New Buck Corporation 21 User's Manual
Contents
1. 13 A Vertical Exit Using Single Wall Pipe Listed 2100 UL 103 HT chimney w out Close Clearance Pipe Shields sss S oe eh vet e aae e yaya as 14 B Vertical Wall Exit Using Single Wall Pipe and Elbow Listed 2100 UL 103 HT Chimney and T BOX assembily w out Close Clearance Pipe Shields 16 C Vertical Exit Using DVL Close Clearance Pipe Listed 2100 UL 103 HT chimney w out Close Clearance Pipe Shields dose pata S eoque lega eo Dm bas bono ftd au basu dia 18 D Vertical Wall Exit Using DVL Close Clearance Pipe Elbow Listed 2100 UL 103 HT Chimney and T BOX assembly w out Close Clearance Pipe Shields 20 Installation of Close Clearances Shields iue deret rere sas Fee e baad ae na SER Enn 22 E Vertical Exit Using DVL Close Clearance Pipe Listed 2100 UL 103 HT chimney w ith Close learancc Pipe Shields uso ed spas ce Coh er e EPIRI ERE RARE RS ERRARE SUUM ena TER Cunas 23 F Vertical Wall Exit Using DVL Close Clearance Pipe and Elbow Listed 2100 UL 103 HT Chimney and T BOX assembly withClose Clearance Pipe Shields 25 ut Side AT Installation A e eite eene D e eos nro on EN nsa ea dept vem MEE 2d SECTION V Alcove Installation 2 S ORE ORO e rri ERDER ENIRE Roe EP eg 30 PIGOUPIOIGOUOI g recast nies aad Seite cud ete 31 Alcove Installation Clearances in eese UR nevus eade da2. wipes 31 SECTION VI Wood Heater Safety u u el dedito ilu ede bo wi de edd 35 SEC HON V Op rE O a tek ts act e tuo etus Dil i e dU AD d 36 SEC PION VIII Froubleshootite 3 e ee re xot or RE ee HER BR P CR RE DUE EHE 37 EVIL DAW udo banca ra I EU sat Debitel pi eA PUn uice as 39 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MODEL 21 READ THIS FIRST IMPORTANT INSTRUCTIONS WARNING THIS UNIT GENERATES A LOT OF HEAT SO TREAT THE UNIT WITH CARE HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE FAILURE TO FOLLOW INSTRUC TIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES e The New Buck Corp non catalytic systems have been tested by ITS Warnock Hersey to ANSI UL Standards 1482 e Install and operate your units according to instructions provided in this manual Local building codes may apply therefore contact your local building inspector or fire marshal for necessary installation requirements and permits which may go beyond these instructions The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit If appliance is installed in mobile homes DO NOT INSTALL IN SLEEPING ROOMS e Model 21 is approved fo
3. 2 Center the heater in the fireplace opening FIGURE 2 POSITIONING MOUNTING THE TRIM PANELS X After the unit is positioned as shown in Figure 2 mark 2 Pd the mounting position of the trim panels as follows j 1 Set the top long trim panel in place on top of the unit The panel should be flat against the outside face of the fireplace and standing vertically Mark along the lower edge of the trim panel with a pencil to make a reference line for mounting LEE hup x 2 Set the side trim panels in place behind and against Joe the intake covers again flat against the face of the fireplace Mark down the edge of the trim panel to 4 gt make a vertical reference line FIGURE 3 MOUNTING TRIM PANELS Slide the unit out of the fireplace far enough to work behind the trim panel reference lines Mount the side trim panels See Figure 3 a Position the trim panel on the reference line b Dril mounting holes in center of trim panels mounting brackets to allow for adjustment in and out if necessary c Mount the trim panel using the self tapping screws provided Place top panel back on reference mark Take top trim panel mounting bracket supplied with unit Position bracket so it overlaps rear lip of top trim panel Drill mounting holes in top of stove using holes in bracket as guide Tighten down screws Now follow the installation procedures in the li
4. BEFORE YOU INSTALL YOUR STOVE DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES MINIMUM CLEARANCE MASONRY INSERT MODEL 21 E F A Side Wall Combustible 25 Front Floor Protector 16 0 4 C Side Floor Protector 6 D Side Wood Trim 17 1 E Top Wood Trim 17 o nj F Mantel or Brackets 25 Ko 8 1 hearth must be of masonry construction and must extend a minimum of 16 in front of the firebox opening and a minimum of 6 to either side of the firebox opening 2 If there is not minimum hearth protection from the front of the firebox opening and the front of the masonry hearth a floor protector must be used in front of the hearth to protect combustible materials The floor protector must be 3 8 minimum thickness non combustible material or equivalent See Page 5 Floor Protection When installing freestanding heater a floor protector must be use Floor protection must be 3 8 minimum thickness non combustible material or equivalent R 0 06 How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor
5. F m K Btu w Install in accordance with 24 CFR Part 3280 HUD PREPARING THE ROOM HEATER LOCATION 1 Select an installation location that will give the best airflow from the front of the heater to the remainder of the home Place the protective floor pad in position Place the unit on the pad making sure the minimum clearance specifications are met If connecting to an existing masonry flue first ensure that the flue conforms to the NFPA 211 Code and or consult your local code for proper procedures NOTE This model is designed for connection to any Listed 2100 UL 103 HT TYP chimney also any Listed UL DVL Close Clearance Pipe or Single wall minimum 24 ga Blued or Black Pipe Follow pipe manufacturer s instructions carefully CHIMNEY This room heater must be converted to 1 a chimney complying with the requirements for Type HT chimneys in the Standard for Chimneys Factory Built Residential Type and Building Heating Appliance UL 103 or 2 a code approved masonry chimney with flue liner HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential Installation A Vertical Exit using 6 Single Wall minimum 24 ga blued or black pipe and any Listed 2100 UL 103 HT chimney Without optional close clearance shield and pipe shield NOTE For minimum clearances See Page 15 Figure 7 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue ex
