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NAMCO Bandai Games Welder 90500019 User's Manual

1. ITEM DESCRIPTION PART No QNTY 38 LOCTITE 242 95000009 B9 10 30 HEX HEAD SET SCREW BZP 26500428 2 MIO FLAT WASHER H DUTY BZP 88300794 2 MIO SPRING WASHER TYPE B BZP 28000023 2 Bl4 M5x16 HEX HEAD SET SCREW BZP 26500431 2 M5 FLAT WASHER H DUTY BZP 28000032 2 5 SPRING WASHER TYPE B BZP 28000026 2 B10 M6x16 SECURITY BUTTON HEAD SCREW SUS 26300044 3 M6 FLAT WASHER SUS 88300687 3 M6 SPRING WASHER TYPE B SUS 28000012 3 B4 10 30 HEX HEAD SET SCREW SUS 88300703 6 MIO FLAT WASHER SUS 28000013 6 MIO SPRING WASHER TYPE B SUS 28000009 6 B3 8 35 SECURITY BUTTON HEAD SCREW SUS 26300040 4 M8 FLAT WASHER SUS 28000017 4 M8 SPRING WASHER TYPE SUS 28000017 4 B2 M8x16 HEX HEAD SET SCREW BZP 88300795 4 M8 FLAT WASHER H DUTY BZP 88300702 4 M8 SPRING WASHER TYPE BZP 28000027 4 Bl M6x16 HEX HEAD SET SCREW BZP 26500311 8 M6 FLAT WASHER H DUTY BZP 28000037 8 M6 SPRING WASHER TYPE BZP 28000034 8 29 WASHER BZP 45000347 4 20 STEERING CABINET REINFORCING STRAP PLATE 45000344 2 19 DASHBOARD VAC FORM LHS MOUNTING BRKT 45000336 1 9 UP DOWN SHIFTER MOUNTING BRKT 45000335 1 8 DASHBOARD VAC FORM MOUNTING BRKT 45000334 1 EVA FLOOR MAT GREY 45000366 1 EVA ADHESIVE 92000030 5 SPRING SN c CAR WASHER WASHER FLAT WASHER SPRING WASHER 2 FITTED BY SUBCON TRACTOR tL
2. 40 M6x20 Security Button Head Screw 4 5 16 Security Button Head Screw 6 M5x12 Security Button Head Screw 4 No6x 2e Pozi Flange Head 4 Page 3 3 PRECAUTIONS Be sure to read this section carefully 3 1 Notes on Operation Only operate this machine after checking that it has been installed correctly and in accordance with the Installation and Commissioning manual The supplied guard fence is to ensure customers do not get too close to the machine or get injured Make sure that the fence is fitted to the machine correctly and the rubber safety mats are in place Parts of this machine move during game play so there are places where the distance between the stationary section and moveable section changes There are warning stickers to keep hands and feet clear of moving parts however if the operator feels that a customer playing the game is in any danger he should warn the customer accordingly Ensure customers do not get hurt by leaning or climbing on the seat base or fence Be especially careful in the case of young children The warning stickers must always be kept in good condition and replaced if worn so that the customer can read them clearly If there is an error or problem with this machine operation must be stopped immediately
3. ITEM DESCRIPTION PART No QNTY B24 8 40 SECURITY BUTTON HEAD SCREW SUS 26300047 4 B23 M8x20 HEX HEAD SET SCREW 88300700 4 M8 FLAT WASHER H DUTY BZP 28000027 4 M8 SPRING WASHER TYPE BZP 88300702 4 19 M10 FLAT WASHER H DUTY BZP 88300794 B17 10 SPRING WASHER TYPE BZP 28000023 B14 FULL NUT 1 25 PITCH BZP 277000197 38 LOCTITE 242 95000009 7 MAIN BASE CROSS MEMBER 45000263 SPRING WASHER WASHER 8 FLAT M8 SPRING WASHER WASHER WASHER M8 FLAT WASHER M8 SPRING sus 49 DESCRIPTION PART No QNTY 8 20 HEX HEAD SET SCREW BZP 88300700 4 M8 FLAT WASHER H DUTY BZP 88300702 4 M8 SPRING WASHER BZP 28000176 4 LOCTITE 242 95000009 SHIPPING BRACKET REAR 45000264 D SPRING WASHER M5 SPRING WASHER M8 en T 60 4 4 R 5 53 4 3M5 FLAT 99 5 SPRING WASHER Ne M5 FLAT WASHER x MS 1 SPRING WASHER d WASHER M5 FLAT M10 SPRING M10 FLAT WASHER MI ITEM DESCRIPTION PART No QNTY B5 10 40 HEX HEAD SET SCREW BZP 26500437 2 M10 FLAT WASHER H DUTY BZP 88300794 2 10 SPRING WASHER TYPE B BZP 28000023 2 Bl 5 12 HEX HEAD SET SCREW BZP 26500432 8 My M5 SPRING WASHER TYPE B BZP 28000026 8 z 22 LOCTITE 242 95000005 21 SIDE IMPACT BUMPER 45
4. ta QA IURE 48 1 HOW PLAY This machine is a multi player racing game that allows several people to play at the same time up to a maximum number of eight When two or three players are competing against each other the computer car is included and competition is between four cars When four or more players compete against each other competition is amongst those players only When only one player is playing he she competes against the computer cars Game Summary The object of the game is to complete the set number of laps as fast as possible within the set time The game is over after completing the set number of laps The finishing position lap time and total time are displayed at the end of the game If the set time runs out becomes 0 before the laps are completed the game is over Starting the Game Insert a coin s Move the shift lever up or down to select the method of shifting AT auto or MT manual and then depress the accelerator Next move the shift lever up or down to select the level of difficulty beginner expert expert pro and then depress the accelerator Expert pro is selected by selecting expert and depressing the accelerator while at the same time pressing the view change button In a linked game expert pro class is set only if all participating players select it After making selections wait for the empty seat entry A linked game starts when all of the co
5. 35 6 6 2 Installing the Seat i eee tete ed cate ten 37 6 7 Under Base Assembly Konkou kaa SN SUE PA 38 6 7 1 Removing the Rear Covers L 38 6 7 2 Names of Under Base 39 6 7 3 Replacing the Drive Castor 39 6 7 4 Replacing the Drum Drive PCB and Motion Stop PCB 42 6 7 5 Replacing the V Belts etie Fra o Ene ah pem eee leet 43 6 7 6 Replacing the Motor and Motor 44 6 7 7 Replacing the Motor Fusoe eter ter en 44 6 6 Pedal Assembly borsa I sna gan phun cU RR e 45 6 8 1 Removing the AB Pedal 45 6 8 2 Replacing the Control 45 6 9 Handling Drive Castor Wear 46 6 9 1 Checking drive Castor 46 6 9 2 Action When the Drive Castor is Worn OUI 46 TROUBLESHOOTING 2 kak n ka boo do kaba f kab basen 47 PARTS kwe ank kase tie lonn ou eta ko a ka kt ake
6. ITEM DESCRIPTION PART M6x20 SECURITY BUTTON HEAD SCREW SUS 263009 5 5 12 SECURITY BUTTON HEAD SCREW SUS 263000 19 LOCTITE 242 950000 8 FLASH ACRYLIC RETAINING BRKT 450003 7 TOP FLASH ACRYLIC RETAINING BRKT BOTTOM 450003 6 TOP FLASH ACRYLIC RETAINING BRKT BOTTOM 450003 4 TOP FLASH ACRYLIC GREEN YELLOW 300000 4 TOP FLASH ACRYLIC RED BLUE 300000 69 ITEM DESCRIPTION No 6 x PZ FLANGE SCREW 8 40 HEX HEAD SET SCREW BZP PART No 26100074 26500433 M8 FLAT WASHER H DUTY BZP 88300702 M8 SPRING WASHER TYPE B BZP LOCTITE 242 28000027 95000009 MONITOR CABINET SIDE DECAL LHS 40000207 MONITOR CABINET SIDE DECAL RHS MONITOR TOP SUPPORT BRACKET 40000208 45000322 TUBE MOUNTING WOOD SIDE SUPPORT LHS 45000320 TUBE MOUNTING WOOD SIDE SUPPORT RHS 4 MONITOR WOODEN CABINET LHS 45000321 37100042 3 MONITOR WOODEN CABINET RHS 37100043 SPRING FLAT WASHE SPRING WASHER 2 WASHER 28 R 09 Spring Washer M8 Flat Washer M20 Locking Nut LEA to be fitted to foot before foot is fitted ITEM DESCRIPTION PART No QNTY 1 MAIN BASE METALWORK 45000224 1 25 SWIVEL CASTOR 75mm 6 26 ADJUSTABLE FOOT M20x100mm W LOCK NUT 25000008 6 B7 8 20 HE
7. ITEM DESCRIPTION PART No QNTY E3 SES LAMP HOLDER 64800003 4 E2 240v25w SES SILVERED LAMP 64000083 4 B11 3 2 9 5 RIVET 23000010 4 5 5 12 SECURITY BUTTON HEAD SCREW SUS 26300045 8 5 12 HEX HEAD SET SCREW BZP 26500432 4 MS FLAT WASHER H DUTY BZP 88300432 4 MS SPRING WASHER TYPE B BZP 28000026 4 B2 No 4x 2 PZ PAN HEAD SCREW BZP 26100070 8 47 COIN TOWER SAFETY DECAL 40000205 2 46 YELLOW CAR DECAL 40000201 1 45 GREEN CAR DECAL 40000202 1 44 BLUE CAR DECAL 40000203 1 43 RED CAR DECAL 40000204 1 40 FLUORESCENT TUBE ASSEMBLY 1 FLUORESCENT ASSY WOOD 37100041 1 12 TWIN LIGHTING TRAY 64500038 1 12 8W FLUORESCENT TUBE 64500008 2 39 M4 WING NUT BZP 27000129 5 29 SERIAL NUMBER PLATE 1 1 28 CECOMPLIANCE LABEL 1 20 TOWER PLINTH FRONT CENTRE CLOSING PLATE 45000305 1 19 LOCTITE 242 95000009 14 CENTRE ACRYLIC 44000005 1 11 CENTRE ACRYLIC TOP RETAING BRACKET 45000298 1 10 START LAMP MNTG BRKT LHS 45000296 1 9 RACE START LAMP MTNG BRKT RHS 45000297 1 ITEM DESCRIPTION PART No 8 45 HEX HEAD SET SCREW BZP 26500435 M8 FLAT WASHER H DUTY 88300702 8 25 HEX HEAD SET SCREW BZP 25300050 M8 SPRING WASHER TYPE B BZP 38000027 5 12 SECURITY BUTTON HEAD SCREW SUS 26300045 5 16 SECURITY BUTTON HEAD SCREW SUS 26300032 WASHER BZP 45000323 TOWER BASE SEAT JOINT BRKT LHS
8. nte Es S De ena be padi see Y 1 Car Number Decal Set Large 2 Car Number Decal Set 1 M10 Security 1 M8 Security 1 M6 Security ea eme cra 1 Security Wrench ite rex arian nos 1 Link Cable 6 metre ettet re Reb 1 Steering Control Pot Cont Rotation 1 Header Sign Board LHS ie ente beige 1 Header Sign Board 1 Seat Base Extension Brkt LHS RHS 4 Floor Safety Mat LHS 2i race etus 1 Floor Safety Mat 5 22 1 1 Floor Safety Mat Centre 1 Rear Guard Fence certet toe te ite 1 Rear Guard Fence Securing Brkt 4 Safety Skirt t 2 Safety Skirt Stay oeste fa kk ris padan ae 2 M10x25 Hex Head Screw 12 M10 Flat Washer H Duty 12 M10 Spring Washer 12 M8x20 Security Button Head Screw 40 M8 Flat Washer 40 M8 Spring Washer
9. 12 PCB STOP BRACKET 45000299 SHORTY BUSHING TOWER CENTRE SECTION 39000051 11 EXTRUDED GROMMETING 39000807 1 45000288 SPRINGWASHER LAT WASER PRING WASHER 04 SPRING WASHER FLAT WASHER ITEM DESCRIPTION PART No QNTY B8 8 25 HEX HEAD SET SCREW BZP 26300050 16 8 FLAT WASHER H DUTY BZP 88300702 16 SPRING WASHER TYPE B BZP 28000027 16 B7 M6x16 SECURITY BUTTON HEAD SCREW SUS 26300044 4 M6 FLAT WASHER SUS 88300687 4 M6 SPRING WASHER TYPE B SUS 28000012 4 B6 M4x12 SECURITY BUTTON HEAD SCREW SUS 26300041 4 M4 FLAT WASHER SUS 88300687 4 4 SPRING WASHER TYPE B SUS 28000016 4 BS 10 20 HEX HEAD SET SCREW BZP 26500409 4 M10 FLAT WASHER H DUTY BZP 88300794 4 M10 SPRING WASHER TYPE B BZP 28000023 4 27 MONITOR CABINET CLAMP BRACKET RHS 45000312 1 26 MONITOR CABINET CLAMP BRACKET LHS 45000311 1 19 LOCTITE 242 95000009 7 MONITOR SUPPORT RAIL INTERNAL CLAMP 45000294 1 6 MONITOR SUPPORT RAIL REAR 45000293 1 5 MONITOR SUPPORT RAIL FRONT 45000292 1 2 COIN TOWER ASSEMBLY 45000289 1 58 x4 SPRING WASHER 7 FLAT WASHER SPRING WASHER FLAT WASHER FLAT WASHER SPRING WASHER
