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New Buck Corporation 34 User's Manual
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1. THERMOSTAT When hooking up a Wall Thermostat to valve remove the Jumper Bar Do not remove the existing wires simply add the wire from the Wall Thermostat to screws one wire to each screw 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety informationon the previous page If you don t smell gas go to the next step Find Pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance Fully open the manual shutoff valve Push the ON OFF toggle switch to OFF rocker switch Turn gas control knob counterclockwise lt gt to the PILOT position Press in gas control knob for fifteen 15 seconds With control knob pressed in push down in and release the ignitor button ignitor button is located on the left hand side of the front of the appliance This will light the pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for 1 one minute after lighting pilot After 1 minute release the gas control knob and it will pop back up Pilot should remain lit If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call you
2. C 50 REPLACEMENT PARTS FOR EMBER STOVE BASE ESB PICTURE ON PAGE 47 A parts list with exploded view follows Always include correct name part number and model number of the heater when ordering service parts KEY ue D aa 11 12 13 14 15 16 17 PART DESCRIPTION SIT MILLIVOLT O D S PILOT L P O P ASSEMBLY O D S PILOT NAT O P ASSEMBLY GENERATOR ASSEMBLY PILOT TUBE 3 16 GENERATOR WIRE REAR BURNER FRONT BURNER INLET ELBOW 3 8 COMP NUT amp SLEEVE 3 8 BURNER SUPPLY TUBE FLEX 3 pieces 12 24 SWITCH WIRES CARLING SWITCH AUTO OFF MANUAL PIEZO STRIKER PIEZO 18 IGNITOR WIRE MALE RUN TEE FITTING THERMO COUPLE MANIFOLD OUTLET CONNECTOR ORIFICES FRONT 1 25mm REAR 046 NATURAL FRONT 2 05mm REAR 48 820 mv S L T VALVE 8 L 3 8 SUPPLY LINE 3 4 3 8 FLARE 3 8 COMP N amp S FITTINGS LOG SET 51 PART NUMBER PE 8404C PE 8204C Part of Pilot Assembly MF 31612 ALMTUB Part of Pilot Assembly PO VE1002 PO 383436 PH 4966 PH 616 amp PH 606 PO T6 12 PE 30JUMPER PE RC211RB PE 124461 PE 8400 014 PH 64A 66 PH 68A 6C PO 125 MVORF PO 046 MVORF PO 205 MVORF PO 48 MVORF LP PE 820 636 NAT PE 820 637 MF382ALMTUB EMBER STOVE BASE CERAMIC li REPAIR PARTS 2272801 parts list with exploded view follows Always inc
3. This list of specific instructions will help you make certain Mj epu that every installation operation is performed correctly Complete the installation steps in the sequence shown Fiaure 3 TOP LOCAL BUILDING CODES SHOULD BE CONSULTED IN ALL VIEW 12 1 2 CASES AS THE PARTICULAR REQUIREMENTS CONCERNING THE INSTALLATION OF FACTORY BUILT FIREPLACES Select the location for the fireplace by taking into consideration the factors previously outlined in the Choosing the Location er 33 Framing the Firebox Note Minimum 1 2 clearance The width of the framed opening must be 33 The height of the framed opening must be 25 1 8 The entire fireplace can be elevated above the floor to achieve a raised hearth effect This can be done by adding a small platform to achieve the desired height NOTE The wiring for the lower blower must be installed during the framing stage Insulation should be used in the framing on the back sides and top Install the Firebox Install the firebox into the framed opening by placing it directly in front of the opening and sliding it into the proper position Please follow wooden surround instructions Level the Firebox Check the level of the firebox on the top edge of the fireplace face Shim if necessary 32 NOT required at this point SIDE VIEW 21 1 2 25 1 8 There is a wide variety of finishing material available for your firep
4. t try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any or part of it has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 1 STOP Read the safety information on the reverse side of this label page 19 2 Make sure manual shutoff valve is fully closed If equipped with thermostat set to the low est setting 3 Turn off all electrical power to the appliance 4 Open access door located at bottom of front of the appliance 5 Push in gas control knobslightly and turn clockwise C to the full OFF position BURNER HI LOW ee CONTROL KNOB REMOTE CONTROL OR KNOB 4 E ps WALL THERMOSTAT OFF MANUAL PIEZO ol bes NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force Wait 5 five minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information on the reverse side of this label If you don t smell gas go to t
5. 1 2 Nipples 1 3 8 x 5 Nipples 1 Brass Pipe Bushing 1 2 x 12 Gas Connector 3 8 Straight to 3 8 Flare Connector 1 8 x 1 4 Compression Adaptor Gas Ball Valve OTHER PARTS NOT SHOWN Blower Motor Power Cord Strain Release Thermostat Male Terminals Jumper Wire 12 Gas Log Set Fan Speed Control Label Rheostat Rheostat Knob Heyco 1 1 4 Grommet 47 PART NUMBER PE 2150053 NAT PE 2150054 LP TPT100 90 MF 147AL MF 147AL 38812ALMTUB PE RV 12LF90 PE RV 12LF30 PO DTBURN 54ORFHLD PO ORIFICE PE 0630504 PE 0630504 PE 0630522 PE 0630522 PSNV0000 PE RV20LF90 PE RV20LF35 PH1166 PO 382BINIP PO 385BINIP PH11086 PO 20 2131 12 PH 4866 PH 6842 PO 110 553 PE 58084 PE 400240 PE 400320 PE 400130 PE 5X428 PE 12JUMPER PO CR34LOG PE KB9724 PE BC204 PE BC204A PO HEYCO 2883 6l gt O gt 48 KEY 22 23 24 22 26 27 28 29 30 31 32 REPLACEMENT PARTS SIT MILLIVOLT VALVE Picture on Page 50 PART DESCRIPTION 820 S I T VALVE
6. GENERATOR BURNER TUBE O D S PILOT L P O P ASSEMBLY O D S PILOT NAT O P ASSEMBLY THERMO COUPLE 2 3 8 BLACKIRON NIPPLE BURNER SUPPLY LINE ELBOW 21 PILOT TUBE 3 16 ORIFICE ORIFICE HOLDER 3 8 NUT amp SLEEVE PIEZO STRIKER CARLING SWITCH AUTO OFF MANUAL 12 SWITCH WIRES 12 GENERATOR WIRE 14 3 4 x 3 8 BURNER SUPPLY TUBE 3 8 FIP TO 1 2 MPT PIPE BUSHING 1 2 BALL VALVE WITH PRESSURE TAP 1 2 FLARE TO 1 2 STRAIGHT 1 2 FLEX LINE 1 2 FLARE TO 3 8 FLARE PART NUMBER LP PE 820636 NAT_ PE 820637 PILOT ASSEMBLY PO DTBURN PE 8404C PE 8204C PILOT ASSEMBLY PO 382BINIP PH4966 MF 31621ALMTUB PO ORIFICE 54ORFHLD PH 616 amp PH 606 PE 124461 PE RC211RB PE 12 JUMPER PILOT ASSEMBLY PO 381434ALMTUB PH 11086 PO 110 553 FLEX LINE ASSEMBLY PO 20 213 12 PH 4286 OTHER PARTS NOT SHOWN Blower Motor Power Cord Strain Release Thermostat Male Terminals Jumper Wire 12 Gas Log Set Fan Speed Control Label Rheostat Rheostat Knob Heyco 1 1 4 Grommet 49 PE 58084 PE 400240 PE 400320 PE 400130 PE 5X428 PE 12JUMPER CR34LOG PE KB9724 PE BC204 PE BC204A PO HEYCO 2883 15 a SIT MILLIVOLT
7. and Ventilation for required size of ventilation grills or ducts IMPORTANT not provide openings for inlet air into attic if attic has thermostat controlled power vent Heated air entering the attic will activate the power unit Ventilated Attic Outlet Air Outlet Air To Attic To SS Crawl Space Inlet Air Ventilated Inlet Air Crawl Space Ventilation Air From Outdoors 38 9 IMPORTANT SAFEGUARDS Ld Although your gas logs are very realistic in appearance it is not a real burning fireplace and must not be used for burning rejected material e To avoid irreparable damage to the heater or personal injury matches paper garbage or any other material must not be placed or thrown on top of the logs or into the flames e To avoid personal injury do not touch hot surfaces when the heater is operating e Close supervision is necessary when the heater is being operated near children THE LOGS ARE MANUFACTURED FROM BONDED CERAMIC FIBER THIS IS A COMMONLY USED MATERIAL IN INDUSTRY WORLDWIDE IN THE EVENT THAT A LOG SHOULD BE REMOVED CARE SHOULD BE TAKEN NOT TO DAMAGE THE BONDED MATERIAL INTENTIONAL MISUSE OR DELIBERATELY FRAGMENTING THE MATERIAL COULD LEAD TO INHALING FIBERS AND BE HAZARDOUS TO YOUR HEALTH FIREPLACE AS DESCRIBED IN THESE INSTRUCTIONS IT SHOULD NOT BE USED FOR AN
