Nilfisk-ALTO NEPTUNE 4 User's Manual
Contents
1. rererererronre 7 Connecting the water supply 8 Electrical connection aaaainvnnaanaaaaaa saaannnnnnnnnanaannannnnnna 8 Antifreeze before first USE 8 COnNnnections pads 1 010101212 9 Switching on the cleaner kar yan an kata ak onn a ka e n n ea 9 Pressure regulation Tornado Lance 10 Pressure regulation VarioPress Gun a aaavaavnvannuvzs 10 Using cleaning agents reene 10 19661001010386 S adorada l et 10 Some typical cleaning tasks reenn errre 11 Switching off the cleaner eee cee cee ceeceeeeeeeeneees 13 Disconnecting supply lines 13 Rolling up the electrical lead and storing accessories 13 Storing the cleaner below O C 0 0600 000 00 13 Maintenance plan sosiete l nt fk a tl lala a ai 14 Maintenance work essere 14 Indications on Display 16 Other Faults a eee nee ree te eee te se via 17 Recycling the cleaner 18 G arantee211 um sos nan oi et kan e ek pa eee tay 18 Technical data eko bb etid rv kob e ene poto same bon pake pi pe 18 EU Declaration of Conformity 18 Options model varia2. Options model variants NEPTUNE 4 english NEPTUNE 4 english 3 9 2 Machines without high pressure hose reel 3 10 Connecting the water supply NOTE See chapter 9 3 Technical Data for required quantity of water and water pressure In order to comply with national regulations and those of the water supply companies it must be ensured that water cannot flow back if the pressure in the water mains falls below atmospheric pressure 3 11 Electrical connection 3 12 Antifreeze before first use In the case of poor water quality sand etc we recommend that a fine water filter is fitted in the water inlet Before connecting devices with voltage changeover Check that the pre selected voltage on the machine corresponds with the voltage of the electrical instal The machine is protected with anti freeze from the factory Catch the liquid discharging at 1 Put the quick connector of the high pressure hose onto the nipple on the cleaner 1 Rinse the water supply hose briefly in order to prevent sand an other dirt particles entering into the machine 2 Connect water supply hose to the machine 3 Open water tap We recommend the use of a textile reinforced water hose with a nomi nal diameter of min 3 4 19 mm lation Otherwise the electrical devices of the machine can be destroyed CAUTION When using cable reels 1 Due to the risk of overheat ing and fire alway
3. Order the refill pack in good time Order no 8466 6 x 1 1 Options model variants 3 7 Adjusting the Alto AntiStone device kai Ki O KA The Alto AntiStone device is set at the factory to water hardness class 2 Adjustment 1 Open cover 2 Measure the water hardness or ask your water supply company 3 Read off setting for Alto An tiStone from the table below and set the adjusting knob to required position Description Setting NEPTUNE 4 o o 0 7 0 8 8 0 12 5 0 50 17 60 1 1 3 5 slightly hard 60 128 3 6 7 5 8 8 17 5 12 5 25 1 51 150 moderately hard 128 180 7 6 10 5 14 21 17 5 26 3 25 1 37 6 151 300 3 8 Fill up fuel tank Is NOTE At temperatures below 8 C the fuel oil begins to solidify paraffin precip itation This can lead to difficulties in starting the burner Before the winter period either add a solidifica tion point flow improver available from the fuel oil trade to the fuel or use winter diesel fuel 3 9 Connecting the high pressure hose 3 9 1 Machines with high pressure hose reel Z gt 26 3 gt 37 6 With the machine cold 1 Pour fuel fuel oil EL or Diesel oil DIN 51 603 into the fuel tank Bio Diesel can be used see notes in chapter 1 The fuel must be free from con tamination Tank capacity see chapter 9 3 Technical data 1 Put the quick connector of the high pressure hose onto the nipple on the axle
4. Nilfisk ALTO Why Compromise english Operating Instructions 1 18 deutsch Betriebsanleitung aaa2aanavaannunnnnnnnnnn 19 36 francais Notice d utilisation aa2a2aaaaaaannnnnnnuna 37 54 nederlands Gebruiksaanwijzing 222aaaanvnavnnuna unnunvn gt unavnnurs 55 72 italiano Istruzioni SUIT USOlaaaaaaaaaaaanaaanannnnnnnnnnnnnnnnuna 73 90 norsk DriftsinstrukS 91 8 svensk Bruksanvisning 109 126 dansk Driftsvejledning 127 144 suomi K yttoohje 2 aaannnnun gt nnannunegnununnnnunnnnunnnnnn 145 162 slovens i Navodilo za uporabo aaaaaaaaaaaaannnnnnnnnnnnnunn 163 180 hrvatski Uputstvo za rad aaaaaaaaaaaannnnnnnnnnnnnnnnnnnnunum 181 198 slovensk Prev dzkov n vod 1aaaaaanaannaaaannnnnnnnnnunnunn 199 216 esk Provozn nN VOd anana aa 217 234 polski Instrukcja oObstugi aaaaaaaaaaanannnnunnnnnnununnunum 235 252 magyar Kezel si utas t s aaaaaaaaaaaannannununnnunnnnunnun 253 270 pyccku PyKOBOACTBO NO 3KCMAYATAUMM anaanainnii ni 271 288 espa ol Instrucciones de manejo 289 306 portugu s Instru es de opera o 307 324 EAANVUKK O NYLEG 2215011077166 325 2 t rk e letm
