Napoleon Grills GDS 50-N User's Manual
Contents
1. Because the blower is thermally activated when turned on it will automatically start approximately 15 30 min utes after lighting the stove and will run for approximately 30 45 minutes after the stove has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearings caus ing irreparable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy W415 0098 A 08 07 03 20 ADJUSTMENTS PILOT BURNER ADJUSTMENT Remove the pilot screw cap Adjust the pilot screw to pro vide properly sized flame Turn in a clockwise direction to reduce the gas flow Replace the pilot screw cap FIGURE 46 PILOT BURNER THERMOPILE FIGURE T rt THERMOOOUPLE FLAME MUST ENVELOP UPPER IE TO 1 2 OF THERMOCOUPLE amp THERMOPILE W415 0098 A 08 07 03 VENTURI ADJUSTMENT To access the venturi remove the screw securing each burner to the burner pan slide to the right lift up and out For the air shutter settings see the chart below FRONT BURNER REAR BURNER Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow imme2. FIGURE 15 AOH LEE Ze 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the open ing in the ceiling FIGURE 15 A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through FIGURE 14 Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop spacer 3 In the attic after the pipe has been installed slide the moe ay ENT vent pipe collar down to cover up m PIPE the open end of the shield and A COLLAR tighten This will prevent any ma m terials such as insulation from VENT PIPE filling up the 1 air space around SHIELD the pipe iia AS FIGURE 16 T W415 0098 A 08 07 03 9 10 HORIZONTAL VENTING INSTALLATION FOR SAFE AND PROPER OPERATION OF THE STOVE FOLLOW THE VENTING INSTRUCTIONS EXACTLY ALL HORIZONTAL RUNS MUST HAVE A MINIMUM 4 INCH RISE PER FOOT mu AN HGUREI7 ka ft Out zy F enS F al 1 Stretch the 4 diameter alu minum flexible liner to the re qui
3. ORIZONTA VENT LENGTH IORIZONTAL RUN GRADE INSTALLATION AXIMUM 8FT VEI LENGTH USE GD201 PERISCOPE KIT HORIZONTAL RUN NOT TO EXCEED VERTICAL RISE IF VERTICAL RISES GREATER THAN 57 INCHES ARE NECESSARY THE INCREASED RISE MUST BE DEDUCTED FROM THE HORIZONTAL RUN A terminal shall not terminate directly above a sidewalk or paved driveway which is located betweeen two single family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on hori zontal or vertical runs and elbows Keep it pulled tight a 1 1 4 air gap all around between the inner liner and outer stove pipe is required for safe op eration Use a firestop when penetrating interior walls floor or ceiling MAXIMUM All horizontal runs must have a minimum inch rise per foot AIR TERMINAL INSTALLATIONS _ CANADIAN __U S A 12 INCHES 12INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES f Clearance to unventilated soffit OINCHES OINCHES Clearance to an outside corner wall Clear
4. Under extreme vent configurations allow several min utes 5 15 for the flame to stabilize after ignition All horizontal runs must have a inch rise per foot Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit The stove and its individual shutoff valve must be discon nected from the gas supply piping system during any pres sure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The stove must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa A 1 8 inch NPT plug accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the stove The stove when installed with a blower must be electri cally connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1990 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be removed from the cord plug W415 0098 A 08 07 03 GENERAL INFORMATION FOR YOUR SATISFACTION THIS STOVE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Minimum inlet gas supply pressure is 4 5 inches water co
5. 62 BM6745 45 ELBOW 63 GD301 HEAT GUARD 64 W175 0001 4 COUPLER 53 GD201 PERISCOPE GS50 ACCESSORIES 65 GS 150KT ADAPTER KIT W415 0098 A 08 07 03 22 W415 0098 A 08 07 03 WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED 23 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor Spark gap is incorrect A n spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor Out of propane gas fill the tank Pilot goes out when System is not correctly purged purge the gas line with the gl
6. TABLE of CONTENTS Pg 2 4 INTRODUCTION Pg 14 GAS INSTALLATION Warranty 45 17 FINISHING General Instructions Door Opening amp Closing General Information i amp Trivet Installati Care of Glass amp Plated Parts ouvre mver nsla tauon Log Placement 5 LOCATION amp CLEARANCES Variable Speed Switch Installation 6 144 DIRECT VENT SPECIFICS Flashing Installation MODEL GDS50 Mantle Clearances Vent Lengths Air Terminal Locations 17 18 OPERATION MAINTENANCE Special Installation Example Spill Switch Offset Installation Example Venting Action Check Wall amp Ceiling Protection Turbo Burner Horizontal Venting Installation Operating Instructions Vertical Venting Installation Maintenance piove Yen Ponnecion 19 REPLACEMENT BLOWER Mobile Home Installation 20 ADJUSTMENTS 13 14 B VENT SPECIFICS Pilot Burner Adjustment MODEL GS50 Venturi Adjustments Chimney Installation e eiA 21 22 REPLACEMENTS Adding Vent Sections Ordering Replacement Parts Flashing and Storm Collar Installation Terminal Kits B Vent Adaptations Accessories Combustion Air Replacement Parts 23 24 TROUBLE SHOOTING GUIDE PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING e The stove is a vented gas fired heater Do not burn wood or other materials in this stove e Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when
