Napoleon Fireplaces GD70PT-S User's Manual
Contents
1. BAFFLE INSTALLATION Your fireplace has been supplied with the decorative brick panels installed It will be necessary however to install the fibre baffle on top of the side and rear panels CHARCOAL EMBERS Charcoal provided should be randomly placed in the trian gular trays on either side of the of the burner Log colours may vary During the initial use of the fire place the colours will become more uniform as colour pigments burn in during the heat activated curing pro cess Positioning the logs improperly will cause flame im pingement and carboning Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified PHAZER logs available from your Napoleon dealer 19 ACCENT REPLACEMENT IN LINE SWITCH Your Napoleon STARfire comes equipped with our Accent Lite The light has been pre wired and can be controlled from the switch on the control panel It is recommended that the ACCENT LITE be in the off position when the fireplace is on If in the event the lamp or lens needs to be replaced follow the instructions below Unplug the light from inside the fireplace FIGURE 47 Remove the four screws that secure the lens frame This frame retains the glass lens The lamp can now be accessed FIGURE 49 LENSE Note Do not handle the lamp bulb with bare fingers pr2. VENTING MATERIAL MZ INSULATION oA a SLEEVE HAM a SEG CNN j m EXAMPLE BEVELLED TRIM The non combustible finishing material may be eliminated if the intent is to finish the unit with the optional 6 bevelled trim FIGURE 34 FIGURE 35 TOP OF COMBUSTIBLE ENCLOSURE MATERIAL FIGURE 36 BEVELLED FLASHING MANTLE CLEARANCES Combustible mantle clearance can vary according to the mantle depth Use the graph to help evaluate the clear ance needed 1 GAP FROM INSULATION SLEEVE 2 GAP FROM VENTING rua SLEEVE SIME STAND OFF dl 4 3 7 mem l NONCOMBUSTIBLE TOPOFUNT NONE ELLA W415 0434 C 03 24 05 DOOR INSTALLATION Loosely thread a screw provided with the door kit into the Remove the pro top hole on the left side of the firebox Hang the door by the tective plastic wrap hinge onto the screw Insert the remaining 4 screws from the louvres tighten and install as illus IMPORTANT Ensure screws are driven in straight or the trated hole thread may be damaged Clip each upper louvre into a slot on the louvre bracket Ensure that the louvres are cen tered within the opening UPPER LOUVRE PLN zi f Eu aun 1 PIU Iran E E puai ies rem 20 B lcm i
3. a vertical line in the margin W415 0434 C 03 24 05 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new napoleon gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner PHAZER logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as the blower gas valve thermal switch switches wiring remote control ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Light bulbs are not covered by this warranty Labour related to warranty repair is covered free of charge during the first year R
4. shield and tighten This will prevent any ma terials such as insulation from filling up the 1 air space around the pipe FIGURE 16 CAULKINC The 11 inch framing dimension may be reduced to a 975 inch opening if the vent length from the fireplace to the framed hole is 24 inches or greater If not it is rec ommended to use a terminal extension plate W500 0103 when mounting the air terminal WA415 0434 C 03 24 05 12 Use eS appro ved aluminum flexible liner kits marked Wolf Steel Approved Venting as identified by the stamp only on the 7 outer liner For optimum performance it is recommended that all horizontal runs have a minimum inch rise per foot using flexible venting HORIZONTAL AIR TERMINAL INSTALLATION 1 Stretch the 4 diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface Apply a heavy bead of the high temperature sealant Mill Pac to the inside of the 4 liner approximately 1 from the end Slip the liner a mini mum of 2 over the fireplace vent collar and secure with 3 8 SCrews 2 Using the 7 diameter flexible aluminum liner apply seal ant slide a minimum of 2 over the fireplace combustion air collar and secure with 3 8 screws 3 Insert the liners through the firestop Position and se cure the fireplace using the nailing tabs 2 per side and or secure to the floor using screws inserted th
5. unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding 0 INCHES O INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com bustible obstructions vent chase etc 2 INCHES 2 INCHES Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft 3 FEET 3 FEET Clearance to a service regulator vent outlet H 3 FEET 3 FEET Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET 3 FEETT Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located 7 7 FEET public property unless fitted with a heat shield kit GD 301 J K L 12INCHESTTI 12 INCHES Clearance under a veranda porch deck or balcony N 16 INCHES 16INCHES Clearance above the roof 2 FEET1 Clearance from an adjacent wall including neighbouring buildings 2 FEET1 Recommended to prevent condensation on windows and thermal breakage t is recommended to use a heat shield and to maximize the distance to vinyl clad soffits periscope GD 201 requires a minimum 18 inches clearance from an inside corner Thi
6. 073 411 2 082 915 WOLF STEEL LTD W415 0434 C 03 24 05 41 36 LEFT SIDE ELECTRICAL INLET FIGURE 1 WARNING The door for this fireplace is sold separately The door must be installed and closed before operation begins Refer to DOOR INSTALLATION under the FINISH ING Section for details GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to re gion and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN CGA B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Suitable for mobile home installation if installed in accor dance with the current standard CAN CSA Z240MH Series for gas equipped mobile hom
