Napoleon Fireplaces GDS 50-N User's Manual
Contents
1. WU 4 f more than one length of liner needs to be used to reach the stove couple them together as illustrated in FIGURE 18 Seal the joints using the same procedure as described above The vent system must be supported approximately every 10 feet along a horizontal run Use supports or equivalent non combustible strapping to maintain the 1 clearance from combustibles W415 0098 C 04 19 06 VERTICAL VENTING INSTALLATION 1 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately Supported using either an alternate method suitable to the authority having jurisdiction or the ROOF SUPPORT SX optional roof support FIGURE 19 2 Stretch the inner aluminum flex ae liner to the required length Slip the SLEEVE liner a minimum of 2 over the inner m7 sleeve of the air terminal connector and secure with 3 8 screws Seal 4 using a heavy bead of the high CONNECTOR temperature sealant n 3 Repeat using the outer aluminum TEMPERATURE INNER FLEX LINER OUTER FLEX LINER flex liner 4 Thread the air terminal connector liner assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal connector to the roof support ensuring that the top of the air terminal is 16 above the highest point tha2. VENTING LENGTHS amp AIR TERMINAL LOCATIONS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal locations for ei ther system are set out in this manual and must be ad hered to For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high tempera ture sealant Mill Pac High temperature sealant must be ordered separately Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined A starter adaptor must be used and may be p chased from the corresponding supplier Supplier GAS STOVE Dura Vent GDS924N Amerivent 4DSCB N1 Direct Temp 4DT AAN When using Napoleon venting components use only the following vent kits WALL TERMINAL KIT GD175 7 1 2 of venting included or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110 8 12 TO 12 12 ROOF TERMINAL KIT GD11
3. Seal and tighten the gas line securely to the flex connector supplied Do not kink the flexible connector Mark the two appropriate boxes on the rating plate la bel One to indicate the model type depending on the in stallation direct vent or B vent Mark the second box to indicate the altitude type and the type of fuel being used natural gas or propane CERTIFIED UNDER CSA2 33A M98 ANSIZ21 88A 1998 Warnock Hersey HOMOLOGUE SELON LES NORMES FOYER DE CHAUFFAGE VENTEDGASFIREPLACEHEATERAPPLIANCE MUST BE AU GAZ AVEC EVACUATION CET APPAREIL DOIT ETRE INSTALLED USING BURNER KIT GDSSOBN KT mummy INSTALLE EN UTILISANT UN ENSEMBLE DU BRULEUR OR GDSS50BP KT goo N B CDVS500 N Boso go cov 0 2000ft 0 610m 44 000 BTU h 20 000 BTU h 33 000 BTU h 31 200 BTU h 34 40 000 BTU h 18 000 BTU h 30 000 BTU h 28 400 BTU h 43 45 ALTITUDE DOWNRATING CONDITIONS APPLY TO CANADA ONLY LES CONDITIONS DE BAISSE D EVALUATION SELON L ALTITUDE SAPPLIQUENT AU CANADA SEULEMENT MANIFOLD PRESSURE 3 5 INCHES W C NG 10 INCHES W C LP PRESSION AU COLLECTEUR 3 5 D UNE COLONNE D EAU GN 10 D UNE COLONNE D EAU PG MIN SUPPLY PRESSURE 4 5 W C NG 11 W C LP PRESSIOND ALIMENTATIONMIN 4 5 DUNE COLONNE D EAU 11 D UNE COLONNE D EAU PG MAX SUPPLY PRESSURE 7 W C NG 13 W C LP PRESSIOND ALIMENTATIONMAX 7 DUNE COLONNE DEAU 13 D UNE COLONNE D EAU PG FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY UTILI
4. 49 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 50 W500 0077 FIRESTOP WALL PLATE 51 W020 0032 HARDWARE 52 BRIC7 BRASS TRIM COLLAR 53 BM6724 24 STOVE PIPE 7 DIAMETER 54 W010 0300 10 ALUMINUM FLEX LINER c w spacers 4 DIA 55 W025 0001 DECORATIVE BRASS BAND ROOF TERMINAL KITS GD110 1 12 TO 7 12 PITCH 57 W670 0006 AIR TERMINAL 58 W490 0073 4 7 INNER OUTER SLEEVE 59 W010 0567 ROOF SUPPORT 60 W263 0054 ROOF FLASHING 61 W170 0063 STORM COLLAR GDIII 8 12 TO 12 12 PITCH 57 W670 0006 AIR TERMINAL 58 W490 0073 4 7 INNER OUTER SLEEVE 59 W010 0567 ROOF SUPPORT 60 W263 0055 ROOF FLASHING 61 W170 0063 STORM COLLAR GD112 FLAT ROOF 57 W670 0006 AIR TERMINAL 58 W490 0073 4 7 INNER OUTER SLEEVE 59 W010 0567 ROOF SUPPORT 60 W263 0056 ROOF FLASHING 61 W170 0063 STORM COLLAR ACCESSORIES PART DESCRIPTION 62 GS 530G GOLD PLATED TRIVET 63 W690 0001 MILLIVOLT THERMOSTAT 64 W660 0011 REMOTE CONTROL ADVANTAGE PLUS GDS50 ACCESSORIES 65 BM6745 45 ELBOW 66 GD301 HEAT GUARD 67 W175 0001 4 COUPLER 68 W573 0007 10 30Z TUBE HIGH TEMP SEALANT GS50 ACCESSORIES 69 GS 150KT ADAPTER KIT W415 0098 C 04 19 06 22 WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd W415 0098 C 04 19 06 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE P
5. C 04 19 06 OPERATION MAINTENANCE Purge all gas lines with the glass door open Assure that a continuous gas flow is at the burner before closing the door Allow several minutes 5 15 for the flame to stabi lize after ignition TURBO BURNER OPERATION AND MAINTENANCE The purpose of the turbo burner is to increase heat output or BTUs of the unit and will only operate when the main burner is functioning To turn the turbo burner on simply depress the burner control knob located in the valve com partment at the left hand side below the piezo ignitor and rotate the knob counter clockwise to high The turbo burner flame can be observed on the reflective surface in the back right corner of the firebox The burner flame height may now adjusted to achieve the heat output required Because the flame is very efficient it will burn a very blue almost transparent colour INSTRUCTIONS To turn off the burner rotate the control knob clockwise to high depress the knob and turn to off The on off switch is located on the back of the unit at the top left corner on models GDS50 and GS50 When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufac turing process and will not occur again Simply open a window to sufficiently ventilate the room After extended