10. M VS FLAT WAJHER M8 SPRING WASHER M10 FLAT 10 SPRING WASHER ITEM DESCRIPTION PART No QNTY B5 10 40 HEX HEAD SET SCREW BZP 26500437 4 10 SPRING WASHER TYPE B BZP 28000023 4 B3 8 20 HEX HEAD SET SCREW BZP 88300700 24 M8 FLAT WASHER H DUTY BZP 88300702 24 M8 SPRING WASHER TYPE B BZP 28000027 24 22 LOCTITE 242 95000009 16 FIXED CASTOR 50mm BLUE 59000003 6 M8 FLAT WASHER M8 SPRING WASHER 04 DESCRIPTION PART No QNTY El STEERING POT CONTINOUS ROTATION 008 022 1 9 4 12 POZI PAN HEAD SCREW BZP 26300057 4 M4 FLAT WASHER H DUTY BZP 28000123 4 M4 SPRING WASHER TYPE BZP 28000018 4 B8 M10 FLAT WASHER H DUTY BZP 88300794 6 M10 SPRING WASHER TYPE B BZP 28000023 5 B7 M10 HALF NUT LH THREAD 1 25 PITCH BZP 27000196 1 B6 10 HALF NUT 1 25 PITCH BZP 27000195 1 B5 MI2 FULL NUT BZP 27000022 1 MI2 FLAT WASHER H DUTY BZP 28000020 1 B4 M10 HALF NUT 1 25 PITCH BZP 27000195 1 B3 M4x6 DOG HEAD GRUB SCREW BZP 2630046 1 2 10 20 HEX HEAD SET SCREW BZP 88300792 4 Bl 8 20 HEX HEAD SET SCREW BZP 88300700 4 M8 FLAT WASHER H DUTY BZP 88300702 4 SPRING WASHER TYPE BZP 28000027 4 SHAFT EXTENSION 45000281 1 M6x40 HEX HEAD SET SCREW BZP 26500434 2 M6 NYLOC NUT BZP 27000172 2 19 GREASE LIGHT 95000019 18 LOCTITE 242 9500000
11. 6 NYLOC NUT BZP 27000172 1 B2 M6x8 DOG HEAD GRUB SCREW 26300761 4 9 LOCTITE 242 95000009 7 UNIVERSAL JOINT SHAFT EXTENSION 155mm 45000360 1 6 UNIVERSAL JOINT SHAFT EXTENSION 75mm 45000451 1 5 UNIVERSAL JOINT SHAFT EXTENSION COUPLING 45000361 1 4 8 SHAFT GEAR P130 3GT 15 6W 45000355 1 3 PILLOW BEARING BLP 205 45000229 1 2 WOODRUFF KEY 8x7x32 45000363 2 1 SPACER WASHER 9mm 45000452 9 UNIVERSAL JOINT NP 18 NOA 02 45000271 8 STEERING STOPPER BUMPER 45000359 2 7 STEERING STOPPER 45000358 6 KEYED SPACER WASHER 45000357 3 5 STEERING DRIVE SHAFT 45000353 3 FLAT SPACER WASHER 45000362 x a gt lo 5 242 WHEN IN POSITION LL B2 M8x30 HEX HEAD SET SCREW BZP 26500407 4 M8 FLAT WASHER H DUTY BZP 88300702 4 M8 SPRING WASHER TYPE B BZP 28000027 4 19 LOCTITE 242 95000009 4 STEERING MOTOR PCB MOUNTING BRACKET 45000352 STEERING ASSEMBLY TRAY 45000350 x BD for WASHER Go SPRING FLAT WASHER 8L ITEM DESCRIPTION PART No B12 M6 FULL NUT BZP 27000021 M6 FLAT WASHER H DUTY BZP 28000037 Bll 5 12 POZI PAN HEAD SCREW BZP 26300576 SPRING WASHER TYPE B BZP 28000010 B8 M4x8 DOG HEAD GRUB SCREW BZP 26300035 B5 M6x25 HEX HEAD SET SCREW BZP 26300058 B2 M3x10 POZI PAN HEAD SCREW BZP 26300067 M3 FLAT WASHER BZP 28000107 M3 SPRING
12. OFF 13 5 3 3 I O Test 1 Select item 3 I O TEST on the menu screen 2 Use the shift lever to select the required item then step on the accelerator TEST DIP 2 12345678 Option Switch CPU PCB Sw2 3 12345678 b Option Switch CPU PCB Sw1 LINKON 2 COUNT 0 c Link Check SWITCH d Switch Test MOTOR e Motor Test LAMP f Lamp Test LED g LED Test EXIT GAS ENTER SHIFT CHOOSE a Displays the state of the option switch SW2 on the game PC board CPU PCB 0 Displays the state of the option switch SW3 on the game PC board CPU PVB For both items a and b the switch is ON when the numbers are shown in red c Displays the number of positions linked If there is a link error ERROR is displayed The numbers to the right of COUNT display the number of link errors detected during the 1 test d Tests the switches See 5 3 4 e Tests the motors See 5 3 5 f Tests the lamps See 5 3 7 g Tests the LEDs See 5 3 8 Page 14 9 Accelerator Brake 5 3 4 Switch Test Steering Shift AN lt lt an S999 The following screen is displayed when SWITCH is selected on the Screen TEST DIP 2 12345678 3 12345678 LINK ON 2 COUNT 0 SWITCH GAS 0000 COIN 1 e Coin 1 switch BRAKE 0000 COIN 2 f Coin 2 switch STEER 0000 SERVICE g Service switch SHIFT CENTRE VIEW h
13. SEAT LOWER VAC FORM LHS BLUE 45000386 75 242 95000009 t8 NOTE FIT TO THIS SIDE FOR YELLOW amp RED FIT TO OTHER SIDE FOR GREEN amp BLUE ITEM DESCRIPTION PART No QNTY 5 16 SECURITY BUTTON HEAD SCREW SUS 26300032 34 SAFETY RUBBER BACK 45000421 SAFETY RUBBER REAR LHS RHS 45000422 SAFETY RUBBER FRONT 45000423 SAFETY RUBBER SIDE LHS RHS MIDDLE SECTION 45000424 SAFETY RUBBER SIDE LHS RHS REAR SECTION 45000425 SAFETY RUBBER SLIDE COVER BRACKET REAR 45000426 SAFETY RUBBER SLIDE COVER BRACKET FRONT 45000427 SAFETY RUBBER SLIDE COVER BRACKET OUTSIDE 45000428 L SAFETY RUBBER RETAINING BRACKET BACK 45000429 SAFETY RUBBER RETAINING BRACKET FRONT 45000430 SAFETY RUBBER RETAINING BRACKET REAR LHS 45000431 SAFETY RUBBER RETAINING BRACKET REAR RHS 45000432 SAFETY RUBBER RETAINING BRACKET SUS 45000433 SAFETY RUBBER RETAINING BRACKET SLIDE COVER LHS 45000434 SAFETY RUBBER RETAINING BRACKET SLIDE COVER RHS 45000435 SAFETY RUBBER RETAINING BRACKET SIDE LHS 45000436 SAFETY RUBBER RETAINING BRACKET SIDE RHS 45000437 v8 ITEM DESCRIPTION PART No M6x16 SECURITY BUTTON HEAD SCREW SUS 2
14. and the headrest following the reverse procedure of section 6 6 1 steps 1 3 Seat line Holder line Page 37 6 7 Under Base Assembly DANGER The drum drive PCB see section 6 7 2 Names of Under Base Parts has areas of high voltage and high temperature even after the power has been turned OFF Take care not to touch the PCB to avoid receiving electric shocks or burns DANGER Ensure that the power is turned OFF before commencing work WARNING This work involves moving the seat assembly from left to right in order to remove screws Take care not to trap or injure the other person when performing this work 6 7 1 Removing the Rear Covers L R Removing the Rear Cover L 1 Remove the rear guard fence 2 Turn the steering wheel all the way to the right and move the cabinet by hand so that the rear cover L is easier to remove 3 Remove the security screws M5x20 and remove the edge guards and rubber skirts 4 Remove the nine security screws M5x12 and two security screws M8x20 then remove the rear cover L Removing the Rear Cover R 1 Turn the steering wheel all the way to the left and move the cabinet to the left by hand so that the rear cover R is easier to remove Rear cover 2 Remove the rear cover R in the same way as the rear cover L as above Security screw M5 20 Edge guard Security screw M8 20 Rubber skirt Security scr
15. 3 1 Replacing Fluorescent Lamp and Reflector Lamp 24 6 3 2 Removing the Game 24 6 3 3 Removing the Shield 25 6 3 4 Removing the I O Board orto Co det e odium aue 25 6 3 5 Replacing the Switch Mode Power Supply and Fuses 26 6 3 6 Replacing the 26 6 4 Removing the Monitor l U u u uu J J 27 6 5 Steering and Shift Lever U u 29 6 5 1 Replacing the Steering 2 29 6 5 2 Shift Assembly 29 6 5 3 Replacing the Steering Drive PCB 30 6 5 4 Replacing the Time 31 6 5 5 Replacing the Motor and Motor Brush 32 6 5 6 Replacing the 33 6 5 7 Replacing the Fuse Hee 34 6 5 8 Replacing the Control POL repe taa aei voce bao en rcs 34 6 6 Replacing the Seat kte piene rir Sani ieee ieee 35 6 6 1 Removing the
16. 4 Replace the fluorescent lamp 4ft 5 Unscrew the reflector lamp 240v 25w E14 only to the left to remove Refit by screwing the lamp to the right Warning Make sure the lamp is not hot Security screw MS 12 Acrylic retainer Fluorescent lamp n ee 153 Acrylic sign Reflector lamp NO Security 5 12 before touching it Acrylic retainer B 6 2 2 Replacing the LED Drive PCB 6 Remove the four security screws M6x16 and remove the sign board 7 Disconnect the connector 8 Carefully close the support locking ramp with pliers and gently remove the board from each support in turn Replace the board by pushing gently pushing the 1 board on to n board Connector LED drive PCB support Locking support Page 23 6 3 Main tower Assy 6 3 1 Replacing Fluorescent Lamp and Reflector Lamp 1 Remove the four security screws M5x12 and the acrylic support bar then remove the acrylic board 2 Replace the fluorescent lamp 12 3 Unscrew the reflector lamp 240v 25w E14 only to the left to remove Refit by screwing the lamp to the right Warning Make sure the lamp is not hot before touching it Acrylic support bar Reflector lamp Acrylic Fluorescent lamp 6 3 2 Removing the Game PCB 1 Remove the rear cover L 2 Disconne
17. BRKT 45000333 2 14 POSITION BOX MOUNTING BRKT RHS 45000332 1 13 POSITION BOX MOUNTING BRKT LHS 45000331 1 10 TOP EXTERNAL CABLE COVER BRKT 45000330 1 1 MAIN HEADER WOODEN BOX 37100039 1 OJ eta FLAT WASHER SPRING WASHER FLAT WASHER SPRING WASHER 99 DESCRIPTION PART No QNTY 5 4ft FLUORESCENT TUBE ASSY 6400045 1 E2 MES LAMP HOLDER 64800003 6 El 240v 25w SES SILVERED LAMP 64000083 6 B4 M5x20 HEX HEAD SET SCREW BZP 88300796 4 B3 5 16 HEX HEAD SET SCREW BZP 26500431 2 5 FLAT WASHER H DUTY BZP 88300789 6 M5 SPRING WASHER TYPE B BZP 28000026 6 Bl No 4 x PZ PAN HEAD SCREW BZP 26100070 12 19 LOCTITE 242 LEADER LAMP MOUNTING BRACKET 95000009 45000329 3 LS ITEM B12 B6 32 23 DESCRIPTION M5x10 SECURITY BUTTON HEAD SCREW SUS M6x16 SECURITY BUTTON HEAD SCREW SUS SEVEN SEGMENT DISPLY FILTER POSITION VAC FORM CAR STICKER GREEN 26300043 26300044 39000048 40000210 22 POSITION VAC FORM CAR STICKER YELLOW 40000211 23 POSITION VAC FORM CAR STICKER BLUE 40000212 22 POSITION CAR STICKER RED 40000213 19 LOCTITE 242 95000009 15 POSITION VAC FORM MOUNTING WOOD 37100040 POSITION VAC FORM 45000325 POSITION BOARD MOUNTING BOX 45000324 8S