7. 2 H V lt 24 75 feet 19 1 24 75 Since both formulas are met this vent configuration is ac ceptable W415 0434 C 03 24 05 VERTICAL TERMINATION when H lt V Simple venting configurations M FIGURE 9 See graph to determine the required vertical rise for the required horizontal run H W415 0434 C 03 24 05 40 Em 1lll IIIIl NENNEN llllllll eee eee a REST RS REQUIRED VERTICAL RISE 30 IN FEET V aaea 20 A 0 5 10 15 2 0 HORIZONTAL VENT RUN PLUS OFFSET IN FEET Hi The shaded area within the lines represents acceptable values for V For vent configurations requiring more than zero 90 elbow top exit or one 90 elbow rear exit the following formu las apply Formula 1 H V Formula 2 H V 40 feet 9 VERTICAL TERMINATION when H gt V Simple venting configurations FIGURE 10 See graph to determine the required vertical rise for the required horizontal run H MAXIMUM VERTICAL RISE IN EEET HORIZONTAL VENT RUN PLUS OFFSET IN FEET tg a gt a gy pt gt Oe CT POP POPP _ T T NIT a at lee a D I TIL 5 10 15 2 p E 30 T The shaded area within the lines represents acceptable values for V For vent configurations requiring more
8. 3 24 05 2 TABLE of CONTENTS PG2 5 INTRODUCTION 20 BLOWER INSTALLATION Warranty THERMODISC REPLACEMENT Dimensions 21 22 OPERATION MAINTENANCE General Information Operating Instructions Care of Glass amp Plated Parts Maintenance 5 10 VENTING 22 ADJUSTMENTS Vent lengths Pilot Burner Adjustment Venting Specifications Venturi Adjustment Air Terminal Locations 23 24 REPLACEMENTS 11 45 INSTALLATION FRAMING Ordering Replacement Parts Wall amp Ceiling Protection Replacement Parts Using Flexible Vent Components Terminal Kits Fireplace Vent Connection Vent Kits Using Rigid Vent Components Accessories NS Yona yen 25 26 TROUBLE SHOOTING GUIDE Gas Installation Mobile Home Installation 27 SERVICE HISTORY Framing Mantle Clearances and Enclosures 16 19 FINISHING Door Installation Door Opening and Closing Louvre Installation Log Shipping Bracket Removal Decorative Panels Charcoal Strips Log Placement Baffle Installation Charcoal Embers Accent Lite Replacement PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Clo
9. 5 0245 NAPOLEON LOGO 54 1010 0370 WALL SUPPORT ASSEMBLY 21 W361 0027 INSULATION SLEEVE 55 175 0001 4 COUPLER 22 WO010 0621 GLASS c w GASKET 56 W175 0013 7 COUPLER 23 W562 0009 DOOR GASKET 100 INCHES 57 175 0221 CONVERSION KIT NG To LP 24 500 0106 FIRESTOP 2 INCH CLEARANCE 57 175 0222 CONVERSION Lp NG 25 010 1135 BURNER ASSEMBLY 58 GD825 N MODULATING REGULATOR ne 26 W200 0146 COVER PLATE 58 GD825 P MODULATING REGULATOR 27 290 0080 COVER PLATE GASKET 59 GDLVPB UPPER amp LOWER LOUVRE KIT POLISHED BRASS 28 WO062 0005 BLOWER 59 GDLVSS UPPER amp LOWER LOUVRE KIT STAINLESS STEEL 29 W690 0002 THERMODISC 59 GDLVK UPPER amp LOWER LOUVRE KIT BLACK 30 W750 0050 BLOWER WIRE 59 GDLVG UPPER amp LOWER LOUVRE KIT 31 W660 0019 VARIABLE SPEED SWITCH 60 L38K LOUVRE KIT UPPER amp LOWER BLACK 32 W300 0067 FIRE LOG ACCENT LIGHT GLASS 60 L38AB LOUVRE KIT uPPER amp LOWER ANTIQUE BRASS 33 W387 0006 ACCENT LAMP 60 L38PB LOUVRE KIT uPPER amp LOWER POLISHED BRASS 34 W750 0107 FIRE LOG ACCENT LIGHT WIRE 60 13855 LOUVRE KIT UPPER amp LOWER STAINLESS STEEL 35 W290 0080 ACCENT LENSE GASKET 61 KB35 VARIABLE SPEED SWITCH 36 W500 0130 RESTRICTOR PLATE 62 W500 0033 V S S MOUNTING PLATE WALL SWITCH 63 W690 0001 MILLIVOLT THERMOSTAT ROOF TERMINAL KITS 64 690 0005 110 VOLT THERMOSTAT ror use with GA 566 GD 110 ROOF TERMINAL KIT 112 TO 7 12 PITCH 65 D7OK BLACK DOOR 37 W120 008
10. 6 VERTICAL CAP ee ae MWID1O DSES 65 07055 STAINLESS STEEL DOOR 3 WITO ROOF SUPPORT 66 GD427 K BLACK DOOR KIT c w FACEPLATE 20 AE 67 W573 0007 10 30Z TUBE HIGH TEMP SEALANT MILL PAC ae ee ROOF ELASHING 68 GD799 KT OLD TOWN RED BRICK KIT 68 GD804 KT SANDSTONE BRICK KIT GD 111 ROOF TERMINAL KIT 8 12 TO 1212 PITCH 63 HERRINGBONE SANDSTONE BRICK KIT 37 W120 0036 VERTICAL CAP 68 PRP70 PORCELAIN REFLECTIVE PANELS BRICK KIT 38 W010 0569 AIR TERMINAL 39 WO010 0567 ROOF SUPPORT 40 W170 0063 STORM COLLAR 41 W263 0055 ROOF FLASHING GD 112 ROOF TERMINAL KIT FLAT ROOF 37 W120 0036 VERTICAL CAP 38 WO010 0569 AIR TERMINAL 39 WO010 0567 ROOF SUPPORT 40 W170 0063 STORM COLLAR 41 W263 0056 ROOF FLASHING REPLACEMENT PARTS FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON TERMINAL KITS DEALER W415 0434 C 03 24 05 24 A L mt W415 0434 C 03 24 05 WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd 20 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM TEST SOLUTION Main burner flame Blockage in vent remove blockage In really cold conditions ic
11. E 57 Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow PILOT SCREW 15 to 30 minutes for the final flame colour to be estab PILOT lished BURNER THERMOPILE FIGURE 59 THERMOCOUPLE _ m Ut FIGURE 58 l AIR SHUTTER ADJUST MENT MUST ONLY BE DONE BY A QUALIFIED FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE GAS INSTALLER To access the air shutter remove the two screws that se cure the cover to the air housing taking care not to dam age the gasket flame appearance depending on length and configuration Please refer to the installation manual for adjustment procedure The air shutter on this GD70 STARfire has been set for the longest horizontal vent length possible 20 ft Failure to adjust the air shutter on shorter vent runs will result in a much smaller than intended The air shutter opening may be adjusted to as little as 1 4 for propane models W415 0434 C 03 24 05 2 REPLACEMENTS Contact your dealer for questions concerning prices and Move amp SERIAL NUMBER OF FIREPLACE availability of replacement parts Normally all parts can be GO INSTALLATION DATE OF FIREPLACE PART NUMBER When ordering replacement parts always give the follow DESCRIPTION OF PART