6. 04 19 06 2 TABLE of CONTENTS Pg 2 4 INTRODUCTION Warranty General Instructions General Information Care of Glass amp Plated Parts 5 LOCATION amp CLEARANCES 6 11 DIRECT VENT SPECIFICS MODEL GDS50 Vent Lengths Air Terminal Locations Special Installation Example Offset Installation Example Wall amp Ceiling Protection Horizontal Venting Installation Vertical Venting Installation Stove Vent Connection Mobile Home Installation 12 14 B VENT SPECIFICS Pg 14 GAS INSTALLATION 15 16 FINISHING Door Opening amp Closing Louvre amp Trivet Installation Mantle Clearances Log Placement 17 18 OPERATION MAINTENANCE Spill Switch Turbo Burner Operating Instructions Maintenance 19 REPLACEMENT BLOWER 20 ADJ USTMENTS Pilot Burner Adjustment Venturi Adjustments 21 22 REPLACEMENTS Ordering Replacement Parts Terminal Kits Accessories Replacement Parts 23 24 TROUBLE SHOOTING GUIDE MODEL GS50 Chimney Installation B Vent Installation Adding Vent Sections Flashing and Storm Collar Installation B Vent Adaptations Combustion Air PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING The stove is a vented gas fired heater Do not burn wood or other materials in this stove Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the sto
7. LOG SET 17 W135 0194 BASE LOG 1 18 W135 0195 MIDDLE CROSSOVER LOG 2 19 W135 0196 RIGHT CROSSOVER LOG 3 20 W135 0197 LEFT CHUNK 4 21 W135 0027 CHARCOAL EMBER STRIP 22 290 0030 BURNER GASKET 23 W562 0022 GLASS GASKET 24 W385 0245 NAPOLEON LOGO 25 300 0029 FRONT WINDOW GLASS 26 W030 0021 ACCENT BAR 27 W300 0028 SIDE WINDOW GLASS 28 GDS63 BLOWER c w GASKET 29 W225 0086G DOOR FRAME ONLY 30 W010 0715G GOLD DOOR COMPLETE 31 W290 0032 RELIEF HOUSING GASKET 32 W430 0002 MAGNETIC CLOSURE 33 W290 0031 AIR MANIFOLD GASKET 34 W390 0001 LATCH 35 W750 0009 ELECTRODE WIRE 36 W660 0009 ON OFF SWITCH 37 W690 0002 THERMODISC 38 W434 0001 MIRROR GDS50 COMPONENTS 39 W500 0111 COMBUSTION AIR COVER PLATE 40 W290 0033 COMBUSTION AIR GASKET 41 W380 0002 VARIABLE SPEED SWITCH KNOB 42 KB 35 VARIABLE SPEED SWITCH GS50 COMPONENTS 43 W010 0459 ADAPTER c w sPILL SWITCH 44 W660 0006 SPILL SWITCH 45 WO060 0003 TERMINAL BLOCK 46 W025 0001 DECORATIVE BRASS BAND 41 W380 0002 VARIABLE SPEED SWITCH KNOB 42 KB 35 VARIABLE SPEED SWITCH 48 GD222 TERMINAL ASSEMBLY 49 BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA 50 W500 0077 FIRESTOP WALL PLATE 51 WO020 0032 HARDWARE 52 BRIC7 BRASS TRIM COLLAR 53 BM6724 24 STOVE PIPE 7 DIAMETER 54 W010 0300 10 ALUMINUM FLEX LINER c w spacers 4 DIA 55 W025 0001 DECORATIVE BRASS BAND GD160 PERISCOPE 47 BM6790 90 ELBOW 7 DIAMETER 56 GD201 PERISCOPE
8. Ltd Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Keep young children and animals away when the fireplace is hot W415 0098 C 04 19 06 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is test fired again and thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled com ponents and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provid
9. Main burner goes out REFER TO MAIN BURNER GOES OUT PILOT STAYS ON pilot goes out Vent re circulating check joint seals and installation MODEL GDS50 ONLY Thermocouple shorting or loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Exhaust fumes Fireplace is spilling check all seals smelled in room headaches Carbon is being de Air shutter has become ensure air shutter opening is free of lint or other obstruc posited on glass blocked tions logs or combustion chamber surfaces Flame is impinging on the check that the logs are correctly positioned logs or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any horizontal venting Blower does not turn Blower high limit switch has Turn blower switch on turn turbo rear burner off and front burner on been activated to low When blower turns on re adjust burners Door sticking Dirt dust adheres to the lift door from its hinges Lubricate with high temp dry graph hinges is heated and burns ite only causing sticking NOTE Due t
10. and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t Three feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0098 C 04 19 06 Use the chart on this page to calculate horizontal runs for OFFSET INSTALLATION EXAMPLE vertical rises between 29 and 57 inches FIGURE 7 OFFSET INSTALLATION EXAMPLE When calculating maximum run lengths include 10 feet for each 90 elbow or 5 feet for each 45 elbow DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT Pt tt ty tt ef y tt TY FIGURE7 soe sx OCC CCEA requinceD O era VERTICAL 4g AT T MEE ptt Tp tT N LLLI RISE FROM z Cm NZAS YHA T FIREPLACE E PTT EET TO FIRST PEL ELT LL ELBOW IN 3 A A u INCHES 30 LA PEE EEE LE 3 5 7 9 Q9 48 SECOND VENT RUN 6 9 12 15 18 x IN FEET CALCULATED HORIZONTAL VENT RUN IN FEET SPECIAL INSTALLATION EXAMPLE mm required using the First Vent When a horizontal run is introduce
11. be removed from the cord plug NATIONAL FIREPLACE INSTITUTE We suggest that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists NFI CERTIFIED www nficertified org W415 0098 C 04 19 06 GENERAL INFORMATION FOR YOUR SATISFACTION THIS STOVE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane For elevations between 2 000 and 4 500 feet above sea level this fireplace must be de rated by 10 using the certified high altitude kit When the fireplace is installed at elevations above 4 500ft and in the absense of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Change in flame appearance from HI to LO is more evident in natural gas than in propane Expansion con traction noises during heating up and cooling down cycles are normal and to be expected GDS50 Maximum input is 44 000 BTU hr for natural gas and 40 000 BTU hr for p
12. force MAINTENANCE TURN OFF THE GAS ANDUNPLUG ELECTRI CAL POWER BEFORE SERVICING THE STOVE CAUTION Label all wires prior to disconnection when ser vicing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This stove and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assem bly remove the logs exposing both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly W415 0098 C 04 19 06 4 Check to see that the pilot flame is large enough to engulf the thermocouple on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer dis tributor 7 Check that the door gasketing is not
