Napoleon Fireplaces GDIZC-N User's Manual
Contents
1. ADAPTER FITT EB a P The insert may now be pushed into its final posi tion inside the wood burn ing fireplace Secure the in sert to the fireplace using perforated strapping at tached to the two securing holes on either side of the unit as shown We recom mend that the trim be in Stalled before the unit is placed into its final position SECURING HOLES FIGURE 7 In order to close off the fireplace opening or if the opening is larger than the 3 or 4 sided aluminium extrusion trim kits it is recommended to reduce the opening using a non combustible material such as ceramic tile marble etc or the GIZBP6 3 or GIZBP6 4 backer plate kits The outside edge of the backer plate is finished off with gold trim in cluded in each kit A deluxe flashing kit complete with mar quis trim may also be used to complete the installation These flashing and trim combinations are available in 6 and 9 inch widths as well as many finishes to accent any room decor Mounting brackets GIZBRKT are required to install the deluxe flashing Detailed installation instructions are included with each kit If this unit is being installed into an existing wood burning zero clearance fireplace then be aware of this precaution Any circulation air opening may be covered with non combustible material but not sealed ALUMINIUM EXTRUSION TRIM KIT INSTALLATION2. 1 Turn off the electrical power and the gas supply to the fireplace insert 2 Remove the fire viewing door Remove the logs FIGURE 22 Q KS EAI z 3 Detach the two screws from the back of the firebox and remove the panel as illustrated 4 Remove the blower access door held on with the re maining 8 screws Replace the blower access door gas ket when changing the blower W415 0223 D 01 12 04 he m A p BLOWER 4 Disconnect the two blower wires Remove the blower bracket secured with one wing nut and lock washer For thermodisc replacement Remove the Z shaped mounting bracket secured to the firebox wall to the left of the blower Remove the thermodisc from the bracket and replace FIGURE 25 FIGURE 26 5 Replace the blower using the existing bracket Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned entirely onto the pad Slide the blower into the clip C Secure to the threaded stud using the existing lock washer and wing nut Ensure that the blower does not touch the fireplace base or the firebox 6 Reconnect the two wires Holding the replacement gas ket in place reattach the blower access door and panel Replace the logs Re install the fire viewing door 7 Turn the gas supply and electricity back on Because the blower is thermal
3. TABLE of CONTENTS Pg 2 4 INTRODUCTION Pg 9 OPERATION MAINTENANCE Warranty Operating Instructions General Instructions Maintenance General Information Care of Glass amp Plated Parts 10 REPLACEMENT BLOWER 5 7 INSTALLATION 11 ADJUSTMENTS Insert Vent Connection Pilot Burner Adjustment Chimney Connection ae Seatac Wall Switch Thermostat enturl Adjustments Gas Pipe Installation 12 13 REPLACEMENTS 7 8 FINISHING Ordering Replacement Parts Trim Extrusion Installation ee Parts Log Placement oe al Kits Door Installation ccessories Mantle Clearances 14 15 TROUBLE SHOOTING GUIDE nog raceme 46 SERVICE HISTORY PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING The fireplace insert is a vented gas fired heater Do not burn wood or other materials in this fireplace insert Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace insert Due to high temperatures the fireplace insert should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the fireplace insert Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace insert It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace insert a
4. 6 MAN 5 MAN 4 MAN 6 gt 3 MANTLE FIGURE 17 J T AN 6 mo aZ2zPee I Q mI 3 2 5 4 5 6 MANTLE WIDTH MolcloRa 1M Ned ai as Remove the backing of the logo supplied and place on the glass viewing door as indicated FIGURE 18 OPERATION MAINTENANCE OPERATING INSTRUCTIONS The on off switch is located behind the left side control door Purge all gas lines with the glass door open Assure that a continuous gas flow is at the burner before clos ing the door Allow several minutes 5 15 for the flame to stabilize after ignition Do not operate the main burner of the in sert with the door removed FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand While following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the Knob will not turn by hand do not try to repair it Call a qualified service technician Force or at tempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part
