Napoleon Fireplaces NZ6000 User's Manual
Contents
1. NOILOSLOUd 3 ww pes iz LNSOWPOV WHaLV7 54 ajuedieu e je TO SC VL V 6C0 38 M 130 3102 61 9 3102 spe e asya V13Q ie e b8 snssaa 42 1 313400 YYd 06 21 311318V1 3813 NOLLYTTVISNIA e 2 7 eui eL Y a0 war mann ISNIV 30 5 3 v1 34318430 3 1 5 S i SIUEWOYY 36109 3113101131 Y 2393339 NOILYTIYLSNI T 9 30 INVAV NOILOIGSIEN JHL A8 38 LSN NOILWTIVLSNI JHL LINN SIHLHLIM SATEILSNEWOD xnvigalvW XNV 3lai08338 33NIW3HO9 Y7 30 XNVWINIW S1N3N39V93a 1 2 8 SNOILONYLSNI G ee JANNVW 31 231105 02 SNOILVWHOSNILG 5178 HNOd oet ap xneuayew pasedde 43H13901 SNOILONYISNI 3AY79N3 7 GNOAV 1d NOILVITWLSNIS YSYNLOVINNVH WakVdd 130 35 650 021 11 LNVH 01 31 14302 33 1 53102 530 02 8 H3HONV d NOIL2310Hd QNIH38 0312071 138V13H101 83338 yes 1Z H3HONV1d NOLLO310Hd NOILVT2. ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD 415 0594 A 02 15 07 INTRODUCTION GENERAL INSTRUCTIONS 4 Asingle air control regulates the burn rate 1 Combustion and dilution air is brought into the unit through the fresh air intake collars located on the top rear of the unit 2 The combustion air is brought into the firebox through many small holes in the airwash located at the top and sides of the opening 3 The dilution air is introduced high in the firebox above the baffle to cool the chimney 5 Inside the firebox combustion takes place and ex hausts out the chimney 6 The optional blower can be installed to draw fresh outside air into the home not recommended in colder climates then either the NZ150 KT kit or the NZ64 blower can be installed inside and will circulate the air into your home o WA415 0594 A 02 15 07 GENERAL INFORMATION FEATURES Maximum log length of 32 Large firebox capacity 4 8 cu ft Long burn time up to 14 hours Large glass doors for maximum visibility Firebrick lining for firebox protection Optional 320 CFM blower for convection heat Thermostat for automatic control of the blower Outside air for combustion HEATING SPECIFICATIONS Appr
3. VOVNVO VaVNVO NI 3QVIW Sasnun 3413 03211117 38 01 YSYNLOVINNVW 8 S3IH0SS399V 3143006 STANNOILdO 539318 SLNANOdWOD oun suep jnodoN OWOH AJIAN e BSN 104 JON 1 5 504 np 20 2 Jnog POOM p109 BSN 104 euoueje OJUANI Jeure uoo 5 un juepassod ue sayse un suep sopueo e apao yea onb annoy uado euuogauo onbsuo 50929 50100 501 1001 IN3W3SSILH3AV SIOOP p99 y m eje1edo ONINHVM 990 990 NI 19 5 0 5 WI uinr unr gs s1ey e NI 12223 V9ZN 1N3An3d INVOlH8V 31 SINUNO4 s3uloss3oov 631 51036 AINO AON AON 1noy bny gs eww A ew NE 1494 924 INE Pono BP infan mm a gt BVd NOILYTILNIA SINJA ALIAVHO HIV LOH 1002 9002 5002 m 7002 B NOILVOINEVA 31 0 38n19V3nNVMW Ii38vddv 381nv 33NIW3HO V1 V SVd JN NOI938H SNVC NOILVTTV ISNI G SNOILO3dSNI S3Q 13 SNOILLOIH1S3H 530 13705 SSIGNAONI 530 39IAH3S NG LNAWILYE 31V901 SJLIHOLNY 530 SAYdNV SNOA ZANDI
4. Frame i Door Gasket Remove the glass by sliding it up and out of the tracks W415 0594 A 02 15 07 28 CREOSOTE FORMATION AND REMOVAL SELECTING WOOD When wood is burned slowly it produces tar and other organic vapours which combine with expelled moisture to form creosote These vapours condense in the relatively cooler chimney flue of a slow burning fire and when ig nited make an extremely hot fire Check your chimney for creosote and soot build up monthly until a safe frequency for cleaning is established minimum once a year If ac cumulation is excessive clean the chimney You may want to call a professional chimney sweep to clean it Both the chimney and the fireplace have to be cleaned at least once a year or as often as necessary CHIMNEY FLUE XN W415 0594 A 02 15 07 Burn only dry clean unpainted wood that has been sea soned It produces more heat and less soot or creosote Freshly cut wood contains about 50 moisture while after proper seasoning only about 20 of the water remains As wood is burned this water boils off consuming energy that should be used in heating The wetter the wood the less heat is given off and the more creosote is produced Dry firewood has cracks in the end grain Both hardwood and softwood burn equally well in this fire place but hardwood which is denser will weigh more per cord and burn a little slower and longer Firewood should be split and stacked in
5. Do not add a hood Burning your unit with door open or ajar creates a fire hazard that may result in a house and or chimney fire All venting connections must be in compliance with the chimney manufacturers installation instructions Clearances referred to throughout this manual are the minimum requirements Your Napoleon fireplace must be installed in accord ance with all national and local building code stand ards and the standard of Chimney and Fireplaces Vents and Solid Fuel Burning Appliances NFPA 211 Consult the authority having jurisdiction such as municipal building department fire department fire prevention bureau etc to determine the need to obtain a permit If you are in doubt about the proper installation for your situation contact your dealer or local building or fire official The manufacturer does not guarantee that this fireplace and its options will completely heat your entire home Expansion contraction noises during heating up and cooling down cycles are normal and to be ex pected It is recommended that in all cases the fireplace be secured to the floor Use the pallet packing brack ets to accomplish this CARE OF GLASS AND PLATED PARTS If the glass is not kept clean permanent discolouration and or blemishes may result Normally a hot fire will clean the glass The most common reasons for dirty glass include not using sufficient fuel to get the stove thoroughly hot using g
6. shaped card the screws and J l Y ww hole points towards the template EE ok ND v hinges adis i Slide the end of the door rod through the bushing at the top of the door as shown Insert the handle shaft through the door and the latch Secure with 2 flat wash ers and a nut See Note 1 Feed the handle through the handle spacer and into lat Hande the Fla side handle shape 4 shaft et a Handle Spacer facing template held 2 Mount the keystone and upper grill to the face plate as shown using the _ 4 nuts supplied T L Left Door Handle Location fixed Remove the backing and place logo onto the bottom Insert the handle shaft left corner of the faceplate through the door Secure with a lock Ensure that the pressure switch actuating arm and air ecu M ee control rod protrude through the faceplate when in and a nut stalled Feed the handle through Remember to record your serial in the manual for the handle spacer and future quick reference into the handle shaft Secure the See Note 2 faceplate to the get unit using the 12 screws supplied Start all 12 screws then tighten evenly Shaft m1 s ET CCS Nut Handle a Flat 4 Spacer P side of Flat Lock washers washer Note 1 You may need to move washers to the other side of the latch to obtain sufficient door seal Note 2 The final angle
