Napoleon Fireplaces BGD36NTR User's Manual
Contents
1. 322 JO 0 951 UNI un je1uoziJou uey 10 jenbe si OSL JUBA eoejdeJy uns e3uoziJou uey J918940 10 o jenbe esu y soul G E 1991 92 72 jo 0 UNI Je1uoziJo0u uns je uoz 4404 uey 5591 SI 954 199 07 Jo 954 MOA UNJ 1230021304 uns 2 ayy uey J91 94D 0 jenb si OSU jejuoziuou LYVHID NOILVIOlIddV ONILNAA W415 0210 E 06 25 03 VERTICAL RISE IN FEET V P DEFINITIONS for the following symbols used in the venting calcula tions and examples are greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths Hp and offsets in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES feet 1 0 03 15 0 45 30 0 9 45 1 35 90 2 7 inches 0 5 6 0 11 0 16 0 32 0 the first 90 offset has a zero value and is shown in the formula as 90 TOP EXIT HORIZONTAL TERMINATION when H lt V Simple venting configuration only one 90 elbow FIGU2. REAR VENT clearance to combustibles of 1 at the bottom of the vent and 2 at the top must be maintained during the first 12 of venting when penetrating combusti ble walls The firestop spacer W615 044 supplied with the unit should be used to maintain this clearance There after a 1 clearance to combustibles may be maintained using firestop spacer W500 0096 TOP VENT Only a clearance to combustibles of 1 all around the vent pipe is required REQUIRED RISE ON HORIZONTAL VENTING BGD36 GD36 REAR VENT RIGID VENTING FLEXIBLE VENTING 1 FT RIGID VENTING FLEXIBLE VENTING RIGID VENTING escam e 6 When vertical rise is used as part of the venting con figuration a 0 rise per foot is acceptable 0 FT TOP VENT CORNER W415 0210 E 06 25 03 6 AIR TERMINAL INSTALLATIONS FIGURE 2 12 INCHES 12 INCHES 12 INCHES 18 INCHES 12 INCHES OINCHES 0 INCHES 2 INCHES 3 FEET 3 FEET 12 INCHES 6 FEET 7 FEETF 12 INCHEStt 12 INCHES 16 INCHES 2 FEETT CANADIAN U S A 12INCHES 9 INCHES 12 INCHES 18INCHES 12 INCHES 0 INCHES 0 INCHES 2 INCHES 3 FEET 3 FEET 9 INCHES FEET 7 FEET 16 INCHES 2 FEETT Clearance above grade veranda porch deck or balcony Clearance to windows or doors that open Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the termi
3. 27 OPERATION MAINTENANCE Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before installing the door When lit for the first time the fireplace will emit a slight odour for afew hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufac turing process and will not occur again FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under wa ter After extended periods of non operation such as fol lowing a vacation or a warm weather season the fire place may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to
4. 9ft 6ft V V 9 6 151 H 3ft H 2ft H 1 5ft H H H H 3 2 15 6 5ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 6 54 8 1 14 6ft H V 14 6 15 29 61 1 H V 14 6 15 Formula2 V lt 40 feet 29 6 40 Since both formulas are met this vent configuration is ac ceptable W415 0210 E 06 25 03 12 REAR EXIT HORIZONTAL TERMINATION when H gt V Simple venting configuration only two 90 elbows FIGURE 13 See graph to determine the required vertical rise V for the required horizontal run H inr REQUIRED VERTICAL RISE IN INCHES m IZ HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H and For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 lt 3 5V Formula 2 V lt 24 75 feet W415 0210 E 06 25 03 Example 5 FIGURE 14 V 4ft V 1 5ft Vi V 4 1 5 5 51 H 2ft H 1ft H 1ft H 1 5ft Hk H H H H 52 1 1 1 5 5 5ft H 03 four 90 elbows one 45 elbow 90 03 90 90 90 90 45 90 9 45 ft H H 5 5 9 45 14 95 ft H V 14 95 5 5 20 451 1 H 3 5V 3 5V 3 5 5 5 19 251 14 95 lt 19 25 Formula2 V lt 24 75 feet 20 45 lt 24 75 Since bo
5. BTU hr at an effi ciency of 86 with the fan on and 22 880 BTU hr for propane at an efficiency of 88 with the fan on The A F U E annual fuel utilization efficiency rating is 6496 for natural gas and 65 for propane W415 0210 E 06 25 03 BGD36 Maximum output for natural gas and propane is 10 900 BTU hr at an efficiency of 64 with the fan on The A F U E annual fuel utilization efficiency rating is 53 for natural gas and propane Minimum inlet gas supply pressure is 4 5 inches water col umn for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Mani fold pressure under flow conditions is 3 5 inches water col umn for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation No external electricity 110 volts or 24 volts is re quired for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The GD36 is factory equipped with ceramic glass The BGD36 is factory equipped with tempered glass The glass thickness is 3 16 for both models Use only replacement glass available from your Napoleon d
6. REAR VENT REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION VENTING LENGTHS Use only Wolf Steel or Simpson Dura Vent Model DV GS venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air termi nal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent follow the installation procedure provided with the venting com ponents When using Wolf Steel venting components use only ap proved Wolf Steel rigid flexible components with the fol lowing termination kits WALL TERMINAL KIT GD222 or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110 8 12 TO 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TERMI NAL KIT GD112 or PERISCOPE KIT GD201 for wall pen etration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330 Wolf Steel rigid and flexible venting systems must not be combined Wolf Steel and Simpson Dura Vent venting systems must not be combined These vent kits allow for either horizontal or vertical venting of the fireplace FIGURES 3 amp 5 The maximum allowable horizontal run is 20 feet The maximum allowable vertical vent length is 40 feet The maximum number of 4 vent connections is two horizontally or three vertically exclud ing the fireplace and the air terminal connections when using aluminum flexible venting Foroptimum flame appeara
7. a minimum 2 onto the elbow Secure with 3 screws Repeat with the 7 telescopic pipe TOP VENT APPLICATION Run a bead of high tempera ture sealant around the outside of the 4 collar on the fire place Pull the adjustable pipe a minimum of 2 onto the collar Secure with 3 screws Repeat with the 7 telescopic pipe 10 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe RESTRICTING VERTICAL VENTS Model GD36NTR Vertical Terminal only Vertical terminations running longer than 15 feet may dis play a very active flame If this appearance is not desirable the vent exit must be restricted using restrictor plate kit RP KT This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more tradi tional appearance Specific instructions are included with the kit W415 0210 E 06 25 03 20 GAS INSTALLATION Proceed once the vent installation is complete 1 Move the fireplace into position and secure using the nailing tabs and or secure to the floor through the holes located at either end of the base 2 Route a 3 8 N P T black iron gas line 1 2 type L copper tubing or equivalent to the fireplace 3 For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route 2 strand solid
