixed Each time you work under the open hood ensure that the hood cannot be closed by accident Do not operate the machine near toxic dangerous inflammable and or explosive powders liquids or vapours Battery charging produces highly explosive hydrogen gas Keep the hood open during battery charging and perform the operation only in well ventilated areas and far from naked flames 146 2601 000 1 2005 03 A N WARNING N Carefully read all the instructions before carrying out any maintenance repair procedure Take all necessary precautions to prevent hair jewels and loose clothes from being caught in the moving parts of the machine Do not smoke while charging the batteries Do not leave the machine unattended with the key inserted in the ignition switch and the parking brake disengaged Do not use the machine on surfaces with a gradient greater than the one indicated on the machine Do not wash the machine with direct or pressurised water jets or with corrosive substances Do not use compressed air for general cleaning except for the filters see the related paragraph
16. 6 3 Check that the hydraulic oil level in the tank 14 Fig V is between the MIN minimum level and MAX maximum level marks shown in figure Y 4 Ifnecessary add hydraulic oil viscosity grade 32 cSt through the plug 1 Fig Y 5 Disengage the support rod 16 Fig V and close the hood 1 FLOORTEC R 580B 15 CHARGING THE BATTERIES WARNING Battery charging produces highly explosive hydrogen gas Charge the batteries in well ventilated areas and away from naked flames Do not smoke while charging the batteries Keep the hood open while recharging the battery WARNING Be extremely careful when charging the battery as there may be battery fluid leakages The battery liquid is corrosive If it comes in contact with the skin or eyes rinse thoroughly with water and consult a physician 1 Drive the machine on a level ground and activate the parking brake using the pedal and the lever 26 and 19 Fig B 2 the ignition switch 18 Fig B to 0 position 3 Lift the hood 13 Fig C and secure it with the rod 16 Fig V 4 Check the correct level of electrolyte inside the battery if necessary top up through the caps 3 Fig Leave the caps 3 open for the next battery charge If necessary clean the upper surface of the batteries 5 Check that the battery charger is appropriate referring to its instructions The battery charger voltage rating is 24 V Use
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18. ING AND STOPPING THE MACHINE ttt ttt ttt 8 MACHINE OPERATION entretenir ttt rtt tte tke 9 HOPPER PLAN 9 AFTER HENLEGGE 10 WORKING LIGHT ADJUSTMENT 10 MACHINE LONG ID 10 FIRST PERIOD OF USE cssecssscssssssisocconcesstessccsssssssssasatstsessusssesserocssnstesarseesisunsisecrssessstuiveccescunssussisentesesssaieseren 10 MAINTENANCE ieoreesvevsvessevsvevserssrenssenserssevserssenseessevseenserssevserssenssevserssenseessevserssevseenserssenserssenssevserssensern 10 SCHEDULED MAINTENANCE TABLE ettet ttt 11 MAIN BROOM HEIGHT CHECK AND ADJUSTMENT ttt 12 MAIN BROOM REPLACEMENT ttt ttt ttt ttt ttt 12 SIDE BROOM HEIGHT CHECK AND ADJUSTMENT tt ttt 13 SIDE BROOM REPLACEMENT ettet ttt ttt ttt 13 FRAME DUST FILTER CLEANING AND INTEGRITY 14 CLOSED POCKET DUST FILTER CLEANING AND INTEGRITY 14 SKIRT HEIGHT AND OPERATION CHECK ettet ttt 15 HOPPER LIFTING SYSTEM OIL LEVEL CHECK ttt 15 CHARGING THE BATTERIES entente ttti ttt tte tete 16 SAFETY FUNCTIONS mesrevsvevseesrevsvesevsrensesssenseessenseessevssenseessevssensevseensevssevseesseessevseessenseessevseessevseeuseenn 16 TUNNELENE 16 EMERGENCY PUSH BUTTON ssscssssssssssssssssssseesssssssssssevssseesssssssesessesssssieessssssssssstsssesssssuniissesesss
19. L spare parts from an authorised Dealer or Retailer ensure the proper and safe operation of the machine have the scheduled maintenance detailed in the related chapter of this Manual performed by the authorised personnel or an authorised Service Center machine must be disposed of properly because of the presence of toxic harmful materials batteries oils plastics etc which are subject to standards that require disposal in special centres see the Scrapping chapter Ifthe machine is used according to the instructions the vibrations do not cause dangerous situations The machine vibration level is less than 2 5 m s 1032 96 1 98 tilt the machine more than 30 from its horizontal position or the highly corrosive acid could leak out of the batteries When the machine is to be tilted for maintenance operations remove the batteries UNPACKING When the machine is delivered check that the packing and the machine were not damaged during transportation In case of visible damages keep the packing and have it checked by the Parcel Service that delivered it Call the Carrier immediately to fill in a damage claim Please check that the following items have been supplied with the machine Technical documents Sweeper manual Spare Parts List No 1 main fuse FO 150A Battery connector 4 FLOORTEC R 580 B MACHINE DESCRIPTION OPERATION CAPABILITIE
