New Buck Corporation FP-BR-10-ZC User's Manual
Contents
1. Bottom of 2 1 2 Base or Bottom of 2 1 2 Base or Support S rE mist be at least must be Flush with top of Unit D Fonos E gt if mantel is 12 wide or less mantelis 12 wide or mere Page 10 INSTALLATION OF MODEL FP BR10 ZC WITH OPTIONAL WOODEN MANTEL 1 When choosing the right location for your heater and mantel keep the following in mind NOTE Due to high temperatures this heater should be located out of traffic and away from furniture and draperies NOTE Kit No PA KDMH10 Deluxe Wooden Mantel for FP BR10 ZC Kit No PA KDM10 Standard Wooden Mantel for FP BR10 ZC AUTION THE INSTALLATION MUST CONFORM WITH LOCAL CODES OR IN HE ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODES ANSI Z223 1 NFPA 54 NOTE See page 18 for Gas Pressure Check ARNING YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN HEY ARE IN THE SAME ROOM WITH THE APPLIANCE DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIAL ON OR NEAR HE APPLIANCE 2 Screen s can not be removed or altered Position screen s in the closed position before leaving heater unattended 3 Follow instructions for assembly of Optional Wooden Mantel See instructions supplied with mantel 4 After mantel has been assembled slide the heater from the rear into the opening of the mantel NOTE Place a cloth or blanket over the front portions of the mantel as not to scar the wood 5 Center the heater in the opening of the mant2. ODS Pilot is clogged Gas regulator setting is not correct Control knob is not fully pressed in Control knob not pressed in long enough Safety interlock system has been triggered if equipped Manual shutoff valve not fully open Thermo couple connection loose at control valve Pilot flame not touching thermo couple which allows thermo couple to cool causing pilot flame to go out This problem can be caused by one or both of the following A low gas pressure B dirty or partially clogged ODS Pilot Control valve damaged Burner orifice is clogged Inlet gas pressure is too low Manifold pressure is too low Burner orifice is clogged Page 29 N Contact local propane gas company Clean ODS Pilot or replace ODS Pilot assembly Replace gas regulator Press control knob completely After ODS Pilot lights keep control knob pressed 30 seconds Wait 1 one minute for safety interlock system to reset Fully open manual shutoff valve Hand tighten until snug then tighten 1 4 turn Contact local propane gas company Clean ODS Pilot See Cleaning and Maintenance or replace ODS Pilot assembly Replace valve control Clean burner See Cleaning and Maintenance or replace burner orifice Contact local propane gas company Contact local propane gas company Clean burner See Cleaning and Mainten ance or replace burner orifice 6 8 Burner backfiring during combu
3. Sins W C 11 ins W C Manifold Pressure 3 5 ins W C 9 ins W C NOTE On initial installation it may be necessary to bleed out air in the gas lines Do this by holding the control knob and turning the knob to the pilot position for about 30 seconds To check the Regulator pressure remove the pressure tag plug at the left side of the Regulator facing the heater The pressure should be checked with the heater burning and the control set on high After measuring the pressure replace the pressure tap plug ensuring that there are no leaks For the purpose of minimum input adjustment WARNING This appliance is equipped for natural or propane gas Field conversion is not permitted Page 18 IE LOG PLACEMENT A Logs are shipped secured in unit NOTE When operated for the first time logs may emit a paper burning smell This smell will gradually diminish and will be totally eliminated after the first few hours of operation Do not use the blower at this time Front View of Logs 2 zz LLL D 22 A LL Az WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY WARNING DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERN Page 19 OPERATING INSTRUCTIONS Before operating this appliance pr
4. WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS Page 13 A PRODUCING ADEQUATE co VENTILATION This section is for residential or manufactured mobile installation This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air The National Fuel Gas Code ANSI Z223 1 NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space WARNING IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCONFINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 SECTION 5 3 OR APPLICABLE LOCAL CODES Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder wit
5. bearing wall additional supports to the foundation will not be necessary HEAVY FACINGS SUCH AS BRICK STONE ETC MAY REQUIRE ADDITIONAL FOUNDATION SUPPORT NOTE If this appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance FIGURE 1 GAS LINES The gas supply line and electrical supply must be installed before framing in the fireplace by da L an a licensed installer DRAFTS Do not locate the fireplace in high traffic areas or areas exposed to high drafts and winds Locate the fireplace away from furniture and draperies X R M DIVIDE TION EE UR FLUSH Page 6 Fireplace and Framing Dimensions ins gt S 25 1 8 24 11 5 8 lg 20 3 8 gt 26 1 8 pl 26 1 8 1 3 4 25 1 8 HE 8 3 1 2 ia FIGURE 2 WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding mate rial etc It is