8. be removed FIGURE 31 SS ee 7 1 more liner needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain a clearance to combustibles of 1 FIREPLACE VENT CONNECTION 7 Install the 4 inch diameter aluminium flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature seal ant provided 2 Install the 7 inch diameter aluminium flexible liner to the fireplace Attach and seal the joints FIGURE 32 USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers W615 0033 or equivalent every 3 feet and either side of each elbow to maintain the minimum 11 clearance between the outer and inner vent pipes Use Wolf Steel support ring assembly W010 0370 or equiva lent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs HORIZONTAL AIR TERMINAL INSTALLATION FIGURE 33 fme aco Ti 1 Move the fireplace into po sition Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 14 overlaps between venting components 2 Apply high temperature seal
9. core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve a 3 FIGURE 37 D KAIA ae c j 9 QM QL elo a 9 4 Install rigid black pipe 1 2 type L copper tubing or if local codes permit a 3 8 flex connector and shutoff valve to the gas line and the fireplace gas valve FLEXIBLE us SHUT OFF FIGURE 38 The gas line and the shutoff valve if so equipped must not interfere with the opening and closing of the door latch Seal and tighten securely An adapter fitting is required between the gas valve and the copper tubing or flex con nector Do not kink flex connector 5 Check for gas leaks by brushing on a soap and water solution Do not use open flame Do not connect either the wall switch thermostat or gas valve to electricity 110 volts Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is atthe burner before closing the door W415 0210 E 06 25 03 MOBILE HOME INSTALLATION In Canada mobile home installation may be vented hori zontally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation f
10. lining up the studs located on the burner with the holes on the bottom of the logs Ensure that the small logs sit flat on the burner 3 Place the bottom of the left crossover log 4 against the left firebox side and pulled forward to the grate The top of the log should rest in the pocket on the back log W415 0210 E 06 25 03 4 Position the notch located on the end of the center log 5 against the middle grate post with the other end of the log resting in the pocket of the left crossover log 5 Place the bottom of the right crossover log 6 against the right firebox side and pulled forward to the grate The top of the log should rest in the pocket provided on the center log 5 CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dustfound in the bottom ofthe bag should not be used VERMICULITE MODEL GD36 ONLY Sprinkle vermiculite around the charcoal embers Note Both charcoal embers and vermiculite are not to be placed on the burner GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block t
11. neath Re secure the ring and gasket using the screws removed from the plate 3 From inside the firebox insert the 4 flue pipe assem bly through the heat shield and out through the retaining ring Secure the assembly to the rear and top of the unit using 4 10 24 x inch screws supplied Do not overtighten The gasket needs only to be snug against the firebox FIGURE 22 MODEL GD36 ONLY Re attach the baffle to the back of the firebox using the four screws FIGURE 20 FOR SAFE AND PROPER OPERATION OF THE FIREPLACE W415 0210 E 06 25 03 16 INSTALLATION WALL AND CEILING PROTECTION FOLLOW THE VENTING INSTRUCTIONS EXACTLY NOTE REAR EXIT A clearance to combustibles of 1 at the bottom of the vent and 2 at the top must be maintained during the first 12 of venting when penetrating combustible walls The firestop spacer W615 0044 supplied with the unit should be used to maintain this clearance Thereafter a 1 clearance to combustibles may be maintained using firestop spacer W500 0096 TOP EXIT Only a clearance to combustibles of 1 all around the vent pipe is required HORIZONTAL INSTALLATION This application occurs when venting through an exterior wall Having determined the air termi nal location cut and frame a hole in an exterior wall with a minimum opening as required See Note above As an alternative to fram ing a vent pipe shield may be in stalled ensuring a 1 clearance to combustibles 1 M
12. nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extend ing the full width and depth If the optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 26 000 BTU hr for natural gas and propane for GD36 Maximum input for the BGD36 is 17 000 BTU h for natural gas and propane When the fireplace is installed at el evations above 4 500ft and in the absence of specific recom mendations from the local authority having jurisdiction the certi fied high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft GD36 Maximum output for natural gas is 22 360
13. properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches to ward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer dis tributor 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow PiE THEBANTHILE Ls V ade Vari UPAH Vp de THe FIGURE 61 VENTURI ADJUSTMENT Both fireplace models have air shutters that have been factory set open according to the chart below EE MODEL GD36 MODEL BGD36 NG 146 14 6 3 8 W415 0210 E 06 25 03 These settings are for rear vented maximum horizontal termination Adjustment may be required depending on fuel type vent configuration and altitude Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes
14. stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or impli
15. sufficiently venti late the room WHAT TO DO IF YOU SMELL GAS Turn off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire de partment AWT Y LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocou ple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise to on 8 If equipped with remot