8. be carefully followed 1 Sidewall Clearances Clearance from the side of the fireplace opening to any adjacent combustible wall should not be less than right side 7 left side 7 2 Ceiling Clearances The ceiling height should not be less than 24 from the top of the fireplace opening 3 Mantel Clearances Clearances from top of heater to mantel or mantel supports should not be less than 20 NOTE See the following sections for installation options Section III page 26 Installation In A Solid Fuel Burning Fireplace and Section IV page 28 Installation With Optional Wooden Mantel and Section V page 30 Zero Clearance Installation WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS GAS CONNECTION p Check gas type Use only the type of gas indicated on the valve rating plate Ifthe type of gas listed on the plate is not your type of gas supply DO NOT INSTALL Contact your dealer for proper model Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 13 W C This is in addition to the regulator furnished with the heater WARNING CONNECTION DIRECTLY TO AN UNREGULATED LP TANK CAN CAUSE AN EXPLOSION The normal gas connection is 3 8 N P T made at the left side facing the front of the appliance ofthe appliance If a right side connection is desired the connecting pipe may be led under the rear of the burner base to terminate at the right side for con
9. low 2 Burner orifice is clogged 1 Burner orifice is clogged or damaged 2 Burner damaged 3 Gas regulator defective 1 Residues from manufacturing process 1 Turning control knob to position when burner is cold if equipped with this type of valve 2 Air in gas line 3 Air passageways on heater blocked 4 Dirty or partially clogged burner orifice 42 SOLUTION 1 Clean burner see Cleaning and Maintenance or replace burner orifice Contact local propane gas company Contact local propane gas company Clean burner see Cleaning and Maintenance or replace burner orifice Clean burner see Cleaning and Maintenance or replace burner orifice Replace burner Replace gas regulator Problem will stop after a few hours of operation Turn control knob to LOW position and allow to warm Operate burner until air is removed from line Call local propane company to check gas line Observe minimum installation clearances Clean burner or replace orifice IF YOU SMELL GAS SHUT OFF GAS SUPPLY DO NOT TRY TO LIGHT APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT IMPORTANT Operating heater where impurities in the air exist may cre
10. permanently closed at time of appliance installation WARNING Before installing in a solid fuel burning fireplace the chimney flue and firebox must be cleaned of soot creosote ashes and loose paint by a qualified chimney cleaner 27 SECTION IV INSTALLATION OF MODEL 34 WS OPTIONAL WOODEN SURROUND KIT PAKDFP34 NOTE See page 26 figure 6 for clearances 1 When choosing the right location for your heater and surround mantel keep the following in mind NOTE Due to high temperatures this heater should be located out of traffic areas and away from furniture and draperies CAUTION THE INSTALLATION MUST CONFORM TO LOCAL CODES IN THE ABSENCE OF LOCAL CODES INSTALLATION MUST CONFORM WITH THE NATIONAL GAS CODES NOTE See Section II for gas hookup and pressure check NOTE See Producing Adequate Ventilation page 35 WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE WARNING Do NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIAL ON OR NEAR THE APPLIANCE 2 Position screen before leaving heater unattended 3 Instructions for assembly of Wooden Surround Mantel TOOLS NEEDED Medium Phillips screwdriver tape measure power drill and 5 16 socket STEP 1 Lay out all components STEP 2 Assemble end p
11. resistant sealer 3 Mantel Clearances Clearance from top of heater to mantel or mantel supports should not be less than 20 4 Floor Clearances No clearance is required if the appliance is installed per these instructions CLEARANCE 24 MIN TO SIDE WALL CLEARANCE TO CEILING 20 MIN CLEARANCE TO MANTEL OR SUPPORTS y SIDE WALL 33 SECTION VI AFTER MARKET MOBILE HOME INSTALLATION NOTE See Producing Adequate Ventilation page 35 THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES After Market Completion of sale not for the purpose of resale from the manufacturer THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES NOTE For mobile home installation follow Installation pages 6 33 NOTE See Producing Adequate Ventilation page 35 34 NENNEN PRODUCING ADEQUATE VENTILATION This section is for residential or manufactured mobile installation This heater shall not be installed in a confined space or unusually tight construction unless pro visions are adequate combustion and ventilation air The National Fuel Gas Code ANSI Z223 1 NFPA 54 defines a confined space as a space whose volum
12. should only be performed by a qualified service technician Always shut off the gas supply and make sure heater is cool before beginning any service operation Check for gas leaks after servicing jg REPAIR PARTS A parts list with exploded view follows Always include correct name part number and model number of the heater when ordering service parts Please contact your local dealer or distributor when ordering If one is not available you may contact New Buck Corporation 8000 Highway 226 South Spruce Pine NC 28777 44 00 oo OV e 2 lt NR RR FOO NON DY 62 22 23 24 25 26 27 28 29 30 31 32 REPLACEMENT PARTS ITT VALVE Picture on page 46 PART DESCRIPTION Carling Switch Female Terminals Piezo Igniter Piezo 14 Igniter Wire Pilot NAT Copreci Pilot LP Copreci Pilot Tube 1 4 1 8 x 1 4 Compression Adapter Regulator LP Maxitrol Regulator NAT Maxitrol Pilot Tube 1 4 3 8 x 3 8 Elbow Brass Thermo pile Jumper Wire 6 3 8 IPT Male amp Female Connector Gas Ball Valve 1 2 x 12 Gas Connector Valve LP ITT Valve NAT ITT Burner Tube 3 8 Orifice Holder Orifice Burner Tube Burner Base OTHER PARTS NOT SHOWN Blower Motor Power Cord Strain Release Thermostat Male Terminals Jumper Wire 12 Gas Log Set Fan Speed Control Label Rheostat Rheostat Knob Heyco 1 1 4 Grommet 45 PART NUM
13. the use of a paper match and a lighter rod 2 Open access panel door located at bottom front of the appliance 3 Place the match in the holder and light With the left hand turn the control knob counterclockwise to PILOT position Press in gas control knob for fifteen 15 seconds 4 Use rod to light match and ignite pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance 5 Continue to hold the control knob for an additional one 1 minute to ensure the pilot is lit 6 Turn control knob counterclockwise gt to the ON position Push the ON OFF toggle switch to the ON position The main burner should light FA Close access panel door 8 Turn on all electrical power to the appliance NOTE This unit may be used with an optional Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature 14 LIGHTING INSTRUCTION MODULATING VALVE SIT MANUAL VALVE SIT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because gas is heavier than ai
14. BER PE RA911VB PE 5X425 PE 124461 PE UL3573 PE 2150053 NAT PE 2150054 LP MF 147AL PH 6842 PE RV 12LF90 PE RV I2LF30 MF 147AL PH 4966 PE G251F248 PE 65 JUMPER PH 4866 PO 110 553 PO 20 2131 12 PE B67SA233 PE B67RA234 38812ALMTUB PO 54ORFHLD PO ORIFICE PO DTBURN PSNV 0000 PE 58084 PE 400240 PE 400320 PE 400130 PE 5X428 PE 12 UMPER PO CR34LG PE KB9724 PE BC204 PE BC204A PO HEYCO 2883 l Ez Vi 46 KEY BW WN RR OOOO 9 n 9 t tA 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 REPLACEMENT PARTS SIT MODULATING OR MANUAL VALVE Picture on page 48 PART DESCRIPTION Pilot NAT Copreci Pilot LP Copreci Thermocouple Copreci Pilot Tube 1 4 Pilot Tube 1 4 Burner Tube 3 8 Pilot Regulator LP Maxitrol Pilot Regulator NAT Maxitrol Burner Tube Orifice Holder Orifice Valve LP MOD SIT Valve NAT MOD SIT Valve LP MANUAL SIT Valve NAT MANUAL SIT Burner Base Valve Regulator LP Maxitrol Valve Regulator NAT Maxitrol Black Pipe Brass 90 degree street elbow 3 8 x 1
