Napoleon Fireplaces GDS60-P User's Manual
Contents
1. GCL LLL LLL VAN AMA ArmA re ArmA A A BELOW GRADE INSTALLATION MAXIMUM 1OFT VENT LENGTH USE GDZ01 FERISCOPE KIT 24 MAXIMUM 12 MINIMUM d gt KRVY LLY IY RX ey W415 0158 E 02 19 04 WALL amp CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE STOVE FOLLOW THE VENTING INSTRUCTIONS EXACTLY N f FIGURE 19 HORIZONTAL INSTALLATION This application occurs when venting through an exterior wall Having determined the air terminal location cut and frame a hole in an exterior wall with a minimum square or round opening of 9 As an alternative to framing a vent pipe shield may be installed ensuring a 1 clearance to combustibles FOR OPTIMUM PERFORMANCE THE STOVE PIPE SHOULD RISE Ya PER FOOT OF RUN 7 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 7 vent pipe Do not fill this cavity with any type of material NA Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the2. THE APPLIANCE OPTIONALBLOWER KIT ENSEMBLE DE VENTILATEUR FACULTATIF GS64 KT MODEL CS600 GS60 APPROVED FOR BEDROOM amp BEDSITTING ROOM INSTALLATION HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER amp UN STUDIO THIS APPLIANCE MUST BE INSTALLED USING AN ADAPTER KIT GS 150KT CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEM BLE ADAPTATEUR GS 150KT DIRECT VENT MODEL GDS60 Disconnect the existing wires from terminals 1 and 3 from the on off switch and re place with the leads from the wall switch millivolt thermo Stat B VENT MODEL GS60 Disconnect the spill switch wire from terminal 3 on the valve Connect one lead from the thermostat to terminal 3 on the valve and the other lead to the wire from the spill switch MODEL CDVS600 GDS60 APPROVED FOR BEDROOM BATHROOM amp BEDSITTING ROOM INSTALLATION SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCOR DANCE WITH THE CURRENT STANDARD CAN CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD TITLE 24 CFR PART 3280 WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS SITES AND COMMUNITIES ANSI NFPA 501A HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER UNE SALLE DE BAIN ET UN STUDIO APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN CSA Z240MH SE
3. Warranty 45 16 FINISHING General Instructions L P i General Information OJO secre Front Cast Installation Care of Glass amp Plated Parts ani Glass Door Closing amp Opening h Brack a ietaehet Log Placement 2 O SOCATON S CUFATANGES 17 18 OPERATION MAINTENANCE 6 12 DIRECT VENT SPECIFICS Spill Switch MODEL GDS60 Venting Action Check Vent Lengths Air Terminal Locations Operating Instructions Special Installation Example Maintenance Offset Installation Example 49 BLOWER INSTALLATION Horizontal Terminations Orifice Replacement 19 ADJUSTMENTS Top Vent to Rear Vent Modification Pilot Burner Adjustment Venting Parameters Venturi Adjustments Wall amp Ceiling Protection Restricting Vertical Vents Horizontal Venting Installation 20 21 REPLACEMENTS Vertical Venting Installation Stove Vent Connection Mobile Home Installation Ordering Replacement Parts Termination Kits Replacement Parts 13 14 B VENT SPECIFICS Accessories lt gt MODEL GS60 22 23 TROUBLE SHOOTING GUIDE o Chimney Installation B Vent Installation 24 SERVICE HISTORY Combustion Air Adding Vent Sections Flashing and Storm Collar Installation PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING e The stove is a vented gas fired heater Do not burn wood or other materials in this stove e Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young chil
4. ae 4 29 MINIMUM REGARDLESS OF HORIZONTAL VENT il KEE MAXIMUM HORIZONTAL RUN SEG BELOW GRADE INSTALLATION MAXIMUM 8FT VENT LENGTH USE GD201 PERISCOPE KIT HORIZONTAL RUN NOT TO EXCEED VERTICAL RISE Use the chart on this page to calculate horizontal runs for vertical rises between 29 and 57 inches When calculating maximum run lengths include 5 feet for each 90 or 45 elbow DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT eget tt tt tt tT te TE 5 JALEN REQUIRED PT ae ono Ep7 ai ITE as FIREPLACE f r SSIS INCHES 36 SSS FIGURE 7 SSTT 0 PEELE EEL LLL 3 6 9 12 15 18 121 20 CALCULATED HORIZONTAL VENT RUN IN FEET AIR TERMINAL INSTALLATIONS FIGURES a INSTALLATIONS CANADIAN __U S A 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to unventilated soffit OINCHES OINCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding OINCHES OINCH
5. an integral safety component Replace W415 0158 E 02 19 04 only with a fast acting thermocouple supplied by Wolf Steel Ltd 22 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening PLOT J replace the wire if the wire insulation is broken or frayed ae ae To replace the electrode if the ceramic insulator is cracked or broken spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor THERMOCOUPLE Spark gap is incorrect Out of propane gas fill the tank Pilot goes out when System is not correctly purged purge the gas line with the stove door open it a knob is re Out of propane gas fill the tank eased Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the turn up pilot flame thermocouple replace pilot assembly Thermocouple shorting loosen and tighten
6. single f dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local code W415 0158 E 02 19 04 8 SPECIAL INSTALLATION EXAMPLE When a horizontal offset is required in a through the roof installation the following procedure for vent length calcul tions must be followed Y In an installation as shown in FIGURES 9 amp 12 lengths A and C are known based on room height and roof require ments Length C must never be less than 29 inches Any 90 and 45 elbows must be calculated as 5 feet of venting each The allowable horizontal run can be calculated using these parameters In this example the total vertical height is 20 feet length A is required to be 11 feet while length C needs to be 9 feet The maximum vertical length is 40 feet and all runs and elbows must be sub tracted from this maximum vertical length The maximum allowable horizontal run that B can be is 40 ft maximum vertical run length 11 ft through the roof vertical rise A 10 ft 2 90 elbow 9 ft vertical run C 10 ft maximum allowable horizontal length for B The length of B must never be greater than the length of A and C combined The maximum allowable horizontal run that A in Figure 13 can be is 40 ft maximum vertic