6. improper installation accident misuse abuse or alteration TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE 1 YEAR FROM THE DATE OF FIRST PURCHASE NEW BUCK LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND NEW BUCK SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages so the above limitation on implied watranties or exclusion on damages may not apply to you This warranty gives you specific legal rights Other rights may vary from state to state Page 35 Page 36
7. kPa WARNING Do not allow fans to blow directly into fireplace Avoid any drafts that alter burner flame patterns WARNING Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater Page 5 N smuaro The Model FP BR10 ZC Vent Free gas fireplace may be installed in any room in a Residential home or an After Market Manufactured Home Exception This appliance may not be installed in a bathroom After Market Completion of sale not for the purpose of resale from the manufacturer For After Market Manufactured Home installation check with state and local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases NOTE See page 14 for Producing Adequate Ventilation CHOOSING THE LOCATION FOR YOUR FIREPLACE Figure 1 shows some of the many ways your fireplace may be installed Consider the traffic pattern in your room and the location of doors and windows Moving air from ceiling fans open doors and hot air grills may cause the flames to soot If a disturbance is found that affects the flames it must be eliminated by turning off the ceiling fan closing the door or closing or moving the hot air register A corner location may be best where space is limited Your fireplace weighs no more than some of your fine furniture If the fireplace is located near a load
8. out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service techni cian or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn control knob counterclockwise A to ON position Set thermostat flame control to desired setting Turn clockwise CF for LOW and counterclockwise gt for HIGH Page 21 IGNITER ELECTRODE O D S PILOT BURNER THERMO COUPLE 13 Close the access panel door 14 Turn on all electric power to the appliance CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT Open access panel door located in lower front center of base for access to control knobs Set thermostat flame control to lowest setting Turn control knob clockwise CF to the full OFF position Turn off all electrical power to the appliance if service is to be performed Close access panel door SHUTTING OFF BURNER ONLY pilot stays lit Open access panel door located in lower front center of base for access to control knobs 2 Turn control knob clockwise Cr gt to the PILOT position Close access panel door CAUTION Hot while in operation Do Not Touch Keep children clothing furniture gasoline and other liquids having flammable va
9. should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding mate rial etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean SET GAS CONNECTION E CHECK GAS TYPE Use only the type of gas indicated on the valve rating plate If the type of gas vlisted on the plate is not your type of gas supply DO NOT INSTALL Contact your dealer for proper model Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 13 W C This in addition to the regulator furnished with the heater WARNING Connection directly to an unregulated LP tank can cause an explosion The normal gas connection is 3 8 N P T made at the right rear side of the appliance NOTE The connecting pipe must be internally tinned copper tubing for use with natural gas Test for leaks using a solution of soap and water after completing the connection DO NOT USE OPEN FLAME INSTALLATION SUPPLIES Before installing the heater gather the following materials external regulator ground joint union supplied by installer for propane sediment trap piping check local codes tee joint manual shutoff valve pipe wrench test gauge connection sealant resistant to LP gas
10. sure heater is cool before beginning any service operation Check for gas leaks after servicing REPAIR PARTS A parts list with exploded view follows Always include correct name part number and model number of the heater when ordering service parts Please contact your local dealer or Distributor when ordering or if one is not available you may contact New Buck Corporation P O Box 69 Spruce Pine NC 28777 828 765 6144 Page 32 KEY 1A 10 11 12 13 14 15 16 PART GV 30B5A2L7B GV 30B5A2N7B PE 4966 PS 112736 PS 1024 PO BR10 Burn PE TPT100 433 PE 21500053 PE 2150054 PE RV12LF30 PE RV12LF90 RF 14ALMTUB PH 1166 PE 6482 PO Orifice PS 112726 PO 38634ALMTUB PO 540RFHLD PESBRO84 PARTS LIST Maxitrol Valve DESCRIPTION Maxitrol LP Valve Maxitrol Nat Valve 3 8 3 8 Elbow Maxitrol Regulator Holder BR 10 Burner Base Single Burner Thermo couple Copreci Copreci ODS Nat Pilot Copreci ODS LP Pilot Maxitrol Regulator Nat Maxitrol Regulator LP 1 4 Aluminum Tubing 3 8 Street Elbow 1 4 1 8 Compression Adapter Orifice Nat or LP M1127 Burner Supports 3 8 x 6 3 4 Burner Tube Angled Orifice Holder Blower Motor Page 33 QUANTITY 1 1 BLOWN UP VIEW OF BURNER ASSEMBLY 16 Not shown on this page See page 25 figure 10 for wiring diagram Page 34 NEW BUCK CORPORATION We reserve the right to amend these