15. DFP34 TOF AMI E d BASE j TOP FROM RAIL END PANEL A MBLY E A END PANEL ASSEMBLY B END PANEL ASSEMBLY A HEARTH AS VIEWED FROM BACK OF SURROUND MANTEL 315 J RE I Ti SURROUND BASE Sus i 29 SECTION V Ld MODEL 34 ZC ZERO CLEARANCE INSTALLATION The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 I NFPA54 This appliance may be installed in an After Market Manufactured Mobile Home where not prohibited by state or local codes After Market Completion of sale not for the purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases NOTE See Producing Adequate Ventilation page 35 CHOOSING THE LOCATION FOR YOUR FIREPLACE The figure below shows some of the many ways your fireplace may be installed Consider the traffic pattern in your room and the location of doors and windows Moving air from ceiling fans open doors and hot air grills may cause the flames to soot If a disturbance is found that affe
16. E ASHES AND LOOSE PAINT BY A QUALIFIED CHIMNEY CLEANER WARNING DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE AVOID DRAFTS THAT ALTER BURNER FLAME PATTERNS WARNING DO NOT USE A BLOWER INSERT HEAT EXCHANGER INSERT OR OTHER ACCESSORIES NOT APPROVED FOR USE WITH THIS HEATER WARNING ANY OUTSIDE AIR DUCTS AND OR ASH DUMPS IN THE FIREPLACE SHALL BE PERMANENTLY CLOSED AT TIME OF APPLIANCE INSTALLATION B Read the following sections before installing your unit Section 111 page 26 Installation In A Solid Fuel Burning Fireplace and Section VIII page 35 Producing Adequate Ventilation WARNING CUTTING ANY SHEET METAL PARTS OF THE SOLID FUEL BURNING FIREPLACE OR LISTED VENTLESS FIREBOX ENCLOSURE IN WHICH THE UNVENTED FIREPLACE INSERT IS TO BE INSTALLED IS PROHIBITED NOTE IF THE FACTORY BUILT FIREPLACE HAS NO GAS ACCESS HOLE S PROVIDED AN ACCESS HOLE OF 1 5 inch 37 5mm DIAMETER OR LESS MAY BE DRILLED THROUGH THE LOWER SIDES OR BOTTOM OF THE FIREBOX IN A PROPER WORKMANLIKE MANNER THIS ACCESS HOLE MUST BE PLUGGED WITH NON COMBUSTIBLE INSULATION AFTER THE GAS SUPPLY LINE HAS BEEN INSTALLED REFRACTORY GLASS DOORS SCREEN RAILS SCREEN MESH AND SOLID FUEL LOG GRATES IF APPLICABLE CAN BE REMOVED FROM THE FIREPLACE BEFORE INSTALLING THE UNVENTED FIREPLACE INSERT INSTALLATION AND CLEARANCES To ensure a safe installation into a masonry or factory built fireplace the following instructions must
17. FT RIGHT SIDE SIDE Figure 6 26 B Set the top long trim panel in place on top of unit The panel should be flat against the outside face of the fireplace and standing vertically Mark along the lower edge of the trim panel with a pencil to make reference line for mounting NOTE If used in installation trim panels or surrounds shall not seal ventilation openings in the fireplace Also provide adequate clearances around air openings 4 Slide the unit out of the fireplace far enough to work behind the trim panel reference lines with a screw gun NOTE You need to make sure the supply gas line is hooked up at this time Be sure to check for leaks at the connection using soap and water DO NOT USE OPEN FLAME TEST FOR LEAKS 5 With screws provided with fireplace kit attach both side trim panels Next attach top trim panels 6 Slide the heater back into the fireplace with the trim panels flat against the face of the fireplace 7 After hooking up gas line checking for leaks and mounting trim panels slide heater into fireplace 8 Place logs on burner base as shown on page s 8 or 9 9 For gas hook up and pressure tap test see instruction in Section II NOTE Smoke shelves shields and baffles may be removed if attached by mechanical fasteners WARNING Solid Fuels shall not be burned in a fireplace in which an unvented room heater is installed CAUTION Any outside air ducts and or ash dumps in the fireplace shall be
18. MODEL 34 MAY BE INSTALLED IN A SOLID FUEL BURNING FIREPLACE AS A ZERO CLEARANCE FIREPLACE OR WITH AN OPTIONAL SURROUND zZUnmatched B American Quality WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is in stalled Provisions for adequate combustion and ventilation air must be provided Refer to section Producing Adequate Ventilation page 35 This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appli ance is not convertible for use with other gases INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for futur
19. R REQUIREMENTS FOR CUBIC FEET PER 1000 BTU HOUR INPUT EX CINCINNATI OHIO CODES REQUIRE 70 CUBIC FEET CHECK YOUR LOCAL CODE BEFORE INSTALLATION ERINING FRESH AIR FLOW HEATER LOCATION DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space SPACE Includes the room in which you will install heater plus adjoining rooms with doorless passageways or ventilation grills between the rooms 35 1 Determine the volume of the space length x width x height Length x Width x Height cu ft volume of space EXAMPLE 20 ft Length x 16 ft Width x 8 ft ceiling Height 2560 cu ft volume of space If additional ventilation to adjoining room is supplied with grills or openings add the volume of these rooms to the total volume of the space 2 Divide the space volume by 50 cubic feet to determine the maximum BTU Hr the space can support volume of space 50 cu ft maximum BTU Hr the space can support EXAMPLE 2560 cu ft volume of space 50 cu Ft 51 2 or 51200 maximum BTU Hr the space can support 3 Add the BTU Hr of all fuel burning appliances in the space Vent free heater BTU Hr Gas water heater BTU Hr Gas furnace BTU Hr Vented gas heater BTU Hr Gas fireplace logs BTU Hr Other gas appliances t BTU Hr Total BTU Hr Example Gas water heater 40000 BTU Hr Vent free heater 18000 BTU Hr Total 58000 BTU H
20. Right Top Middle log 4 on the pin located on the right top section of Middle log 2 and a line the notch on the right side Z4 with the side shield on the right Place Left Front log 5 on the locator pins located on the left middle section of the front burner pan Place Right Front log 6 on the locator pins located on the right middle section of the front burner pan Provided with your log set is a package of Glowing Embers rock wool Open the package and tare off small pieces of the wool material and place it over the small holes ports located on the front burner pan in front of logs 5 and 6 Cover the entire section of holes ports Replacement of loose Glowing Embers must be purchased from the original manufac turer and application of excess loose material may adversely affect performance of the heater NOTE Wash your hands immediately after coming in contact with the wool material The wool can cause slight itching or burning in some cases avoid any contact with eyes WARNING All previously applied loose material must be removed prior to replacement GAS PRESSURE CHECK Check the inlet pressure to the burner to ensure that it is as shown in the table below NOTE The pressure check point is located on the right side of the valve facing burner for SIT Millivolt and the left side for SIT Modulating The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during
21. T TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1 Open access cover door 2 Turn gas control knob clockwise Cv to the full OFF position 3 Turn off all electric power to the appliance if service is to be performed 4 Close access cover door SHUTTING OFF BURNER ONLY pilot stays lit Turn control knob clockwise r to the PILOT position CAUTION while in operation Do Not Touch Keep children clothing furniture gasoline and other liquids having flammable vapors away CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to owner s information manual provided with this appliance Installation and service must be performed by a qualified installer service agency or the gas supplier IMPORTANT Always operate the appliance at the completely ON or the completely OFF positions Never use the heater at a setting between these positions as this can result in improper combustion and excessive carbon monoxide emissions GE THERMOSTAT CONTROL OPERATION QQ 1 The thermostat control on this heater differs from standard thermostats Standard thermostats simply turn the burner on and off The thermostat used on this heater senses the room temperature and adjusts the amount of gas f
