New Buck Corporation CR8T User's Manual
Contents
1. Or remove the Door into Adjoin A Rui 5 Ventilation Grills Into Adjoining Option 3 Rooms Option 2 Ventilation Grills Into Adjoin ing Rooms Option SS FIGURE 6 21 VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts You must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor Connect these items directly to the outdoors These spaces include attics and crawl spaces Follow the National Fuel Codes NFPA 54 ANSI Z223 1 Section 5 3 Air For Combustion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide openings for inlet air into attic if attic has a thermostat controlled power vent Heated air entering the attic will activate the power vent VENTILATED ATTIC OUTLET AIR OUTLET AIR ATTIC INLET AIR VENTILATED INLET AIR CRAWL space EE FIGURE 7 WARNING THIS APPLIANCE MUST HAVE FRESH AIR FOR PROPER OPERATION IF NOT POOR FUEL COMBUSTION COULD RESULT READ THE FOLLOWING IN STRUCTIONS TO INSURE PROPER FRESH AIR FOR THIS AND OTHER FUEL BURNING APPLIANCES IN YOUR HOME 22 1 This appliance must be installed only in a solid fuel burning fireplace with a working flue and constructed of non combustible materials 2 A minimum of 25 7 sq in Min 6 chimney or see page 24 permanent flue opening must be provided by eith2. NOTE On initial installation it may be required to bleed out air in the gas lines Do this by holding the knob and turning the knob to the pilot position for about 30 seconds The pressure should be checked with the heater burning and the control set on high After measuring the pressure close pressure tap screw ensuring there are no leaks Regulator pressure check screw located above PILOT ON knob at right upper corner of valve WARNING This appliance equipped for natural or propane gas Field conversion is not permitted OPERATING INSTRUCTIONS Before operating this appliance proceed through the following checklist 1 Read and understand these instructions before operating this appliance 2 Check that there no leaks If you smell gas do not attempt to light this appliance 3 Verify that log placement is correct LIGHTING INSTRUCTIONS MODULATING VALVE MAXITROL FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EX PLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING Smell all around the appliance for gas Be sure to smell next to the floor because gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not tou
3. NOTE The installation of appliances designed for manufactured home US only or mobile home installation must conform with the Standard CAN CSA Z240 MH Mobile Housing in Canada or with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or when such a standard is not applicable ANSI NCSBCS A225 1 NFPA 501A Manufactured Home Installations Standard WARNING Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water WARNING Keep the appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids When using as a vented log set refer to chart below to calculate minimum damper opening FOR MASONRY BUILT FIREPLACES FREE OPENING AREA OF CHIMNEY DAMPER FOR VENTING COMBUSTION PRODUCTS FROM DECORATIVE APPLIANCES FOR INSTALLATION IN SOLID FUEL BURNING FIREPLACES APPLIANCE INPUT RATE Kbtu Hr Joe oo Chimney Minimum Openings sq in Height ft f 6 33 8 41 7 49 2 56 6 64 0 714 78 8 862 935 a Mesar 387 455 5241 59 7 66 9 74 BLS BRO 1 141 19 9 26 1 32 0 37 7 43 2 48 8 54 1 59 4 64 6 699 20 12 9 18 5 23 7 28 8 34 3 39 8 44 4 49 1 53 8 58 4 63 0 Height is from he
4. or exclusion or limitation on damages may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from state to state 35
5. Rework worksheet adding the space of an adjoining room If the extra space provides an unconfined space remove door to adjoining room or add ventilation grills between rooms See Ventilation Air From Inside Building page 21 B Vent room directly to the outdoors See Ventilation Air Outdoors page 22 Install a lower BTU Hr heater if lower BTU Hr size makes room unconfined If the actual BTU Hr used is less than the maximum BTU Hr the space can support the space is an unconfined space You will need no additional fresh air ventilation WARNING YOU MUST PROVIDE ADDITIONAL VENTILATION AIR IN A CONFINED SPACE 20 VENTILATION AIR VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space When ventilating to an adjoin ing space you must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor on the wall connecting the two spaces See options 1 and 2 Figure 6 You can also remove door into adjoining room See option 3 Figure 6 WARNING REWORK WORKSHEET ADDING THE SPACE OF THE ADJOINING UNCONFINED SPACE THE COMBINED SPACES MUST HAVE ENOUGH FRESH AIR TO SUPPLY ALL APPLIANCES IN BOTH SPACES NOTE Each opening shall have a minimum free area of 1 square inch per 1000 BTUs per hour of the total input rating of all gas utilization equipment in the confined space but not less than 100 square inch 12 OR 304 5