11. E USED FOR ANY OTHER PURPOSE HE CLEANING ee CAUTION BEFORE CLEANING OR MOVING THESE LOGS OR OTHER PARTS OF THE HEATER BE SURE TO READ THE ABOVE SECTIONS ON IMPORTANT SAFEGUARDS The appliance must be turned OFF before cleaning inside the firebox burn area make sure the pilot is OFF completely and the appliance has cooled e All cleaning should be carried out when the heater is cold Limited cleaning is required with normal use Dusting the front of the base the top of the piezo cover or the control knob panel may be required occasionally Do not use cleaning fluids to clean the logs or any other part of the heater e If the flames show unusual shapes or behavior or if burner fails to ignite properly the burner holes may require cleaning If this occurs contact your nearest dealer to service the heater e The heater can be cleaned by removing the logs Lift the logs gently as not to damage the fiber pieces The logs have been spot glued in place for shipping use caution when removing Lift each log by holding it carefully at each end Use a vacuum cleaner to remove dust and loose particles from the base logs and around the burner and ODS Pilot Gloves are recommended to prevent fibers from breaking the skin If skin is broken clean with soap and water Page 27 TROUBLESHOOTING WARNING TURN OFF BURNER UNPLUG HEATER AND LET COOL BEFORE SERVICING ONLY A QUALIFIED SERVICE AND REPAIR HEA
12. MODEL FP BR 10 ZC VENI FREE March 2005 Unmatched American Quality Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is in stalled Provisions for adequate combustion and ventilation air must be provided Refer to section Producing Adequate Ventilation page 14 This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appli ance is not convertible for use with other gases WARNING NOTE An unvented room heater hav This appliance is equipped for natural or propane gas ing an input rating of more than 6 000 Field conversion is not permitted Btu per hour shall not be installed in a bat
13. TER NEVER USE A WIRE NEEDLE OR SERVICE PERSON SHOULD SIMILAR OBJECT TO CLEAN ODS PILOT THIS CAN DAMAGE ODS PILOT OBSERVED PROBLEM 1 Igniter button is pressed no spark at ODS Pilot 2 Igniter button is pressed Spark at ODS Pilot No Ignition POSSIBLE CAUSE Igniter electrode positioned incorrectly Igniter electrode broken Igniter electrode not con nected to igniter cable Igniter cable pinched or wet Piezo igniter nut is loose Broken igniter cable Bad piezo igniter Gas supply turned off or manual shutoff valve is closed Control knob PILOT position Control knob not pressed in while in PILOT position Air in gas lines when installed not in Page 28 Si SOLUTION Replace igniter Replace igniter Reconnect igniter cable Free igniter cable if pinched by any metal or tubing Keep igniter cable dry Tighten nut holding piezo igniter to heater cabinet Nut is located inside heater cabinet at top Replace igniter cable Replace piezo igniter Turn on gas supply or open manual shutoff valve Turn control knob to PILOT position Press in control knob while in PILOT position Continue to hold down control knob Repeat igniting operation until air is removed 3 ODS Pilot lights flame goes out control knob is released 4 Burner does not light after ODS Pilot is lit 5 Delayed ignition of burner but when l Depleted gas supply
14. al gas should produce a flame that is 3 4 above rear log This flame should be mostly blue except for the top 1 2 which should be yellow FLAME NATURAL Page 24 WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE WARNING DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THE APPLIANCE WIRING DIAGRAM THERMOSTAT MOTOR JUMPER JUMPER JUMPER RHEOST BLA POWER GORD Figure 10 NOTE If any of the original wire as supplied with the appliance must be replaced it must be replaced with a wire of at least a 105 C temperature rating NOTE Installation and repair should be done by a qualified service person This heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments and circulating air passageways of the heater be kept clean CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and d
15. angerous operation Verify proper operation after servicing Page 25 WARNING ELECTRICAL GROUNDING INSTRUCTION THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE NOTE PESBRO84 Blower Motor Rating 120 volts 60HZ 0 54 Amps 1 P H NOTE For convenience allow licensed electrician to install properly grounded 3 plug receptacle near unit Page 26 IMPORTANT SAFEGUARDS DES Although your gas logs are very realistic in appearance it is not a real burning fireplace and must not be used for burning rejected material e To avoid irreparable damage to the heater or personal injury matches paper garbage or any other material must not be placed or thrown on top of the logs or into the flames e To avoid personal injury do not touch hot surfaces when the heater is operating e Close supervision is necessary when the heater is being operated near children THE LOGS ARE MANUFACTURED FROM BONDED CERAMIC FIBER THIS IS A COMMONLY USED MATERIAL IN INDUSTRY WORLDWIDE IN THE EVENT THAT A LOG SHOULD BE REMOVED CARE SHOULD BE TAKEN NOT TO DAMAGE THE BONDED MATERIAL INTENTIONAL MISUSE OR DELIBERATELY FRAGMENTING THE MATERIAL COULD LEAD TO INHALING FIBERS AND BE HAZARDOUS TO YOUR HEALTH THIS HEATER IS INTENDED FOR USE AS A GAS HEATER FIREPLACE AS DESCRIBED IN THESE INSTRUCTIONS IT SHOULD NOT B