5. 3 Temperature Detergents are more effective at higher temperatures Greases oils and fats can be broken down more easily at higher temperatures also Proteins can be cleaned at temperatures of around 60 C Oils traffic film around 70 C and grease can be cleaned at 80 C 90 C 5 1 4 Mechanical Effect In order to break down tough layers of dirt additional mechanical effect may be required Special lances and rotary or wash brushes offer this supplementary effect that cuts through dirt 5 1 5 High Water Flow or High Pressure High pressure is not always the best solution and high pressure may damage surfaces The cleaning effect also depends upon water flow Pressure levels of around 100 bar may be sufficient for vehicle clean ing in association with hot water Higher flow levels give the possibility to rinse and flush away large amounts of dirt easily 5 2 Some typical cleaning tasks 5 2 1 Agriculture Task Accessories Method S Stables Chemical Foam Injec 1 Soaking apply foam to all surfaces bottom to top Pig Pens Sties tors and wait for approx 30 minutes Foam lance Remove the dirt from surfaces with the high pressure Powerspeed lance lance or chosen accessory Again clean from bottom Floor Cleaner to top on vertical surfaces To flush away large quantities of dirt change to low pressure mode and use the higher flow to push away the dirt Use recommended disinfectant products and methods Cleaning
6. 50Hz 3 5012 Voltage 230 V EU 8 l Voltage 400 V NEPTUNE 4 ox o ES 16 EUJ25 NO BE 1GEUZSNO BE 25 105 10 5 170 17 180 18 200 20 13 GB 16 EU 3 GB 3 4 EU 95 9 5 110 11 Fuse Power rating Working pressure bar Mpa Permissible pressure bar Mpa 770 720 900 840 Volume flow max l h Volume flow Q 720 670 IEC 80 140 40 10 1 053 x 687 x 750 Permissible temperature Max water inlet temperature Max water inlet pressure Dimensions x w x h Weight a 132 5 Noise level at a distance of 1 m EN 60704 1 195 Q 2 Sound power level LW mos Jur n on homo x eee 5 1 a Fere rns 9 4 EU Declaration of C EU Declaration of Conformity Conformity Product High Pressure Cleaner Type NEPTUNE 4 Description 230 V 1 50 Hz 400 V 3 50 Hz IP X5 The design of the unit corresponds to the EC Machine Directive 98 37 EC following pertinent regulations EC Low voltage Directive 73 23 EC EC EMC Directive 2004 108 EC Applied harmonised standards EN 12100 1 EN 12100 2 EN 60335 2 79 EN 55014 1 EN 55014 2 EN 61000 3 2 Applied national standards and technical DIN EN 60335 2 79 specifications ae ALTO Deutschland GmbH 1 Guido Oberdorfer StraBe 2 8 t TIN brase D 89287 Bellenberg Dipl Ing Wolfgang Nieuwkamp Tests and approvals Bellenberg 02 01 2006 18 D Options model variants Nilfisk AL
7. cians are at your disposal as authorised inspectors The complete Accident Preven tion Regulations for Working with Liquid Spray Jet Devices 2 Description are available from the Carl Hey manns Verlag KG Luxemburger Strasse 449 50939 Cologne or from the appropriate associa tion of employers liability insur ances The pressure bearing parts of this high pressure cleaner have been manufactured in accord ance with 9 of the German Pressure Vessels Ordinance and successfully subjected to a pressure test Safety devices Unacceptably high pressure is fed back without residual pres sure via a bypass line into the intake line of the pump when the safety device is tripped If the conveying capacity falls below a fixed value the built in flow monitor automatically switches off the oil burner The oil burner is set to continuous ignition As an additional protec tion mechanism a thermo fuse is integrated at the inlet to the heat exchanger As such the appliance cannot overheat The safety devices are factory set and leaded and must not be adjusted 2 1 Purpose This high pressure cleaner has Chapter 5 describes the use of been designed for professional the high pressure cleaner for use in various cleaning jobs Agriculture Always use the cleaner as industry described in these operating transport industry instructions Any other use may automotive cleaning damage the cleaner or the su
8. determined by on the surface to be cleaned The measuring cup For water through surface may be damaged put of the machine see chapter 9 3 technical data 5 Applications and methods 9 1 Techniques Efficient high pressure cleaning is achieved by following a few guide lines combined with your own personal experience of specific clean ing tasks Accessories and detergents when correctly chosen can increase the efficiency of your pressure washer Here is some basic information about cleaning 10 1 Options model variants NEPTUNE 4 5 1 1 Soaking Encrusted or thick layers of dirt can be loosened or softened up english by a period of soaking This is for example an ideal method within agriculture for example within pig sties The ideal soaking method can be achieved via use of foam or simple alkaline detergent Let the product lie on the dirty surfaces for around 30 minutes before pressure washing The result will be a much quicker high pressure cleaning process 5 1 2 Detergent and Foam Foam or detergent should be applied onto dry surfaces so that the chemical product is in direct contact with the dirt Detergents are applied from bottom to top for example on a car bodywork in order to avoid super clean areas where the detergent collects in higher concentration and streams downwards Let the detergent work for several minutes before rinsing before rinsing but never let it dry on the surface being cleaned 5 1