6. WHICH THE UNVENTED FIREPLACE INSERT LOG SET IS TO BE INSTALLED IS PROHIB ITED NOTE Smoke shelves shields and baffles may be removed if attached by mechanical fasten ers NOTE Refractory glass doors screen rails screen mesh and solid fuel log grates if applica ble can be removed from the fireplace before installing the unvented fireplace insert GASCONNECTIONN ER Check gas type Use only the type of gas indicated on the valve rating plate If the type of gas listed on the plate is not your type of gas supply DO NOT INSTALL Contact your dealer for proper model Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 13 W C This is in addition to the regulator furnished with the heater Warning Connection directly to an unregulated LP tank can cause an explosion The normal gas connection is 3 8 N P T made at the right side facing the log set Ifa left side connection is desired the connecting pipe may be routed under the rear of the burner base to terminate at the right hand side for connection to the inlet of the valve NOTE The connecting pipe must be internally tinned copper tubing for use with natural gas Test for leaks using a solution of soap and water after completing the connection DO NOT USE OPEN FLAME NOTE If the factory built fireplace has no gas access hole s provided an access hole of 1 5 inch 37 5mm diameter or less ma
7. center of base for access to control knobs Set thermostat flame control to lowest setting Turn control knob clockwise to the full OFF position Turn off all electrical power to the appliance if service 15 to be performed Close access panel door SHUTTING OFF BURNER ONLY pilot stays lit Open access panel door located in lower front center of base for access to control knobs 2 Turn control knob clockwise Cr 10 the PILOT position Close access panel door CAUTION Hot while in operation Do Not Touch Keep children clothing furniture gasoline and other liquids having flammable vapors away CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to owner s information manual provided with this appliance Installation and service must be performed by a qualified installer service agency or the gas supplier IMPORTANT Always operate the appliance at the completely ON or the completely OFF positions Never use the heater at a setting between these positions as this can result in improper combustion and excessive carbon monoxide emissions operation The thermostat control used on this heater differs from standard thermostats Standard thermostats simply turn the burner o
8. gas pressure B dirty or partially clogged ODS PILOT 7 Control valve damaged 7 Replace control valve 27 OBSERVED PROBLEM Burner does not light after ODS PILOT is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE SOLUTION 1 Burner orifice is clogged 1 Clean burner see Cleaning and Maintenance or replace burner orifice 2 Inlet gas pressure istoo 2 Contact your local propane low company 1 Manifold pressure is too 1 Contact local propane low company 2 Burner orifice is clogged 2 Clean burner see Cleaning and Maintenance or replace burner orifice 1 Burner orifice is clogged 1 Clean burner see Cleaning or damaged and Maintenance or replace burner 2 Replace burner 3 Replace gas regulator 2 Burner damaged 3 Gas regulator defective 1 Residues from manu facturing process 1 Problem will stop after a few hours of operation 1 Turn control knob to LOW position and allow to warm for a minute 2 Operate burner until air is removed from line Call local propane company to check gas line 3 Air passageways on heater 3 Observe minimum blocked installation clearances 4 Dirty or partially clogged 4 Clean burner or replace burner orifice orifice 1 Turning control knob to position when burner is cold if equipped with thi
9. length x 16 ft width x 8 ft ceiling Height 2560 cu ft volume of space If additional ventilation to adjoining room is supplied with grills or openings add the volume of these rooms to the total volume of the space 2 Divide the space volume by 50 cubic feet to determine the maximum BTU Hr the space can support volume of space 50 Ft maximum BTU Hr the space can support EXAMPLE 2560 cu Ft volume of space 50 cu Ft 51 2 or 51200 maximum BTU Hr the space can support 3 Add the BTU Hr of all fuel burning appliances in the space Vent free Heater BTU Hr Gas Water Heater BTU Hr Gas Furnace BTU Hr Vented Gas Heater BTU Hr Gas Fireplace Logs BTU Hr Other Gas Appliances BTU Hr TOTAL BTU Hr EXAMPLE Gas Water Heater 40 000 BTU Hr Vent Free Heater 18 000 BTU Hr TOTAL 58 000 BTU Hr DOES NOT INCLUDE DIRECT VENT GAS APPLIANCES DIRECT VENT DRAWS COMBUSTION AIR FROM OUTDOORS AND VENTS TO THE OUTDOORS 4 Compare the maximum BTU Hr the space can support with the actual amount of BTU Hr used BTU Hr maximum the space can support BTU Hr actual amount of BTU Hr used EXAMPLE 51200BTU Hr maximum the space can support 58000BTU Hr actual amount of BTU Hr used The space in the above example is a confined space because the actual BTU Hr used is more than the maximum BTU Hr the space can support You must provide additional fresh air Your options are as follows A