6. INSTALLATION SUPPORT CEILING hom SINGLE WALL x CONNECTOR PIPE SIDE WALL p See l A B C D E F G 8 MODEL 21 25 13 19 15 5 8 3 16 n NOTE All clearances are to combustibles without close clearance shields and pipe shield using 6 Single Wall minimum 24 ga blued or black pipe and minimum floor protector The clearances above may be reduced Follow NFPA 211 codes if available or follow instructions on Pages 18 and 19 or Pages 22 and 23 HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential Installation B Vertical Wall Exit using 6 Single Wall minimum 24 ga blued or black pipe with elbow and any Listed 2100 UL HT chimney and Listed 2100 UL HT T Box assembly Without optional close clearance shields and pipe shield NOTE For minimum clearances See Page 17 Figure 9 1 Mark the plumb line on the wall directly behind the center of the heater See Page 17 Figure 10 NOTE When using 6 Single Wall minimum 24ga blued or black pipe maintain 25 minimum clearances between pipe and ceiling 2 Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow 3 Measure up so there will be at least 1 4 rise per foot of horizontal connector pipe maintaining clearances to the ceiling as noted in Page 17 Figure 10 This will give you the center of
7. 3 Twist two pieces of non colored newspaper into a roll and place them on the floor of the firebox 4 These models are not designed for the use of grates andirons or other methods of supporting the fuel 5 Lay several pieces of dry kindling on top of the newspaper 6 Place three or four small pieces of firewood 2 3 in diameter on top of the kindling 7 Light the newspaper in the front Close and latch the door Don t leave the fire unattended at this point The draft system of the heater should start quickly It may be necessary to preheat the chimney to get the draft started To do this open the door and add newspaper to the top rear of the wood Light or let this paper ignite and allow to burn while holding the door slightly cracked Once the draft has started close and lock the door You are over heating the unit if the chimney and or connector glows red 8 After embers and a coal bed have been established load the heater with wood NOTE THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION NOTE If the optional blower is being used on the Model 21 Non Cat operate the blower in the OFF position for the first thirty 30 minutes after starting the fire and in the OFF position for thirty 30 minutes after refueling the fire 36 PROBLEM 1 Sluggish Heater SECTION VIII TROUBLESHOOTING POSSIBLE CAUSE Obstruction in Chimney Improperly sealed trim kit or direct connect kit Manual damper in chimney
8. L OUT SIDE AIR DUCT THROUGH FLOOR WHEN OUT SIDE AIR DUCT THROUGH FLOOR WHEN MOBILE HOME IS NOT UNDERPINNED MOBILE HOME IS UNDERPINNED Figure 19 27 FINAL CHECK 1 Recheck the specified clearances 2 Remove all foreign material from the firebox area 3 Open the primary air draft 4 Plug the power cord into a 115V AC outlet when using with optional motor 5 Place crumpled pieces of newspaper in the stove Light it and close the doors Ensure that the stove draws properly through the primary draft 6 Check for smoke leaks around the door CAUTION Open the doors and check for smoke escaping from the front of the stove Smoking usually indicates a defective or poorly positioned chimney Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assistance CAUTION The unit is painted with a specially formulated high temperature paint that cures during the first two or three firings You may notice a slight smoking effect and an odor of burning paint when you build the first fires This is normal and is not a cause for alarm In some cases these fumes will activate a smoke alarm Opening a window near the unit will allow these fumes to escape DO
9. TS optional close MODEL 21 19 7 7 8 5 8 3 16 clearance shield NOTE All clearances are to combustibles with optional close clearance shields and pipe shield using DVL Close Clearance pipe and minimum floor protector 23 HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential and Mobile Home Installation F Vertical Wall Exit using 6 DVL Close Clearance Pipe and Elbow and any Listed 2100 UL HT chimney and Listed 2100 UL HT T Box assembly With optional close clearance shield and pipe shield NOTE For installation of of optional close clearance shields and pipe shield See Page 33 NOTE For minimum clearances See Page 25 Figure 17 If pedestal kit is being used and out side air is required See Page 26 1 Mark the plumb line on the wall directly behind the center of the heater See Page 25 Figure 18 NOTE When using DVL Close Clearance Pipe maintain manufacturer s minimum clearances between pipe and ceiling 2 Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow 3 Measure up so there will be at least 1 4 rise per foot of horizontal connector pipe maintaining clearances to the ceiling as noted in Page 25 Figure 18 This will give you the center of the hole for the chimney penetration 4 After l
10. ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire 35 sss SECTION OPERATION This section of the manual is to help you get the maximum efficiency and maximum smoke particulate reduction from your heater If you should experience any difficulty or have any questions concerning your heater contact your dealer for assistance The manufacturer recommends that for maximum performance burn seasoned hard wood Build a fire for maximum efficiency These models burn wood and extract heat so efficiently a large fire is not necessary A large fire not only wastes energy it usually results in the home being too warm for comfort The following steps will serve as a guide for operating your stove BUILDING A FIRE 1 Open the door 2 Open the primary air control under hearth push in To close pull all the way out
11. protector meets requirements listed in the appliance manual is to follow this procedure 1 Convert specification to R value R value is given no conversion is needed factor is given with a required thickness T in inches C factor is given R 1 C 2 Determine the R value of the proposed alternate floor protector Use the formula in step 1 to convert values not expressed as R For multiple layers add R values of each layer to determine the overall R value 3 Ifthe overall R value of the system is grater than the R value of the specified floor protector the alternate is acceptable Example The specified floor protector should be 3 4 thick material with a K factor of 0 84 The proposed alternate is 4 brick with a C factor of 1 25 over 1 8 mineral board with a K factor of 0 29 Step a Use formula above to convert specification to R value R 1 K x T 1 0 84 x 75 0 893 Step b Calculate R of proposed system 4 brick of C 1 25 therefore Rbrick 1 C 1 1 25 0 80 1 8 mineral board of K 0 29 therefore Rmin bd 1 029 x0 125 0 431 Step c Compare proposed system R of 1 231 to specified R of 0 893 Since proposed system R is greater than required the system is acceptable Definitions Thermal conductance C Btu w hr ft F m CK Thermal conductance K Btu inch W Btu hr f D m CK HCF Thermal conductance R ft hr F m K Btu w POSSIBLE TOOLS N