9. into the pump 7 2 Maintenance work 7 2 1 Water filters 1 Unscrew quick coupling 2 Remove filter with tool and clean it Undo nut A 2 Unlatch B and remove C cover 3 Clean or replace filter D in high pressure pump inlet 4 Insert filter and fasten union nut 5 Reattach cover 7 2 2 Oil filter 1 Clean filter Unscrew Filter cap 1 2 Clean replace oil filter 3 Dispose of cleaning solution damaged filter in accordance with the disposal regulations 14 Options model variants 7 2 3 Checking the pump oil La quality 7 2 4 Changing the pump oil 7 2 5 Flame sensor J Check colour of pump oil If the oil has a grey or white shade change the oil see chapter 7 2 4 Top up cold pump with fresh oil if necessary Oil type see chapter 9 3 Technical Data Unscrew the oil drain plug A on the pump housing and dispose of the old oil in accordance with the disposal regulations Check the drain plug gasket and screw in the plug again Fill with oil and close the oil filler plug Oil grade and capacity see chapter 9 3 Technical Data Remove the sensor and clean with a soft cloth Ensure that the sensor is cor rectly seated when installing again Options model variants 15 NEPTUNE 4 english NEPTUNE 4 english 8 Troubleshooting 8 1 Indications on Display Indi
10. is damaged or shows signs of ageing Use the high pressure cleaner only when the mains power lead is in a safe condition If the power supply cord is dam aged to avoid hazards this must be replaced either by the manufacturer or through his customer service or a similarly qualified person CAUTION Unsuitable extension leads can represent a source of danger Always unwind cord from the reels completely to prevent the power cord overheating Connectors and couplings of power supply cords and exten sion leads must be watertight When using an extension lead check the minimum cross sec tions of the cable n Check the rated voltage of the high pressure cleaner before connecting it to the mains power supply Ensure that the voltage shown on the rating plate cor responds to the voltage of the local mains power supply It is important that the electrical connection for this appliance has been installed by an electri cian and in compliance with IEC 60364 and the country specific regulations We recommend that the electri cal connection to this appliance should incorporate either a fault current circuit breaker which cuts off the mains voltage if the fault current exceeds 30 mA for 30 ms oran earth resistance meter Check that cleaning will not result in dangerous substances e g asbestos oil being washed off the object to be cleaned and harming the environment Do not clean delicate
11. of walls floors and equip ment Detergents Universal Alkafoam Disinfectant to ensure hygiene Apply DES 3000 disinfectant once the surfaces are perfectly clean Disinfectant DES 3000 Machinery Tractors ploughs etc Detergent injection Powerspeed lances Curved lances and un derchassis washers Brushes Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime Apply from bottom to top Proceed with cleaning using the high pressure lance Clean again from bottom to top Use accessories to clean in difficult to reach places Clean fragile areas such as motors rubber at lower pressure levels to avoid damage Options model variants 11 NEPTUNE 4 english 5 2 2 Vehicle Vehicle bodywork Standard lance 1 Apply detergent to vehicle or equipment surfaces in Detergent injection order to soften up dirt and grime Apply from bottom Curved lances and un to top In cases of particularly dirty vehicles pre spray derchassis washers with a product such as Allosil in order to remove traces brushes of insects etc then rinse at low pressure and apply normal car cleaning detergent Let detergents settle Detergenis for 5 minutes before cleaning off Metallic surfaces can Aktive Shampoo be cleaned using RimTop Aktive Foam Proceed with cleaning using the high pressure lance Sapphire Clean again from bottom to top Use accessories to Super Plus clean in difficult to reach p
12. parts made of rubber fabric etc with the 0 jet Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage Do not use the high pressure hose for lifting loads The maximum permissible work ing pressure and temperature are printed on the high pressure hose A Never operate the cleaner with out water Even brief shortages of water result in severe dam age to the pump seals Store the cleaner where it will not be ex posed to frost Operation Keep cabinet and service door closed during operation Do not damage the mains power lead e g by driving over it pull ing or crushing it Disconnect the power cord by pulling the plug only do not pull or tug the power cord IMPORTANT This appliance has been de vised for use with cleansing agents that are supplied and recommended by the manufac turer The use of other cleansing agents or chemicals can impair the safety of the appliance CAUTION The appliance is intended to be used with heating oil EL or diesel oil Unsuitable fuels e g petrol must not be used as they can represent a source of danger This machine can be used with Bio Diesel DIN 51606 How ever our experience has shown that the fuel quality is often out side the recognized standards An organic product like Bio Die sel can be affected by long term storage e g over the winter extreme temperatures or im proper transpor