20. NG CAUTION Be extremely careful when working with NOTE sulphuric acid as it is corrosive If it comes in contact with skin or eyes rinse While reading this Manual the Operator must pay thoroughly with water and call 8 physician particular attention to these symbols Batteries have to be filled up in 8 properly Do not cover these plates for any reason and immediately ventilated area Use protective gloves h if th replace them if they are damaged 3 Fillthe cells or each element of the batteries with CHECK SETTING ON NEW sulphuric acid for batteries density from 1 27 to 1 29 Kg at 25 in accordance with the MAGHINE instructions given in the Battery User s Manual The machine requires one 24V battery or four 6V The correct quantity of sulphuric acid is indicated batteries in serial connection in the Battery Manual The machine can be supplied in one of the following Let the battery rest and fill in with sulphuric acid in modes accordance with the instructions specified in the a Batteries already installed and ready to be used Battery manual 1 hood 13 C and secure it with the rod 4 Charge the batteries see the relevant procedure 16 Fig V in the Maintenance chapter Check that the batteries are connected to the c Without battery machine through the related connector 4 Fig V 1 Buy appropriate batteries see the Technical 2 Disengage the support rod an
21. OW TO KEEP THIS MANUAL The User manual must be kept near the machine inside an adequate case far from liquids and other substances that can cause damage to It IDENTIFICATION DATA The machine model and serial number are marked on the outside under the seat 28 Fig B The machine model year is written in the EC statement and it is also indicated by the first two figures of the machine serial number This information is useful when requiring machine and engine replacement parts Use the following table to write down the machine identification data for any further reference MACHINE model MACHINE serial number 2 FLOORTEC 580 OTHER REFERENGE MANUALS Spare Part List supplied with the machine Service manual that can be consulted at Nilfisk Alto Service Centers SPARE PARTS AND MAINTENANCE All necessary operating maintenance and repair procedures must be carried out by qualified personnel or by Nilfisk Alto Service Centers listed at the end of this manual Only original spare parts and accessories must be used Call Nilfisk Alto for service or to order spare parts and accessories specifying the machine model and serial number CHANGES AND IMPROVEMENTS Nilfisk Alto constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such benefits to the machine that w
22. Pull out the dust filter 4 Fig N upwards In an appropriate outdoor area clean the filter shaking it on a level and clean surface tapping the side 1 Fig O opposite the wire gauze 2 Complete the cleaning by using compressed air 3 at max 6 bars blowing only from the side protected by the wire gauze 2 at a minimum distance of 30 cm According to the filter type observe the following cautions Paper filter standard do not use water or detergents to clean it the filter can be Polyester filter optional To clean it see the above mentioned instructions necessary for a better cleaning it is allowed to wash the filter with water and non lathering detergents This provides better quality cleaning but reduces the life of the filter which will have to be replaced more frequently The use of inadequate detergents can damage the filter Check the filter body for tears 10 Clean the filter compartment rubber seal 1 Fig P along its perimeter and check its integrity necessary replace it 11 Install in the reverse order of removal steps from 8 to When reinstalling the filter wire gauze 2 Fig must be facing upward 14 FLOORTEC R 580 B CLOSED POCKET DUST FILTER CLEANING AND INTEGRITY CHECK NOTE The polyester closed pocket filters are normally kept clean by activating the electric filter shaker supplied with the machine If necessar