16. the 7 telescopic sleeve VERTICAL VENTING INSTALLATION Before attaching elbows to the collars on the back of the fireplace 172 will need to be trimmed off the 4 collar REAR VENT APPLICATION Attach 4 and 7 elbows to the fireplace Secure with 3 screws and seal the joints and screw heads using high temperature sealant Proceed to step 1 below TOP VENT APPLICATION 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided FIGURE 30 The roof support is optional In this case the venting is to be adequately supported using ei ther an alternate method suitable to the authority having jurisdiction or the optional roof support 3 Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal Slip a 4 diameter coupler a minimum of 2 over the sleeve and secure using 3 screws 4 Apply high temperature seal TERTIO ant to the outer edge of the of the FIGURE 35 outside sleeve of the air terminal 20000 Slip a 7 diameter coupler over TERMINA sleeve and secure as before Trim the 7 coupler even with the 4 cou pler end q 5 Thread the air terminal pipe 4 assembly down through the roof 2 support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fastened L COUPLER 7 COUPLER A VENT PIPE If the attic space is tight we rec a ommend threading the Wolf COLLAR
17. 0 15 22 15 3 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and For vent configurations requiring more than two 90 elbow top exit or one 90 elbow rear exit the following formu las apply Formula 1 H 3V Formula 2 H V lt 40 feet Example 7 FIGURE 18 W415 0210 E 06 25 03 2ft z1ft 1 5ft V 2 1 1 5 4 51 6ft 2ft H H 6 2 8tt 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 8 8 1 16 1 ft H V 16 1 4 5 20 6 ft Formula H 3V 3x45 13 5Tt 16 1 gt 13 5 Since this formula is not met this vent configuration is unacceptable Formula2 H V lt 40 feet 20 6 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas E N w H 90 FIGURE 19 V 15ft 5 1 5 5 6 51 H 1ft H 1ft H 10 75ft Hk H H H 1 1 10 75 12 75 ft H 03 three 90 elbows one 45 elbow 90 03 90 90 90 45 90 6 75 ft H H 12 75 6 75 19 51 V 19 5 6 5 261 1 H 3V 3V 3 x 6 5 19 5 19 5 19 5 Formula2 V lt 40 feet 26 40 Since both formulas are met this vent configuration is ac ceptable
18. 03 W415 0210 E 06 25 03 31 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Main burner goes Pilot flame is not large turn up pilot flame out pilot stays on enough or not engulfing the replace pilot assembly thermopile Thermopile shorting clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire is too long too much resist ance in the system shorten wire to correct length or wire gauge Faulty thermostat or switch replace Main burner goes Refer to MAIN BURNER GOES OUT PILOT STAYS ON out pilot goes out Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 4 flexible vent has become disconnected from fireplace re attach to fireplace 7 g cap was not replaced System is not correctly purge the gas line Pilot goes out when the gas knob is re leased The gas valve has aninterlock device which will not allow the pilot burner to be lit until the ther mocouple has cooled Allow ap proximately 60 seconds for the thermocouple to cool purged Out of propane gas fill the tank Pilot flame is not large turn up the pilot flame enough Pilot flame is not engulfing gently twist the pilot head to improve
19. 15 PRE INSTALLATION PREPARATION FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE SEE TOP EXIT PREPARATION FOR DETAILS For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot REAR EXIT TOP EXIT Remove the baffle from the back of the firebox Model GD36 Remove the baffle from the back of the firebox Model GD36 only by removing the four screws FIGURE 20 FIGURE20 only by removing the four screws FIGURE 20 FIGURE 22 1 Remove the 7 inch diameter cap from the top of the fireplace and re secure it over the 7 collar located at the rear of the unit Press firmly on the cap while securing to ensure an airtight seal Do not damage the gasket 2 Remove the plate covering the 4 diameter flue open ing seen inside the top of the 7 diameter collar and dis From inside the firebox insert the 4 flue pipe assembly provided through the rear of the firebox Secure the as sembly to the rear and top of the unit using 4 10 24 x v2 inch screws supplied Do not overtighten The gasket needs only to be snug against the firebox FIGURE 21 Before attaching elbows to the collars on the back of the fireplace 112 will need to be trimmed off the 4 collar MODEL GD36 ONLY Re attach the baffle to the back of the firebox using the four screws FIGURE 20 card not to disturb the retaining ring or the gasket be
20. 3 5 8ft 03 two 90 elbows 90 03 180 90 2 7 ft H H 8 2 7 10 7 ft 10 7 6 16 7 Formula 1 lt 4 2 V 4 2 4 2x 6 25 2 ft 10 7 25 2 H V 24 75 feet 16 7 24 75 Since both formulas are met this vent configuration is ac ceptable W415 0210 E 06 25 03 ITIIII lt S 1 1 2 R T Formula 2 Example 3 FIGURE 10 V 41 151 Vi 4 1 5 5 5 H 21 H 1 H 1ft H 151 H H H H H 2 14 1 1 5 5 5ft H 03 four 90 elbows 90 03 360 90 8 1 ft H Hk 5 5 8 1 13 6 ft V 13 6 5 5 19 11 Formula 1 lt 4 2 V 4 2 V 4 2x 5 5 23 1 ft 13 6 23 1 Formula 2 H V lt 24 75 feet 19 1 24 75 Since both formulas are met this vent configuration is ac ceptable 11 REAR EXIT HORIZONTAL TERMINATION Example 4 when H lt Simple venting configuration only two 90 elbows See graph to determine the required vertical rise V for the required horizontal run H i REQUIRED VERTICAL 1 RISE IN FEET V T mmm E m a HORIZONTAL VENT RUN PLUS OFFSETS IN FEET The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than two 90 el bows the following formulas apply Formula 1 H V Formula 2 H V lt 40 feet V
21. 7 ing information amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 PART NUMBER 4 DESCRIPTION OF PART 5 FINISH 6 REAR VENT ACCESSORIES W175 0001 4 COUPLER W175 0013 7 COUPLER GVFLK LOUVRE KIT UPPER amp LOWER BLACK GVFLAB LOUVRE KIT UPPER amp LOWER ANTIQUE BRASS GVFLPB LOUVRE KIT uPPER amp LOWER POLISHED BRASS GVFLSS LOUVRE KIT uPPER amp LOWER BRUSHED STAINLESS STEEL L36K LOUVRE KIT UPPER amp LOWER BLACK W573 0008 HI TEMPERATURE SEALANT W690 0001 MILLIVOLT THERMOSTAT W660 0011 REMOTE CONTROL ADVANTAGE PLUS W500 0096 FIRESTOP SPACER FLEXIBLE VENTING W500 0136 FIRE STOP SPACER RIGID VENTING W500 0103 TERMINAL EXTENSION PLATE GD 301 HEAT GUARD W10 0370 WALL SUPPORT ASSEMBLY W660 0013 MODULATING REMOTE W175 0053 DURA VENT ZERO CLEARANCE ADAPTOR W361 0016 GLOWING EMBERS W585 0071 VENT PIPE COLLAR W585 0072 VENT PIPE SHIELD GZ550 1KT BLOWER KIT GD36 THERMOSTATIC SENSOR CONTROL KIT For use witH GD65 ONLY HOIK 2 HERITAGE ORNAMENTAL INSETS BLACK HOIG 2 HERITAGE ORNAMENTAL INSETS GOLD PLATED HOIKG 2 HERITAGE ORNAMENTAL INSETS BLACK GOLD PLATED HOIBC 2 HERITAGE ORNAMENTAL INSETS BRUSHED COPPER PLATED HOIBG 2 HERITAGE ORNAMENTAL INSETS BRUSHED GOLD PLATED DOIK 1 DIAMOND ORNAMENTAL INSETS BLACK DOIG 1 DIAMOND ORNAMENTAL INSETS GOLD PLATED DOIKG 1 DIAMOND ORNAMENTAL INSETS BLACK GOLD PLATED DOIBC 1 DIAMOND ORNAMENTAL INSETS BRUS