18. Before performing any work not described in this manual be sure to contact your distributor first to receive instructions or answers to questions This machine has a moving mechanism and uses a drive castor in the base assy see section 6 7 Under Base Assy When the castor wears out the seat assembly can be moved left to right easily by hand Turn OFF the motor power switch in the base assy and secure the movable seat assy using the shipping brackets until the castor has been replaced with a new one Refer to section 6 9 Handling Drive Castor Wear As the drive castor wears worn material is deposited in the base assy and should be removed approximately once a month Refer to section 6 1 Cleaning the Under Base Cleaning the Under Base The worn material from the drive castor should be removed once a month 1 Switch the power OFF 2 Remove the rear covers L R Refer to section 6 7 1 Removing the Rear Covers L R 3 Move the seat assy by hand and use a vacuum cleaner to remove the worn material that has collected under the roller Refer to section 6 7 Under Base Assy 22 6 2 Sign Assembly 6 2 1 Replacing the Fluorescent Tube and Reflector Lamp 1 Remove the two security screws M5x12 and remove the acrylic retainer B 2 Remove the four Security screws M5x12 and remove the acrylic retainer C 3 Pull the acrylic sign forward to remove it
19. Covers L R on page 36 3 Look at the drive castor in the roller base If the drive castor moves left and right when the steering wheel is turned there is no problem with the steering linkage and the problem is the drive castor worn out 6 9 2 Action When the Drive Castor is Worn Out If the drive castor is worn out discontinue use of the machine until the following has been carried out 1 Turn the main power to the machine OFF 2 Remove the fence 3 Remove the rear cover L Refer to section 6 7 1 Removing the Rear Covers 4 Turn the motor switch in the under base OFF 5 Refit rear cover L 6 Refit and securely fasten the seat assembly shipping brackets that were removed when the machine was first installed 7 Refit the fence 8 After the above has been carried out turn the main power to the machine ON 9 After a new drive castor has been fitted ensure that the game is re initialized before the game is played Refer to section 6 7 1 Removing the Rear Covers 6 7 3 Replacing the Drive Castor and 5 5 Adjustments When Replacing Parts 10 After fitting the new drive castor remember to turn the motor switch ON Page 46 7 TROUBLESHOOTING DANGER avoid injury always turn the main power OFF before carrying out any checks or adjustments Check the following whenever there is a problem with the machine 1 The machine is requires a mains supply of 220 240volt AC If there
20. Parts of this machine move to the left and right during the game In order to maintain the customer s safety the operator should strictly follow the appropriate precautions NOTE Ensure no items are placed on the seat base next to the seat assemblies to prevent damage to the machine Page 4 3 2 Notes on Installation 1 This machine is designed for indoor use only Do not install the machine in the following places 2 Direct sunlight places with excessive humidity or dust places where there is water leakage near air conditioning or heating equipment places with excessively high or cold temperature 3 Places where it would be in the way of emergency exits or fire extinguishing equipment Page 5 2 this machine is installed next to walls or other machines ensure there is plenty of space between them So that customers are not crushed or injured while the machine is moving ensure that it is separated from walls or other machines by at least 30cm In order that the PCB rack or power supply can be removed for service make sure that the rear of the machine is separated from a wall or other machine by a distance of at least 50cm or more Jak 30 cm or more 30 cm or more 3 3 Notes on Moving and Shipping the seat assembly is not secured to the seat base there is a danger of the seat assembly moving left or right during shipping Ensure that the shipping brackets two for each se
21. SET GREEN 40000068 TNT SEAT DECAL SET RED 40000070 SEAT DECAL SET BLUE 40000069 22 HEAD REST REAR SPEAKER GRILLE 45000407 15 SEAT REAR SAFETY DECAL 40000233 SEAT REAR VAC FORM YELLOW 45000367 SEAT REAR VAC FORM GREEN 45000381 k SEAT REAR VAC FORM RED 45000389 SEAT REAR VAC FORM BLUE 45000385 SU 66 71 58 63 48 05 28 ITEM DESCRIPTION PART No B23 5 WHIZZ NUT 45000418 5 14 10 RAWLNUT 27000153 B9 8 20 HEX HEAD SET SCREW BZP 88300700 M10 FLAT WASHER H DUTY BZP 88300794 8 SPRING WASHER TYPE B BZP 28000027 B8 5 25 SECURITY BUTTON HEAD SCREW SUS 26300033 B6 5 20 SECURITY BUTTON HEAD SCREW SUS 26300039 79 WASHER 15x6 PLASTIC 45000417 36 SEAT UNIT 45000394 31 WASHER 15x6 ZINTEC 45000418 30 WASHER 15x6 SUS 45000416 SEAT HEADREST VAC FORM YELLOW 45000376 SEAT HEADREST VAC FORM GREEN 45000380 SEAT HEADREST VAC FORM RED 45000388 SEAT HEADREST VAC FORM BLUE 45000384 SEAT LOWER VAC FORM RHS YELLOW 45000379 SEAT LOWER VAC FORM RHS GREEN 45000383 SEAT LOWER VAC FORM RHS RED 45000391 SEAT LOWER VAC FORM RHS BLUE 45000387 SEAT LOWER VAC FORM LHS YELLOW 45000378 SEAT LOWER VAC FORM LHS GREEN 45000382 SEAT LOWER VAC FORM LHS RED 45000390
22. are several high current devices air conditioners large rides or other large machines etc connected to the same power supply the power supply may fluctuate due to power surges and cause game malfunction Each machine requires a maximum of 8amps Ensure an adequate power supply to prevent an overload and possible fire risk If the machine fails to work even though the power is ON try turning the power off and back on If the machine still fails to work check the mains in fuse If the seat assembly does not move even though game play is possible on the screen check that the seat shipping brackets have been removed the motor switch in the under base is turned on and the condition of the drive castor Check the drive castor according to section 6 9 Handling the Drive Castor Wear page 44 The game will not operate correctly if it has not been initialized after replacing the game PCB ROM or control pots Adjustment should be performed according to section 5 5 Adjustment After Replacing Parts page 21 Check all wiring for loose connections Dirt and dust on the game PCB steering PCB drum motor drive PCB or monitor PCB could cause a malfunction so all PCB s should be kept clean When checking electrical problems refer to the wiring diagrams and make sure that the connectors and wire colours are correct If none of the items 1 7 above seem to be the cause of the problem or the problem is not cured contact your dea
23. now complete Lin amp cable 4 Setting for faulty PCB If the game PCB of only one side is faulty set the link on that side to OFF Example of setting for faulty left side Seat wilh problem 5 5 Adjustments When Replacing Parts Initialization The following adjustments should always be performed after replacing the game PC board ROM Steering Assy Pedal Assy or Control Pots The game will not operate correctly if these adjustments are not made a b Ensure that accelerator and brake pedals are fully returned Place the steering wheel to it s centre position and remove hands from the wheel The steering wheel does not return to centre by itself Slide the test switch ON while pressing the service switch The following ADJUST MODE BASE VALUE STEER 0000 GAS 0000 BRAKE 0000 ADJUST WHILE PRESSING SERVICE SWITCH TO EXIT TURN OFF TEST SWITCH screen will be displayed on the monitor Press the service switch to reset all values to 0000 Fully depress and release the accelerator then the brake then turn the steering wheel fully left and right Slide the test switch OFF to return to normal game mode If the above initialization does not perform correctly repeat two three times Page 21 6 MAINTENANCE DANGER DANGER In order to prevent injury or electric shock to service personnel ensure that the MAIN POWER IS OFF before attempting any maintenance
24. panel from the tower unit 2 Partially slide the power supply wooden tray backwards to gain access to the fuses 3 Disconnect all connectors and remove the wooden tray completely 4 Replace the power supply assembly 6 3 6 Replacing the Amplifier 1 Remove six security screws M5x12 and remove the upper rear panel from the tower unit 2 Partially slide the amplifier wooden tray backwaras 3 Disconnect all connectors from the amplifier and remove the wooden tray completely 4 Replace the amplifier c3 Cc 24 Z i a Fuses M ai Power Supply P 22 5 12 Sa E md Page 26 6 4 Removing the Monitor DANGER There are areas within the monitor that have high temperature and ver high voltage even after the power has been removed Extreme care must be taken to avoid burns or electric shock DANGER The monitor weighs approx 60kg at least two people should be used to remove the monitors 1 Ensure that the power is turned OFF before removing the monitors 2 Remove the back door from the monitor 3 Disconnect the six way video connector and three way power connector Remove the hex head screw M4x10 retaining the earth terminal 4 Remove the six security screws M5x12 on the rear of the main tower assy and remove the rear cover U 5 Remove the wiring leading from the main tower to the monitor assy 6 Remove the four security screws M5x12 on the front of the main tower
