Napoleon Fireplaces B36DFN User's Manual
Contents
1. 2 90 1 20 FIGURE 13 o 4 Va 1 5ft V 8ft V V V 1 5 48 9 5Tt H 1 ft H 1ft H 10 75ft H H H H 1 1 10 75 12 75 ft Ho 03 three 90 elbows two 45 elbow 135 03 90 90 90 45 45 135 6 75 ft H H H 12 75 6 75 19 5 ft H V 19 5 9 5 29 ft Formula 1 lt 3 9 5 28 5 19 5 lt 28 5 Formula2 H V lt 40 feet 29 lt 40 Since both formulas are met this vent configuration is ac ceptable W415 0484 A 07 23 06 14 INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE FOLLOW THE VENTING INSTRUCTIONS EXACTLY NOTE Only a clearance to combustibles of 2 at the top of the vent pipe is required and 1 at the bottom and sides HORIZONTAL INSTALLATION This application occurs when vent ing through an exterior wall Having determined the air terminal location cut and frame a hole in an exterior wall with a minimum opening as required See Note above As an alternative to framing a vent pipe shield may be installed ensuring a 1 clearance to combustibles FIGURE 14 i DETERMINE CORRECT HEIGHT 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a f2. clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire is shorten wire to correct length or wire gauge too long too much resist ance in the system Faulty thermostat or switch replace Main burner goes out pilot goes out Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 5 flexible vent has become disconnected from fireplace re attach to fireplace Pilot goes out when the gas knob is re leased The gas valve has an interlock device which will not allow the pilot burner to be lit until the ther mocouple has cooled Allow ap proximately 60 seconds for the thermocouple to cool System is not correctly purge the gas line with the glass door removed purged fill the tank Pilot flame is not large turn up the pilot flame enough Out of propane gas Pilot flame is not engulfing gently twist the pilot head to improve the flame pattern around the the thermocouple thermocouple Thermocouple shorting loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace Pilot burning no gas to main burner gas knob is on wall switch thermostat Is Pilot will not light PILCH BURNER THERMOPILE THERMO
3. General Instructions General Information Care of Glass amp Plated Parts Door Removal amp Installation Louvre Installation Log Placement Glowing Embers Charcoal Embers Charcoal Lumps 6 13 VENTING Logo Placement Venting Lengths 21 OPTIONAL BLOWER INSTALLATION Air Terminal Locations Vent petala 22 OPTIONAL FAN INSTALLATION GD36 THERMOSTATIC SENSOR Special Vent Installations Venting Specifications CONTROL 14 18 INSTALLATION 23 OPERATION MAINTENANCE Wall and Ceiling Protection Operating Instructions Using Flexible Vent Components Maintenance Fireplace Vent Connection 24 ADJUSTMENTS Restricting Vertical Vents s Pilot Burner Adjustment Gas Installation giis Mobile Home Installation Venturi Adjustment Framing 25 26 REPLACEMENTS Nailing Tab Installation Ordering Replacement Parts Mantle Installation Replacement Parts Vent Kits Terminal Kits Accessories 2 28 TROUBLE SHOOTING GUIDE PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Keep young children and animals away when the fireplace is hot Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the fi
4. History Service Technician This fireplace must be serviced annually depending on usage Dealer Name Date W415 0484 A 07 23 06 W415 0484 A 07 26 06
5. Napo leon dealer LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated FIGURE 38 INSTALLATION TO BE DONE BY A t QUALIFIED IN STALLER and must be electri cally connected and grounded in accord ance with local codes In the absense of local VARIABLE SPEED Q SWITCH codes use the cur rent CSA C22 1 Cana DIAN ELECTRICAL CODE in Canada the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States If the fireplace was not previously equipped with a blower route a grounded 2 wire 60hz power cable to the receptacle junction box At this point it must be strain relieved and insulated T The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower For a quiet running blower do not allow the assembly to sit on the firebox base Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned entirely onto the pad Tilt the blower onto its side Slide it past the controls and into the clip C Secure to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the fireplace base or the firebox FIGURE 38 21 OPTIONAL BLOWER INSTALLATION App wo Attach the connectors from the black and white wires to the thermodisc and secure the ther
6. a vertical line in the margin 4 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recog nized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired ata quality test station Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approv