23. S The sweeper is used to sweep dust or light debris on smooth and solid floor in civil or industrial environment under safe operation conditions by a qualified Operator CONVENTIONS Forward backward front rear left or right are intended with reference to the operator s position that is to say on the driver s seat 27 Fig B DESCRIPTION Control panel See Fig B 1 Hopper lifting lowering enabling switch 2 Horn switch 3 Working light switch optional 4 Position for optional switch rotating light 5 Display 6 Display selection button for the following operations in sequence Working hours Last digit of the hours dot minutes Battery voltage V 7 Discharged battery warning light red 8 Semi discharged battery warning light yellow 9 Charged battery warning light green 10 Steering wheel 11 Steering wheel inclination adjusting knobs 12 Emergency stop button 13 Position for optional switch 14 Filter shaker switch 15 Hopper lifting lowering switch 16 Hopper overturning switch 17 Vacuum activation deactivation lever 18 Ignition switch 19 Parking brake lock control lever in combination with pedal position 26 20 Drive pedal 21 Right broom lifting lowering lever 146 2601 000 1 2005 03 A 22 Left broom lifting lowering lever optional TECHNICAL DATA 23 Seat longitudinal position adjusting lever 24 Main broom lifting lowering lever 25 Front skirt lifting pedal Working w
24. TEC R 580 B 24V EC Machine Directive 98 37 EC EC Low Voltage Directive 73 23 EEC EC EMC Directive 89 336 EEC EN 12100 1 EN 12100 2 EN 294 EN 349 EN 60335 2 72 EN 55014 1 EN 55014 2 DIN EN 60335 2 72 IEC 60335 2 72 Dipl Ing Wolfgang Nieuwkamp Tests and approvals 18 FLOORTEC R 580 B Bellenberg 11 02 2005 146 2601 000 1 2005 03 A AF WH GY GY GYBK L1 Q VT oV 24V BATTERIES 5310215 6 5 TK telt _ O T Thw 7 LL ped Lol L 200 BAR 200 BAR Y n 9 4 3 km L 110 70 BAR T 4 _ 750 HYDRAULIC OIL 32 cSt 5310132 5310212 5310128 S310127 S310122 S310039 S310126 7 O 2 Ns lU 5310038 5310124 5310037 5210125 KE T M M 2277 22777 22777 J 7 7 Lu 2277 22727772777777711 2777 7777777777 77 77777777Z2Z7 CIE Y Y Y Y a S310130 S310186 S310187
25. ding the lifting cylinder should break 146 2601 000 1 2005 03 A TROUBLESHOOTING Check that the battery After having turned the ignition connector 4 Fig V is correctly key 18 Fig to I position the connected to the machine display does not illuminate and the machine does not work Check the F1 1 Fig Z and FO 2 Fig Z fuse integrity REMEDY Turn the ignition switch to 0 The machine does not move position then turn it to l when pressing the accelerator position being careful not to pedal activate the accelerator pedal during this operation Check that the related fuse 5 Fig V is not deactivated otherwise reactivate it by means of the related key Check that the related fuse 6 or 7 Fig V is not deactivated otherwise reactivate it by means of the related key The main broom does not work The side brooms do not work The machine operates only when Re charge the battery If the stationary otherwise the red problem persists replace the warning light turns on battery Check if the dust filter 4 Fig N is clogged Check if the hopper 4 Fig C is full Check that the skirts 16 17 18 19 Fig C are not broken or incorrectly adjusted Check if the brooms 10 11 12 Fig C are at the correct height The machine collects little debris dust Install a battery with greater capacity 240 Ah Check the fuse F2 Fig Z integrity Check the fuse F3 Fig
26. ds it is necessary to operate the lever 17 Fig B and turn the suction off to prevent the dust filtrer from being damaged For the machine proper operation the dust filter must be as clean as possible To clean it while sweeping proceed as follows Liftthe main broom by means of the lever 24 Fig B to stop the suction Press the filter shaker switch 14 Fig B at short intervals Then lower the main broom to restart the suction and resume operation While working repeat the operation every 10 minutes depending on the dustiness of the area to be cleaned NOTE This operation can also be performed when the machine 5 moving NOTE When the dust filter is obstructed and or the hopper 15 full the machine cannot collect dust and debris 4 hopper 4 Fig C should be emptied after each working period and whenever is full 146 2601 000 1 2005 03 HOPPER DUMPING 1 The maximum dumping height of the hopper is 1 380 mm Fig U 2 empty the hopper drive the machine near the dustbin and proceed as follows Lift the side and main brooms Close the suction by means of the lever 17 Fig Press the filter shaker switch 14 Fig WARNING Always carry out this operation on level ground to avoid machine unbalance WARNING When lifting and emptying the hopper 4 Fig C keep the parking brake engaged with the pedal and l
