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Murray 461000x8A User's Manual

1. 42 F 030718L MODEL 461000x8A Key No 0o Oo a A N N N N N N N N N N FSF fF N O A A N A N Description Lever Shift Grip Plate Adjusting Nut Washer Link Shift Spring Extension Stud Spring Nut Bolt Shoulder Nut Rod Clutch Arm Assembly Idler Bolt Shoulder Nut Adjusting Screw Bracket Spring Mount Bolt Bolt Carriage Bolt Carriage Bolt Bracket Left Torque Nut Pin Hair Cap Hub E Ring Washer Stem Valve Wheel and Tire Part No 690366 Z 092697 690131 Z 015x88 17x103 690130 Z 165x116 094042 Z 015x79 009x39 015x89 094041 Z 690364 Z 009x54 094815 26x249 690070E700 01x155 002x78 002x53 26x216 690081E700 015x84 0031x4 094618 011x23 17x193 024373 093263601 Key No Description 31 Tire 32 Latch Parking Brake 33 Pedal 34 Belt Drive 35 Yoke Shift 36 Washer Square 37 Pilot Support 38 Washer 39 Capscrew 40 Pin Hair 41 Spacer Left 42 Washer 43 Pin Cotter 44 Pulley V Idler 45 Pulley Backside Idler 46 Washer 47 Spring Brake 48 Ring Snap 49 Pulley Drive 50 Bracket Right Torque 51 Spring Extension 52 Transmission T 53 Key Square 54 Spacer Right 55 Spring Extension 56 Spacer 57 Washer REPAIR PARTS MOTION DRIVE Part No 091923 407049 094045 Z 021544 037x
2. e uo S338930 SI S3348930 01 EA VA DONC UT 1 ew rt P Vw e sedo s jo ssome GU 4anau 59 015 umop 10 dn N B gt gt gt e ejeedo sadojs umop 10 dn sedo s Jo 998 ssoJoe e 4 N ARPA ET fd To 1 SY N x 2 teess e e ve 3381 IVILLEIA V 13437 SIHL LHDIS 3 AGINS 34015 gt 59 F 030718L Adjustments Blade Rotation Control 23 Clutch 24 Drive Brake 24 Mower Housing Level 29 Shift Lever 25 Attachments 60 B Battery Charge 25 Check 12 Clean 25 Install 12 Removal 25 Storage 34 Belt Motion Drive Adjust 24 Replace 30 Mower Drive Adjust 23 Mower Drive Belts Replace 32 Blade Inspect 22 Remove And Install 22 Sharpen 22 Blade Control Lever Operation 15 Blade Rotation Control Adjust 23 Location 14 Clutch Adjust 24 Check 24 Clutch Brake Pedal Location 14 Controls Location 14 Cutting Height Adjust 29 Change 16 D Drive Brake Adjust 24 Check 24 E Engine Fuel 13 18 Oil 13 18 Preparation 13 Spark Arrester 13 21 Starting 18 Storage 34 Throttle Control 15 F 030718L INDEX F Filter Fuel 26 Fuel Type 18 Fuse 34 H Headlight Replace
3. 35 HOW TO START THE 18 HOW TO ORDER REPAIR PARTS 37 OPERATING TIPS 2 2 the 19 SLOPE GUIDE cece eee eee 58 MOWING AND BAGGING TIPS j s ae a ea ees 59 HOW TO CHANGE THE MULCHER PLATE 20 GARDEN TRACTOR ACCESSORIES 60 MURRAY INC Two Year Limited Warranty Murray Inc warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two 2 Years from the date of purchase however this warranty does not cover engines accessories such as snow blowers snow blades grass baggers and plows transmissions batteries and Normal Wear Parts except as noted below or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities For additional information see the warranties covering these particular parts If you are uncertain whether your unit contains or is equipped with one or more of these parts consult your dealer prior to purchase Subject to the terms and conditions noted in this Limited Warranty we shall at our option repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period In the event the battery proves defective wi
4. off power to the blades or any attachments before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing 7 aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass bagger or the mower guard in place 8 Slow down before turning 9 remove the key before dismounting Never leave a machine unattended with the engine running Always turn off the blade s set the parking brake stop the engine and 10 Turn off power to attachment s when transporting or not in use Turn off the blade s when not mowing 11 Stop the engine before removing the grass bagger or unclogging the chute 12 Mow only in daylight or good artificial light 13 Do not operate the machine while under the influence of alcohol or drugs or when very tired 14 Watch for traffic when operating near or crossing roadways 15 Use extra caution when loading or unloading the machine into a trailer or truck 16 Disengage all attachment clutches and shift into Neutral before attempting to start the engine 17 Always wear goggles safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit Always wear eye protection when you make an adjustment or repair to the machine 18 Use care when pulling loads or using heavy equipment a Use only approved drawbar hitch
5. 1 Drain the fuel tank 2 Start the engine Let the engine run until the fuel lines and the carburetor are empty 3 After storage make sure you use fresh fuel See the storage instructions for additional information 4 Never use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust the carburetor mixture To adjust the carburetor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 Achange from summer to winter operation A 40 degree change in the operation temperature The carbure tor was adjusted at 80 degrees at the factory 4 The engine is operated above 4 000 feet 2 Move the shift lever to the neutral N position 3 Make sure the blade rotation control is in the DISENGAGE position 4 Move the throttle control completely forward to the CHOKE or FAST position Some models have a separate choke knob Pull the choke knob to the full CHOKE position 5 Turn the ignition key to the START position Release the key when the engine starts NOTE If the engine does not start after four or five tries see the TROUBLE SHOOTING CHART 6 Slowly move the throttle control to the SLOW position 7 Leta cold engine run for several minutes Begin work when the engine is war
6. Attach the wire to the spark plug Mow for a short distance and again check the quality of cut If necessary move the blade drive spring to the bottom hole Again check the quality of cut If the quality of cut has not im proved replace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center Move the blade rotation control to the DISENGAGE posi tion Stop the engine Disconnect the wire from the spark plug Check the operation of the blade brake Rotate the pul leys with your hand Make sure the brake pads are pressed tightly against the pulleys Figure 16 against the pulleys take the unit to an authorized service center 1 WARNING the brake pads do not press tightly Blade Brake Pad Against Pulley Move the blade rotation control to the ENGAGE position Check the pads for the blade brake If the pads are excessively worn or damaged replace the brake pad assemblies Correct replacement parts and assistance are available from an autho rized service center Attach the wire to the spark plug Mow for a short distance and again check the operation of the blade rotation control When you move the blade rotation control to the DISENGAGE position all movement will stop within five se conds If there is movement of the belt or the blades continue to rotate engage and disengage the blade rotation control