7. aluminium flexible liner to the fireplace Attach and seal the joints FIGURE 23 W415 0484 A 07 26 06 SEALANT RESTRICTING VERTICAL VENTS Vertical terminations may display a very active flame As this appearance is not desirable the vent exit must be restricted using restrictor plate W500 0205 This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional appearance Remove the two screws on either side of the exhaust collar inside the firebox Install the plate as shown The plate is adjustable depending on the required restriction Replace the screws FIGURE 24 TOP OF THE FIREBOX GAS INSTALLATION Proceed once the vent installation is complete 1 Move the fireplace into position and secure using the nailing tabs and or secure to the floor through the Z diam eter holes located at either end of the base 2 Route a 3 8 N P T black iron gas line 1 2 type L cop per tubing or equivalent to the fireplace 3 For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient lo cation Route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire Size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve FIGUR
8. combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacu uming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burn ing properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches to ward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary WA415 0484 A 07 23 06 24 ADJ USTMENTS Adjust the pilot screw to provide properly sized flame Turn Closing the air shutter will cause a more yellow flame but in a clockwise direction to reduce the gas flow can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner PILOT ports The flame may not appear yellow immediately allow BURNER THERMOPILE 45 to minutes for the final flame col
9. install the fan turn off the electricity first e OPTIONAL STATIC 1 SENSOR VARIABLE SPEED PIEZO IGNI TOR If the fireplace was not previously equipped with a fan route a grounded 2 wire 60hz power cable to the junction box At this point it must be strain relieved and insulated The wire harness provided in this kit is a universal har ness When installed ensure that any excess wire is con tained preventing it from making contact with moving or hot objects FIGURE 44 To ease installation of the fan re move the valve control door lower louvres from the base of the fire place Position the vibration reducing pad into the clip and onto the threaded SSS stud at the other end piercing a hole into the pad The fan assembly must be able to be positioned entirely onto the pad Slide the fan assembly past the controls and into the clip Secure using the lock washer and nut provided Plug the harness cord into the receptacle GD36 THERMOSTATIC SENSOR CONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit shown above which may be or dered from your Wolf Steel Napoleon dealer With the thermostatic sensor option the fan when turned on becomes thermally activated and will automatically run approximately 15 30 minutes after the fireplace has been lit and for approximately 30 45 minutes after the fireplace has been turned off THERMO Discs SENSOR ASSE
10. necessary to install a hearth extension with this fireplace system When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materi als i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accesso ries Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face Combustible materials may be installed flush with the front of the fireplace but must not cover or protrude past any of the black face areas of the fireplace Non combustible ma terial brick stone or ceramic tile may protrude in these areas FIGURE 27a d INSIDE CHASE WA415 0484 A 07 23 06 18 NAILING TAB INSTALLATION FIGURES 32a c 1 Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts NAILING If there are no existing holes follow these instructions Position the nailing tab so that the front face is offset with the front edge of the corner post approx 12 Centre the nailing tab vertically on the corner post Figure 32 a Drill through the centre of the top and bottom slots in the nailing tab Secure using the two sheet metal screws sup plied This allows the nailing tab to slide b
11. rise is less than horizontal run Horizontal run verti cal rise to maximum of 24 75 feet 4 2 times the vertical rise equal to or greater than the horizon tal run VERTICAL TERMINATION Vertical rise is equal to or greater than the horizontal run Horizontal run verti cal rise to maximum of 40 feet Vertical rise is less than horizontal run Horizontal run verti cal rise to maximum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run VENTING APPLICATION FLOW CHART W415 0484 A 07 23 06 DEFINITIONS ELBOW VENT LENGTH VALUES for the following symbols used in the venting calcula feet inches tions and examples are 1 0 03 0 5 greater than 15 0 45 6 0 equal to or greater than 30 0 9 11 0 less than 45 1 95 16 0 equal to or less than 90 2 7 32 0 total of both horizontal vent lengths H and off in feet o o i H combined horizontal vent lengths in feet the first 45 and 90 offset has a zero value and is H offset factor 03 total degrees of offset 135 in shown in the formula as 45 and 90 respectively feet or 135 when combined T V combined vertical vent lengths in feet HORIZONTAL TERMINATION when H lt V For vent configurations requiring more than one 45 and icd 90 elbow the following formulas apply Formula 1 V Formula 2 H V lt 40 feet Simple venting