25. the back of the tower assy and remove the connector cover Connector cover screw 10 Set the link switches to EXT Link switches and ON See Diag Use the supplied link cable and connect the machines between IN and OUT sockets See Diag Examples of Linked Machines a 2 Machines 4 Seats I I UI 3 Machines Q 0 6 Seats 1 UT IN OUT I UT 10 28 o 8 Seats IN OUT IN OUT IN OUT IN OUT Page 19 5 Turn the power to each machine ON and the PCB ID using the test mode Refer to section 5 3 2 Setting the Game Options page 11 Note Settings other than those described will cause the machine to operate incorrectly 5 4 1 Setting the Link Switches The link switches are used to set the connection between seats and machines 1 Setting only one machine 2 seats Set the link switches to ON INT and ON Note Do not use a link cable 2 Setting two or more machines Set the link switches to ON EXT and ON screw x 10 3 Install the connector cover using the two screws M4x10 o The link procedure is
26. the form of phonographic recording nor may it be stored in a retrieval system transmitted or otherwise copied for public or private use without permission from namco Ltd While the information contained in this manual is given in good faith and was accurate at the time of publication BRENT LEISURE LIMITED reserve the right to make changes and alterations without notice This machine has been manufactured in accordance with European Community directives 1st January 1995 and as such bears the C marking Any changes or modifications to this machine must be in accordance with European Community directives 1st January 1995 If you make any unauthorised changes to this product you may contravene European Community directives 1st January 1995 Published by BRENT LEISURE Ltd Unit 1 Brent Crescent London NW10 Phone 0181 965 0550 Fax 0181 961 0574 Contents HOW Mex 1 SPECIFICATIONS ieee ecd eles 2 PRECAUTIONS tee este eee 4 3 1 Notes on Operation U u u u ecce 4 3 2 Notes on Installation UU U uu dau rr n aas Se ei J J 5 3 3 Notes on Moving and Shipping 6 3 4 Notes on na 7 MAJOR COMPONENTS ee es cleanest 8 ADJUSTMENTS cvm 9 5 1 Turning on t
27. which could be damaged or even destroyed by the internal voltage of such test equipment Adjustments are required after replacing the game PCB ROM Steering Assy AB Pedal Assy and control pots Adjustments should be performed as described in section 5 4 Adjustments when Replacing Parts page 19 After initial installation or if the number of machines linked together changes it may be necessary to use the test mode to change the settings and link switch settings Refer to section5 4 Linking Two or More Machines page 19 Page 7 4 MAJOR COMPONENTS Sign Assy Sign board Lj Main tower Assy Sign board R WM Monitor Assy Monitor L Assy Up eS c IN Shift Assy x Seat Assy Steering Assy LI ELI ai we Upper base Assy Fence accessory Seat base Assy AB pedal Assy Shipping Brkt Coin Assy Rolier base Assy Pan anan Fy Power Supply Fuses Amplifier EE Shield case Transformers for drum motors Mains In amp Power Switch amp Fuse Page 8 5 ADJUSTMENTS 5 1 5 2 Turning Power After the machine has been installed turn ON the power The Power switch is located on the rear of the upper tower section See section 4 Major Components page 8 Adjustment Switches The adjustment switches are located inside the coin door 1 Service Switch Pres
28. 000250 4 21 11 SUS 304 CASTOR ROLLER PLATE 45000248 2 i 03 1 MAIN HOUSING 45000247 1 L9 DESCRIPTION PART No 10mm E CLIP 45000365 8 40 HEX HEAD SET SCREW BZP M8 FLAT WASHER H DUTY BZP 26500433 88300702 M8 SPRING WASHER TYPE BZP 28000027 GREASE LIGHT LOCTITE 242 DELRIN BUSH SMALL 95000019 95000005 45000262 DELRIN BUSH LARGE 18 BEARING NTN 51106 NEOPRENE BUMPER 45000261 45000260 45000259 TENSION SPRING 6 TENSION SPRING INSERT CAP TENSION SPRING END CAP 45000258 45000254 45000253 CASTOR MOUNTING BRACKET ASSEMBLY 2 CASTOR SHAFT 45000252 45000251 M8 FLAT WASHER 89 ITEM DESCRIPTION PART No QNTY B8 8 20 HEX HEAD SET SCREW BZP 88300700 M8 FLAT WASHER H DUTY BZP 88300702 M8 SPRING WASHER TYPE B BZP 28000027 B6 M10 FULL NUT BZP 27000023 4 M10 FLAT WASHER H DUTY BZP 88300794 4 M10 SPRING WASHER TYPE B BZP 28000023 4 B2 8 16 HEX HEAD SET SCREW BZP 88300795 M8 SPRING WASHER TYPE B BZP 28000027 22 LOCTITE 242 95000009 17 WOODRUFF KEY 8x7x40 45000234 15 DRIVE CASTOR X102 056 14 WASHER 40x8 5x3 2 BZP 45000233 9 ADJUSTING NUT LOCKING BRACKET 45000257 8 ADJUSTING NUT M36 45000256 7 CONTROL ARM 45000255 e WASHER M8 SPRING M8 SPRING WASHER 69
29. 055 4 M4 SPRING WASHER 28000018 4 B3 4 25 POZI PAN HEAD SCREW BZP 26300060 4 M4 FLAT WASHER BZP 28000036 4 B2 M4x20 POZI PAN HEAD SCREW BZP 26300055 1 M4 SPRING WASHER BZP 28000035 1 Bl POZI FLANGE HEAD SCREW BZP 26100169 4 12 AMPLIFIER ASSEMBLY 45000314 1 11 SMPSU MOUNTING BRACKET 88300613 1 10 PSU WOOD 37100062 1 9 FUSE COVER STRIP C ec 1 8 FUSE 114 SLO BLO 63500639 4 7 FUSE 114 2 SLO BLO 63500506 3 6 FUSE 114 SLO BLO 63500547 1 5 FUSE STRIP 8way 63500046 1 4 ELKAY Sway TERM BLOCK 66000014 2 3 PCB MOUNTING PILLAR 39000040 4 2 LAMP DRIVER PCB 45000402 1 1 SMPSU 5v 30 12v SA 83000004 1 ID TOWER ASSEMBLY LAS EIE iy En tet TTE n STE CRIN n z Viw Danar sx H RY STEERING RIVE AREY 48 L2 Ll mm D Las uen SEAT ASSEMBLY ae 8031 d M 5
30. 13 M10 SPRING WASHER TYPE B SUS 28000009 2 REAR SHIPPING BRACKET 45000264 1 FRONT SHIPPING BRACKET 45000369 18 ebeq ITEM DESCRIPTION PART No QN BS M5x12 SECURITY BUTTON HEAD SCREW SUS 26300045 1 30 LOCK 24000016 19 TOWER PLINTH REAR CLOSING PLATE LHS RHS 45000304 18 TOWER PLINTH REAR CENTRE CLOSING PLATE 45000303 PCB SECTION REAR DOOR 45000220 88 DESCRIPTION PARTNO QNTY 17 WASHER BZP 45000364 4 B8 10 30 HEX HEAD SET SCREW BZP 26500428 4 M10 SPRING WASHER TYPE B BZP 28000023 4 B6 MSRAWLNUT 27000153 8 B3 5 20 SECURITY BUTTON HEAD SCREWS SUS 26300039 26 6 40 HEX HEAD SET SCREW BZP 26500434 8 FLAT WASHER 4 x1 BZP 28000040 8 SPRING WASHER TYPE B BZP 28000034 8 12 HANTAREX 33 POLO MONITOR W REMOTE 2 10 DECAL MONITOR VAC FORM 40000209 4 MONITOR TOP VAC FORM YELLOW 45000316 1 MONITOR VAC FORM GREEN 45000317 1 MONITOR VAC FORM BLUE 45000318 1 MONITOR TOP VAC FORM RED 45000319 1 1 TUBE SURROUND VAC FORM 45000315 2 38 LOCTITE 242 95000009 68 83 ue Epi aso Flat washer pa i a E a Flat VVasher 25 ITEM DESCRIPTION PART No QNTY B4 M4x20 POZI PAN HEAD SCREW BZP 26300
31. 45000307 TOWER BASE SEAT JOINT BRKT RHS 45000308 TOWER BASE JOINT RUBBER 45000310 24 TOWER BASE SEAT JOINT BRACKET PLATE 45000309 2057 SPRING WASHER N LAT WASHER DESCRIPTION PART No SCHAFFNER IEC MAINS INLET 66000043 MAINS SWITCH D POLE 60000000 MAINS FILTER 62400001 LINK PCB ASSEMBLY M4x12 POZI PAN HEAD SCREW BZP M4 FLAT WASHER H DUTY BZP XAD LINK PCB 26300133 88300790 28000037 28000034 26300057 28000036 M4 SPRING WASHER TYPE B BZP 28000035 M5x12 SECURITY BUTTON HEAD SCREW SUS 26300045 LOCTITE 242 95000009 TRANSFORMER TRAY 45000313 LINK PCB COVER BRKT 3 TRANSFORMER 0 220 240 0 100 SA 67700013 4 M3 NYLOC NUT SCHAFFNER BOOT 45000370 27000026 66000017 SPRING WASH SPRING WASHER e FLAT WASHER I 9 0 0 00000000 SS M 3 ITEM DESCRIPTION PART No QNTY B7 M6x20 HEX HEAD SET SCREW BZOP 26300778 4 M6 FLAT WASHER H DUTY BZP 28000037 4 M6 SPRING WASHER TYPE B BZP 28000034 4 B5 5 12 SECURITY BUTTON HEAD SCREW SUS 26300045 2 B3 M5x20 HEX HEAD SET SCREW BZP 88300796 4 5 FLAT WASHER H DUTY BZP 88300789 4 M5 SPRING WASHER TYPE B BZP 28000026 4 19 LOCTITE 242 95000009 16 FLOURESCENT TUBE ASSY MNTG
32. 6300044 M8x16 SECURITY BUTTON HEAD SCREW SUS 88300795 SLIDE COVER BRACKET SAFETY DECAL LHS 40000226 SLIDE COVER BRACKET SAFETY DECAL RHS 40000227 SAFETY DECAL STRIP YELLOW BLACK 40000224 LOCTITE 242 95000009 DESCRIPTION PART No B23 M8 FLAT WASHER BZP 88300702 8 20 HEX HEAD SET SCREW BZP M8 SPRING WASHER BZP 88300700 28000176 B13 5 WHIZZTITE NUT 27000151 BS B4 35 5 12 PZ CSK SCREW SUS M5x12 SECURITY BUTTON HEAD SCREW SUS REAR BASE COVER PLATE DECAL RHS 26300069 26300045 40000075 34 REAR BASE COVER PLATE DECAL LHS 40000074 FRONT BASE COVER PLATE DECAL LHS RHS SUS CASTOR ROLLER PLATE 40000073 45000248 SHIPPING BRACKET REAR 45000264 BASE REAR NAMCO DECAL BASE FORK HERE DECAL SERIAL NUMBER PLATE 40000071 40000072 RIVET 3 2 x 9 5 23000010 MOTOR EMERGENCY STOP DECAL 40000225 SIDE STEP PLATE 45000375 5 REAR BASE COVER PLATE RHS 45000374 4 REAR BASE COVER PLATE LHS 45000373 3 FRONT BASE COVER PLATE RHS 45000372 2 FRONT BASE COVER PLATE LHS 45000371 1 38 LOCTITE 242 95000009 E FIT TO THIS SIDE FOR YELLOW amp RED FIT TO OTHER SIDE FOR GREEN amp BLUE 98 ITEM DESCRIPTION PART No Bl 8 20 HEX HEAD SET SCREW BZP 88300700 B2 10 30 HEX HEAD SET SCREW SUS 88300703 MIOFLAT WASHER SUS 280000
33. 9 1 17 STEERING PILLAR LOWER COVER PLATE 45000280 1 16 UNIVERSAL JOINT NP 18 NOA 02 45000271 1 15 CONNECTING SHAFT TRANSMISSION GEAR 45000278 1 14 LOWER ROD EYE BLIOBDL 45000277 1 13 UPPER ROD EYE BLIOBD 45000276 1 12 DELRIN BUSH SMALL 45000279 2 11 DELRIN BUSH LARGE 45000270 2 10 WOODRUFF KEY 6x6x18 45000282 1 9 CONNECTING SHAFT 45000275 1 8 STEERING POTENTIOMETER GEAR 45000274 1 7 KEYED WASHER 45000273 1 6 SUS 430 KEYED WASHER 45000272 1 5 SUS430 WASHER 45000269 3 4 STEERING POTENTIOMETER LOCATING BRKT 45000268 1 WASHER M8 SPRING WASHER FIX TO MAIN FRAME USING 2 10 FLAT WASHER 1 10 SAFETY WASHER AND 1 10 HALF NUT AS PER OTHER END SPRING SHAFT EXTEN ASTON REPLACE WITH 6 40 HEX HD SET SCREW AND NYLOC NUT IL ITEM DESCRIPTION PART No QNTY B17 EXTERNAL CIRCLIP 32mm 45000287 1 6 8 20 HEX HEAD SET SCREW BZP 88300700 16 M8 FLAT WASHER H DUTY BZP 88300702 16 M8 SPRING WASHER TYPE B BZP 28000027 16 45 GREASE LIGHT 95000019 44 LOCTITE 242 95000009 30 FIXED CASTOR 50mm BLACK 59000008 4 18 ROLLER 45000284 1 17 CASTOR SPACER 45000285 2 16 WASHER 45000286 1 7 SEAT BED ASSY INCL TURNED PART 45000283 1 EVA FLOOR MAT GREY 45000336 1 EVA ADHESIVE 92000030 CANT BS M8 M8 SPRING WASHER EVA MATTING TO GLUED TO UNDERSIDE cL