5. The insert can be equipped with either a 3 or 4 sided trim kit to finish off the fire place opening Slide the trim assembly over the keyholes 2 per side and drop into place If installing the op tional 3 or 4 sided backer plate GIZBP6 3 or GIZBP6 4 it must be hung prior to the trim kit installation us ing the same keyholes To adjust the trim If the mitre is out of alignment open each side and loosen the two screws at either side trim hinge Slide the trim up or down to adjust and re tighten screws There is also a very slight in out adjustment that can be made Note Since the side panels open and close to access the controls a gap is necessary at the mitre joint The top trim piece has an adjustable securing bracket which enables the trim to be secured to the firebox shell W415 0223 D 01 12 04 8 LOG PLACEMENT Positioning the logs improperly will cause flame im pingement and carboning PHAZER logs and glowing embers exclusive to Napoleon Fireplaces glow when exposed to direct flame and provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Use only certified PHAZER logs available from your Napoleon Wolf Steel Ltd dealer 1 Place the rear log 1 onto the two log supports and against the air intake pipe FIGURE 12 2 Position logs 2 and 3 against t
6. The fireplace insert and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace insert must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa A 1 8 inch NPT plug accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the fireplace insert The fireplace insert must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1990 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be removed from the cord plug W415 0223 D 01 12 04 FOR YOUR SATISFACTION THIS FIREPLACE INSERT HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propa
7. over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 amp DES 417 497 12 07 1999 WOLF STEELLTD W415 0223 D 01 12 04 4 GENERAL INSTRUCTIONS GENERAL INFORMATION THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to con form with local codes Installation practices vary from re gion to reg
8. MARQUIS TRIM PORCELAIN GREEN 9 DELUXE FLASHING W MARQUIS TRIM BLACK 9 DELUXE FLASHING W MARQUIS TRIM POLISHED BRASS 9 DELUXE FLASHING W MARQUIS TRIM ANTIQUE BRASS 9 DELUXE FLASHING w MARQUIS TRIM BRUSHED STAINLESS STEEL 9 DELUXE FLASHING w MARQUIS TRIM PORCELAIN ALMOND 9 DELUXE FLASHING W MARQUIS TRIM PORCELAIN BLACK 9 DELUXE FLASHING W MARQUIS TRIM PORCELAIN GREEN MOUNTING BRACKETS REQUIRED FOR THE 900 SERIES FLASHING KITS CAST IRON SURROUND KIT PAINTED BLACK CAST IRON SURROUND KIT PORCELAIN ENAMEL BLACK CAST IRON SURROUND KIT PORCELAIN ENAMEL MAJOLICA BROWN CAST IRON SURROUND KIT PORCELAIN ENAMEL MAJOLICA GREEN ADAPTOR KIT FOR CAST IRON SURROUND ANDIRON PAINTED BLACK ANDIRON GOLD PLATED ern F G i J l I i i I WARNING This is a fast acting thermocouple It is an integral safety component with a fast acting thermocouple supplied by Wolf Steel Ltd Replace only W415 0223 D 01 12 04 13 14 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot will not light No spark at pilot burner check if pilot can be lit by a match ar check that the wire is connected to the push button ignitor BURNER THERMOPILE check if the push button ignitor needs tightening replace the push button ignitor spark gap should
9. liner for air intake and a 3 liner for exhaust For best performance however it is recommended to use two 3 liners Air shutter settings will differ depending on the liner sys tem used Use the charts below to determine the correct air shutter setting 3 3 LINER SYSTEM AIR SHUTTER SETTING Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be estab lished Air shutter adjustment must only be done by a qualified gas installer AIR SHU L VENTURI BURNER ORIFICE FIGURE 30 HELPFUL HINT A mirror will let you see the opening of j the air shutter without removing the burner Scribe a line along the venturi tube and air shutter cap Open or close according to the original opening by using the scribed line as your datum W415 0223 D 01 12 04 11 12 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor NOOO KR BRWWND TERMINAL KITS 28 VENT KITS 1 2 amp 1 3 DOUBLE PLY ALUMINUM
10. 2325KT GDI 2335KT EXHAUST 30 30 30 W415 0223 D 01 12 04 GDI 320KT GDI 325KT GDI 335KT VENT KIT 20FT VENT KIT 25FT VENT KIT 35FT VENT KIT 20FT VENT KIT 25 FT VENT KIT 35 FT W690 0001 W660 0010 W660 0011 GD660 GI 790KT W175 0162 W175 0192 GIZBP6 3 GIZBP6 4 GIZTRM3 GIZTRM3 K GIZTRM3 B GIZTRM4 GIZTRM4 K GIZTRM4 B GIZUT B GIZUT G GI 900K6 GI 900B6 GI 900AB6 GI 900SS6 GI 909S6 GI 909K6 GI 909F6 GI 900K9 GI 900B9 GI 900AB9 GI 900SS9 GI 909S9 GI 909K9 GI 909F9 GIZBRKT CISK A CISKK A CISKN A CISKF A AK 4 ANI K ANI G ACCESSORIES MILLIVOLT THERMOSTAT REMOTE CONTROL ADVANTAGE REMOTE CONTROL ADVANTAGE PLUS REMOTE WALL SWITCH c w 20FT WIRE DECORATIVE BRICK PANELS CONVERSION KIT NG LP CONVERSION KIT LP NG 3 SIDED BACKER PLATE c w ACCENT TRIM 4 SIDED BACKER PLATE c w ACCENT TRIM ALUMINIUM EXTRUSION MATTE BLACK ALUMINIUM EXTRUSION POLISHED BLACK ALUMINIUM EXTRUSION POLISHED BRASS ALUMINIUM EXTRUSION MATTE BLACK ALUMINIUM EXTRUSION POLISHED BLACK ALUMINIUM EXTRUSION POLISHED BRASS UPPER DOOR TRIM Brass UPPER DOOR TRIM GoLpb 6 DELUXE FLASHING W MARQUIS TRIM BLACK 6 DELUXE FLASHING W MARQUIS TRIM POLISHED BRASS 6 DELUXE FLASHING W MARQUIS TRIM ANTIQUE BRASS 6 DELUXE FLASHING w MARQUIS TRIM BRUSHED STAINLESS STEEL 6 DELUXE FLASHING w MARQUIS TRIM PORCELAIN ALMOND 6 DELUXE FLASHING W MARQUIS TRIM PORCELAIN BLACK 6 DELUXE FLASHING W