12. ED FIREPLACE SURFACE TILES Tiles must not pro trude past the inner edge of the fireplace frame to avoid inter ference with the GD425 installation GD425 NASA P SCIAS ISP SAP SS oH Redi ce gt lt C doc dia Cdi Cdi 4 iC Mor a E M a RR m I RA ET qo v cap 9 cur ec T aT NE n e ESL AN MESS SC AO CSS EXAMPLE A NON COMBUSTIBLE MATERIAL It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes To install the fireplace face flush with the finished wall position the framework to accomodate the thickness of the finished wall MAINTAIN THESE MINIMUM CLEARANCES TO COM BUSTIBLES Fireplace framing 0 to stand offs top rear amp sides Fireplace finishing 3 to sides 774 to top of unit FIGURE 28 To install the fireplace face flush with the finished wall position the framework to accomodate the thickness of the finished wall NON COMBUSTIBLE FIGURE 31 FINISHING MATERIAL a it iz E i Sg Skea Sta 5 T SE i F i H UMES E os eli MI TOP OF COMBUSTIBLE P M ENCLOSURE M JM es ME TA COMBUSTIBLE y FIRESTOP SPACER Hy FIGURE 32 aaa 1 GAP FROM INSULATION SLEEVE 77 NONCOMBUSTIBLE 2 GAP FROM
13. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 721 88 FOR VENTED GAS FIREPLACE HEATERS QUALITY FIREPLACES STAR Fire VENTED GAS FIREPLACE HEATER DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR NATURAL GAS MODEL GD7ONT S PROPANE GAS MODEL GD70PT S CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance Immediately call your gas supplier from a Do not touch any electrical switch neighbor s phone Follow the gas supplier s Do not use any phone in your building Instructions f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency orthe gas supplier Warnock Hersey WEB C i 7m US Hearth Patio amp Barbecue Association Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca WA415 0434 C 0
14. Pilot burning no gas to main burner gas knob is on wall switch thermostat iS on PROBLEM TEST SOLUTION Themostat or switch is de connect a jumper wire across the wall switch terminals if main fective burner lights replace switch thermostat Wall switch wiring is defec disconnect switch wires amp connect a jumper wire across terminals tive 1 amp 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace Pilot goes out while standing Main burner is in OFF position Gas piping is undersized turn on all gas appliances and see if pilot flame flutters dimin ishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all undersized piping Pilot will not light PILCIT BLIRMER 1 LEN e No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken Out of propane gas fR 16 tank E i spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrod
15. Since both formulas are met this vent configuration is ac ceptable TOP EXIT HORIZONTAL TERMINATION when H gt V Simple venting configuration only one 90 elbow TU See graph to determine the required ver tical rise V for the required horizontal run H FIGURE 6 I REQUIRED VERTICAL RISE IN INCHES V T 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H 4 2 Vi Formula 2 V 24 75 feet 1 2 BS 2 V 90 FIGURE 7 V V 6ft H 3ft H 5ft H H 3 5 8ft H 03 two 90 elbows 90 03 180 90 2 7 ft H H 8 2 7 10 7 ft H V 10 7 6 16 7 Formula 1 lt 4 2 V 4 2 V 4 2 x6 252 ft 10 7 lt 25 2 Formula 2 H V lt 24 75 feet 16 7 lt 24 75 Since both formulas are met this vent configuration is ac ceptable Example 3 FIGURE 8 V 4ft V 1 5ft Vi V V 4 1 5 5 5 ft H 2ft H 1ft H ft H 1 5ft H 2 1 1 1 5 5 51 H 03 four 90 elbows 90 03 360 90 8 1 ft H Hk H 5 5 8 1 13 6 ft H V 13 6 5 5 19 1 ft Formula 1 H lt 4 2 4 2 V 42x5 5 23 1 ft 13 6 lt 23 1 Formula
16. UNCTIONBOX W415 0434 C 03 24 05 The thermodisc is located to the left side of the lower con trol area on a bracket and mounted beside the junction box 1 Unplug the blower from the junction box or turn off the power to the fireplace if hardwired 2 Remove the fastener Pivot the bracket out from the fire box side 3 Disconnect the slip on connectors and remove the thermodisc from the bracket 21 OPERATION MAINTENANCE OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to
17. aler See Ac cessories to order the specific kit required 1 Determine the air ter minal location cut and frame 9 inch open ings in the ceiling and the roof to provide the minimum clearance between the fireplace pipe liner and any com bustible material Try to center the exhaust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers be tween the joist for ex tra support 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the open ing in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fire place Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the fireston snacer 3 In the attic after the pipe liner has been installed slide the vent pipe collar down to cover up the open end of the
18. b m eS ai ait i DOOR CLOSING AND OPENING Open the valve control door Hook the top and bottom door latches located at the right side of the door into the corre sponding slots in the door The door latch holes are elongated for door levelling To level the door it may need to be lifted up at the right side before latching to ensure the door is level Prior to opening the door lift up and remove the upper lou vres or ornamental insets FIGURE 42 LOWER LOUVRE ASSEMBLY Screw the lower louvre assembly to the lip of the fireplace base as shown Position the hinge screen into place and with the control door open secure to the firebox using three screws W415 0434 C 03 24 05 L38 LOUVRE INSTALLATION LOG SHIPPING BRACKET FIGURE 43 a c HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using a screw through the centre slot UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assem bly back Lift the clip 17 Fy FIGURE 45 _ WM Ol Before installing the logs you must first remove the log shipping bracket Loosen the securing screw indicated Slide the bra