16. ays of the appliance be kept clean Page 4 All heater screens must be kept clean when operating the gas logs WARNING Failure to keep the primary air opening s of the burner s clean may result in sooting and property damage Do not use this heater for burning trash or cooking Never place matches paper garbage or any other material on top of logs or into the flames Do not install or operate this heater in areas where impurities in the air exist such as tobacco smoke or heavy cooking grease Particles from impurities may discolor walls Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room with the appliance An unvented room heater having an input rating of more than 6 000 Btu per hour shall not be installed in a bathroom The appliance and its appliance main gas valve must be disconnected from the gas supply pipping system during any pressure testing of that system at test pressure in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply pipping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5
17. ches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have burner serviced Some people pregnant women persons with heart or lung disease anemia those under the influence of alcohol those at high altitudes are more affected by carbon monoxide than others Make certain you understand and read all Warnings Keep this manual for reference It is your guide to safe and proper operation of this heater and logs CAUTION Strong drafts such as a ceiling fan placed directly in front of the heater pulling from either direction may create sooting Sooting will discolor walls The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA54 This appliance may be installed in an After Market Manufactured Mobile Home where not prohibited by state or local codes After Market Completion of sale not for purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases NOTE See Page 14 for Producing Adequate Ventilation IMPORTANT VENT FREE HEATERS ADD MOISTURE TO THE AIR ALTHOUGH THIS IS BENEFICIAL INSTALLING HEATER IN ROOMS WITHOUT ADEQUATE VENTILATION MAY CAUSE MILDEW TO FORM FROM TOO MUCH MOISTURE Never install this heater in a recreational vehicle bathroom
18. el See Figure 6 6 Fasten mantel to hearth by using 2 wood screws 7 Insert the nine 9 12 wood screws provided with mantel through slots on nailing flange and secure in place See Figure 6 8 Position mantel and fireplace into desired location 9 To light the heater see Lighting Instructions pages 19 through 30 Make sure you have the right gas valve for Natural or LP gas NOTE Hook gas supply line into heater Check for leaks using soap and water not an open flame NOTE When used as a bedroom fireplace the unit must be attached to the wall Use the angle provided with the mantel Also the safety screen must be kept mechanically secured to the unit as it is when it leaves the manufacturer Page 11 TOP MANTEL 1 2 WOOD SCREWS 9 4 REAR OF HEATER tl MANTEL BASE FIGURE 6 Page 12 A INSTALLATION AFTER MARKET MOBILE HOMES THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES After Market Completion of sale not for the purpose of resale from the manufacturer THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES NOTE For mobile home installation follow Installation pages 6 19 WARNING Installation and repairs
19. g it into the proper position Level the Firebox Check the level of the firebox on the top edge of the fireplace face Shim if necessary Secure the Firebox Secure the fireplace to the framing The nailing flanges on the firebox will make securing the firebox to the frame quick and easy Use appropriate size nails or screws to secure the firebox Page 8 Figure 3 17 3 4 1 2 ree TOP VIEW E 7 26 1 8 Note Minimum 1 2 clearance NOT required at this point SIDE VIEW 139 112 25 1 8 FRONT FRAMING VIEW HEADER _ 26 1 8 i FINISHING YOUR FIREPLACE There is a wide variety of finishing material available for your fireplace from formal wall treatments with marble and mantels to rustic wood paneling stone or brick Non Combustible materials used in this installation such as slate tile marble etc must be at least 1 2 thick IT IS IMPORTANT THAT THE BLACK FACE OF THE FIREPLACE NOT BE COVERED WITH ANY TYPE OF COMBUSTIBLE MATERIAL Non combustible facing materials such as marble brick or ceramic tile may overlap the black face of the fireplace up to the opening on either side of the fireplace Seal all joints between the black fireplace face and the wall covering wit