27. er 21 or 22 Fig B to lift the related side broom 4 From the inside of the side broom unscrew the 4 nuts 1 Fig L then remove the broom and the hub 2 by disengaging it from the shaft 3 Recover the key 4 and the washer 5 5 bench remove the four screws 6 and separate the broom 8 from the hub 7 6 Install the new broom 8 onto the hub 7 and tighten the screws 6 7 Reinstall the new broom with the hub 2 on the machine after seating the key 4 Position the washer 5 and tighten the screw 1 8 Carry out the side broom height check and adjustment as described in the previous paragraph FLOORTEC R 580 B 13 FRAME DUST FILTER CLEANING AND INTEGRITY CHECK NOTE Besides the standard paper filter optional polyester filters are also available The following procedure 15 applicable to each type of filter 1 Drive the machine on a level ground and activate the parking brake using the pedal and the lever 26 and 19 Fig B 2 Turn the ignition switch 18 Fig B to position 3 Lift the hood 13 Fig and secure it with the rod 16 Fig V 4 Disconnect the battery connector 4 Fig V Remove the filter cover 2 Fig M by disengaging it from the retainers 1 5 Disconnect the electric connector 1 Fig N from the filter shaker 6 Remove the filter shaker support frame handwheels 2 Fig N 7 Remove the filter shaker support frame 3 Fig N
28. ere sold previously Any change and or addition of accessory must be approved and performed by Nilfisk Alto SAFETY The following symbols indicate potentially dangerous situations Always read this information carefully and take all necessary precautions to safeguard people and property No accident prevention program 15 effective without the total cooperation of the person responsible for the machine operation Most of the accidents that may occur in a factory while working or moving around are caused by failure to comply with the simplest rules for exercising prudence A careful and prudent Operator is the best guarantee against accidents and is essential for successful completion of any prevention program 146 2601 000 1 2005 03 A SYMBOLS DANGER It indicates a dangerous situation with risk of death for the Operator WARNING It indicates potential risk of injury for people CAUTION It indicates 8 caution or 8 remark related to important or useful functions Pay attention to the paragraphs marked by this symbol NOTE Consult the User manual before performing any procedure P P P GENERAL INSTRUCTIONS Specific warnings and cautions to inform about potential damages to people and machine are shown below DANGER A To perform maintenance repair procedures turn the machine ignition key to OFF position and disconnect the battery This machine must be used by properly trained and authorised
29. eries 2 E Batteries 4 Battery connector No 4 6V lead 5 Main broom motor resettable thermal fuse Basses i i Standard batteries ME 6 Right side broom motor resettable thermal fuse electrolyte in serial 7 side broom motor resettable thermal fuse connection 8 Lamellar fuse box OE M P No 1 24V lead battery 9 Suction main broom motor with acid electrolyte 10 Vacuum fan 11 Drive motor Optional batteries gel or lead available i Values 12 Wiring junction box at Nilfisk retailers 13 Drive electronic board Battery total voltage 14 Hopper lifting system hydraulic oil tank Usable battery capacity 330Ah 15 Battery installation diagram 300x800 mm 16 Open hood support rod Battery compartment max size 360x800x380 mm Dust vacuuming and filtering Paper dust filter 5 10 um Main broom compartment vacuum 7 6 mm 146 2601 000 1 2005 03 FLOORTEC R 580 5 Wiring diagram See Fig AF Pivoting light optional BZ1 Reverse gear buzzer C1 Battery connector EB1 Drive electronic board EB2 Display board ES1 Line electromagnetic switch ES2 Main broom electromagnetic switch ES3 Pump relay ES4 Pump relay FO Main fuse F1 Key fuse F2 Hydraulic pump fuse F3 Hopper actuator fuse F4 Filter shaker fuse F5 Service fuse F6 Working light fuse optional F7 Right side broom resettable thermal fuse F8 Left side broom resettable thermal fuse optional FO Ma