7. the clutch pedal is depressed with the transaxle in N neutral Check the belt guides around the transaxle drive pulley Make sure the belt guides do not touch the pulley 2 NOTES F 030718L 36 HOW TO ORDER REPAIR PARTS Only use a factory repair part Repair parts except for the engine or the transmission are available from the store where the unit was purchased a service shop recommended by the store or an authorized service shop found in the yellow pages of the telephone directory If you cannot get a repair part or service as described above call or write to the Central Parts Distributor shown below When you order include the following information 1 Complete Model Number see nameplate 2 Date of Manufacture 3 Complete Part Number 4 Description 5 Quantity Repair parts for the engine or the transmission are available from the manufacturer s authorized service center found in the yellow pages of the telephone directory See the individual engine or transmission warranties MURRAY INC LAWN MOWER CENTRAL PARTS DISTRIBUTORS BILLIOU S INC 1343 South Main St Porterville CA 93257 559 784 4102 FAX 1 800 226 7337 Arizona California Hawaii Nevada 1 877 245 5468 BROWN amp WISER INC 9991 S W Avery Street Tualatin OR 97062 FAX 1 503 691 2041 503 692 0330 1 800 882 4782 Alaska Idaho counties Ada Adams Benewah Boise Bonner Boundry Canyon Clearwater Elmore Gem Idaho Ko
8. Check tire inflation Refer to the Maintenance section Verify that the mower housing is level Refer to the Maintenance section Examine V belts Check for cracks wear and excessive damage Check brake operation Refer to the Operation and Maintenance sections After completion of Change oil Refer to the Engine Owner s Manual first 5 hours Remove examine sharpen and balance Refer to Maintenance section blade s Check adjustments Refer to Maintenance section a Blade Rotation Control b Brake Clutch d Steering Lubricate chassis and mower housing Refer to Where to Lubricate instructions Check the muffler Refer to Maintenance section a Torque b For wear or burn out c Condition of spark arrestor if applicable Before storage of 30 Prepare engine for storage Refer to the Engine Owner s Manual days or more Drain fuel system Refer to warnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge Move to cool dry place GENERAL RECOMMENDATIONS NOTE Torque is measured in foot pounds metric Nm This measurement describes how tight a nut or bolt must be The torque is measured with a torque wrench 1 The owner s responsibility is to maintain this product This will extend the life of the product and is also necessary to maintain warranty coverage 2 Check the spark plug drive brake l
9. Idler Plate Stiffening Part No 690151 002x85 015x79 1001302E701 094384 690482E701 690064E700 1001268E701 1001269E701 690365 Z 1001098E701 NOTES F 030718L 58 pue sado s Jesu Jo uo esf sado s umop JO dn sedo s jo 308 94 SsoJ9e PUIYI AJEM e aperado sadojs jo 908 ay ssoJoe sadojs umop 10 dn e eje1edo sados uo ul Ajayes siu ui 19YIO 5 JO SUIN ueppns pioAe pue Je esr 01 ui 199 ui 184 1114 e si edojs 01 V 01 Ul 199 6 2 ui Saseasou jeu e si ado s 91 v 5 01 uey 1938916 si ey ado s e uo yun y ajesado jou op pajunou pulyaq nd e pesn si ay j SL 1938916 51129 edojs jou op pue 14 esn ens jojojduioo jou JI 10 ayes jou JI 1 Y 401 ay dn oeq edojs dn 1uBieAis pue yun eu 1nd 2 s epeiq y 1 mou ayes s 401 e
10. If the battery is put into service before the battery date the battery cables can be attached without charging the battery See How To Install The Battery Cables If the battery is put into service after the battery date the battery must be charged See How To Charge The Maintenance Free Battery HOW TO CHARGE THE MAINTENANCE FREE BATTERY 1 Remove the battery and battery tray WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion 2 Remove the protective caps from the battery terminals Positive di nal Termi F 030718L 12 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a battery charger have an authorized service center charge the battery 4 Install the battery and battery tray Make sure the positive terminal is on the left side HOW TO INSTALL THE BATTERY CABLES Use the fasteners shown below to install the battery cables The fasteners are shown at full size G A B 2x82 14x79 WARNING To prevent sparks fasten the red cable to the positive terminal before you connect the black cable 1 Remove the protective caps from the battery terminals 2 Fasten the red cable to the positive terminal with the fasteners as shown Figure 3 3 Fasten the black cable to the negative terminal w
11. Spark Arrester 13 21 Steering Wheel 11 Storage 34 T Throttle Control Location 14 Operation 15 Tire Pressure 13 26 Trouble Shooting Chart 35 Warranty 2 GARDEN TRACTOR ACCESSORIES Make your Garden Tractor do more than you ever imagined The accessories shown on this page can be used on your Garden Tractor See the Store or Dealer where you purchased your Garden Tractor If you are unable to obtain the necessary information contact the Central Parts Distribution Center for your area as listed in your Repair Parts Book LAWN SWEEPER SNOW BLADE PLOW Model No 24720 Model No 24478 Model No 24620 Hydro Transmissions 2x limited to 50 X 150 gt FRONT WEIGHTS SNOW THROWER DISK HARROW Model No 24785 Model No 24582 Model No 24670 GARDEN TILLER SLEEVE HITCH CULTIVATOR Model No 13460 Model No 24801 Model No 24650 REAR WHEEL WEIGHTS MULCHER KIT Model No 24630 Model No 24759 For 23 inch ti For 46 Model No 2476 For 52 TIRE CHAINS lt Model No 24820 For 23 inch tires Model No 24769 For 52 Made in U S A F 030718L 61
12. TO REPLACE THE MOTION DRIVE BELT REMOVAL 1 Remove the mower housing See the instructions on How To Shifter D Remove The Mower Housing Bracket 2 2 Completely push the pedal forward and engage the parking brake lt gt 3 Remove the idler pulleys Figure 31 C A A y N B Figure 33 IN Idler Pulley 8 To remove the motion drive belt from the stack pulley pull the front end of the belt under the stack pulley and then back between the stack pulley and the steering plate Figure 34 Drive Pulley Stack Pulley Steering Belt Guides Figure 31 Figure 34 9 Remove the access panel Figure 35 10 Remove the two screws that attach the steering shaft assembly Figure 35 Raise the steering wheel and steering shaft assembly Pull the motion drive belt under the steering 5 Loosen the belt guides at the drive pulley Figure 32 shaft assembly Steering Shaft Assembly 4 access the belt guides remove the battery and battery tray See How To Remove The Battery em 4 1 Y E A 7 Ww am E a 2 Moti otion Drive Belt CENE E EE M Figure 32 Belt Guide Belt Guide S Figure 35 6 Remove the motion drive belt from the drive pulley Figure 31 Fig 11 Remove the motion drive belt A correct replacement part or 7 Remove the hair pin from the shift link Figur
13. Take a short break or an accident can occur If the temperature is hot use caution to prevent dehydration If you are tired angry or not completely alert do not operate the mower If you use alcohol medication or drugs do not use the mower or any type of power equipment Engine speed is a key to safe mowing and to a good looking lawn The maximum speed of the engine was set at the factory Do not change the setting of the engine governor Select the maximum engine and ground speed that is right for the terrain and the height of the grass The blade cuts best when the engine is operating at maximum speed The engine and transmission will also run cooler at maximum engine speed Also the grass bagger will function better when the engine is operating at maximum speed On slopes decrease the ground speed and use care making sure the mower feels safe to operate If the weather conditions are bad do not mow If weather conditions become bad stop cutting and finish later It is dangerous to cut grass in the rain Always find protection in an electrical storm Ifthe weather conditions are extra dry protect your eyes with safety glasses from the dust and from the objects discharged by the mower Also a dust or a pollen mask can help Your mower is equipped with a number of safety devices which are important to the safety ofthe operator and bystanders and must never be changed or removed from the mower If a safety device i