7. ASSEMBLY 22 W325 0029 DOOR HANDLE BIRD CAGE 23 W175 0002 8 COUPLER 24 NZ220 2 5 X8 DIA AIR VENT FOR GRAVITY HOT AIR VENT 25 W410 0005 10 X8 DIA AIR VENT FOR CENTRAL HEATING SYSTEM 26 W010 0067 VENT SUPPORT BRACKET FOR CENTRAL HEATING SYSTEM 27 W715 0628 ANDIRONS 28 W185 0020 GRATE 29 W385 0245 NAPOLEON LOGO 30 W410 0026 10 x6 AIR SUPPLY VENT 31 W010 1594 SECONDARY AIR TUBE 32 W290 0121 GASKET SECONDARY AIR TUBE 33 W450 0028 NUT HEX BRASS FIREPLACE AND ACCESSORY CLAIM REPLACEMENT PARTS NAPOLEON DEALER ACCESSORIES PART NO DESCRIPTION 34 335 ARCHED DOORS BLACK 34 H335 G ARCHED DOUBLE DOORS PLATED 34 H335 SC ARCHED DOUBLE DOORS SATIN CHROME FINISH 34 H335 WI ARCHED DOUBLE DOORS WROUGHT IRON FINISH 35 FACEPLATE ARCHED BLACK 35 FPSC FACEPLATE ARCHED SATIN CHROME FINISH 35 FPWI FACEPLATE ARCHED wROUGHT IRON FINISH 36 UGK UPPER GRILL ARCHED BLACK 36 UGG UPPER GRILL ARCHED GOLD PLATED 36 UGSC UPPER GRILL ARCHED SATIN CHROME FINISH 37 KSK KEYSTONE BLACK 37 KSG KEYSTONE GOLD PLATED 37 KSSC KEYSTONE SATIN CHROME FINISH 38 NSK ARCHED DOUBLE SCREEN WiTH STAND 39 CP CRANE AND POT 40 7221 GRAVITY HOT AIR VENT KIT 41 NM228 M FLUE TILE SUPPORT 42 7 AIR COOLED CHIMNEY KIT 12 NZ64 BLOWER KIT 31 250 0005 32 W305 0007 33 NZ150 KT BLOWER FILTER BLOWER GRILL CIRCULATION AIR MOUNTING KIT W415 0594 A 0
8. W415 0594 A 02 15 07 Vertical Horizontal rise is run may be between 6 amp 10 max 9 3 amp 6 19 1 amp 3 20 0 amp 1 25 Included with the fireplace are two 10 lengths of vent Use a connector and seal if add The duct terminations must be located so they can not be blocked i e snowdrifts 4 above grade is recommended Make a 6 inch hole to suit in an outside wall of the house From outside place the fresh air hood into the hole open side down Seal with caulking and secure MANTLE CLEARANCES An optional combustible mantle must be a minimum of 12 above the top of the faceplate and not to extend more than 2 from the surface See chart below for further information TOP OF FACEPLATE KEYSTONE 11 HEARTH EXTENSION An acceptable 61 x 20 non combustible ie brick stone or ceramic tile hearth extension must be installed Elevated hearths must be constructed of non Hearth must extend 20 in front of the faceplate when it is Combustible materials such as cement blocks not elevated see local building codes or bricks Hearth must extend a minimum of 6 to both sides of the While the fireplace can be installed directly on the floor a unit 61 1 2 non combustible hearth extension is required in front of Hearth must be a minimum of 1 thick cement board or the fireplace that must not be built higher than the bottom equivalent plus 1
9. adequate floor support for the unit chimney and facing material Some ma terial could weigh thousands of pounds WA415 0594 A 02 15 07 MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES Framed enclosure Rear 0 stand offs rear Sides 6 to sides Ceiling 120 from the base of the unit enclosure unless shielded with metal studs and cement board Ceiling 84 from the base of the unit in front of fireplace Chimney 2 follow manufacturers instructions 5 b Hot Air Gravity Ductwork Insulation This enclosure must provide greater clearance if air intake vents are run vertical along side the fireplace SOLID PACK CHIMNEY Ceiling 120 from the base of the unit enclosure unless shielded with metal studs and cement board AIR COOLED Ceiling enclosure 84 from the base of the unit We recommend that the fireplace be secured to the floor in all cases Using the door opening as a datum level the fireplaceby shimming under neath the fireplace Hemove and dis card the lifting han dles Bend the tabs down and secure the unit to the floor The fireplace enclosure must be provided with sufficient air circulation to avoid a fire hazard Install ventilation grilles minimum openings of 40 sq inches at both floor and ceiling levels of the enclosure These grilles must not re strict the flow of heat by more than 25 Do not install into any area having a height les
10. back and forth rapidly to insure the control is not stuck The by pass damper isinthe close the by pass damper open position Blower does not Fireplace is not up to this is normal The blower will come on when the fireplace is hot run temperature usually 15 to 30 minutes Electricity is cut to the blower check the household breaker or fuse to make sure it is operable Faceplate is cold This is normal the air leading into the firebox comes from the exterior In some cases this air comes into the firebox and exits up the chimney This will not damage the fireplace Fireplace does doors are not sealing the doors are not sealing see the section Door Glass Gasket not burn overnight Replacement for details The by pass damper is in the close the by pass damper open position WA415 0594 A 02 15 07 32 RATING PLATE IW 3101084384 33NIW3HO V1 23 LNSWSLNIOPNOD 35111 3813 DIOVZN 18vd30 13110231 33NIW3HO HfYOd SNOILVOI3IO3dS 2 SNOILONYLSNI G TANNVW 31231105 02 SNOLLVIWHO3NI G 5014 0 war T QNO3Y 1d Wauvddv 30 1nvH jU8uJ8 ep aio ans 5 15 8223 juawio neauueg 44 1 30 35 8 130 8 53102530 02 8 W3HONV d NOLLO310Hd wna mes H3A04
11. of the left door handle should mirror the right door handle in the closed position Tighten the nut to secure the left handle at the desired angle 415 0594 A 02 15 07 14 Place brass washers onto the faceplate hinge bushing 2 extra washers are sup plied in order to level the doors if needed Slide the door hinge pin into the faceplate hinge bushing To remove the doors open them slightly and lift them out of the faceplate hinge bushings CHIMNEY INSTALLATION Install the air control threaded rod and knob A raised hearth together with the fireplace built on a raised platform is recommended for easier wood loading and fire viewing The diameter of the chimney is 8 A chimney venting the fireplace shall not vent any other appliance The minimum overall chimney height from the top of the fireplace is 15 feet The maximum overall chimney height from the top of the fireplace is 34 feet Factory built chimney systems for use in dwellings constructed for three or more families must be enclosed above the room in which the fireplace is located This enclosure must have a fire resistance rating equal to or greater than that of the floor or roof assembly through which they pass lf the chimney system is enclosed within the attic area a rafter radiation shield is required The chimney should not be built with an offset angle in excess of 45 in Canada and 30 in USA The chimney mus
12. own the fireplace This covers combustion cham ber heat exchanger stainless steel baffle retainer ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components aluminum extrusion trims ashdrawer and cast iron castings Electrical 110V components and wearable parts such as blowers thermal switch switches wiring firebrick and gasketing are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is non transferable and may not be extended whatsoever by any of our representatives The wood fireplace must be installed by an authorized service technician or contractor Installation must be done in accordance