7. tened in place Use 10 screws inserted through the holes in the base to secure It is recommended that the fireplace be secured in all installations screws and flat washers Seal the VARIABLE joint and screw SPEED SWITCH holes using the high temperature sealant provided 3 Run a bead of high temperature sealant around the inside of the air intake collar Pull the adjustable J aaa pipe a minimum 2 into the air intake collar Ensure that the sealant is not visible on the exte rior pipes once installation is completed An op tional decorative brass band is available for this use Standard with a GD175 kit In the event that the venting must be disassembled care must be taken to reseal the venting Continue with Gas Installation Page 14 W415 0098 A 08 07 03 12 B VENT SPECIFICS ed Sc CHIMNEY INSTALLATION Three types of chimney systems may be used with this stove CTN K SINGLE WALL OR B VEN FIGURE 26 NRY CLAY LINED i B VENT M EY ie VENT QUID FUE EU TOR GAS BURNING OF ew ine eeded CHIMNEY ld liner ameter 3 4 5 C T js SINGLE WALI OR B VENT A CHIMNEY VENTING THIS STOVE SHALL NOT VENT ANY SOLID FUEL BURNING APPLIANCE ALL HORIZONTAL RUNS MUST HAVE A 1 4 INCH RISE PER FOOT FIGURE 27 W415 0098 A 08 07 03 INSTAL
8. IF YOU SMELL GAS e Turn off all gas to the fireplace e Open windows e Do not try to light any appliance Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas sup partment LIGHTING INSTRUCTIONS When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise s7 N to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise A to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise AN to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Re mote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace TO TURN OFF GAS 1 Turn off all electrical power to the unit i
9. INSTALLATION 1 Fasten the roof gt support to the roof us m ing the screws pro NS f mmi 0 vided The roof support 7 N is optional The venting DASH Mi 001 il A e is to be adequately DNS supported using either 5 4 jan alternate method KR Re a NA suitable to the authority ROOF SUPPORT Se i ioa FIGURE 19 RY having jurisdiction or the optional roof sup port 2 Slip a 4 diameter length of aluminum flexible liner a minimum of 2 over the inner sleeve of the air terminal Secure to the sleeve using 3 FIGURE 20 screws and flat washers Seal the _ joint and screw heads using high temperature sealant Repeat using a 7 diameter length of rigid piping If the attic space is tight we rec ommend adding sufficient lengths of 7 rigid piping secured and sealed as necessary immi LOL AIR TE RMINAL FLEX LINER 7 RIGID PIPE 3 Thread the air terminal pipe assembly down through the roof support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fastened The air terminal must be located vertically and plumb 4 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly cen tered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through
10. paved driveway that is located between two single fami dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor t Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0098 A 08 07 03 Use the chart on this page to calculate horizontal runs for OFFSET INSTALLATION EXAMPLE vertical rises between 29 and 57 inches FIGURE 8 OFFSET INSTALLATION EXAMPLE When calculating maximum run lengths include 10 feet for 1 each 90 elbow or 5 feet for each 45 elbow DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF F FIGURE 10 THE UNIT f AEAU DEA FIGURE 8 in COAN T E OU T jy 44 Lt LL ft ne REQUIRED wo 7 VERTICAL o RISE FROM E FIREPLACE u g TO FIRST i ELBOW IN 1 5 age 5 9 INCHES V90 SECOND VENT RUN 29 3 6 9 12 5 18172 CALCULATED HORIZONTAL VENT RUN IN FEET 20 SPECIAL INSTALLATION EXAMPLE When a horizontal run is introduced even though the termi nal may be vertical the installation must be considered HORIZONTAL A through the roof installation requires a total 5 foot rise FIGURE 9 The location of the fireplace dictates a horizontal run of 5 feet What is the required vertical rise to the centre of the initial 90 elbow The total run is 5 ft through the roof vertical rise 1
11. the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting compone
12. 0 and GS50 When lit for the first time the fireplace will emit a slight odour for afew hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufac turing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a win dow to sufficiently ventilate the room W415 0098 A 08 07 03 17 18 PURGE THE GAS LINE WITH THE GLASS DOOR OPEN FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water WHAT TO DO
13. 0 ft 90 elbow 5 ft horizontal run 20 ft total run Using the chart will determine that a 57 inch minimum vertical rise immediately off the unit is required for satisfactory venting conditions ALTHOUGH THE IMMEDIATE VERTICAL RUN MAY BE GREATER THAN 57 INCHES THE MAXIMUM COMBINATION OF HORIZONTAL AND VERTICAL RUNS BEYOND THE 57 INCHES MUST NOT EXCEED 20 FEET If a first run of 72 inches is required using the First Vent Run on the chart shows that a maximum second run of 48 inches is allowable IF NECESSARY THE FIRST RUN AND THE SECOND RUN MAY BE RE VERSED FIGURE 11 FIGURE 9 W415 0098 A 08 07 03 WALL AND CEILING PROTECTION HORIZONTAL INSTALLATION This application occurs when venting through an ex terior wall FIGURES 5 6 amp 13 Having deter mined the air terminal loca tion cut and frame a hole in an exterior wall with a mini mum square or round open fAXIMUM 34 ing of 9 As an alternative H NTAL RUN to framing a vent pipe shield may be installed en _ i suring a 1 clearance to Se a tt combustibles See FIGURED THE STOVE PIPE MUST RISE 1 4 PER FOOT OF RUN 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the