14. air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure PSI is 14 PSI 1 BAR The tires were over inflated for shipment F 030718L nance to the mower remove the wire from the spark WARNING Before doing any assembly or mainte plug NOTE In this instruction book left and right describe the loca tion of a part with the operator on the seat IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands See an Authorized Service Center for a spark arrester for the muffler In some areas local law requires the use of a resistor spark plug to control the ignition signals See an Authorized Service Center for a resistor spark plug for the engine OPERATION Throttle Control Lever Clutch Brake Pedal Blade Rotation Control Ignition P Parkiing Brake d Stop amp Run Lights Q Run Start Shift Leve
15. assembled at the store you must still check the mower according to the assembly instructions Make sure the mower is correctly assembled and that all fasteners are tight Make sure the engine has the correct amount of oil Check these items often during the life of the mower Your mower has a gasoline engine Gasoline is a dangerous fuel Keep gasoline only in an approved safety gasoline container Do not keep large amounts of gasoline When you add gasoline to the fuel tank do not smoke Store the gasoline container and the mower in an area that has good ventilation Also keep the gasoline away from any flames like the pilot light of a furnace or any other source of ignition If the mower is to be stored for more than a few weeks remove the gasoline from the fuel tank When inside an enclosure do not add gasoline to the fuel tank Before you add gasoline move the mower outside and add gasoline carefully Before you start the engine remove any gasoline from the outside of the fuel tank or from the mower Warm gasoline will expand Leave some space in the fuel tank for the gasoline to expand Also the fuel cap has a vent hole for fuel vapors Always use the correct fuel cap Failure to follow safety rules about gasoline will cause fires and explosions injury to you and damage to the equipment and other property If you add gasoline to an engine that is running or hot the result can be an explosion Before you add gasoline
16. except to the carburetor while the engine is running Use only accessories that are factory approved for your mower The wrong accessory can decrease the safety of the mower and can even damage the unit Read and follow the instructions included with the accessory and the mower Use only original equipment or replacement parts that are factory approved for service If you need service select an Authorized Service Center for your mower If you do the work on the unit follow the instructions in the Instruction Book When you mow remember that children are attracted to the mower Always use caution when mowing around obstacles like trees or shrubs or when moving backward Only mow in a forward direction if possible Your visibility is decreased when you mow backward Also the blades are made to cut while the unit is moving forward If you mow backward the cutting performance decreases Before you leave the mower stop the engine Remove the key Disengage and lower any attachment Set the parking brake Never mount or dismount from the seat while the engine is running An accident can occur if you touch the brake shift lever throttle clutch or blade control while the engine is running Mount and dismount from the seat on the side of the unit that is marked ENTER EXIT Make sure you are in good condition when you mow When you mow for several hours your reflexes will decrease and your mind will not be as alert
17. five times to remove any excess rubber from a new mower drive belt If you need assistance take the unit to an autho rized service center If you replace the mower drive belt move the blade drive spring to the top hole Figure 15 HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the brake pedal forward Set the parking brake Move the automatic drive disconnect to the PUSH position Push the unit If the rear wheels rotate adjust or replace the brake pads Adjust the drive brake as follows 1 The location of the drive brake is on the right side of the gearbox Figure 17 Drive Brake 2 Make sure the parking brake is set and the automatic drive disconnect is in the PUSH position Turn the hex nut in a clockwise direction until the rear wheels do not turn when the unit is pushed forward 3 Release the parking brake and push the unit If the unit does not roll turn the hex nut in a counterclockwise direction until the unit rolls 4 Setthe parking brake Push the unit If the rear wheels do not turn the drive brake is correctly adjusted Release the parking brake WARNING If you cannot correctly adjust the drive brake replace the brake pads Correct replacement parts and assistance are available from an autho rized service center HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT If the motion drive belt is loose the belt will slip when 1 going up 7 If the b
18. illustra tions and 4 Remove the hair pins and wash ers from the lift links See il lustrations A and 5 Disconnect the extension spring from the blade control rod See illustration E 6 Disconnect the front hanger from the axle support See illustration Remove the mower drive belt from the stack pulley 8 Pull the mower housing away from the right side of the unit 9 To operate without the mower housing move the lift lever to the TOP position Level Adjustment Position Figure 23 Lift Lever Lift Link Lifter Assembly Blade Rotation Control Lift Link Mower Drive Belt F 030718L HOW TO INSTALL THE MOWER HOUSING 1 Push the mower housing under the right side of the unit 2 Putthe mower drive belt around the stack pulley Make sure the V side of the mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration P 4 sure the mower drive belt is between the stack pulley and the two belt guides See illustration G 5 Attach the lift links to the lifter assembly Fasten with the washers and hair pins See illustrations A and 6 Attach the right and the left suspension arms to the suspen sion brackets Fasten with the washers and hair pins See il lustrati