7. thermocouple clean thermocouple and valve connection replace thermocouple replace valve Faultly thermocouple replace Faulty valve replace Pilot burning no Main burner orifice is plugged remove stoppage in orifice _ 10 Pree Faulty thermopile replace ot ae Pee Faulty themostat or switch connect a jumper wire across the wall switch terminals if is on HI wall main burner lights replace thermostat switch thermostat g p disconnect switch wires from the valve amp connect a jumper is on l wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Faulty valve replace Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters standing Main diminishes or extinguishes especially when main burner ig burner is in OFF nites Monitor supply pressure position check if supply piping size is to code Correct all undersized piping Main burner goes __ Pilot flameisnotlargeenough turn up pilot flame out pilot stays on or not engulfing the thermo replace pilot assembly pile Thermopile shorting clean thermopile and thermopile connection to valve Remote wall switch wire is too shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace MODEL GS60 ONLY test with spill switch bypassed Replace if defective Venting i
8. vent pipe is installed in its final position apply sealant between the pipe and the firestop spacer VERTICAL INSTALLATION This application occurs when venting through a roof FIGURE 20 Installation kits for vari ous roof pitches are available from your Na poleon dealer See Ac cessories to order the specific kit required 7 y Lee FIRESTOP UNDERSIDE OF JOIST 1 Determine the air terminal location and move the stove into position Cut and frame 9 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance be tween the stove pipe and any combustible material Try to center the exhaust pipe location midway be tween two joist to pre vent having to cut them Use a plumb bob to line up the center of the openings FIGURE 21 CAULKING BA oe DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insu lation from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equiva lent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer ove
9. 10 W010 0624 BURNER 50 W263 0055 ROOF FLASHING 11 W455 0058 35 BURNER ORIFICE NG 11 W455 0059 53 BURNER ORIFICE LP GD112 FLAT ROOF 11 W455 0065 45 BURNER ORIFICE NG 46 W010 0569 AIR TERMINAL 11 W455 0050 55 BURNER ORIFICE LP 47 W120 0036 VERTICAL CAP 12 W010 0800 PILOT ASSEMBLY NG 48 W010 0567 ROOF SUPPORT 12 W010 0801 PILOT ASSEMBLY LP 49 263 0056 ROOF FLASHING 13 W455 0069 PILOT INJECTOR NG 50 W170 0063 STORM COLLAR 13 W455 0067 PILOT INJECTOR LP 14 W680 0005 THERMOCOUPLE ACCESSORIES 15 W680 0004 THERMOPILE 16 W290 0029 PILOT GASKET 51 W690 0001 MILLIVOLT THERMOSTAT 17 W357 0001 PIEZO IGNITOR 52 690 0010 REMOTE CONTROL ADVANTAGE 18 W2361 0016 GLOWING EMBERS 52 We690 0011 REMOTE CONTROL ADVANTAGE PLUS 19 W550 0001 CHARCOAL EMBERS 53 300 0041 WINDOW GLASS 20 W573 0008 HIGH TEMPERATURE SEALANT 54 W562 0031 GLASS GASKET 21 385 0245 NAPOLEON LOGO 55 GS830 G GOLD TRIVET 22 W390 0001 LATCH 55 GS830 K BLACK TRIVET 23 W660 0009 ON OFF SWITCH 55 GS830 C CHROME TRIVET 24 W690 0002 THERMODISC 56 GDSLL KT LEVELING SECURING KIT 25 W380 0002 VARIABLE SPEED SWITCH KNOB 57 GS 64KT BLOWER KIT 26 KB 35 VARIABLE SPEED SWITCH 58 GDS 786KT DECORATIVE BRICK PANEL 27 GZ 552 REPLACEMENT BLOWER 59 F A ART DECO FRONT 28 135 0069 SIDE LEFT OR RIGHT 60 F E EARLY AMERICAN FRONT 29 W135 0073 TOP 61 F P PANORAMIC FRONT 30 W135 0068 LEG ea 62 W175 0138 CONVERSION KIT NG LP 31 W135 0074 BASE PAINT FINISH ONLY 62 W175 013
10. 9 CONVERSION KIT LP NG 63 BM6745 45 ELBOW GS60 COMPONENTS 64 GD 301 HEAT GUARD 33 W660 0006 SPILL SWITCH GDS60 ACCESSORIES 34 W080 0405 SPILL SWITCH BRACKET 65 W175 0001 4 COUPLER IT 45 GD 201 PERISCOPE TERMINAL KITS 66 GDSRP KT RESTRICTOR KIT 35 GD175 WALL TERMINAL KIT GS60 ACCESSORIES 36 BM6790 90 ELBOW 7 DIAMETER Se Ean Se 37 GD222 TERMINALASSEMBLY P e SERRGSERNE 38 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 44 W025 0001 39 W500 0077 FIRESTOP WALL PLATE 40 W 020 0032 HARDWARE 41 BRTC7 BRASS TRIM COLLAR 42 BM6724 24 STOVE PIPE 7 DIAMETER 43 W010 0300 10 ALUMINUM FLEX LINER c w spacers 4 DIA W025 0001 DECORATIVE BRASS BAND 44 46 GD180 PERISCOPE TERMINAL KIT 36 BM6790 90 ELBOW 7 DIAMETER 45 GbD201 PERISCOPE 38 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 49 W500 0077 FIRESTOP WALL PLATE 40 W020 0032 HARDWARE 41 BRTC7 BRASS TRIM COLLAR FOR AVAILABLE PORCELAIN COLOURS ADD THESE LETTERS TO THE BASE PART 42 BM6724 24 STOVE PIPE 7 DIAMETER oe eae 5 cone a 43 W010 0300 10 ALUMINUM FLEX LINER c w spacers 4 DIA BLACK K ALMOND 8 44 W025 0001 DECORATIVE BRASS BAND GREEN F W415 0158 E 02 19 04 2 Vy LA Ati AV Mi 74 Ai Fk Wy A a E A A A A LLL LLLA YYY VVAV LA A A y jj ya a 4 a TAY MD N N N N N N N N N N N 9 A hh hh BeBe aE REPRESS y f 4 UP n WARNING This is a fast acting thermocouple It is
11. ERATION OF THIS FIREPLACE DIAGRAMME AIDANT POUR L OPERATION DE CE FOYER baa ar DELA a ee ON HS IGNTOR BOUTON D IGNITION WOLF STEEL LTD BARRIE ON CANADA MADE IN CANADA FABRIQUE AU CANADA SERIAL NUMBER NO DESERIE GDS CDVS60 W385 0172 INSTALLER It is your responsiblity to check off the appropriate box on the rating plate according to the model venting and gas type of the unit W415 0158 E 02 19 04 LOGO PLACEMENT Remove the backing of the logo supplied and centre over the logo installation holes as indicated _ aes I 58 Art been ras m eet FRONT CAST INSTALLATION 7 Lift the top casting off the unit 2 Fit the securing bolts on the cast front into each of the respective retainer brackets located at either side on the top SEE FIGURE 37b Insert and tighten the securing screw from the bottom up located at the lower center behind the cast front SEE FIGURE 37a This will hold the cast front in gt place Replace the top casting m FIGURE 38d 3 To remove the front repeat in reverse order Fi A GLASS DOOR INSTALLATION AND REMOVAL When installing the glass door a simple procedure must be followed in order to not damage the door 1 Lift the top casting off 2 Undo the securing screw located at the lower center of the cast front holding the cast front in place Figure 37a 3 Lift the cast front out of its retainers located at either side on the top Figu