30. ever 26 and 19 Fig B 3 Keep people far from the machine and especially from the hopper 4 Fig C 4 Press both the enabling switch 1 Fig B and the hopper lifting switch 15 to lift the hopper 1 Fig T up to the desired position 5 Press both the enabling switch 1 Fig B and the hopper 2 Fig U overturning switch 16 Fig B and discharge all the debris in the dustbin 1 Fig U WARNING AN The hopper 2 Fig U can be overturned only after having lifted it at a minimum height of 270 mm 6 bring the hopper back to its original position horizontal position press the enabling switch 1 Fig B while pressing the hopper overturning switch 16 Fig B FLOORTEC R 580 B 9 7 Press both the enabling switch 1 Fig B and the hopper lowering switch 15 to lower the hopper down to the desired position WARNING AN The hopper can be overturned only if it is not in its original position horizontal position 8 The machine is ready to start working again AFTER USING THE MACHINE After working before leaving the machine Lift the main broom with the lever 24 Fig Lift the side brooms with the levers 21 and 22 Fig B Close the suction by means of the related lever 17 Fig B then press the filter shaker switch 14 Fig B for a short interval open the suction again Dump the hopper 4 Fig C See previous paragraph Remove the ignit
31. idth with one side broom 26 Service brake pedal parking brake when combined with lever position 19 27 Driver seat with safety microswitch 28 Serial number plate 29 Forward reverse gear switch Outside view Minimum ground clearance skirts not included See Fig C Hopper maximum lifting height 1 650 mm 60 mm Pivoting light always on when the ignition switch is ET 110 kg turned to I position We T Minimum maximum dumping height 270 mm 1 370 mm Working light aiming adjusting screws Minimum turning radius 1 690 mm Dust filter cover 2 3 4 Hopper 5 Left door 6 Left fastener with locking screw 7 Right opening door 8 Right fastener 9 Working light optional 10 Right side broom 11 Left side broom optional 12 Main broom Machine whole weight with 4x6V 180 Ah 629 Kg 13 Battery compartment hood standard batteries 14 Rear drive wheels on fixed axis Front steering wheel 4 00 4 mm 15 Front steering wheel Rear wheels driving 4 00 4 mm 16 Left side skirt Sound level Lpa 66 9 dB A 17 Right side skirt 18 Front skin Electric motors 19 Rear skirt Electrical system voltage system Electrical system voltage 20 Dust filter container a 1 Under hood compartment 2001 Copa Drive motor 24V 750W 5 000 rpm See Fig V 1 Hood iti Side broom reduction unit 24V 90W 85 rpm ae open position Filter shaker motor 24V 90W 5 700 rom Batt
32. in broom resettable thermal fuse 1 Ignition switch L1 Right light optional L2 Left light optional L3 Working light optional M1 Drive motor M2 Main broom motor M3 Hydraulic pump Actuator 5 Filter shaker motor M7 Right side broom motor M8 Left side broom motor optional R1 Accelerator potentiometer pedal in built SWO Emergency switch SW1 Forward reverse gear switch SW2 Main broom microswitch SW3 Hopper enabling switch SW4 Hopper lifting lowering switch SW5 Hopper overturning switch SW7 Right side broom microswitch SW8 Left side broom microswitch optional SW9 Hopper horizontal position microswitch SW10 Hopper lifted position microswitch SW11 Hopper open position microswitch SW12 Hopper closed position microswitch SW13 Filter shaker switch SW14 Light switch optional SW15 Horn switch SW16 Working light switch optional SW17 Safety microswitch in the seat SW18 Accelerator pedal microswitch 6 FLOORTEC R 580 B Colour code BK Black BU Blue BN Brown GN Green GY Grey OG Orange PK Pink RD Red VT Violet WH White Hydraulic diagram See Fig AG 1 Hydraulic oil tank Hydraulic oil filter Hydraulic pump Motor Safety valve Hopper lifting cylinder ELECTRICAL FUSES Under the hood outside the electrical box there are the following fuses Circuit breakers which can be reset by pressing the related key Main broom motor 5 Fig