14. 175 13 GS 530K 14 W573 0008 PILOT GASKET TURBO CONTROL KNOB TURBO VALVE NG TURBO VALVE LP BLACK TRIVET HIGH TEMPERATURE SEALANT 15 W357 0001 PIEZO IGNITOR 16 W715 0195 PEDESTAL TRIM 17 GL 642 LOG SET 18 W135 0194 BASE LOG 1 19 W135 0195 20 W135 0196 21 W135 0197 22 W135 0027 MIDDLE CROSSOVER LOG 2 RIGHT CROSSOVER LOG 3 LEFT CHUNK 4 CHARCOAL EMBER STRIP 23 W290 0030 BURNER GASKET 24 W562 0022 GLASS GASKET 25 W385 0245 NAPOLEON LOGO 26 W300 0029 FRONT WINDOW GLASS 27 030 0021 ACCENT BAR 28 W300 0028 SIDE WINDOW GLASS 29 GDS63 BLOWER c w GASKET 30 W225 0086G DOOR FRAME ONLY 31 W010 0715G GOLD DOOR COMPLETE 32 W290 0032 RELIEF HOUSING GASKET 33 W430 0002 MAGNETIC CLOSURE 34 W290 0031 AIR MANIFOLD GASKET 35 W390 0001 LATCH 36 W750 0009 37 W660 0009 38 W690 0002 THERMODISG 39 W434 0001 MIRROR GDS50 COMPONENTS 40 W500 0111 COMBUSTION AIR COVER PLATE 41 W290 0033 COMBUSTION AIR GASKET 42 W380 0002 VARIABLE SPEED SWITCH KNOB 43 KB 35 VARIABLE SPEED SWITCH GS50 COMPONENTS 44 W010 0459 ADAPTER c w SPILL SWITCH 45 W660 0006 SPILL SWITCH 46 W060 0003 TERMINAL BLOCK 47 W025 0001 DECORATIVE BRASS BAND 42 W380 0002 VARIABLE SPEED SWITCH KNOB KB 35 VARIABLE SPEED SWITCH ELECTRODE WIRE ON OFF SWITCH 1 MopeL amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 Part NuMBER 4 DESCRIPTION OF PART 5 FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FU
15. APOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATE
16. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS NAPOLEON QUALITY FIREPLACES GAS FIRED STOVES INSTALLATION AND OPERATION INSTRUCTIONS FOR VENTED GAS FIREPLACE HEATER NATURAL GAS MODELS GDS 50 N NATURAL GAS MODEL GS 50 N PROPANE GAS MODELS GDS 50 P PROPANE GAS MODEL GS 50 P CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Immediately call your gas supplier e Do not touch any electrical switch from a neighbour s phone Follow the gas e Do not use any phone in your building supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Hersey LYO vy C ism US Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0098 A 08 07 03 2
17. LATION MANUAL FOR VENTING SPECIFICS PROPER REINSTALLA TION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT AIR INTAKE SYSTEM L APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L ENSEMBLE D EVACUATION PROPRE A NAPOLEON REFERER AU MANUEL D INSTALLATION DE PROPRIETAIRE POUR L EVACUATION PRECISE IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L EVENT APRES AVOIR AS SURE LE MAINTIEN DU SYSTEME DE PRISE D AIR WOLF STEEL LTD BARRIE ONTARIO CANADA MADE IN CANADA FABRIQUE AU CANADA SERIAL NUMBER S50 NO DESERIE WS 385 181 Attach one lead from the spill switch white wire to terminal 3 located on the gas valve and the other black on off switch lead to valve terminal 1 Attach the B Vent label shown below in the control area of the appliance FIGURE 35 ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE THIS FIREPLACE HAS BEEN CONVERTED TO A B VENT MODEL ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER CE FOYER AETE CONVERTI AUN MODELE ASYSTEME D EVACUATION B ws 385 160 Check for gas leaks by brushing on a soap and water solu tion DO NOT USE OPEN FLAME DIRECT VENT MODEL GDS50 Disconnect the existing wires from terminals 1 and 3 from the on off switch and replace with the leads from the wall switch millivolt thermostat B VENT MODEL GS50 Disconnect the existing on off switch wire from terminal 1 on the valve and the black switch wire fr
18. LING B VENT Follow the instructions for Wall and Ceiling Protection ADAPTER INSTALLATION FIGURE 27 1 Remove the spill switch bracket from the rear of the adapter 2 Gently pull the two wire terminals located inside the 7 flue collar at the top of the stove out approximately 8 inches 3 Bring the wires through the lower hole in the adapter and out the spill switch opening To pass the wires through the hole more easily temporarily tape the two terminals to gether 4 With the spill switch opening aligned to the back of the stove take hold of the adaptor base and push the crimped edge into the stove flue collar 5 Connect the wire terminals to the spill switch and re secure the bracket For aesthetics the adapter has been designed to accept a standard matte black 7 stove pipe and the Napoleon decorative brass band standard with the GS150KT Both are available from your Napoleon dealer ADDING VENT SECTIONS For ease of assembly a 31 TT 7 telescoping stove pipe may be installed over the 4 vent connection of the adapter Add vent sections twist locking clockwise securely to the required height The vent should ex tend at least 3 feet above 7 OPTIONAL its point of contact with the roof and at least 2 feet higher than any wall roof SECURELY ATTACH or building within 10 feet To MUE COLAR FIGURE 28 This is a guideline only local vent ing codes should be followed which may di
19. NTATION FEDUCED NPUT ALIVENTATION REDUTE 30 400 BTU h OUTPUT MODEL GDS50 RENDEMENT 30 000 BTU h 44 000 BTU h 20 000 BTU h 33 000 BTU h 31 200 BTU h 40 000 BTU h 18 000 BTU h 30 000 BTU h 28 400 BTU h 34 36 43 45 ALTITUDE DOWNRATING CONDITIONS APPLY TO CANADA LES CONDITIONS DE BAISSE D EVALUATION SELON L ALTITUDE S APPLIQUENT AU CANADA SEULEMENT MANIFOLD PRESSURE 35 INCHES W C NG 10 INCHES W C LP PRESSION AU COLLECTEUR 3 5 D UNE COLONNE D EAU GN 10 D UNE COLONNE D EAU PG MIN SUPPLY PRESSURE 4 5 NG 11 W C LP PRESSION D ALIMENTATIONMIN 4 5 D UNE COLONNE D EAU 11 D UNE COLONNE D EAU PG MAX SUPPLY PRESSURE 7 W C NG 13 W C LP PRESSIOND ALIMENTATIONMAX 7 DUNE COLONNE DEAU 13 D UNE COLONNE D EAU PG FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE WARNING DO NOT ADD ANY MATERIAL TO THE APPLIANCE WHICH WILL COME IN CONTACT WITH THE FLAMES OTHER THANTHATSUPPLIED BY THE MANUFACTURER WITH THE AP PLANCE AVERTISSEMENT N AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUIEST FOURNI AVEC CET APPAREIL PAR LE FABRICANT MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL DEGAGEMENTSMINIMAUX DES MATERIAUX COMBUSTIBLES A D 17 alga o ae wa B E 6 i a e Sa C4 F oy C P 20 TOCEILINGFROMSTOVETOP 20 ENTRE LE DESSUS DU FOYER ET LE PLAFOND ELECT