12. the fan on The maximum A F U E annual fuel utilization efficiency rating is 6296 for natural gas and propane 9 Minimum inlet gas supply pressure is 4 5 inches water col umn for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Mani fold pressure under flow conditions is 3 5 inches water col umn for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cool ing down cycles are normal and are to be expected CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The B36DF is factory equipped with tempered glass The glass thickness is 3 16 Use only re placement glass available from your Napoleon dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result Use only accessories designed for and listed with Provide adequate ventilation air Provide adequate ac cess
13. 2ft 1ft 1ft 1 5ft 2 1 1 1 5 5 5 03 one 45 elbow three 90 elbow 135 03 315 135 5 4ft H H H 5 5 5 4 10 9 ft H V 10 9 5 5 16 4 ft Formula 1 H lt 4 2 V 4 2 V 4 2x 5 5 23 1 ft 10 9 lt 23 1 Formula 2 H V 24 75 feet 16 4 24 75 B w n B 7 Ww 2 Loo OI X Since both formulas met this vent configuration is ac ceptable W415 0484 A 07 23 06 12 VERTICAL TERMINATION when H_ lt V Simple venting configurations FIGURE 9 See graph to determine the required vertical rise V for the required horizontal run H 40 PS LIT LI HN MEESE 1 Sat tt SEELE M pec REQUIRED VERTICALRISEIN _ HH EHE 29 FFETTTTTITT FEET V ES A 6 20 t E EE IRL EL E Es Esch 15 Sit ED EZ I ES TET LER EP 7 HEN E Ei B En 5 0 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 V Formula 2 H V lt 40 feet WA415 0484 A 07 26 06 Example 3 5ft 10ft V V 5 10 15ft o Tt 2 5ft H
14. 3 W170 0086 W585 0092 GZ550 1KT GD36 HOIK 2 HOIG 2 HOIKG 2 HOIBC 2 HOIBG 2 DOIK 1 DOIG 1 DOIKG 1 DOIBC 1 DOIBG 1 GOIK 1 GOIG 1 GOIKG 1 GOIBC 1 GOIBG 1 SOIK 1 SOIG 1 SOIKG 1 SOIBC 1 SOIBG 1 EOIK 1 EOIG 1 EOIKG 1 EOIBC 1 EOIBG 1 DK36 R DK36 RG DK36 A DK36 AG DK36 W DK36 WG GA 566 GA 72 GA 70 W175 0235 W175 0236 GD808 KT PRP36 D 5 COUPLER 8 COUPLER LOUVRE KIT UPPER amp LOWER BLACK LOUVRE ASSEMBLY POLISHED BRASS LOUVRE ASSEMBLY ANTIQUE BRASS LOUVRE ASSEMBLY BRUSHED STAINLESS STEEL 10 30Z TUBE HIGH TEMP SEALANT MILLIVOLT THERMOSTAT REMOTE CONTROL ADVANTAGE PLUS FIRESTOP SPACER FLEXIBLE VENTING FIRE STOP SPACER RIGID VENTING TERMINAL EXTENSION PLATE MODULATING REMOTE VENT PIPE COLLAR VENT PIPE SHIELD BLOWER KIT THERMOSTATIC SENSOR CONTROL KIT USE wrrH GD65 ONLY HERITAGE ORNAMENTAL INSETS BLACK HERITAGE ORNAMENTAL INSETS GOLD PLATED HERITAGE ORNAMENTAL INSETS BLACK GOLD PLATED HERITAGE ORNAMENTAL INSETS BRUSHED COPPER PLATED HERITAGE ORNAMENTAL INSETS BRUSHED GOLD PLATED DIAMOND ORNAMENTAL INSETS BLACK DIAMOND ORNAMENTAL INSETS GOLD PLATED DIAMOND ORNAMENTAL INSETS BLACK GOLD PLATED DIAMOND ORNAMENTAL INSETS BRUSHED COPPER PLATED DIAMOND ORNAMENTAL INSETS BRUSHED GOLD PLATED GOTHIC ORNAMENTAL INSETS BLACK GOTHIC ORNAMENTAL INSETS GOLD PLATED GOTHIC ORNAMENTAL INSETS BLACK GOLD PLATED GOTHIC ORNAMENTAL INSETS BRUSHED COPPER PLATED GOTHIC
15. 55 0067 W455 0065 W455 0003 W725 0035 W725 0043 W385 0334 W750 0112 W010 0764 GL 639 W361 0016 W550 0001 W135 0183 W135 0184 W135 0185 W135 0186 W135 0187 W135 0188 W010 0454 W010 0516 W500 0028 W500 0205 W010 0772 W730 0012 DESCRIPTION BLACK DOOR FRAME PIEZO IGNITER THERMOPILE THERMOCOUPLE PROPANE GAS PILOT ASSEMBLY NATURAL GAS PILOT ASSEMBLY NATURAL GAS PILOT INJECTOR PROPANE GAS PILOT INJECTOR 45 NATURAL GAS ORIFICE 54 PROPANE GAS ORIFICE NATURAL GAS VALVE PROPANE GAS VALVE NAPOLEON LOGO 20FT OF WIRE PAN BURNER LOG SET GLOWING EMBERS CHARCOAL EMBERS BACK LOG 1 LEFT MIDDLE LOG 2 RIGHT MIDDLE LOG 3 LEFT CROSSOVER LOG 4 MIDDLE CROSSOVER LOG 5 RIGHT CROSSOVER LOG 6 GLASS c w GASKET BLACK DOOR C W GLASS FIRESTOP SPACER RESTRICTOR 5 FLEXIBLE ALUMINIUM LINER 5 FT c w SPACERS 8 FLEXIBLE ALUMINIUM LINER 5 FT GD430 10 FT W730 0013 W010 0773 W010 0810 W490 0074 W670 0007 W170 0086 W010 0453 W263 0065 W263 0066 W263 0055 8 FLEXIBLE ALUMINIUM LINER 10 5 FLEXIBLE ALUMINIUM LINER 10 c w SPACERS WALL SUPPORT ASSEMBLY TERMINAL KITS 27 PERISCOPE 28 WALL TERMINAL KIT GD401 GD422 GD410 GD411 GD412 5 8 INNER OUTER SLEEVE 5 8 TERMINAL STORM COLLAR ROOF SUPPORT ROOF FLASHING 37 37 W175 0166 W175 0002 L36K L36PB L36AB L36SS W573 0007 W690 0001 W660 0011 W500 0028 W500 0163 W500 0206 W660 001
16. A 07 26 06 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV ICED BY A QUALIFIED INSTALLER to conform with local codes In absence of local codes install the B36DF to the current National Fuel Gas Code ANSI Z223 1 or the current CAN CGA B149 Installation Codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log e A carbon monoxide detector is required in all rooms containing gas fired appliances The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the Fire Safety Criteria for Manufac tured Home Installations Sites and Communities Standard ANSI NFPA 501A in the United States The