12. 11 5 8 3 16 NOTE All clearances are to combustibles without close clearance shields and pipe shield DVL Close Clearance pipe with elbow and minimum floor protector The clearances above may be reduced Follow NFPA 211 codes if available or follow instructions on Pages 24 and 25 LISTED 2100 UL 103 HT TYP i CHIMNEY REEFER TO CEILING NOTE Maintain 25 Minimum Clearance MANUFACTURER S INSTALLATION INSTRUCTION CENTER LINE CIEARANCH re di OF ELBOW PIPE m MARK PLUMB f LISTED 2100 UL 103 HT LINE ON WALL Bg M TYP CHIMNEY T BOX Figureld SE CL ASSEMBLY REEFER TO 1 MANUFACTURER S INSTALLATION INSTRUCTION WALL PASS THROUGH l CONNECTOR SIDE _ WALL l 21 HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential and Mobile Home Installation E Vertical Exit using 6 DVL Close Clearance pipe and any Listed 2100 UL 103 HT chimney With optional close clearance shield and pipe shield NOTE For installation of of optional close clearance shields and pipe shield See Page 33 NOTE For minimum clearances See Page 23 Figure 15 If pedestal kit is being used and out side air is required See Page 26 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the
13. CONNECTOR ELBOW PIPE m MARK PLUMB LINE ON WALL BE 4 Figurel 5 LISTED 2100 UL 103 HT CHIMNEY REEFER TO MANUFACTURES INSTALLATION INSTRUCTION P 2d LISTED 2100 UL 103 HT TYP CHIMNEY T BOX bac ASSEMBLY REEFER TO SIDE WALL MANUFACTURES INSTALLATION INSTRUCTION WALL PASS THROUGH CONNECTOR HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential and Mobile Home Installation C Vertical Exit using 6 DVL Close Clearance pipe and any Listed 2100 UL 103 HT chimney Without close clearance shield and pipe shield NOTE For minimum clearances See Page 19 Figure 11 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locate the center of the chimney 2 After locating the center of the hole install the ceiling support box chimney or chimney connector flashing and rain cap per the chimney manufacturer s instructions and local building codes for installation through combustible walls or ceilings 3 Now connect the stove and ceiling support box using DVL close clearance pipe Connect each section per manufacturer s instructions Secure each section to each other using minimum 3 sheet metal screws or rivets DVL close clearance is to be con
14. E lt q SIDE E WALL optional pipe shield NOTE pr See Page 33 for installation of optional close Y h clearance shields and pipe shield A B C D E FG H BE CX y optional close MODEL 21 19 7 84 8 5 8 3 16 48 clearance shield NOTE clearances are to combustibles with optional close clearance shields and pipe shield using DVL Close Clearance pipe and minimum floor protector 32 Installation of Optional Close Clearance Shields and Pipe Shield 1 Taking close clearance side shields hold up to side of stove leaving 1 4 gap between shield and top of stove 2 Make reference mark in center of pre punched hole in top amp bottom of shield Drill two 2 3 32 holes in back of unit on each side Insert self tapping screws in through shield into stove SEE PICTURE BELOW 3 Drill two 2 3 16 holes in the sides of the stove where the shield meets the front side Insert two 2 3 8 self tapping screws SEE PICTURE BELOW 4 Next loosen two 2 top screws holding side shield at rear top Insert pipe shield where back shield and top rear side shield meets Leave a 1 gap from the top of stove to the pipe shield tighten screws SEE PICTURE BELOW Pd P7 13 16 TYP Pipe Shield I a 1 TYP 1 4 TYP Loosen these top Y shield screws an Close Clearance Shields Close Clearance Shields Instal
15. E Follow installation instruction with Direct Connection Kit Kit sold separately STAINLESS STEEL CHIMNEY CONNEC TOR MUST EXTEND 1 PAST THE BLOCK OFF PLATE OR SEAL TRIM PANELS TO THE WITH INSULATION FLUE LINER OR HIGH TEMPERATURE x CAULK AIRTIGHT INSULATED CLEAN REMOVE DAMPER OR WIRE IT OPEN BLOCK OFF PLATE OR DAMPER ADAPTER AIRTIGHT INSU LATED CLEAN OUT REMOVE DAMPER OR WIRE IT OPEN OPTION C CAP PREVENTS NOTE Follow installation WATER FROM instruction with Positive ENTERING Connection Kit Kit sold separately FLUE LINER INSTALL A NON COMBUSTIBLE COVER PLATE TO PREVENT WATER FROM ENTERING THE CHIMNEY THE LINER MUST BE STAINLESS STEEL CONNEC TOR OR FLEXIBLE VENT FOLLOW THE LINER MANU FACTURER S IN STRUCTIONS FOR INSTALLATION AND SUPPORT AIRTIGHT INSULATED CLEAN OUT REMOVE DAMPER OR WIRE IT OPEN TRIM PANELS INSTALLATION PROCEDURE Use a Listed Direct or Positive Connect POSITIONING THE HEATER ce NOTE If the three suggested installations have been FIREPLACE CUTAWAY chosen certain steps must be followed when installing the heater into a masonry fireplace N When positioning the heater the following conditions MUST be met See Figure 2 1 The front of the damper opening must be positioned BEHIND the rear edge of the lintel to ensure proper draft See Figure 2
16. EEDED FOR INSTALLATION If you decide to install your own stove there are several hand tools you may need to do the job If you do not already have them they are readily available at most hardware stores Caulking gun Large adjustable wrench may not be needed Drop cloths or newspapers Vacuum cleaner or whisk broom Flashlight 1 tube of RTV silicone Code 103 or 106 or high temperature rubber cement rated between 450 F 600 F 7 32 drill bit and drill Socket Ratchet Set INSTALLATION PREPARATION 1 Locate furniture and other materials away from the front of the fireplace to allow free access to the fireplace 2 Cover the hearth and adjacent floor areas with a drop cloths to protect from soiling or marring the surface Remove the existing fireplace damper plate Thoroughly clean the fireplace of ashes and soot 5 Check the chimney and smoke chamber for excessive buildup of creosote or soot Also check for obstructions such as bird s nests If the chimney is excessively dirty clean it or have someone clean it professionally BEFORE installing or using the room heater 6 Ifthe fireplace has an ash dump or outside air provision these must be sealed off with metal or tightly packed non combustible insulation to prevent cold air from entering the fireplace chamber gt MASONRY INSERT INSTALLATION OPTIONS This unit appliance may be installed into an all masonry fireplace built in accordance with the Uniform Bui