22. VER USE A WIRE NEEDLE OR SIMILAR OBJECT TO CLEAN ODS PILOT THIS CAN DAMAGE ODS PILOT OBSERVED POSSIBLE PROBLEM CAUSE SOLUTION Igniter button is pressed gniter electrode positioned 1 Replace igniter No spark at ODS Pilot incorrectly 2 3 4 Igniter electrode broken Igniter electrode not connected to igniter cable Igniter cable pinched or wet Piezo igniter nut is loose 2 Replace igniter 3 Reconnect igniter cable 4 Free igniter cable if pinched by any metal or tubing Keep igniter cable dry 5 Tighten nut holding piezo igniter to heater cabinet Nut is located inside heater cabinet at top 6 Broken igniter cable 6 Replace igniter cable 7 Bad piezo igniter 7 Replace piezo igniter OBSERVED POSSIBLE PROBLEM CAUSE SOLUTION Igniter button is pressed 1 Gas supply turned off or 1 Turn on gas supply or open Spark at ODS Pilot manual shutoff valve is manual shutoff valve No Ignition closed 2 Control knob not in PILOT 2 Turn control knob to PILOT position position 3 Control knob not pressed in 3 Press in control knob while in while in PILOT position 40 PILOT position OBSERVED PROBLEM ODS PILOT lights but flame goes out when control knob is released 4 Air in gas lines when installed 5 Depleted gas supply 6 ODS Pilot is clogged 7 Gas regulator setting is not correct POSSIBLE PROBLEM 1 Control knob is not fully pressed in 2 Control knob not
23. Y OTHER PURPOSE ej CLEANING CAUTION BEFORE CLEANING OR MOVING THESE LOGS OR OTHER PARTS OF THE HEATER BE SURE TO READ THE ABOVE SECTIONS ON IMPORTANT SAFEGUARDS The appliance must be turned OFF before cleaning inside the firebox burn area make sure the pilot is OFF completely and the appliance has cooled e All cleaning should be carried out when the heater is cold Limited cleaning is required with normal use Dusting the front of the base the top of the piezo cover or the control knob panel may be required occasionally Do not use cleaning fluids to clean the logs or any other part of the heater e If the flames show unusual shapes or behavior or if burner fails to ignite properly the burner holes may require cleaning If this occurs contact your nearest dealer to service the heater The heater can be cleaned by removing the logs Lift the logs gently as not to damage the fiber pieces The logs have been spot glued in place for shipping use caution when removing Lift each log by holding it carefully at each end Use a vacuum cleaner to remove dust and loose particles from the base logs and around the burner and ODS Pilot Gloves are recommended to prevent fibers from breaking the skin If skin is broken clean with soap and water 39 WARNING TURN OFF UNPLUG HEATER AND LET COOL BEFORE SERVICING ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER CAUTION NE
24. anels A amp B to top front rail C STEP 3 Stand end panels and top front rail onto hearth NOTE Position back of end panels with back of hearth centering assembly from each end Install front screws first then pull back towards the inside to square the mantel Install screws through back holes STEP 4 The owner must decide at this time if parts D E and F are to be wood or green Beginning with panel E stand chosen color face out on hearth flush against stop block located inside end panel A and attach Position the left end of top window D on top of E and attach Slide panel F under the right end of D and attach STEP 5 Take metal trim panel provided with surround mantel and position it on top of heater Measure 11 1 8 from back of stove center panel and attach with self tapping screws provided STEP 6 Place a cloth or blanket over the front portions of surround mantel as not to scar the wooden part of the surround 28 STEP 7 Slide the unit into the front opening of the surround so the top metal trim panel and outer sides of the heater meet flush with the surround front STEP 8 Remove cloth or blanket from underneath stove STEP 9 Take the two metal ell brackets with the screws provided and anchor the back of the fireplace to the surround STEP 10 Place top on to the surround mantel flush with the back and equal on each end Secure both ends and middle with screws EXPLODED VIEW OF MODEL 34 SURROUND KIT PAK
25. any pressure testing of that system at test pressures in excess of 1 2 psi 3 5kPa The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa VALVE MILLIVOLT SIT MANUAL MODULATING MODEL FP34 FP34 FP34 FP34 GAS Natural Propane Natural Propane Maximum Heat Input 33 000 33 000 33 000 33 000 Minimum Heat Input 23 000 23 000 12 000 13 000 Gas Inlet Pressure Maximum 10 5ins W C 13ins W C 10 5ins W C 9 0ins W C Minimum 5 0ins W C 111 5 5 0ins W C llins W C Manifold Pressure Maximum 3 5ins W C 9 0ins W C 3 5ins W C 9 0ins W C Minimum 3 0ins W C 8 2ins W C 2 8ins W C 7 2ins W C NOTE On initial installation it may be necessary to bleed out air in the gas lines Do this by holding the control knob and turning the knob to the PILOT position for about 30 seconds To check the regulator pressure remove the pressure tag plug at the left side of the regulator facing the heater The pressure should be checked with the heater burning and the control set on high After measuring the pressure replace the pressure tap plug ensuring that there are no leaks For the purpose of minimum input adjustment WARNING This appliance is equipped for natural or propane gas Field conversion is not permitted Solid fuels shall not b
26. ate odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create odors OBSERVED POSSIBLE PROBLEM CAUSE SOLUTION Heater produces clinking 1 Metal expands while heating 1 This is common with most ticking noise just after burner is lit or contracts while cooling heaters If noise is excessive or shut off contact a qualified service person Heater produces unwanted odors 1 Heater burning vapors from 1 Ventilate room Stop using paint hairspray glues etc odor causing products while See Important above heater is running 2 Low fuel supply 2 Refill supply tank 3 Gas leak See WARNING 3 Locate and control all leaks above See Checking Gas Connections Heater shuts off in use 1 Not enough fresh air is 1 Open window door for ODS operates available ventilation 2 Low line pressure 2 Contact local propane co 3 ODS Pilot is partially clogged 3 Clean ODS Pilot Gas odor even when control knob 1 Gas leak See WARNING 1 Locate and correct all leaks is in OFF position above see Checking Gas Connections 2 Control valve defect 2 Replace control valve Gas odor during combustion 1 Foreign matter between 1 Remove foreign matter from control valve and burner gas tubing 2 Gas leak See WARNING 2 Locate and correct all leaks above see Checking Gas Connections 43 SERVICING Repair and replacement work
27. cal power to the appliance 15 Your heater is equipped with a HI amp LO control Turn clockwise for Low and counterclockwise for High CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TURN OFF GAS APPLIANCE SHUTTING OFF UNIT Open access cover door If equipped with thermostat set to lowest setting Turn control knob clockwise lt to the full OFF Turn off all electric power to the appliance if service is to be performed Close access cover door SHUTTING OFF BURNER ONLY Pilot stays lit Turn control knob clockwise the PILOT position CAUTION while in operation Do Not Touch Keep children clothing furniture gasoline and other liquids having flammable vapors away CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to owner s information manual provided with this appliance Installation and service must be performed by a qualified installer service agency or the gas supplier IMPORTANT Always operate the appliance at the completely ON or the completely OFF positions Never use the heater at a setting between these positions as this can result in improper combustion and excessive carbon monoxide emissions MANUALLIGHTING PROCEDURE J 1 If th