33. ion key from the switch 18 Fig B Engage the parking brake by pressing the brake pedal 26 Fig B then activate the brake lock control lever 19 WORKING LIGHT ADJUSTMENT If necessary adjust the working light 9 Fig C beam aiming with the screws 22 MACHINE LONG INACTIVITY If you foresee that the machine will not be used for more than 30 days proceed as follows Check that the machine storage area is dry and clean Disconnect the battery connector 4 Fig V FIRST PERIOD OF USE After the first period of use first 8 hours it is necessary to check that the fixing and connecting elements are correctly tightened that the visible parts are integral and that there are no leakages 10 FLOORTEC R 580 B MAINTENANCE The lifespan of the machine and its maximum operating safety are ensured by correct and regular maintenance The following chart provides the scheduled maintenance The intervals shown may vary according to particular working conditions which are to be defined by the person in charge of the maintenance WARNING Operations to be carried out with the machine off the ignition key not inserted and if required the battery disconnected Moreover carefully read the instructions in the Safety chapter All scheduled or extraordinary maintenance operations must be performed by qualified personnel or by an authorised Service Center This manual describes only the easier and mo
34. r o Zateckych 9 14000 Praha 4 Czech Republic Tel 420 24 14 08 419 Fax 420 24 14 08 439 E mail wap_p mbox vol cz DENMARK Nilfisk ALTO Division of Nilfisk Advance A S Industrivej 1 9560 Hadsund Denmark Tel 45 72 18 21 00 Fax 45 72 18 21 05 E mail salg nilfisk alto dk E mail service nilfisk alto dk www nilfisk alto dk Nilfisk ALTO Food Division Division of Nilfisk Advance A S Blyt kkervej 2 9000 Aalborg Denmark Tel 45 72 18 21 00 Fax 45 72 18 20 99 E mail scanio technology nilfisk alto dk www nilfisk alto com FRANCE Nilfisk ALTO ALTO France SA A roparc 1 19 rue Icare 67960 Entzheim France Tel 33 3 88 28 84 00 Fax 33 3 88 30 05 00 E mail info nilfisk alto fr www nilfisk alto com Fax 49 0 730 67 23 10 E mail info nilfisk alto de Info export nilfisk alto de www nilfisk alto de GREAT BRITAIN Nilfisk ALTO Division of Nilfisk Advance Ltd Bowerbank Way Gilwilly Industrial Estate Penrith Cumbria CA11 9BQ Great Britain Tel 44 1 768 86 89 95 Fax 44 1 768 86 47 13 E mail sales Qnilfisk alto co uk www nilfisk alto co uk HUNGARY ALTO Hungary Kft Csengery ut 119 8800 Nagykanizsa Hungary Tel 36 93 509 701 Fax 36 93 509 704 MALAYSIA ALTO DEN SIN Malaysia Sdn Bhd 5014 Jalan KIP 11 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Malaysia Tel 603 6274 6913 Fax 603 6274 6318 E mail Densin tm net my NETHERLANDS Nilfisk ALTO
35. ssueneeseee 16 HOPPER LIFTING LOWERING AND OVERTURNING ENABLING 16 HOPPER LIFTING CYLINDER SAFETY 16 TROUBLESHOOTING sreesrevversvenserssenseessevssensevssenserssevserssevseessevssensevssenseessevseessevseenseessenserssenseesseeusennne 17 SCRAPPING evsressevsvevsvrsensvevseessenseevseessenserssevserssenseessevssensevssevssensevssevserssenseessevserusevssenseessevseeusevseeusernn 17 EC CERTIFICATE OF 18 146 2601 000 1 2005 03 A FLOORTECR580B 1 INTRODUCTION MANUAL PURPOSE AND CONTENTS The purpose of this Manual is to provide the operator with all necessary information to use the machine properly safe and autonomous way It contains information about technical characteristics operation machine storage maintenance spare parts and safety conditions Before carrying out any procedure on the machine the operators and technicians in charge of the machine maintenance must read this manual carefully Contact an authorised Nilfisk Alto Service Center in case of doubts regarding the interpretation of the instructions and for any further information TARGET This manual is intended for qualified operators and technicians involved in the machine maintenance H
36. st common maintenance procedures NOTE For other maintenance procedures contained in the Scheduled Maintenance Table or for extraordinary maintenance operations see the specific Service Manual that can be consulted at any Service Center 146 2601 000 1 2005 03 A SCHEDULED MAINTENANCE TABLE Maintenance operation On delivery ga El 9 ga Battery fluid level check qo Hopper lifting hydraulic system oil level check lifting hydraulic system Hopper lifting hydraulic system oil level check level check Motor to main broom belt visual inspection al tension check Skirt height operation check Skirt height and operation check and operation check Side and main broom height check Frame dust fiter cleaning and integrity check Closed pocket filter cleaning and integrity check Fiter shaker operation check _____ _ Brake adjustment Nut and screw tightening check and screw Nut and screw tightening check check Drive wheel gearing chain tension check and cleaning Steeringchaincleaning Steeringchaincleaning cleaning EE S Vacuum hose integrity check Pulley to main broom belt replacement to main Pulley to main broom belt replacement belt replacement Motor to main broom pulley V belt replacement Hopper gasket integrity check gasket integrity Hopper gasket integrity check Hopper lifted position control microswitch