13. Reset Turn main switch to position OFF then start again Keep spray gun pressed for longer than 3 seconds If a leak occurs causing the ma chine to start and stop briefly 3 times then the machine will switch off Check Spray gun Replace high pressure hose retighten screw fittings Top up detergent tank or set detergent metering to OFF Clean filter see chapter 7 2 1 Repair leaks Continued 16 Options model variants NEPTUNE 4 english Green LED and red Motor overheated Turn main switch in position LED 72 flash alternately OFF let machine cool down Remove disconnect extension cable Possible phase failure have elec trical connection checked Machine overheated Contact Alto Service Green LED flashes Flame sensor sooted Clean flame sensor see chapter 7 2 5 Ignition or fuel system failure Contact Alto Service red LED flashes Cold water operation possible rapidly slowly 8 2 Other Faults Plug not connected to the Put the plug into the electrical not ON electrical plug socket socket Check fuse see chapter 9 3 Techni cal Data Pressure too low High pressure nozzle worn Replace nozzle out Pressure regulation set to low Turn the twist grip on safety control pressure or VarioPress lance block clockwise or set VarioPress set to low water volume lance to higher water volume see chapter 4 4 Machine is running with Pump has drawn in air as th
14. TO Why Compromise www nilfisk alto com HEADQUARTER DENMARK Nilfisk Advance Group Sognevej 25 2605 Br ndby Denmark Tel 45 43 23 81 00 Fax 45 43 43 77 00 E mail mail Qnilfisk advance dk SALES COMPANIES AUSTRALIA Nilfisk ALTO 48 Egerton Sit PO box 6046 Silverwater NSW 2128 Australia Tel 61 2 8748 5966 Fax 61 2 8748 5960 AUSTRIA Nilfisk Advance GmbH Nilfisk ALTO Metzgerstrasse 68 A 5101 Bergheim bei Salzburg Tel 43 662 456 400 0 Fax 43 662 456 400 34 E mail info nilfisk alto at www nilfisk alto at CANADA Clarke Canada Part of the Nilfisk Advance Group 4080 B Sladeview Crescent Unit 1 Mississauga Ontario L5L 5Y5 Canada Tel 1 905 569 0266 Fax 1 905 569 8586 CZECH REPUBLIC ALTO Ceska republika s r o Zateckych 9 14000 Praha 4 Czech Republic Tel 420 24 14 08 419 Fax 420 24 14 08 439 E mail info alto cz com DENMARK Nilfisk ALTO Division of Nilfisk Advance A S Industrivej 1 9560 Hadsund Denmark Tel 45 72 18 21 00 Fax 45 72 18 21 11 E mail salg nilfisk alto dk E mail service nilfisk alto dk www nilfisk alto dk Nilfisk ALTO Food Division Division of Nilfisk Advance A S Blyt kkervej 2 9000 Aalborg Denmark Tel 45 72 18 21 00 Fax 45 72 18 20 99 E mail scanio technology nilfisk alto dk www nilfisk alto com FRANCE Nilfisk ALTO ALTO France SAS A roparc 1 19 rue Icare 67960 Entzheim Fran
15. ater B and se lect the temperature 3 Unlock the spray gun and actuate it The burner switches on In case of interruptions in work Also be sure to insert the safety catch even during short inter ruptions in work see Fig in section 6 1 Open cover Turn the twist grip on the safety control block comple tely to the left anticlockwise direction 3 Turn the main switch into po sition Hot Water 4 Select temperature over 100 C For special applications replace the standard nozzle with the steam spray nozzle acces sory N Options model variants NEPTUNE 4 english NEPTUNE 4 english 4 3 Pressure regulation 1 Turn the twist grip on the spray Tornado Lance 55 unit High pressure clockwise for high pres sure Low pressure anticlockwise for low pres sure 1 Turn the twist grip on the spray unit 4 4 Pressure regulation VarioPress Gun Water volume 9 e min max 1 Set the desired concentra tion of cleansing agent at the cleansing agent dosing facil ity 2 Spray the object to be cleaned 3 Allow the cleaning agent to work depending on the de gree of soiling Then rinse off with the high pressure spray jet 4 5 Using cleaning agents For special applications e g dis CAUTION infection the exact detergent con Never allow cleaning agent to dry centration has to be
16. cation light Green LED ON gt Appliance ready for operation When switching on all the LEDs light up once before the motor is switched on Yellow LED ON gt Fuel shortage e Top up fuel En gt Alto AntiStone shortage Yellow LED stone flashing Top up Alto AntiStone Service interval Service due Meg hey in 20 hours E flashing si E Contact Alto Service Red LED E ON gt Service interval expired Contact Alto Service Red LED Va ON gt Pump oil low e Top up pump oil Flow sensor fault Green LED flashing gt Contact Alto Service Cold water operation possible gt Water tap closed or water e shortage gt Detergent tank empty gt Pressure regulation on the safety control block or VarioPress lance set to low water volume gt Machine scaled Green LED and a red LED flash simultaneously Leakage or inadmissible oper ating condition by short time operation Spray gun leaking gt High pressure hose coupling or line system leaking gt Detergent tank empty Water inlet filter dirty High pressure pump drawing in air Required volume flow and pressure see chapter 9 3 Technical Data Top up detergent tank or set detergent metering to OFF Turn the twist grip on safety control block or VarioPress lance to higher water volume see chapter 4 4 E Contact Alto Service After three times of short time operation the machine switch es off