11. BEEN CONVERTED FOR USE WITH A GAS FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE s RE APPROVED BY THE AUTHORITY HAVING JURISDICTION ATTENTION CE FOYER A ETE CONVERTI AFIN D ETRE UTILISE SEULEMENT COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT AUTRE COMBUSTIBLE SOLIDE SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES AYANT JURIDICTION W385 0199 The sheet metal parts of the fireplace in which the gas fireplace insert is to be installed must not be cut If the wood burning factory buillt fireplace has no gas access hole s provided an access hole of 1 inch or less may be drilled through the lower sides or bottom of the fireplace in a proper workman like manner This access hole must be plugged with non combustible in sulation after the gas supply line has been installed Ensure that existing chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the fireplace be fore installing the gas fireplace insert Smoke shelves shields and baffles may be removed if attached by mechanical fasteners The ventilation openings in the fireplace may be ob structed by the backer plates aluminium trim etc but these parts are not to be applied so as to have an air tight seal 4 SIDE
12. D BACKER PLATE ALUMINUM TRIM 4 SIDED BACKER PLATE FRONT VIEW W415 0223 D 01 12 04 5 6 INSERT VENT CONNECTION Move the insert close to its final position inside the wood burning fireplace This unit is equipped with 6 levelling screws located as follows two are on either side of the circulation blower on the rear panel four are located front and back on either side beneath the log support Level using four of the levelling screws See Figure 1a Levelling the unit will eliminate rocking or excessive noise when the fan is in operation Once the unit is level move it partially into place within the fireplace to allow for all connections to be made t is not practical to level the insert once the it has been installed Determine the required depth prior to in Stalling the unit and adjust the four levelling screws accord ingly CHIMNEY CONNECTION Chimney installation must conform to both national and local code requirements The chimney must be lined with one 2 or 3 diameter liner for intake and one 3 diameter liner for exhaust The minimum and maximum vent lengths are 10 and 35 feet respectively Recommended Napoleon kits come in 3 lengths While the liners must be continuous from the fireplace to the terminal to achieve the needed length they may be coupled using an aluminium coupler provided installation is sealed amp secured 1 2 amp 1 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST
13. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS e NAPOLEON QUALITY FIREPLACES GAS FIRED DIRECT VENT INSERT INSTALLATION AND OPERATION INSTRUCTIONS FOR VENTED GAS FIREPLACE HEATER NATURAL GAS MODELS GDIZC N PROPANE GAS MODELS GDIZC P CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Immediately call your gas supplier e Do not touch any electrical switch from a neighbour s phone Follow the gas Do not use any phone in your building supplier s instructions e f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Hersey oh HPBA c Fim Hearth Patio amp Barbecue Association Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0223 D 01 12 04 2
14. LINER INLET AND DEALER IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON When ordering replacement parts always give the follow ing information MopeL amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE DESCRIPTION OF PART FINISH 2 3 PART NUMBER 4 5 FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS W725 0039 W725 0040 W100 0068 W455 0017 W455 0059 W010 0800 W010 0801 W455 0069 W455 0067 W680 0005 W680 0004 W573 0008 W357 0001 GL 631 W135 0136 W135 0138 W135 0137 W135 0139 W361 0016 GZ552 W385 0245 W010 0804 W225 0095 W010 0802 W290 0063 W430 0013 W660 0009 W690 0002 W380 0002 KB35 W080 0451 GDI 223 RBT SHAW VALVE NG RBT SHAW VALVE LP BURNER 42 BURNER ORIFICE NG 53 BURNER ORIFICE LP PILOT ASSEMBLY LP PILOT ASSEMBLY NG PILOT INJECTOR NG PILOT INJECTOR LP THERMOCOUPLE THERMOPILE HIGH TEMPERATURE SEALANT PIEZO IGNITOR LOG SET REAR LOG RIGHT LOG LEFT LOG CENTER LOG GLOWING EMBERS BLOWER NAPOLEON LOGO DOOR GLASS c w GASKET DOOR FRAME DOOR c w GLASS BLOWER ACCESS GASKET MAGNETIC CLOSURE ON OFF SWITCH THERMODISC VARIABLE SPEED SWITCH KNOB VARIABLE SPEED SWITCH RESTRICTOR BRACKET TERMINAL KIT EXHAUST amp 2 3 TO 2 REDUCER 29 29 29 2 3 DOUBLE PLY ALUMINUM LINER INLET AND GDI 2320KT GDI