28. ce rear of log on top of middle log supports located in open center por tion of burner base Front of log should rest slightly behind the rear line of burner holes on the front portion of the burner Align the notch on the left front bottom side of the log over the exist ing hold down nut of the burner This should align the log at the right position from left or right on the burner 3 Rear Log 3 Place log in rear log supports center from left to right 4 Left Top Log 4 Log has two 2 holes in the bottom front side Align the holes with the two 2 pins located on the left top of log 2 Rear of log 4 should rest on the left top end of the rear log 3 EMBER STOVE LOG SET PLACEMENT FOR MODEL 34 E y AN MILLIVOLT ONLY WARNING POSITIONING OF LOGS IS VERY CRITICAL SEE DIAGRAM ABOVE MODEL E S B 1 Rear Log 2 Middle Log 3 Left Top Middle Log 4 Right Top Middle Log 5 Left Front Log 6 Right Front Log 7 Glowing Embers in front of 5 amp 6 logs WARNING POSITIONING OF LOGS IS VERY CRITICAL See Figure 2 1 Place rear log 1 on rear log supports The log has alignment notches on each rear corner 2 Place Middle log 2 in front of the rear burner tube and then move the log forward The log should seat just behind the brass knob s located in the middle section of the base between the rear burner tube and the front burner pan Place Left Top Middle log 3 on the pins located on the left top section of Middle log 2 Place
29. cts the flames it must be eliminated by turning off the ceiling fan closing the door or closing or moving the hot air register A corner location may be best where space is limited Your fireplace weighs no more than some of your fine furniture If the fireplace is located near a load bearing wall additional supports to the foundation will not be necessary HEAVY FACINGS SUCH AS BRICK STONE ETC MAY REQUIRE ADDITIONAL FOUNDATION SUPPORT NOTE If this appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance GAS LINE a The gas supply line and electrical supply must Tee CN be installed before framing in the fireplace by a ROOM DIVIDER licensed installer DRAFTS Do not locate the fireplace in high traffic areas or areas exposed to high drafts and winds ENS Locate the fireplace away from furniture and E draperies i FULL ROOM PROJECTION 30 GAS LINE 2 3 1 4 4 1 4 WARNING Installation and repairs should be performed by qualified service person The appliance should be inspected before use and at least annually by a professional ser vice person More frequent cleaning may be required due to excess
30. e burned in the same fireplace where an unvented room heater has been installed NOTE The following label has been provided with this appliance and must be read and then attached to the floor of the fireplace or firebox area beneath the appliance The label is a peel and stick label Make sure the area is cleaned before attaching the label to it WARNING This solid fuel burning fireplace or listed ventless enclosure has been converted for use with an unvented fireplace insert only A solid fuel burning fireplace cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction A ventless firebox enclosure cannot be used with an unvented gas log unless all original parts have been replaced and the ventless firebox enclosure re approved by the authority having jurisdiction LIGHTING INSTRUCTIONS El MILLIVOLT VALVE ITT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell around the appliance for gas Be sure to smell next to the floor because gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any a
31. e is less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1 000 BTU per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space WARNING IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCONFINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 SECTION 5 3 OR APPLICABLE LOCAL CODES Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm 6 x 10 kg per pa sec m or less with openings gasketed or sealed b Weather stripping has been added on openable windows and doors and c Caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings NOTE SOME AREAS IN THE UNITED STATES HAVE HIGHE
32. e pilot cannot be lit with the piezo it can be manually lit with the use of a paper match and a lighter rod 2 Open access panel door located at bottom front of the appliance 3 Place the match in the holder and light With the left hand turn the control knob counterclockwise gt _ gt to PILOT position Press in gas control knob for fifteen 15 seconds 4 Use rod to light match and ignite pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance 5 Continue to hold the control knob for an additional one 1 minute to ensure the pilot is lit 6 Turn control knob counterclockwise gt to the ON position Push the ON OFF toggle switch to the ON position The main burner should light 7 Close access panel door 8 Turn on all electrical power to the appliance NOTE This unit may be used with an optional Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature 22 FLAME CHECK A periodic check of the flames should be made The pilot flame should always be present when the gas logs are in operation See Figure 4 Rear Flames The flames at the rear or at either side of the top log should be very similar yellow in color and should be about 3 to 4 above the large rear log for natural gas logs and about 6 for propane LP gas log sets Front Flame The flame should be 1 1 2 to 2 high and touch the back of
33. e reference Manufacturer NEW BUCK CORPORATION This appliance is intended for supplemental heating P O Box 69 8000 Highway 226 South Revised December 2006 Spruce Pine NC 28777 TABLE OF CONTENTS MODEL 34 SECTION E Safety Information SUE Deana a aii 3 SECTION II Fireplace Preparation Solid Fuel Burning Fireplace 6 Fireplace Clearances EP oues nt RE RE UI de tv PI aue e an Fa pros eod Ree PE ud 7 Gras CCOBIe UO io do e oto teret toe gto dts ta o 7 Placement OF LOGS visas Sang 8 9 Gras Pressure cione e med 10 Lighting Instructions ITT Millivolt Valve eese 11 Lighting Instructions SIT Modulating Valve or 81 15 Lighting Instructions SIT Millivolt 1 19 Flame CHECK a e b 23 Heat OU as 23 Winns Dia UCM T PEN 24 SECTION III Solid Fuel Burning Fireplace Installation FP esses 26 SECTION IV Wooden Surround Installation 28 SECTION Vr Zero Clearance ZE een tea tv ai eM 30 SECTION VI Installation After Market Mobile Home eee 34 SECTION VII Producing Adequate Ventilation Ne 35 Ventilation Air EromLinside 3 ooo deae ede dei 37 Vent
34. e replaced with a wire of at least a 105 C temperature rating NOTE Installation and repair should be done by a qualified service person This heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments and circulating air passageways of the heater be kept clean CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing 24 WARNING ELECTRICAL GROUNDING INSTRUCTION THIS HEATER IS EQUIPPED WITH A THREE PRONG PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE NOTE PESBRO84 Blower may be used with Model FP 42 ZC Rating 120 volts 60HZ 1 1 Amps See Figure 17 page 34 for wiring diagram NOTE For convenience allow licensed electrician to install properly grounded 3 plug receptacle near unit ROOM BLOWER INSTALLATION AND OPERATION INSTRUCTIONS The room air blower is located at the rear of the unit in the bottom chamber To remove or replace the blower open lower louvered access door The motor is located right center in rear Remove the two 2 hex head screws holding the motor and motor bracket to the outer bottom of the unit Unhook the two motor wires and remov
35. e the motor from the unit Next remove the two 2 screws that fasten the motor bracket to the motor Locate the motor bracket on the new motor in the same position as with the old Using the two 2 hex head screws fasten the bracket to the new motor Place new motor into the lower compartment NOTE Make sure the motor opening 1 x 5 is behind the inner wall of the stove and not touching any metal Fasten the new motor and bracket to the motor support on the bottom of the unit Hook the motor wires as shown in the diagram on page 24 Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean 25 SECTION III INSTALLATION MODEL 34 FP IN SOLID FUEL BURNING FIREPLACES 1 The Model FP 34 may be installed in a masonry fireplace The minimum fireplace dimension must be 24 high 29 1 2 wide and 12 deep 2 For minimum dimensions for the sidewall and mantel see Figure 6 3 Center the heater in fireplace opening 4 NOTE See Producing Adequate Ventilation page 35 NOTE The installer of this appliance must mechanically peel and stick attach the marking supplied with this unvented appliance b