10. tries turn the gas control knob to OFF and call your service technician or gas supplier Turn control knob counterclockwise lt lt position Set thermostat flame control to desired setting Turn clockwise for LOW and counterclockwise __ for HIGH 6 Close the access panel door 7 Turn on all electric power to the appliance a BURNER amp PILOT FLAME CHECK periodic check of the flames should be made flame should always be present when the gas logs are in operation Flames The flame should extend about 3 to 4 above the rear log for natural gas and about 6 for propane LP gas CR8T LOGS amp BASE PILOT NATURAL PROPANE Figure 4 WHEN USED AS A HEATING APPLIANCE HEAT OUTPUT The heat output into the room can be controlled by the position of the flue damper when used as Vented Gas Logs See Section VI Vented Models The gas logs may be used as non vented gas logs only where permitted by local state and city codes If non vented gas logs are not permitted then the fireplace vent area required by local codes must be met The installation must conform with local codes or in the ab sence of local codes with the National Fuel Gas ANSI Z223 1 NFPA 54 Check your state or local codes SECTION III INSTALLATION OF LOG SET WITH OPTION HEAT SHIELD MODEL 19HS For installation of gas supply see Firepl
11. unless all original parts have been re placed and the fireplace re approved by the authority having jurisdiction A ventless firebox enclosure cannot be used with an unvented gas log unless all original parts have been replaced and the ventless firebox enclosure re approved by the authority having jurisdiction CR8T LOG PLACEMENT DIAGRAM Figure 2 Refer to PREPARING LOG KIT page 6 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in prop erty damage or personal injury caspressurecueck Check inlet pressure to burner to ensure that it is as shown in table below NOTE The pressure check point is located on right side of valve facing the burner The appliance and its main gas valve must be disconnected from the gas supply piping sys tem during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5kPa The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa MODEL Gas Natural Propane LP Maximum Heat Input 27 000 27 000 Minimum Heat Input 11 000 11 000 Gas Inlet Pressure Maximum 10 5 ins W C 13 0 ins W C Minimum 5 ins W C 11 ins W C Manifold Pressure 3 5 ins W C 10 ins W C
12. 40 01 RATING 120volts 60HZ 54Amps 2 110 THERMOSTAT PE400132 3 CHROME SHIELD POHS14 4 POWER CORD PE400240 WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THESE GAS LOGS WARNING Clothing or other flammable material should not be placed on or near this appliance WIRING DIAGRAM FOR OPTIONAL HEAT SHIELD MODEL 19HS THERMOSTAT BLACK POWER CORD NOTE If any of the original wire supplied with the appliance must be replaced it must be replaced with a wire of at least a 105 C temperature rating NOTE Installation and repair should be done by a qualified service person This heater should be in spected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control com partments and circulating air passageways of the heater be kept clean CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing WARNING ELECTRICAL GROUNDING INSTRUCTION THIS APP LIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GR
13. ACE THAT IN CLUDES INSTRUCTIONS STATING IT HAS NOT BEEN TESTED OR SHOULD NOT BE USED WITH UNVENTED GAS LOGS nm INSTALLATION AND CLEARANCES To ensure a safe installation into an existing solid fuel burning fireplace the following instructions must be carefully followed NOTE Gas control knobs are located in lower front center of base OFF PILOT ON Right knob Thermostat adjustment is the Left knob 1 Side wall Clearances Clearance from the right and left side of the fireplace opening to any adjacent com bustible wall should not be less than 12 2 Ceiling Clearance The ceiling height should not be less than 42 from the top of the fireplace opening 3 Mantel Clearance Clearances from top of heater to mantel or mantel supports See Figure 1 4 Front Clearances No objects should be placed within 24 from the front of the fireplace opening MINIMUM FIREPLACE DIMENSIONS FOR CR8T LOG SET MANUFACTURED BY NEW BUCK CORPORATION FOR SOLID FUEL BURNING FIREPLACE OR MASONRY FIREPLACE AND PREFAB OR MANUFACTURED FIREPLACES NOTE When using CR8T log set with the Model 19HS heat shield see page 14 for clearances MODEL HEIGHT OF WIDTHOF WIDTH AT DEPTH OF OPENING OPENING REAR FIREPLACE AT FRONT CR8T 17 24 18 10 WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS WARNING CUTTING ANY SHEET METAL PARTS OF THE SOLID FUEL BURN ING FIREPLACE OR LISTED VENTLESS FIREBOX ENCLOSURE IN
14. ATION WARNINGS IMPORTANT READ THIS OWNER S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE OPERATE OR SER VICE THE APPLIANCE IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLO SION AND CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Turn off gas Have burner serviced Some people such as pregnant women persons with heart or lung disease persons with anemia those under the influence of alcohol and those at high altitudes are more affected by carbon monoxide than others Make certain you understand and read all Warnings Keep this manual for reference It is your guide to safe proper operation of these logs 1 Install log set only in a solid fuel burning masonry fireplace or U L listed prefabricated fireplace constructed of non combustible materials 2 The installation and the provision for combustion and ventilation air must conform with local codes or in the absence of local codes with the National Fuel Gas Codes AN 517223 1 NFPA54 3 This appliance may be installed in an After Market Manufactured Mobile Home where not prohibited by state or local codes After Market Completion of sale not for purpose of resale from the manufacturer NOTE This appliance is only for use with type of gas indicated on