13. with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any venting components used in the installation of the fireplace In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to the President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in the President s Limited Lifetime Warranty 5 responsibility under this warranty is define
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15. 2 15 07 30 31 BEFORE ATTEMPTING TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM TEST SOLUTION Smoke enters the Cold air blockage burn a piece of newspaper to establish a draft nnd etal Close the doors if the flame is not getting enough air first make sure the air control up ites is open If additional air is needed open the doors a small crack only open the by pass damper Kindling does not Cold air blockage burn a piece of newspaper to establish a draft Start fire smol Bem Not enough starter paper use additional newspaper if necessary Not enough air first make sure the air control is fully open If additional air is needed a small crack in the doors is all that is needed Smoke enters the Insufficient Draft Chimney height and outside conditions can negatively affect draft room while re In these cases a small amount of smoke may enter the home Add loading ing more pipe or a draft inducing cap may help Fireplace does Wood is wet see the section on Selecting Wood for details DUI ee ee enough Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Add ing more pipe or a draft inducing cap may help Air control is not wide open make sure the air control is open all the way Slide the control
16. 4 ceramic tile of the fireplace faceplate It may therefore be advisable to build the fireplace on a raised platform Hearths raised minimum 6 must extend a minimum of 18 Ensure that the gap between the fireplace and a combustible hearth extension is sealed with sand cement grout or covered with a metal strip or both to prevent sparks and embers from falling into this area See hearth examples W415 0594 A 02 15 07 HEARTH EXAMPLES MIN 1 4 TILE OR MARBLE COMBUSTIBLE FLOOR MIN 1 CEMENT BOARD 20 MIN lo EMBER STRIP MIN 1 4 TILE OR MARBLE Ad MIN 1 CEMENT BOARD Ls 3 4 PLYWOOD 1922 2X4 FRAMING RAISED 2 HEARTH ELEVATED HEARTH 4 Y See Framing RAISED HEARTH MIN 1 4 TILE MARBLE OR STONE NON COMBUSTIBLE CEMENTBLOCKSOR C BRICKS qmm rere RITTER NCREASE 34 PLYWOOD ATN HEADER HEIGHT 422 EMBER STRIP THIS DIMENSION a HEARTH See Framing ELEVATED RAISED HEARTH 18 MIN sf 6 COMBUSTIBLE FLOOR _ NON COMBUSTIBLE EMBER STRIP CEMENT BLOCKS OR BRICKS WA415 0594 A 02 15 07 13 FACE PLATE UPPER GRILL KEYSTONE amp DOOR INSTALLATION uu D a Right Door Handle Remove the mms A t operating Insert the door rod through the in place with the 12 round hole of the latch ensuring screws shown Dis the flat edge of the D
17. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED AND REMAIN WITH THE HOMEOWNER INSTALLATION AND e Award Winning Products THIS FIREPLACE HAS BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES LTD AS PER THE STANDARDS ULC S610 UL 127 FOR FACTORY BUILT FIREPLACES If this fireplace is not properly installed a house fire may result 76000 SOLID FUEL BURNING ZERO CLEARANCE Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 478 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 2 WARNINGS amp SAFETY PRECAUTIONS Before installing this unit contact the UT local building fire authority and cperate oniy with ine doors follow hair closed ollow their guidelines This fireplace can be very hot when burning Children and pets must be kept from This fireplace must be installed by a touching the fireplace when it is hot qualified installer Follow the installation directions Combustible materials such as firewoaod wet clothing etc placed toa close can catch Objects placed in front of the fireplace must be kept a minimum of 48 from If this fireplace is not properly the front face of the unit installed a hause fire may result Do not let the fireplace become hot enough for any part to The chimney must be sound glow red and free of cracks Clean your chimney a minimum af
18. IVLSNI 380338 3 12 LNIOWPaY 1 1 1 LINVLYOdWI 310208 Es 9 3102 35 8 v13d 2 96 505530 panad sod ap 1 11135 5108 31811508 02 34 1 3av vd 06 21 41 pese e 39v44nvH9 2 8 na SNOILONYLSNI G vas 7134YddY 1 318 3015 02 32 1510 TANNWW 2383338 5 2 33NIW3H9 un p wows ap neauued v 53181151402 573183 asya v13d 2 96 nvaiNn un sapessod yop S3u1nv 13 31803W n sunaovds3Xxnv ww 0 0 3u3luuv 004 3900U LN31A3Q BLINN 30 4N31431X3 7 IS Svd Z3S4NVHOUNS 55323 IS Z3AOLL3N 13 SIOW Hd 5103 IS 33NII3HO Qu02 9VH 31 33NII3HO V123193dS NI 131050382340 X034 31 UIN3A3Ud KINO GOOM 1303 30 AVMV 3ONVISIO 318 83015 02 Y 5 318116508409 H3H10 S NIHSINYNd 4333 039 M019 LINN 30 HOIH31X3 31 38I3H3A0 LON OG 553238 31 NV319 ATHLNOW S0IML S18VONdd 3I HO0193NNOO ANY 19346 1 3813 31050382 1N3A3Hd SATEILSNEWOD XNVIESLVW Xnv GYVONVLS 33noluav33aud JANINSHO 30 SLNSWS9V930 ANO
19. OVER 3 HANGING SUPPORT MUST BE USED FIRESTOP Was ff Fa MIN 12 W415 0594 A 02 15 07 INSTALLING FLASHING AND STORM COLLAR Remove the nails from the shingles above and to the sides of the chimney Place the flashing over the chimney pipe and slide underneath the sides and upper edge of the shingles Ensure that the chimney pipe is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof on the top and sides DO NOT NAIL through the lower portion of the flashing Make weather tight by seal ing with caulking Where possible cover the sides and top edges of the flashing with roofing material Apply water proof caulking provided with the flashing around the chim ney 1 above the top of the flashing and push the storm collar down into the caulking Insert a rain cap onto the top of the last chimney section CAULKING STORM COLLAR storm Collar Flashing _ Attic Firestop with insulation shield 2 Min Air Space to Combusiibics Chimney must be totally enclosed when passin through living space with a minimum 2 Clearance to combustibles Chimney Height 34 Max CONNECTION TOA MASONRY CHIMNEY The Napoleon Model LINER n NZ6000 be SUPPORT 7 X connected to either a lined or unlined USE 8 LINER WITH X AN 8 DRIPLESS TYPE A a CONNECTOR 3 masonry chimney IF THE CHIMNEY IS LINED the flues must be made of vitrified cla