36. efore installing to the inside of the firebox of the solid fuel burning fireplace or listed ventless firebox enclosure into which the unvented fireplace insert is installed See the example of the marking on page 10 of this manual CAUTION Cutting any sheet metal parts of the solid fuel burning fireplace or listed ventless enclosure in which the unvented fireplace is to be installed is prohibited NOTE If the factory built fireplace has no gas access hole s provided an access hole of 1 5 inch 37 5 diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanlike manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Refractory glass doors screen rails screen mesh and solid fuel log grates if applicable can be removed from the fireplace before installing the unvented fireplace insert NOTE After the unit is positioned in fireplace mark the trim panels as follows A Set the side panels in place flat against the fireplace Mark down the inside edge of the trim panel to make a vertical reference line CEILING A 24 20 a 7 gt LE
37. front log This will produce a red glow on this log CR3329 LOG SET E S B LOG SET Figure 4 RAR er HEATING APPLIANCE HEAT OUTPUT When used as a ventless heater the flue damper of a solid fuel burning non combustible fireplace must always be closed The heat output is controlled by the ON OFF switch or wall thermostat when using the ITT Millivolt Valve When using the SIT Modulating or SIT Manual Valve the heat output is controlled by the dial with LOW to HIGH settings The Vent Free fireplace may be installed where permitted by local state and city codes In the absence of local codes the latest edition of the National Fuel Gas Code ANSI Z223 1 must be met 23 kan nel WIRING DIAGRAM THERMOSTAT 2 JUMPER JUMPER RHEOSTAT Figure 5 WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE WARNING Do NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIAL ON OR NEAR THE APPLIANCE NOTE If any of the original wire as supplied with the gas appliance must be replaced it must b
38. ges may not apply to you This warranty gives you specific legal rights Other rights may vary from state to state 53
39. he next step Find Pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance Fully open the manual shutoff valve Press in and turn knob on gas control counterclockwise to PILOT and continue pressing in the knob for 15 fifteen seconds With control knob pressed in push down in and release the ignitor button ignitor button 18 located on the left hand side of the front of the appliance This will light the pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for 1 one minute after lighting pilot After 1 minute release the control knob and it will pop back up Pilot should remain lit If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service technician or gas supplier f the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 11 Turn control knob counterclockwise to ON 12 If using unit without wall thermostat place Auto Off Manual switch into the manual position If using wall thermostat place Auto Off Manual Switch into the auto position and place thermostat to a setting higher than the room temperature 13 Close access cover door 14 Turn on all electri
40. ilation Air Outdoors pp 38 ripattantsyatesuardS 39 CIS AINE sco et oa eie Ee M in 39 Trouble Sho BS oe Ue edu ient 40 Service and Repair Parts ae 44 Replacement o deo cocer scie m dto aeos dig an to ci d Quo Heo Ur quts tetas trend 45 Weatranty Owner Reelstrat Olai oon i etta Pedo ta sme pianta paca 53 4 SECTION I MENS SAFETY INFORMATION WARNINGS IMPORTANT READ THIS OWNER S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE OPERATE OR SERVICE THE APPLIANCE IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION AND CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have heater serviced Some people pregnant women persons with heart or lung disease anemia those under the influence of alcohol and those at high altitudes are more affected by carbon monoxide than others CAUTION Strong drafts such as a ceiling fan placed directly in front of the heater pulling from either direction may create sooting Sooting will discolor walls 1 The installation must conform with local codes in the absence of local codes with the National Fuel Gas Code ANSI Z223 I WFPAS4 2 This appliance may be installed in an After Market Manufactured Mobile Home
41. ive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean 31 FIREPLACE CLEARANCES ZC The fireplace may be placed directly on a combustible floor against a combustible wall at marked clear ances or on a raised wooden platform If the fireplace is to be installed on a raised wooden platform the platform must be a continuous level surface The fireplace must be secured in place so it cannot shift positions Only the header see below may rest on the standoffs on top of the firebox When the firebox is installed over carpeting vinyl tile or any combustible material other than wood flooring COMBUSTIBLE MATERIALS MUST NOT BE INSTALLED OVER OR TOUCH ANY BLACK PAINTED SURFACE DO NOT BLOCK HEAT CIRCULATING AIR OUTLETS DOING SO MAY RESULT IN POTENTIAL FIRE HAZARDS 1 Sidewall Clearances Clearances from the side of the fireplace opening to any adjacent combustible wall should not be less than right side and 7 left side 2 Ceiling Clearances The ceiling height should not be less than 24 from the top of it must be installed on a metal or wood panel extending its full width and depth Alternatively the carpeting vinyl tile etc may be removed beneath the fireplace before installing the fireplace opening INSTALLING THE FIREBOX ZC
42. lace from formal wall treatments with marble and mantels to rustic wood paneling stone or brick Non combustible materials used in this installation such as slate tile marble etc must be at least 1 2 thick IT IS IMPORTANT THAT THE BLACK FACE OF THE FIREPLACE NOT BE COVERED WITH ANY TYPE OF COMBUSTIBLE MATERIAL Check to see whether man made brick and stone are made of non combustible materials before using them on the face of the fireplace Some of these products CLEARANCES ZC To ensure a safe installation the following must be carefully observed 1 Sidewall Clearances Clearances from the side of the fireplace opening to any adjacent combustible wall should not be less than 7 2 Ceiling Clearances The ceiling height should not be less than 24 from the top of the fireplace opening 7 MIN FINISHING YOUR FIREPLACE ZC contain combustible materials Combustible wall coverings such as paneling or wall board may not overlap the black face of the fireplace The space between the wall covering and the fireplace should be sealed with a heat resistant material such as rock wool insulation or mortar NOTE An L shaped steel lintel must be installed across the top of the firebox opening where facing materials such as brick or stone is used on the face of the firebox It acts as a support firestop It should be attached to the face of the fireplace with screws and sealed to the fireplace with a heat
43. light 7 Close access panel door 8 Turn on all electrical power to the appliance NOTE This unit may be used with an optional Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature OPERATING INSTRUCTIONS Before operating this appliance proceed through the following checklist 1 Read and understand these instructions before operating this appliance 2 Check that there are no gas leaks If you smell gas do not attempt to light this appliance 3 Verify that log placement is correct LIGHTING INSTRUCTIONS SIT MILLIVOLT VALVE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly If piezo fails then light the pilot using matches Refer to the match lighting instructions B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Tf you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas knob Never use tools If the knob will not push in or turn by hand don