15. DS PILOT clogged Gas odor even when control knob 1 Gas leak see WARNING Locate and correct all is in OFF position above leaks see Checking Gas Connections 2 Control valve defective 2 Replace control valve 29 OBSERVED POSSIBLE SOLUTION PROBLEM CAUSE Gas odor during combustion 1 Foreign matter between Take apart gas tubing and control valve and burner remove foreign matter 2 Gas Leak See WARNING 2 Locate and correct all statement at top of previous leaks see Checking page Gas Connections OPTIONAL PARTS NOT PROVIDED WITH CR8T LOG SET PART DESCRIPTION MAPSFPC CANOPY HOOD 19 5 19 5 HEAT SHIELD NOTE CANOPY and 19HS are sold separately They can be purchased from your local dealer or from the factory Instructions for the Canopy and 19HS are provided when pur chased 30 KEY 10 11 12 13 PARTS LIST Maxitrol Valve PART DESCRIPTION QUANTITY PEGV 30B5A2L7B 4 Maxitrol LP Valve 1 PEGV30B5A2N7B Maxitrol Nat Valve PH 4966 3 8 3 8 Elbow 1 PO TBURN Single Burner 1 PE 100 433 Thermocouple copreci 1 2150053 Copreci ODS Nat Pilot 1 2150054 Copreci ODS LP Pilot PE RV12LF30 PILOT Regulator Nat 1 RV12LF90 PILOT Regulator LP RF 14ALMTUB 1 4 Aluminum Tubing 1 1166 3 8 Street Elbow 1 PH6842 1 4 1 8 Compression Adapter 1 10A PO 54 LP 1 10 420 389ALMTUB 3 8 X 9 Aluminum Supply Tube 1 PO 54
16. FLAME PATTERN Me OCATION ae Centrally locate the gas logs in the fireplace Place them deep enough into the fireplace to accomplish adequate draft if use as a vented gas log set is planned Ensure that front of the logs sit inside the edge of the fireplace NOTE IF THE EXISTING FIREPLACE IE EQUIPPED WITH A SCREEN IT MUST BE IN PLACE WHEN THE APPLIANCE IS OPERATING THE SCREEN SHALL HAVE ADEQUATE OPENING S FOR INTRODUCTION OF COMBUSTION AND VENTILATION AIR NOTE MAINTAIN PROPER CLEARANCE FOR PURPOSE OF SERVICING PROPER INSTALLATION AND OPERATION ANGLE MANTEL FEAT MANTER Mantel minimum clearances 10 TO 12 OUT FROM WALL for a listed Zero Clearance 8 TO 10 OUT FROM WALL 6 Firebox ora Masonry Fire 6 TO 8 OUT FROM WALL place 5 07 TO 6 OUT FROM WALL WARNING Canopy MAX OF 2 1 2 model MAPSFPC must be used at all times unless 10 inch mantel is installed 125 5 at 36 inches above the fire NE firebox opening place opening Can be ob tained from your local dealer or purchased from the factory 10 TO 12 Out From Wall 6 To 10 Out From Wall FIGURE 1 WARNING THIS APPLIANCE IS FOR INSTALLATION ONLY IN A SOLID FUEL BURNING MASONRY UL127 FACTORY BUILT FIREPLACE OR IN A LISTED VENTLESS FIREBOX ENCLOSURE IT HAS BEEN DESIGN CERTIFIED FOR THESE INSTALLATIONS EXCEPTION DO NOT INSTALL THIS APPLIANCE IN A FACTORY BUILT FIREPL
17. ING IS OF UNUSUALLY TIGHT CONSTRUCTION PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 SECTION 5 3 OR APPLICABLE LOCAL CODES Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm 6 x 101 kg per pa sec m or less with openings gasketed or sealed b Weather stripping has been added on openable windows and doors c Caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings NOTICE SOME AREAS IN THE UNITED STATES HAVE HIGHER REQUIREMENTS FOR CUBIC FEET PER 1000 BTU HOUR INPUT EX CINCINNATI OHIO CODES REQUIRE 70 CUBIC FEET CHECK YOUR LOCAL CODE BEFORE INSTALLA TION DETERMINING FRESH AIR FLOW FOR HEATER LOCATION DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space SPACE Includes the room in which you install the heater plus adjoining rooms with doorless passageways or ventilation grills between the rooms 1 Determine the volume of the space length x width x height Length x Width x Height cu ft volume of space EXAMPLE 20 ft
18. MODEL CR8T VENT FREE OR VENTED GAS LOGS FOR NATURAL OR LIQUID PETROLEUM L P Unmatched American Quality WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss_of DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from neighbor s phone Follow the gas supplier s instructions If you cannot reach the gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Save this manual for future reference This is an unvented and vented gas fired heater It uses air oxygen from the room in which it is installed Provisions for adequate combustion and ventilation air must be provided Re fer to Section V This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appli ance is not convertible for use with other gases New Buck Corporation Effective March 2005 8000 Highway 226 South Spruce Pine NC 28777 TABLE OF CONTENTS SECTION I S