20. RE LOADING THE FIREPLACE When refueling open the door slowly to prevent smoke spillage Use a pair of long fireplace gloves when feeding the fire Keep a small steel shovel nearby to use as a poker and to remove ashes Do not store wood within 4 feet 1m of the fireplace Follow the directions below to minimize smoke spillage while re loading the fireplace 1 Move the air control to high 2 Open the door slightly Allow the airflow inside the firebox to stabilize before opening the doors fully 3 Load wood to the top of the cast retainers and burn ata medium low setting FLASH FIRES A flash fire is a small fire burned quickly when you don t need much heat After your kindling has caught load at least 3 pieces of wood stacked loosely Burn with the draft control fully open or closed only slightly OVERNIGHT BURN This fireplace is large enough to accomodate overnight 14 hour burns Follow these steps below to achieve an overnight burn 1 Get the fireplace hot by moving the air control to high and letting the fireplace burn for 15 minutes 2 Load your larger pieces of wood compactly packed close enough to prevent the flames from penetrating it completely WA415 0594 A 02 15 07 3 After approximately 30 minutes depending on the size of the load close the draft control completely making sure that the fire is not extinguished 4 In the morning the fireplace should still be hot with embers in the coal b
21. SSN3AY LNVOIYEV4 SNOILONYLSNI G TANNVW XNV LN3 3N803NO9 NOILVSITILA 13 NOILVTIVISNI YSHLONV SNIAH3S A3NWIHO V OL LINN SIHL LOANNOO LON OG V38V HflOA 121 10 0196 210 NOTAS 3l311839 OL 031511930 0009ZN 3 1300 oN 0009ZN ON 130OW ON 00097N 3fno0lH8V33Hd H3A0J 39193015 LING 1 031511 AYLNNOD H9IH NI NOILO3dSNI NOILVTIVLSNI ANY SNOILOIHIS3H LNOEV 571191550 3913 1V901 LOVLNOOD IVANY S HINMO ANY NOILVTIVISNI S YSYNLOVANNVW IHL HLIM NI AINO ISN ANY TIVLSNI SINN SLV LA XNV 13 VOVNVO NOILVSITILN YSN IHL QNV VOVNVO NI ASN sng Yaw W415 0594 A 02 15 07
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23. a manner that air can get to all parts of it and covered in early spring to be ready for burning that fall AIR FLOW U AIR FLOW AIR FLOW 29 REPLACEMENTS Contact your dealer for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the follow ing information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF 1 amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 PART NUMBER DESCRIPTION OF PART A FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE FOR FURTHER INFORMATION CONTACT YOUR PART NO DESCRIPTION 1 W300 0069 DOOR GLASS 2 W562 0035 DOOR OR GLASS GASKET 3 Wb562 0036 DOOR GASKET CENTRE 4 010 1225 GLASS amp GASKET 5 W690 0005 120V THERMOSTAT 6 W090 0099 REAR FIREBRICK 7 W090 0101 BOTTOM RIGHT FIREBRICK 8 W090 0100 BOTTOM LEFT FIREBRICK 9 W090 0098 RIGHT SIDE FIREBRICK 10 090 0097 LEFT SIDE FIREBRICK 11 010 1399 BAFFLE 12 WO062 0018 BLOWER NZ64 13 5 VARIABLE SPEED CONTROL KNOB 14 W690 0002 HEAT SENSOR 15 WO010 1184 LEFT DOOR ASSEMBLY 16 W010 1183 RIGHT DOOR ASSEMBLY 17 W200 0141 PRIMARY AIR PLATE 18 W555 0047 PRIMARY AIR ROD 19 W380 0017 PRIMARY AIR KNOB 20 W010 1193 PRIMARY AIR ACCESS COVER 21 W010 1180 ASH LIP
24. ak medium sized logs may be added Once these logs have caught fire carefully close the door Closing the door too quickly after refueling will reduce the firebox temperature and may result in an unsatisfactory burn 4 Light the paper and leave the door slightly ajar one to two inches until all kindling is burning W415 0594 A 02 15 07 As soon as the door is closed you will observe a change in the flame pattern The flames will get smaller and lazier because less oxygen is getting into the combustion cham ber The flames however are more efficient The flames will remain lazy but become larger again as soon as the firebricks have been heated thoroughly and the chimney becomes heated and provides a good draft At this point the roaring fire that you see when the door is opened is wastefully drawing heated room air up the chimney certainly not desirable So always operate with the door fully closed once the me dium sized logs have caught fire You can now add larger pieces of wood and operate the fireplace normally Once the fireplace is entirely hot it will burn very efficiently with little smoke from the chimney There will be a bed of hot coals in the firebox so you can safely fill the firebox with wood to the top of the andirons Can t get the fireplace operating Use more kindling and paper Assuming the chimney and vent are sized correctly and there is sufficient combustion air the lack of sufficiently
25. ch can all lead to a chimney fire or a permanent damage to the unit Remove all source of gasoline or other flamma ble vapours and liquids in the vicinity of this or other appliances prior to lighting Roll up some newspaper light it and place it near the fire place flue until the chimney begins to draw When a fire is burning open the door slowly to avoid drawing smoke into the room A properly installed Napoleon fireplace should not smoke If yours does check the following Has the chimney had time to get hot Are the air intake hoods blocked closed Is the smoke passage blocked anywhere in the fireplace or chimney Is the smoke flow impeded by too long a horizontal pipe or too many bends Is it a weak draft per haps caused by a leaky chimney a cold outside chimney too short a chimney or a chimney too close to trees or a higher roof 1 To start a brisk fire is required Place loosely crumpled paper on the floor of the fireplace behind the log retainer WA415 0594 A 02 15 07 23 5 To maintain a brisk fire a hot coal bed must be estab lished and maintained 3 Open the draft control fully by moving the lever to the right 6 Slowly add larger wood 2x4 size pieces Lay the pieces HIGH setting lengthwise from side to side in the hot coal bed with a shallow trench between so that the primary air can flow directly into this trench and ignite the fuel above 7 When the fire seems to be at its pe
26. create a large quick burning fire use small pieces of wood For a lower but extended burn stack larger pieces of wood close together With the exception of overnight burns create large quick burning fires whenever possible Smaller slow burning fires using large logs cause the glass to become dirty Larger quick burning fires using medium sized wood to refuel frequently are much more efficient MAINTENANCE RUN AWAY OR CHIMNEY FIRE Run away fires can be the result of FOUR major factors 1 Using incorrect fuel or small fuel pieces which would normally be used as kindling 2 Leaving the door ajar too long and creating extreme temperatures as the air rushes in the open door 3 Improperly installed or worn gaskets SOLUTIONS 1 Do not burn treated or processed wood coal charcoal coloured paper or cardboard 2 Be careful not to overfire the unit by leaving the door open too long after the initial start up 3 Replace worn dried out inflexible gaskets WHAT TO DO IF A RUN AWAY OR CHIMNEY FIRE STARTS 1 Close the draft fully lowest position 2 Call the local fire department 3 Examine the chimney attic and roof of the house to see if any part has become hot enough to catch fire If neces sary spray with a fire extinguisher or water from a garden hose 4 Do not operate the stove again until you are certain the chimney has not been damaged FIRE EXTINGUISHERS AND SMOKE DETECTORS All homes wi