19. is working too hard Use a lower gear Adjust the carburetor Replace the fuel filter ON 7 PROBLEM The engine does not smooth at fast speed 1 Replace the spark plug 2 Adjust the throttle control 3 Clean the air filter 4 Replace the fuel filter PROBLEM The engine stops when the blades are engaged 1 To activate the seat sensor always sit in the middle of the seat 2 Check the wiring harness for damage or a loose connection Repair the damaged wire PROBLEM On slopes the engine stops 1 Mow up and down slopes Never mow across a slope 2 To activate the seat sensor always sit in the middle of the seat PROBLEM The engine will not idle 1 Replace the spark plug Clean the air filter Adjust the carburetor Adjust the throttle control Drain the fuel tank Clean the fuel line Replace the fuel filter F 030718L 35 PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade Check for loose engine bolts Decrease the air pressure in the tires Adjust the carburetor Check for a damaged belt or damaged pulley Replace the damaged parts ak woh PROBLEM The grass does not discharge correctly Stop the engine Clean the mower housing Raise the height of cut Replace or sharpen the blade s Move the shift lever
20. necessary before restarting Never make adjustments or repairs with the engine running The carburetor can be adjusted with the engine running Do not change the engine governor settings or over speed the engine Grass bagger components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown For storage always make sure the grass bag is empty Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blade s are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them or the blade housing area Check the brake operation frequently Adjust and service as required Wait for all movement to stop before servicing any part of the unit Look for this symbol to indicate important safety precautions This symbol indicates Attention Become Alert Your Safety Is At Risk F 030718L 4 Each person that operates power equipment must learn to use correct and safe mowing procedures To help you learn carefully read the following pages Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book before using the unit Also some operators do not have enough experience The result is unsafe use endangering the operator bystanders and the equipment Another result can be a poor appearance ofthe area mowed Read this book Read the instructions on
21. off They may fall off and be seriously injured or interfere with the safe operation of the machine Never allow children to operate the machine Instruct children in the potential dangers of the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Service Use extra care when handling gasoline and other fuels Fuels are flammable and the vapors are explosive a Use only an approved container b Never remove the gas cap or add fuel with the engine running Allow the engine to cool for several minutes before refueling Do not smoke c Never refuel the machine indoors d Never store the machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater Never start or run the engine inside a closed area Keep all nuts and bolts especially the blade attachment nuts tight Frequently check the blade s for wear or damage such as cracks and nicks A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer For safety replace the blade every two years Keep the equipment in good condition Never tamper with the safety devices Check their proper operation regularly To reduce fire hazards keep the machine free of grass leaves or other debris build up Clean up oil or fuel spills Allow the machine to cool before storing Stop and inspect the equipment if you strike an object Repair if
22. points F 030718L 19 20 21 OWNER S INFORMATION b Limit loads to those you can safely control c Do not turn sharply Use care when backing d Use counterweights or wheel weights when suggested in the Instruction Book Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine Do not use this machine if you are mentally or physically unable to operate this machine safely Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These opera tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury Slope operation Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or death ALL slopes require extra caution If you cannot back up the slope or if you feel uneasy on the slope do not mow it See the Slope Guide in the back of this book to check for safe operation DO 1 ONDARON 8 4 5 Ill Mow up and down slopes not across Remove obstacles such as rocks limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low enough gear so that you will not have to stop or shift while on the slope F
23. stop the engine and let the engine cool for several minutes Remove dry grass and other debris from the mower Keep the mower clean to improve the performance help the engine and transmission run cooler extend the life of moving parts and decrease the danger of a fire Fires and explosions are not the only dangers when working around a mower The engine transmission and the muffler will get hot in several minutes when the engine is running Do not touch these parts F 030718L SAFE MOWING GUIDE of the mower Stop the engine Let the engine and transmission cool before servicing the mower Remember exhaust fumes are dangerous Never operate the engine inside a building When you get a new mower it can be a new experience for the family Tell each person how a mower can be dangerous Remember a mower is not a toy A mower is not to be used by children or anyone not old enough strong enough or that does not have experience If the mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your mower will easily cut thick grass Fingers feet and other parts can also be cut by the blade Injuries occur when the operator does not think and reaches into the chute opening Always operate the mower as if the blade is rotating Do not service or make an adjustment
24. the unit Operate the mower according to the Safe Mowing Guide Follow all safety rules cautions or warnings in this book and on the unit Make sure anyone that uses the unit reads the instructions and is told how to safely operate the mower The mower will give you good service and durability if operated in normal conditions If the mower is not correctly serviced or is used where the terrain is rough or unsuitable product performance and safety will be decreased Correct clothing is an important part of safe mowing Safety glasses will protect the eyes from objects discharged by the mower Safety shoes with steel plates can protect a foot from injury by the blade For protection from objects discharged from the mower wear clothing that will cover the arms and legs Nog P Before you start cutting the grass practice using the mower in a large open and level area Learn the location of the controls on the mower Know the purpose of the F 030718L SAFE MOWING GUIDE controls and how they work In an emergency how fast you can stop the blade is important Learn how to control the mower at all times Many engines are started by hand When you use a pull start or rope start place your feet apart and away from the blade s Hold the rope handle tight Never wrap the rope around your arm or fingers for a better grip To start the engine follow the instructions on the mower in this book and in the engine