19. ORFHLD Angled Orifice Holder 1 PO38312BINIP 3 8 x 3 1 2 Black Pipe 1 Note Refer To Figure 9 On Page 32 31 a 32 1 Brass Knobs 2 Right Burner Support 3 Air Adjustment Shutter 4 Access Door 5 Front Log Support 6 Rear Log Holder BASE IDENTIFICATION 33 7 Igniter Control And Pilot Control 8 Flame Adjustment Control 9 Mertik Valve 10 Left Burner Support 11 Burner 12 Buck Stove Logo NEW BUCK CORPORATION 8000 HIGHWAY 226 SOUTH SPRUCE PINE NC 28777 We reserve the right to amend these specifications at any time without notice The only war ranty applicable is our standard written warranty We make no other warranty expressed or im plied LIMITED WARRANTY VENT FREE AND VENTED GAS LOGS New Buck warrants this product to be free from defects in materials and components for two 2 years from the date of first purchase provided that the product has been properly installed operated and maintained in accordance with all applicable instructions To make a claim under this warranty the Bill of Sale or canceled check must be presented This warranty is extended only to the original retail purchaser This warranty covers only the cost of part s required to restore this heater to proper condition Warranty part s MUST be obtained through authorized dealers of this product and or NEW BUCK who will provide origi nal factory replacement parts Failure to use original facto
20. OUNDED THREE PRONG RECEPTACLE WARNING DO NOT USE A BLOWER INSERT HEAT EXCHANGER INSERT OR OTHER ACCESSORIES NOT APPROVED FOR USE WITH THIS HEATER AFTER MARKET MOBILE HOME INSTALLATION THIS APPLIANCE MAY BE INSTALLED IN AN PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES After Market Com pletion of sale not for the purpose of resale from the manufacturer THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS IN DICATED ON THE RATING PLATE THIS APPLIANCE IS NOT CON VERTIBLE FOR USE WITH OTHER GASES NOTE FOR MOBILE HOME INSTALLATION FOLLOW RESIDENTIAL INSTAL LATION SECTION II PAGE 4 SECTION V es PRODUCING ADEQUATE VENTILATION The National Fuel Gas Code ANSI Z223 1 NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space WARNING IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCONFINED SPACE OR IF THE BUILD
21. ace and Gas Connection Page 6 Section II NOTE The same clearances for the log set are also used with the 19 Heat Shield See Page 4 Section II Figure 1 NOTE Centrally locate the Heat Shield in the fireplace and place it deep enough into the fireplace to accomplish adequate draft if use as a vented heater is planned Ensure that the Heat Shield front is inside the front edge of the fireplace see Figure 5 Using the screws and anchors provided fasten the Heat Shield to the floor of the fireplace On each side of floor frame of the Heat Shield base there is a go through hole Position the Heat Shield as described above Mark the hole for drilling See Figure 5 NOTE When using CR8T LOG SET with optional Heat Shield the following minimums must be met FRONT 247 REAR 23 HEIGHT 20 DEPTH 19 1 2 Blower Motor Floor Frame s Mantel Flush Base Placement Center Go Through Holes for fastening the 19HS to the floor Figure 5 Fireplace Heat Shield Follow log positioning in Section II NOTE For the first few hours of burning you will have paint and burning smell It is recommended to leave the fan off during this period You may also want to raise a window or open the doors E REPLACEMENT PARTS s s FOR OPTIONAL HEAT SHIELD MODEL 19HS Always include correct name part number and model number when ordering service Parts KEYS PART DESCRIPTION PART NUMBER 1 BLOWER PEA2
22. afety Information 202 0 2 1 SECTION II Residential Installation Unvented Gas 1008 4 CIGATANCES scar itch tah 5 CONE CHONG 250575950058 cade canny terdes E 6 Prep ring log Kit occ Ses Monee 6 Gas Pressure it culations uae eS 8 Lighting Instruction oee sass 9 Flame Chekorio i Mere rCr 13 Outputs desta Bi os pan ded 13 SECTION III Installation Heat 5 18 14 Witing Diagram RR 16 SECTION IV Installation After Market Mobile 18 SECTION V Producing Adequate 18 Ventilation Air From ists ec screeds 21 Ventilation Air From 25 2 55949 04 22 SECTION VI Vented area cee 23 Important Sateouards 25 Cleaning 2 E E E ale 25 nis ueir 26 Servicing and Replacement 00 30 31 34 Owner Registration 36 SECTION I SAFETY INFORM
23. arth to top of chimney and the minimum height is 6 feet Chart shows minimum opening sq in for a given height and input rate 24 IMPORTANT SAFEGUARDS Although your gas logs are very realistic in appearance it is not real burning fireplace must not be used for burning solid fuel To avoid irreparable damage to the heater or personal injury matches paper garbage or any other material must not be placed or thrown on top of the logs or into the flames To avoid personal injury do not touch hot surfaces when the heater is operating Close supervision is necessary when the heater is being operated near children WARNING IN THE EVENT OF THE LOG BEING REMOVED CARE SHOULD BE TAKEN TO NOT DAMAGE THE LOGS THE HEATER IS INTENDED FOR USE AS A GAS HEATER MOUNTED IN A VENTED OR VENT FREE FIREPLACE AS DESCRIBED IN THESE INSTRUCTIONS IT SHOULD INOT BE USED FOR ANY OTHER PURPOSE CLEANING CAUTION BEFORE CLEANING OR MOVING LOGS OR OTHER PARTS OF THE HEATER BE SURE TO READ THE ABOVE SECTION ON IMPORTANT SAFEGUARDS All cleaning should be carried out when the heater is cold Only limited cleaning will be required under normal use Dusting the front of the base the top of the piezo cover or the control knob panel may be required occasionally Do not use any cleaning fluids to clean the logs or any other part of the heater If the flames show any unusual shapes or behavior or if the burners fai