20. h a heat resistant material such as rock wool insulation or mortar Be sure to use high temperature adhesive or mortar when anchoring brick stone or tile to the face of the fireplace CLEARANCES To ensure a safe installation the following must be carefully observed 1 Sidewall Clearances Clearances from the right or left side of the fireplace opening to any adjacent combustible wall should not be less than 7 facing the unit 2 Ceiling Clearances The ceiling height should not be less than 42 from the top of the fireplace opening FIGURE 4 Check to see whether man made brick and stone are made of non combustible materials before using them on the face of the fireplace Some of these products contain combustible materials Combustible wall coverings such as paneling or wallboard may not overlap the black face of the fireplace The space between the wall covering and the fireplace should be sealed with a heat resistant material such as rock wool insulation or mortar NOTE An L shaped steel lintel must be installed across the top of the firebox opening where facing materials such as brick or stone is used on the face of the firebox It acts as a support firestop It should be attached to the face of the fireplace with screws and sealed to the fireplace with a heat resistant sealer 3 Mantel Clearances We have provided 4 different situations to position your mantel See Figure 5 4 Floor Clearances No clearance is
21. h a rating of 1 perm 6 x 10 kg per pa sec m or less with openings gasketed or sealed b Weather stripping has been added on openable windows and doors and c Caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings NOTE SOME AREAS IN THE UNITED STATES HAVE HIGHER REQUIREMENTS FOR CUBIC FEET PER 1000 BTU HOUR INPUT EX CINCINNATI OHIO CODES REQUIRE 70 CUBIC FEET CHECK YOUR LOCAL CODE BEFORE INSTALLATION Page 14 O DETERMINING FRESH AIR FLOW FOR i HEATER LOCATION DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space SPACE Includes the room in which you will install heater plus adjoining rooms with doorless passageways or ventilation grills between the rooms 1 Determine the volume of the space length x width x height Length x Width x Height cu ft volume of space EXAMPLE 20 ft Length x 16 ft Width x 8 ft ceiling Height 2560 cu ft volume of space If additional ventilation to adjoining room is supplied with grills or openings add the volume of these rooms to the total volume of the space 2 Divide the space volume by 50 cubic feet to determine the maximum BTU Hr the space can support volume of space 50 cu ft maximum BTU Hr the space can s
22. hroom INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference Manufacturer NEW BUCK CORPORATION P O Box 69 8000 Highway 226 South Spruce Pine NC 28777 TABLE OF CONTENTS Safety Information and Warnings ln dd AA ap a til aa 3 ta 0 Fireplace and Framing Dimensions pt 7 Fireplace Clearances e os ud o a la id i 8 Finishing Your Fireplaces nat li 9 Mantel Profiles For Zero Cloro 10 Mantel Installation ii A iii 11 Mobile Home O e e do a 13 EA o ON 13 Producing Adequate Ventilation a A IS 14 Ventilation Air INdGOES e piste tie pa cca daa 16 Ventilation Am Outdoors e so aa d at glad 3 a E a a da 17 Gas Pressure Ch sasi ana ai ta aaa pal al ia adina aaa fa hai da al 18 Placement of A ded d dl d Ci aluat i atit la 19 Lighting TASrUICtIONS ceas At nieces ca a i cd Aes ca al E ai 20 A 0 a ee Oh cy at aa i n aa A ao ta 24 Winne Diagrams tale ta a lt i ln a ia ital i al aa daia 25 Important Sale are ase aaa aie a aa A ad a 27 Trouble SAM ts 28 S rvice Re placement AS iS 32 Warranty Owner Registration ici leidas 35 Page 1 Page 2 SAFETY INFORMATION WARNINGS IMPORTANT READ THIS OWNER S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE OPERATE OR SERVICE THIS APPLIANCE IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION AND CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning resemble the flu with heada
23. imperative that control compartments burners and circulating air passageways of the appliance be kept clean Page 7 FIREPLACE CLEARANCES The fireplace may be placed directly on a combustible floor against a combustible wall at marked clear ances or on a raised wooden platform If the fireplace is to be installed on a raised wooden platform the platform must be a continuous level surface The fireplace must be secured in place so it cannot shift positions The nailing flanges on the sides of the firebox make securing it to the framing easy They were designed to allow the installation of 1 2 wallboard or plywood flush with the face of the fireplace Only the header see Figure 2 may rest on the stand offs on top of the firebox When the firebox is installed over carpeting vinyl tile or any combustible material other than wood flooring it must be installed on a metal or wood panel extending its full width and depth Alternatively the carpeting vinyl tile etc may be removed beneath the fireplace before installing COMBUSTIBLE MATERIALS MUST NOT BE INSTALLED OVER OR TOUCH ANY BLACK PAINTED SURFACE DO NOT BLOCK HEAT CIRCULATING AIR OUTLETS DOING SO MAY RESULT IN POTENTIAL FIRE HAZARDS 1 Sidewall Clearances Clearances from the side of the fireplace opening to any adjacent combustible wall should not be less than 7 2 Ceiling Clearances The ceiling height should not be less than 42 from the top of the fireplace o
24. ing Do not place clothing or other flammable material on or near the appliance If equipped fresh air damper must be closed Keep appliance area clean and free from combustible materials gasoline and other flammable flammable vapors and liquids If burner shuts off do not relight until you provide fresh outside air If burner continues to shut off have unit serviced Do not use this heater if any part has been under water Immediately call qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water Turn off the heater and let cool before servicing These logs are made of bonded fiber When removing logs and base do not damage the bonded material If the material is damaged extensively loose fiber dust could be emitted into the air Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater This appliance is intended for supplemental heating WARNING Any change to this heater or its controls can be dangerous Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passagew