17. HT LINE ON WALL ss TYP CHIMNEY T BOX Figure 18 ASSEMBLY REEFER TO n MANUFACTURER S optional pipe shield INSTALLATION INSTRUCTION NOTE WALL See Page 33 for PASS THROUGH installation of IN CONNECTOR optional close SS SIDE clearance shields M and pipe shield optional close clearance shield l U uU Vl UU T 25 OUT SIDE AIR INSTALLATION 1 Select an installation location that will give the best airflow from the front of the heater to the remainder of the home CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAIN TAINED MOVE OPENING AND OR REPOSITION HEATER LOCATION IF NECESSARY 2 Place the protective floorpadin position For minim floor protection See Pages 23 25 3 Place the unit on the pad making sure the minimumum clearance specifications are met AR Lightly mark with a pencil the location of the pedestal on the protective pad 5 Next remove the four 4 screws holding the heater to the stand Position heater out of the way of the installation area 6 Check that the pedestal stand is still aligned with the marks on the protective pad now mark the outside air opening in bottom of pedestal stand on to the pad 7 Next mark the hole for the outside air opening Set stand aside for now 8 Next cuta 4 1 4 diameter hole in the pad and continue through the floor 9 Now reposition the pedestal st
18. LIMITED WARRANTY FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit so long as it is owned by the original purchaser including optional and standard accessories purchased at the same time subject to terms limitations and conditions herein set out PRODUCTS NOT COVERED This warranty does not cover the following Glass Refractory material such as refractory cement or firebrick Gaskets This Warranty will also not cover any damage and or failure caused by abuse or improper installation of the products covered WARRANTY TIME PERIODS A Period I For one year from the date of purchase NBC will replace or repair at its option any part defective in materials or workmanship The costs of parts only are included The customer pays any labor or transportation charges required Thereafter B Period II For the period after the first year from the date of purchase and extending for 5 years as long as the Buck Stove is owned by the original purchaser NBC will repair or replace at its option any part defective in materials or workmanship with the exception of electrical motors wiring switches and components optional and standard accessories and all parts not permanently attached to the heating unit Parts not permanently attached to the heating unit are defined as those items designed to be removed from the stove including those removable with common
19. MODEL 21 NON CATALYTIC UNIT Unmatched American Quality EATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY SAFETY NOTICE A IF THIS HEATER IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW THE INSTALLATION INSTRUCTIONS CONTACT THE AUTHORITY HAVE JURISDICTION SUCH AS MUNICIPAL BUILDING DEPARTMENT FIRE DEPARTMENT FIRE PREVENTION BUREAU ect SHOULD BE CONSULTED BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT KEEP THESE INSTRUCTIONS FOR FUTURE USE TESTED AND LISTED BY ITS W amp WARNOCK HERSEY MIDDLETON WI MANUFACTURED BY NEW BUCK CORPORATION SPRUCE PINE NC 28777 Revised 10 2007 TABLE OF CONTENTS Important Instructions sss u E hoe Danae ated die E tires Das ua RC duras a cesa 2 SECTION Te IBfrod cfi n au un ua rbd ER Hia na bea ana aaa e gd aioe tees 3 SEC LION Il Masonry Insert Installation xo 4 Floor PROTECTION serere eget oe ior bs e e acaba fl upto Ra ht tv de 5 Masonry Insert Installation sea ive ceded 6 Mounting the Trim Panels ul uu s iene E ORT aS DN mE by 8 SECTION III Pre Fab Insert Installation ecyaaacsusanedvaaave 11 SECTION IV Residential and Mobil Home Freestanding Installation 12 Floor Protection
20. NOT build a large roaring fire until this curing is complete or the heater finish may be damaged 28 i SECTION VI Ld ALCOVE INSTALLATION AND CLEARANCES Select an installation location that will give the best airflow from the front of the heater tothe remainder of the home PREPARING THE STOVE FOR INSTALLATION 1 Inspect the unit for any obvious physical damage 2 Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used Do not run power cord under unit or in high traffic areas Check the primary air draft control to ensure that it slides freely 4 Remove any items from within the firebox Spread a dropcloth on the floor behind the heater Next tilt the heater so that the back is on the drop cloth 5 Ifleg kit is to be used follow steps 1 6 Then obtain four legs attach the legs to holes in bottom of unit with bolts and washers supplied with the leg kit See Figure 20 Open the corresponding freestanding kit and obtain the stand Place the stand against the bottom of the heater angle side to heater Center stand front to rear and also center the stand left and right and mark screw locations on bottom of the stove through outer holes of stand mounting angles Set stand aside and drill four 7 32 holes in heater bottom Then mount stand to bottom of heater with screws provided See Figure 21 Obtain four 4 3 16 self tapping screws and secure the stand to the
21. ach the legs to holes in bottom of unit with bolts and washers supplied with the leg kit See Figure 5 7 If pedestal kit is being used and out side air is required See Page 27 Open the corresponding freestanding kit and obtain the stand Place the stand against the bottom of the heater angle side to heater Center stand front to rear and also center the stand left and right and mark screw locations on bottom of the stove through outer holes of stand mounting angles Set stand aside and drill four 7 32 holes in heater bottom Then mount stand to bottom of heater with screws provided See Figure 6 Obtain four 4 3 16 self tapping screws and secure the stand to the heater 9 Reposition the heater to the upright position Figure 5 Figure 6 Chimney This model is designed for connection to the following listed 2100 UL103 HT chimneys and parts Follow chimney manufacturer s instructions carefully Simpson Duravent Metal Fab Security Airjet Selkirk Metal Bestos Jakes Evans This room heater must be converted to 1 a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys Factory Built Residential Type and Building Heating Appliance UL 103 or 2 a code approved masonry chimney with a flue liner Floor Protection Floor protection must be 3 8 minimum thickness non combustible material or equivalent How to use alternate materials and how to calculate equivalent thickness An ea