24. b from the right hand rear of the gas control valve The pilot is located behind the burner tub and in front of the rear log Fully open the man ual shut off valve Turn control knob counterclockwise gt to the PILOT position Press in control knob for 15 fifteen seconds see figure 3 With control knob pressed in turn control knob clockwise Ct to IGNITE and then immediately back to PILOT with the button still pressed in This will light the pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for one 1 minute after lighting pilot After 1 minute release the control knob If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service techni cian or gas supplier Tf the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn control knob counterclockwise 77 to ON position Set thermostat flame control to desired setting Turn clockwise for LOW and counterclockwise for HIGH IGNITER ELECTRODE O D S PILOT BURNER THERMO COUPLE 13 Close the access panel door 14 Turn on all electric power to the appliance CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT Open access panel door located in lower front
25. ch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Tf you cannot reach your gas supplier call your local fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water ee 8 LIGHTING INSTRUCTIONS SSS STOP Read the safety information on the previous page Make sure manual shutoff valve is fully closed Open access panel door located in lower front center of base for access to control knobs Turn off all electric power to the appliance Set thermostat flame control to lowest setting Pushin turn control knob clockwise er to the OFF position IGNITE FLAME CONTROL TOULIXVN MILAAN FIGURE 3 Wait 5 five minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow step B in the safety information on the previous page If you don t smell gas go to the next step Find Pilot follow the small metal tu
26. er the fireplace chimney or chimney damper to vent the flue gases 3 Obtain a Damper Flap Lock from your dealer or manufacture Adjust the Lock on the side of the damper flap in position to maintain a permanent opening of 25 7 sq in and lock in place 4 Solid fuels shall not be burned in a fireplace where a decorative appliance is installed DAMPER FLAP DAMPER FLAP LOCK FIGURE 8 5 Any chimney damper must be fixed in a manner which will maintain the minimum permanent vent opening at all times NOTE See chart on page 24 6 Periodic cleaning of the venting system of a solid fuel burning fireplace should be done by a quali fied agency Clean once a year Periodic examination and cleaning of the venting system of a solid fuel burning fireplace should be done once a year MINIMUM FIREPLACE DIMENSIONS FOR CR8T LOG SET MANUFACTURED BY NEW BUCK CORPORATION FOR SOLID FUEL BURNING FIREPLACE OR MASONRY FIRE PLACE AND PREFAB OR MANUFACTURED FIREPLACES MODEL HEIGHT OF WIDTHOF WIDTH DEPTH OF OPENING OPENING REAR FIREPLACE AT FRONT CR8T 17 24 18 10 23 7 See GAS PRESSURE CHECK page 8 8 See OPERATING INSTRUCTIONS pages 9 12 9 See BURNER amp PILOT FLAME CHECK for proper flame pattern page 13 10 See CLEANING INSTRUCTIONS page 13 25 NOTE Visually check the pilot and burner flames annually and monthly during seasons that the appliance is operating frequently See page 13
27. ignition closed 2 Control knob not in PILOT 2 Turn control knob to PILOT position position 3 Control knob not pressed in 3 Press in control knob while in while in PILOT position PILOT position 26 4 Air in gas lines when 4 Continue to hold down control installed knob Repeat igniting operation until air is removed 5 Depleted gas supply 5 Contact local propane gas company 6 ODS PILOT is clogged 6 Clean ODS PILOT or replace ODS PILOT assembly 7 Gas regulator setting is 7 Replace gas regulator OBSERVED PROBLEM ODS PILOT lights but flame goes out when control knob is released not correct POSSIBLE PROBLEM SOLUTION 1 Control knob is not fully 1 Press in control knob pressed in completely 2 Control knob not pressed 2 After ODS PILOT lights keep long enough control knob pressed in 30 seconds 3 Safety interlock system has 3 Wait 1 minute for safety been triggered if equipped interlock system to reset 4 Manual shutoff valve not 4 Fully open manual shutoff fully open valve 5 Thermocouple connection 5 Hand tighten until snug then loose at control valve tighten 1 4 turn 6 Pilot flame not touching 6 A Contact local propane gas thermocouple which allows company thermocouple to cool causing Clean ODS PILOT See pilot flame to go out This Cleaning and Maintenance problem be caused by one or replace ODS PILOT or both of the following assembly A low