13. in the base to se cure It is recommended that the fireplace be secured in all installations Page 14 W415 0098 C 04 19 06 11 12 B VENT SPECIFICS MODEL GS50 Three types of chimney systems may be used with this stove A VENTSOLID FUEL WOOD BURNING CHIMNEY VENT CONNECTOR liner needed if inside larger SINGLE WALL OR B VENT FIGURE 22 il MASONRY CLAY LINED li CHIMNEY VENT CONNECTOR no new liner needed if old liner diameter is 4 5 SINGLE WALL OR B VENT A CHIMNEY VENTING THIS STOVE SHALL NOT VENT ANY SOLID FUEL BURNING APPLIANCE ALL HORIZONTAL RUNS MUST HAVE A 1 4 INCH RISE PER FOOT FIGURE 23 W415 0098 C 04 19 06 CHIMNEY INSTALLATION INSTALLING B VENT B VENT LIQUID FUEL GAS BURNING CHIMNEY Follow the instructions for Wall and Ceiling Protection ADAPTER INSTALLATION riGURE 23 1 Remove the spill switch bracket from the rear of the adapter 2 Gently pull the two wire terminals located inside the 7 flue collar at the top of the stove out approximately 8 inches 3 Bring the wires through the lower hole in the adapter and out the spill switch opening To pass the wires through the hole more easily temporarily tape the two terminals to gether 4 With the spill switch opening aligned to the back of the stove take hold of the adaptor base and push the crimped edge into the stove flue collar 5 Connect t
14. mobile housing CAN CSA Z240 MH Series in Canada or ANSI Z223 1and NFPA 54 in the United States Purge all gas lines with the glass door of the stove opened Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allow several min utes 5 15 for the flame to stabilize after ignition All horizontal runs must have a 74 inch rise per foot Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit The stove and its individual shutoff valve must be discon nected from the gas supply piping system during any pres sure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The stove must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa A 1 8 inch NPT plug accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the stove The stove when installed with a blower must be electri cally connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1990 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not
15. parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the follow ing information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM COMPONENTS COMMON TO BOTH UNITS PART DESCRIPTION 1 MopeL amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 PART NUMBER 4 DESCRIPTION OF PART 5 FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER TERMINAL KITS GD175 WALL TERMINAL KIT 47 BM6790 90 ELBOW 7 DIAMETER 1 W725 0042 SIT VALVE NG 1 W725 0043 SIT VALVE LP 2 W100 0046 TURBO REAR BURNER 3 W100 0040 FRONT BURNER 4 W455 0037 43 REAR BURNER ORIFICE NG 4 455 0034 57 REAR BURNER ORIFICE LP 4 455 0043 45 REAR BURNER ORIFICE HiAtt NG 4 W455 0035 59 REAR BURNER ORIFICE HiAtt LP 5 W455 0045 34 FRONT BURNER ORIFICE NG 5 W455 0033 53 FRONT BURNER ORIFICE LP HiAtt LP 5 W455 0044 36 FRONT BURNER ORIFICE HiAtt NG 6 W010 0800 PILOT ASSEMBLY LP 6 W010 0801 PILOT ASSEMBLY NG 7 W455 0068 PILOT INJECTOR LP 7 W455 0070 PILOT INJECTOR NG 8 W680 0005 THERMOCOUPLE 9 W680 0004 THERMOPILE 10 W290 0029 PILOT GASKET 11 W380 0001 TURBO CONTROL KNOB 12 W010 0087 TURBO VALVE NG 12 W010 0175 TURBO VALVE LP 13 GS 530K BLACK TRIVET 14 W357 0001 PIEZO IGNITOR 15 W715 0195 PEDESTAL TRIM 16 GL 642
16. 1 FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE KIT GD180 for wall penetration below grade in conjunc tion with the appropriate venting components These vent kits allow for either hori zontal or vertical venting of the stove FIGURES 4 5 amp 6 The maxi mum number of 4 flexible connec tions is two horizontally or three vertically excluding the stove and the air terminal connections FIGURE3 4 INCHES When terminating vertically the MINIMUM minimum vertical rise is 34 inches above the stove and the maximum vertical rise is 40 feet FIGURE 3 Deviation from the minimum ver tical vent length can create diffi culty in burner start up and or carboning Use an adjustable pipe as the final length of rigid piping to the stove for ease of installation We recommend that exhaust vents that pass through unheated spaces be wrapped in a protective sleeve to minimize condensation and reverse flow symptoms See Trouble Shooting for details W415 0098 C 04 19 06 For optimum flame appear 34 MAXIMUM ance and stove perfor 23 MINIMUM mance keep the vent p length and number of el eger p minimum On M oe DE i LENGTH MUS extreme vent configura gc sa INCHES tions allow several min utes 5 15 for the flame to stabilize after lighting The air terminal must remain an unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed a
17. AN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result s LOCATION amp CLEARANCES Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operating the stove Never obstruct the front opening of the stove Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit GDS50 AND GS50 As long as clearance to combustibles is kept gt within the required distances the most desirable 28 4 FIGURE 1 and benefical location for a Napoleon stove is in the centre of a building thereby allowing the most efficient use of the heat created The location of windows doors and the traffic flow in the room where the stove is to be located should be con sidered If possible you should choose a loca tion where the vent will pass through the house without cutting a floor or roof joist 14 1 8 11 13 3 4 ot GAS LINE LOCATED IN PEDESTAL REAR AINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES y B W M A e A B NO ADDITIONAL FLOOR PROTECTION IS REQUIRED C MINIMUM 20 FROM STOVE TOP TO CEILING D AT A DISTANCE OF 1 FROM THE WALL ACCESS E TO THE BLOWER SWITCH ON OFF SWITCH OR THE ALCOVE BLOWER POWER CORD MAY NOT BE PRACTICAL m W415 0098 C 04 19 06 6 DIRECT VENT SPECIFICS MODEL GDS50