25. when adding gasoline to the fuel tank Do not add gasoline when you are inside an enclo sure Before you add gasoline stop the engine and let the engine cool for several minutes Fill the fuel tank with regular unleaded gasoline Do not use premium unleaded gasoline Full Make sure the gasoline is fresh and clean Leaded gasoline will UT increase deposits and shorten the life of the valves Fuel Tank HOW TO START THE ENGINE WARNING The electrical system has an operator presence system that includes a sensor switch for the seat These components tell the electrical system if A the operator is sitting on the seat This system will stop the engine when the operator leaves the seat if the blade rotation control is engaged or if the trans mission is engaged For your protection always make sure this system operates correctly NOTE The engine will not start unless you depress the clutch brake pedal or engage the parking brake and move the blade rotation control to the DISENGAGE position 1 Push the clutch brake pedal completely forward Keep your foot on the pedal F 030718L CAUTION A mixture of alcohol ethanol or methanol and gasoline called gasohol will attract moisture and cause acid deposits during storage While the unit is in storage the acids in the fuel can damage the fuel system To prevent engine problems with the fuel system empty the fuel system before storage of 30 days or longer as follows
26. 68 690129 Z 17x148 091889 017x38 06x105 0031x6 690213 Z 17x118 Z 030x20 690410 023339 17x169 165x115 0011x7 690181 690080E700 165x92 024039 690214 Z 165x133 690369 When you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire will match F 030718L MODEL 461000x8A REPAIR PARTS T For information on Replacement Parts see the Central Parts Distributor in your area F 030718L 44 MODEL 461000x8A F 030718L Key No JO AO DN 2 l2 on O Description Bolt Shoulder Nut Lock Nut Flange Guide Screw Link Left Drag Washer Nut Flange Link Right Drag Bolt Bearing Sector Gear Fitting Lub Gear Sector Plate Steering 45 REPAIR PARTS SECTOR GEAR Part No 009x62 15x111 015x79 094384 690146E700 17x168 015x84 690145E700 001x84 690180 092530 690147 1001121E701 MODEL 461000x8A Key No F 030718L Description Part No Bracket Rear Hanger 690067E700 Nut Flange 15x118 Axle Assembly 1001460E701 Pin Hair 030x49 Washer 017x75 Bearing Spindle 093058 Fitting Lub Included with Key 092530 number 3 46 12 13 14 REPAIR PARTS FRONT AXLE Description Hanger Left Deck Screw Bolt Spindle Assembly Left Hanger Axle Hanger Right Deck Spindle Assembly Right Part No 690198E700 26x249 01x146 690179E701 094007E701 690199E701 69017
27. 8E701 REPAIR PARTS ENGINE MOUNT ASSEMBLY MODEL 461000x8A F 030718L MODEL 461000x8A Key No Description Cap Fuel with gauge Tank Fuel Screw Baffle Clip Baffle Mounting Screw Assembly Right Grille Support Shield Heat Assembly Left Grille Support Shield Heat Screw Guard Shield Lower Engine Line Fuel cut to length Clamp Pipe Oil Drain Cap Oil Drain Part No 1001279 690333 26x270 094357 094356 Z 26x263 690546E700 690545 690547E700 095090 26x290 690540 094958 7601033 095197 092279 021651 Key No 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 REPAIR PARTS ENGINE MOUNT ASSEMBLY Description Bolt Spacer Pulley Stack Washer Lockwasher Bolt Gasket Washer Bolt Tube Right Exhaust Tube Left Exhaust Bracket Muffler Mounting Muffler Bracket Muffler Choke Nut Screw Control Throttle Part No 0025x7 093077 690225 17x170 019x35 01x140 711851 018x15 001x91 690541 690542 690537E701 093259 690538E700 690401 015x68 26x201 093165 Parts are available from an Engine Authorized Service Center See Engines Gasoline or Gasoline Engines in the yellow pages of the telephone directory These parts are included with Key number 2
28. Cotter 16 Rod Deflector 17 Push On Cap 18 Roller 20 Rod Deck Suspension 21 Pin Hair 22 Screw 23 Bracket Front Suspension 24 Rod Hanger 25 Stiffener 26 Spring 27 Deflector Inside 28 Deflector Chute F 030718L 52 Part No 094068 017x45 094137 095194 690550E700 015x84 009x52 690578E701 094025 092683 031x11 017x91 17x103 030x49 092159 Z 028x23 1001252 094996 0031x4 26x249 094765E700 094158 Z 094604E700 166x34 092103E701 092100 REPAIR PARTS BLADE DRIVE MODEL 461000x8A F 030718L MODEL 461000x8A Key No 20 21 22 23 F 030718L Description Pulley Nut Nut Belt Secondary Belt Primary Pulley Idler Spacer Pulley Pulley Idler Link Bell Crank Spring Spring Screw Cover Right Pulley Bolt Shoulder Arm Assembly Idler Washer Screw Cover Left Pulley Arm Assembly Idler Bolt Pin Cotter Part No 094592 15x140 015x98 037x66 037x96 690387 1001197 690549 094606 Z 166x41 165x138 26x270 094607E701 009x39 094639E701 017x47 26x277 094645E701 690579E700 0025x7 030x20 Key No 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 REPAIR PARTS BLADE DRIVE Description Bracket Brake Plate Screw Brake Assembly L
29. Do not re move the deflector The deflector forces the dis charged material toward the ground Always keep the deflector in the down position If the deflector is dam aged replace the deflector with an original equipment part from an authorized service center 2 Move the lift lever to a height of cut position IMPORTANT In high or thick grass cut the grass in the highest position first and then lower the mower housing to a lower position Move the throttle control to the SLOW position Move the blade rotation control to the ENGAGE position Push the clutch brake pedal completely forward HOW TO OPERATE THE UNIT ON HILLS A 1 Before you ride up or down a hill move the shift lever to the slowest speed 2 Do not stop or change speed settings on a hill If you must stop quickly push the clutch brake pedal forward and set the parking brake WARNING Do not ride up or down slopes that are too steep to back straight up Never ride the unit across a slope See the Slope Guide in the back of this book for information on how to check slopes F 030718L 17 6 Move the shift lever to one of the speed settings NOTE When you mow in heavy grass or mow with a bagger put the shift lever in the slowest speed 7 Slowly release the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make
30. F 030718L 48 MODEL 461000x8A REPAIR PARTS ELECTRICAL SYSTEM AFTERFIRE SOLENOID SPARK ARMATURE EN GREEN GREEN HEADLIGHT HARNESS CLUTCH BLACK AC BRAKE RED DC ACWHITE OUTPUT DCREB YELLOW YELLOW SOLENOID B STARTER mul nm ho SEAT UNOCCUPIED c PTO SWITCH T 5 pe qo FUSE F 030718L 49 MODEL 461000x8A REPAIR PARTS Key Part No Description No 1 Harness Light Wire 250x92 Socket Light 092372 Bulb Light 090084 2 Harness Chassis Wire 250x117 3 Switch Ignition 092556 Key Ignition 020729 Nut Hex 091489 Cap Ignition 091488 4 Switch Limit 094136 5 Fuse 302031 Holder Fuse 407078 6 Solenoid 094613 Screw Mounting 26x229 Locknut 15x116 7 Cable Battery Ground 024x32 Screw Ground Cable 26x213 8 Battery 021075 Bolt Carriage 002x82 Wingnut 014x79 9 Harness Seat Switch Wire 250x67 10 Switch Seat Sensor 094159 11 Cable 024x31 12 Ammeter 093156 F 030718L 50 MODEL 461000x8A REPAIR PARTS MOWER HOUSING SUSPENSION F 030718L 51 REPAIR PARTS MOWER HOUSING SUSPENSION MODEL 461000x8A Key No Description 1 Knob 2 Washer 3 Pad Friction 5 Pin Hanger 6 Link Lift 7 Nut Flange 8 Bolt Shoulder 9 Bracket Rear Suspension 10 Bolt Gauge Wheel 11 Whee 12 Pin Hair 13 Washer 14 Washer 15 Pin