17. ce Tel 33 3 88 28 84 00 Fax 33 3 88 30 05 00 E mail info Qnilfisk alto fr www nilfisk alto com GERMANY Nilfisk ALTO Division of Nilfisk Advance AG Guido Oberdorfer Str 10 89287 Bellenberg Germany Tel 49 0 180537 37 37 Fax 49 0 180 5 37 37 38 E mail info nilfisk alto de www nilfisk alto de GREECE Nilfisk Advance SA 8 Thoukididou str 164 52 Argiroupolis Greece Tel 30 210 96 33443 Fax 30 210 96 52187 E mail nilfisk advance clean gr HOLLAND Nilfisk ALTO Division of Nilfisk Advance BV Camerastraat 9 NL 1322 BB Almere Tel 31 36 5460 760 Fax 31 36 5460 761 E mail info nilfisk alto nl www nilfisk alto nl HONG KONG Nilfisk Advance Ltd 2001 HK Worsted Mills Ind Bldg 31 39 Wo Tong Tsui St Kwai Chung Hong Kong Tel 852 2427 5951 Fax 852 2487 5828 HUNGARY Nilfisk Advance Kereskedelmi Kft Il R k czi Ferenc ut 10 2310 Szigetszentmiklos Lakihegy Hungary Tel 36 24 475 550 Fax 36 24 475 551 E mail info nilfisk advance hu Sales ertekesites nilfisk advance hu Service service nilfisk advance hu www nilfisk advance hu ITALY Nilfisk ALTO Divisione di Nilfisk Advance A S Localita Novella Terza 26862 Guardamiglio LO Italy E mail d puglia nilfisk advance it JAPAN Nilfisk Advance Inc 1 6 6 Kita shinyokohama Kouhoku ku Yokohama 223 0059 Japan Tel 81 45 548 2571 Fax 81 45 548 2541 MALAYSIA Nilf
18. e 2 343 360 301002531 2006 01 02 NEPTUNE 4 SO 24 SAN 21 n R 20 aw a Es O EZ Contents Symbols used to mark instructions 1 Important safety instructions 2 Description 3 Before starting the cleaner 4 Control Operation 5 Applications and methods 6 After using the cleaner 7 Maintenance 8 Troubleshooting 9 Further information 2 1 2 2 3 1 3 2 3 3 3 4 3 5 3 7 3 8 3 9 3 10 3 11 3 12 4 1 4 2 4 3 4 4 4 5 5 1 5 2 6 1 6 2 6 3 6 4 7 1 7 2 8 1 8 2 9 1 9 2 9 3 9 4 oman A 2 237 RR ka ei ear ea da 2 FUN DO SO ki 2 e cea ii kola art e DR APR a karain akka la 4 Operating elements even en kan koke ak ake e v n PRYE DR ANANA e 4 Setting up the cleaner an 5 Set the brake PRI AR DDR DEE RS To A a Install Crank handle for high pressure hose reel 6 Fit clamp for high pressure jet tube ccccccsssssssseeeeeeeees 6 Fill up detergent tank see 6 Fill up tank for Alto AntiStone 6 Adjusting the Alto AntiStone device 00 6000 7 Fill AW TAN MIS at betay kn ken e a po 7 Connecting the high pressure hOSE
19. e Close detergent valve Remove pulsating pressure and detergent tank is empty lance from gun Operate spray gun makes knocking noise and let machine run until airin pump is gone and the machine is running normally calm again No detergents drawn in gt Detergent tank empty Top up detergent tank Dirt in detergent tank Clean detergent tank Suction valve at cleaning Remove suction valve and clean or agent inlet soiled replace Burner soots fuel contamination E Contact Alto Service Burner sooted or adjustment incorrect Options model variants 17 NEPTUNE 4 english 9 Further information 9 1 Recycling the cleaner Make the old cleaner unusable tive 2002 96 EC on old electrical immediately and electronic appliances used 1 Unplug the cleaner and cut electrical goods must be col the power cord lected separately and recycled Do not discard of electrical ap ecologically Contact your lo pliances with household waste cal authorities or your nearest FE As specified in European Direc dealer for further information 9 2 Guarantee Our general conditions of busi The guarantee is invalidated if the ness are applicable with regard machine is not operated in ac to the guarantee Subject to cordance with these instructions change as a result of technical or otherwise abused The guaran advances tee is invalidated if the machine is 9 3 Technical data not serviced as described Voltage 220 V 1 60Hz 1
20. g heads may be hydraulically or electrically powered and give the possibility for automatic cleaning without a constant user Rusted or dam Wet Sandblasting Connect the sandblasting lance to the pressure ages surfaces prior equipment washer and place the suction tube in the sand to treatment Always wear protective equipment during sandblast ing Spray the surfaces to be treated with the mix of water and sand Rust paint etc will be stripped off These are merely several examples of cleaning tasks that can be solved by a pressure washer in asso ciation with accessories and detergents Each cleaning task is different Please consult your local dealer or ALTO representative in order to discuss the best solution for your own cleaning tasks 12 1 Options model variants 6 1 6 2 6 3 6 4 After using the cleaner Switching off the cleaner Disconnecting supply lines Rolling up the electrical lead and storing accessories Storing the cleaner below 0 C VIZA Squeeze Close water tap the spray gun handle until the cleaner is depressurised Lock the safety catch on the spray gun Store the cleaner in a dry room without danger of frost or protect as below a Remove the water inlet hose from the cleaner Remove the spray lance Switch on the cleaner with the main switch in position Cold Water Operate the spray gun Gradually pour antifreeze approx 5 lit