22. A aluminium flexible liner 4 Thread the air terminal pipe assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal assembly to the roof support ensuring that a mini mum 16 of air terminal will penetrate the roof when fas tened DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER FLEX PIPE FLEX PIPE W415 0210 E 06 25 03 18 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 6 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centred between the air intake and the air exhaust slots onto the air terminal Tighten securely Attach the vertical rain cap Spacers are at RE tached the 4 inner flex liner at predeter mined intervals to maintain a 1 1 4 air gap to the 7 outer liner These spacers must not
23. Clothing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway hn fireplace and venting system are kept clean The fireplace and its venting system should be before use and at least annually by a qualified service person More frequent cleaning may be required to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and fre ifi combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning applfar Do not use this fireplace if any part has been under water Immediately call a qualified service techniqia inspect the fireplace and to replace any part of the control system and any gas control which has b under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the pI should be done by a licensed or qualified service person Use only with a glass door certified wit fireplace Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocpt supplied by Wolf Steel Ltd NOTE Changes o
24. EL LTD W415 0210 E 06 25 03 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV ICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install the GD36 and BGD36 to the current National Fuel Gas Code ANSI Z223 1 or the current CAN CGA 8149 Installation Codes Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the Fire Safety Criteria for Manufactured Home Installations Sites and Communities Standard ANSI NFPA 501A in the United States The fireplace and its individual shutoff valve must be discon
25. HED COPPER PLATED DOIBG 1 DIAMOND ORNAMENTAL INSETS BRUSHED GOLD PLATED GOIK 1 GOTHIC ORNAMENTAL INSETS BLACK GOIG 1 GOTHIC ORNAMENTAL INSETS GOLD PLATED GOIKG 1 GOTHIC ORNAMENTAL INSETS BLACK GOLD PLATED GOIBC 1 GOTHIC ORNAMENTAL INSETS BRUSHED COPPER PLATED GOIBG 1 GOTHIC ORNAMENTAL INSETS BRUSHED GOLD PLATED SOIK 1 SEASHELL ORNAMENTAL INSETS BLACK SOIG 1 SEASHELL ORNAMENTAL INSETS PLATED SOIKG 1 SEASHELL ORNAMENTAL INSETS BLACK GOLD PLATED SOIBC 1 SEASHELL ORNAMENTAL INSETS BRUSHED COPPER PLATED SOIBG 1 SEASHELL ORNAMENTAL INSETS BRUSHED GOLD PLATED EOIK 1 ECLIPSE ORNAMENTAL INSETS BLACK EOIG 1 ECLIPSE ORNAMENTAL INSETS GOLD PLATED EOIKG 1 ECLIPSE ORNAMENTAL INSETS BLACK GOLD PLATED EOIBC 1 ECLIPSE ORNAMENTAL INSETS BRUSHED COPPER PLATED EOIBG 1 ECLIPSE ORNAMENTAL INSETS BRUSHED GOLD PLATED DK36 R DOOR KIT RECTANGULAR BLACK DK36 RG DOOR KIT RECTANGULAR GOLD PLATED DK36 A DOOR KIT ARCHED BLACK DK36 AG DOOR KIT ARCHED GOLD PLATED DK36 W DOOR KIT WEBBED BLACK DK36 WG DOOR KIT WEBBED GOLD PLATED GA 566 HOT AIR KIT GA 72 HOT AIR EXHAUST KIT GA 70 EXTENSION KIT 5rr GD36 ACCESSORIES RP KT RESTRICTOR PLATE KIT W175 0158 CONVERSION KIT To LP W175 0163 CONVERSION KIT LP To SK36 R SCREEN KIT RECTANGULAR SK36 A SCREEN KIT ARCHED BGD36 ACCESSORIES W175 0159 W175 0164 W361 0014 CONVERSION KIT To LP CONVERSION KIT LP To VERMICULITE W415 0210 E 06 25
26. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS QUALITY FIREPLACES DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR NATURAL GAS MODEL GD36NTR amp BGD36NTR PROPANE GAS MODEL GD36PTR amp BGD36PTR CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not to light any appliance Immediately call your gas supplier from Do nottouch any electrical switch a neighbour s phone Follow the gas Do not use any phone in your build supplier s instructions ing f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier cM S Wolf Steel Ltd 24 Napoleon Rd Barrie ON 478 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0210 E 06 25 03 2 TABLE of CONTENTS PG 2 5 INTRODUCTION 23 24 FINISHING Warranty Door Removal am
27. N GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become faces permanently marked Exhaust fumes Fireplace is spilling ensure exhaust bracket gasket seal smelled in room check door seal and relief flap seal headaches check for chimney blockage check that chimney is installed to building code room is in negative pressure increase fresh air supply check 7 g cap gasket on the flue pipe assembly Remote wall Wall switch is mounted up reverse switch is in OFF side down position main Remote wall switch is replace burner comes On grounding when gas knob is turned to ON po Remote wall switch wire is check for ground short repair ground or replace wire sition grounding Faulty valve replace W415 0210 E 06 25 03
28. RE 6 MO See graph to determine the required vertical rise V for the required horizontal run H HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 90 el bow the following formulas apply Formula 1 lt V Formula 2 H V lt 40 feet Example 1 FIGURE 7 3ft 3 8 111 251 21 H H 25 2 4 5ft 03 three 90 elbows 90 03 270 90 5 4 ft H H 4 5 5 4 9 9ft N lt lt lt IIIII FW NM H V 9 9 11 20 9 ft Formula1 H V 9 9 11 H V lt 40 feet 20 9 40 Since both formulas are met this vent configuration is ac ceptable Formula 2 W415 0210 E 06 25 03 10 TOP EXIT HORIZONTAL TERMINATION when H gt V Simple venting configuration only one 90 elbow FIGURES See graph to determine the required ver tical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN INCHES V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H and For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 4 2 V Formula 2 V lt 24 75 feet Example 2 FIGURE 9 V 6ft 31 bft H H