12. ES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 INCHES 2INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 1 5ft l 3 FEET 3 FEET Clearance to a service regulator vent outlet H 3 FEET 3S FEE Tm Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET 3 FEETt Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on 7 FEETF 7 FEET public property unless fitted with a heat shield kit GD 301 16 INCHES 16INCHES Clearance above the roof J K L Mi12INCHEStt 12 INCHES Clearance under a veranda porch deck or balcony N O 2 FEETt Clearance from an adjacent wall including neighbouring buildings 2 FEETT Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner re This is a recommended distance For additional requirements check local codes t Three feet above if within 10 feet horizontally A vent shall not terminate directly above a sidewalk or paved driveway that is located between two
13. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS e NAPOLEON QUALITY FIREPLACES INSTALLATION AND OPERATION INSTRUCTIONS FOR VENTED GAS FIREPLACE HEATER NATURAL GAS MODELS GDS60 N and GS60 N PROPANE GAS MODELS GDS60 P and GS60 P Model GS60 is made up of Model GDS60 and the Adapter Kit GS 150KT WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicin ity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Immediately call your gas supplier e Do not touch any electrical switch from aneighbour s phone Follow the e Do not use any phone in your build gas supplier s instructions ing e fyou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Hersey A P a eas Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0158 E 02 19 04 2 TABLE of CONTENTS Pg 2 4 INTRODUCTION Pg 144 GAS INSTALLATION
14. INSTALLING FLASHING AND STORM COLLAR Remove nails from the shin gles above and to the sides of the chimney Place the flashing over the vent pipe and slide it underneath the sides and upper edge of the the wire size WIRESIZE MAX LENGTH shingles Ensure that the 14gauge 100 feet vent pipe is properly centered 16gauge 60 feet within the flashing givinga SN 18gauge 40 feet 3 4 margin all SR AsHING around Fasten to the roof DS LUV aliU dIUSD HICURE 33 DO NOT NAIL through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material Apply waterproof caulking around the vent 1 above the top of the flashing and push the storm collar down into the caulk ing Attach a rain cap to the top of the last vent section FIGURE 36 Warnock Hersey CERTIFIED UNDER CSA2 33 2000 ANSIZ21 88 2000 VENTED GAS FIREPLACE HEATER AS A DIRECT VENT AND CSA2 22 M98 ANSI Z21 50 1998 VENTED GAS FIREPLACE AS A B VENT HOMOLOGUE SELON LES NORMES CSA 2 33 2000 ANSIZ21 88 2000 FOYER DE CHAUFFAGE AU GAZ AVEC EVACUATION EN TANT QU UNE EVACUATION DIRECTE ET C Miso US s0222 mos ansi z21 50 1998 FOYER AU GAZ AVEC EVACUATION EN TANT QU UN EVENT B NOT FOR USE WITH SOLID FUEL UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL DIRECT VENT B VENT B VENT DIRECT VENT EE GDS60 N HEIGSG60 N EE GS60 P EE CDVS600 N MICS600 N EE cscoo P
15. PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEELLTD W415 0158 E 02 19 04 4 GENERAL INSTRUCTIONS THIS GAS STOVE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI 2223 1 and NFPA 54 in the United States Mobile home installation must conform with local codes In the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or the manufactured home consiruction and safety standard Title 24 CFR part 3280 or the Fire Safety Criteria for manufactured home installations Si
16. RIE DE MAISONS MOBILES EQUIPEES AU GAZ EN VIGUEUR AU CANADA OU AUX ETATS UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES TITRE 24 CFR SECTION 3280 DANS LE CAS OU CETTE NORME D ETATS UNIS NE PEUT ETRE APPLIQUEE SE REFERER ALANORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES LES SITES ET LES COMMUNAUTES ANSI NFPA 501A STEADY STATE EFFICIENCY EFFICACITE CONSTANTE 70 STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY L EFFICACITE CONSTANTE S APPLIQUENT SEULEMENT AU CANADA AFUE 64 MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY FOR TOP VENTED UNITS AND 13 INCHES AND 20 FEET RESPECTIVELY FOR REAR VENTED UNITS LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET 20 PIEDS RESPECTIVEMENT POUR UN EVACUATION VERTICALE ET 13 POUCES ET 20 PIEDS RESPECTIVEMENT POUR UN EVACUATION HORIZONTALE THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS PROPER REINSTAL LATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT AIR INTAKE SYSTEM L APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L ENSEMBLE D EVACUATION PROPRE ANAPOLEON REFERER AU MANUEL D INSTALLATION DE PROPRIETAIRE POUR L EVACUATION PRECISE IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D AIR DIAGRAM TO AID IN THE OP
17. TALLATION For ease of assembly a 7 telescop 7 Install rigid black pipe or 1 2 type L copper tubing with ing stove pipe may be installed over a shut off valve to the stove the 4 vent connection of the adapter Add vent sections twist locking clockwise securely to the required height The vent should extend at least 3 feet above its point of con tact with the roof and at least 2 feet higher than any wall roof or build ing within 10 feet This is a guide line only local venting codes should be followed which may differ in height and clearance requirements 2 FT MINIMUM 2 Seal and tighten the gas line securely to the flex connec tor 3 8NPT FLEXIBLE CONNECTOR awe oe ADAPTER FITTING 1 2FPT FIGURE 34 BLACK PIPE DO NOT KINK FLEXIBLE CONNECTOR 3 Check for gas leaks by brushing on a soap and water solution DO NOT USE OPEN FLAME 7 OPTION VENT PIP 4 B VENT jj SECURELY ATTACH VENT ADAPTER TO FLUE COLLAR FIGURE 35 4 Mark the appropriate boxes on the rating plate label to indicate the model type depending on the installation direct vent or B vent Figure 36 For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route 2 strand solid core millivolt wire from the gas stove to the wall switch millivolt thermostat The recommended maximum lead length depends on