20. NTS U S 5 303 693 801 CAN 2 073 411 2 082 915 amp DES 417 497 12 07 1999 WOLF STEELLTD W415 0098 A 08 07 03 4 GENERAL INSTRUCTIONS THIS GAS STOVE SHOULD BE INSTALLED AND SER VICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log e The appliance off valve must be a T handle gas cock e The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI 2223 1 and NFPA 54 in the United States Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or ANSI Z223 1and NFPA 54 in the United States Purge all gas lines with the glass door of the stove opened Assure that a continuous gas flow is at the burner before closing the door
21. PART 3280 WHEN THIS US STANDARD IS NOT APPLI CABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS SITES AND COM MUNITIES ANSI NFPA 501A HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER UNE SALLE DE BAIN ET UN STUDIO APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON IN STALLATION CONFORME AUX EXIGENCES DE LA NORME CAN CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ EN VIGUEUR AU CANADA OU AUX ETATS UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES TITRE 24 CFR SECTION 3280 DANS LE CAS OU CETTE NORME D ETATS UNIS NE PEUT ETRE APPLIQUEE SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES LES SITES ET LES COMMUNAUTES ANSI NFPA 501A STEADY STATE EFFICIENCY NG 75 FAN OFF 78 FANON STEADY STATE EFFICIENCY LP 76 FAN OFF 79 FANON EFFICACITE CONSTANTE GN 75 VENT ARRETE 78 VENT FONCTIONNE EFFICACITE CONSTANTE GP 76 VENTILATEUR ARRETE 79 VENTILATEUR FONCTIONNE STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY L EFFICACITE CONSTANTE S APPLIQUENT SEULEMENT AU CANADA AFUE NG LP GN GP 65 67 MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET 20 PIEDS RESPECTIVEMENT THE APPLIANCE MUST BE VENTED USING THE APPROPRI ATE NAPOLEON VENT KITS SEE OWNERS INSTAL
22. RICAL RATING CLASS 115V 1 5AMP 60HZ B VENT MODELS GS50 CS500 APPROVED FOR BED ROOM amp BEDSITTING ROOM INSTALLATION HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER amp UN STUDIO STEADY STATE EFFICIENCY NG 71 FAN OFF 77 FAN ON STEADY STATE EFFICIENCY LP 73 FAN OFF 78 FAN ON EFFICACITE CONSTANTE GN 71 VENT ARRETE T7 ENT FONCTIONNE EFFICACITE CONSTANTE GP 73 VENTILATEUR ARRETE 78 VENTILATEUR FONCTIONNE STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY L EFFICACITE CONSTANTE S APPLIQUENT SEULEMENT AU CANADA AFUE NG LP GN GP 64 67 THIS APPLIANCE MUST BE INSTALLED USING AN ADAPTER KIT GS 150KT CET APPAREIL DOIT ETRE INSTALLE ENUTILI SANT UN ENSEMBLE ADAPTATEUR GS 150KT NOT FOR USE WITH SOLID FUEL UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL FIGURE 33 W415 0098 A 08 07 03 GDS50BN KT OU GDS50BP KT GDS50 P Hi GS50 P 40 000 BTU h 21 000 BTU h CDVS500 P Hi CS500 P 2000 4500 610 1370m 36 000 BTU h 18 000 BTUh 27 400 BTU h 53 26 400 BTU h 53 TURBO ORFCE NIECTELR TUFBO 99 DIRECT VENT MODELS GDS50 CDVS500 APPROVED FOR BEDROOM BATHROOM amp BEDSITTING ROOM INSTALLATION SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD TITLE 24 CFR
23. RTHER INFORMATION CONTACT YOUR NAPOLEON DEALER TERMINAL KITS GD175 WALL TERMINAL KIT 44 BM6790 90 ELBOW 7 DIAMETER 45 GD222 TERMINAL ASSEMBLY 46 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 47 W500 0077 FIRESTOP WALL PLATE 48 W020 0032 HARDWARE 49 BRTC7 BRASS TRIM COLLAR 50 BM6724 24 STOVE PIPE 7 DIAMETER 51 W010 0300 10 ALUMINUM FLEX LINER c w spacers 4 DIA 52 W025 0001 DECORATIVE BRASS BAND GD180 PERISCOPE 44 BM 6790 90 ELBOW 7 DIAMETER 53 GD201 PERISCOPE 46 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 47 W500 0077 48 W020 0032 49 BRTC7 50 BM6724 FIRESTOP WALL PLATE HARDWARE BRASS TRIM COLLAR 24 STOVE PIPE 7 DIAMETER 51 W010 0300 10 ALUMINUM FLEX LINER c w spacers 4 DIA 52 W025 0001 DECORATIVE BRASS BAND ROOF TERMINAL KITS GD110 1 12 TO 7 12 PITCH 54 W010 0569 AIR TERMINAL 55 W120 0036 VERTICAL CAP 56 W010 0567 ROOF SUPPORT 57 W263 0054 ROOF FLASHING 58 W170 0052 STORM COLLAR GD111 8 12 TO 12 12 PITCH 54 WO010 0569 AIR TERMINAL 55 W120 0036 VERTICAL CAP 56 W010 0067 ROOF SUPPORT 57 W263 0055 ROOF FLASHING 58 W170 0052 STORM COLLAR GD112 FLAT ROOF 54 W010 0569 AIR TERMINAL 55 W120 0036 VERTICAL CAP 56 W010 0567 ROOF SUPPORT 57 W263 0056 ROOF FLASHING 58 W170 0063 STORM COLLAR ACCESSORIES PART DESCRIPTION 59 GS 530G GOLD PLATED TRIVET 60 W 690 0001 MILLIVOLT THERMOSTAT 61 W 660 0011 REMOTE CONTROL ADVANTAGE PLUS GDS50 ACCESSORIES
24. ance to an inside non combustible corner wall or protruding OINCHES OINCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 INCHES 2INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter 3FEET 3 FEET regulator assembly to a maximum vertical distance of 15ft 3 FEET 3 FEET Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET 3 FEETt Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on 7 FEET 7 FEET public property unless fitted with a heat shield kit GD 301 12 INCHEStt 12 INCHES Clearance under a veranda porch deck or balcony 16 INCHES 16INCHES_ Clearance above the roof 2 FEETt 2 FEETt Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes git t Three feet above if within 10 feet horizontally A vent shall not terminate directly above a sidewalk or