17. COUPLE S connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat Themostat or switch is de fective Wall switch wiring is defec disconnect the switch wires amp connect a jumper wire across termi tive nals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor No spark at pilot burner gas at the pilot burner W415 0484 A 07 23 06 28 SYMPTOM Pilot goes out while standing Main burner is in OFF position Flames are con sistently too large or too small Carboning occurs PROBLEM Gas piping is undersized TES
18. E 25 4 Install rigid black pipe 1 2 type L copper tubing or if local codes permit a 3 8 flex connector and shutoff valve to the gas line and the fireplace gas valve e fe i t Frm _ pipe Seal and tighten securely An adapter fitting is required between the gas valve and the copper tubing or flex con nector Do not kink flex connector 5 Check for gas leaks by brushing on a soap and water solution Do not use open flame Do not connect either the wall switch thermostat or gas valve to electricity 110 volts Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before re installing the door MOBILE HOME INSTALLATION This appliance may be installed as an OEM Original Equipment Manufacturer installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or the Mobile Home Standard CAN CSA Z240 MH Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the mobile home appliance This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of t
19. H 3 2 5 5 5 ft 03 one 45 elbow three 90 elbows 135 03 45 90 90 90 135 5 4 H H 5 5 5 4 10 9 ft 10 9415 25 9 Tt Formula H V 10 9 lt 15 Formula2 H V lt 40 feet 25 9 lt 40 Since both formulas are met this vent configuration is ac ceptable 13 VERTICAL TERMINATION when gt V_ Simple venting configurations FIGURE 11 See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 x 3V Formula 2 H V lt 40 feet Example 4 FIGURE 12 V 1 ft 1 5ft UE V V 14 1 5 2 5 ft H 6ft H 2ft H H 6 2 8ft Ho 03 one 45 elbow three 90 elbow 135 03 45 90 90 90 135 5 4 ft H H H 8 5 4 13 4 ft H V 13 4 2 5 15 9 ft Formula 1 MH lt 3V 3x25 756 t 13 4 7 5 Since this formula is not met this vent configuration is unacceptable Formula2 H V lt 40 feet 15 9 lt 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas gm Example 5
20. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER INSTALLATION AND OPERATION INSTRUCTIONS o NAPOLEON QUALITY FIREPLACES CERTIFIED UNDER AMERICAN AND CANADIAN NATIONAL STANDARDS ANSI 221 88 CSA 2 33 FOR VENTED GAS FIREPLACE HEATERS If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal B36DFN injury or death NATURAL GAS B36DFP PROPANE WA415 0484 A 07 26 06 Wolf Steel Ltd 103 Miller Drive Crittenden Kentucky USA 41030 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca WARNINGS amp SAFETY PRECAUTIONS Installation and service must be performed by a qualified installer service agency or the gas supplier Follow the installation directions Do not store gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Do not try to light any appliance If you cannot reach your gas supplier call the fire department Do not touch any electrical switch If this fireplace is not properly installed a house fire may result TABLE of CONTENTS 19 20 FINISHING PG 2 5 INTRODUCTION Warnings and Safety Precautions Warranty
21. MBLY ane Wr JUNCTION BOX FIGURE 45 WA415 0484 A 07 26 06 Use of the fan increases the output of heat Unplug the power cord from the receptacle Connect all wires as shown Secure the sensor assembly bracket to the unit next to the receptacle junction box at the bottom left of the unit using the ground screw provided Ensure that the thermodisc touches the firebox wall Plug the power cord back into the receptacle When installed ensure that any excess wire is contained preventing it from making contact with moving or hot ob jects 23 OPERATION MAINTENANCE OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condition caused by the curing of the logs and the burn in of inter nal paints and lubricants used in the manufacturing proc ess and will not occur again After extended periods of non operation such as following FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may res
22. ORNAMENTAL INSETS BRUSHED GOLD PLATED SEASHELL ORNAMENTAL INSETS BLACK SEASHELL ORNAMENTAL INSETS GOLD PLATED SEASHELL ORNAMENTAL INSETS BLACK GOLD PLATED SEASHELL ORNAMENTAL INSETS BRUSHED COPPER PLATED SEASHELL ORNAMENTAL INSETS BRUSHED GOLD PLATED ECLIPSE ORNAMENTAL INSETS BLACK ECLIPSE ORNAMENTAL INSETS GOLD PLATED ECLIPSE ORNAMENTAL INSETS BLACK GOLD PLATED ECLIPSE ORNAMENTAL INSETS BRUSHED COPPER PLATED ECLIPSE ORNAMENTAL INSETS BRUSHED GOLD PLATED DOOR KIT RECTANGULAR BLACK DOOR KIT RECTANGULAR GOLD PLATED DOOR KIT ARCHED BLACK DOOR KIT ARCHED GoLD PLATED DOOR KIT WEBBED BLACK DOOR KIT WEBBED GOLD PLATED HOT AIR KIT HOT AIR EXHAUST KIT EXTENSION KIT 5rr CONVERSION KIT NG To LP CONVERSION KIT LP To NG DECORATIVE PANELS SANDSTONE PORCELAIN PANELS W415 0484 A 07 23 06 26 WARNING his is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd 21 BEFORE ATTEMPTING TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPENED SYMPTOM Main burner goes out pilot stays on PROBLEM TEST SOLUTION Pilot flame is not large turn up pilot flame enough or not engulfing the replace pilot assembly thermopile Thermopile shorting