34. DESCRIPTION El RPB YELLOW W VIEWPOINT CHANGE LOGO 60200078 B15 Ms WHIZZTITE NUT BZP 27000151 B11 M6x16 SECURITY BUTTON HEAD SCREW SUS 26300044 5 20 SECURITY BUTTON HEAD SCREW SUS 26300039 26300045 88300796 28000027 45000349 26300044 M6 SPRING WASHER SUS LOCTITE 242 SPEEDO BACKING PLEXI STEERING WHEEL 10 RED LEATHER RACING 88800064 STEERING WHEEL BOSS 45000342 37 NAMCO LOGO DECAL 40000022 12 WOODRUFF KEY 6x6x31 7 45000318 1 1 DASHBOARD VAC FORM 45000337 1 vL ITEM DESCRIPTION 5 40 SECURITY BUTTON HEAD SCREW SUS 26300038 MS FLAT WASHER SUS 28000015 MS SPRING WASHER TYPE B SUS 28000014 5 20 SECURITY BUTTON HEAD SCREW SUS 26300039 5 12 SECURITY BUTTON HEAD SCREW SUS 26300045 STEERING CABINET TOP CLOSING WOOD 37100044 STOP MOTION DECAL 400000230 DASHBOARD COVER VAC FORM GREEN 45000338 1 DASHBOARD COVER VAC FORM YELLOW 45000339 1 DASHBOARD COVER VAC FORM BLUE 45000341 1 DASHBOARD COVER VAC FORM RED 45000340 MCPB PUSHBUTTON RED 60200581 SPRING WASHER FLAT WASHER YH SL e 0 SPRING WASHER FLAT WASSER NOTE FIT TO THIS SIDE FOR YELLOW amp RED FIT TO OTHER SIDE FOR GREEN amp BLUE ITEM DESCRIP
35. ET 45000404 16 SPEAKER WOOFER 141 62000062 38 242 95000009 08 DESCRIPTION PART No B7 8 20 BUTTON HEAD SCREW BZP 26500119 4 M8 SPRING WASHER BZP 28000027 4 B6 M8x40 BUTTON HEAD SCREW BZP 26500408 4 M6 FLAT WASHER H DUTY 88300791 4 M8 SPRING WASHER BZP 28000027 4 B5 5 25 POZI PAN HEAD SCREW BZP 36300049 12 M5 FLAT WASHER H DUTY BZP 88300789 12 M5 SPRING WASHER TYPE BZP 28000026 12 B4 4 25 POZI PAN HEAD SCREW BZP 26300060 1 M4 FLAT WASHER H DUTY BZP 28000036 1 M4 SPRING WASHER TYPE B BZP 28000018 1 81 SEAT REAR SUPPORT BRACKET 45000413 1 42 4 20w SPEAKER 62000006 2 40 SEAT ADJUST LEVER 45000448 1 39 RUNNERS SET 45000449 1 38 CLIP 96000021 2 37 TUBE 39000050 1 34 CONVOLUTED TUBE VAC FORM 45000393 1 33 55 SPEAKER VAC FORM 45000392 1 31 SPEAKER GRILLE SUPPORT BRACKET 45000410 1 21 HEADREST FRONT SPEAKER GRILLE 45000406 1 18 SEAT FIXING BRACKET 45000405 1 75 LOCTITE 242 95000009 40 I T8 ITEM DESCRIPTION PART No QNTY B16 5 14 10 RAWLNUT 27000153 4 B6 M5x25 SECURITY BUTTON HEAD SCREW SUS 26300033 4 M5 SPRING WASHER SUS 28000014 4 74 NAMCO SEAT DECAL 40000066 2 SEAT DECAL SET YELLOW 40000067 SEAT DECAL
36. EXIT GAS LIGHT SHIFT CHOOSE a Tests the top lamp b Tests the red signal lamp c Tests the green signal lamp Select EXIT to return to the 1 test screen 5 3 8 LED Test The following screen appears when LED is selected on the I O test screen TEST DIP 2 12345678 3 12345678 LINK ON 2 COUNT 0 EXIT GAS LIGHT SHIFT CHOOSE a Tests the finish position LED Select EXIT to return to the 1 test screen Page 17 5 3 9 Sound To adjust the sound volume select SOUND TEST in the menu screen The following screen will be displayed SOUND TEST DEFAULT IN GREEN VOLUME MAX 63 a Left speaker volume 0 Right speaker volume GAS ENTER SHIFT CHOOSE Select or 0 by using the shift lever the characters will blink in red when the accelerator is pressed the numbers will start to blink Moving the shift lever up will increase the number moving the shift lever down will decrease the number The volume can be adjusted in 64 steps with 00 the lowest and 63 the loudest The factory setting is 40 Select EXIT to return to the menu screen Page 18 5 4 Linking Two or More Machines Up to four machines 8 seats can be linked together The machines should be linked as described below NOTE Each machine can draw up to 8 amps Make sure that the power supply 1 2 is adequate Ensure that the power is OFF Loosen the two screws M4x10 on
37. H n i i M 1 LI i 5 i 1 1 i i s 5 1 i i 1 CIVOG A Iddf1S METER S10 ONLY Ld 1 1 CREDIT BUTTON lt gt COIN OUT R COIN GND METER 3 BUT W Pera aK COIN GND TES l 040 13 EARTH 51135 LE LY Lir a 77 T an T ia zlz Eai nizin Cr 22 en did MARS CASHFLOW 340 PCB 5 gt Ds ry GRN YEL COIN LAMP RIN COIN LAMP 12v GND
38. TION PART No QNTY B10 16 SECURITY BUTTON HEAD SCREW SUS 26300044 4 B9 M5x40 SECURITY BUTTON HEAD SCREW SUS 26300038 6 5 FLAT WASHER 505 28000015 6 5 SPRING WASHER SUS 28000014 6 B7 10 20 HEX HEAD SET SCREW SUS 88300689 6 M10 FLAT WASHER H DUTY SUS 28000013 6 M10 SPRING WASHER TYPE SUS 28000009 6 B6 25 SECURITY BUTTON HEAD SCREW SUS 26300036 4 5 M6x20 SECURITY BUTTON HEAD SCREW SUS 26300901 6 M6 FLAT WASHER H DUTY SUS 88300687 14 M6 SPRING WASHER TYPE B SUS 28000012 14 46 FUSE WARNING LABEL SA 1 19 242 95000009 15 STEERING CABINET END COVER BRACKET 45000343 1 14 STEERING CABINET FOOT WELL JOINT BRKT 45000346 1 13 REAR TOWER SAFETY RUBBER 45000438 1 12 STEERING CABINET SAFETY RUBBER BRACKET 45000440 1 11 LHS FOOT REST 45000345 1 10 STEERING CABINET SAFETY RUBBER PACK PLATE 45000439 1 ACCEL BRAKE DUAL PEDAL ASSY W POTS 88800021 1 PEDAL ASSY SPRIN ASHER LAT WASTER 116 SPRING FLAT WASSER SPRING 9L ITEM DESCRIPTION PART No QNTY B16 20 SPRING WASHER TYPE B BZP 28000010 1 15 20 WASHER H DUTY BZP 28000011 1 B14 M20 FULL NUT BZP 27000020 1 B7 5 DOG HEAD GRUB SCREW 26300034 1 B6 4 8 DOG HEAD GRUB SCREW 26300035 1 B4 M6x40 HEX HEAD SET SCREW BZP 26500434 1
39. UTY BZP 88300702 4 M8 SPRING WASHER TYPE B BZP 88300027 4 B10 10 80 HEX HEAD SET SCREW BZP 26500439 1 Bll 12 50 HEX HEAD SET SCREW BZP 26500438 4 M12 FLAT WASHER H DUTY BZP 28000020 4 M12 SPRING WASHER TYPE BZP 28000019 4 15 M10 FULL NUT BZP 27000023 1 B17 M10 FLAT WASHER H DUTY BZP 88300794 18 4 FLAT WASHER H DUTY BZP 28000021 5 24 V DRIVE BELT 3V 355 45000243 2 LOCTITE 242 95000009 9 DESCRIPTION PART No QNTY DPCO TOGGLE SWITCH 1 20mm FUSE HOLDER PANEL MOUNT 1 20mm FUSE 5A SLO BLO 63500600 1 E2 MOTION STOP PCB 45000442 1 B12 18 50 HEX HEAD SET SCREW 1 25 PITCH BZP 26500414 1 9 10 40 HEX HEAD SET SCREW 26500437 4 M10 FLAT WASHER BZP 88300794 4 M10 SPRING WASHER TYPE B BZP 28000023 4 B3 M5x12 PZ PAN HEAD SCREW BZP 26300575 16 M5 FLAT WASHER H DUTY BZP 28000032 16 M5 SPRING WASHER TYPE B BZP 28000026 16 M10 FLAT WASHER H DUTY BZP 88300794 2 M10 SPRING WASHER TYPE BZP 28000023 2 42 FUSE LABEL 5A 1 41 DRIVE MOTOR PCB MOUNTING BRACKET 45000242 1 38 242 95000009 31 BLIND HOLE GROMMET 45000246 2 27 MOUNTING PIVOT THK RBI 18D 45000227 1 13 SUS 304 ROLLER BRACKET 45000226 M5 SPRING WASHER M5 FLAT WASHER M5 SPRING M5 FLAT M10 SPRING gt WASHER 10 FLAT T 60 79
40. View change switch TO EXIT STEP ON GAS AND SHIFT UP When the accelerator is stepped on the number increases in the direction When the brake is stepped on the number increases in the direction When the steering wheel is turned to the right the number increases in the direction and when it is turned to the left it increases in the direction When items a b and c are in their middle position 0000 is displayed It is normal for the last digit to change Just before the steering wheel is as far as it will go or just before stepping on the accelerator or brake as far as they will go OK will be displayed to the right of the number if everything is correct Displays the position of the shift lever CENTRE UP DOWN and the state of the switches When the shift lever is pressed forward switch 1 goes ON and DOWN is displayed and when it is pulled back switch 2 goes ON and UP is displayed When coin 1 switch is operated ON is displayed Unused Goes ON when the service switch inside the coin door is pressed Goes ON when the view change button is pressed To return to the menu screen move the shift lever up and step on the accelerator Page 15 5 3 5 Motor Test The following screen is displayed when is selected on the I O screen TEST DIP 2 12345678 3 12345678 LINK ON 2 COUNT O SWITCH MOTOR BASE MOTOR OFF a Seat motor test STEERING OFF TORQUE 00 b Steeri
41. WASHER BZP 28000109 BI M8x25 HEX HEAD SET SCREW BZP 26300050 M8 FLAT WASHER H DUTY BZP 88300702 M8 SPRING WASHER TYPE BZP 28000027 E8 20mm PANEL MOUNT FUSE HOLDER 63500785 20mm FUSE 5A SLO BLO 63500600 El STEERING MOTOR PCB XAD STEER PCB E3 STEERING MOTOR 24v DC 15w 500RPM 45000367 19 LOCTITE 242 95000009 STEERING DRIVE BELT 597 3M2 15 45000356 15 STEERING MOTOR DRIVE PULLEY P26 3GT 15 6F 45000354 3 SHORTY BUSHING 39000051 2 STEERING MOTOR MOUNTING BRACKET 45000351 T FLAT WASHER FLAT WASHER SPRING WASHER q x 2 8 Oe ay WASHER gr FLAT WASHER uu 2 WASHER 6L ITEM DESCRIPTION PART No QN B4 M6x40 HEX HEAD SET SCREW BZP 26500034 4 FLAT WASHER H DUTY BZP 88300791 4 SPRING WASHER TYPE B BZP 28000034 4 B3 M4x25 POZI PAN HEAD SCREW BZP 26300060 4 M4 FLAT WASHER H DUTY BZP 28000036 4 M4 SPRING WASHER TYPE B BZP 28000018 4 B2 8 30 HEX HEAD SET SCREW BZP 26500407 1 M8 FLAT WASHER H DUTY BZP 88300702 ic M8 SPRING WASHER TYPE B BZP 28000027 1 8 40 CSK SET SCREW BZP 26300855 4 42 SPEAKER BOX 37100024 28 SEAT SUPPORT BRACKET RHS 45000415 25 SEAT ANGLE SUPPORT BRACKET RHS 45000409 24 SEAT ANGLE SUPPORT BRACKET LHS 45000408 20 SEAT REAR WOOD 37100065 19 SEAT BASE WOOD 37100064 18 SEAT SUPPORT BRACKET LHS 45000414 17 SEAT SUPPORT BRACK