29. SSEMBLY c w GASKET 50 13 W010 0764 PAN BURNER 51 14 GL 639 LOG SET 52 15 W361 0016 GLOWING EMBERS 53 16 WS550 0001 CHARCOAL EMBERS 94 17 1135 0183 BACK LOG 1 55 18 W135 0184 LEFT MIDDLE LOG 2 Ee 19 W135 0185 RIGHT MIDDLE LOG 3 T 20 W135 0186 LEFT CROSSOVER LOG 4 al 21 W135 0187 MIDDLE CROSSOVER LOG 5 2 22 135 0188 RIGHT CROSSOVER LOG 6 23 W010 0454 GLASS c w GASKET 24 1010 0516 BLACK DOOR C W GLASS 58 25 W615 0044 FIRESTOP SPACER es GD36 COMPONENTS BE 26 W455 0040 41 NATURAL GAS ORIFICE 2 26 W455 0003 54 PROPANE GAS ORIFICE 27 W361 014 VERMICULITE 59 86036 5 es 9 26 W455 0048 347 NATURAL GAS ORIFICE 2 26 W455 0047 56 PROPANE GAS ORIFICE 60 FLEXIBLE VENT KITS 60 60 GD220 5 FT 60 28 W010 0397 4 FLEXIBLE ALUMINIUM LINER 5 Ft c w spacers 61 28 410 0017 7 FLEXIBLE ALUMINIUM LINER 5 GD330 10 FT 28 W410 0018 7 FLEXIBLE ALUMINIUM LINER 10 rr 28 W010 0300 4 FLEXIBLE ALUMINIUM LINER 10 FT c w spacers 29 W010 0370 WALL SUPPORT ASSEMBLY TERMINAL KITS 30 PERISCOPE GD201 31 WALL TERMINAL KIT GD222 ROOF TERMINAL KITS OUO mq EO OR RIO QOO NOOO 32 1 12 TO 7 12 PITCH GD410 33 8 12 TO 12 12 PITCH GD111 34 FLAT ROOF GD112 68 35 WO010 0569 AIR TERMINAL 69 36 W120 0036 VERTICAL CAP 69 37 W170 0063 STORM COLLAR 70 38 W010 0567 ROOF SUPPORT i 39 W263 0054 W263 0055 W263 0056 ROOF FLASHING 69 69 2
30. Steel vent pipe collar or equiva A VENT PIP E lent loosely ontotheairterminal SHIELD N assembly as it is passed through i UN the attic The air terminal must be PP located vertically and plumb f FIGURE 36 N 19 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flash ing with roofing material 7 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal Tighten securely Attach the rain cap 8 Continue adding rigid venting sections sealing and securing as above Attach a 4 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 7 telescopic pipe 9 REAR VENT APPLICATION Run a bead of high tem perature sealant around the outside of the 4 elbow Pull the adjustable pipe
31. a corner installation is 24 inches where only 6 inches of vertical rise is used All corner installations require a minimum 6 inch rise See FIGURE 5A MODELS BGD36 The maximum vent length for a corner installation is 20 inches of horizontal run in addition to the 45 offset In this case zero rise is acceptable when using rigid Flexible venting must maintain a 6 rise See FIG URE 5B FIGURE 5A GD36 ONLY FIGURE 5B BGD36 ONLY W415 0210 E 06 25 03 uns jeyUOZIOY eu uey 493289046 Jo 0j jenbe eu SOUT 199 0v JO wn wx ew 0 951 MOA UNJ je1uoziJou uns je uoz 0u uey sso SI 951 Je211494A 199 JO 0 esu 49A UNI Je1uoziuou unu Je1uoziuou y uey 4932016 jenbe si esu e2nJeA uns e3uoziuou y uey o jenbe esu JE 2nJe eu soun zv 1991 97 jo 0 951 unJ 1230021104 uns jezuoziuoy uey 559 si esi JEDA 399 0v JO wn wx ew 0 951 MOA UNJ Je1uoziJou uns uey 4972016 10 0j jenbe si CORIOA jejuoziuou uns 2 109 uey 4918990408 40 0j jenbe eu sewn 199 Jo 951 49A UNJ e3uoziJou uns 102 oy uey 5591 5 954
32. ant to the outer edge of the 4 inner collar of the fireplace Attach the first vent component and secure using 3 self tapping screws Repeat using 7 piping W415 0210 E 06 25 03 3 Holding the air terminal lettering in an upright readable position insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied The air terminal mounting plate may be recessed into the exterior wallor siding by 172 the depth of the return flange EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION 1 Follow the instructions for Horizontal Air Terminal In stallations items 1 to 3 2 Continue adding components alternating inner and outer venting Ensure that all 4 venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior Attach the 4 telescopic sleeve to the vent run AIR TERMINAL FIGURE 34 Repeat using a 7 tel 77 TELESCOPIC SLEEVE escopic sleeve Secure and seal as before To facilitate completion at tach 4 and 7 couplers to the air terminal i ep 20 7 COUPLER VENTING 3 Install the air terminal See item 3 of the Horizontal Air Terminal Installation Extend the 4 telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal Repeat using
33. ark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not sup plied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 7 vent pipe liner See note above Do not fill this cavity with any type of material Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer FIGURE 24 W415 0210 E 06 25 03 VERTICAL INSTALLATION n This application occurs when venting through a roof Installation kits for various roof pitches are available from your Napo leon dealer See Accesso ries to order the specific kit required FEN 1 Determine the air ter BN minal location cut 0 frame 9 2 inch openings in the ceiling and the roof to pro vide the minimum 1 inch clearance between the fireplace pipe liner and any combustible material Try to center the exhaust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the center o
34. e on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to p 5e 8 8 the fireplace guo TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clockwise to off Do not force TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE W415 0210 E 06 25 03 28 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER 3 Check to see that all burner ports are burning Clean out BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacu uming or brushing at least once a year any of the ports which may not be burning or are not burn ing
35. ealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result Use only accessories designed for and listed with your specific fireplace Provide adequate ventilation air Provide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent con nection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces at tics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit 5 GD36 SPECIFICATIONS BGD36 SPECIFICATIONS 2 GAS 5 IET a ELECTRICAL IMLET E LEFT 50E m x7 tuni x lis u ine FIGURE la ELECTRICAL INLET LEFT SDE FDA POT oae iP 7 FIGURE 1b VENTING MODELS GD36 AND BGD36 MAY BE VENTED EITHER AS A TOP VENT OR A
36. ed with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configu rations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEONG IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STE