18. TOP VENT 4 0 4500 35 000 0 4500 ALTITUDE FT Pl ELEVATION 0 4500 35 000 INPUT BTU H ALIMENTATION 31 500 21 000 21 000 REDUCED INPUT BTU H ALIMENTATIONREDUITE 22 000 24 500 OUTPUT BTU H RENDEMENT 35 35 ORIFICE INJECTEUR 53 WHEN VENTING OFF THE REAR OF THE UNIT AND TERMINATING HORIZONTALLY MANIFOLD PRESSURE 3 5 INCHES W C NG 10 INCHES W C LP PRESSION AU COLLECTEUR 3 5 GN 10 PG D UNE COLONNE D EAU MIN SUPPLY PRESSURE 4 5 W C NG 11 W C LP PRESSION D ALIMENTATION MIN 4 5 GN 11 PG D UNE COLONNE D EAU MAX SUPPLY PRESSURE 7 W C NG 13 W C LP AVERTISSEMENT N AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES PRESSION D ALIMENTATION MAX 7 GN 13 PG D UNE COLONNE D EAU A 6 v FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY B 6 5 UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC r ur 20 TO CEILING FROM STOVE TOP 1 TO DIRECT VENT AND B VENT A UIEVACUATION DIRECTE amp EVACUATION B 6 TOC VENT A EVACUATION C 20 ENTRE LE DESSUS DU FOYER ET LE PLAFOND ELECTRICAL RATING CLASS 115V 1 5AMP 60HZ CETTE UNITE WARNING DO NOT ADD ANY MATERIAL TO THE APPLIANCE WHICH WILL COME IN CONTACT WITH THE FLAMES OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH
19. WITCH OR THE BLOWER POWER CORD MAY NOT BE PRACTICAL A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 1 4 airgap allaround between the inner linerand outer stove pipe is required for safe operation Usea firestop when penetrating interior walls floor or ceiling W415 0158 E 02 19 04 DIRECT VENT SPECIFICS MODEL GDS60 VENTING LENGTHS amp AIR TERMINAL LOCATIONS Use only Wolf Steel or Simpson Dura Vent Model DV GS venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air termi nal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent follow the installation procedure provided with the venting com ponents Both Wolf Steel and Simpson Dura Vent venting components may have a 0 rise per foot on horizontal runs When using Wolf Steel venting components use only the following vent kits WALL TERMINAL KIT GD175 7 1 2 of venting included or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110 8 12 TO 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE KIT GD180 for wall penetration below grade in conjunc tion with the appropriate ve
20. al run length 7 ft horizontal run B 33 ft maximum allowable vertical length for A W415 0158 E 02 19 04 mum second run of 60 inches OFFSET INSTALLATION EXAMPLE 4a4zZzm lt c 3aAND T Zc 9 11 GO SECOND VENT RUN FIGURE 10 If a first run of 120 inches is re quired using the First Vent Run on the chart shows that a maxi is allowable IF NECESSARY THE FIRST RUN AND THE SECOND RUN MAY BE REVERSED NAN 10 o E r FIGURE 13 to 15 9 REAR VENT HORIZONTAL TERMINATION Care should be taken not to damage the gas pipe When removing the orifice using a 9 16 socket wrench a 7 8 back up wrench must be used on the manifold located below the housing to ensure that the aluminum tubing does not twist or kink CHANGING A TOP VENT TO A REAR VENT When venting off the rear of the unit and terminating horizontally a 45 natural gas orifice or a 55 propane orifice must be sy used The maximum allowable length is 20 feet All 90 and 45 elbows except the first two when venting horizontally re duce the length by 5 feet each both horizontally and verti cally In this illustration the maximum allowable length after taking the two elbows into account is 10 feet REQUIRED VERTICAL Ait RISE FROM FIREPLACE TO FIRST EL BOW IN INCHES FIGURE 14b CALCULATED HORIZONTAL VENT RUN IN FEET an Use the chart on this page to calculate horizontal r
21. any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flames are large enough to engulf the thermocouple and the thermopile on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer dis tributor 7 Check that the door gasketing is not broken or miss ing Replace if necessary BLOWER INSTALLATION 7 Ensure that the access cover plate has been installed For location see Figure 30 2 Remove the on off switch bracket and the cover plate below it The switch spacers and cover plate may now be discarded 3 Decide which side of the blower housing you prefer the on off switch to be located on l N 4 Remove the 2 screws from the top outer edge of the rear stove panel The housing is mounted using these two holes as well as two other holes located in the rear panel using the same screw holes for one side of the housing 5 Mount and secure the blower housing using 4 screws Ensure that the on off switch wires pass through the ap propriate slot located on either side of the blower housing 6 Remove the 2 screws from the side of the blower hous ing that you want the switch to be located on and resecure the on off swit
22. ch Because the blower is thermally activated when turned on it will automatically start approximately 15 30 min utes after lighting the stove and will run for approximately 30 45 minutes after the stove has been turned off Use of the fan increases the output of heat 19 Drywall dust will penetrate into blower bearings causing irrepairable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow INLET PRESSURE SS rel PILOT SCREW FIGURE 44 FLARE aT CRED cS ee ie AF THESE G PATE Fi THT A eR VENTURI ADJUSTMENT Remove the 2 screws securing the log support bracket Natural gas models have air shutters set to 0 375 open 3 8 Propane models have air shutters set to 0 313 open 5 16 Closing the air shutter will cause a more yellow flame but can lead to carboning The flame may not ap pear yellow immediately allow 15 to 30 minutes for the final flame colour to be established After making adjust ments replace the log support bracket MR SHIFTER J E N RS VEST OB H FIGURE 45 Air shutter adjustment must only be done by a qualified gas installer RESTRICTING VERTICAL VENTS Vertical installations may display a very active fla
23. damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING
24. ditions ice buildup may Main burner flame is occur on the terminal and should be removed as required a blue lazy transpar Fa Se es l Incorrect installation vertical refer to Figure 27 to ensure correct location of storm collars eni tame termination only White grey film forms Sulphur from fuel is being de clean the glass with a recommended gas fireplace glass posited on glass logs or com cleaner DO NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked W415 0158 E 02 19 04 24 Special Concerns Service Performed Wolf Steel Fireplace Service History Service Technician This fireplace must be serviced annually depending on usage Dealer Name Date W415 0158 E 02 19 04
25. dren when they are in the same room as the stove e Due to high temperatures the stove should be located out of traffic and away from furniture and draperies e Clothing or other flammable material should not be placed on or near the stove e Any safety screen or guard removed for servicing must be replaced prior to operating the stove e It is imperative that the control compartments burners and circulating blower and its passageway in the stove and venting system are kept clean The stove and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The stove area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids e Under no circumstances should this stove be modified e This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance e Do not use this stove if any part has been under water Immediately call a qualified service technician to inspect the stove and to replace any part of the control system and any gas control which has been unde water e Do not operate the stove with the glass door opened cracked or broken Replacement of the glass should be done by a licensed or qualified service person e Do not strike or slam shut the stove glass door e This fireplace uses and requires a fast acting thermoc
26. first 10 hours of operation with a recommended gas fireplace glass cleaner Thereaf ter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result SHIPPING BRACKET To avoid the stove being damaged during shipping a ship ping bracket has been used and must be unbolted before the stove can be installed 7 Remove the four nuts holding the shipping bracket to the bottom of the stove 2 Lift the stove up and away from the skid to clear the threaded bolts sticking through the bracket Set down on a flat surface The stove top is not secured to the unit 3 Discard the nuts bracket and the skid oe p FIGURE 1 GDS60 TOP VENT REAR VENT VERTICAL TERMINATION Maximum in put is 35 000 BTU hr for natural gas and 31 500 BTU hr for propane Maximum output for natural gas is 27 300 BTU hr at an efficiency of 78 Maximum output for pro pane is 24 570 BTU hr at an efficiency of 78 Maxi mum A F U E annual fuel utilization efficiency rating is 72 for natural gas and 71 for propane REAR VENT HORIZONTAL TERMINA TION Maximum input is 21 000 BTU hr for natural and propane gas This application requires changing the main burner orifice This stove is not approved for closet or recessed instal lations It is approved for bathroom bedroom and bed sitting room installations This stove may be installed in an aftermarket perma nently located ma
27. first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emita slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ven tilate the room OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OREXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Turn off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas contr
28. he first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on po
29. iameter stove pipe a mini mum of 2 over the outer sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using high temperature sealant 3 Insert the liners through the firestop vent pipe shield Holding the air terminal lettering in an upright readable position secure to the exterior wall Make weather tight by sealing with caulking not supplied The air terminal mount ing plate may be recessed up to 3 4 maximum into the exterior wall or siding fl 0x2 N REWS om CAULKING RIGID 2 OVERLAP PIPE FIGURE 23 HI TEMP SEALANT HI TEMP A 8x1 2 aaa U of Bx BAILING 5 SCREWS amp WASHERS FIGURE 24 7 RIGID PIPE 4 If more than one length of liner needs to be used to reach the stove couple them together as illustrated in FIGURE 24 Seal the joints using the same procedure as described above The vent system must be supported approximately every 10 feet along a horizontal run Use supports or equivalent non combustible strapping to maintain the 1 clearance from combustibles W415 0158 E 02 19 04 VERTICAL VENTING INSTALLATION 1 Fasten the roof FIGURE 25 support to the roof us ing the screws pro vided The roof support is optional In this case the venting is to be ad equately supported us ing either an SGN method suitable to the authority having juris diction or the optional roof support 2 Slip a 4 diameter length of alumi
30. me If this appearance is not desirable the vent exit must be restricted using the restrictor vent kit GDSRP KT This will reduce the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional gentle appearance Specific instructions are included with the kit W415 0158 E 02 19 04 20 REPLACEMENTS Contact your dealer for questions concerning prices and 1 Mobet amp SERIAL NUMBER OF FIREPLACE availability of replacement parts Normally all parts can be 2 INSTALLATION DATE OF FIREPLACE ordered through your Napoleon dealer or distributor 3 PART NUMBER When ordering replacement parts always give the follow 4 DESCRIPTION OF PART 5 ing information FINISH FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER COMPONENTS COMMON TO BOTH UNITS ROOF TERMINAL KITS ORR DESCRIPTION GD110 1 12 TO 7 12 PITCH I Wao LOG 46 W010 0569 AIR TERMINAL 2 135 0082 CHARCOAL PIECE LOG 2 eee ee S Wieecane OG 3 48 W010 0567 ROOF SUPPORT A Aa T 49 W170 0063 STORM COLLAR E WN SOG 5 50 W263 0054 ROOF FLASHING 6 W135 0212 LOG 6 GD111 8 12 TO 12 12 PITCH 7 W135 0213 LOG 7 46 010 0569 AIR TERMINAL 8 GL 646 LOG SET 47 120 0036 VERTICAL CAP 9 W725 0035 SIT VALVE NG 48 WO010 0567 ROOF SUPPORT 9 W725 0026 SIT VALVE LP 49 170 0063 STORM COLLAR