25. l Gas Code NFPA 54 ANSI Z223 1 Section 5 3 Air For Combustion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide openings for inlet air into attic if attic has a thermostat controlled power vent Heated air entering the attic will activate the power unit Ventilated Attic Outlet Air Outlet Air To Attic To Crawl Space Inlet Air Ventilation Inlet Air To Crawl Space WARNING THIS HEATER MUST HAVE FRESH AIR FOR PROPER OPERATION IF NOT POOR FUEL COMBUSTION COULD RESULT READ THE FOLLOWING INSTRUCTIONS TO INSURE PROPER FRESH AIR FOR THIS AND OTHER FUEL BURNING APPLIANCES IN YOUR HOME Page 17 A GAS PRESSURE CHECK PA Check the inlet pressure to the burner to insure that it is as shown in the table below NOTE The pressure check point is located on the right side of the valve facing burner The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5kPa The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa MODEL FP BR10 ZC FP BR10 ZC Gas Natural Propane Maximum Heat Input 10000 10000 Gas Inlet Pressure Maximum 10 5 ins W C 13 ins W C Minimum
26. oceed through the following checklist 1 Read and understand these instructions before operating this appliance 2 Check that there no leaks If you smell gas do not attempt to light this appliance LIGHTING INSTRUCTIONS MODULATING VALVE MAXITROL FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EX PLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING Smell all around the appliance for gas Be sure to smell next to the floor because gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call your local fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the c
27. odors 10 11 12 13 Heater produces a clinking ticking noise just after burner is lit or shut off Heater produces unwanted odors Heater shuts off in use ODS operates Gas odor even when control knob is in OFF position Gas odor during combustion Metal expands while heating or contracts while cooling Heater burning vapors from paint hairspray glues etc See Important above Low fuel supply Gas leak See WARNING above Not enough fresh air is available Low line pressure ODS Pilot is partially clogged Gas leak See WARNING above Control valve defect Foreign matter between control valve and burner Gas leak See WARNING above Page 31 This is common with most heaters If noise is excessive contact a qualified service person Ventilate room Stop using odor causing products while heater is running Refill supply tank Locate and control all leaks See Checking Gas Connections Open window door for ventilation Contact local propane co Clean ODS Pilot Locate and correct all leaks See Checking Gas Connections Replace control valve Remove foreign matter from gas tubing Locate and correct all leaks See Checking Gas Connections are SERVICING E Repair and replacement work should only be performed by a qualified service technician Always shut off the gas supply and make
28. ontrol system and any gas control which has been under water Page 20 E 8 LIGHTING INSTRUCTIONS E STOP Read the safety information on the previous page Make sure manual shutoff valve is fully closed Open access panel door located in lower front center of base for access to control knobs Turn off all electric power to the appliance Set thermostat flame control to lowest setting Push in and turn control knob clockwise er to the OFF position IGNITE FLAME CONTROL TOYALIXVON MILAAN FIGURE 3 Wait 5 five minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow step B in the safety information on the previous page If you don t smell gas go to the next step Find Pilot follow the small metal tub from the right hand rear of the gas control valve The pilot is located behind the burner tube and in front of the rear log Fully open the manual shut off valve Turn control knob counterclockwise gt to the PILOT position Press in control knob for 15 fifteen seconds see figure 3 With control knob pressed in turn control knob clockwise Cr to IGNITE and then immediately back to PILOT with the button still pressed in This will light the pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for one 1 minute after lighting pilot After 1 minute release the control knob If pilot goes