37. ensure that clearance to combustibles is maintained within the cavity Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face areas of the fireplace Non combustible material brick stone or ceramic tile may protrude in these areas 21 BGD36 FIGURE 40a d FIGURE 39a d 22 Combustible mantle clearance can vary according to the mantle depth Use the graph to help evaluate the clearance needed Curtains above the fireplace must not be posi tioned lower than the 2 distance required for the 2 com bustible mantle These same requirements apply to any combustibles protruding on either side of the fireplace FIGURES 43a c REAR EXIT FIGURE 41a b TOPEXIT M BS dt a N10 D E DA 8 A 0 2 4 51012 MANTLE WIDTH BGD36 NAILING TAB INSTALLATION 1 Attach the nailing tabs to the corner MATERIAL posts using the 2 sheet metal screws supplied Secure through the centre 60927 of the top and bottom slots in the nail ing tab and then through the existing F holes in the corner posts NAILING If there are no existing holes follow TAB these instructions Position the nailing tab so that the front face is offset with the front edge of the corner post approx Centre the nailing tab vertically on the corne
38. essive tighten screws holding door in place Restrict vent exit See RESTICTING VERTICAL VENTS VENT HEIGHT MORE THAN 15 FEET restrict vent exit using restrictor plate kit RP KT MODEL GD36 ONLY Aggressive venting action due to vent height Main burner flame Blockage in vent is a blue lazy transparent flame remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation refer to Figure 23 to ensure correct location of storm collars Carbon is being deposited on glass logs or com bustion chamber surfaces Air shutter has become blocked ensure air shutter opening is free of lint or other obstructions Flame is impinging on the logs or combustion cham ber check that the logs are correctly positioned open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting White grey film forms Sulphur from fuel is being deposited on glass logs or combustion chamber sur clean the glass with a recommended gas fireplace glass cleaner DO NOT CLEA
39. f the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any ma terials such as insu lation from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equiva lent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant be tween the pipe liner and the firestop spacer UNDERSIDE OF JOIS NOTE Two methods to ensure the air terminal covers the cut out in the wall are 1 Where the opening in the outside wall has been cut 101 tall to provide the 2 clearance from the vent pipe terminal extension plate W500 0103 must be used to cover the opening 2 The first 12 of vent pipe must have a 2 clearance to combustible material when the vent pipe exits off the back of the fireplace This applies to any finishing material or insulation in the wal
40. for the final flame colour to be estab lished lt J VENTURI FIGURE 62 Air shutter adjustment must only be done by a qualified installer To access the air shutter remove the two screws that se cure the cover to the air housing taking care not to dam age the gasket MODEL GD36 ONLY Remove the three screws that secure the control panel in order to access the air housing 29 REPLACEMENTS Contact your dealer or the factory for questions concerning When ordering replacement parts always give the follow prices and policies on replacement parts Normally all parts can be ordered through your Napoleon dealer or distribu or WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd COMPONENTS COMMON TO BOTH UNITS PART NO DESCRIPTION 40 1 W225 0058 BLACK DOOR FRAME 40 2 W357 0001 PIEZO IGNITER 41 3 _ W680 0004 41 4 W680 0005 THERMOCOUPLE 41 5 010 0800 NATURAL GAS PILOT ASSEMBLY 41 5 WO010 0801 PROPANE GAS PILOT ASSEMBLY 42 6 573 0008 HIGH TEMPERATURE SEALANT 43 7 W455 0069 NATURAL GAS PILOT INJECTOR p 7 W455 0067 PROPANE GAS PILOT INJECTOR 45 8 W725 0025 NATURAL GAS VALVE 46 8 W725 0026 PROPANE GAS VALVE 46 9 W385 0245 NAPOLEON LOGO H 10 90660 STANDARD WALL SWITCH amp 20FT OF WIRE 11 W010 0538 FLUE CAP c w GASKET 49 12 W010 0539 FLUE PIPE A
41. he blower bear ings causing irreparable damage Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not cov ered by the warranty policy 2i W415 0210 E 06 25 03 26 OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BY A QUALI FIED INSTALLER and must be connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States lo OPTIONAL THERMOSTATIC X SENSOR 7 slg 9 eS l L RECEPTACLE v oe VARIABLE SPEED pu ic 1 PIEZO IGNITOR d BRACKET d To safely install the fan turn off the electricity first If the fireplace was not previously equipped with a fan route a grounded 2 wire 60hz power cable to the junction box At this point it must be mp Zu strain relieved and insulated The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained preventing it from making con em tact with moving or hot objects FIGURE 55 To ease installation of the fan remove the hinge screen and valve control door lower lou vres from the base of the fireplace Position the vibration reducing pad into the cli
42. he burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified glowing embers and PHAZER logs available from your Napo leon dealer LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated FIGURE 47 HI OWEFI BLUW AS INSTALLA TION TO BE DONE BY A QUALIFIED IN STALLER and must be electrically con nected and grounded in accordance with lo i VARIABLE Cal codes In the ab FIGURE 4S ae SPEED sence of local codes SWITCH use the current CSA C22 1 CANADIAN ELEC TRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL Cope in the United States If the fireplace was not previously equipped with a blower route a grounded 2 wire 60 2 power cable to the receptacle junction box At this point it must be strain relieved and insulated The three slots on the I blower mounting y bracket allow ease of 0 0 0 adjustment when lt n attaching the blower 2 For a quiet running dE 3 blower do not allow the lt assembly to sit on firebox base Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned entirely onto the pad To ease installatio
43. ht readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied 5 Apply a heavy bead of the high temperature sealant to the inside of the 4 liner approximately 1 from the end Slip the liner a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 6 Using the 7 diameter flexible aluminium liner apply sealant slide a minimum of 2 over the fireplace combus tion air collar and secure with 3 8 screws 7 If more liner needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain the minimum 1 clearance to combustibles VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof sup SN FIGURE 23 port to the roof using the i icem screws provided The X Omii roof support is optional i SM TORO In this case the venting is to be adequately sup ported using either an al QE ternate method suitable SS ROOF SUPPORT to the authority having ju risdiction or the optional roof support 2 Stretch the 4 diameter aluminium flexible liner to the required length Slip the liner a minimum of 2 over the inner sleeve of the air terminal 1 1 and secure with 8 screws TERT TIT i FIGURE 30 Seal using a heavy bead of the high temperature sealant Mooni 3 Repeat using 7 diameter AIR TERMIN