23. T SOLUTION turn on all gas appliances and see if pilot flame flutters dimin ishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all undersized piping Unit is over fired or under check pressure readings fired Inlet pressure can be checked by turning screw A counter clock wise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution Flames are very Door is ajar aggressive fit door assembly into the lower support brackets and secure the two door latches Venting action is too great restrict vent exit with restrictor plate W500 0205 Main burner flame Blockage in vent is a blue lazy transparent flame remove blockage In extremely cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation ensure correct location of storm collars C
24. ack and forth for desired framing Figure 32b 2 To determine the final location of the nailing tab you must first determine the thickness of your finishing mate rial i e drywall This will determine the dimension from the front edge of the corner post to the nailing tab Once the nailing tab is in the desired location drill through the centre hole of the nailing tab Secure with a sheet metal screw Figure 32c Aaditional set screws may be installed MANTLE INSTALLATION Combustible mantle clearance can vary according to the MATERIAL mantle depth Use the graph to help evaluate the clear ance needed Curtains above the fireplace must not be ee positioned lower than the 8 distance required for the 2 pe combustible mantle These same requirements apply to p any combustibles protruding on either side of the fireplace Ses FIRESTOP it ts ess EWEN Et SPACER M ER 14 MAN LEX ar PEL y hae 12 _ 2MANT ZETA fo 2 TOP E zt 8 1 BOTTOM TOP OF UNIT SMF MENS E Bi ES FIGURES 4 Ess lS ES TOP OF COMBUSTIBLE MM id ENCLOSURE E E CENTRE EC HOLE 013578 8 MANTLE WIDTH LC S o W415 0484 A 07 26 06 19 FINISHING DOOR REMOVAL amp INSTALLATION L36 LOUVRE INSTALLATION The upper louvres must be removed to allow the door tobe Note The protective wrap is best removed when the opened or closed To ac
25. al of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its sta
26. arbon is being deposited on glass logs or com bustion chamber Surfaces Air shutter has become blocked ensure air shutter opening is free of lint or other obstructions Flame is impinging on the logs or combustion cham ber check that the logs are correctly positioned Open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 5 and 8 vent liners are free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting White grey film forms Sulphur from fuel is being deposited on glass logs or combustion chamber sur clean the glass with a recommended gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become Remote wall switch is in OFF position main burner comes on when gas knob is turned to ON po sition faces permanently marked Wall switch is mounted up reverse side down Remote wall switch is replace grounding Remote wall switch wire is check for ground short repair ground or replace wire grounding Faulty valve replace WA415 0484 A 07 26 06 Special Concerns 29 Service Performed Wolf Steel Fireplace Service
27. ated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding KKK 0 INCHES 0 INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com kK 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter X H 3FEET SFEET regulator assembly to a maximum vertical distance of 15ft Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building ora 12 INCHES 9 INCHES combustion air inlet to any other appliance 6FEET 3FEETT Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on 7 FEET public property unless fitted with a heat shield kit GD 301 J K L 42INCHESt t 12INCHES Clearance under a veranda porch deck or balcony N 16 INCHES 16 INCHES Clearance above the roof 2FEET1 2FEET1 Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage me It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements
28. cess the lower door latch open assembly is at room temperature but this can be improved the valve control door Release the top and bottom door if the assembly is warmed using a hair dryer or similar latches located at the right side of the door source FIGURE 35 a c HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using a screw through the centre slot UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assem bly back Lift the clip WA415 0484 A 07 23 06 20 LOG PLACEMENT PHAZER logs and glowing embers exclusive to Napoleon Fire places provide a unique and realistic glowing effect that is different in every installation Take the time to carefully po sition the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process 7 Place the rear log against the locator pushing down until it rests on the base infront of the tabs 2 Move the two small logs 2 amp 8 into position lining up the studs located on the burner with t