25. ass door open the gas knob is re Outof propane gas fill the tank leased Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the thermocouple turn up pilot flame replace pilot assembly Thermocouple shorting loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Faultly thermocouple replace Faulty valve replace Pilot burning no gas Main burner orifice is plugged remove stoppage in orifice to main burner gas Faulty thermopile replace knob is on HI wall switch thermostat is on Faulty themostat or switch connect a jumper wire across the wall switch terminals if main burner lights replace thermostat disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Faulty valve Faulty valve Pilot goes out while Gas piping is undersized standing Main burner is in OFF position turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ig nites Monitor supply pressure check if supply piping size is to code Correct all undersized piping Main burner goes out pilot stays on Thermopile shorting Pilot flame is not large enough turn up pilot flame or no
26. diately allow 15 to 30 minutes for the final flame colour to be estab lished 7 AIR SHUTTERS E REAR BURNER f Bj i I Soe FRONT BURNER Nw ao fH P Ba FIGURE 48 Air shutter adjustment must only be done by a F qualified gas installer NQPENING FIGURE 49 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the follow ing information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM COMPONENTS COMMON TO BOTH UNITS PART DESCRIPTION 1 W725 0028 RBT SHAW VALVE NG 1 W725 0029 RBT SHAW VALVE LP 2 W100 0046 TURBO REAR BURNER 3 W100 0040 FRONT BURNER 4 W455 0037 43 REAR BURNER ORIFICE NG 4 W455 0034 57 REAR BURNER ORIFICE LP 4 W455 0043 45 REAR BURNER ORIFICE HIALtt NG 4 W455 0035 59 REAR BURNER ORIFICE HiAtt LP 5 W455 0045 34 FRONT BURNER ORIFICE NG 5 W455 0033 53 FRONT BURNER ORIFICE LP HiAtt LP 5 W455 0044 36 FRONT BURNER ORIFICE HiALt NG 6 W010 0800 PILOT ASSEMBLY LP 6 W010 0801 PILOT ASSEMBLY NG 7 W455 0068 PILOT INJECTOR LP 7 W455 0070 PILOT INJECTOR NG 8 W680 0005 THERMOCOUPLE 9 W680 0004 THERMOPILE 10 W290 0029 11 W380 0001 12 W010 0087 12 W010 0
27. ensure that the switch firmly touches the underside of the burner tray and tighten This enables the blower to function properly _ ee z COMBUSTION AIR COVER Pan FIGURE 31 FIGURE 32 es SPILL SWITCH WIRES 4 Secure the terminal block into place as shown with the screw supplied FIGURE 32 5 Gently pull the two white spill switch wires to take up any slack Feed these wires down through the combustion air opening and back up through the 4x6 inch cut out in the base Connect the shorter of the 2 wires to the terminal block 6 Attach the black on off switch wire with the 3 16 tab to the other side of the terminal block The other black wire has a 1 4 tab and is to be attached to the gas valve 7 Replace and re secure the log support bracket and the two burners ensuring that each venturi fits over the burner orifice COMBUSTION AIR ANY STOVE NEEDS AIR FOR SAFE OPERATION AND MUST BE INSTALLED IN SUCH A WAY THAT ADEQUATE COMBUSTION AIR IS AVAILABLE THIS UNIT IS DE SIGNED TO FUNCTION USING EITHER OUTSIDE OR IN SIDE ROOM AIR If using outside air connections can be made through a hole in the floor to line up with the hole in the pedestal base Use a fresh air kit available through your Napoleon Fireplace dealer or Wolf Steel Ltd Secure the 4 diameter aluminium liner to the hole in the base o
28. eplace only with a fast acting thermocouple supplied by Wolf Steel Ltd W415 0098 A 08 07 03 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled com ponents and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during
29. f FIGURE 43 equipped 2 Set controls to high and light the unit 3 Wait 5 minutes Light a match and extend it 1 into the hole located above the spill switch bracket on the adapter 4 Venting action is satisfactory if the flame stays lit Vent ing action is unsatisfactory if the flame extinguishes 5 If venting action is unsatisfactory turn the unit off wait 10 minutes and try again If the match does not stay lit turn the unit off and check for vent blockage or restriction If necessary consult with a qualified inspector OPERATION MAINTENANCE TURBO BURNER OPERATION AND MAINTENANCE The purpose of the turbo burner is to increase heat output or BTUs of the unit and will only operate when the main burner is functioning To turn the turbo burner on simply depress the burner control knob located in the valve com partment at the left hand side below the piezo ignitor and rotate the knob counter clockwise to high The turbo burner flame can be observed on the reflective surface in the back right corner of the firebox The burner flame height may now adjusted to achieve the heat output required Because the flame is very efficient it will burn a very blue almost transparent colour OPERATING INSTRUCTIONS To turn off the burner rotate the control knob clockwise to high depress the knob and turn to off The on off switch is located on the back of the unit at the top left corner on models GDS5
30. f service is to be performed 2 Push in gas control knob slightly and turn clock wise to off DO NOT FORCE MAINTENANCE TURN OFF THE GAS AND UNPLUG ELECTRI CAL POWER BEFORE SERVICING THE STOVE CAUTION Label all wires prior to disconnection when ser vicing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This insert and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assem bly remove the logs exposing both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean W415 0098 A 08 07 03 out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If