29. pening INSTALLING THE FIREBOX This list of specific instructions will help you make certain that every installation operation is performed correctly Complete the installation steps in the sequence shown STATE AND LOCAL BUILDING CODES SHOULD BE CONSULTED IN ALL CASES AS TO THE PARTICULAR REQUIREMENTS CONCERNING THE INSTALLATION OF A FACTORY BUILT FIREPLACES Select the location for the fireplace by taking into consideration the factors previously outlined in the Choosing the Location See page 5 Framing the Firebox The width of the framed opening must be 26 1 8 The height of the framed opening must be 25 1 8 The entire fireplace can be elevated above the floor to achieve a raised hearth effect This can be done by adding a small platform to achieve the desired height NOTE The wiring for the lower blower must be installed during the framing stage The nailing flanges on both sides were designed to allow the installation of 1 2 wallboard or plywood flush with the face of the fireplace When the framing is inside the outside wall will be insulated If the framing or chase is outside thin insulation should be used in the framing on the back sides and top The bottom should be insulated with a hard insulating board This will prevent cold from going into the chase through the fireplace to the living space Install the Firebox Install the firebox into the framed opening by placing it directly in front of the opening and slidin
30. pors away CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to owner s information manual provided with this appliance Installation and service must be performed by a qualified installer service agency or the gas supplier IMPORTANT Always operate the appliance at the completely ON or the completely OFF positions Never use the heater at a setting between these positions as this can result in improper combustion and excessive carbon monoxide emissions Page 22 tmermosrar conTroL operation PS The thermostat control used on this heater differs from standard thermostats Standard thermostats simply turn the burner on and off The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner This will increase or decrease the flame height At times the room may exceed the set temperature which will cause the burner to shut off When room temperature drops below the thermostat setting the burner will cycle itself on again The flame control knob can be set to any level between 2 and 7 NOTE The thermostat sensing bulb measures the temperature of air near the heater cabinet This may not always agree with room temperature depending on housing construction installation location room size open ai
31. r temperature etc Frequent use of your heater will allow you to determine your personal comfort levels a MANUAL LIGHTING PROCEDURE J If the pilot cannot be ignited with the ignitor on the control valve it can be manually lit with the use of a paper match and a lighter rod Place the match in the holder and light With other hand depress the control knob counterclockwise a to PILOT Use rod to light match and ignite pilot The pilot is located behind the burner tub and in front of the rear log Fully open the manual shut off valve Continue to hold the control knob for an additional 1 one minute to ensure the pilot is completely on If the knob does not pop up when released stop and immediately call your service tech nician or gas supplier Tf the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn control knob counterclockwise gt to ON position Set thermostat flame control to desired setting Turn clockwise CF for LOW and counterclockwise for HIGH 6 Close the access panel door 7 Turn on all electric power to the appliance Page 23 ad FLAME CHECK ie A periodic check of the flames should be made The pilot flame should always be present when the gas logs are in operation FLAME Propane LP should produce a flame that is 3 4 above rear log This flame should be yellow Natur
32. required if the appliance is installed per these instructions Front Clearances From the Front of the fireplace to any combustible materials should not be any less than 24 5 NOTE Adequate clearance around air openings must be maintained Never cover any openings on the appliance with any type material m 7 MN CLEARANCE FROM FIREPLACE 42 MIN OPENING TO SIDE WALL CLEARANCE TO CEILING SIDE WALL LEFT SIDE RIGHT SIDE 24 CLEARANCE TO FRONT Page 9 MANTEL PROFILES FOR ZERO CLEARANCE CABINET MUST BE FOLLOWED MANTELS WITH 3 4 BASE CEILING 12 3 1 2 COMBUSTIBLE COMBUSTIBLE Ho MATERIAL 3 MATERIAL a za a A E at 34 34 gr aj 2 1 2 7 7 f STAND OFF a ral LOUVERS STAND OFF SERE FP BR10 ZC po 2 FP BR10 ZC HOOD Bottom of 3 4 Base or Support must be at least 2 1 2 from top of Unit if mantel is 10 wide or more Bottom of 3 4 Base or Support must be Flush with top of Unit if mantel is 10 wide or less MANTELS WITH 2 1 2 BASE SUPPORT 12 COMBUSTIBLE COMBUSTIBLE we y o MATERIAL MATERIAL 77 sali 6 _ SUPPORT D m H Loa tH 7 2 1 2 i 7 LA STAND OPPE STAND OFF LOUVERS z F 24 FP BR10 ZC neo FP BR10 ZC HOOD LOUVERS T
33. specifications at any time without notice The only warranty applicable is our standard written warranty We offer no other warranty expressed or implied LIMITED WARRANTY MODEL FP BR10 ZC New Buck warrants this product to be free from defects in materials and components for two 2 years from the date of first purchase provided that the product has been properly installed operated and maintained in accordance with all applicable instructions To make a claim under this warranty the Bill of Sale or canceled check must be presented This warranty is extended only to the original retail purchaser and covers the cost of parts required to restore the heater to proper condition Warranty parts MUST be obtained through an authorized Buck Stove dealer and or New Buck who will provide original factory replacement parts Failure to use original factory replacement parts voids this warranty The heater must be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit Warranty does not apply to parts that are not in original condition normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation WARRANTY DOES NOT COVER Removal and re installation cost Labor costs for replacements or repairs Transportation Cost of service call to diagnose trouble Painted surfaces Damage or defect caused by