42. X HEAD SET SCREW BZP 88300700 24 M8 FLAT WASHER H DUTY BZP 28000027 24 M8 SPRING WASHER TYPE B BZP 88300702 24 38 LOCTITE 262 95000003 9 ITEM DESCRIPTION PART No QNT DRIVE MOTOR amp GEARBOX 45000241 1 B6 8 16 HEX HEAD SET SCREW BZP 88300795 3 B12 8 SPRING WASHER TYPE BZP 28000027 7 M8x20 HEX HEAD SET SCREW BZP 88300700 4 B14 _ M10 FULL NUT 1 25 PITCH BZP 27000197 1 B17 FLAT WASHER H DUTY BZP 88300794 2 B19 M10 SPRING WASHER TYPE B BZP 28000023 1 6 MOTOR DRIVE DRUM 45000235 1 8 DRIVE SHAFT 45000230 1 9 DRIVE MOTOR MOUNTING BRACKET 45000244 1 11 FRONT CONTROL ARM 45000231 1 12 REAR CONTROL ARM 45000232 1 13 TAPER LOCK BUSHING 25mm 45000456 1 14 WASHER 40x8 5x3 2 BZP 45000233 3 15 DUAL V BELT PULLEY BLOCK 45000237 1 16 TAPER LOCK BUSHING 5 8 45000457 1 22 WOODRUFF KEY 8x7x40 45000234 2 23 WOODRUFF KEY 8 7 25 45000238 2 28 RIGHT ANGLE DUAL BALL JOINT ASSY 45000276 2 10 48 THREADED STUD BZP 26500427 1 M10 THIN FULL NUT BZP 27000024 2 29 PILLOW BEARING FYH UCP X07 45000236 2 30 PILLOW BEARING BLP 205 45000229 2 44 WASHER 45000239 1 45 WASHER 45000240 1 38 LOCTITE 242 95000009 45 313 00 c9 ITEM DESCRIPTION PART No QNTY B7 8 20 HEX HEAD SET SCREW BZP 88300700 4 M8 FLAT WASHER H D
43. ashers for each screw Headrest Security screw M5 x 20 Seat back A Security screw M5 x 20 Seat washer B rubber Seat washer pou M5 x 25 65 PA 5 20 Security screw M5 x 20 Seat side A Opposite side Seat side B Seat washer B rubber Page 35 4 Remove the four head screws M5x25 and remove speaker Pozi head M5 x 25 Speaker cover 3 lt 8 cover 5 Remove the two pozi head screws M5x25 and four security screws Seat stay security screw 20 Washer M10 k 8 20 and remove the seat section Page 36 6 Remove two security screws M5x25 and two Whizz nuts M5 from the upper part of the removed seat section and remove the seat stay from the seat 7 When doing this take care not to lose the washers Security screw M5x25 Seat washer Seatwasher B rubber Seal US Seat stay E Seat washer Whizz nut 5 6 6 2 Installing the Seat 1 Temporarily fasten the seat stay to the seat Refer to 6 6 1 step 6 2 Install the seat section to the seat 3 Temporarily fasten the seat to the seat holder and the seat stay to the rear board 4 Secure the seat making sure that the seat line is parallel with the seat holder 5 Tighten all of the screws in the seat and seat stay dif AN 6 Install the speaker cover i 1 7 Install seat side A seat side B seat back A
44. assy and remove the acrylic fastener bar and acrylic sheet 7 The monitor is fastened on the side and bottom to the main tower assy Remove the following bolts Side Five hex head bolts M8x45 flat and safety washers Bottom Two hex head bolts M8x25 flat and safety washers WARNING _ If the seat assemblies are not fitted to the tower and only one monitor is being removed the tower assembly will be unstable so remove both monitor assemblies Acrylic fastener bar Rear cover U Security Screw M5x12 Security Screw M5x12 E s Monitor L Assy 1 Washer Hexagonal batt M8 x 25 Acrylic sheet Main tower Assy Hexagonal boit M8 45 T 8 Remove the four security screws M5x20 connecting the monitor mask to the monitor cover 9 Remove the six security screws M5x20 which fasten the monitor mask to the monitor box and remove the monitor mask 10 Remove the three security screws M5x20 which fasten the monitor cover to the monitor box and remove the monitor cover 11 Remove the four hex head bolts M8x20 and withdraw the monitor from the front Note Remember the monitor is heavy approx 40kg use two people Security Screw M5x20 a yam Ze Monitor mask Monitor cover Hexagonai boit M8 40 Security Screw 5 20 Monitor box Manitar Security Screw M5x20 Page 28 6 5 Steering and Shift Lever 6 5 1 Replacing the S
45. at assembly are fitted securely The tower assembly has a high centre of gravity and is unstable when standing alone Do not use a forklift when moving or shipping Take care not to damage the machine when moving or shipping Take care not to rope moulded plastic parts when shipping Ensure that the levellers are raised fully when moving the machine even for short distances The seat assy tower assy and side boards must be separated when shipping If a forklift is used to move the machine use it only to move the seat assembly and only insert the forks in the places indicated on the side of the assembly Page 6 3 4 Notes on Handling DANGER DANGER DANGER be DANGER DANGER NOTES The Mains voltage to this machine should be within the range of 220 to 240v AC and the transformer input matched accordingly Be sure that the power is turned OFF when replacing parts and connecting disconnecting connectors to prevent possible electric shocks due to failure this machine MUST fitted with a securely connected earthed plug The monitor and power supply contain areas of very high voltage Be extremely careful when inspecting or making adjustments When unplugging the game from an electrical outlet always grasp the plug not the mains lead Always return PC Boards to your dealer for repair Never test the PCB for continuity with a multimeter or similar device The PCB contains sensitive devices
46. ckers must always be kept in good condition and replaced if worn so that the customer can read them clearly there is an error or problem with this machine operation must be stopped immediately If the Drive Castor is worn out it should be handled according to section 6 9 Handling Drive Castor Wear Warnings for Disassembly Installation Routine Maintenance and Troubleshooting DANGER Namco Ltd bears absolutely no responsibility for accidents or injuries resulting from unauthorized changes to the machine DANGER Ensure that the machine has been turned OFF before making adjustments or carrying out maintenance Also ensure only qualified personnel carry out maintenance or turn the power ON to this machine DANGER The power supply and inside the monitor will remain hot and have areas of high voltage even though the machine has been turned OFF and there is a possibility of burns or electric shock Be careful not to touch these areas DANGER In order to avoid injuries due to mis operation be sure that the voltage of the power supply is within the prescribed limits Also to prevent possible electric shocks due to failure this machine MUST be fitted with a securely connected earthed plug Do not turn the main power switch ON until the machine has been installed correctly 1994 Name e Ltd all rights reserved No part of this publication may be reproduced by any mechanical photographic or electronic process or in
47. ct the two connectors on the EMI board Remove the six pozi head screws M4x10 to remove the shield case door and earth terminal being very careful of the connector that connects the EMI board and Game PCB then remove the Game PCB Note Be careful not to lose the internal washer M4 board Shield case door Connector Rear cover 1 Game PCB Ground terminal lt Pozi Hd Screw 4 10 Internal washer M4 Page 24 6 3 3 Removing Shield Case 1 Remove the rear cover L 2 Remove the Pozi head screw M4x10 and remove the earth terminal Note Be careful not to lose the internal washer M4 3 Disconnect the two connectors on the EMI board the AC fan connector and the four connectors on the I O PCB 4 Remove the two Pozi head screws M5x12 then remove the shield case 6 3 4 Removing the I O Board 1 Pull out the shield case until the I O board can be seen Refer to section 6 3 3 above Removing the Shield Case 2 Remove the four Pozi head screws M3x20 Note Be careful not to lose the four nylon spacers 3 Remove the I O PCB Shield case AC fan Rear cover 1 EMI board Cup screw 4 10 Nylon spacer Pozi Hd Screw M3x20 1 1 0P C B Ground terminal internal washer Pozi Hd Screw M5x12 Page 25 6 3 5 Replacing Switch Mode Power Supply and Fuses 1 Remove six security screws M5x12 and remove the upper rear
48. ew M5 x 12j Page 38 6 7 2 Names of Under Base Parts Roller base Roller Castor unit Beam BE gets Fel 3H ed per Shutter hanger Link rod Replacing the Drive Castor Drive caster 6 7 3 NOTE the work and safety gloves are worn Removing the Castor Unit Link rod a Remove the nut M10 and remove the link rod and link arm b Remove the Hex head bolt M8x20 and remove the nut locking bracket from the link arm Use the nut locking bracket and turn E V belt Rubber cap A Motor Mator brush Drum drive Motion stop Motor isolation switch Fuse Rubber cap B When replacing the castor it is recommended that two people perform the hexagonal nut until it touches the housing Hex head Max 27 Lin arm p E 39 Housing 4 Loosen four hex head bolts M10x40 that hold the Hex head bolts 10 40 housing to the main housing e The housing is fixed using keyholes Lift the housing up and then pull it forward to remove the castor unit If there is difficulty in removing the unit remove the top two bolts f Remove the nut M20 pull out the shaft and replace the drive castor g When replacing the drive castor ensure that the shaft key aligns with the keyway in the housing h Tighten the nut M20 so that there is
49. he PCB 5 Remove the four nuts M4 and remove the PCB complete with it s base 6 Remove the four pozi head screws M3x10 and remove the PCB from it s base Steering drive PCS EN Cannector Q S A ct P Tr screw M3 x 10 ENN v Connectors PCB base nut Page 30 6 5 4 Replacing the Timing Belt 1 Remove the nose cover Refer to section 6 5 3 Replacing the Steering Drive PCB 2 Remove the steering wheel Refer to section 6 5 1 Replacing the steering wheel 3 Remove the lamp switch assemblies from the view change and motion stop buttons and remove the inner panel 4 Remove the four hex head bolts M6x16 and three security screws M6x16 and remove the front panel Front panel Microswitch s Pi f View change switch Hexagonal bolt M 18 Security screw x 16 5 After removing the front panel remove the locking nut M6 and loosen the socket head bolt M6x25 and four hex head bolts M8x16 Slide the motor towards the steering and remove the timing belt Steering Steering motor Motor pulley Connector Motor plate Locking nut 6 Timing Whizz nut M5 Socket head M68 x 25 2 Hexagonal bolt x 16 Page 31 6 When replacing the timing belt fit to the motor gear first If the is forced it could damage the belt or m