19. cket to the right and lift up to remove DECORATIVE PANELS This fireplace does not include decorative brick panels however panels are required You now have the option of choosing 1 of 4 panel kits SOLD SEPARATELY See Accessories CHARCOAL STRIPS The charcoal strips have been shipped in place Protective foam must be removed before operation W415 0434 C 03 24 05 18 LOG PLACEMENT PHAZER logs exclusive to Napoleon Fireplaces pro vide a unique and realistic glowing effect that is different in FIGURES 46a e every installation 1 Centre the two charcoal strips as shown along the inside front edge of the firebox Place the rear log 1 onto the locating studs along the back edge of the PHAZERAMIC burner 2 Position log 2 onto the locators on the PHAZERAMIC burner 3 Position log 3 onto the right most grate rail with the charred face to the front Align the groove on the underside of the log with the rail of the grate Push the log back to the pilot housing Log 3 should fit tight against log 2 W415 0434 C 03 24 05 4 Place log 4 with the charred branch pointed inward Locate the pins into the holes in log 1 and log 2 this will hold the rear log in position 5 Place the end of log 5 on the right end of log 1 The fork in the log should straddle the knot on top of log 2 GLOWING EMBERS Glowing embers not supplied maybe used to enhance the flame s appearance
20. ding the air terminal lettering in an upright readable position insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and the sealant Secure the terminal to the exte rior wall and make weather tight by sealing with caulking not supplied The air terminal may be recessed into the exterior wall or siding by 172 the depth of the return flange s CAULKING poem ri PIPE A4 PIPE l supe 2d d lt 9 OVERLAP m A m S 522 C3 L BI TEMP X FIGURE 24 SEALANT NA VERTICAL VENTING INSTALLATION 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided Son gt gt FIGURE 25 FIGURE 16 The roof support is li L optional In this case the venting ii is to be adequately supported using either an alternate method suitable to the authority having ju risdiction or the optional roof sup port 3 Apply high temperature seal 4 COUPLER ant to the outer edge of the inner sleeve of the air terminal Slip a 7 COUPLER 4 diameter coupler a minimum of 2 over the sleeve and secure using 3 screws 4 Apply high temperature sealant to the outer edge of the of the outside sleeve of the air terminal Slip a 7 diameter coupler ove
21. e location tighten securing nut finger tight plus 1 4 turn THERMOFILE Spark gap is incorrect check that the manual valve is turned on check the pilot orifice for blockage replace the valve No gas at the pilot burner call the gas distributor Main burner goes out pilot stays on Pilot flame is not large enough or not engulfing the thermopile turn up pilot flame replace pilot assembly Thermopile shorting clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire is too long too much resis tance in the system shorten wire to correct length or wire gauge Faulty thermostat or switch replace Main burner goes out pilot goes out Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked Vent is re circulating check for vent blockage check joint seals and installation 4 flexible vent has become disconnected from fireplace re attach to fireplace Remote wall switch is in OFF position main burner comes on when gas knob is turned to ON po sition Wall switch is mounted up reverse side down Remote wall switch is replace grounding Remote wall switch wire is check for ground short repair ground or replace wire grounding Faulty valve replace W415 0434 C 03 24 05 21 Special Concerns Service Performed Service Technician Wolf Steel Fireplace Service H
22. e and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2
23. e buildup may occur is a blue lazy on the terminal and should be removed as required THIS parentes Incorrect installation refer to Figure 13 to ensure correct location of storm collars Flames are con Unit is over fired or under check pressure readings sistently too large fired Inlet pressure can be checked by turning screw A counter clock or 100 small wise 2 or 3 turns and then placing pressure gauge tubing over the Carboning occurs test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution Carbon is being Air shutter has become ensure air shutter opening is free of lint or other obstructions deposited on blocked glass logs or com bustion chamber Flame is impinging on the check that the logs are correctly positioned surfaces logs or combustion cham open air shutter to increase the primary air ber check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken o
24. e liner to the fireplace Attach and seal the joints USING RIGID VENT COMPONENTS For optimum performance it is recommended that all horizontal runs have a inch rise per foot For safe and proper operation of the fireplace follow the venting instructions exactly The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Napoleon vent spacers W615 0033 every 3 feet and on either side of each elbow to maintain the minimum 1 clearance be tween the outer and inner vent pipes Use Napoleon sup port ring assembly W010 0370 or equivalent noncombus tible strapping to maintain the minimum 1 clearance to combustibles for both vertical and horizontal runs All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal antor Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed us ing Mill Pac not supplied HORIZONTAL AIR TERMINAL INSTALLATION 1 Move the fireplace into position Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface any 114 overlaps between venting components 2 Apply high temperature sealant Mill Pac to the outer edge of the 4 inner collar of the fireplace Attach the first vent component and secure using 3 self tapping screws Re peat using 7 piping 3 Hol
25. epair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a prede termined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installat