31. f the pedestal Avoid cutting away floor joist electrical wiring or plumbing Seal around the outside pipe with insulation to prevent drafts Continue with Gas Installation Page 14 W415 0098 A 08 07 03 13 14 S IN LLATIO GAS INSTALLATION B VENT MODEL GS50 ONLY Read the section on opening the door in Finish ing prior to proceeding to prevent damaging the unit Bring the gas line to the stove through either the opening in the pedestal back or through the floor directly beneath the pedestal base MODELS GDS50 AND GS50 ONLY Install rigid black pipe or 1 2 type L copper tubing with a shut off valve to the stove Seal and tighten the gas line securely to the flex connector supplied Do not kink the flexible connector Mark the two appropriate boxes on the rating plate la bel One to indicate the model type depending on the in stallation direct vent or B vent Mark the second box to indicate the altitude type and the type of fuel being used natural gas or propane CERTIFIED UNDER CSA2 33AV98 ANSIZ21 88A 1998 Warnock Hersey HOMOLOGUE SELON LES NORMES FOYER DE CHAUFFAGE VENTEDGASFIREPLACEHEATERAPPLIANCE MUST BE AU GAZ AVEC EVACUATION CET APPAREIL DOIT ETRE INSTALLED USING BURNER KIT GDS50BNKT iismgy INSTALLE EN UTILISANT UN ENSEMBLE DU BRULEUR OR GDSS0BP KT H covsso0 n BB css00 n Hoss N O C 0 2000ft 0 610m mmm 2000 45008 610 1370m ALTITUDE ELEVATION INPUT ALIME
32. ffer in height and clearance re quirements A MINIMUM BS L 10 FT a FT MINIMUM IS S FIGURE 28 INSTALLING FLASHING AND STORM COLLAR Remove nails from the shingles above and to the sides of the chimney Place the flashing over the vent pipe and slide it underneath the sides and upper edge of the shingles Ensure that the vent pipe is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof on the top and sides DO NOT NAIL through the lower portion of the flashing Make weather tight by re sealing with caulking NN pK A STORM COLLAR Where possible cover Bey x as the sides and top ae E edges of the flashing an with roofing material Apply waterproof caulking around the vent 1 above the top of the flashing and push the storm collar down into the caulking Attach a rain cap to the top of the last vent section B VENT ADAPTATIONS Read the section on opening the door in Finish ing prior to proceeding to prevent damaging the unit 1 Remove both burners and the log support bracket LOG SUPPORT BRACKET REAR BURNER FIGURE 29 2 Remove the combustion air cover plate and its gasket THE TWO SCREWS MUST BE RE SECURED FIGURE 30 3 Undo the bracket holding the thermodisc turn 90 as shown and reattach to the weld stud located on the right air manifold side FIGURE 31 Do not tighten the wing nut until burner is installed then
33. ficient use of the heat created The location of windows doors and the traffic flow in the room where the stove is to be located should be con sidered If possible you should choose a loca tion where the vent will pass through the house without cutting a floor or roof joist 2814 WII 14 118 FIGURE 1 13 3 4 a GAS LINE LOCATED IN PEDESTAL REAR W415 0098 A 08 07 03 DIRECT VENT SPECIFICS MODEL GDS50 VENTING LENGTHS amp AIR TERMINAL LOCATIONS Use only Napoleon or Simpson Dura Vent Model DV GS venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air termi nal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent follow the installation procedure provided with the venting com ponents When using Napoleon venting components use only the following vent kits WALL TERMINAL KIT GD175 7 1 2 of venting included or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110 8 12 TO 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE KIT GD180 for wall penetration below grade in conjunc tion with the appropriate venting components These vent kits allow for either hori zontal or vertical venting of the stove FIGURES 4 5 amp 6 The maxi mum number of 4 flexible connec y tions is two horizontally or three vertically excluding the stove and the air terminal c
34. iece charcoal ember strip along the edge of the firebox 5 Finally align the square peg on log 4 with the notch on the left end of the base log 2 Place base log 1 between the log supports ensuring that it is pushed back to the back of the supports 3 Align the square peg on log 2 with the notch on the base log W415 0098 A 08 07 03 Purge all gas lines with the glass door open Assure that a continuous gas flow is at the burner before closing the door Allow several minutes 5 15 for the flame to stabi lize after ignition MODEL GS50 ONLY SPILL SWITCH This is a thermally activated switch attached to the back of the chimney adapter which senses the change in temperature and shuts down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent It acts as a safety shut off to prevent a lt build up of carbon monoxide or an explosion of unburnt gases during start up If the flue is blocked or has no draw the spill switch will automatically shut off the supply of gas within about 5 10 minutes TAMPERING WITH THE SWITCH CAN RESULT IN CAR BON MONOXIDE CO POISONING AND POSSIBLE DEATH a Sis VENTING ACTION CHECK ACHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE IN STALLED STOVE IS LEFT WITH THE CUSTOMER Test in the following manner 1 Close all doors and windows in l the room start exhaust fans in the ae home turn fireplace blower off i
35. ignition takes longer consult your Napoleon dealer dis tributor 7 Check that the door gasketing is not broken or miss ing Replace if necessary 8 Lift the door from its hinges to clean hinge pins and lubricate using high temp dry graphite as necessary Re place NOTE Due to the high temperatures that the hinges expe rience wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable 19 REPLACEMENT BLOWER INSTALLATION FIGURE 44 as z RELEF DOOR GASKET z4 FIGURE 45 l ARIABLE V SPEED SWITCH 1 Turn off the electrical power and the gas supply to the stove 2 Open the lower louvre control door the two side doors and the fire viewing door Remove the logs 3 Remove the relief door held on with 6 screws Discard the gasket 4 Disconnect the two blower wires Remove the blower bracket held on with 4 screws 5 Replace the blower using the existing bracket When connecting the replacement blower tighten the screws with out distorting the rubber grommets Replace the bracket blower assembly on the unit 6 Reconnect the two wires Hold the replacement gasket in place and reattach the relief door body Replace the logs Close all doors 7 Turn the gas supply and electricity back on R A RELIEF DOOR a gE s fies S lo J A i