29. check local codes 1 Three feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings TT Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0484 A 07 23 06 8 TYPICAL VENT INSTALLATIONS NOTE When terminating vertically the restrictor plate W500 0205 must be installed Refer to Restricting Vertical Vents FIGURES a c MINIMUM 1 uide GRADE When installing with no vertical rise ensure that the vent pipe does not slope downward PERISCOPE TERMINATION Use the GD401 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 inches above grade The maximum allow 24 MINIMUM REGARDLESS able vent length depends on the fireplace as illustrated OF HORIZONTAL VENT LENGTH P 12 MINIMUM FIGURE 4 BELOW GRADE INSTALLATION MAXIMUM 10FT VENT LENGTH USE GD401 PERISCOPE KIT WA415 0484 A 07 26 06 HORIZONTAL TERMINATION Vertical rise is equal to or greater than the horizontal run Horizontal run verti cal rise to maximum of 40 feet Vertical
30. configuration only one 45 and 90 elbow Example 1 V 8ft HET V V 8ft REQUIRED HER p F T 1 VERTICAL 2 ni ie 25ft RISE INFEET 0 uum H 2ft V HBERSTOSS dE H R H i H 2 5 2 4 5 ft EM mu utilities O3 one 45 elbow two 90 elbows 135 0 3 225 1359 2 7ft CALCULATED HORIZONTAL VENT RUN H 4 5 2 7 7 21 PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable V 7 2 8 15 2ft values for and V Formula H lt V _ 7 2 lt 8 Formula2 H V lt 40 feet 15 2 lt 40 Since both formulas are met this vent configuration is ac ceptable WA415 0484 A 07 26 06 11 HORIZONTAL TERMINATION when gt V_ Simple venting configuration only one 45 and 90 elbow quired vertical rise V for the re quired horizontal run H WEN HHS REQUIRED ii VERTICAL RISE IN INCHES V di ENS eee L1 e L MIENNE BF BB E Li a BEEN ES aS LIT T RUE 238 See me 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT The shaded area within the lines represents acceptable values for and For vent configurations requiring more than one 45 and 90 elbow the following formulas apply Formula 1 lt 4 2 V Formula 2 H V lt 24 75 feet Example 2 1 5ft V V 4ft 1 5ft 5 5ft
31. e liner a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 6 Using the 8 diameter flexible aluminium liner apply sealant slide a minimum of 2 over the fireplace combus tion air collar and secure with 3 8 screws 7 If more liner needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain the minimum 1 clearance to combustibles VERTICAL AIR TERMINAL INSTALLATION FIGURE20 1 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be N A adequately EN supported using ROOF SUPPORT SX either an alternate method suitable to the authority having jurisdiction or the optional roof support 2 Stretch the exhaust to the required length Slip INNER the liner a minimum of SLEEVE 2 over the inner sleeve of the air terminal and secure with 3 8 screws Seal using a heavy bead of the high temperature TED UIT sealant CONNECTOR 3 Repeat using air intake vent pipe HIGH 4 Thread the air TEMPERATURE terminal pipe assembly INNER FLEX down through the roof LINER The air terminal must be OUTER located vertically and FLEX plumb Attach the air SEE terminal assembly to the FIGURE 21 roof support ensuring that a minimum 16 of air terminal wil
32. erican Metal Amerivent venting components For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components All outer pipe joints of these venting systems must be sealed using Red RTV Hight Temperature Sealant Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined A starter adaptor must be used and may be purchased from the corresponding supplier PART 5 8 SUPPLIER Duravent W175 0170 Wolf Steel Amerivent 5DSC N American Metal Direct Temp 5DT AAN Selkirk For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high tempera ture sealant Mill Pac When using Wolf Steel venting components use only ap proved Wolf Steel rigid flexible components with the fol lowing termination kits WALL TERMINAL KIT GD422 or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD410 8 12 TO 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMI NAL KIT GD412 or PERISCOPE KIT GD401 for wall pen etration below grade With flexible venting in conjunction with the various terminations use either the 5
33. fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extend ing the full width and depth If the optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 23 000 BTU hr for natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local au thority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 496 for each additional 1 000ft Maximum output for natural gas and propane is 15 200 BTU hr at an efficiency of 66 with
34. foot vent kit GD420 or the 10 foot vent kit GD430 WA415 0484 A 07 26 06 These vent kits allow for either horizontal or vertical venting of the fireplace FIGURES 3 amp 5 The maximum allowable horizontal run is 20 feet The maximum allowable vertical vent length is 40 feet The maximum number of 5 vent connections is two horizontally or three vertically exclud ing the fireplace and the air terminal connections when using aluminum flexible venting For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before re installing the door Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition Eight 8 inches is the minimum bend radius allowed for the 8 diameter flexible liner For optimum performance it is recommended that all hori zontal runs have a 1 inch rise per foot when using Napoleon flexible vent components A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings Local codes or regu lations may require different clearances Do not allow the