37. t out completely or cleaning pocket by pocket At the same time clean both the surfaces of the pocket separator 7 Fig AC removing anything deposited on them Check the filtering surface for tears In case of tears replace it It is also possible to use compressed air max 6 bars blowing the air from the clean side towards the dirty side WARNING Do not wash the filter with water The polyester fibber can shrink and become unusable 146 2601 000 1 2005 03 A 14 Reassemble all the filter components in the reverse order of disassembly 15 If necessary clean the filter compartment rubber seal 3 Fig AB along its perimeter and check its integrity If necessary replace it 16 Reassemble all the components in the reverse order of disassembly SKIRT HEIGHT AND OPERATION CHECK Side skirts 1 Drive the machine on a level ground that is suitable for checking the skirt height 2 Engage the parking brake using the pedal and the lever 26 and 19 Fig B 3 Turn the ignition switch 18 Fig B to 0 position 4 Disengage the retainers 8 and 6 Fig C and open the right and left doors 7 and 5 5 Check the side skirt 2 Fig F integrity Replace the skirts when they have cuts 1 Fig Q larger than 20 mm or cracks tears 2 larger than 10 mm for skirt replacement see the Service Manual 6 Check that side skirt 2 Fig F height from ground is within 0 3 mm Fig R After loosening the screws
38. www nilfisk alto com A FLOORTEC R 580 B Nilfisk ALTO Why Compromise DEUTSCH BETRIEBSANLEITUNG FRAN AIS MANUEL D UTILISATION ENGLISH USER MANUAL NEDERLANDS GEBRUIKSAANWIJZING Clarke TECHNOLOGY 5310208 5210209 S310119 S310114 S310133 S310210 SSS Z 5310211 INTRODUCTION BARRE 2 MANUAL PURPOSE AND CONTENTS ttt ttt 2 2 HOW KEEP THIS MANUAL 2 IDENTIFICATION DATA 2 OTHER REFERENCE MANUALS 2 SPARE PARTS AND MAINTENANCE 2 CHANGES AND OE ENST 2 SAFETY 2 SLET 3 ENN SG 0 ONS 3 4 MACHINE DESCRIPTION reesressvesrevsveusevstensvesvevseessenseesseestenseessenseessevssenserssevseessenserssenseensevssenseeuseensennne 4 OPERATION CAPABILITIES ccena 4 4 DESCRIPTION 4 TECHNICAL DATA SN 5 ELECTRICAL 6 ACCESSORIES OPTIONS ccsecsscscssssssssssssssossnssssassssessssusucecetesssnstuasenssesessussseerteocsssetseenereessnssssecerssnsssueesarenstennsen 6 USE 7 BATTERY CHECK SETTING ON A NEW MACHINE 7 BATTERY INSTALLATION AND BATTERY TYPE SETTING WET 8 BEFORE SG EL 8 START
39. y they can be cleaned using the procedure indicated below When the filtration surfaces are no longer suitable the filter must be replaced 1 Drive the machine on level ground and activate the parking brake using the pedal and the lever 26 and 19 Fig B 2 Turn the ignition switch 18 Fig B to 0 position 3 Lift the hood 13 Fig C and secure it with the rod 16 Fig V 4 Remove the filter cover 2 Fig M by disengaging it from the retainers 1 5 Unscrew the knobs 1 Fig AA and remove the brackets 2 6 Pull out the dust filter 1 Fig AB upward and remove it after disconnecting the electrical connector 2 from the filter shaker 7 Disassemble the polyester filtering surface as indicated by the following steps these procedures must be carried out in a suitable outdoor area and the Operator must be suitably equipped gloves mask glasses 8 Remove the filter shaker motor 1 Fig AC by unscrewing the two fixing screws 9 Open the filter shaker motor support unit 2 Fig AC completely and release the filtering pocket tension rods 3 10 Remove all the filtering pocket tension rods 4 Fig AC 11 Open the upper retaining cord 5 Fig AC of the closed pocket filter to remove it from the upper frame 6 12 Remove the internal pocket separator 7 Fig AC 13 Clean the polyester fiber surface 8 Fig AC from the dirty side using an external vacuum cleaner spreading i
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