31. Light Bulb 34 Headlight Switch Location 14 Ignition Switch Location 14 L Lift Lever Location 14 Operation 16 Lubrication Mower 26 Maintenance Adjust Guage Wheels 28 Battery Charge 25 Clean 25 Belt Motion Drive 30 Mower Drive Belts 32 Blade 22 Blade Rotation Control 23 Clutch 24 Drive Brake 24 Filter Fuel 26 Fuse 34 Headlight 34 Install Wheels 33 Lubrication 26 Mower Housing Clean 34 Install 27 Level 29 Remove 27 Muffler 21 Storage 34 Maintenance Chart 21 Motion Drive Belt Adjust 24 Replace 30 Mower Drive Belt Adjust 23 Mower Drive Belts Replace 32 Mower Housing Clean 34 Cutting Height 16 Install 27 Level Adjustment 29 Operation 17 Remove 27 Muffler 21 Spark Arrester 21 60 Mulcher Install 20 Remove 20 O Oil Check 18 Type 18 Operation Blade Control Lever 15 Blade Rotation Control 14 Clutch Brake Pedal 14 Headlight Switch 14 Ignition Switch 14 Lift Lever 14 16 Location Of Controls 14 Mower Housing 17 Mowing And Bagging 19 Operate On Hills 17 Parking Brake 14 16 Shift Lever 14 15 Start The Engine 18 Stop The Unit 16 Throttle Control 14 15 Transport 16 P Parking Brake Location 14 Operation 16 Parts Bag 10 S Safety Rules American National Standard Institute 3 4 Safe Mowing Guide 5 7 Seat Install 11 Seat Switch Operation 18 Shift Lever Adjust 25 Location 14 Operation 15 Slope Guide 58
32. Read and keep this book for future reference This book contains important information on SAFETY PREPARATION MODEL OPERATION AND MAINTENANCE 461000x8A PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit This information includes the INSTRUCTION BOOKS the REPLACEMENT PARTS and the WARRANTIES This information must be included to make sure state laws and other laws are followed Pd sa SR RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT WHERE PURCHASED DATE PURCHASED Month Day 8 4 MODEL NO DATE OF MANUFACTURE L Ie F 030718L TABLE OF CONTENTS WARRANTY 2 21 RESPONSIBILITY OF THE OWNER 3 MAINTENANCE CHART 21 SAFETY RULES 3 HOW TO CHECK THE MUFFLER 21 INTERNATIONAL PICTORIALS 9 HOW TO REMOVE AND INSTALL THE BLADE 22 ASSEMBLY 10 HOW SHARPEN THE BLADE 22 PARTS BAG CONTENTS 10 HOW TO ADJUST THE BLADE ROTATION CONTROL 3 5 23 HOW TO INSTALL THE SEAT 11 HOW AND ADJUST
33. ST position F 030718L 15 Disengage Position Blade Rotation Control Engage Position Figure 5 2 Move the blade rotation control to the ENGAGE position to rotate the blade s NOTE If the engine stops when you engage the blade s the seat switch is not activated Make sure you sit in the middle of the seat 3 Move the blade rotation control to the DISENGAGE position to stop the blade s Before you leave the operator s position make sure the blade s has stopped rotating Before you ride the unit across a sidewalk or a road move the blade rotation control to the DISENGAGE position WARNING Always keep your hands and feet away from the blade deflector opening and the mower housing when the engine runs FUNCTION SHIFT LEVER THROTTLE 5 Speeds Trimming Snow Thrower Mulching Grass 192 FAST CHOKE Normal Mowing Easy Mowing Snow Blade Transport Attachments See the Instruction Book for the Attachment OPERATION HOW TO SET THE PARKING BRAKE 1 Completely push the clutch brake pedal forward 2 Lift the parking brake lever Figure 6 3 Remove your foot from the clutch brake pedal and then release the parking brake lever Make sure the parking brake will hold the unit 4 release the parking brake completely push the clutch brake pedal forward The parking brake will automatically release WARNING Before you leave the operator s position move the shift
34. THE DRIVE BRAKE 24 HOW TO ASSEMBLE THE STEERING WHEEL 11 HOW TO CHECK AND ADJUST THE MOTION DANEBELT 23 24 MAINTENANCE FREE BATTERY 12 HOW TO ADJUST THE SHIP oo een 25 WTO BREEARESHIE ENGINES MAINTENANCE FREE BATTERY 25 SORTE HOW TO CHARGE THE BATTERY 25 CHECK THE 13 WHERE TO LUBRICATE unse sun Con Senne 26 OPERATION nee ee 14 HOW TO CHECK THE FUEL FILTER Se rer 29 HOW TO REMOVE THE MOWER HOUSING 27 HOW TO USE THE THROTTLE CONTROL nn HOWTO ADJUST THE GAUGE WHEELS un 28 Hao IGE ERE GROTON COED E x HOW TO LEVEL THE MOWER HOUSING 29 HOW TO USE THE SHIFT LEVER 15 HON TO REPLACE THE MOTIONIDRIVE 30 HOW TO SET THE PARKING BRAKE 16 HOWTO REPLACE TRE NO WEN DRIVE BELTS ee o cat cc HOW INSTALL THE WHEELS 33 HOW TO STOP THE UNIT 16 HOW TO REPLACE THE FUSE En HOW TRANSPORT THE UNIT 16 THE LIGHT DUEB di NEA N DUNS U STORAGE VERGUDAYS HOW TO OPERATE THE UNIT ON HILLS 17 BEFORE STARTING THE ENGINE 18 TROUBLE SHOOTING
35. as follows 1 Stop the engine 2 Move the lift lever to the DECK LEVEL position see Figure 28 WARNING The lift lever is spring loaded Make sure the lift lever is locked in the DECK LEVEL position 3 Loosen the nut on the adjuster plate see Figure 19 The ad juster plate is located under the left rear fender Make sure the shift lever is in the NEUTRAL position Push the unit forward Make sure the gearbox is in neutral Tighten the nut on the adjuster plate Make sure the NEUTRAL position on the shift lever matches neutral on the gearbox a 8 Raise the lift lever from the DECK LEVEL position to a CUT TING HEIGHT position see Figure 28 Adjuster Plate MAINTENANCE FREE BATTERY HOW TO REMOVE THE BATTERY To charge or clean the battery remove the battery from the unit as follows WARNING To prevent sparks disconnect the black battery cable from the negative terminal before you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water 1 Disconnect the black cable from the negative terminal Figure 20 2 Disconnect the red cable from the positive terminal 3 Lift the battery tray and the battery out of the unit HOW TO CLEAN THE BATTERY 1 Remove the battery 2 Wash the battery with a solution of one gallon of water and four tablespoons of baki
36. ch detects if the operator is sitting on the seat The engine will stop if the operator leaves the seat when the blade engagement control is engaged This operator presence switch is a safety device only It must not regularly be used to stop the engine or the blade There are other control systems on the mower for this purpose Always keep the operator presence switch and other safety devices and controls in place and operating for your protection Remember your mower is a tool that can be dangerous if it is not correctly used Follow the instructions in this Instruction Book Safe and careful use of the mower will give you many safe hours of problem free use STEPS TO FOLLOW BEFORE MOWING Be sure to dress correctly Wear hard shoes not sandals or tennis shoes Examine the blade A blade that is bent cracked or damaged must be replaced with a factory replacement blade Fill the fuel tank outside Clean off spilled fuel Read and follow the Owner s Manual the instructions with the engine and the instructions with any attachments Owner s Manual instructions are for your safety and the safety of others Exhaust fumes are dangerous Start the engine outside Make sure all safety devices are in place and working correctly Operation of the mower is only for a person that has experience Wet grass can be dangerous Let the grass dry Instruct children and others to keep away from the work area Never cut the grass without good lig
37. de hits an object stop the engine Disconnect the wire to the spark plug See ifthe blade is bent or damaged Check the blade adapter for damage Before you operate the unit replace damaged parts with original equipment parts See the authorized service center in your area Every three years have an authorized service person inspect the blade or replace the old blade with an original equipment part HOW TO REMOVE AND INSTALL THE BLADE 1 Remove the mower housing See the instructions on How To Remove The Mower Housing 2 Use a piece of wood to keep the blade from rotating 3 Remove the nut that holds the blade Figure 11 Mandrel E Blade Adapter Belleville Washer Washer Nut 4 Check the blade and the blade adapter according to the in structions for Inspect Blade Replace a badly worn or dam aged blade with an original equipment blade See an authorized service center in your area 5 Clean the top and bottom of the mower housing Remove all the grass and debris 6 Mount the blade and blade adapter on the mandrel Figure 11 Mount the blade so that hi lift edges are up If the blade is upside down the blade will not cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 12 WARNING Always keep the nut tight that holds the blade A loose nut or blade can cause a