15. amp 2 3 TO 2 REDUCER GDI 2320KT VENT KIT 20FT GDI 2325KT VENT KIT 25FT GDI 2335KT VENT KIT 35FT 2 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST VENT KIT 20FT VENT KIT 25 FT VENT KIT 35 FT GDI 320KT GDI 325KT GDI 335KT We recommend that exhaust vents that pass through unheated spaces such as a garage or attic be wrapped in a protective sleeve to minimize condensa tion and reverse flow symptoms See Trouble Shooting for details This unit is approved for use witha 2 liner for air intake and a 3 liner for exhaust For best performance however it is recommended to use two 3 liners If a 2 liner ts used for the intake it is necessary to adjust the primary air shutter See Air Shutter Settings on page 11 1 OUTSIDE Slip one TERMINAL end of a liner a minimum GDI 223 of 2 over one of the FLASHING collars of the terminal Se PLATE cure using 3 screws Then 5 seal the joint and screw OVERLAP heads with high tempera S250 ture sealant Repeat with oT Q j SEALANT the other liner INTAKE CHITEMP NOTE We recommend that the other end of the exhaust liner be marked to eliminate the exhaust liner being con nected to the intake collar at the unit W415 0223 D 01 12 04 2 Gently stretch the liners to the required lengths and in sert into the chimney Place the terminal onto the top of the chimney cap and fit the flashing plate to suit Make weather tight by sealing with caulki
16. be 0 150 to 0 175 5 32 to 11 64 approx Spark gap is incorrect from the electrode tip and the pilot burner No gas at the pilot burner check that the manual valve is turned on THERMOCOUPLE check the pilot orifice for blockage replace the valve call the gas distributor fill the tank Out of propane gas Pilot goes out when System is not correctly purged Purge the gas line with the glass door open the gas knob is re O ut of propane gas fill the tank leased Ee 9 Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the turn up pilot flame thermocouple replace pilot assembly Thermocouple shorting loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Faultly thermocouple replace Faulty valve replace Pilot burning no gas Main burner orifice is plugged remove stoppage in orifice oat ae er Faulty thermopile replace switch thermostat ig Faulty themostat or switch connect a jumper wire across the wall switch terminals if on main burner lights replace thermostat disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Faulty valve replace Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilo
17. d materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled com ponents and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its prod
18. ers to clean these parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Na poleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MA TERIALS Clean the glass after the first 10 hours of opera tion with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result 20 3 4 INSTALLATION Provide adequate ventilation air Provide adequate accessibility clearance for servicing and operating the fireplace insert Never obstruct the front opening of the fire place insert Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit FIGURES la c 3 SIDED BACKER PLATE ALUMINUM TRIM 44 7 s SIDED BACKER PLATE TOP VIEW Clean out ashes from the inside of the wood burning fire place Make sure that the chimney and wood burning fire place are in a clean and sound condition and constructed of non combustible materials If necessary have any re pair work done by a qualified person before installing the insert Remove the existing fireplace damper or lock into an open position Using screws attach the fireplace warning tag W385 0199 to the inside of the firebox of the fireplace into which the insert is being installed WARNING THIS FIREPLACE HAS
19. he grate posts and line up the studs located on the burner with the holes on the bottom of the logs Keep slightly back of the front row of ports FIGURE 13 F 3 Fit the centre log 4 into place behind log 3 and into the pocket provided on the back 09 FIGURE 14 ak OSs a ee 4 Tear the glowing embers into pieces and place along the front row of ports covering all of the burner area in front of the logs Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process W415 0223 D 01 12 04 DOOR INSTALLATION Place the door into the two lower door brackets and se cure at the top of the unit with two 10 24 machine screws FIGURE 16 l LOWER DOOR BRACKET MANTLE CLEARANCE This can vary according to the mantle depth Use the graph to help evaluate the clearance needed