27. d Opening the by pass damper will help heat up the chimney more quickly If desired close after draft is established Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this fireplace Keep all such liquids well away from the fireplace while it is in use If using a firestarter use only products specifically designed for fireplaces follow the manufacturer s instructions carefully Use plenty of newspaper and kindling to ensure the fireplace reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire Tip When first lighting a fire if the smoke is not quickly drawn into the chimney there may be a downdraft or cold air in the chimney DRAFT CONTROL Draft is the force which moves air from the fireplace up through the chimney The amount of draft in your chimney depends on the length of the chimney local geography nearby obstructions and other forces Adjusting the draft control regulates the temperature The draft can be ad justed from a low burn rate with the air control on the low setting to a fast burn rate with the air control on the high setting far right position Inadequate draft may cause back puffing into the room and may cause plugging of the chimney Too much draft may cause an excessive temperature in the fireplace glow ing red fireplace parts or an uncontrollable burn whi
28. d as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON wood fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configu rations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim
29. dry quantities of small kindling is the problem Thumb size is a good gauge for small kindling diameter Can t get heat out of the fireplace One of two things may have happened The fireplace door may have been closed prematurely and the fireplace itself has not reached opti mum temperature Re open the door and or draft control to re establish a brisk fire The other problem may have been wet wood The typical symptom is sizzling wood and mois ture being driven from the wood FUEL LOADING AND BURN CYCLE The bricks will be nearly all white and the glass mostly clear The whiteness of the bricks and the cleanness of the glass are good indicators of your operating efficiency Not enough heat is produced when only one or two pieces of wood are burned a C A minimum of three pieces are needed to encase a bed of coals that sustains the fire Loosely stacked wood burns quicker than a tightly packed load Wood burns in cycles rather than giving a steady output of heat It is best to plan these cycles around your household routine so that only enough coals are left to start the next load In the evening load your fireplace at least a half hour before bed to ensure the fire is hot enough to close the draft control for an overnight burn Burn only dry seasoned wood It produces more heat and less soot or creosote Do not burn ocean beach wood Its salt content can produce a metal eating acid W415 0594 02 15 07 26
30. ebox using brass AS nuts Place the side and rear firebricks against the wall iii dni ink inhi Far easy atar up open c by pass damper SIDE VIEW OPTIONAL NZ64 BLOWER KIT INSTALLATION Route a 120 Volt 60Hz electrical supply not supplied from The unit comes complete with a safety switch and a ther the electrical box on the side of the unit to the electrical box mally activated switch on the blower housing p For complete instructions see blower kit Blower housing may be installed on an outside wall to bring in fresh air for hot air circulation not Blower may be installed th of venting recommended in on either side of the unit 10 wes upplied EE colder climates 10 eng MR mended Housing must be mounted horizontally AO O L1 Blower housing may be installed inside a home that has sufficient air flow 12 b Optional summer fan switch not supplied IAJ 415 0594 02 15 07 20 NZ64 BLOWER INSTALLATION This unit is supplied with a pressure switch and a thermally activated switch Ensure that the pressure switch actuating arm protrudes through the faceplate when installed The blower will only operate when the doors are fully closed 1 Remove the template 2 Position the blower to an in side or outside into a framed open ing 12 3 wide by 10 1 2 high Outside wa
31. ed Stir the coals and load small pieces of wood to re ignite the fire if desired Note Differences in chimney height and draft may lower overall burn times DO NOT OVERFIRE THE FIREPLACE Overfiring can occur by a burning large amounts of smaller wood pieces b vigorously burning large loads of wood with the draft control on HIGH fully open for long periods of time one or two hours ASH REMOVAL PROCEDURES A bed of ashes approximately 1 inch deep should be left on the firebox bottom to help maintain a hot charcoal bed When the fire has burned down and cooled remove any excess ashes To remove the ash follow the directions below 1 After the last coal has extinguished let the fireplace cool at least two hours 2 Open the fireplace doors 3 Scoop the ash from the firebox into a metal airtight con tainer with a lid Cover the container with the lid and move the container away from the fireplace to ensure the ashes cool Dispose of the ashes Warning Improper disposal of ashes result in fires Do not discard ashes in cardboard boxes dump in back yards or store in garages Note If using a vacuum to clean up ashes be sure the ashes are entirely cooled Using a vacuum to clean up warm ashes could cause a fire inside the vacuum 2 TIPS FOR BURNING For long burns leave a 1 2 bed of ashes Burn dry wood only Create a large fire to heat up the fireplace before adjusting to a slower burn To
32. ized wood loads should be used to prevent smoke spillage Opening the by pass damper logs from rolling against the screen may help prevent smoke spillage Wood will burn at a faster rate and heat output will be 415 0594 02 15 07 less with the screen compared to the stove operation with the glass doors closed OPERATING INSTRUCTIONS Expansion contraction noises during heating up and cool ing down cycles are normal and to be be expected OPERATING SOUNDS AND SMELLS A slight humming sound may be heard depending on the location of the blower This sound may be minimized by turning down the blower When first installed the fireplace and the steel are cold and must become hot before the fireplace will function well During the break in period the first 2 or 3 fires create only small hot fires using kindling this will allow the fire brick to cure Do not be alarmed if small hairline cracks develop in the firebrick This is a normal occurrence and does not pose a safety hazard The paint may also smell a little for the first few fires as it cures and you may wish to open a door or window to alleviate the smell There are many different ways to start a fire review the hints and warnings in this section to ensure the fire is started properly STARTING A FIRE Make sure the air control is on high far right position You may also open the doors 1 to 2 during the first five minutes of start up if additional air is neede