18. Drywall dust will penetrate into the blower bearings caus ing irreparable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy W415 0098 C 04 19 06 19 20 ADJ USTMENTS PILOT BURNER ADJ USTMENT Remove the pilot screw cap Adjust the pilot screw to pro vide properly sized flame Turn in a clockwise direction to reduce the gas flow Replace the pilot screw cap FIGURE 36 PILOT BURNER THERMOPILE FIGURE 37 Hz I THERMOCOUPLE UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp FLAME MUST ENVELOP THERMOPILE W415 0098 C 04 19 06 VENTURI ADJ USTMENT To access the venturi remove the screw securing each burner to the burner pan slide to the right lift up and out For the air shutter settings see the chart below FRONT BURNER REAR BURNER Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be estab lished Air shutter adjustment must only be done by a qualified gas installer FIGURE 39 BURNER REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all
19. E FOLLOW THE VENTING INSTRUC TIONS EXACTLY ALL HORIZONTAL RUNS MUST HAVE A MINI MUM INCH RISE PER FOOT NN FIGURE 16 10x214 SCREWS zc A FLEX rire D 7 RIGID PIPE E 2 OVERLAP HI TEMP SEALANT 1 Stretch the 4 diameter alu minum flexible liner to the re quired length taking into account the additional length needed for the finished wall surface Spacers are attached to the 4 inner flex liner at predeter mined intervals to maintain a 1 1 4 air gap to the 7 outer stove pipe These spacers must not be removed Slip a 4 diameter length of aluminum flexible liner a mini mum of 2 over the inner sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using red RTV or Mill Pac high temperature sealant not supplied 2 Slip the first section of 7 diameter stove pipe a mini mum of 2 over the outer sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using red RTV high temperature sealant 3 Insert the liners through the firestop vent pipe shield Holding the air terminal lettering in an upright readable position secure to the exterior wall Make weather tight by sealing with caulking not supplied The air terminal mount ing plate may be recessed up to 3 4 maximum into the exterior wall or siding FIGURE 17 Hz SEA EMP ANT
20. HTING INSTRUCTIONS WARNING The gas valve has an interlock device which 6 Depress slightly and hold gas knob while lighting the will not allow the pilot burner to be lit until the thermocou ple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise to pilot TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clockwise to off Do not
21. ILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM Pilot will not light No spark at pilot burner Spark gap is incorrect No gas at the pilot burner TEST SOLUTION check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor Out of propane gas fill the tank Pilot goes out when System is not correctly purged Purge the gas line with the glass door open the gas knob is re Out of propane gas fill the tank leased Pilot flame is not large enough Pilot flame is not engulfing the thermocouple Thermocouple shorting Faultly thermocouple Faulty valve turn up the pilot flame turn up pilot flame replace pilot assembly loosen
22. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 721 88 FOR VENTED GAS FIREPLACE HEATERS NAPOLEON QUALITY FIREPLACES GAS FIRED STOVES INSTALLATION AND OPERATION INSTRUCTIONS FOR VENTED GAS FIREPLACE HEATER NATURAL GAS MODELS GDS 50 N NATURAL GAS MODEL GS 50 N PROPANE GAS MODELS GDS 50 P PROPANE GAS MODEL GS 50 P CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance e Immediately call your gas supplier from a Do not touch any electrical switch neighbour s phone Follow the gas supplier s e Do not use any phone in your building Instructions e f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier uH Hearth Patio Warnock Hersey bU v 4 C i amm US Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 E www napoleonfireplaces com ask napoleon on ca W415 0098 C
23. JECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 amp DES 417 497 12 07 1999 WOLF STEELLTD W415 0098 C 04 19 06 4 GENERAL INSTRUCTIONS THIS GAS STOVE SHOULD BE INSTALLED AND SER VICED BY A QUALIFIED INSTALLEH to conform with local codes Installation practices vary from region to region and itis important to know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open posiiton prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock he flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product A carbon monoxide detector is required in all rooms containing gas fired appliances WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped
24. NN Where possible cover the sides and top edges of the flashing with roofing material Apply waterproof caulking around the vent 1 above the top of the flashing and push the storm collar down into the caulking Attach a rain cap to the top of the last vent section B VENT ADAPTATIONS Read the section on opening the door in Finish ing prior to proceeding to prevent damaging the unit 1 Remove both burners and the log support bracket LOG SUPPORT BRACKET CAULKING STORM COLLAR He b MM FRONT BURNER A 7 E P e m n ts a m 2 Remove the combustion air cover plate and its gasket THE TWO SCREWS MUST BE RE SECURED FIGURE 26 3 Undo the bracket holding the thermodisc turn 90 as shown and reattach to the weld stud located on the right air manifold side FIGURE 27 Do not tighten the wing nut until burner is installed then ensure that the thermodisc firmly touches the underside of the burner tray and tighten This enables the blower to function properly TURBO FIGURE 27 V H VIEWING COMBUSTION AIR COVER PLAT FIGURE 28 4 Secure the terminal block into place as shown with the screw supplied FIGURE 28 5 Gently pull the two white spill switch wires to take up any slack Feed these wires down through the combustion air opening and back up through the 4x6 inch cut out in the base Connect the shorter of the 2 wires to the term