26. es in Canada or ANSI Z223 1 and NFPA 54 in the United States The fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 8 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fire place shall be installed on a metal or wood panel extending the full width and depth The optional heat circulating blower is supplied with a cord If installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRI CAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELEC TRICAL CODE in the United States W415 0434 C 03 24 05 Purge allgas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allow several minutes 5 15 forthe flame to stabilize after ignition Eight 8 inches is the minimum bend radius allowed for the 7 diameter flexible air liner Provide adequate ventilation and combustion air Pro
27. fter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result VENTING VENTING LENGTHS amp AIR TERMINAL LOCATIONS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal locations for ei ther system are set out in this manual and must be ad hered to For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high tem perature sealant Mill Pac High temperature sealant must be ordered separately When using Napoleon venting components use only ap proved Wolf Steel Ltd rigid flexible vent components with the following termination kits WALL TERMINAL KIT GD222 or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110 8 12 TO 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TER MINAL KIT GD112 or PERISCOPE KIT GD201 for wall pen etration below grade Wi
28. ing information 1 2 ordered through your Napoleon dealer or distributor 3 4 5 FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM PART NO DESCRIPTION 42 GD 201 PERISCOPE 1 W135 0205 1 REAR LOG 43 GD 222 WALL TERMINAL KIT 2 135 0206 2 MIDDLE LOG 3 W135 0207 3 RIGHT LOG VENT KITS 4 1135 0208 4 LEFT LOG GD 220 5 FOOT EB c OER 44 WO10 0397 4 FLEXIBLE ALUMINUM LINER c w sPACERS D EE 45 410 0017 7 FLEXIBLE ALUMINUM LINER 7 WO090 0095 L CHARCOAL STRIP A H dae 44 010 0300 4 FLEXIBLE ALUMINUM LINER c w spacers i NATURAL GAS VALVE 45 410 0018 7 FLEXIBLE ALUMINUM LINER o W002 PROPANE GAS VALVE 52 W010 0370 WALL SUPPORT ASSEMBLY 11 W380 0010 PILOT ON OFF KNOB EXTENSION 12 W380 0011 FLAME ADJUSTMENT KNOB EXTENSION 13 W455 0058 35 NATURAL GAS ORIFICE PART NO DESCRIPTION ee 46 W615 00044 FIRE STOP FLEXIBLE VENTING PIFZOIGNITER 46 500 0136 FIRESTOP RIGID VENTING eee ee 47 500 0103 TERMINAL EXTENSION PLATE 16 W240 0005 ELECTRODE c w LEAD 48 W573 0008 HETEMP SEALANT 49 GD101 WINDSHIELD 18 010 0801 NATURAL GAS PILOT ASSEMBLY 50 GD301 HEAT GUARD 18 W010 0800 PROPANE GAS PILOT ASSEMBLY 51 GA 566 HOT AIB DISTRIBUTION KIT 19 W455 0070 NG PILOT INJECTOR 52 GA 72 HOT AIR EXHAUST KIT 19 1455 0068 LP PILOT INJECTOR 53 GA 70 EXTENSION KIT FLEX VENT 20 138
29. inspect the fireplace and replace any part of the control system and any gas control which has been under wa ter After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room PURGE ALL GAS LINES WITH THE GLASS DOOR OF THE FIREPLACE OPEN ASSURE THAT A CONTINU OUS GAS FLOW IS AT THE BURNER BEFORE CLOSING THE DOOR WHAT TO DO IF YOU SMELL GAS e Turn off all gas to the fireplace e Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e f you cannot reach your gas supplier call the fire de partment FIGURE 55 LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise A to off 4 Wait five 5 minutes to clear out any gas If yo
30. ion of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplac
31. istory This fireplace must be serviced annually depending usage Dealer Name Date W415 0434 C 03 24 05 28 NOTES W415 0434 C 03 24 05
32. la tions and examples are greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths H and offsets in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES inches 0 5 6 0 11 0 16 0 32 0 feet 1 0 03 0 45 0 9 1 35 2 1 30 45 90 the first 90 offset has a zero value and is shown in the formula as 90 TOP EXIT HORIZONTAL TERMINATION when H lt Simple venting configuration only one 90 elbow cvm C A ums cse CAL See graph to determine the required vertical rise V for the required horizontal run H HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V WA415 0434 C 03 24 05 For vent configurations requiring more than one 90 el bow the following formulas apply Formula 1 H lt V Formula 2 V lt 40 feet 90 Example 1 FIGURE 5 du a eee 8 ft m V V 3 8 11ft 2 5ft 2ft H H 2 5 2 4 5ft 03 three 90 elbows 90 03 270 90 5 4 ft H H 4 5 54 9 9 ft N lt lt lt II L LLII 0 J N H V 9 9 11 20 9 ft Formula 1 lt V 9 9 lt 11 Formula2 H V lt 40 feet 20 9 lt 40
33. lations Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure theat clearance to combus tibles is maintained within the cavity It is not necessary to install a hearth extension but the fireplace should be raised up to be flush with either the hearth or the finished floor When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materi als i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face PROTRUDING FINISH Non combustible material brick stone or ceramic tile may protrude over the black painted surface of the fireplace front and is required for use in conjunction with the GD425 kit This kit is designed to accommodate a noncombus tible material to a maximum finished thickness of When using the optional ornamental facia and panels the minimum height from the top of the unit to the mantle is 7 A steel stud header is recommended however tradi tional combustible header material may be used BLACK PAINT