38. e 33 Pull the assistance is available from an Authorized Service Center in motion drive belt over the shifter bracket your area F 030718L 30 MAINTENANCE INSTALLATION 1 10 11 12 13 Slide the motion drive belt between the stack pulley and the belt guides Figure 34 Install the motion drive belt on the top pulley of the stack pulley Make sure the V side of the belt is against the pulley Push the motion drive belt through the opening between the steering plate and the engine plate Install the end of the motion drive belt around the drive pulley Figure 31 Tighten the belt guides at the drive pulley Figure 32 Put the belt around the idler pulleys Figure 31 Figure 36 Assemble the idler pulleys with the hex nuts Make sure the belt is not twisted Make sure the motion drive belt is inside all the belt guides Figure 31 Figure 32 Attach the shift link to the shifter bracket with a hair pin Figure 33 See How To Adjust The Shift Lever Attach the steering shaft assembly to the steering plate with two screws Figure 35 Attach the access panel Figure 35 Check the routing of the motion drive belt Make sure the motion drive belt is installed correctly on the idler pulleys Make sure the steering shaft assembly in inside the motion drive belt Figure 36 Install the battery Before you use the unit check the adjustment of the clutch See the instructions How To Check A
39. e wheels on the mower housing If equipped remove the gauge wheels 4 Open the cover 5 Move the lift lever to the LEVEL ADJUSTMENT position Figure 28 the lift lever is locked in the LEVEL ADJUSTMENT 1 WARNING The lift lever is spring loaded Make sure position 6 Loosen the left and right adjuster knobs Figure 29 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links are loose and can easily move up or down 7 Push down on the lift links and tighten the left and right adjust er knobs Figure 29 Make sure the adjuster knobs are tight If necessary use a wrench to tighten the adjuster knobs For plastic adjuster knobs tighten to a torque of 7 foot pounds 9 5 N m For metal adjuster knobs tighten to a torque of 10 foot pounds 13 5 N m 8 Raise the lift lever from the LEVEL ADJUSTMENT position to a CUTTING HEIGHT position Figure 30 9 Close the cover 10 If equipped install the gauge wheels 11 Mow for a short distance If the height of cut is not level repeat the above steps CAUTION Do not operate with the mower housing in the LEVEL ADJUSTMENT position If you operate in the LEVEL ADJUSTMENT position the mower housing and blades can be damaged F 030718L Lift Lever Figure 28 Lift Link Adjuster Knobs Figure 29 Lift Lever Cutting Height Positions Figure 30 MAINTENANCE HOW
40. eft Plate Brake Arm Brake Assembly Center Nut Flange Spring Bracket Cover Bell Crank Guide Belt Bracket Pulley Cover Guide Belt Assembly Jackshaft Housing Washer Washer Nut Blade Blade Adapter Blade Bolt Carriage Spacer This part is Included with Key 36 54 Part No 094602E701 26x249 094640E700 094596E 700 094641E 701 015x79 165x79 092140E701 094603E701 092116 Z 690221E701 091754 1001200 17x166 17x165 15x100 056631E701 690411 002 53 690369 MODEL 461000x8A 11 F 030718L gt Qui o Description Bolt Shoulder Plate Suspension Bracket Right Rear Bracket Hinge Spring Left Nut Flange Nut Flange Bracket Bell Crank Nut Flange Bracket Left Lifter Bracket Left Gauge Wheel Part No 009x51 690128E700 094598E700 092104E701 166x43 015x79 015x84 094601E701 015x88 094600E700 094919E700 55 REPAIR PARTS MOWER HOUSING Description Bolt Carriage Housing Blade Bracket Front Deck Bracket Right Gauge Wheel Retainer Bolt Carriage Spring Right Cover Mulcher Bolt Carriage Wingnut Complete Blade Housing Assembly Part No 002x53 690204E701 094997SE 094918E700 028x64 002x74 166x42 095086 002x64 014x86 7601031 MODEL 461000x8A 14 Description Frame Right Frame Left Nut Flange Stud Swivel Bracket Assembly Suspension P
41. elt still slips after the belt has been adjusted then the a hill 2 pulling a heavy load or 3 the unit will not move forward motion drive belt is worn or damaged and must be replaced Adjust the belt as follows See How To Replace The Motion Drive Belt WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident 1 Check the routing of the motion drive belt Make sure the belt is installed correctly and is inside all the belt guides 2 Remove the cotter pin washer and brake spring from the adjustable nut Figure 18 3 Disconnect the adjustable nut from the brake lever assembly and the parking brake latch 4 Usethe cotter pin removed in step 2 Hold the cotter pin at the back of the slot and move the brake lever assembly rearward against the cotter pin This will set a 1 8 inch 3 mm gap be tween the brake lever assembly and the back of the slot Figure 18 5 Turn the adjustable nut until the nut will fit through the hole in the brake lever Brake Lever 6 Assemble the adjustable nut to the parking brake latch Jf Assembly brake lever and brake spring Fasten with the washer and Cotter Pin Figure 18 cotter pin F 030718L MAINTENANCE HOW TO ADJUST THE SHIFT LEVER If the NEUTRAL position on the shift lever does not match neutral on the gearbox adjust the shift lever
42. emove the plastic bag from the seat Use the fasteners shown below to install the seat The fasteners are shown at full size 1001054 17 47 NOTE Fasteners may be attached to seat for shipping purposes if so remove fasteners before proceeding 2 Align the holes in the seat hinge to the holes in the seat Figure 1 Fasten the seat to the seat hinge with the fasteners as shown HOW TO ASSEMBLE THE STEERING WHEEL Attach the steering wheel as follows 17 146 Make sure the front wheels point forward Slide the cover over the steering post Figure 2 Slide the steering wheel onto the steering post Use the fasteners shown above to secure the steering wheel The fasteners are shown at full size Tighten the screw DO NOT over tighten 5 Remove adhesive backing from hub cover found in parts bag and place hub cover over hub F 030718L 11 3 Check the operating position of the seat If the seat needs to be adjusted loosen the two wing bolts Slide the seat forward or backward along the seat adjusting holes as shown Tighten the wing bolts A Seat Hinge Seat Adjusting Hole Hub Cover Figure 2 ASSEMBLY MAINTENANCE FREE BATTERY IMPORTANT Before you attach the battery cables to the battery check the battery date The battery date tells if the battery must be charged 1 Check the top of the battery for the location of the battery date Figure 3