33. ll not recommended in colder climates as cold air may be drawn into the house when the fireplace is off The blower housing should be installed onto a level surface large enough to support the blower assembly Allow for finishing material when securing the blower housing as the grill mounts to the hous ing 415 0594 A 02 15 07 ons 3 Connect the 6 collar to the blower opening located on the side of the unit An optional opening is covered on the other side of the unit If this location is preferred switch the cover plate and collar Secure by reaching through the collar and bending the tabs Use sealant to ensure that the connection is air tight UNIT JUNCTION Bim JUINCTICIM BOX LOVER GO PE ET TP Fi a ha pia LI je d i aray We recommend installing the blower in a different room or even different level of the house This will generate greater air movement and improve the distribution of the warm air coming from the fireplace 4 Electrical Connection a Remove the junction box covers on the unit and the blower b Removing the junction box cover on the unit exposes 4 black labeled wires Two wires labelled by pass go to by pass Summer switch not supplied overides the thermally activated switch enabling the user to run the blower without heat Important Marrett by pass summer switch wire leads sepa rate
34. ly do not connect together if the by pass switch is not desired One wire labelled blower connects to KB 35 rheostat not supplied and then KB 35 blower wire connects to white blower wire One wire labelled L1 connects to power hot lead c Removing the junction box cover on the blower exposes 3 coloured wires One black wire connects to power L2 neutral lead One green wire connects to ground One white wire connects to KB 35 rheostat not supplied See above BY PASS 7 Ly PRESSURE eR ai s SWITCH H NOT SUPPLIED i THERMODISC LI Pt 2 KB35 RHEOSTAT VARIABLE SPEED SWITCH M or WALL SWITCH or THERMOSTAT a HOT SUPPLIED 2 5 Connect the 6 liner to the unit and blower collars Se cure using 3 screws on each end and seal with caulking Liner supplied stretches to a maximum of 10 Allow for thickness of finishing material 6 Insert the filter into the grill Foam gasket 2 weather stripping between the grill and blower housing is recom mended but not supplied The blower filter is washable 7 The bottom lip of the grill latches over the bottom lip of the housing Use two screws to secure the top of the grill to the facing NZ150 KT KIT The circulation air inlet pipe must terminate outside of the fireplace enclosure to ensure proper air flow around the firebox The 6 circulation ai
35. ment board from the side of the unit __ and enclosure 1 to combustibles ceiling metal studs both Aw clad with cement board W415 0594 A 02 15 07 10 VERTICAL RISE OUTSIDE COMBUSTION AIR Note Incorporate a vertical loop or trap into air liners to reduce air flow when unit is not in use TU mn ip chimney Insulating the in UE take liners is recommended in colder T climates to pre vent condensa tion from occuring The Napoleon Model NZ6000 takes outside air directly into the fireplace through the openings in the left and right hand sides s Decide on the most convenient lo cation for the fresh air inlet ducts and hoods which may be installed above or below floor level The fresh air inlet ducts and hoods must be installed Secure and seal the intake liners to the collars using 3 sheet metal screws and high temperature sealant AIR INTAKE LINERS ing more length two of intake hoods 5 10 10 20 30 40 50 HORIZONTAL RUN 15 20 25 The vertical height of the air intake liner must not be greater than 2 3 the height of the chimney If additional liner length is required it may be doubled by increasing the size from 6 diameter to 8 diameter Use a 6 to 8 increaser at the hood and a decreaser at the fireplace Values in brackets represent 8 diameter intake liners
36. oval Offset Chimney Installation Selecting Wood Installing Flashing And Storm Collar 29 30 REPLACEMENTS Connection to a Masonry Chimney Air Cooled Chimney Installation Accessories 18 FINISHING 31 TROUBLE SHOOTING Attaching the Handle and Air Control Knob Top Firebrick and Baffle Installation Du RATING PLATE LOCATION 19 21 BLOWER INSTALLATION NZ64 Blower Installation NZ 150 KT Kit PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE SEE CHIMNEY INSTALLATION SEE CONNECTION TO A MASONRY FIREPLACE CARE OF GLASS AND PLATED PARTS SEE FIREBRICK Je INSTALLATION 2 Scat SEE BLOWER INSTALLATION HEARTH see EXTENSION ATTACHING THE HANDLE OUTSIDE COMBUSTION AIR NOTE CHANGES OTHER THAN EDITORIAL ARE DENOTED BY A VERTICAL LINE IN THE MARGIN W415 0594 A 02 15 07 NAPOLEON products are manufactured under the strict Standard of the World Recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON WOOD FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON wood fireplace are warranted against defects for as long as you
37. oximate Heating Capacity up to 3 000 square feet Will vary with the home s floor plan insulation and outside temperature Maximum burning time up to 14 hours BTU Output per hour 10 000 to 80 000 Cord wood method ELECTRICAL SPECIFICATIONS The blower on HIGH draws 2 2 amps on 120 volts A C approximately 250 watts PACKING LIST Shipped with the fireplace Installation manual Baffle Ember strip Log retainer Flex duct w start collar 10 length 6 dia 1 for NZ150 KT or blower kit and 2 for outside combustion air supplies Shipped with faceplate faceplate 12 faceplate screws Shipped with the door s Installation instuctions and hardware EPA COMPLIANCE This heater has been certified epa exempt NATIONAL We suggest that our woodburning hearth FIREPLACE NSTITUTE Products be installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodbuming Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical wwwnficertiflsderg raining WE T T Wood Energy Techical Trainimg 415 0594 A 02 15 07 CALIFORNIA PROP 65 WARNING Use of this product may produce smoke which contains chemicals known to the State of Califor nia to cause cancer birth defects or other repro ductive harm Do not use makeshift compromises during installation Do not block or restrict air grille or lou vre openings