34. licone seal antor Black high temp Mill Pac with the exception ofthe fireplace exhaust flue collar which must be sealed us ing Mill Pac not supplied VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof support to the FIGURE 20 roof using the screws pro o vided The roof support is optional In this case the venting is to be ad equately supported us ing either an alternate method suitable to the authority having jurisdic tion or the optional roof support 2 Stretch the 4 diameter alumi FIGURE 21 num flexible liner to the required length Slip the liner a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Seal using a heavy bead of the high temperature sealant 3 Repeat using 7 diameter alu 1 minum flexible liner EL 4 FLEX PIPE 4 Thread the air terminal pipe sembly down through the roof 37 FLEX PIPE The air terminal must be located VERIS and plumb At tach the air terminal assembly to the roof support ensur ing that a minimum 16 of air terminal will penetrate the roof when fastened DO NOT CLAMP THE FLEXIBLE ALUMINUM LINER 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air ter minal and slide it un derneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Faste
35. n to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 6 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and the air exhaust slots onto the air termi nal Tighten securely Attach the vertical rain cap D gt FIGURE 22 Spacers are attached to the 4 inner flex liner at prede termined intervals to maintain a 1 1 4 air gap to the 7 outer liner These spacers must not be removed 7 If more liner needs to be used to reach the fireplace couple them together as illustrated in FIGURE 13 The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel support ring assembly W010 0370 or equivalent noncombustible strap ping to maintain a clearance to combustibles of 1 FIREPLACE VENT CONNECTION 1 Install the 4 inch diam eter aluminum flexible FIGURE 23 liner to the fireplace Se cure with 3 screws and flat washers Seal the joint ser and screw holes using SCREWS the high temperature seal ant Mill Pac 2 Install the 7 inch diameter alu minum flexibl
36. otect with a clean dry cloth The lamp will pull straight out of the socket Replace with Wolf Steel parts only as lamp and lens are special high temperature products When re installing ensure integrity of gasket seal THE FIREBOX MUST BE SEALED Over tightening the screws could break the lens Light Leakage from the upper louvre area may be noticed The holes in the lamp housing are necessary for ventilation and must not be covered The FIRE LOG ACCENT LIGHT is provided with a manual in line switch to turn the light on and off There are alternate meth ods of operating the light An example of one method would be to hard wire a wall switch The switch could be installed in desired location to operate the FIRE LOG ACCENT LIGHT plugged into one of the two recepta cles on the fireplace junction box The other receptacle would still have power to operate other accessories see schematic be low This switch could be e Toggle Photo cell e Remote e Motion Sensor All switches are available at your building store NOTE ELECTRICAL INSTALLATION TO BE DONE BYA QUALIFIED INSTALLER and must be connected and grounded in accordance with local codes FIGURE 50a LIVE NEUTRAL SWITCH FIGURE 50b NEUTRAL W415 0434 C 03 24 05 20 BLOWER INSTALLATION BLOWER SYSTEM The Napoleon STARfire comes equipped with a blower a heat sensor variable on off speed control and a power cord The blower i
37. r missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any horizontal venting White grey film Sulphur from fuel is being clean the glass with a gas fireplace glass cleaner DO NOT CLEAN forms deposited on glass logs or GLASS WHEN HOT combustion chamber sur f deposits are not cleaned off regularly the glass may become faces permanently marked Exhaust fumes Fireplace is spilling check door seal and relief flap seal smelled in room check for chimney blockage headaches check that the paint curing process is complete Pilot goes outwhen System is not correctly purge the gas line with the glass door open the gas knob is re purged leased The gas valve has an interlock device which willnotallow 3 the pilot burner to Pilot flame is not engulfing gently twist the pilot head to improve the flame pattern around the be lit until the ther the thermocouple thermocouple mocouple has thermocouple shorting loosen and tighten thermocouple cooled Allow ap faulty i proximately 60 y clean thermocouple and valve connection seconds for the replace thermocouple thermocouple to replace valve cool Faulty valve replace W415 0434 C 03 24 05 Out of propane gas fill the tank Pilot flame is not large turn up the pilot flame enough 26 SYMPTOM
38. r propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas This fireplace may be installed in an aftermarket perma nently located manufactured mobile home where not prohibited by local codes This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cool ing down cycles are normal and are to be expected Change in flame appearance from HI to LO is more evident in natural gas than in propane s CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Napoleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Therea
39. r the sleeve and secure as before FIGURE 19 Trim the 7 coupler even with the 4 coupler end 5 Thread the air terminal pipe assembly down through the roof support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fastened FIGURE 18 If the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic The air terminal must be located verti cally and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 7 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air in take and air exhaust slots onto the air terminal Tighten securely Attach the rain cap W415 0434 C 03 24 05 HI TEMP SEALANT 14 8 Continue adding rigid