50. he Power ie tocius ineo eei neos se Ero sen 9 5 2 Adjustment tn kika ek ore cebat 9 5 3 Test Il 10 5 3 1 5 22 at pete RO e key 11 5 3 2 Game Le te kd eka ore 12 52322 VO NO SL cr 14 5 3 47 Switch LOSE RT 15 b 3 5 Motor Test inrer da eee he c eR A ap ka ab Nan 16 5 3 6 Motion Stop Test tei eee Oe erc Rea LR Ret ta pa dens 16 53 7 eT 17 5 9 oe rem eor te tat doct e du as 17 5 3 9 POSE dun eco sme Umi eka ek peta tennis 18 5 4 Linking Two More Machines 19 5 4 1 Setting the Link 20 5 5 Adjustments When Replacing Parts Initialization 21 MAINTENANCE 22 6 1 Cleaning the Under ka ae oo 22 6 2 SIGN ASSEMIBIV k ke u tect ee 23 6 2 1 Replacing the Fluorescent Tube and Reflector Lamp 23 6 2 2 Replacing the LED Drive 23 6 3 Main TOWER ASS saci sevi sion etie nen inim boni ii v nis n oria Vi don A Ia 24 6
51. itch connector 88 T 4 Drum drive PCB Motion stop Page 42 6 7 5 Replacing V Belts 1 Removing the V Belts a Remove the rear covers L R Refer to section 6 7 1 Removing the Rear Covers Remove the four bolts M8x20 and the four security screws M8x40 then remove the beam See section 6 7 2 Names of Under Base Parts page 37 Loosen the four hex head bolts M8x20 Remove the locking nut M10 Remove rubber cap A and remove the tension bolt M10x60 and washer Push the motor to the right as shown and remove the two V belts Tension bolt M10 x 60 V belts Pulleys X Hex head bolt M8 20 Tension bolt locking nut M10 2 Installing the V Belts Place the two V belts on the pulleys Attach the tension bolt M10x60 and washer Adjust the tension of the V belts by tightening the tension bolt The belts should be adjusted so that they have about 5 6mm of slack when the centre of the belts are depressed with a force of 2kg Tighten the locking nut M10 The tension in the belt is 19 21kg Refit the beam and tighten the four bolts M8x20 and four security screws M8x40 Replace rubber cap A Page 43 6 7 6 Replacing Motor and Motor Brushes 1 Replacing the Motor Brush a Remove the rear cover Refer to section 6 7 1 Removing the Rear Covers b Remove the pozi head screws from the brush covers located ei
52. ler Repairs to the PCB should be carried out by your dealer NEVER perform a continuity check on the PCB with a test meter as the internal voltage of the meter could cause damage to PCB components When sending a part for repair clearly describe the problem and ensure that the part is properly packed in a sturdy container to prevent damage in transit Page 47 8 PARTS ITEM DESCRIPTION PART No B14 M6 FULL NUT 27000021 B7 M6x20 HEX HEAD SET SCREW BZP 88300700 M6 FLAT WASHER H DUTY BZP 88300702 M6 SPRING WASHER TYPE B BZP 28000034 39 SWIVEL CASTOR 63mm 59000002 38 ADJUSTABLE FOOT M20x125 W LOCK NUT 25000008 15 TOWER PLINTH 45000300 19 LOCTITE 242 95000009 SPRING WASHER FLAT WASHER 2 m 8 5 LOCTITE 52 60 PART No PCE 2 SPRING WASHER 26300042 28000030 28000017 26300050 ITEM DESCRIPTION B12 8 25 SECURITY BUTTON HEAD SUS M8 FLAT WASHER SUS M8 SPRING WASHER TYPE B SUS 9 8 25 HEX HEAD SET SCREW BZP M8 FLAT WASHER H DUTY BZP x se x wmarwswmenpen wa DE e nr 21 COIN TOWER INTERNAL SUPPORT BRACKET 88300702 45000306 19 LOCTITE 242 95000009 17 TOWER SIDE SUPPORT RHS 45000302 16 TOWER SIDE SUPPORT LHS 45000301
53. lever to change the settings then step on the accelerator to store the new values Select EXIT to return to the menu screen Note Race Class c must be set first before changing items d e or f GAME OPTIONS DEFAULT IN GREEN PCB ID NUMBER TEAM COLOUR RACE CLASS BEG EXP PRO DIFFICULTY B LAPS LINK 3 LAPS SOLO 3 SPEED DISPLAY SOUND IN ATTRACT EXIT GAS ENTER SHIFT CHOOSE See page 13 for descriptions NOTES The rank level of difficulty and number of laps must be set the same on all positions that are linked The PCB number of the seat furthest left when facing the front of the machine should be set to 1 and the other seats set to 2 3 4 and so on in order from left to right The PCB number of the farthest right position should equal the number of positions linked Settings other than those described will cause the machine to operate incorrectly Page 12 NE EN DESCRIPTION FACTORY SET a PCB Number The PCB number should be set so that none of the linked positions have the same number b Team Colour 25 or 26 BLUE 3or4 YELLOW 170718 GREEN 11 or 12 When more than three sets 6 seats are linked different race numbers should be used for the same team colours 5 ur rr pe on eese 22 17 me _ fom wee 0 Speedo Uris 0 Speedo Uris KM H h Attract Sound ON
54. namco CASTLE ACE DRIVER DELUXE Operators Manual IT IS THE RESPONSIBILITY OF THE OPERATOR TO MAINTAIN CUSTOMER SAFETY AT ALL TIMES AND IT IS IMPERATIVE THAT THE DETAILS SET OUT IN THIS MANUAL ARE FOLLOWED PRECISELY Part No 90500019 SAFETY WARNING In Order to Use This Machine Safely In order to use this machine safely be sure to read this Operators Manual and the Installation and Commissioning manual carefully before installation and use of the machine Whenever the owner of this machine entrusts disassembly installation adjustment routine maintenance or trouble shooting to another person the owner should ensure that they read the appropriate precautions and relevant sections of this manual before starting work In order that no accidents occur when the machine is in operation strictly follow the notes on safety described below Also carefully read section 3 Precautions Warnings for Operation Only operate this machine after checking that it has been installed correctly and in accordance with the Installation and Commissioning manual Parts of this machine move during game play so there are places where the distance between the stationary section and moveable section changes There are warning stickers to keep hands and feet clear of moving parts however if the operator feels that a customer playing the game is in any danger he should warn the customer accordingly The warning sti
55. ng motor test EXIT GAS TURN SHIFT CHOOSE Tests the seat roller motor When BASE MOTOR is selected and the accelerator is pressed the test is ON and the motor starts to operate Pressing the accelerator again turns the test OFF and the motor stops Tests the steering feedback motor When STEERING is selected and the accelerator is pressed the test is ON and the motor will start and turn the steering wheel left and right When performing this test ensure that test a BASE MOTOR is also ON Pressing the accelerator turns the test OFF and the motor will stop Select EXIT to return to the 1 test screen Note Performing the steering motor test can be dangerous sit on the 5 3 6 seat properly and take hands off the steering wheel Motion Stop Test The Stop Motion Switches will illuminate as soon as the test switch is turned ON To test the motion stop switches enter motor test Refer to section 5 3 5 Motor Test above and select Base Motor ON Each time a stop motion switch is pressed the motor will stop and restart when the switch is released NOTE If this switch is pressed during game mode the seat motion will stop and stay off for the remaining duration of the game Page 16 5 3 7 Lamp Test The following screen is displayed when LAMP is selected on the I O screen TEST DIP 2 12345678 3 12345678 LINK ON 2 COUNT 0 LAMP TOP LAMP SIGNAL LAMP RED SIGNAL LAMP GREEN
56. nnected seats have been entered or when another player enters from another seat within twenty seconds after the coin s have been inserted If there is no entry by another person within the twenty seconds the game starts as a single player A single player game can be started without waiting for other players by inserting a coin s while pressing the view change button Page 1 2 SPECIFICATIONS POWER SUPPLY POWER CONSUMPTION MONITOR DIMENSIONS Assembled Separated Seat Assy Tower Assy Header Assy Sign Boards WEIGHT Assembled Separated Seat Assy Tower Assy Header Assy Sign Boards 220 240volts AC 720W Hantarex 28 Polo Colour Monitor with auto degauss 2 370mm w x 2 180mm d x 2 200mm h 1 070mm w x 2 030mm d x 1 640mm h 2 100mm w x 850mm d x 1 760mm h 1 380mm w x 842mm d x 325mm h 440mm w x 170mm d 490mm h 1 112kg 360kg x2 348kg 32kg 6kg x2 iN EZ 1 Mi ni d k 2 200 EFFET AKSYON NS Page 2 ACCESSORIES Cash 2 Con DOU eon oie t e DE Pars 2 Back D OO Em 2ea Mais Lead uuu Reto pede dat 1 Operators Manual Pre ae tineis 1 Installation amp Commissioning Manual 1 Monitor
57. no play between the drive castor and housing Take care not to tighten the nut too tight or the castor will not turn freely i Re tighten the four hex head bolts M10x40 to a torque of 70 ft lb Nut M20 Caster unit about 10 kg Washer Castor case Kay positions Keyhole Drive castor Hex head bolt M10 x 40 Page 40 2 Notes on Installing the Castor Unit a Spacer section Install the castor unit in the roller base and tighten the four hex head bolts M10x30 Use the nut locking bracket to turn the nut towards the link arm and set the spacing between the nut and housing as shown in fig A This space should be set so that the nut just grips the spacer section of the locking bracket to the housing as shown in fig B Refit the nut locking bracket using the hex head bolt M8x20 Connect the link rod and link arm Ensure this is done as shown in fig C Figure A The steering will not work properly if the direction is incorrect Refit the rear covers L and R and rear safety fence Link rod Nut lock Drive castor side Figure Page 41 6 7 4 Replacing the Drum Drive PCB and Motion Stop PCB 1 Remove the rear cover R Refer to section 6 7 1 Removing the Rear Cover 2 Disconnect all the connectors 3 Remove the Pozi head screws M3X10 and washers and remove the PCB Motor connector M3 Pozi head UP Sw