36. interior wall The final location of the vent pipe shield should maintain the required clearance to the 7 vent pipe Do not fill this cavity with any type of material N CAULKIN a FIGURE 13 Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to com bustibles Once the vent pipe is installed in its final posi tion apply sealant between the pipe and the firestop spacer INIMUM VERTICAL VERTICAL INSTALLATION This application occurs when venting through a roof FIGURE 4 Installation kits for various roof pitches are avail able from your Napoleon dealer See Accessories to order the specific kit required 1 Determine the air ter minal location and move the stove into position Cut and frame 9 inch openings in the ceiling and the roof to provide the minimum 1 inch clear ance between the stove pipe and any combustible material Try to center the exhaust pipe location 4 midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings Do not fill this space with any type of material A vent pipe shield will prevent any materials such as insu lation from filling up the 1 air space around the pipe FIGURE 16 Nail headers between the joist for extra sup port
37. lumn for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane When the fireplace is installed at el evations above 4 500ft and in the absense of specific rec ommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Change in flame appearance from HI to LO is more evident in natural gas than in propane Expansion con traction noises during heating up and cooling down cycles are normal and to be expected GDS50 Maximum input is 44 000 BTU hr for natural gas and 40 000 BTU hr for propane Maximum output for natural gas is 37 000 BTU hr at an efficiency of 84 with the fan on Maximum output for propane is 34 400 BTU hr at an efficiency of 86 with the fan on Maximum A F U E annual fuel utilization efficiency rating is 77 for natural gas and 79 for propane This stove is not approved for closet or recessed installations It is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile homes The natural gas model is suitable for installation in a mobile home that is perma nently positioned on its site and fueled with natural gas GS50 Maximum input is 44 000 BTU hr f
38. nts used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the N
39. om the terminal block Replace each connection using the wires from the wall switch millivolt thermostat FIGURE 34 FIGURE 36 TAT TET FAT FATF menenenen SIDE DOOR a VALVE CONTROL DOOR M DOOR OPENING AND CLOSING MANTLE CLEARANCE When opening the fire viewing door a simple procedure This can vary according to the mantle depth FIGURE 42 must be followed in order to not damage the door First Use the graph to help evaluate the clearance needed open the valve control door Next open both side doors fully Pull the latch handles towards you and release each pe catch The door may now be safely opened To close the M H LoF door repeat in reverse order io CATCH AE uANDLE o TRIVET INSTALLATION Insert the trivet into the space on the stove top FIGURE 37 a mrn A zZ 4xmQ MANTLE WIDTH NO W415 0098 A 08 07 03 16 POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING PHAZER logs and charcoal embers strips exclusive to Napoleon Fireplaces glow when exposed to direct flame and provide a unique and realistic glowing effect that is dif ferent in every installation Use only certified PHAZER logs and charcoal embers available from your Napoleon Wolf Steel Ltd dealer 4 Align the square pegs on log 3 with the notches on the right end of the base log 1 Place the 2 p
40. onnections When terminating vertically the 34 INCHES minimum vertical rise is 34 inches above the stove and the maximum vertical rise is 40 feet FIGURE 4 Deviation from the minimum ver gt tical vent length can create diffi culty in burner start up and or i carboning FIGURE 4 Use an adjustable pipe as the final length of rigid piping to the stove for ease of installation We recommend that exhaust vents that pass through unheated spaces be wrapped in a protective sleeve to minimize condensation and reverse flow symptoms See Trouble Shooting for details W415 0098 A 08 07 03 For optimum flame appear ance and stove perfor 34 MAXIMUM 25 MINIMUM mance keep the vent length and number of el tions allow several min utes 5 15 for the flame to stabilize after lighting The air terminal must remain z9_ 3 4 unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged FIGURE 5 The maximum horizontal run is 34 inches with a 90 elbow located 29 above the stove FIGURE 5 The maximum horizontal run with a 57 inch vertical rise immediately above the stove is 20 feet FIGURES 6 IE bows to a minimum On MINIMUM hae extreme vent configura oe Nee 20FT MAXIMUM PROPANE OR NATURAL GAS
41. or natural gas and 40 000 BTU hr for propane Maximum output for natural gas is 31 200 BTU hr at an efficiency of 77 with the fan on and 71 with the fan off and 30 000 BTU hr for propane at an efficiency of 78 with the fan on and 73 with the fan off Minimum A F U E annual fuel utilization efficiency rat ing is 65 for natural gas and 67 for propane This stove is approved for bedroom and bed sitting room installa tions CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Na poleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MA TERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result 5 LOCATION amp CLEARANCES Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operating the stove Never obstruct the front opening of the stove Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit GDS50 AND GS50 As long as clearance to combustibles is kept within the required distances the most desirable and benefical location for a Napoleon stove is in the centre of a building thereby allowing the most ef