21. ions described in the op erating instructions Use only original Alto spare paris Do not make any technical modifications to the high pres sure cleaner Ensure that the machine is regularly serviced by Authorised ALTO dealers in accordance with the maintenace plan Fail ure to do so will invalidate the warranty CAUTION High pressure hoses fittings and couplings are important for the safety of the cleaner Use only high pressure parts ap proved by the manufacturer The mains power lead must not differ from the version specified by the manufacturer and may only be changed by an electri cian Please contact the Nilfisk Alto service department or an au thorised specialist work shop for all other maintenance or repair work Testing The cleaner conforms to the German Guidelines for Liq uid Spray Jet Devices The high pressure cleaner must be subjected to a safety examina tion in accordance with the Ac cident Prevention Regulations for Working with Liquid Spray Jet Devices BGR 500 2 2 36 as required but at least every 12 months by an authorised inspector After all repairs or modifica tions to electrical equipment the protective conductor resist ance the insulation resistance and the leakage current must be measured Furthermore a visual inspection of the mains power lead a voltage and cur rent measurement and a func tion test must be carried out Our after sales service techni
22. isk Advance Sdn Bhd Sd 14 Jalan KIP 11 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Malaysia Tel 60 3 603 6275 3120 Fax 60 3 603 6274 6318 NORWAY Nilfisk Advance AS Bjgrnerudveien 24 1266 Oslo Norway Tel 47 22 75 17 70 Fax 47 22 75 17 71 E mail info nilfisk alto no www nilfisk alto no PEOPLE S REPUBLIC OF CHINA Nilfisk Advance Shenzhen Ltd Block 3 Unit 130 1001 Honghua Road Int Commercial amp Trade Center Fuitian Free Trade Zone 518038 Shenzhen P R China Tel 86 755 8359 7937 Fax 86 755 8359 1063 POLAND Nilfisk Advance Sp Z O O 05 800 Pruszk w ul 3 go MAJA 8 Poland Tel 48 22 738 37 50 Fax 48 22 738 37 51 info nilfisk alto pl www nilfisk alto pl PORTUGAL Nilfisk ALTO Division of Nilfisk Advance Lda Sintra Business Park Zona Industrial da Abrunheira Edificio 1 1 A P 2710 089 Sintra Tel 35 808 200 537 Fax 35 121 911 2679 E mail mkt nilfisk advance es www nilfisk alto com RUSSIA Nilfisk Advance LLC 127015 Moskow Vyatskaya str 27 bld 7 Russia Tel 7 495 783 96 02 Fax 7 495 783 96 03 E mail info nilfisk advance ru SINGAPORE Nilfisk Advance Pte Ltd Nilfisk ALTO Division 40 Loyang Drive Singapore 508961 Tel 65 6 759 9100 Fax 65 6 759 9133 E mail sales nilfisk advance com sg SPAIN Nilfisk ALTO Division of Nilfisk Advance S A Torre D Ara Paseo del Rengle 5 PI 10 E 08302 Ma
23. l forces are produced at the spraying device and when the spray lance is held at an angle a torque is also created The spraying device must therefore be held firmly in both hands General Use of the high pressure cleaner is subject to the applicable local regulations Besides the operating instruc tions and the binding accident prevention regulations valid in the country of use observe rec ognised regulations for safety and proper use Do not use any unsafe work techniques Transport Transport of the high pressure cleaner is easy on its large wheels For safe transport in and on ve hicles we recommend prevent ing the equipment from sliding and tilting Secure it with belts and apply the parking brake on the castor For transport at temperatures around or below 0 C anti freeze should be drawn into the pump beforehand see chapter 6 Before starting the cleaner If your 3 phase cleaner was supplied without a plug have it fitted with a suitable 3 phase plug with earth conductor by an electrician Each time prior to putting the appliance into service always check the power supply cord and the other important parts of the appliance such as the high pressure hose and the spray gun Do not operate the appliance if any of these parts are damaged Set up the appliance such that the mains connector is readily accessible Regularly check whether the 2 Options model variants power cord
24. laces Use brushes in order Aktive Wax to add a mechanical cleaning effect Short lances can Allosil help for cleaning of motors and wheel arches Curved RimTop lances or undercarriage washers can be valuable for the cleaning of car underchassis and wheel arches Clean fragile areas such as motors rubber at lower pressure levels to avoid damage Apply a liquid wax using the pressure washer in order to protect the bodywork from pollution 5 2 3 Buildings and Equipment Task Accessories Method General surfaces Foam injectors Stand 1 Apply thick foam over the surfaces to be cleaned Apply ard lance on dry surfaces Apply from top to bottom on vertical Metallic equipment Curved lances surfaces Let the foam act for up to 30 minutes for the Tank cleaning optimal effect head Proceed with cleaning using the high pressure lance Use applicable accessories Use high pressure to Detergents dislodge large amounts of incrusted dirt or grime Intensive Use lower pressure and high water volume in order J25 Multi to rapidly flush away loose dirt and rinse surfaces Combi Aktive Apply DES 3000 disinfectant once the surfaces are Alkafoam perfectly clean Disinfectant Areas covered by amounts of loose dirt such as animal DES 3000 remains in slaughterhouses can be removed by using high water flow to flush away the dirt to evacuation pits or drains Tank cleaning heads can be used to clean barrels vais mixing tanks etc Cleanin