44. ings and serves both dwellings Tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local cod W415 0210 E 06 25 03 HT 7 TYPICAL VENT INSTALLATIONS REAR EXIT TOP EXIT FIGURES 3a d 20 MAXIMUM NIMUN x T 24 1 2 For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot When terminating vertically the vertical rise is a mini IT pas E mum 36 inches and a maximum 40 feet from the centre of the fireplace flue outlet When using rigid venting this minimum vertical length may be reduced to 872 SPECIAL VENT INSTALLATIONS Use the GD201 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 inches above grade The maximum allow able vent length depends on the model of fireplace as illustrated FIGURES 4 Maui TET TOF EXIT WS TALIA ed TOP EXIT INSTALLATION UAL 1 MENT LE SEAR EXIT RS TALLATION REAR EXIT INSTALLATION MODELS GD36 The maximum vent length for
45. l that the vent pipe passes through within that 12 The clearance from the top of the vent pipe to the combustible material on the outside surface of the wall only requires a 1 clearance from the vent pipe Forsafeandproperoperation ofthe fireplace follow the venting instructions exactly HORIZONTAL AIR TERMINAL INSTALLATION 1 Cut or frame a hole in an exterior wall with a minimum round or square opening of 10 inches Secure the firestop spacer over the opening to the interior wall 2 Stretch the 4 diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface Slip the liner a mini mum of 2 over the inner sleeve of the air terminal and secure with 3 48 screws Apply a heavy bead of the high temperature sealant 3 Using the 7 diameter flexible aluminum liner slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal as before FIGURE 27 i Es Hi TENE L SEALANT 10 7 d REWS The air terminal mounting plate may be recessed into the exterior wall or siding by 172 the depth of the return flange FIGURE 28 PE 17 USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked 4 Insert the liners through the firestop maintaining the required clearance to combustibles Holding the air termi nal lettering in an uprig
46. n of the blower remove the hinge screen and valve control door lower louvres from the base of the fireplace Tilt the blower onto its side Slide it past the controls and into the clip C Secure to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the fireplace base or the firebox FIGURE 49 PTIONAL BLOWER INSTALLATION _ 25 Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bot 85 tom left of the unit using JP Noton BOX a lock washer and wing sls E SCREW A nut Ensure that the thermodisc touches the firebox wall Attach the connectors from the black and red wires to the blower Attach and secure the variable speed switch using the nut provided Plug the harness cord into the receptacle The wire harness pro vided this kit is a uni versal harness When stalled ensure that any excess wire is tained preventing it a A from making contact J GSDEEn with moving or hot ob 22 SF a E Jects EIGURES3 NOB Because the blower is thermally activated when turned on it will automatically start approximately 70 minutes after lighting the fireplace and will run for approximately 30 45 minutes after the fire place has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into t
47. nal within a horizontal distance of 2 feet from the centerline of the terminal Clearance to unventilated soffit Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD 301 Clearance under a veranda porch deck or balcony Clearance above the roof Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes Three feet above if within 10 feet horizontally A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single dwell
48. nce and fireplace perform ance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition Six 6 inches is the minimum bend radius allowed for the 7 diameter flexible liner For optimum performance it is recommended that all horizontal runs have a 7 inch rise per foot when using Napoleon flexible vent components A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two sin gle family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontal vertical runs and elbows Keep it pulled tight A 172 air gap all around between the inner liner and outer liner is required for safe operation Use a firestop when pen etrating interior walls flooror ceiling Minimum clearance to combustible con struction from fireplace and vent surfaces sides back bottom and top of the unit 0 inch recessed depth 14 inches top sides and bottom of the vent pipe 1 inch top of the vent pipe rear vent only 2 inches
49. or installation The fireplace is equipped with two 1 4 diameter holes lo cated in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure It is recommended that the fireplace be secured in all installations Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local build ing codes It is not necessary to install a hearth extension with this fireplace system Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materi als i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will
50. p Installation General Instructions Louvre Removal amp Installation General Information Log Placement Care of Glass amp Plated Parts Charcoal Embers Specifications Vermiculite 5 15 VENTING Glowing Embers Venting Lengths Logo Placement Air Terminal Locations 25 OPTIONAL BLOWER INSTALLATION Typical Vent Installations 26 OPTIONAL FAN INSTALLATION Special vent Installations OPTIONAL THERMOSTATIC SENSOR eee 27 28 OPERATION MAINTENANCE Venting Specifications Pre Installation Preparation 16 22 INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Operating Instructions Maintenance 28 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment Using Rigid Vent Components 29 30 REPLACEMENTS Restricting Vertical Vents GD36 only Ordering Replacement Parts Gas Installation Replacement Parts Mobile Home Installation Vent Kits Framing Terminal Kits Mantle Clearances Accessories Nailing Tab Installation 31 32 TROUBLE SHOOTING GUIDE PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and sfo stay away to avoid burns or clothing ignition Supervise young children when they are in the same robin the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and ies