34. stion Slight smoke or odor during initial operation Heater produces a whist ling noise when burner is lit Burner orifice is clogged or damaged Burner damaged Gas regulator defective Residues from manufacturing process Turning control knob to HT position when burner is cold if equipped with this type of valve Air in gas line Air passageways on heater blocked Dirty or partially clogged burner orifice Page 30 Clean burner See Clean ing and Maintenance or replace burner orifice Replace Burner Replace gas regulator Problem will stop after a few hours of operation Turn control knob to LOW position and allow to warm Operate burner until air is removed from line Call local propane company to check gas line Observe minimum installation clearances Clean burner or replace orifice IF YOU SMELL GAS SHUT OFF GAS SUPPLY DO NOT TRY TO LIGHT APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT IMPORTANT Operating heater where impurities in the air exist may create odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create
35. upport EXAMPLE 2560 cu ft volume of space 50 cu Ft 51 2 or 51200 maximum BTU Hr the space can support 3 Add the BTU Hr of all fuel burning appliances in the space Vent free heater BTU Hr Gas water heater BTU Hr Gas furnace BTU Hr Vented gas heater BTU Hr Gas fireplace logs BTU Hr Other gas appliances F BTU Hr Total BTU Hr Example Gas water heater 40000 BTU Hr Vent free heater 18000 BTU Hr Total 58000 BTU Hr Does not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum BTU Hr the space can support with the actual amount of BTU Hr used BTU Hr maximum the space can support BTU Hr actual amount of BTU Hr used Example 51200 BTU Hr maximum the space can support 58000 BTU Hr actual amount of BTU Hr used The space in the above example is a confined space because the actual BTU Hr used is more than the maximum BTU Hr the space can support You must provide additional fresh air Your options are as follows gt Page 15 A Rework worksheet adding the space of an adjoining room If the extra space provides an unconfined space remove door to adjoining room or add ventilation grills between rooms See Ventilation Air From Inside Building page 21 B Vent room directly to the outdoors See Ventilation Air From Outdoors page 22 C Install a lower BTU Hr heater if lower BTU Hr si
36. where curtains furniture clothing or other flammable objects are less than 42 from the front of the heater in high traffic areas in windy areas Two models are available One specific model for propane LP and one for natural gas Use the correct type gas for your home Do not convert from one gas type to another Page 3 If this heater is used with propane gas do not place propane supply tank s inside any structure What To Do IF You Smell Gas Shut off gas supply Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department When operated for the first time the logs may emit a paper burning smell This smell will gradually diminish and will be totally eliminated after the first few hours of operation Run the gas logs with the flue damper open during this time Do not use blower at this time This heater shall not be installed in a confined space or unusually tight tight construction unless provisions are provided for adequate combustion and ventilation air See Producing Adequate Ventilation page 14 Surface of gas logs becomes very hot when operating Keep children and adults away from hot surface Gas logs will remain hot for sometime after shutdown Allow surface to cool before touch
37. ze makes room unconfined If the actual BTU Hr used is less than the maximum BTU Hr the space can support the space is an unconfined space You will need no additional fresh air ventilation WARNING YOU MUST PROVIDE ADDITIONAL VENTILATION AIR INA CONFINED SPACE E VENTILATION AIR VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space When venting to an adjoining space you must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor on the wall connecting the two spaces See Options 1 and 2 Figure 7 You can also remove door into adjoining room See Option 3 Figure 7 WARNING REWORK WORKSHEET ADDING THE SPACE OF THE ADJOINING UNCONFINED SPACE THE COMBINED SPACES MUST HAVE ENOUGH FRESH AIR TO SUPPLY ALL APPLIANCES IN BOTH SPACES NOTE Each opening shall have a minimum free area of 1 square inch per 1000 BTU s per hour of the total input ratings of all gas utilization equipment in the confined space but not less than 100 square inches ma Figure 7 Ventilation Air From Inside Building Page 16 VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts You must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor Connect these items directly to the outdoors These spaces include attics and crawl spaces Follow the National Fue
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