38. r inlet pipe may be connected to either the NZ64 blower kit or the NZ150 KT kit Avoid terminating higher than the bottom of the doors on the unit to prevent air flow reversal An optional opening is covered on the other side of the unit If this loca tion is preferred switch the cover plate and 02 15 07 22 NZ64 BLOWER REPLACEMENT 4 Slide the bracket and blower out of the housing 5 Disconnect the wire connector from the blower cree ree ify FW 1 i iif E 7 Remove the grill and filter by removing the 2 securing screws 6 Remove the old blower from the bracket by removing the four screws AN BLOWER BRACKET ASSEMBLY ing 7 Secure the new blower to the existing bracket using the four screws removed in step 6 8 Slide the new blower bracket assembly into the hous ing Ensure that the blower bracket slides into the clips at the back of the housing on either side 9 Push the assembly into the housing as far in as pos sible 10 Secure the assembly to the housing using the nut re moved in step 2 11 Re secure the grill by replacing the 2 securing screws HANDLES 3 Lift the handles to pull the blower and bracket off of the stud NSK OPTIONAL SCREEN KIT Use the screen when you are in the room to enjoy the Chimney action may not allow the screen to be ambience of an open wood crackling fire used in some installations due to the resulting Medium s
39. red by four screws 4 Slide the starter collar through the insulation wrap and affix using the four screws removed in step 3 5 Secure the inner liner of the chimney to the fireplace 8 collar using 3 screws supplied with the starter collar W170 0098 6 Follow the chimney manufacturer s instructions for in Stalling the chimney r 4 STARTER COLLAR 4 KNOCK OUT __ 2 INSULATION Tit RN a IS S 415 0594 A 02 15 07 AIR COOLED CHIMNEY REQUIREMENTS Use only the following brand and type of chimney 12 12 8DM NZAC KT Chimney Section 18 Chimney Section 24 Chimney Section 36 Chimney Section 48 Chimney Section Offsets Flashing Chimney Cap Roof Support Firestop Chimney Components Starter Collar FINISHING ATTACHING THE HANDLE AND AIR CONTOL KNOB The door latch is adjusted by moving the washer from one side of the latch to the other Tighten the outer nut to secure the latch Cross Section of Door amp Glass Door Latch Rod Door Latch Rod Inner Nut B 1 2 Wrench At Threaded portion of handle Doar Handle Install the air control threaded rod and knob SECONDARY AIR TUBE FIREBRICK AND BAFFLE REMOVAL INSTALLATION INSTALLATION Place the by pass damper on the Place the gasket and the secondary air tube 010 1594 supports at the rear and sides of the against the rear of the firebox onto the studs and secure fir
40. reen or wet wood closing the draft so far that there is insuf ficient air for complete combustion If it is necessary to clean the glass use a soft cloth with a non abrasive cleaner Do not clean the glass when hot The glass is very strong but do not let burning fuel rest or fall against it and always close the door gently Never force it shut If the glass should ever crack while the fire is burning do not open the door until the fire is out and do not operate the stove again until the glass has been replaced with a new 5mm thick piece of ceramic glass available from your Napoleon Wolf Steel Ltd dealer Do not substitute materials For information on glass removal and replacement see Maintenance Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth HI EFFICIENCY HEATING A HOT AIR GRAVITY VENT SYSTEM NZ221 may be used to distribute heat to an adjoining room located either above or beside the room containing the fireplace by way of vents Air flow through this vent must be experimented with and the dampers of the grill adjusted manually to suit your requirements This may take a few attempts thereafter ad justments should no longer be required as is normally expe rienced with your central heating system registers The hot air vent must be installed in an upward direction NEVER install downward direction The hotair gravity vent system is not to be connected to a central heating
41. s 15 feet 15 mM C Hit AR ATTIC INSULAT sif 15FT MINIMUM 45FT MINIMUM TN CEILING RADIATION 2 1 MAXIMUM 34 MAXIMUM 4ELBOWS Double off set with four 15 30 or 45 elbows Minimum overall chim ney height is 15 feet NOTE 30 or 45 offsets may be installed back to back ADDING CHIMNEY SECTIONS Add chimney sections securely to the required height Use a rafter radiation shield whenever the chimney system is enclosed within an attic area Chimney must extend 3 above the roof Chimney must extend 2 above any portion of the roof within 10 of the chimney 2 FT STORM COLLAR T CHINNEY WA415 0594 A 02 15 07 16 OFFSET CHIMNEY INSTALLATION The first flue offset closest to the top of the unit must be a minimum distance of 12 from the top of the fireplace Attach an elbow to the chimney section angled toward the offset Secure with 3 8X1 2 sheet metal screws To achieve the minimum offset attach and secure a second elbow To achieve longer offsets you may install any available length of chimney pipe between the elbows to a maximum length of 4 Supports must be used on the first vertical chimney sec tion after a return elbow OFFSET __ SUPPORT SECURE WITH NOT LESS THAN 2 V SPIRAL NAILS ON EACH SUPPORTBAND lt T NS FIRESTUP EXTENSION I
42. s than 7 feet ceiling of enclosure to fireplace bottom excluding hearth height The location of windows doors and the traffic flow in the room where the stove is to be located should be considered If possible you should choose a location where the chimney will pass through the house without cutting a floor or roof joist WHEN USING A SOLID PACK CHIMNEY Cement board and steel studs on enclosure ceiling not required above 10 ENCLOSURE CEILING _ FLOOR sows E BOARD Cement board METAL BININKIM T TO BASE OF THE FIREPLACE Face must have a Bi minimum 8 height of cement board mS The fireplace face and depending upon e E enclosure ceiling must be ceiling height 1 te framed using 2x4 metal studs combustible The minimum enclosure facing and wood A ceiling height is 7 feet framing may start com bustible at 96 above the AN materials cement board base of the unit SSR Tr Enclosure ceiling 870 a height from sed Cement board from T the side of the unit Face and enclosure to combustibles ceiling metal studs both clad with cement board Cement board Face must have minimum 7 height of cement board combustible facing and wood framing may start at 84 above the base of the unit Mr Minimum i SES enclosure E height 7 2724 Ce
43. system No more than two hot air gravity vents may be connected to the fireplace Individual vent runs are not to exceed 10 feet All hot air gravity vents must be insulated 30 3 4 When framing in unit allow for finishing material thickness GRAVITY VENT OPTION VENTING KIT Z INSTALLATION o Ps z rai am Se M ey gt 2DUCTS GRAVITY VENT OPTION 1 DUCT 1 2 Cement board finishing 2 layers of 1 2 cement board needed to fill gap 7 W415 0594 A 02 15 07 8 LOCATION AND CLEARANCES The fireplace 15 shipped with a set up face that is 1 8 larger on the top bottom and each side than the faceplate Leave the set up face in place to act as a tem plate when installing the finishing face Do not build shelves or cupboards into the area above the fireplace shading indicates metal studding Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clear ance to combustibles is maintained within the cavity Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit IMPORTANT This unit fully dressed weighs 850 Ibs 385 6kg Ensure there is