20. ies When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary con dition caused by the burn in of paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for afew hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room PURGE THE GAS LINE WITH THE GLASS DOOR OPEN WHAT TO DO IF YOU SMELL GAS e Turn off all gas to the fireplace e Open windows e Do not try to light any appliance e Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire depart ment 5 gis A SA FIGURE1I9 l a ahi 4 lt _ 1 FLAME SDUSTNEN ON OFF KNOB FIGURE 20 7 Turn gas knob counter clockwise A to pilot 8 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn re peat steps 3 through 7 9 With pilot lit depress and turn gas knob counter clock wise toon 10 If equipped with flame adjustment val
21. ion and it is important to know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log e The appliance off valve must be a T handle gas cock e The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI 2223 1 and NFPA 54 in the United States Mobile home installation must conform with local codes In the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or the manufactured home construction and safety standard Title 24 CFR part 3280 or the Fire Safety Criteria for manufactured home installa tions Sites and Community Standard ANSI NFPA 501A in the United States Purge allgas lines with the glass door of the fireplace insert opened Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allow several min utes 5 15 for the flame to stabilize after ignition
22. l provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for
23. ly activated when turned on it will automatically start approximately 5 15 min utes after lighting the fireplace insert and will run for approximately 30 45 minutes after the fireplace insert has been turned off Use of the fan increases the out put of heat Drywall dust will penetrate into the blower bearings caus ing irreparable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not cov ered by the warranty policy ADJUSTMENTS PILOT BURNER ADJUSTMENT Remove the pilot screw cap Adjust the pilot screw to pro vide properly sized flame Turn in a clockwise direction to reduce the gas flow Replace the pilot screw cap FIGURE 27 PIL PILOT EURMER Ea r ane THERAVOCOUPLE THERMOPILE FLAME NILIST BHVELOe LM PER 8 TO 1 OF THEARMOHOUPLE amp THER MOPILE FIGURE 28 VENT RESTRICTION Some vent configurations may display a very active flame If this appearance is not desirable the vent exit may be re stricted using the restrictor plate shown in FIGURE 6b Bend the flap up as shown to reduce the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional appearance FIGURE 29 VENTURI ADJUSTMENT This unit is approved for use with a 2
24. nd venting system are kept clean The fireplace insert and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace insert area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace insert be modified This fireplace insert must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace insert if any part has been under water Immediately call a qualified service technician to inspect the fireplace insert and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace insert with the glass door opened cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace insert glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd NOTE changes other than editorial are denoted by a vertical line in the margin W415 0223 D 01 12 04 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components an
25. ne When the fireplace is installed at el evations above 4 500ft and in the absence of specific rec ommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Expansion contraction noises during heating up and cool ing down cycles are normal and to be expected Maximum input is 24 000 BTU hr for natural gas and pro pane Maximum output for natural gas and propane is 20 400 BTU hr at an efficiency of 85 with the fan on Maxi mum A F U E annual fuel utilization efficiency rating is 79 for natural gas and propane This fireplace insert is not approved for closet or recessed installations It is ap proved for bathroom bedroom and bed sitting room in Stallations and is suitable for mobile homes The natural gas model is suitable for installation in a mobile home that is permanently positioned on its site and fuelled with natu ral gas This insert must be recessed into a vented noncombus tible wood burning fireplace prefabricated or masonry only The minimum fireplace opening size in which the heater is to be installed is HEIGHT 14 inches WIDTH 25 inches DEPTH 11 inches The minimum allowable chimney flue size is 6 round The minimum distance from the bottom of a combustible mantle projecting 3 maximum from the wall to the top of the aluminium trim is 3 CARE OF GLASS AND PLATED PARTS Do not use abrasive clean