44. low to the burner This will increase or decrease the flame height At times the room may exceed the set temperature which will cause the burner to shut off When room temperature drops below the thermostat setting the burner will cycle itself on again The control knob can be set to any level between LO and HI NOTE The thermostat sensing bulb measures the temperature of air near the heater cabinet This may not always agree with room temperature depending on housing construction installation location room size open air temperatures etc Frequent use of your heater will allow you to determine your personal comfort levels MANUALLIGHTINGrROCEDURE AME 1 If the pilot cannot be lit with the piezo it can be manually lit with the use of a paper match and a lighter rod 2 Open access panel door located at bottom front of the appliance 3 Place the match in the holder and light With the left hand turn the control knob counterclockwise 3 to PILOT position Press in gas control knob for fifteen 15 seconds 4 Use rod to light match and ignite pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance 5 Continue to hold the control knob for an additional one 1 minute to ensure the pilot is lit 6 Turn control knob counterclockwise 17 to the ON position Push the ON OFF toggle switch to the ON position The main burner should
45. lude correct part number and model number of the heater when ordering Service parts Please contact your local dealer or distributor when ordering If one is not available you may contact New Buck Corporation 8000 Highway 226 South Spruce Pine NC 28777 ESB SIT MILLIVOLT 52 NEW BUCK CORPORATION We reserve the right to amend these specifications at any time without notice The only warranty applicable is our standard written warranty We offer no other warranty expressed or implied LIMITED WARRANTY VENT FREE GAS LOG HEATER New Buck warrants this product to be free from defects in materials and components for two 2 years from the date of first purchase provided that the product has been properly installed operated and maintained in accordance with all applicable instructions To make a claim under this warranty the Bill of Sale or canceled check must be presented This warranty is extended only to the original retail purchaser and covers the cost of parts required to restore the heater to proper condition Warranty parts MUST be obtained through an authorized Buck Stove dealer and or New Buck who will provide original factory replaceme
46. nection to the inlet of the valve NOTE The connecting pipe must be internally tinned copper tubing for use with natural gas Test for leaks using a solution of soap and water after completing the connection DO NOT USE OPEN FLAME NOTE If the factory built fireplace has no gas access hole s provided an access hole of 1 5 inch 37 5mm diameter or less may be drilled through the lower sides or bottom of the fire box in a proper workmanlike manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean CR3329 CERAMIC LOG SET PLACEMENT FOR MODEL 34 WARNING POSITIONING OF LOGS IS VERY CRITICAL SEE DIAGRAM ABOVE 1 Front Log s 1 R and 1 L Slim Log s wrapped in cardboard box Place the 1 R between the front portion of the burner and log grates on the right hand side of the log base Next place 1 L between the front portion of the burner and log grates Note logs 1 R and 1 L should over lap in the center of the burner base to create the front log 2 Middle Glow Log 2 Pla
47. nt parts Failure to use original factory replacement parts voids this warranty The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit Warranty does not apply to parts that are not in original condition normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation WARRANTY DOES NOT COVER Removal and re installation cost Labor costs for replacements or repairs Transportation Cost of service call to diagnose trouble Painted surfaces Damage or defect caused by improper installation accident misuse abuse or alteration TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE 1 YEAR FROM THE DATE OF FIRST PURCHASE NEW BUCK LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND NEW BUCK SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages so the above limitation on implied warranties or exclusion on dama
48. o not damage the bonded material If the material is damaged extensively loose fiber dust could be emitted into the air Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater This appliance is intended for supplemental heating WARNING Any change to this heater or its controls can be dangerous Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean All heater screens must be kept closed when operating the gas logs WARNING Failure to keep the primary air opening s of the burner s clean may result in sooting and property damage Do not use this heater for burning trash or cooking Never place matches paper garbage or any other material on top of logs or into the flames Do not install or operate this heater in areas where impurities in the air exist such as tobacco smoke or heavy cooking grease Particles from impurities may discolor walls Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high
49. one within 12 of the ceiling and one within 12 of the floor on the wall connecting the two spaces See Options 1 and 2 Figure 8 You can also remove door into adjoining room See Option 3 Figure 8 WARNING REWORK WORKSHEET ADDING THE SPACE OF THE ADJOINING UNCONFINED SPACE THE COMBINED SPACES MUST HAVE ENOUGH FRESH AIR TO SUPPLY AL APPLIANCES IN BOTH SPACES NOTE Each opening shall have a minimum free area of 1 square inch per 1000 BTU s per hour of the total input ratings of all gas utilization equipment in the confined space but not less than 100 square inches lg DR 304 2 MM E entilation Grills va Into Adjoining Rooms Option 2 tion Grills Into joining Rooms Option x A 12 305 MM s Figure 8 Ventilation Air From Inside Building 37 WARNING THIS APPLIANCE MUST HAVE FRESH AIR FOR PROPER OPERATION IF NOT POOR FUEL COMBUSTION COULD RESULT READ THE FOLLOWING INSTRUCTIONS TO ENSURE PROPER FRESH AIR FOR THIS AND OTHER FUEL BURNING APPLIANCES IN YOUR HOME VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts You must provide two permanent openings one within 12 of the ceiling and one within 12 of the floor Connect these items directly to the outdoors These spaces include attics and crawl spaces Follow the National Fuel Gas Code NFPA 54 ANSI Z223 1 Section 5 3 Air For Combustion
50. page in the Safety Information If you don t smell gas go to the next step 7 Find Pilot The pilot is located in front of the rear log and burner on the right hand side of the appliance Fully open the manual shutoff valve Press in and turn gas control knob counterclockwise gt to the PILOT posi tion continue pressing in control knob for fifteen 15 seconds With control knob pressed in push down in and release the ignitor button ignitor button is located on the left hand side of the gas control valve This will light pilot If needed keep repeating this step until pilot lights Keep control knob pressed in for one 1 minute after lighting pilot After one 1 minute release control knob and it will pop back up Pilot should remain lit If pilot goes out repeat steps 1 through 9 If the knob does not pop up when released stop and immediately call your service techni cian or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your services technician or gas supplier O D S PILOT IGNITOR ELECTRODE M THERMO COUPLE A D 11 Turn gas control knob counterclockwise to ON position Continue to turn the gas control knob counterclockwise to your desired setting 12 Close access panel door 13 Turn on all electrical power to the appliance CAUTION DO NO
51. ppliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Ifyoucannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS STOP Read the safety information on previous page 2 Make sure the manual shutoff valve is fully closed If equipped with thermostat set to the lowest setting Turn off all electrical power to the appliance Open access panel door located at bottom front of the appliance Turn control knob clockwise gt to the full OFF position ROCKER SWITCH ITT VALVE 5 e IGNITOR ELECTRODE PILOT BURNER THERMOPILE BEFORE INSTALLING THERMOSTAT mof CONTRODENOB REMOVE METAL CONNECTOR 2 PILOT ASS Y
52. pressed in long enough 3 Safety interlock system has been triggered if equipped 4 Manual shutoff valve not fully open 5 Thermo couple connection loose at control valve 6 Pilot flame not touching thermo couple which allows thermo couple to cool causing pilot flame to go out This problem can be caused by one or both of the following A Low gas pressure B Dirty or partially clogged ODS Pilot 7 Control valve damaged 41 Continue to hold down control knob Repeat igniting operation until air is removed Contact local propane gas company Clean ODS Pilot or replace ODS Pilot assembly Replace gas regulator SOLUTION l 2 4 5 ie Press control knob completely After ODS Pilot lights keep control knob pressed thirty 30 seconds Wait one 1 minute for safety interlock system to reset Fully open manual shutoff valve Hand tighten until snug then tighten 1 4 turn A Contact local propane gas company B Clean ODS Pilot See Cleaning and Maintenance or replace ODS Pilot assembly Replace valve control OBSERVED PROBLEM Burner does not light after ODS Pilot is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE 1 Burner orifice is clogged 2 Inlet gas pressure is too low 1 Manifold pressure is too
53. r Does not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum BTU Hr the space can support with the actual amount of BTU Hr used BTU Hr maximum the space can support BTU Hr actual amount of BTU Hr used Example 51200 BTU Hr maximum the space can support 58000 BTU Hr actual amount of BTU Hr used The space in the above example is a confined space because the actual BTU Hr used is more than the maximum BTU Hr the space can support You must provide additional fresh air Your options are as follows A Rework worksheet adding the space of an adjoining room If the extra space provides an unconfined space remove door to adjoining room or add ventilation grills between rooms See Ventilation Air From Inside Building page 37 B Vent room directly to the outdoors See Ventilation Air From Outdoors page 38 C Install a lower BTU Hr heater if lower BTU Hr size makes room unconfined If the actual BTU Hr used is less than the maximum BTU Hr the space can support the space is an unconfined space You will need no additional fresh air ventilation WARNING YOU MUST PROVIDE ADDITIONAL VENTILATION AIR INA CONFINED SPACE 36 VENTILATION AIR VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space When venting to an adjoining space you must provide two permanent openings
54. r and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions e Ifyou cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified ser vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTINGINSTRUCTION 10 STOP Read the safety information on preceding page 15 Make sure manual shutoff valve is fully closed Turn off all electrical power to the appliance Open access panel door located at bottom front of the appliance Turn control knob clockwise the full OFF position 01 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B on preceding
55. r service technician or gas supplier IGNITOR ELECTRODE PILOT BURNER THERMO PILE 12 Turn control knob counterclockwise Mee to the ON position Push the ON OFF toggle switch to the ON position The main burner should light 13 Close access panel door 14 Turn on all electrical power to the appliance NOTE This unit may be used with an optional Wall Thermostat If so the Wall Thermostat needs to be set at a higher temperature than the room temperature TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1 Open access panel door located at bottom front of the appliance 2 If equipped with thermostat set to lowest setting 3 Turn control knob clockwise 7 to the OFF position 4 Turn off all electric power to the appliance if service is to be performed 5 Close access cover door SHUTTING OFF BURNER ONLY Pilot stays lit Turn control knob clockwise c r to the PILOT position CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE REMOVAL OF THIS MARKING WILL VOID THE COMPLIANCE OF THIS HEATER WITH ANSI Z21 11 2 13 THERMOSTAT CONTROL OPERATION EI This valve operates off of millivolts produced by the generator You may choose to use an optional Wall Thermostat or Remote control If so see page 22 for wiring diagram EE MANUALLICHTING PROCEDURE 1 If the pilot cannot be lit with the piezo it can be manually lit with
56. supplier call the fire department When operated for the first time the logs may emit a paper burning smell This smell will gradually diminish and will be totally eliminated after the first few hours of operation Run the gas logs with the flue damper open during this time Do not use blower at this time This heater shall not be installed in a confined space or unusually tight tight construction unless provisions are provided for adequate combustion and ventilation air See Producing Adequate Ventilation page 35 Surface of gas logs becomes very hot when operating Keep children and adults away from hot surface Gas logs will remain hot for sometime after shutdown Allow surface to cool before touching Do not place clothing or other flammable material on or near the appliance If equipped fresh air damper must be closed Keep appliance area clean and free from combustible materials gasoline and other flammable flammable vapors and liquids If burner shuts off do not relight until you provide fresh outside air If burner continues to shut off have unit serviced Do not use this heater if any part has been under water Immediately call qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water Turn off the heater and let cool before servicing These logs are made of bonded fiber When removing logs and base d
57. surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room with the appliance An unvented room heater having an input rating of more than 10 000 Btu per hour shall not be installed in a bedroom or bathroom The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa WARNING Do not allow fans to blow directly into fireplace Avoid any drafts that alter burner flame patterns WARNING Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater A fireplace screen must be in place when the appliance is operating and unless other provisions for combustion air are provided the screen shall have an opening s for introduction of combustion air SECTION II 7 FIREPLACE PREPARATION The fireplace needs to be prepared before installing the heater A Turn off the gas supply to the fireplace WARNING BEFORE INSTALLING IN A SOLID FUEL BURNING FIREPLACE THE CHIMNEY FLUE AND FIREBOX MUST BE CLEANED OF SOOT CREOSOT
58. where not prohibited by state or local codes After Market Completion of sale not for purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases NOTE See Section VII Producing Adequate Ventilation page 35 IMPORTANT VENT FREE HEATERS ADD MOISTURE TO THE AIR ALTHOUGH THIS IS BENEFICIAL INSTALLING HEATER IN ROOMS WITHOUT ADEQUATE VENTILATION MAY CAUSE MILDEW TO FORM FROM TOO MUCH MOISTURE 3 Never install this heater ina recreational vehicle bathroom bedroom or any other sleeping quarters where curtains furniture clothing or other flammable objects are less than 42 from the front of the heater in high traffic areas or in windy areas 4 Two models are available One specific model for propane LP and one for natural gas Use the correct type gas for your home Do not convert from one gas type to another WARNING ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS If this heater is used with propane gas do not place propane supply tank 5 inside any structure What To Do IF You Smell Gas Shut off gas supply Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas
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