44. system Use the high tem perature gasket supplied to seal between the anchor plate and the fireplace top Air cooled chimney systems are not recommended in colder climates RAIN m STURM COLLAR ROOF FLASHING E INSULAT e SHIELD MINIMUM 34 FT MAXIMUM o TORM RUF COLLAR FLASHING ATTIC ATTIC INSULATION f STRAIGHT UP No Off Set Minimum overall chim ney height is 15 feet The first flue offset closest to the top of the unit must be a minimum distance of 12 inches from the top of the fireplace 1 Move the fireplace into position Try to center the ex haust flue of the fireplace midpoint between two joists to prevent having to cut them Use a plumb bob to line up the centre 2 Cut and frame an opening in the ceiling to provide a minimum clearance of 2 between the outside of the chim ney and any combustible material DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL Nail headers between the joists for extra support Firestop spacers must be placed on each framed opening in any floor or ceiling that the chimney passes through 3 Hold a plumb bob from the underside of the roof to determine where the opening in the roof should be Cut and frame the roof opening maintaining proper 2 clear ances FIRESTOP SPACER UNDERSIDE OF JOST CAP 2 ELBOWS Single off set with two 15 30 or 45 elbows Minimum overall chimney height i
45. t extend at least 3 feet above its point of contact with the roof and at least 2 feet higher than any wall roof or building within 10 feet W415 0594 A 02 15 07 lf the chimney extends more than 5 feet above the roof it must be secured using a roof brace or guide wires Ensure that minimum clearances are maintained Portions of the chimney that extend through accessible spaces must always be encased to avoid personal contact with the chimney and thereby avoid damage to the chimney A raincap must be installed to avoid internal damage and corrosion The chimney must be supported at a maximum of 20 foot intervals approx 200 165 20 ft This fireplace was tested to CAN ULC S610 Standard for Factory Built Fireplaces and to UL 127 Factory Built Fireplaces This Factory Built Fireplace is certified to burn Fire Wood The Factory Built Fireplace model NZ6000 has met test criteria for Zero Clearance Installation to Combustible Surfaces Any 8 diameter chimney listed to these standards may be installed In accordance with these standards the unit may also be connected to any chimney listed to CAN ULC S604 and CAN ULC S629 for Canada or UL 103HT for the United States Installation of all types of factory built chimney systems is to be in accordance with the chimney manufacturers in Stallation instructions An appropriate chimney manufac turers anchor base plate and anchor base plate gasket is required in order to initiate their
46. th a solid fuel burning fireplace should have at least one fire extinguisher in a central location Known to all and at least one smoke detector in the room containing the fireplace If it sounds an alarm correct the cause but do not de activate or relocate the smoke detector GLASS amp GASKET REPLACEMENT At the end of each burning season inspect the door gasket ensuring that it is not worn or loose Replace with proper fibreglass rope The purpose of door gasketing is to seal the firebox If the doors are not sealed air leaks into the firebox creating a quick burning fire This situation is not desireable for overnight or extended burns Replace cracked or broken glass immediately When re installing the glass be sure that the glass and gasket create a solid seal around door frame Follow the instruc tions below for glass removal You many require a flat tool to gently press the gasket between the glass and the door WARNING Make sure that the glass and gasket are fully installed down into the glass retainer If the glass protrudes too far out of the retainer the glass will shatter when the door is closed LEADER w The door gasket adheres to the perimeter of bath doors and should be intact Replace frayed or thread bare gasket He adhere loose gasket using wood stove gasket cement Cross Section of Door amp Glass Remove the top door gasket in order to remove the glass Gasket Door 1
47. twice a year and as required This fireplace is designed to burn J Higher efficiencies and lower Do not burn treated wood coal emissions generally result when burning air dried seasoned hardwoods as compared to charcoal coloured paper cardboard solvents or garbage This fireplace has softw r freshly log set To risk of fire or injury softwoods EE freshly cut do not install an unvented gas log set Burn wood behind the log retainer directly on the firebricks Do not use elevated grate or Do not start a fire with chemicals or otherwise raise the fire fluids such as gasoline engine oil etc WA415 0594 A 02 15 07 3 TABLE of CONTENTS PG 2 6 INTRODUCTION 22 BLOWER REPLACEMENT Warnings and safety precautions NSK OPTIONAL SCREEN KIT Warranty o 23 27 OPERATING INSTRUCTIONS General Information Operating sounds amp Smells Care of Glass amp Plated Parts Starting a Fire 7 HI EFFICIENCY HEATING zd o EE 14 INSTALLATION FRAMING Re loading 1 fireplace Location amp Clearance Flash Fires Framing Overnight Burn Outside Combustion Air Ash Removal Mantel Clearance 27 28 MAINTENANCE Hearth Extension Faceplate Uppergrill Keystone amp Door 14 18 CHIMNEY INSTALLATION Run Away or Chimney Fire Fire Extinguishers and Smoke Detectors Door Glass Gasket Replacement Adding Chimney Sections Creosote Formation And Rem
48. y and be in sizes of 8 square or 8 round inside diameters or 8 x12 with a minimum height of 15 feet above the fireplace Eight inch round flues are recommended Installation must conform to both national and local code requirements IF THE CHIMNEY IS UNLINED a stainless steel liner listed to either Standard ULC S640M in Canada or UL 1777 in the USA Liners for New Masonry Chimneys may be used to connect the fireplace to the chimney The liner must be continuous from the fireplace to the chimney cap and be installed only per manufacturers instructions In both cases the chimney structure must be supported by angle iron anchored into the masonry walls The allow able masonry used in chimney construction is 3 1 2 brick solidly mortared and fully encasing the flue Ensure there are no leaks In no case is the masonry enclosure to be supported by the NZ6000 fireplace Allow a 1 one inch air cavity for expansion La FLUE TLE HI TEMP mc TILE ANGLE IRON nm SUPPORT TOSUPPORT CHIMNEY WEIGHT X FIREPLACE TOP ae lt ANGLE IRON RESTS ON BRICK SIDE WALLS FREE OF UNIT For a masonry fireplace use a flue tile support fabricated chimney use an anchor plate For a pre W415 0594 A 02 15 07 17 18 AIR COOLED CHIMNEY INSTALLATION 7 Remove the knock out 2 Cut away the insulation to gain access to the ring 3 Remove the ring secu
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