51. p and onto the threaded stud at the other end piercing a hole into the pad The fan assembly must be able to be positioned en tirely onto the pad Slide the fan assembly past the controls and into the clip Secure using the lock washer and nut provided Plug the harness cord into the receptacle 0036 THERMOSTATIC SENSOR CONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit shown above which may be or dered from your Wolf Steel Napoleon dealer With the thermostatic sensor option the fan when turned on becomes thermally activated and will automatically run approximately 15 30 minutes after the fireplace has been lit and for approximately 30 45 minutes after the fireplace has been turned off THERMODISC Pd SENSOR ASSEMBLY BRACKET FIGURE 56 Lo gs le 2 SD LL RECEPTACLE 72 q NCTION BOX W415 0210 E 06 25 03 Use of the fan increases the output of heat Unplug the power cord from the receptacle Connect all wires as shown Attach and secure the sensor assembly bracket to the se curing stud located next to the receptacle junction box at the bottom left of the unit using the lock washer and wing nut Ensure that the thermodisc touches the firebox wall Plug the power cord back into the receptacle When installed ensure that any excess wire is contained preventing it from making contact with moving or hot objects
52. r post Figure 43 a Drill through the centre of the top and bottom slots in the nailing tab Secure ES using the two sheet metal screws supplied This allows the nailing tab to slide back and forth for desired fram ing Figure 43 b 2 To determine the final location of the nailing tab you must first determine the thickness of your finishing material i e drywall This will determine the dimension from the front edge of the corner post to the nailing tab Once the nailing tab is in the desired location drill through the centre hole of the nailing tab Secure with a sheet metal screw Figure 43 c Additional set screws may be installed CENTRE HOLE W415 0210 E 06 25 03 23 ETT amp INSTALLATION DOOR OPENING AND CLOSING The upper lou vres must be removed to allow the door to be opened or closed To access the lower door latch open the valve control door Release 1 the top and bottom door latches located at the right Om FIGURE 44a d side of the door TOINSTALL THE UPPER LOUVRES Insert the up per louvres into the slots on both brackets Press the top flange of the hood into the four clips located along the top of the unit as shown TO INSTALL THE LOWER LOUVRE ASSEMBLY At tach each hinge to the fire box with 2 screws LOWER LOUVRES VALVE CONTROLDOOR Position the hinge screen into place and with the control door open secure to the firebox using three screw
53. s Optional plated door trim and arched door facia are avail able at your local Napoleon dealer L36 LOUVRE INSTALLATION FIGURE 45 a c T HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using a screw through the centre slot UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assem bly back Lift the clip W415 0210 E 06 25 03 24 LOG PLACEMENT PHAZER logs and glowing embers exclusive to Napoleon Fire places provide a unique and realistic glowing effect that is different in every installation Take the time to carefully po sition the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process FIGURE 46a d 1 Place the back log 1 onto the log support tray and in front of the tabs The tabs maintain an air space between the log and firebox back to facilitate combustion air flow Ensure that the back of the log rests against the brackets on the back wall of the firebox 2 Move the two small logs 2 amp 3 into position
54. th formulas met this vent configuration is ac ceptable 13 OR REAR EXIT VERTICAL TERMINATION when lt V as CTT Simple venting configurations m nau Borm E EN FIGURE 15 See graph to determine the required vertical rise V for the required horizontal run REQUIRED VERTICAL RISE IN FEET V T 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than zero 90 elbow top exit or one 90 elbow rear exit the following formu las apply Formula 1 lt V Formula 2 H V lt 40 feet Example 6 em FIGURE 16 V V 5ft 10 Vi 5 10 151 H 3ft H 2 5ft H H H 34 25 5 5ft H 03 three 90 elbows 90 03 90 90 90 90 5 4 ft H 5 5 5 4 10 91 V 10 9 15 25 91 1 H lt V 10 9 lt 15 Formula2 V lt 40 feet 25 9 40 Since both formulas are met this vent configuration is ac ceptable W415 0210 E 06 25 03 14 TOP OR REAR EXIT VERTICAL TERMINATION when H gt Simple venting configurations FIGURE 17 10 determine the required vertical rise V for the required horizontal run H MAXIMUM Had O VERTICAL AE HHAH PS RISE IN Ee FEET 1
55. the flame pattern around the the thermocouple thermocouple Thermocouple shorting loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Themostat or switch is de fective connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat Wall switch wiring is defec tive disconnect the switch wires amp connect a jumper wire across termi nals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4
56. ther than editorial are denoted by a vertical line in the margin W415 0210 E 06 25 03 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ZSO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace ts again thoroughly inspected by a qualified technician before packaging to ensure that you the customer recetves the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects Jor as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wining remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repatr 1s covered free of charge during the first year Repair work however requires the prior approval of an a
57. turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor W415 0210 E 06 25 03 32 SYMPTOM PROBLEM TEST SOLUTION Pilot goes out while standing Main burner is in OFF position Flames are con sistently too large too small Carboning occurs Gas piping is undersized turn on all gas appliances and see if pilot flame flutters dimin ishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all undersized piping Unit is over fired or under check pressure readings fired Inlet pressure can be checked by turning screw A counter clock n wise 2 or 3 turns and then placing pressure gauge tubing over the eS Q test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check di HI dill that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution Flames are very Door is ajar aggr
58. uthorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its
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