31. nting components For optimum perform ance it is recom mended that all hori zontal runs have a mini mum inch rise per foot These vent kits allow for either horizontal or vertical venting of the stove The maximum number of 4 flexible connections is two horizontally or three vertically excluding the stove and the air terminal connections When terminating vertically the minimum vertical rise is 34 inches above the stove and the maximum vertical rise is 40 feet FIGURE 4 Deviation from the minimum vertical vent length can cre ate difficulty in burner start up and or carboning Use an adjustable pipe as the final length of rigid piping to the stove for ease of installation For optimum flame appearance and stove performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged The maximum horizontal run is 34 inches with a 90 elbow located 29 above the stove FIGURE 5 The maximum horizontal run with a 57 inch vertical rise immediately above the stove is 20 feet FIGURES 6a amp b IF VERTICAL RISES GREATER THAN 57 INCHES ARE NECES SARY THE INCREASED RISE MUST BE DEDUCTED FROM THE MAXIMUM HORIZONTAL RUN aN ie 34 INCHES MINIMUM FIGURE 4 W415 0158 E 02 19 04 FIGURE 5 34 MAXIMUM 25 MINIMUM MINIMUM VENT LENGTH MUST BE 29 INCHES
32. nufactured mobile home where not prohibited by local codes GS60 Maximum input is 35 000 BTU hr for natural gas and 31 500 BTU hr for propane This stove is ap proved for bedroom and bed sitting room installations LOCATION amp CLEARANCES Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operating the stove Never obstruct the front opening of the stove GDS60 AND GS60 As long as clearance to combustibles is kept within the required distances the most desirable and beneficial lo cation for a Napoleon stove is in the centre of a building thereby allowing the most efficient use of the heat created The location of windows doors and the traffic flow in the room where the stove is to be located should be consid ered If possible you should choose a location where the vent will pass through the house without cutting a floor or roof joist 12 ae FIGURE 2 SHOWN WITH OPTIONAL FRONT INSTALLED NOTE The total width of the stove is increased to 39 width with the optional side shelves attached MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES Back Wall Back Wall A T Ofal fal eo 2 ALCOVE FIGURE3 A 6 B 6 o No ADDITIONAL FLOOR PROTECTION IS REQUIRED MINIMUM 20 FROM STOVE TOP TO CEILING 6 TO SINGLE WALL CONNECTOR 1 TO DIRECT VENT AND B VENT AT A DISTANCE OF 2 FROM THE WALL ACCESS TO THE BLOWER SWITCH ON OFF S
33. num flexible liner a minimum of 2 over the inner sleeve of the air terminal imi FIGURE 26 Secure to the sleeve using 3 screws ining ee and flat washers Seal the joint and Oooo nadi screw heads using high temperature pa enn sealant Repeat using a 7 diameter length of rigid piping If the attic space is tight we rec ommend adding sufficient lengths of 7 rigid piping secured and sealed as necessary gt O DAS NONUOO00 SS 4 FLEX LINER 717 RIGID PIPE 3 Thread the air terminal pipe assembly down through the roof support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fastened The air terminal must be located vertically and plumb 4 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the A VERTICAL RAIN CAP A AIR TERMINALENsure that the air ter Ini OM CAULKING minal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by seal ing with caulking Where possible cover the sides and top edges of the flash ing with roofing material 5 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to en
34. ol knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water W415 0158 E 02 19 04 LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool before attempting to re light When lighting and re lighting the gas knob cannot be turned from PILOT to OFF unless the knob is depressed 1 STOP Read the safety information on the operating label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor STOP Follow B on the op erating label If you don t smell gas go to the next step m F t h Ps T Se oo ao eee I oof 7 Ja 5 Find pilot located in front of the back log 6 Turn gas knob counter clockwise gr to pilot 7 Depress and hold the gas knob while lighting the pilot with the push button ignitor Keep knob fully depressed for one minute then release If the pilot doe
35. ouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd NOTE changes other than editorial are denoted by a vertical line in the margin W415 0158 E 02 19 04 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is test fired and thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer fogs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as catalytic tiles blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during t
36. r the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop spacer 3 In the attic after the pipe has been installed slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe HORIZONTAL VENTING INSTALLATION FOR SAFE AND PROPER OPERATION OF THE STOVE FOLLOW THE VENTING INSTRUCTIONS EXACTLY FOR HORIZONTAL RUNS BOTH WOLF STEEL AND SIMPSON DURA VENT VENTING COMPONENTS MAY HAVE A 0 RISE PER FOOT FOR OPTIMUM PERFORMANCE IT IS RECOM MENDED THAT ALL HORIZONTAL RUNS HAVE A MINIMUM INCH RISE PER FOOT 1 Stretch the 4 diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface Spacers are attached to the 4 inner flex liner at predeter mined intervals to maintain a 1 1 4 air gap to the 7 outer stove pipe These spacers must not be removed Slip a 4 diameter length of aluminum flexible liner a mini mum of 2 over the inner sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using the high temperature sealant provided 2 Slip the first section of 7 d
37. rcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect
38. re 37b 4 Open the valve control cover Pull the latch handles forward to release Figure 37c The door may now be safely removed by swinging the bottom out and lifting it off To install the door repeat in reverse order The return flange must fit over the top of the ridge so that it rests on top of the firebox Figure 37d The T latch portion is threaded and can be loos ened or tightened to adjust for an effective door seal Care must be taken when re installing the door to ensure that the gasket at the top of the door does not bunch W415 0158 E 02 19 04 16 Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame and provide a unique and realistic glowing effect Use only certified PHAZER logs available from your Napoleon dealer FIGURE 39a d Place log 1 onto the burner centering it onto the burner tray and pushing it as close to the rear wall of the firebox as possible Move logs 2 and 3 into position lining up the studs located on the burner with the holes on the bottom of the logs Sit the notch at the bottom of log 4 against the left outermost grate post and position the top of the log into the pocket provided on the rear log 1 The notch in log 5 should be pressed down onto the skewering pin located at the end of the grate as shown to prevent it from rocking Position the notch located in log 6 agains
39. ring the wires through the lower hole in the adapter Jo pass the wires through the hole more easily temporarily tape the two terminals together 5 With the spill switch opening aligned to the back of the stove take hold of the adapter base and push the crimped edge into the stove flue collar 6 Connect the upper wire terminals to the spill switch ja FIGURE 31 7 Disconnect the wire lead from terminal 3 on the valve and reconnect to the male end of the spill switch wire Con nect the female end of the spill switch wire to terminal 3 on the valve Leave all excess wire in an orderly manner For aesthetics the adapter has been designed to ac cept a standard matte black 7 stove pipe and the Na poleon decorative brass band standard with the GS 150KT Both are available from your Napoleon dealer B VENT MODEL GS60 ONLY Attach the B Vent label shown below in the control area of the appliance ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE THIS FIREPLACE HAS BEEN CONVERTED TO A B VENT MODEL ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER CE FOYER AETE CONVERTI AUN MODELE ASYSTEME D EVACUATION B ws 385 160 COMBUSTION AIR A chimney venting this stove shall not vent any solid fuel burning appliance Any stove needs air for safe operation and must be in stalled in such a way that adequate combustion air is available W415 0158 E 02 19 04 14 ADDING VENT SECTIONS GAS INS
40. s not con tinue to burn repeat steps 3 through 6 8 With the pilot lit turn the gas knob counter clockwise EN to on 9 If equipped with a remote ON OFF switch main burner may not come on when you turn the valve to ON The remote switch must be in the ON position to ignite the burner 70 Turn on all electric power to the fireplace TO TURN OFF GAS 7 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clock wise N to off Do not force MAINTENANCE TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE STOVE CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This stove and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assem bly remove the logs exposing both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year W415 0158 E 02 19 04 3 Check to see that all burner ports are burning Clean out
41. s spilling check for vent blockage W415 0158 E 02 19 04 23 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out REFER TO MAIN BURNER GOES OUT PILOT STAYS ON pilot goes out Vent re circulating check joint seals and installation MODEL GDS60 ONLY Thermocouple shorting or loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Exhaust fumes Fireplace is spilling check all seals smelled in room headaches Carbon is being de Air shutter has become ensure air shutter opening is free of lint or other obstruc posited on glass logs blocked tions or combustion cham ber surfaces Flame is impinging on the check that the logs are correctly positioned logs or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any horizontal venting Flames are very Door is ajar tighten door clamps aggressive GDS60 Meni REAR VENT VERTI enting action Is too great CAL TERMINATION restrict vent exit with restrictor vent kit GDSRP KT MODEL GDS60 ONLY Blockage in vent remove blockage In really cold con
42. supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane When the valve is set to HI the manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having juris diction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft W415 0158 E 02 19 04 Change in flame appearance from HI to LO is more evi dent in natural gas than in propane Expansion contraction noises during heating up and cooling down cycles are nor mal and to be expected This appliance is only for use with the type of gas indicated on the rating plate See page 14 This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER It is your responsiblity to check off the appropriate box on the rating plate according to the model venting and gas type of the unit CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth The glass is 7 16 ceramic glass available from your Napo leon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATE RIALS Clean the glass after the
43. sure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal Tighten securely 6 Attach the vertical rain cap 7 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe W415 0158 E 02 19 04 STOVE VENT CONNECTION 1 Attach the adjustable pipe to the last section of rigid piping Secure with screws and seal 2 Install the 4 aluminum flexible liner to the stove Se cure with 3 screws and flat washers Seal the joint and screw holes using the high temperature sealant provided 3 Run a bead of high temperature sealant around the inside of the air intake collar Pull the adjustable pipe a minimum 2 into the air intake collar FIGURE 28 ENSURE THAT THE SEALANT IS NOT VISIBLE ON THE EXTERIOR PIPES ONCE INSTALLATION IS COMPLETED AN OPTIONAL DECORATIVE BRASS BAND IS AVAILABLE FOR THIS USE STANDARD WITH A GD175 KIT IN THE EVENT THAT THE VENTING MUST BE DISASSEMBLED CARE MUST BE TAKEN TO RESEAL THE VENTING MOBILE HOME INSTALLATION In Canada mobile home installation may be vented hori zontally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation for ins