26. ng not supplied and fasten to the chimney with screws and plugs not supplied 3 INSIDE Attach and secure the flex liners to the vent connection assembly using the same procedure as be fore ensuring that the marked exhaust liner is attached to the exhaust collar FIGURE 3 FIGURE 4 4 Detach the two screws from the back of the firebox and remove the panel as illustrated FIGURESab 5 Reaching in through the insert manoeuvre the vent con nection assembly through the openings in the firebox top taking care not to damage the gasket In case of a low ceiling fireplace the extension should be removed and reinstalled after the vent connection is secured to the fire box Attach the restrictor plate to the centre stud and se cure the assembly using the three studs and 4 20 hex nuts WALL SWITCH THERMOSTAT For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route 2 strand solid core millivolt wire from the gas fireplace insert to the wall switch millivolt ther mostat The recommended maximum lead length de pends on the wire size WIRE SIZE MAX LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Do not connect either the wall switch thermo stat or gas valve to electricity 110 VOLTS GAS INSTALLATION Install suitable supply piping connection to the flex connector supplied as per local gas codes SHUT _O
27. of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise N to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 If fireplace is equipped with flame adjustment valve turn clockwise to off 6 Find pilot located in front of back log TO TURN OFF GAS 1 Turn off all electrical power to the unit if service is to be performed MAINTENANCE TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE INSERT CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This insert and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of combustible materials gasoline or other flammable va pours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs exposing both assembl
28. t flame flutters standing Main burner diminishes or extinguishes especially when main burner ig is in OFF position nites Monitor supply pressure check if supply piping size is to code Correct all undersized piping Main burner goes out Pilot flame is not large enough turn up pilot flame pilot stays on or not engulfing the thermopile replace pilot assembly Thermopile shorting clean thermopile and thermopile connection to valve Remote wall switch wire is too shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace W415 0223 D 01 12 04 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out REFER TO MAIN BURNER GOES OUT PILOT STAYS ON pilot goes out Vent re circulating check joint seals and installation Thermocouple shorting or loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Vent is reversing check all venting and insert seals check that door is properly sealed If the insert is allowed to burn with the door off when purging the unit exhaust products may escape through the air intake pipe and reverse the venting action Let the unit cool down to correct the reversed venting action Exhaust fumes Fireplace is spilling check all seals smelled in room headaches Carbon is being de Air shutter has become ensure air shutter opening is free of lin
29. t or other obstruc posited on glass blocked tions logs or combustion chamber surfaces Flame is impinging on the check that the logs are correctly positioned logs or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both vent liners are free of holes and well sealed at all joints Main burner flame is Blockage in vent remove blockage In really cold conditions ice buildup may a blue lazy transpar occur on the terminal and should be removed as required ent tame Incorrect installation vent liners are reversed Refer to Figure 2 check all venting and insert seals White grey film Sulphur from fuel is being de clean the glass with a recommended gas fireplace glass forms posited on glass logs or com cleaner DO NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked W415 0223 D 01 12 04 15 16 Special Concerns Service Performed Wolf Steel Fireplace Service History Service Technician This fireplace must be serviced annually depending on usage Dealer Name Date W415 0223 D 01 12 04
30. ucts against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON wil
31. ve push and turn knob to high 11 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 12 Turn on all electric power to the fireplace 2 Push in gas control knob slightly and turn clockwise Z to off Do not force 2 Keep the control compartment logs burner air shutter open ing and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the door gasketing is not broken or missing Replace if necessary W415 0223 D 01 12 04 9 10 OPTIONAL BLOWER INSTALLATION FIGURE 21 VARIABLE PEED O SWITCH Q
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