28. ip ment shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psi 3 5 kPa Any outside air ducts and or ash dumps in the fireplace shall be permanently closed at time of appliance installation Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Do not place clothing or other flammable materials on or near the appliance The logs are made of light weight refractory Hold both ends of the log whening remov ing or replacing This appliance is intended for supplemental heating Children and adults should de alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room with the appliance MS sono RESIDENTIAL INSTALLATION OF GAS LOGS FIREPLACE PREPARATION The fireplace needs to be prepared before installing the gas logs A Turn off the gas supply to the fireplace B Any outside air ducts on the fireplace shall be permanently closed at the time of the appliance installation WARNING BEFORE INSTALLING IN A SOLID FUEL BURNING FIREPLACE THE CHIMNEY FLUE AND FIREBOX MUST BE CLEANED OF SOOT CREOSOTE ASHES AND LOOSE PAINT BY A QUALIFIED CHIMNEY CLEANER WARNING DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE AVOID ANY DRAFTS THAT ALTER BURNER
29. l the fire department 8 This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air See Section V Producing Adequate Ventilation See page 18 9 Surface of gas logs becomes very hot when operating Keep children and adults away from hot surface Gas logs will remain hot for some time after shutdown Allow surface to cool before touching 10 Never place any objects on these gas logs 11 These gas logs MUST NOT BE USED with glass doors in a closed position 12 If equipped fresh air dampers must be closed 13 Keep appliance area clean and free from combustible materials gasoline and other flammable vapors and liquids Keep burner and control compartment clean See installation and operating instructions accompanying heater 14 If burner shuts off do not relight until you provide fresh outside air If burner keeps shutting off have unit serviced 15 An unvented room heater having input rating of more than 10 000 BTU per hour shall not be installed in a bedroom or bathroom 16 Maintain clearance around air openings 17 Do not use the appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of control system and any gas control which has been under water 18 Turn off the gas logs and let cool before servicing WARNING This ap
30. l to ignite properly then the burner holes may require cleaning If this occurs it is preferable to contact your nearest dealer to get your heater serviced Alternatively the heater can be cleaned by removing the top front and rear logs Handle the logs gently so as not to damage them Always lift each log by holding it carefully at each end Use a vacuum cleaner to carefully remove dust and loose particles from the base logs and from around the burners 25 Pe TROUBLESHOOTING WARNING TURN OFF UNPLUG HEATER AND LET COOL BEFORE SERVICING ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER CAUTION NEVER USE A WIRE NEEDLE OR SIMILAR OBJECT TO CLEAN ODS PILOT THIS CAN DAMAGE ODS PILOT OBSERVED POSSIBLE PROBLEM CAUSE SOLUTION When igniter button is pressed 1 Igniter electrode positioned 1 Replace igniter there is no spark at ODS PILOT _ incorrectly 2 Igniter electrode broken 2 Replace igniter 3 Igniter electrode not 3 Reconnect igniter cable connected to igniter cable 4 Igniter cable pinched or wet 4 Free igniter cable if pinched by any metal or tubing Keep igniter cable dry 5 Broken igniter cable 5 Replace piezo igniter cable 6 Bad piezo igniter 6 Replace igniter cable OBSERVED POSSIBLE SOLUTION PROBLEM CAUSE When igniter button is pressed 1 Gas supply turned off or 1 Turn on gas supply or open there is spark at ODS PILOT but manual shutoff valve is manual shutoff valve no
31. n and off The thermostat used on this heater senses room temperature and adjusts the amount of gas flow to the burner This will increase or decrease the flame height At times the room may exceed the set temperature which will cause the burner to shut off When room temperature drops below the thermostat setting the burner will cycle itself on again The flame control knob can be set to any level between 2 and 7 NOTE The thermostat sensing bulb measures the temperature of air near the heater cabinet This may not always agree with room temperature depending on housing construction installation location room size open air temperature etc Frequent use of your heater will allow you to determine your personal comfort levels MANUALLIGHTING PROCEDURE 1 Ifthe pilot cannot be ignited with the ignitor on the control valve it can be manually lit with the use of a paper match and a lighter rod Place the match in the holder and light With other hand depress the control knob counterclockwise gt to PILOT Use rod to light match and ignite pilot The pilot is located behind the burner tub and in front of the rear log Fully open the manual shut off valve Continue to hold the control knob for an additional 1 one minute to ensure the pilot is completely on If the knob does not pop up when released stop and immediately call your service tech nician or gas supplier Tf the pilot will not stay lit after several