40. rough the two 14 diameter holes in the front left and right corners of the base The liners should be flush with the exterior wall The air terminal may be recessed into the exterior wall or siding by 172 the depth of the return flange oS CAULKING 22 e l FIGURE 18 Zu a p AF pipe HI TEMP METRE B SEDE Hos SCREWS amp S WASHERS und COUPLER T we FIGURE 19 4 From outside apply a bead of the high temperature seal ant to the inside of both liners approximately 1 from the end of each liner 5 Holding the air terminal lettering in an upright readable position insert into both liners with a twisting motion to ensure that both the terminal sleeves engage into the lin ers sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied 6 If more liner needs to be used to reach the fireplace couple them together as illustrated in FIGURE 13 The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Napoleon support ring assembly W010 0370 or equivalent noncombustible strapping to maintain the minimum 1 clearance to com bustibles W415 0434 C 03 24 05 For safe and proper operation of the fireplace follow the venting instructions exactly Lan eee VENT COMPONENTS All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp si
41. s is a recommended distance For additional requirements check local codes 1 Three feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single fami dwellings and serves both dwellings TT Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0434 C 03 24 05 11 INSTALLATION WALL AND CEILING PROTECTION For optimum performance it is recommended that all horizontal runs have a minimum 74 inch rise per foot using flexible venting For safe and proper operation of the fireplace follow the venting instructions exactly HORIZONTAL TERMINATION A clearance to combus tibles of 2 must be maintained during the first 24 of venting when penetrating combustible walls The firestop spacer GD 500 106 supplied with the unit should be used to maintain this clearance The first two feet of outer 7 diameter vent pipe from the appliance must be wrapped in the 1 inch thick insulation sleeve supplied as well as having a 1 inch a r gap Thereafter T clearance to combustibles may be maintained us ing firestop spacer GD 500 96 for use with flexible vent ing or GD 500 136 for use with rigid venting VERTICAL TERMINATION Only a clearance to com bustibles of 1 all around the
42. s thermally activated so when it is turned on it will automatically start approximately 15 minutes after light ing the fireplace and will run for approximately 30 minutes after the fireplace has been turned off Use of the fan in creases the output of heat Air drawn in through the lower louvre access door is driven up the back of the firebox and exhausted as hot air between the upper louvres FIGURE 51 W VARIABLE SPEED SWITCH HEAT SENSOR BLOWER REPLACEMENT 1 Open the lower control area 2 Remove the control panel 3 screws 3 Unplug the blower from the junction box or turn off the power to the fireplace if hardwired m nes EZ T p c 2 4 Undo the fastener at the left side of the blower mounting plate The blower should now slide to the left away from the mounting tab 5 Finally disconnect the slip on connectors at the motor of the blower The wire harness provided in this kit is a universal har ness When installed ensure that any excess wire is contained preventing it from making contact with any moving or hot objects Drywall dust will penetrate into the blower bearings causing irreparable damage Care must be taken to prevent drywall dust from com ng into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy THERMODISC REPLACEMENT THERMODISC mii L J
43. th flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330 These vent kits allow for either horizontal or vertical venting of the fireplace FIG URES 2 3 amp 5 The maximum allowable vertical vent length is 40 feet The maximum number of allowable 4 vent connections is three horizontally or vertically excluding the fireplace and the air terminal connections when using aluminum flex ible venting For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged When venting the horizontal run must be kept to mini mum of 12 inches or a maximum of 20 feet lf a 20 foot horizontal run is required the fireplace must have a minimum vertical rise immediately off the fireplace of 57 inches FIGURES 2a c When terminating vertically the vertical rise is a minimum 34 inches and a maximum 40 feet above the fireplace FIGURE 3 Horizontal runs may have 0 inch rise per foot in all cases using SIMPSON DURA VENT or NAPOLEON RIGID OR FLEXIBLE venting components when vent ing as illustrated in Figures 2a 2b and 2c FIGURES 2a c 0 4 71 h VENT T 1 GTH NI at LI FIGURE3 For optimum performance it is recommended
44. than two 90 elbow the following formulas apply Formula 1 H 3V Formula 2 H V 40 feet Example 7 90 a lt SS FIGURE 11 V 2 ft 1 ft V 1 5 ft Vi 2 1 1 5 4 5 H 6 ft H 2ft H H H 6 2 8ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H Hk H 8 8 1 16 1 ft V 16 1 4 5 20 6ft Formula 1 H lt 3V 3x4 5 13 5 ft 16 1 gt 13 5 Since this formula is not met this vent configuration is unacceptable Formula2 V lt 40 feet 20 6 lt 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas W415 0434 C 03 24 05 10 AIR TERMINAL INSTALLATIONS DE FIGURE 12 we miD 2 BA Ii ee INSTALLATIONS CANADIAN _ __U S A 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to
45. that all horizontal runs have a minimum inch rise per foot Wolf Steel rigid and flexible venting systems must not be combined Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined Provide a means for visually checking the vent connec tion to the fireplace after the fireplace is installed Do not allow the inside liner to bunch up horizontalor vertical runs and elbows Keep it pulled tight A 174 air gap between the inner and outer liner all around is re guired for safe operation Vent lengths that pass through unheated spaces at fics garages crawl space should be wrapped with a protective insulation sleeve to minimize condensation Use a firestop when penetrating interior walls floor or ceiling order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclo sure be finished i e drywall sheetrock as would any other outside wall of the home This will ensure that clearance to combustibles is maintained within the cav ity For safe and proper operation of the fireplace follow fhe venting instruction exactly Deviation from the minimum vertical vent length can cre ate difficulty in burner start up and or carboning W415 0434 C 03 24 05 VERTICAL RISE IN FEET Ve DEFINITIONS for the following symbols used in the venting calcu