42. ower switch high limit is Turn blower switch on turn turbo rear burner off and front burner on reached to low When blower turns on re adjust burners Door sticking Dirt dust adheres to the lift door from its hinges Lubricate with high temp dry graph hinges is heated and burns _ ite only causing sticking NOTE Due to the high temperatures that the hinges experi ence wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable MODELS GDS50 ONLY Blockage in vent remove blockage In really cold conditions ice buildup may Main burner flame is occur on the terminal and should be removed as required erie transpar Incorrect installation refer to Figure 22 to ensure correct location of storm collars Model GDS50 only White grey film Sulphur from fuel is being de clean the glass with a recommended gas fireplace glass forms posited on glass logs or com cleaner DO NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked W415 0098 A 08 07 03
43. red length taking into account the additional length needed forthe finished wall surface Spacers are attached to the 4 inner flex liner at predeter mined intervals to maintain a 1 1 4 air gap to the 7 outer stove pipe These spacers must not be removed Slip a 4 diameter length of aluminum flexible liner a mini mum of 2 over the inner sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using the high temperature sealant provided 2 Slip the first section of 7 diameter stove pipe a mini mum of 2 over the outer sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using high temperature sealant 3 Insert the liners through the firestop vent pipe shield Holding the air terminal lettering in an upright readable position secure to the exterior wall Make weather tight by sealing with caulking not supplied The air terminal mount ing plate may be recessed up to 4 maximum into the exterior wall or siang y FIGURE 18 4 If more than one length of liner needs to be used to reach the stove couple them together as illustrated in FIGURE 18 Seal the joints using the same procedure as described above The vent system must be supported approximately every 10 feet along a horizontal run Use supports or equivalent non combustible strapping to maintain the 1 clearance from combustibles W415 0098 A 08 07 03 VERTICAL VENTING
44. t engulfing the thermopile replace pilot assembly clean thermopile and thermopile connection to valve Remote wall switch wire is t00 shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace W415 0098 A 08 07 03 24 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out REFER TO MAIN BURNER GOES OUT PILOT STAYS ON pilot goes out Vent re circulating check joint seals and installation MODEL GDS50 ONLY Thermocouple shorting or loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Exhaust fumes Fireplace is spilling check all seals smelled in room headaches Carbon is being de Air shutter has become ensure air shutter opening is free of lint or other obstruc posited on glass blocked tions logs or combustion chamber surfaces Flame is impinging on the check that the logs are correctly positioned logs or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any horizontal venting Blower does not turn Bl
45. the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flash ing with roofing material 5 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal Tighten securely 6 Attach the vertical rain cap 7 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe 11 STOVE VENT CONNECTION MOBILE HOME INSTALLATION 1 Attach the ad i FIGURE 21 In Canada mobile home installation may be vented hori justable pipe to __zontally or vertically In the United States it may only be the last section of S ELF Ei installed vertically See Vertical Venting or Horizontal Air rigid piping Se pe Terminal Installation for installation o n 2 0 ERLAP The fireplace 2 Install the 4 equipped with RAIN Caa aluminum flexible q pe E ee AIR TERMINAL liner to the stove ON OFF gt Secure with 3 SWITCH holes located near each corner of the base For mo bile home in stallations FIGURE EAN the fireplace T must be fas
46. they are in the same room as the stove e Due to high temperatures the stove should be located out of traffic and away from furniture and draperies e Clothing or other flammable material should not be placed on or near the stove e Any safety screen or guard removed for servicing must be replaced prior to operating the stove e It is imperative that the control compartments burners and circulating blower and its passageway in the stove and venting system are kept clean The stove and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpet ing bedding material etc The stove area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids e Under no circumstances should this stove be modified e This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance e Do not use this stove if any part has been under water Immediately call a qualified service technician to inspect the stove and to replace any part of the control system and any gas control which has been under water e Do not operate the stove with the glass door opened cracked or broken Replacement of the glass should be done by a licensed or qualified service person e Do not strike or slam shut the stove glass door e This fireplace uses and requires a fast acting thermocouple R
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