25. nders 2100 Highway 265 Springdale AR 72764 USA Tel 1 479 750 1000 Fax 1 479 750 4540 E mail customerservice americansanders com www AmericanSanders com American Lincoln 1100 Haskins Road Bowling Green OH 43402 USA Tel 1 419 352 7511 option 2 Fax 1 419 373 4221 E mail customerservice americanlincoln com www AmericanLincoln com
26. nts NEPTUNE 4 english Symbols used to mark instructions Before using the high pressure cleaner be sure to also read the enclosed operat ing instructions and keep them within reach at all times ay Safety instructions in these operating instructions which mustbe observed to prevent risks to persons are marked with this danger symbol This symbol is used to mark safety instruc tions that must be observed to prevent damage to the machine and its performance This indi cates tips and instructions to simplify work to ensure safe opera and tion Operations marked with this symbol should only be carried outby Alto Service Technicians 1 Important safety instructions For your own safety The appliance must only be used by persons who have been instructed in its correct usage and explic itty commissioned with the task of operating it only be operated under su pervision not be used by children CAUTION High pressure water jets can be dangerous if misused The jet must not be directed at persons animals live electrical equip ment or the cleaner itself Wear protective clothing ear protection and safety goggles Do not use the cleaner when other people without protective clothing are in the working area Do not direct the jet towards yourself or towards other per sons in order to clean clothes or footwear During operation of the cleaner recoi
27. r municipal facilities face to be cleaned or may result cleaning trade in severe injury to persons construction industry food industry etc 4 1 Options model variants 2 2 Operating elements See fold out page at front of these operating instructions Spray lance Spray lance storage Control panel Pressure gauge Tank filler for fuel Receptacle for service crane and lifting ring Top cover release 8 Crank handle for High pressure hose reel Neptune X 9 High pressure hose connection for machines without hose reel 10 Main switch with temperature controller 0 N 11 Detergent metering knob 12 Power ON 13 Pump oil low 14 Service interval due expired 15 Alto AntiStone low 16 Fuel low 17 Castor with parking brake 18 Supply water connection 19 Tank filler for anti freeze 20 Tank filler for Alto AntiStone 21 Canister for detergent 22 High pressure hose reel Neptune X 23 Cable hook 24 Grip for top cover 3 Before starting the cleaner 3 1 Setting up the cleaner 3 2 Setthe brake Every fuel burning appliance such as pressure washers de pends upon a proper mix of fuel and air by weight for proper combustion Therefore some adjustment of the air regulation to the burner may be necessary to take account of altitude and the resulting air pressure This is true whether your fuel is Nat ural gas Propane or Diesel Your Alto hot water pres
28. res into the wa ter tank A During suction operate the spray gun two or three times The machine is protected 01 Turn the main switch to posi tion OFF Close water tap Squeeze the spray gun handle until the cleaner is depressurised Lock the safety catch on the spray gun Switch off the cleaner Remove the water hose from the cleaner Pull out the plug from the electrical socket Risk of tripping To prevent accidenis always carefully roll up the electrical lead 1 2 3 8 9 Wind up the cord Wind up the high pressure hose Place the spray lance into the spray lance storage against frost when antifreeze solution emerges from the spray gun Lock the safety catch on the spray gun Switch off the cleaner 10 10 avoid any risks store the cleaner temporarily in a heated room before using it again 11 When the machine is put into service again the antifreeze solution can be collected and stored for future use Options model variants 13 NEPTUNE 4 english NEPTUNE 4 english 7 Maintenance 7 1 Maintenance plan Every six Weekly After the first 50 months or As operating hours 500 operating required hours 721 Waterfiters 0 mazame EE o e 728 Checking he pump 724 Ghangngttepumpo e 6 725 Empyngmeraranan fo A water filter is fitted on the water inlet to prevent large particles of dirt from entering