46. thing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple sup plied by Wolf Steel Ltd NOTE Changes other than editorial are denoted by
47. tional remote wall switch or millivolt thermostat may be installed in a convenient location Route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve FIGURE 26 Do not connect either the wall switch thermo stat or gas valve fo electricity 110 volts 3 Install rigid black pipe 1 2 type L copper tubing or if local codes permit a 3 8 flex connector and shutoff valve to the gas line and the fireplace gas valve Seal and tighten securely An adaptor fitting is required between the gas valve and the copper tubing or flex connector DO NOT KINK THE FLEXIBLE CONNECTOR 4 Check for gas leaks by brushing on a soap and water solution DO NOT USE OPEN FLAME W415 0434 C 03 24 05 FLEXIBLE Purge all gas lines with the glass door of the fire place open Assure that a continuous gas flow Is at the burner before closing the door MOBILE HOME INSTALLATION The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 screws inserted through the holes in the base to secure It is recommended that the fireplace be secured in all instal
48. u smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not con tinue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise amp N to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Hemote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace erasa FLAME ec ADJUSTMENT FIGURE 56 KNOB TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 For a complete shut down procedure push in gas con trol knob slightly and turn clockwise A to off Do not force 3 For a temporary shut down procedure set thermostat to lowest setting or remote switch to off Press and turn the gas knob clockwise A to pilot W415 0434 C 03 24 05 22 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when ser vicing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This fireplace and its venting s
49. vent pipe is required HORIZONTAL INSTALLATION HORIZONTAL INSTALLATION This application occurs when venting through an exterior wall FIGURES 2a d Having deter mined the air terminal location cut and frame a hole in an exterior wall with a minimum square or HEIGHT a 1 clearance to combustibles round opening of 11 As an DETERMINE alternative to framing a vent pipe id THE shield may be installed ensuring 1 CORRECT Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not sup plied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 7 vent pipe liner Do not fill this cavity with any type of material Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer FIGURE 13 VERTICAL INSTALLATION This application occurs when venting through a roof Installation kits for various roof pitches are available from your Na poleon de
50. venting sections sealing and securing as above Attach a 4 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 7 telescopic pipe 9 Run a bead of high temperature sealant around the outside of the 4 elbow Pull the adjustable pipe a mini mum 2 onto the elbow Secure with 3 screws Repeat with the 7 telescopic pipe 10 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe RESTRICTING VERTICAL VENTS Vertical terminations may display a very active flame If this appearance is not desirable the vent exit must be restricted using restrictor supplied This reduces the velocity of the exhaust gases slowing down the flame pattern and creat ing a more traditional appearance ue 1 Remove all obstructing obsta cles i e brick panels logs etc 2 Remove the baffle plate from the rear wall of the firebox exposing e the two screws from the flue pipe m assembly 3 Line up the holes the restrictor plate with the pipe assembly holes and replace the screws 4 Replace brick panels logs etc GAS INSTALLATION Proceed once the vent installation is complete 1 Route a 3 8 N P T black iron gas line 1 2 type L copper tubing or equivalent to the fireplace 2 For ease of accessibility an op
51. vide adequate accessibility clearance for servicing and operat ing the fireplace Never obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 from the front face of the unit Minimum clearance to combustible construction from fireplace and vent surfaces fireplace framing O to stand offs top rear and sides fireplace finishing 3 to sides 7 to top of unit vent pipe 2 inches recessed depth 16 inches The first 2 feet of outer 7 inch diameter vent pipe from the appliance must be wrapped in the 1 thick insulation sleeve supplied There must be a 1inch air gap in addi tion to the insulation sleeve See Figure 34 GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 35 000 BTU hr for natural gas and 33 000 BTU hr for propane When the fireplace is installed at eleva tions above 4 500ft and in the absense of specific recom mendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 28 350 BTU hr at an efficiency of 81 and 26 400 BTU hr for propane at an efficiency of 80 Minimum A F U E rating is 64 for natural gas and 65 for propane Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column fo
52. ystem should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of combustible materials gasoline or other flammable va pours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assem bly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Na poleon dealer distributor 7 Check that the gasketing on the sides top and bot tom of the door is not broken or missing Replace if necessary ADJUSTMENTS PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow Air Shutter Openings FIGUR
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