35. he base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only to be used with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Conversion Kits The mobile home appliance is field convertible between Natural Gas NG and Propane LP To convert from Natural Gas to Propane order conversion kit W175 0235 To convert from Propane to Natural Gas order conversion kit W175 0236 FRAMING Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclo sure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes It is not
36. he holes on the bottom of the logs Ensure that the small logs sit flat on the burner FIGURE 37a d 3 Place the bottom of the left crossover log 4 onto the locating stud on the left side of the log support The top of the log should rest in the pocket on the rear log 4 Position the heel of log 5 into the slot in the centre of the log support ther end of the log rests in the pocket of the left log 5 Place the bottom of the right crossover log 6 onto the locating stud on the right side of the log support The top of the log should rest in the pocket provided on the center log 5 CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified glowing embers and PHAZER logs available from your
37. ibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fire place For safe and proper operation of the fireplace follow the venting instruction exactly In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclo sure be finished i e drywall sheetrock as would any other outside wall of the home This will ensure that clearance to combustibles is maintained within the cav ity NATIONAL FIREPLACE INSTITUTE We suggest that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as Gas Specialists NFI CERTIFIED www nficertified org W415 0484 A 07 23 06 ELECTRICAL INLET LEFT SIDE VENTING For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces attics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation VENTING LENGTHS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or Am
38. inished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 8 vent pipe liner See note above Do not fill this cavity with any type of material Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fire place Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer 3 FIGURE 15 WA415 0484 A 07 26 06 VERTICAL INSTALLATION f A This application occurs when venting through a roof Installation kits for various roof pitches are available from your Napo leon dealer See Accesso ries to order the specific kit required FIGURE 16 FIRESTOP UNDERSIDE OF JOIST 1 Determine the air terminal location cut and frame 10 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the fireplace pipe liner and any combustible material Try to center the ex haust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insulation from filling up the 1 air soace aro
39. inless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied
40. inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 11 air gap all around between the inner liner and outer liner is required for safe operation Use a firestop when penetrating interior walls floor or ceiling Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit Minimum clearance to combustible con struction from fireplace and vent sur faces sides back and bottom 0 to stand off top framing 8 finishing 0 recessed depth 21 sides and bottom of the vent pipe 1 top of vent 2 Horizontal runs may have a 0 inch rise per foot in all cases using SIMPSON DURA VENT or NAPOLEON RIGID OH FLEXIBLE venting components when venting as illustrated in Figures 3 and 4 AIR TERMINAL LOCATIONS We Ss nis SS gt gt q q c LIN P FIGURE 2 Wi TS 2 5 Ld INSTALLATIONS CANADIAN U S A 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12INCHES Clearance to permanently closed windows ex Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 121NCHES Clearance to unventil
41. l penetrate the roof when fastened DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER W415 0484 A 07 23 06 16 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 6 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centred between the air intake vent pipe and the air exhaust slots onto the air terminal Tighten securely Attach the vertical rain Cap WEATHER FIGURE 22 Spacers are attached to the exhaust liner at predetermined intervals to maintain a 1 1 4 air gap to the air intake vent pipe These spacers must not be removed FIREPLACE VENT CONNECTION 7 Install the 5 inch diameter aluminium flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature seal ant Mill Pac 2 Install the 8 inch diameter