29. s unwind the power supply cord fully The cleaner may only be con nected to a correctly installed electrical installation 1 Observe safety instructions in chapter 1 2 Put the plug into the electrical socket first approx 5 for re use in a container Options model variants 4 Control Operation 4 1 Connections 4 1 1 Connecting the spray lance to the spray gun NOTE Always remove any dirt from the nipple before connecting the spray lance to the spray gun 4 2 Switching on the cleaner 4 2 1 Cold water operation Hot water operation up to 100 C IMPORTANT In the case of appliances with a hose reel In hot water mode unwind the high pressure hose fully from the hose reel as otherwise the hose reel may become warped due to the effects of the heat 4 2 2 Steam operation over 100 C 1 Pull the blue quick release grip A of the spray gun for wards and lock it by turning it to the left 2 Insert the nipple of the spray lance C into the quick re lease connection and turn the blue quick release grip to the right B 3 Pull the spray lance or other accessory forwards to check that it is securely attached to the spray gun 1 Move main switch into posi tion Cold Water A The control electronics system performs a self test all the LEDs light up once The motor starts lights up 2 Move main switch into posi tion Hot W
30. sure washer was thoroughly tested and adjusted for optimum per formance before it left our fac tory The factory is located at approximately 500m 1600 ft above sea level and the com bustion settings are optimal for that elevation If your location is higher than 1200m 3900 ft above sea level your burner may re quire re adjustment for proper performance and best fuel economy Contact your Dealer or Alto for assistance 1 Before using the cleaner for the first time check it care fully to detect any faults or damage 2 Run the machine only when it is in perfect condition 3 Set the brake Options model variants NEPTUNE 4 english 3 3 Install Crank handle for high pressure hose reel 3 4 Fit clamp for high pressure jet tube 3 5 Fill up detergent tank 3 6 Fill up tank for Alto AntiStone 1 Pull cap of crank in arrow direction 2 Align tabs on crank with slot in axle 3 Put crank on axle of high pressure hose reel 4 Fix crank by pushing the Cap 1 Insert clamp into the holder on the sliding guard 1 Fill up detergent tank with prediluted detergent Capacity see chapter 9 3 Tech nical Data 1 Fill up Alto Anti Stone water softener reservoir with the sample bottle provided Alto Anti Stone prevents any de posits of scale and acts at the same time as a corrosion inhibitor For compatibility reasons use only the tested Alto Anti Stone
31. tar Tel 34 902 200 201 Fax 34 93 757 8020 E mail mkt nilfisk advance es www nilfisk alto com SWEDEN ALTO Sverige AB Member of Nilfisk Advance Group Aminogatan 18 Box 4029 S 431 04 M lndal Sweden Tel 46 31 706 73 00 Fax 46 31 706 73 40 E mail info nilfisk alto se www nilfisk alto se TAIWAN Nilfisk Advance Taiwan Branch No 5 Wan Fang Road Taipei Taiwan R O C Tel 886 227 002 268 Fax 886 227 840 843 THAILAND Nilfisk Advance Co Ltd 89 Soi Chokechai Ruammitr Viphavadee Rangsit Road Ladyao Jatuchak Bangkok 10900 Thailand Tel 66 2 275 5630 Fax 66 2 691 4079 UNITED KINGDOM Nilfisk ALTO Division of Nilfisk Advance Ltd Bowerbank Way Gilwilly Industrial Estate Penrith Cumbria CA11 9BQ Great Britain Tel 44 0 1768 868995 Fax 44 0 1768 864713 E mail sales Qnilfisk alto co uk www nilfisk alto co uk VIETNAM Nilfisk Advance Representative Office No 46 Doc Ngu Str Ba Dinh Dist Hanoi SR Vietnam Tel 84 4 761 5642 Fax 84 4 761 5643 E mail nilfisk vnn vn USA ALTO Cleaning Systems Inc Part of the Nilfisk Advance Group 12249 Nations Ford Road Pineville NC 28134 USA Tel 1 704 971 1240 Fax 1 704 971 1241 E mail info altocsi com Clarke 2100 Highway 265 Springdale AR 72764 USA Tel 1 479 750 8450 Fax 1 479 750 4540 E mail customerservice clarkeus com www ClarkeUS com Clarke American Sa
32. tation When the condition of the fuel is outside the standards trouble may oc cur which cannot be covered by the Warranty If the machine is to be oper ated at fuel stations or in other potentially hazardous areas the machine may only be em ployed outside the hazard areas defined in the German Techni cal Guidelines for Inflammable Fluids applicable at the point of use due to the potential ex plosion hazard posed by the burner When setting up the appliance indoors always ensure suitable ventilation and that the exhaust gases are expelled in a suitable way If the machine is to be con nected to a flue gas stack then local building regulations must be observed We will be glad to provide tips for connection sys tems on request CAUTION Do not touch or cover the ex haust Risk of burns and fire Electrical equipment CAUTION Never spray electrical equip ment with water danger for per sons risk of short circuiting Switching on the cleaner may cause voltage fluctuations Voltage fluctuations should not occur if the impedance at the transfer point is less than 0 15Q If in doubt ask your local elec Options model variants 3 NEPTUNE 4 english NEPTUNE 4 english tricity supplier Maintenance and repair CAUTION Always remove the plug from the mains plug socket before clean ing or carrying out maintenance work on the cleaner Carry out only the maintenance operat
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