22. and and set on the pad being sure to line the stand up with the reference marks 10 Using an electric drill and 3 8 masonry bit drill four 4 holes in the protective pad using the holes in the bottom side lips of the pedestal stand as a guide Be careful to drill only through the pad and not into the floor Change the bit to a 1 4 metal bit and drill through the floor 11 Using the four 4 3 8 x 1 1 2 lag bolts provided secure the pedestal stand and pad to the floor of the mobile home CAUTION IF A THICK FLOOR PROTECTOR IS USED YOU MAY HAVE TO USE LONGER LAG BOLTS 12 Set the heater back onto the stand and resecure using the screws 13 Obtain the outside air duct from the box in the pedestal kit marked FA P21B 26 14 From under the mobile home slip the duct up through the 4 1 4 hole Push up until the face of the outside air duct contacts the underside of the floor of the mobile home For certain floor thickness you may have to shorten the length of the outside air duct 15 Secure the outside air duct to the floor using the four 4 10x1 screws provided See Figure 19 RAIN CAP RAIN CAP du 24 min 610mm 24 min 610mm M 610mm I 36 TYP FLASHIN FLASHING SHING J RADIATION RADIATION SHIELD SHIELD 20 ft MAX N
23. brass are properly positioned and lie flat against the front of the fireplace If panels are out of position slide the unit out and reset by loosening the mounting screws and repositioning in the slot With bar lift stove in front Place insulation across front and the surface of hearth or bottom of fireplace to make complete seal 15 To check seal of panels use candle flame and go around the entire area sealed by silicone and insulation If flame leans toward inside of fireplace add additional insulation This ensures an airtight seal SILICONE dL 7 SCREW FINAL CHECK FIGURE 4 1 Recheck the specified clearances 2 Remove all foreign material from the firebox area 3 Open the primary air draft 4 Plug the power cord into a 115V AC outlet if optional motor is being used 5 Place rumpled pieces of newspaper in the stove Light it and close the doors Ensure that the stove draws properly through the primary draft 6 Check for smoke leaks around the doors 7 Open the door and check for smoke escaping from the front of the stove Smoking usually indicates a defective or poorly positioned chimney Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assis
24. ceiling where the string is suspended to locate the center of the chimney 2 After locating the center of the hole install the ceiling support box chimney or chimney connector flashing and rain cap per the chimney manufacturer s instructions and local building codes for installation through combustible walls or ceilings 3 Now connect the stove and ceiling support box using DVL close clearance pipe Connect each section per manufacturer s instructions Secure each section to each other using minimum 3 sheet metal screws or rivets DVL close clearance is to be connected with 3 sheet metal screws or rivets to connector collar on heater See Page 23 Figure 16 22 E Vertical exit using 6 DVL Close Clearance pipe and any listed 2100 UL 103 HT TYPE Chimney With optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles Figure 15 Figure 16 BACK WALL Hi 77 YW LISTED 2100 UL 103 HT TYP CHIMNEY gt STORM COLLAR SIDE WALL PROTECTOR M FLASHING RADIATION SHIELD gt LISTED 2100 UL 103 HT TYP INSTALLATION n CEILING CEILING SUPPORT DVL CLOSE CLEARANCE PIPE VAL m a SIDE WALL optional pipe shield NOTE et See Page 33 for installation of X optional close clearance shields and pipe shield A B C D E F G
25. complete or the heater finish may be damaged 34 SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation You should be aware of these so that a safe and proper installation can be made 1 FAULTY CHIMNEY An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape 2 HEAT CONDUCTION Placing combustible materials too close to a heater or chimney can be a fire hazard By keeping these particular hazards in mind as you install and use your room heater you can ensure a safe reliable installation The chimney and chimney connector should be inspected once every two months Any build up of soot should be removed to prevent the risk of a chimney fire To remove chimney or chimney connector Remove screws or fasteners Remove pipe and clean with steel brush Replace chimney or chimney connector and replace screws and or fasteners CAUTION NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THE HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE DON T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight fitting lid The closed container of
26. e the center of the chimney 2 After locating the center of the hole install the ceiling support box chimney or chimney connector flashing and rain cap per the chimney manufacturer s instructions and local building codes for installation through combustible walls or ceilings 3 Now connect the stove and ceiling support box using DVL close clearance pipe Connect each section per manufacturer s instructions Secure each section to each other using minimum 3 sheet metal screws or rivets DVL close clearance is to be connected with 3 sheet metal screws or rivets to connector collar on heater See Page 32 Figure 23 31 ALCOVE INSTALLATION AND CLEARANCES E Vertical exit using 6 DVL Close Clearance pipe and any listed 2100 UL 103 HT TYPE Chimney With optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles Figure 22 Figure 23 BACK WALL 7 7 yy 7 My HHH HH LISTED 2100 UL 103 HT TYP CHIMNEY gt WSS S A KK KK SS SIDE WALL i SS RADIATION SHIELD LISTED 2100 UL 103 HT TYP STORM COLLAR FLASHING i INSTALLATION 3 A SUPPORT CEILING lt DVL CLOSE a CLEARANCE PIP
27. ecified floor protector should be 3 4 thick material with a K factor of 0 84 The proposed alternate is 4 brick with a C factor of 1 25 over 1 8 mineral board with a K factor of 0 29 Step a Use formula above to convert specification to R value R 1 K x T 1 0 84 x 75 0 893 Step b Calculate R of proposed system 4 brick of C 1 25 therefore Rbrick 1 C 1 1 25 0 80 1 8 mineral board of K 0 29 therefore Rmin bd 1 029 x0 125 0 431 Step c Compare proposed system R of 1 231 to specified R of 0 893 Since proposed system R is greater than required the system is acceptable Definitions Thermal conductance C Bu w hr f F m K Thermal conductance K Btu inch W Btu WCA m CK HCF Thermal conductance R ft hr F m K Btu w Install in accordance with 24 CFR Part 3280 HUD 30 HOW TO LOCATE CHIMNEY EXIT AND INSTALL Alcove Installation E Vertical Exit using 6 DVL Close Clearance pipe and any Listed 2100 UL 103 HT chimney With optional close clearance shield and pipe shield NOTE For installation of of optional close clearance shields and pipe shield See Page 33 NOTE For minimum clearances See Page 32 Figure 22 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locat