42. modisc bracket to the unit at the bottom left of the unit using the ground screw supplied Ensure that the thermodisc touches the firebox wall Attach the connectors from the black and red wires to the blower Attach and secure the vari able speed switch using the nut provided Plug the harness cord into the re ceptacle VER ABLE d SPEED FIGURE42 KNOB The wire harness provided in this kit is a universal har ness When installed ensure that any excess wire is contained preventing it from making contact with mov ing or hot objects Because the blower is thermally activated when turned on it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearings causing irreparable damage Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy WA415 0484 A 07 23 06 22 OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BY A QUALI FIED INSTALLER and must be connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States To safely
43. our to be estab plait lished a FIGURE 49 FIGURE 47 crs ui 4 FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp PIGURES VENTURI ADJ USTMENT Air shutters have been factory set open according to the chart below Air shutter adjustment must only be done by a qualified installer VENTURI COVER To access the air shutter remove the two screws that se These settings are for the maximum horizontal vent run cure the cover to the air housing taking care not to dam Adjustment may be required depending on fuel type vent age the gasket configuration and altitude WA415 0484 A 07 26 06 25 REPLACEMENTS Contact your dealer for questions concerning prices and When ordering replacement parts always give the follow availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FUR THER INFORMATION CONTACT YOUR NAPOLEON DEALER ing information 1 amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE PART NUMBER FINISH 2 3 4 DESCRIPTION OF PART 5 COMMON REPLACEMENT PARTS ACCESSORIES 23 24 FLEXIBLE VENT KITS GD420 5 FT 26 ROOF TERMINAL KITS 29 1 12 TO 7 12 PITCH 30 8 12 TO 12 12 PITCH 31 FLAT ROOF PART NO W225 0058 W357 0001 W680 0004 W680 0005 W010 0800 W010 0801 W455 0069 W4
44. replace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids e Under no circumstances should this fireplace be modified e This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Use only with a glass door certified with the fireplace Do not strike or slam shut the fireplace glass door e This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd NOTE changes other than editorial are denoted by
45. taking into account the additional length needed for the finished wall surface Slip the liner a mini mum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Apply a heavy bead of the high temperature sealant 3 Using the 8 diameter flexible aluminum liner slide over the outer combustion air sleeve of the air terminal and secure with 3 48 screws Seal as before A ERE PIPE Sf HI TEMP SEALANT m a a 10 2 SCREWS The air terminal mounting plate may be recessed into the exterior wall or siding by 1 2 the depth of the return flange Bx 1 2 FIGURE 19 SEE DRILLING SCREWS amp WASHERS 5 COUPLER eet EA Pe cary 4 Insert the liners through the firestop maintaining the required clearance to combustibles Holding the air termi nal lettering in an upright readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied For safe and proper operation of the fireplace follow the vent ing instructions exactly All inner exhaust and outer intake vent pipe joints may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied 5 Apply a heavy bead of the high temperature sealant Mill Pac to the inside of the 5 liner approximately 1 from the end Slip th
46. to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise A to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise A to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clock wise N to off Do not force MAINTENANCE Turn off the gas and electrical power before servicing the fireplace CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of
47. ult in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room Purge the gas line with the glass door removed Assure that a continuous gas flow is at the burner before re installing the door WHAT TO DO IF YOU SMELL GAS Turn off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire de partment FLAME LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocou ple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise N
48. und the pipe Nail headers between the joist for extra Support 2 Apply a bead of caulking not sup plied to the frame work or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer FIGURE 17 C _ 2 CAULKING T mo 15 USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked aa ae i Wolf Steel Approved Venting as identified by the stamp only on the 8 outer liner HORIZONTAL AIR TERMINAL INSTALLATION A VENT SHIELD MUST BE USED IF THE WALL TERMINAL IS INSTALLED ON COMBUSTIBLE EXTERIOR SURFACES 1 Cut or frame a hole in an exterior wall with a minimum oval or rectangle opening of 10 2 w x 11 h Secure the firestop spacer over the opening to the interior wall ensur ing 2 clearance above the vent pipe opening 2 Stretch the 5 diameter aluminum flexible liner to the required length
49. with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEELLTD W415 0484
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