25. S NE PEUT ETRE APPLIQUEE SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES LES SITES ETLES COMMUNAUTES ANSI NFPA 501A STEADY STATE EFFICIENCY NG 75 FAN OFF 78 FAN ON STEADY STATE EFFICIENCY LP 76 FAN OFF 7996 FAN ON EFFICACITE CONSTANTE GN 75 VENT ARRETE 78 VENT FONCTIONNE EFFICACITE CONSTANTE GP 76 VENTILATEUR ARRETE 79 VENTILATEUR FONCTIONNE STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY L EFFICACITE CONSTANTE S APPLIQUENT SEULEMENT AU CANADA AFUE NG LP GN GP 65 67 MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET20 PIEDS RESPECTIVEMENT THE APPLIANCE MUST BE VENTED USING THE APPROPRI ATE NAPOLEON VENT KITS SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS PROPER REINSTALLA TION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT AIR INTAKE SYSTEM L APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L ENSEMBLE D EVACUATION PROPRE A NAPOLEON REFERER AU MANUEL D INSTALLATION DE PROPRIETAIRE POUR L EVACUATION PRECISE IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L EVENT APRES AVOIR AS SURE LE MAINTIEN DU SYSTEME DE PRISE D AIR WOLF STEEL LTD BARRIE ONTARIO CANADA MADE IN CANADA FABRIQUE AU CANADA SERIALNUMBER NO DESERIE ieee WS 385 181 Attach one lead from the spill switch white wire to te
26. SER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE WARNING DO NOT ADD ANY MATERIAL TO THE APPLIANCE WHICH WILL COME IN CONTACT WITH THE FLAMES OTHER THANTHAT SUPPLIED BY THEMANUFACTURERWITH THE AP PLIANCE AVERTISSEMENT N AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PARLE FABRICANT MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL DEGAGEMENTSMINIMAUX DES MATERIAUX COMBUSTIBLES A rid D 17 8 W M A B w M A B E 6 fot wu B eo 3 F 9 7 20 TOCEILING FROM STOVE TOP 20 ENTRE LE DESSUS DU FOYER ET LE PLAFOND ELECTRICAL RATING CLASS 115V 1 5AMP 60HZ B VENT MODELS GS50 CS500 APPROVED FOR BED ROOM amp BEDSITTING ROOM INSTALLATION HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER amp UN STUDIO STEADY STATE EFFICIENCY NG 71 FAN OFF 7796 FAN ON STEADY STATE EFFICIENCY LP 73 FAN OFF 78 FAN ON EFFICACITE CONSTANTE GN 71 VENT ARRETE 71 NENT FONCTIONNE EFFICACITE CONSTANTE GP 73 VENTILATEUR ARRETE 7896 VENTILATEUR FONCTIONNE STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY L EFFICACITE CONSTANTE S APPLIQUENT SEULEMENT AU CANADA AFUE NG LP GN GP 64 67 THIS APPLIANCE MUST BE INSTALLED USING AN ADAPTER KIT GS 150KT CET APPAREIL DOIT ETRE INSTALLE EN UTILI SANT UN ENSEMBLE ADAPTATEUR GS 150KT NOT FOR USE WITH SOLID FUEL UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE
27. T RISE 4 PER FOOT OF RUN 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 7 vent pipe Do not fill this cavity with any type of material Iwz 1 ES 1 SA 1 ROC OC 9 ROUND OR SQUARE HOLE w ts mss N LI e FOR MAXIMUM 34 i HORIZONTAL RUN Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to com bustibles Once the vent pipe is installed in its final posi tion apply sealant between the pipe and the firestop spacer 62 MINIMUM VERTICAL VERTICAL INSTALLATION This application occurs when venting through a roof FIGURE 13 Installation kits for various roof pitches are avail able from your Napoleon dealer See Accessories to order the specific kit required 1 Determine the air ter minal location and move the stove into position Cut and frame 9 inch openings in the ceiling and the roof to provide the minimum 1 inch clear ance between the stove pipe and any combustible material Try to center the exhaust
28. TOVE VENT CONNECTION 1 Attach the ad FIGURE 21 justable pipe to E 8x1 2 HSELF DRILLING 3 SCREWS the last section of cure with screws 2 OVERLAP rigid piping Se and seal 2 Install the 4 aluminum flexible liner to the stove HI TEMP SEALANT ON OFF e 2 Secure with 3 SWITCH zz screws and flat 2 2 washers Seal the VARIABL joint and screw SPEED SWITCH 2 holes using Mill 2 E Pac high tem 2 E perature sealant 2 E not supplied i 2 2 eo 3 Run a bead of S o red RTV high tem perature sealant around the inside of the air intake collar Pull the adjustable pipe a minimum 2 into the air intake collar Ensure that the sealant is not visible on the exte rior pipes once installation is completed An op tional decorative brass band is available for this use Standard with a GD175 kit In the event that the venting must be disassembled care must be taken to reseal the venting Continue with Gas Installation MOBILE HOME INSTALLATION In Canada mobile home installation may be vented hori zontally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation for installation The fireplace is equipped with two 5 16 diameter holes located near each corner of the base For mobile home installations the fireplace must be fastened in place Use 10 screws inserted through the holes
29. UTILISE AVEC CET APPAREIL FIGURE 29 W415 0098 C 04 19 06 2000 4500ft 610 1370m ALTITUDE ELEVATION INPUT ALIMENTATION REDUCED INPUT ALIVENTATION REDUITE 30 400 BTU h OUTPUT MODEL GDS50 RENDEMENT 30 000 BTU h OUTPUT MODEL GS50 RENDEMENT 53 436 FRONTORRCE NECTRRAVANT 57 53 TURBO ORFCE NECTEUR TURBO 59 GDS50BN KT OU GDS50BP KT GDS50 P B GS50 P CS500 P 40 000 BTU h 2000 4500ft 610 1370m HL 21 000 BTU h 36 000 BTU h 18 000 BTU h 27 400 BTU h 26 400 BTU h CDVS500 P E DIRECT VENT MODELS GDS50 CDVS500 APPROVED FOR BEDROOM BATHROOM amp BEDSITTING ROOM INSTALLATION SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD TITLE 24 CFR PART 3280 WHEN THIS US STANDARD IS NOT APPLI CABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS SITES AND COM MUNITIES ANSI NFPA 501A HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER UNE SALLE DE BAIN ET UN STUDIO APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON IN STALLATION CONFORME AUX EXIGENCES DE LA NORME CAN CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ EN VIGUEUR AU CANADA OU AUX ETATS UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES TITRE 24 CFR SECTION 3280 DANS LE CAS OU CETTE NORME D ETATS UNI
30. abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event ext
31. and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve replace replace Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Main burner orifice is plugged Faulty thermopile Faulty themostat or switch Faulty valve remove stoppage in orifice replace connect a jumper wire across the wall switch terminals if main burner lights replace thermostat disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Replace Pilot goes out while Gas piping is undersized standing Main burner is in OFF position turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ig nites Monitor supply pressure check if supply piping size is to code Correct all undersized piping Main burner goes out pilot stays on Thermopile shorting Pilot flame is not large enough turn up pilot flame or not engulfing the thermopile replace pilot assembly clean thermopile and thermopile connection to valve Remote wall switch wire is too shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace W415 0098 C 04 19 06 23 24 SYMPTOM PROBLEM TEST SOLUTION
32. broken or miss ing Replace if necessary 8 Lift the door from its hinges to clean hinge pins and lubricate using high temp dry graphite as necessary Re place NOTE Due to the high temperatures that the hinges expe rience wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable REPLACEMENI BLOWER INSIALLATION FIGURE 34 FIGURE 35 SWITCH J Q 1 Turn off the electrical power and the gas supply to the stove 2 Open the lower louvre control door the two side doors and the fire viewing door Remove the logs 3 Remove the relief door assembly held on with 6 screws Discard the gasket 4 Disconnect the two blower wires Remove the blower bracket held on with 4 screws 5 Replace the blower using the existing bracket When connecting the replacement blower tighten the screws with out distorting the rubber grommets Replace the bracket blower assembly in the unit 6 Reconnect the two wires Hold the replacement gasket in place and reattach the relief door assembly Replace the logs Close all doors DEN PEN ae C RETIEF DOOR GASK RELIE li 7 Turn the gas supply and electricity back on Because the blower is thermally activated when turned on it will automatically start approximately 15 30 min utes after lighting the stove and will run for approximately 30 45 minutes after the stove has been turned off Use of the fan increases the output of heat
33. d even though the termi NS z Run on the chart shows that nal may be vertical the installation must be considered a maximum second run of HORIZONTAL 48 inches is allowable A through the roof installation requires a total 5 foot rise T IF NECESSARY THE If a first run of 72 inches is FIGURE 8 The location of the fireplace dictates a horizontal FIRST RUN AND THE run of 5 feet What is the required vertical rise to the centre SECOND RUN MAY BE of the initial 90 elbow 97 REVERSED The total run is 5 ft through the roof vertical rise 10 ft 90 elbow 5 ft horizontal run 20 ft total run Using the chart will determine that a 57 inch minimum vertical rise immediately off the unit is required for satisfactory venting conditions FIGURE 10 ALTHOUGH THE IMMEDIATE VERTICAL RUN MAY BE GREATER THAN 57 INCHES THE MAXIMUM COMBINATION OF HORIZONTAL AND VERTICAL 9 RUNS BEYOND THE 57 INCHES MUST NOT EXCEED 20 FEET FIGURE8 W415 0098 C 04 19 06 WALL AND CEILING PROTECTION HORIZONTAL INSTALLATION This application occurs when venting through an ex terior wall FIGURES 5 6 amp 13 Having deter mined the air terminal loca tion cut and frame a hole in an exterior wall with a mini mum square or round open ing of 9 As an alternative to framing a vent pipe shield may be installed en suring a 1 clearance to combustibles See Figure 11 FIGURE 11 THE STOVE PIPE MUS
34. e door may now be safely opened To close the door repeat in reverse order There may be instances that require adjustment of the door latches To do this simply loosen the tighten the catch until all four latches snap closed when closing the door Nm CATCH alunLE XN FIGURE 32 W415 0098 C 04 19 06 16 LOG PLACEMENT POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING PHAZER logs and charcoal embers strips exclusive to Napoleon Fireplaces glow when exposed to direct flame and provide a unique and realistic glowing effect that is dif ferent in every installation Use only certified PHAZER logs and charcoal embers available from your Napoleon Wolf Steel Ltd dealer i 4 Align the square pegs on log 8 with the notches on the right end of the base log et at 1 Place the 2 piece charcoal ember strip along the edge Era ALC RC PIECE d of the firebox 5 Finally align the square peg on log 4 with the notch on the left end of the base log e gt J w y Z TENE s y Nr SP gt O gno 1 a Le P 29 v ee IEG ba Rar ok aS tie ERE ee ducc ORC tana oye BEA eee OE hy aie oe 2 Place base log 1 between the log supports ensuring that it is pushed back to the back of the supports n 1 3 Align the square peg on log 2 with the notch on the base log W415 0098
35. e replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Cabour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat
36. end to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUB
37. he wire terminals to the spill switch and re secure the bracket For aesthetics the adapter has been designed to accept a standard matte black 7 stove pipe and the Napoleon decorative brass band standard with the GS150KT Both are available from your Napoleon dealer AND DB EN CERA ST a On BLO RS For ease of assembly a 2 Fr m 7 telescoping stove pipe aL Q ES may be installed over the MINIMUM 4 vent connection of the xN E adapter Add vent sections le twist locking clockwise OH securely to the required height The vent should ex rnr Tm tend at least 3 feet above 7 OPTIONAL its point of contact with the VENT N roof and at least 2 feet 4 B VENTI i higher than any wall roof EET A VENT ADAPTER TO FLUE COLLAR or building within 10 feet FIGURE 24 This is a guide line only local venting codes should be followed which may differ in height and clearance require ments X i FIGURE 24 INSTALLING FLASHING AND STORM COLLAR Remove nails from the shingles above and to the sides of the chimney Place the flashing over the vent pipe and slide it underneath the sides and upper edge of the shingles Ensure that the vent pipe is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof on the top and sides DO NOT NAIL through the lower portion of the flashing Make weather tight by sealing with caulking
38. inal block 6 Attach the black on off switch wire with the 3 16 tab to the other side of the terminal block Connect the remaining wires 1 black 1 white with 1 4 connectors to TP TH and TH on the gas valve 7 Replace and re secure the log support bracket and the two burners ensuring that each venturi fits over the burner orifice COMBUSTION AIR ANY STOVE NEEDS AIR FOR SAFE OPERATION AND MUST BE INSTALLED IN SUCH A WAY THAT ADEQUATE COMBUSTION AIR IS AVAILABLE THIS UNIT IS DE SIGNED TO FUNCTION USING EITHER OUTSIDE OR IN SIDE ROOM AIR If using outside air connections can be made through a hole in the floor to line up with the hole in the pedestal base Use a fresh air kit available through your Napoleon Fireplace dealer or Wolf Steel Ltd Secure the 4 diameter aluminium liner to the hole in the base of the pedestal Avoid cutting away floor joist electrical wiring or plumbing Seal around the outside pipe with insulation to prevent drafts Continue with Gas Installation Page 14 W415 0098 C 04 19 06 13 14 GAS INSTALLATION GAS INSTALLATION B VENT MODEL GS50 ONLY Read the section on opening the door in Finish ing prior to proceeding to prevent damaging the unit Bring the gas line to the stove through either the opening in the pedestal back or through the floor directly beneath the pedestal base Install rigid black pipe or 1 2 type L copper tubing with a shut off valve to the stove
39. n is unsatisfactory turn the unit off wait 10 minutes and try again If the match does not stay lit turn the unit off and check for vent blockage or restriction If nec essary consult with a qualified inspector FIGURE 38 W415 0098 C 04 19 06 17 18 OPERATION MAINTENANCE FOR YOUR SAFETY READ BEFORE LIGHTING WHAT TO DO IF YOU SMELL GAS A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under wa ter m GAS KNO e Turn off all gas to the fireplace e Open windows e Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e f you cannot reach your gas supplier call the fire de partment LIG
40. nd undamaged FIGURE4 The maximum horizontal run is 34 inches with a 90 elbow located 29 above the stove FIGURE 4 The maximum horizontal run with a 57 inch vertical rise immediately above the stove is 20 feet FIGURE 5 20FT MAXIMUM PROPANE OR ri i SA 3 4 29 MINIMUM REGARDLESS OF HORIZONTAL VENT LENGTH BELOW GRADE INSTALLATION MAXIMUM HORIZONTAL RUN MAXIMUM 8FT VENT LENGTH USE GD201 PERISCOPE KIT HORIZONTAL RUN NOT TO EXCEED VERTICAL RISE 180 IF VERTICAL RISES GREATER THAN 57INCHES ARE NECESSARY THE INCREASED RISE MUST BE DEDUCTED FROM THE HORIZONTAL RUN A terminal shall not terminate directly above a side walk or paved driveway which is located betweeen two single family dwellings and serves both dwell ings Local codes or regulations may require dif ferent clearances Do not allow the inside liner to bunch up on hori zontal or vertical runs and elbows Keep it pulled tight a 1 1 4 air gap all around between the inner liner and outer stove pipe is required for safe op eration Use a firestop when penetrating interior walls floor or ceiling All horizontal runs must have a minimum inch rise per foot AIR TERMINAL LOCATIONS FIGURE 6 INSTALLATIONS CANADIAN __U S A 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12INCHES Clearance to permanently closed wi
41. ndows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding kkk kkk 0 INCHES 0 INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com kkk kkk 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft I 3 FEET 3 FEET Clearance to a service regulator vent outlet H 3 FEET JFEET Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6FEET 3 FEETt Clearance to a mechanical air supply inlet m Clearance above a paved sidewalk or paved driveway located on 7FEETY 7FEET public property unless fitted with a heat shield kit GD 301 J K L M 12INCHEST11 12INCHES Clearance under a veranda porch deck or balcony N O 146 INCHES 16 INCHES Clearance above the roof 2FEET1 2 FEET1 Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage i It is recommended to use a heat shield
42. o the high temperatures that the hinges experi ence wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable MODELS GDS50 ONLY Blockage in vent remove blockage In really cold conditions ice buildup may Main burner flame is occur on the terminal and should be removed as required Mb ded aneha core nain refer to Figure 22 to ensure correct location of storm collars Model GDS50 only White grey film Sulphur from fuel is being de clean the glass with a recommended gas fireplace glass forms posited on glass logs or com cleaner DO NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked W415 0098 C 04 19 06
43. periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a win dow to sufficiently ventilate the room OPERATING MODEL GS50 ONLY This is a thermally activated switch attached to the back of the chimney adapter which senses the change in temperature and shuts down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent It acts as a safety shut off to prevent a build up of carbon monoxide or an explosion of unburnt gases during start up If the flue is blocked or has no draw the spill switch will automatically shut off the supply of gas within about 5 10 minutes TAMPERING WITH THE SWITCH CAN RESULT IN CAR BON MONOXIDE CO POISONING AND POSSIBLE DEATH VENTING ACTION CHECK ACHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE IN STALLED STOVE IS LEFT WITH THE CUSTOMER Test in the following manner 1 Close all doors and windows in the room start exhaust fans in the home turn fireplace blower off if equipped 2 Set controls to high and light the unit 3 Wait 5 minutes Light a match and extend it 1 into the hole located above the spill switch bracket on the adapter 4 Venting action is satisfactory if the flame stays lit Vent ing action is unsatisfactory if the flame extinguishes 5 f venting actio
44. pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings Do not fill this space with any type of material A vent pipe shield will prevent any materials such as insu lation from filling up the 1 air space around the pipe FIGURE 15 Nail headers between the joist for extra sup port FIRESTOP UNDERSIDE OF JOIST FIGURE 14 C CAULKING 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the open ing in the ceiling FIGURE 14 A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through FIGURE 13 Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop spacer 3 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe FIGURE 15 W415 0098 C 04 19 06 9 10 HORIZONTAL VENTING INSTALLATION FOR SAFE AND PROPER OPERATION OF THE STOV
45. rminal 3 located on the gas valve and the other black on off switch lead to valve terminal 1 be Que um FIGURE 30 Attach the B Vent label shown below in the control area of the appliance FIGURE 31 ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE THIS FIREPLACE HAS BEEN CONVERTED TO A B VENT MODEL ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER CE FOYER A ETE CONVERTI AUN MODELE A SYSTEME D EVACUATION B ws 385 160 Check for gas leaks by brushing on a soap and water solu tion DO NOT USE OPEN FLAME DIRECT VENT MODEL GDS50 Disconnect the existing wires from terminals 1 and 3 from the on off switch and replace with the leads from the wall switch millivolt thermostat B VENT MODEL GS50 Disconnect the existing on off switch wire from terminal 1 on the valve and the black switch wire from the terminal block Replace each connection using the wires from the wall switch millivolt thermostat FIGURE 30 15 FINISHING FIGURE 31 TAT TAT tu mu uo mu Y i TTA sede Tia Thra SIDEBOOR c VALVE CONTROL DOOR R amp a SIDEDOOR mN DOOR OPENING AND CLOSING TRIVET INSTALLATION When opening the fire viewing door a simple procedure Insert the trivet into the space on the stove top must be followed in order to not damage the door First open the valve control door Next open both side doors fully Pull the latch handles towards you and release each catch Th
46. ropane Maximum output for natural gas is 37 000 BTU hr at an efficiency of 8496 with the fan on Maximum output for propane is 34 400 BTU hr at an efficiency of 8696 with the fan on Maximum A F U E annual fuel utilization efficiency rating is 7796 for natural gas and 79 for propane This stove is not approved for closet or recessed installations It is approved for bath room bedroom and bed sitting room installations and is suitable for mobile homes The natural gas model is suit able for installation in a mobile home that is permanently positioned on its site and fueled with natural gas GS50 Maximum input is 44 000 BTU hr for natural gas and 40 000 BTU hr for propane Maximum output for natural gas is 31 200 BTU hr at an efficiency of 7796 with the fan on and 7196 with the fan off and 30 000 BTU hr for pro pane at an efficiency of 7896 with the fan on and 739 with the fan off Minimum A F U E annual fuel utilization effi ciency rating is 65 for natural gas and 67 for propane This stove is approved for bedroom and bed sitting room installations CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Na poleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MA TERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLE
47. t it penetrates the roof 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal connector THE FLEXIBLE ALUMINIUM LINER E fseg ssa FIGURE 20 terminal connector showing above the top of the flashing Slide the WEATHER upper edge of the shingles eae Ensure that the air terminaly connector is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing Spacers are attached to the inner flex liner at predetermined intervals to maintain a 1 1 4 air gap to with caulking Where h c S possible cover the sides Me outer Nex liner hese and top edges of the spacers must not be flashing with roofing removed material 6 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal Secure with the three screws provided 7 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Note Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved S
48. ve Due to high temperatures the stove should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the stove Any safety screen or guard removed for servicing must be replaced prior to operating the stove It is imperative that the control compartments burners and circulating blower and its passageway in the stove and venting system are kept clean The stove and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The stove area must be kept clear and free from combustible materials gaso line and other flammable vapours and liquids Under no circumstances should this stove be modified This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this stove if any part has been under water Immediately call a qualified service technician to inspect the stove and to replace any part of the control system and any gas control which has been under water Do not operate the stove with the glass door opened cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the stove glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel
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