28. hand tools The costs of parts only are included The customer pays any labor or transportation charges required PROCEDURE Should you feel that your BUCK STOVE 15 defective you should contact any Buck Stove dealer for the name of your nearest authorized Buck Stove service representative who will instruct you on the proper procedure depending on which Warranty Time Period Period I or Period II applies 39 If for any reason you are dissatisfied with the suggested procedures you may contact us in writing at New Buck Corporation Customer Service Department P O Box 69 Spruce Pine NC 28777 CONDITIONS AND EXCLUSIONS A B Replacement of parts may be in the form of new or fully reconditioned parts at NBC s option There is no other express warranty All implied warranties of Merchantability and Fitness for Use are limited to the duration of the Express Warranty New Buck Corporation is not liable for indirect incidental or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non use Some states do not allow the exclusion of incidental or consequential damages so the above exclusion may not apply to you D warranty repairs under this warranty must be performed by an authorized Buck Stove service representative Repairs or attempted repairs by anyone other than an authorized service represe
29. heater Reposition the heater to the upright position Figure 20 Figure 21 Chimney This model is designed for connection to the following listed 2100 UL103 HT chimneys and parts Follow chimneys manufacturer s instructions carefully Simpson Duravent Metal Fab Security Airjet Selkirk Metal Bestos Jakes Evans This room heater must be converted to 1 a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys Factory Built Residential Type and Building Heating Appliance UL 103 or 2 a code approved masonry chimney with a flue liner 29 Floor Protection Floor protection must be 3 8 minimum thickness non combustible material or equivalent How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure 1 Convert specification to R value R value is given no conversion is needed factor is given with a required thickness T in inches C factor is given R 1 C 2 Determine the R value of the proposed alternate floor protector Use the formula in step 1 to convert values not expressed as R For multiple layers add R values of each layer to determine the overall R value 3 Ifthe overall R value of the system is grater than the R value of the specified floor protec tor the alternate is acceptable Example The sp
30. ield and pipe shield NOTE For minimum clearances See Page 21 Figure 13 1 Mark the plumb line on the wall directly behind the center of the heater See Page 21 Figure 14 NOTE When using DVL Close Clearance Pipe maintain manufacturer s minimum clearances between pipe and ceiling Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow Measure up so there will be at least 1 4 rise per foot of horizontal connector pipe maintaining clearances to the ceiling as noted in Page 21 Figure 14 This will give you the center of the hole for the chimney penetration After locating the center of the penetration install the tee box and chimney as per the chimney manufacturer s specifications Connect the DVL close clearance pipe to the tee box per manufacturer s instructions DVL close clearance pipe is to be connected with 3 sheet metal screws or rivets to connector collar on heater See Page 21 Figure 14 20 D Vertical wall exit using 6 DVL Close Clearance pipe with elbow and any listed 2100 UL 103 HT TYPE Chimney and Listed 2100 UL HT T Box assembly Without optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles BACK WALL lt Figure 13 PROTECTOR A B D E F G MODEL 21 23 9 9
31. is closed Wet or unseasoned wood being burned Poor chimney draft 37 SOLUTION Check for and remove obstruction a Check trim kit gasketing seal to fireplace and gasket as necessary to seal unit Gasket under front bottom of stove if needed b Check seal if using direct connect and correct Open manual damper and wire shut with stainless steel wire or remove damper Burn dry seasoned wood Improper chimney height or wrong size flue is being used Cooler temperatures caused by external chimney PROBLEM 2 High fuel consumption 3 Backpuffing 4 Smoke rollout when heater door is opened POSSIBLE CAUSE Improper regulation of draft or inlet air Improper door fitting Gusts of Wind Wind gusts blowing down the chimney Opening heater door too fast 38 SOLUTION a Close inlet air control as much as possible to maintain desired heat output b Check gaskets reinstall fiberglass gasketing round doors and glass as necessary Check door gasket check adjustment of door latch a Smoke shelf in chimney is filled with creosote amp ash b Chimney may need wind diverter Raise chimney for better draft a Smoke shelf in chimney is filled with creosote amp ash b Chimney may need wind diverter Raise chimney for better draft Crack door for 15 seconds before fully opening door NEW BUCK CORPORATION NBC
32. it A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locate the center of the chimney 2 After locating the center of the hole install the ceiling support box chimney or chimney connector flashing and rain cap per the chimney manufacturer s instructions and local building codes for installation through combustible walls or ceilings 3 Now connect the stove and ceiling support box using 6 Single Wall minimum 24 ga blued or black pipe DO NOT USE GALVANIZED PIPE Connect each section so the crimped end faces downward and secure each section to each other using at least three 3 sheet metal screws or rivets Single wall pipe is to be connected with 3 sheet metal screws or rivets to connector collar on heater See Page 15 Figure 8 A Vertical exit using 6 Single Wall minimum 24 ga blued or black pipe and any listed 2100 UL 103 HT TYPE Chimney Without optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles Figure 7 Figure 8 BACK WALL d LISTED 2100 UL 103 HT TYP CHIMNEY gt s 5 STORM COLLAR 5 wv x lt t FLASHING RADIATION SHIELD LISTED 2100 UL 103 HT TYP gt _