58. or testing the PC boards and for initializing all of the settings GAS ENTER SHIFT CHOOSE Page 10 5 3 1 Coin Options a Select item 1 COIN OPTIONS DEFAULT IN GREEN COIN OPTIONS on the menu screen GAME COST to set the game cost 1 COIN 1 CREDIT a and related settings COIN1 MECH VALUE b Use the shift lever to 1 COIN COUNT AS 1 COIN b select the required then step COIN MECH 2 VALUE the accelerator 1 COIN COUNT AS 1 COIN c c Use the shift lever to BONUS FOR QUANTITY BUY IN change the settings NONE 9 then step on the accelerator to store FREE PLAY the new values OFF e d Select EXIT to EXIT return to the menu screen GAS ENTER SHIFT CHOOSE Note The price of play on this machine is set within the Cashflow Coin Mech Ensure that the Coin Options on the screen are set as shown in the following table ITEM CONTENTS Game Cost Cost Coins Coins required for credit setable 1 9 for 1 credit settable 1 b Coin 1 Mech Value Number of pulses on meter per coin settable 1 Coin 2 Mech Value Number of pulses on meter per coin settable 1 Extra coin pulse at specified coins in NONE e Free Play Game started by pressing accelerator Yes No Page 11 5 3 2 Game Options Select item 2 GAME OPTIONS on the menu screen to set the game options Use the shift lever to select the required item then step on the accelerator Use the shift
59. ose the woodruff key 2 the Pulley a Fit the pulley onto the motor shaft until it is flush with the end of the shaft ensuring that the woodruff key is fitted b Using a hex wrench alternately tighten the two grub screws in the fix holes until tight Release Hole Fix Holes Motor Shaft Taper Lock Bush Pulley Page 33 6 5 7 Replacing the Fuse There is a fuse located below and to the left of the steering wheel Use a flat blade screwdriver and turn the fuse cap anticlockwise to release the cap and fuse Replace the fuse bamp Slo Blo Fuse holder cover 6 5 8 Replacing the Control Pot 1 Remove the six security screws M5x20 and remove the rear cover of the upper base assembly 2 Disconnect the connector located below the control pot 3 Loosen the control shaft screw and remove the control and control stopper 4 Remove the control from the control stopper NOTE Replace only with a continuous rotation pot Part No X008 022 Connecter Page 34 6 6 6 6 1 Removing Seat 1 Remove ten security screws M5x10 and remove the headrest 2 Loosen the security screws M5x20 on seat side A seat side B and seat back A joints six screws total When doing this take care to remove the screws completely 3 Remove the ten security screws M5x25 and remove seat side A seat side B and seat back A When doing this take care not to lose the w
60. otor 7 Set the belt tension using the socket head bolt M6x25 The tension should be set so that the belt moves about 2 3mm when a force of 500g is applied to the belt between the pulleys The tension of the belt is 7 9kg 500 g 2 3 mm 8 After setting the tension tighten the locking nut M6 to prevent the socket head bolt M6x25 from moving and the four hex head bolts M8x16 6 5 5 Replacing the Motor and Motor Brush 1 Replacing the Motor a Remove the timing belt Refer to section 6 5 4 Replacing the Timing Belt b Remove the locking nut M6 the socket head bolt M6x25 and the four hex head bolts M8x16 Disconnect the connector and remove the motor c Remove the four Whizz nuts M5 and remove the motor from the mounting plate 2 Replacing the Motor Brush a Remove the motor See steps a and b of replacing the motor b Remove the brush cover by sliding it towards the back of the motor Replace the brush and cap Note When replacing the brush ensure that the brush slides in to the motor without binding Motor brush Cover 6 5 6 Replacing the Pulley The pulley is retained to the motor shaft with Taper Lock bush 1 Removing the pulley a Using a hex wrench slacken the two grub screws a number of turns b Remove one of the grub screws and screw it into the release hole Continue to tighten until the Taper Bush releases c Remove the pulley taking care not to l
61. rant gear Gear amp ae Grub screw Control pot p Quadrant gear Clamp screw 6 9 Handling Drive Castor Wear This machine uses a moveable mechanism controlled by the pressing of a drive castor against the metal roller During the playing of the game this castor gradually wears due to the constant friction with the roller When the drive castor wears sufficiently the pressure becomes poor and the seat assembly is no longer driven left and right and can be pushed easily sideways by hand This will take about a year to occur This is assuming that the game is played 7 5 hours per day This period will vary depending on how often and for how long the game is played 6 9 1 Checking Drive Castor Wear The drive castor should be checked when the machine displays the following symptoms Game play is possible on the screen but the seat assembly does not move When the steering wheel is turned to the left or right the seat assembly movement is slow NOTE First check that the motor is working If the motor is not working ensure that the motor switch in the under base is turned ON If the motor switch is ON but the motor is not working there is a motor problem and should be checked as described in section 7 Troubleshooting Method of Checking 1 Ensure that the power to the machine is turned OFF 2 Remove the fence and rear cover L or R Refer to section 6 7 1 Removing the Rear
62. s this switch to obtain game credits without incrementing the play meters 2 Test Switch Slide this switch ON to enter test mode Test mode allows game testing and the changing of game settings Refer to section 5 3 Test Mode page 10 COIN COUNTER LEFT PLAYER RIGHT PLAYER TEST SERVICE TEST SERVICE Service Bracket Page 9 5 3 Test Mode 1 Open the coin door and slide the test switch ON The Menu Screen will be displayed on the monitor 2 Select the test required by moving the shift lever up or down The colour of the selected test will change 3 Enter the selected test by stepping on the accelerator Select EXIT to return to the Menu Screen step on the accelerator when using the monitor test screen 4 After testing is completed ensure that the test switch is returned to the OFF position to return to game mode The Test Switch must always be in the OFF position for normal game mode MENU COIN OPTIONS 1 Sets the price of play See 5 3 1 GAME OPTIONS 2 Sets the game options See 5 3 2 TEST 3 Used for testing the switches and motor See 5 3 3 MONITOR TEST 4 Used for adjusting the monitor SOUND TEST 5 Used for adjusting the speaker volume See 5 3 9 ADS DATA 6 Displays the accumulated game data OTHERS 7 Used f
63. teering Wheel 1 Remove the three security screws M6x20 and remove the steering wheel 2 When refitting the steering wheel ensure that the keyway between the steering boss and shaft is at the bottom and take care that the wheel is fitted at the correct angle 6 5 2 Shift Assembly Maintenance 1 Removing the Shift assembly a Remove the four security screws M6x16 and withdraw the shift assembly Keywa Security Screw M6 16 a Shift Assy Security screw M4 x 15 1 Steering wheel Connector b Disconnect the connector 2 Replacing the Microswitch Remove the two head screws M3x16 and replace the switch Ensure that the swith is refitted the correct way round Pozi head screw M3x18 Microswitch Shift assy 6 5 3 Replacing the Steering Drive PCB 1 Remove the shift assemble Refer to section 6 5 2 Shift Assy Maintenance 2 Remove the six security screws M5x12 and slide the inner panel towards the steering wheel 3 Remove the two security screws 5 12 and the two security screws M5x20 and remove the nose cover To remove the M5x20 security screws push the seat assembly fully to the left and right Refer to section 6 7 1 Removing the Rear Covers L R Security screw M5x20 Security screw M5x12 Inner panel Nose cover N Security screw M5x12 4 Remove the nose cover then disconnect the four connectors on t
64. ther side of the motor and remove the covers c Replace the two brushes Ensure that the brushes slide freely into the motor when replacing 2 Replacing the Motor a Remove the two V belts Refer to section 6 7 5 Removing the V Belts b Disconnect the motor connector c Remove the motor with the slider bracket attached d Remove the four nuts M10 and remove the motor from the slider bracket e When installing the motor adjust the V belts as described in section 6 7 5 Installing the V Belts Motor brushes Motor connector 6 7 7 Replacing the Motor Fuse The fuse is located as shown in section 6 7 2 page 37 1 Remove the rubber cap B 2 Turn the fuse cap anticlockwise half a turn and remove the cap and fuse 3 Replace the fuse 5A Slo Blo Page 44 6 8 Pedal Assembly 6 8 1 Removing the AB Pedal Assembly 1 Remove the four security screws M6x20 and withdraw the assembly forward 2 Disconnect the connector and remove the assembly Security screw M6 x 20 pedal Assy 6 8 2 Replacing the Control Pots 1 Loosen the quadrant gear clamp screw and remove the quadrant gear 2 Loosen the gear grub screw and remove the gear 3 Replace the control pot Note When replacing the control pot a Ensure that the potentiometer locating tag is engaged in the mounting plate hole b Turn the potentiometer shaft almost fully clockwise before engaging the quad

NAMCO Bandai Games Welder 90500019 User's Manual

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