32. pliance is equipped for natural or propane gas Field conversion is not permitted 19 20 21 22 23 24 25 26 24 28 29 30 31 32 Make safety screen or guard if any that was removed for servicing is in place before operating gas logs Strong drafts such as a ceiling fan placed directly in front of the fireplace may create sooting Sooting may discolor walls Installation and repair should be done by a qualified service person The heater and the gas logs should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is important that the control compartment burners and circu lating air passageways of these gas logs be kept clean and clear Do not use these gas logs for burning trash or cooking Never place matches paper garbage or any other material on top of logs or into the flames Do not install or operate these gas logs in areas where impurities in the air exist such as tobacco smoke and heavy cooking grease Particles from impurities may discolor walls The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its equ
33. ry replacement parts voids this war ranty The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation What is not covered Removal and re installation costs Labor costs for replacement or repairs Transportation or labor costs The cost of a service call to diagnose trouble Painted surfaces Damage or defect caused by improper installation accident misuse abuse or alteration TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE 1 YEAR FROM THE DATE OF FIRST PURCHASE NEW BUCK LIABILITY IS HERBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND NEW BUCK SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDI RECT INCIDENTAL OR CONSEQUENTIAL DAMAGES 34 Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages so the previous limitation on implied warranties
34. s type of valve 2 Air in gas line 28 WARNING IF YOU SMELL GAS SHUT OFF GAS SUPPLY DO NOT TRY TO LIGHT APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CAN NOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT IMPORTANT Operating heater where impurities in the air exist may create odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create odors OBSERVED POSSIBLE PROBLEM CAUSE SOLUTION Heater produces a clicking ticking 1 Metal expands while heating 1 This is common with noise just after burner is lit or shut or contracts while cooling most heaters If noise is off excessive contact a qualified service person Heater produces unwanted odors 1 Heater burning vapors from 1 Ventilate room Stop paint hair spray glues etc using odor causing See Important above products while heater is running 2 Low fuel supply 2 Refill supply tank 3 Gas leak See WARNING 3 Locate and control all above leaks See Checking Gas Connections Heater shuts off in use 1 Not enough fresh air is 1 Open window door for ODS operates available ventilation 2 Low line pressure 2 Contact local propane company 3 ODS PILOT is partially 3 Clean O
35. the rating plate This appliance is not convertible for use with other gases NOTE See Section for Mobile Home Installation and Fresh Air and Ventilation IMPORTANT VENT FREE HEATERS ADD MOISTURE TO THE AIR ALTHOUGH THIS IS BENEFICIAL INSTALLING HEATER IN ROOMS WITHOUT ADEQUATE VENTILATION MAY CAUSE MIL DEW TO FORM FROM TOO MUCH MOISTURE 4 Never install the log set in a recreational vehicle where curtains furniture clothing or other flammable objects are less than 42 from the front of the heater in high traffic areas or in windy areas NOTE This log set complies with both the ANSI Z21 11 2b 2004 Unvented Room Heater and ANSI Z21 60b 2004 CSA 2 26b 2004 Decorative Appliance For Solid Fuel Burning Fireplace WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS 5 Two models are available One specific model for propane LP and one for natural gas Use the correct gas type for your home This unit is not field convertible 6 If these gas logs are for use with propane gas do not place propane supply tank s inside any structure Locate propane supply tank s outdoors 7 If you smell gas Shut off gas supply Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier cal
36. y be drilled through the lower sides or bottom of the firebox in a proper workmanlike manner This access hole must be plugged with non combustible insulation after gas supply line has been installed _ 4 PREPARING LOG KIT 2 22 Open the cartons containing the Burner Base and the Logs Inside one of the cartons you will find the Burner Base The Logs are boxed separately CR8T 1 2 3 LEFT TOP LOG WARNING POSITIONING OF LOGS IS VERY CRITICAL FIGURE 2 LOG PLACEMENT FOR CR8T LOG SET 1 Place Rear log 1 on rear log support The log has alignment notche on Left and right corners 2 Place Front log 2 with alignment notches over front andirons 3 Left Top log has locating hole in one end place hole over pin on Left side of Rear log 1 Make sure Front of Left Top log 3 is resting on Left side of Left Andiron Solid fuels shall not be burned in the same fireplace where an unvented room heater has been installed NOTE The following label has been provided with this appliance and must be read and then attached to the floor of the fireplace firebox area beneath the appliance The label is a peel and stick label Make sure the area is cleaned before attaching the label to it WARNING This solid fuel burning fireplace or listed ventless enclosure has been converted for use with an unvented fireplace insert only A solid fuel burning fireplace cannot be used for burning wood or solid fuels
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