33. ke shelf may be removed if necessary to provide room for these models Any other alteration to the unit will void ALL NEW BUCK CORPORATION manufacturer s responsibility and liability The warning label below must be attached to the pre fabricated fireplace be for unit is installed Except for the NOTES above please follow the instructions for Masonry Insert Installation including Minimum Clearances for stove and floor protector in Section II NOTE When installing trim panels DO NOT COVER ANY EXITING LOVERS OR AIR OPENING IN PRE FABRICATED FIREPLACE WARNING This fireplace must be restored to its original condition for safe use if the fireplace insert is removed 7 SECTION IV RESIDENTIAL AND MOBILE HOME FREESTANDING INSTALLATION Select an installation location that will give the best airflow from the front of the heater tothe remainder of the home PREPARING THE STOVE FOR INSTALLATION 1 Inspect the unit for any obvious physical damage 2 Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used Do not run power cord under unit or in high traffic areas 3 Check the primary air draft control to ensure that it slides freely 4 Remove any items from within the firebox Spread a dropcloth on the floor behind the heater Next tilt the heater so that the back is on the drop cloth 5 Ifleg kit is to be used follow steps 1 6 Then obtain four legs att
34. lation of Optional Close Clearance Shields x Installation of Optional Pipe Shield 33 FINAL CHECK 1 Recheck the specified clearances 2 Remove all foreign material from the firebox area 3 Open the primary air draft 4 Plug the power cord into a 115V AC outlet when using with optional motor 5 Place crumpled pieces of newspaper in the stove Light it and close the doors Ensure that the stove draws properly through the primary draft 6 Check for smoke leaks around the door CAUTION Open the doors and check for smoke escaping from the front of the stove Smoking usually indicates a defective or poorly positioned chimney Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assistance CAUTION The unit is painted with a specially formulated high temperature paint that cures during the first two or three firings You may notice a slight smoking effect and an odor of burning paint when you build the first fires This is normal and is not a cause for alarm In some cases these fumes will activate a smoke alarm Opening a window near the unit will allow these fumes to escape DO NOT build a large roaring fire until this curing is
35. lding Code and the National Fire Protection Association NFPA 2 1 NOTE Check with local building officials for any permits required for installation of this unit and notify your insurance company before proceeding with installation In some cases such as improperly drawing fireplaces oversize flue liners or to meet codes in certain areas it is recommended that one of the flowing procedures be followed A A Chimney Connector be installed from the appliance flue exit through the damper and a air tight face seal See option A page 7 B A listed Direct Connect be installed from the appliance flue exit through the damper into the first section of the flue liner with air tight seal See option B page 7 C A Positive Connect be installed from the appliance flue exit continuing up through the entire chimney and exiting at the top of the chimney See option C page 7 N SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area OPTION A STARTER PIPE SEAL TRIM PANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAULK NOTE New Buck Corporation grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential damage OPTION B NOT
36. nected with 3 sheet metal screws or rivets to connector collar on heater See Page 19 Figure 12 C Vertical exit using 6 DVL Close Clearance pipe and any listed 2100 UL 103 HT TYPE Chimney Without optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles Figure 11 Figure 12 BACK WALL vr B kr s d Y LISTED 2100 UL 103 HT TYP CHIMNEY gt STORM COLLAR A A lt t FLASHING RADIATION SHIELD LISTED 2100 UL 103 TYP gt INSTALLATION 5 A SUPPORT CEILING DVL CLOSE CLEAR ANCE PIPE OR SHIELDED lt q SIDE WALL h A B C D E F G a Bg MODEL 21 23 9 9 11 5 8 3 16 g O gt lt NOTE All clearances are to combustibles without close clearance shields and pipe shield using DVL Close Clearance pipe and minimum floor protector protector The clearances above may be reduced Follow NFPA 211 codes if available or follow instructions on Pages 22 and 23 HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential and Mobile Home Installation D Vertical Wall Exit using 6 DVL Close Clearance Pipe and Elbow and any Listed 2100 UL HT chimney and Listed 2100 UL HT T Box assembly Without optional close clearance sh
37. ntative are not covered under this warranty In addition these unauthorized repairs may result in additional malfunctions the correction of which is not covered by warranty OTHER RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state 40
38. ocating the center of the penetration install the tee box and chimney as per the chimney manufacturer s specifications 5 Connect the DVL close clearance pipe to the tee box per manufacturer s instructions DVL close clearance pipe is to be connected with 3 sheet metal screws or rivets to connector collar on heater See Page 25 Figure 18 24 F Vertical wall exit using 6 DVL Close Clearance pipe with elbow and any listed 2100 UL 103 HT TYPE Chimney and Listed 2100 UL HT T Box assembly With optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles WWW c lt igure lt V0 lt AA lt PP Y 2 g F yy D O Z Yi 2 ec Y V B 1 yy Uff LY Wy E Z Y Yj a V 67 7 x Z NY Z Z Z Y E A 8 A B C D E F G MODEL 21 19 7 7 8 5 8 3 16 NOTE All clearances are to combustibles with close clearance shields and pipe shield DVL Close Clearance pipe with elbow and minimum floor protector LISTED 2100 UL 103 HT TYP A CHIMNEY REEFER TO CEILING NOTE Maintain 25 Minimum Clearance MANUFACTURER S CLOSE INSTALLATION INSTRUCTION CENTER LINE CIEARANCH re 2d OF ELBOW PIPE m MARK PLUMB f LISTED 2100 UL 103
39. r use in specified Pre Fabricated fireplaces ZCF s Use the list on Page 11 or contact your dealer for additional units e Examine the masonry fireplace and chimney prior to installation of the fireplace accessory to determine that the construction meets the minimum fireplace construction requirements illustrated in the instructions that it is free from cracks loose mortar creosote deposits and other blockage or other signs of deterioration CAUTION DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY DO NOT USE A FLUE INTENDED FOR A GAS APPLIANCE CAUTION YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED A CHIMNEY OR FLUE THAT IS TOO SMALL OR LARGE IN DIAMETER OR TOO SHORT CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED E sco INTRODUCTION Your new MODEL 21 is a non catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor This effect is achieved through the use of secondary air which is mixed with primary air in the unit s firebox For peak performance we suggest the use of hard seasoned natural wood loading wood length way from front to rear You should not burn trash or garbage artificial or paper logs gift wrapping treated or painted wood or any type of coal DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS The primary air which is controlled by the user burns the wood Secondary air is admit