44. t the grate post W415 0158 E 02 19 04 Place the bottom of log 7 against the right outermost grate post and the top into the pocket provided on the center log 6 Bend up the tab in the log support to cradle log 7 Tear the glowing embers into pieces and place onto the front of the burner Care should be taken to shred the em bers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow when exposed to direct flame however care should be taken to not block the burner ports Blocked ports can cause an incorrect flame pattern carbon deposits and delayed ignition Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING ee shut off to prevent a build up of carbon monoxide or an aaa explosion of unburnt gases during start up If the flue lt IS blocked or has no draw the spill switch will auto b 3 matically shut off the supply of gas within about 5 10 TE z s _ Of a blocked or disconnected vent It acts as a safety 2 PURGE ALL GAS LINES WITH THE GLASS DOOR OPEN ASSURE THAT A CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE CLOSING THE DOOR ALLOW SEVERAL MINUTES 5 15 FOR THE FLAME TO STABILIZE AFTER IGNITION MODEL GS60 ONLY SPILL SWITCH This is athermally activated swi
45. tallation For mobile home installations the fireplace must be fas tened in place It is recommended that the fireplace be secured in all installations Use the leveling securing kit GDSLL KT for this purpose CONTINUE WITH GAS INSTALLA TION PAGE 14 B VENT SPECIFICS MODEL GS60 A VENT SOLID FUEL amp VENT CONNECTOR SS diameter is 6 or es larger SINGLE WALL THREE TYPES OF OR B VENT CHIMNEY SYSTEMS MAY BE USED WITH THIS STOVE iT MASONRY CLAY LINED FIGURES 29 RY RY XY XXX IXY RX INSTALLING B VENT Follow the instructions of the B vent manufacturer for chim ney installation 1 Remove the access plate Remove and discard the air intake cover plate located directly behind the access plate 2 Feed the 2 wires supplied through the 7 collar at the top of the unit bring them out the air intake opening but behind the rear panel as shown iN y rT NLA TS SS _ ihe WIF SZEN j TH LS gt i _ AIR INTAKE COVER PLATE LOCATION FIGURE 30 WOOD BURNING CHIMNEY CHIMNEY VENT a E CONNECTOR GAS BURNING no new liner needed CHIMNEY Ensure that 2 female ends remain at the top Re secure the access plate 3 Remove the spill switch bracket from the rear of the adapter Unscrew the spill switch and discard the bracket Attach the spill switch to the bracket supplied with the stove and secure onto the adapter 4 B
46. tch attached to the back of the chimney adapter which senses the change in temperature and shuts down the gas valve in the event minutes TAMPERING WITH THE SWITCH CAN RESULT IN CARBON MONOXIDE CO POISONING AND POSSI BLE DEATH 17 OPERATION MAINTENANCE MODEL GS60 ONLY ventiNG ACTION CHECK A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED STOVE IS LEFT WITH THE CUSTOMER Test in the following manner 1 Close all doors and windows in the room start exhaust fans in the home turn fireplace blower off if equipped 2 Set controls to high and light the unit 3 Wait 5 minutes Light a match and extend it 1 into the hole located above the spill switch bracket on the adapter 4 Venting action is satisfactory if the flame stays lit Venting action is unsat isfactory if the flame extinguishes 5 If venting action is unsatisfactory turn the unit off wait 10 minutes and try again If the match does not stay lit turn the unit off and check for vent blockage or restric tion If necessary consult with a qualified inspector FIGURE 40 OPERATING INSTRUCTIONS The on off switch is located on the back of the unit at the top left corner on models GDS60 and GS60 NOTE The upper firebox baffle of your new cast stove has intentionally been left unpainted Its shiny appear ance will quickly transform to a dull black finish during the curing process When lit for the
47. tes and Community Standard ANSI NFPA 501A in the United States Purge all gas lines with the glass door of the stove removed Assure that a continuous gas flow is at the burner before re installing the door Under extreme vent configurations allow severalminutes 5 15 for the flame to stabilize after ignition It is recommended that all horizontal runs have a 14 inch rise per foot Objects placed in front of the stove must be kept a minimum of 48 away from the front face of the unit The stove and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The stove must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa The stove when installed with a blower must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be removed from the cord plug GENERAL INFORMATION FOR YOUR SATISFACTION THIS STOVE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Minimum inlet gas
48. uns for vertical rises between 29 and 57 inches When calculating maximum run lengths include 5 feetfor each 90 or 45 elbow DO NOT INCLUDE THE FIRST TWOELBOWS DIRECTLY OFF THE UNIT WHEN VENTING HORIZONTALLY ORIFICE REPLACEMENT FIGURE 15 In order to access the orifice the log support secured by two screws must be removed ere Te 1 7 STOVE TOP TOP VENT FILLER PLATE pan a l FIGURE 17a Unscrew and discard the top vent filler plate Lift offthe cast stove top Unscrew the four screws holding both the top eal shield ssh 7 flue collar in a lift off FIGURE 17b Lift the gasket off Unscrew the 4 screws securing the 4 collar and its gasket in place and remove it and the knock out from the rear panel Remove the 7 and 4 covers and gaskets from the back Position the 4 gasket and cover over the flue opening in the top HURE 17c D a INE with 4 screws Place the 7 TECE ane cover over the air opening in the top Replace the top heat shield and re secure Secure both gaskets and collars over the rear openings Using the 2 screws secure the optional trivet to the underside of the top Replace the stove top TOP HEAT SHIELD FIGURE 17d W415 0158 E 02 19 04 10 VENTING PARAMETERS 20 FT MAX FIGURES 18a d 24 MINIMUM REGARDLESS OF HORIZONTAL VENT LENGTH CORNER INSTALLATION 29 MINIMUM REGARDLESS OF HORIZONTA VENT LENGTH 7 VA COLLAGE GG
Download Pdf Manuals
Related Search