40. sted direct connect or positive connect kit you are using and install the heater and connect kit in the fireplace Slide the unit back into the fireplace Check to be sure that the trim panels are properly positioned and lie flat against the front of the fireplace If one or more of the panels is out of position slide the unit out and reset by loosening the mounting screws and repositioning in the slot Reinstall the top trim panel by sliding the rear lip of the top trim panel underneath the front lip of the mounting bracket already secured to top of unit NOTE Mount the top trim panel so that it sits in front of the top of the side trim panels Obtain the brass trim kit provided with unit and slip over the top and sides of trim panels Top ends of brass may need to be trimmed to fit 10 If direct connect or positive connect kit is not used follow instructions in mounting trim panels steps 1 4c on Page 8 11 Mount top trim panel by drilling mounting holes in center of trim panel mounting brackets with top end side of top panel overlapping side panel 12 Using insulation provided peel and stick to back of panels overlapping fireplace dimensions by 1 on each side and top See Page 8 Figure 3 13 Next using high heat silicone or furnace cement run heavy bead of caulking around where panels meet the stove See Figure 4 14 Slide the unit back into the fireplace Check to be sure that the trim panels and
41. sy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure 1 Convert specification to R value R value is given no conversion is needed factor is given with a required thickness T in inches C factor is given R 1 C 2 Determine the R value of the proposed alternate floor protector Use the formula in step 1 to convert values not expressed as R For multiple layers add R values of each layer to determine the overall R value 3 Ifthe overall R value of the system is grater than the R value of the specified floor protec tor the alternate is acceptable Example The specified floor protector should be 3 4 thick material with a K factor of 0 84 The proposed alternate is 4 brick with a C factor of 1 25 over 1 8 mineral board with a K factor of 0 29 Step a Use formula above to convert specification to R value R 1 K x T 1 0 84 x 75 0 893 Step b Calculate R of proposed system 4 brick of C 1 25 therefore Rbrick 1 C 1 1 25 0 80 1 8 mineral board of K 0 29 therefore Rmin bd 1 029 x0 125 0 431 Step c Compare proposed system R of 1 231 to specified R of 0 893 Since proposed system R is greater than required the system is acceptable Definitions Thermal conductance C Bu w hr f F m K Thermal conductance K Btu inch W Btu WCA m CK HCF Thermal conductance R ft hr
42. tance CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM IN SOME CASES THESE FUMES WILL ACTIVATE A SMOKE ALARM OPENING A WINDOW NEAR THE UNIT WILL ALLOW THESE FUMES TO ESCAPE DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED The connector and or chimney should be inspected at least once a month during the heating season to determine if a creosote buildup has occurred CAUTION NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THE HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE DON T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY NENNEN SECTION III NENNEN PRE FAB INSERT INSTALLATION The Model 21 has been tested with the following Heatilator Security Tempco Preway Marco FMI Woodside Majestic NOTE The Model 21 may be installed in any of the pre fabricated frieplaces listed above if they are big enough to accept the heater NOTE A FULL CHIMNEY LINER IS REQUIRED IN A ZERO CLEARANCE OR PRE FABRICATED FIREPLACE NOTE The ash lip smoke baffle and smo
43. ted into the firebox through the secondary air tubes at the top of the firebox This secondary air burns the impurities in the smoke released from the initial wood burning The temperature necessary for this combustion is maintained through the firebrick refractory If any more technical information is necessary contact your local dealer A factory built prefabricated chimney may be used for your unit when installed in compliance with the manufacturer s specification and uniform building code These units may also be used with optional room air blower To order the optional motor assemblies you must specify the stove model number and give one of the following part number Model 21 Motor Assembly MA 210715 For operation and use of these electrical assemblies see instructions provided with the motor assembly kits SECTION II LE MASONRY INSERT INSTALLATION The Model 21 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association NFPA The first step in this type of installation is to determine the acceptability of the fireplace and chimney for use with a woodstove Both the construction and condition of the fireplace are important consid erations when installing a woodstove The chimney should extend at least 3 above the roof and at least 2 above any point of the roof within 10 CAUTION REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE
44. the hole for the chimney penetration 4 After locating the center of the penetration install the tee box and chimney as per the chimney manufacturer s specifications 5 Connect the chimney collar to the tee box using 6 Single Wall minimum 24 ga blued or black pipe DO NOT USE GALVANIZED PIPE Connect each section so the crimped end faces downward and secure each section to each other using three 3 sheet metal screws or rivets Single wall pipe is to be connected with three 3 sheet metal screws rivets to connector collar on heater See Page 17 Figure 10 B Vertical wall exit using 6 Single Wall minimum 24 ga blued or black pipe with elbow and any listed 2100 UL 103 HT TYPE Chimney and Listed 2100 UL HT T Box assembly Without optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles BACK WALL Wf ff lt Figure 9 24 Q 24 a A B D E F MODEL 21 25 13 19 15 5 8 3 16 NOTE All clearances are to combustibles without close clearance shields and pipe shield 6 Single Wall minimum 24 ga blued or black pipe with elbow and minimum floor protector Clearances above may be reduced Follow NFPA 211 codes if available or follow instructions on Pages 20 and 21 or Pages 24 and 25 ri NOTE Maintain 25 Minimum Clearance CENTER LINE SINGLE WALL OF ELBOW
Download Pdf Manuals
Related Search