43. erator of the unit knows how to correctly use all standard and accessory equipment 5 Operate the unit only with guards shields and other safety items in place and working correctly 6 Correctly adjust the unit 7 Service the unit only with authorized or approved replacement parts 8 Complete all maintenance on the unit Environmental Awareness e Donot fill the engine s fuel tank completely full e Drain fuel for off season storage e Use only unleaded gasoline e Service the air cleaner regularly e Change oil regularly Use 10W 30 oil in summer e Tune up the engine regularly e Keep equipment in efficient operating condition e Dispose of used engine oil properly SAFETY RULES Safe Operation Practices for Ride on Mowers WARNING This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death l General operation 1 Read understand and follow all instructions in the Instruction Book on the machine the engine and with any attachments before starting 2 Only allow responsible adults who are familiar with the instructions to operate the machine 3 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade 4 sure the area is clear of other people before mowing Stop the machine if anyone enters the area 5 Never carry passengers 6
44. every time you mow will make the grass grow stronger and thicker Do not add oil or gasoline to the mower while on the lawn Spilled oil or gasoline can kill the grass In high or thick grass do not try to cut all the grass the first time Raise the height of cut on the first cutting and lower the height for the next cutting Another way is to cut only part of the width of the mower and decrease your ground speed not the engine to move more slowly so that the mower can discharge the grass as it moves forward Understand the controls and how they work Learn the ground speed s of your mower Check the stopping distance required at different travel speeds Check the turning radius of the mower The controls on your riding mower are different from an automobile The throttle is operated by hand and holds the engine speed constant until it is changed The location of the shift lever and the shift pattern is different from that of an automobile Also the brake and clutch systems are different Remember the procedures to follow in an emergency Remember turning off the engine ignition switch will stop the blade and the drive mechanism If the traction of the wheels is lost or does not feel safe disengage all systems and stop the engine Dismount from the mower Push the unit to a safe place before you begin mowing again Your unit has an electrical system that includes an operator presence switch in the seat The operator presence swit
45. f rocks toys wire or other loose objects These items can damage the mower or can be discharged by the mower blade 5 The blade of a power mower rotates very fast It can discharge rocks and other objects over a long distance which can be dangerous The force of the objects can break windows cause injuries or even put an eye out Most of the time the injury is to a person like a child Keep every person completely away from the area to be mowed Make sure the grass is not discharged toward anyone Planning your mowing pattern has a double advantage It can decrease the possibility of an injury and make the clean up after mowing easier Check the terrain of the area to be mowed Mow in a pattern that will keep you away from dangerous areas Check the distance you need to stop and the distance available to turn Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all With riding mowers mow up and down the hill When you must mow rough terrain or on slopes never change directions or change gears and stop in these areas only in an emergency Before you ride up or down a slope try to back straight up the slope Do not ride up or down a slope that is too Steep to back straight up See the Guide in the back of this Instruction Book to check any slopes Before you start cutting make sure the mower was completely assembled according to the Instruction Book If the mower was completely
46. horized service center in your area Install a new secondary mower drive belt Put the belt around the bottom of the stack pulley Make sure the secondary mower drive belt is inside the belt guide next to the stack pulley Put the secondary mower drive belt around the right drive pulley Pull the idler pulley toward the front Install the flat side of the secondary mower drive belt against the idler pulley Make sure the V side of the secondary mower drive belt is around the right mandrel pulley Assemble the right pulley cover Put the primary mower drive belt around the stack pulley Install the mower housing See the instructions on How To In stall The Mower Housing Before you mow check the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Left __ Pulley Cover Belt Retainer a Left Mandrel Pulley gt gt N ER Belt Guide 2 v M Primary Mower Drive Belt Figure 37 MAINTENANCE HOW TO INSTALL THE WHEELS Cotter Pin If the wheels must be removed for service make sure they are installed as follows Hub Cap 905 Washer gt Washer Front Wheel 1 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle See Figure 38 2 Fasten the front wheel with washer and cotter pin Bend the ends of the cotter pin apart to keep the front wheel on the spindle Valve Stem Front Wheel 3 If yo
47. ht Pick up loose objects Remove them from the mowing area WHILE MOWING Watch for fixed objects and avoid them They can damage the mower or cause injury A hot engine muffler and transmission will cause a burn Do not touch Inclines and slopes must be carefully mowed See the Guide in the back of this book to check a slope Lack of daylight or good artificial light is cause to stop mowing Examine the mower the blade and other parts for damage after hitting a foreign object or if the unit vibrates excessively Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire On or near roads watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Look back before changing direction of travel In heavy grass raise the cutting height Cut slower Stop the engine to remove clogged grass from the mower Never remove any safety related parts Do nat pour gasoline into a engine that is hot or running AFTER MOWING Always let the mower cool before storing in an enclosed area Foreign material on the mower is dangerous Clean off grass leaves grease and oil before storing Tighten all loose nuts bolts and screws before you use the unit Empty and clean any grass catcher or other accessory Remove the key or disconnect the spark plug wire to prevent unauthorized use Make sure the mower is not kept near a source of ignition Gas fumes can cau
48. in Cotter Screw Plate Engine Nut Bracket PTO Crank Bolt Carriage Washer Crank PTO Lever Brake Clutch Part No 1001268E701 1001269E701 015x84 690182 690406E700 030x20 26x249 094006E700 015x88 094005E700 002x87 017x57 690394E701 094038E700 REPAIR PARTS Description Washer Nut Screw Guide Belt Assembly Steering Wheel amp Tire Assembly Tire Tube Bearing Wheel Stem Valve Washer Washer Pin Cotter Cap Hub FRONT FRAME ASSEMBLY Part No 17x152 015x41 025x15 690192E701 t 092644601 024393 407049 093064 024373 17x194 17x114 030x49 094618 When you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire will match t See the Sector Gear Repair Parts page F 030718L 56 MODEL 461000x8A 11 F 030718L Description Frame Rear Hitch Bracket Seat Deck Screw Nut Flange Washer Link Lift Handle Pin Hair Assembly Lifter Bracket Left Transaxle Bracket Lift Pivot Bolt Shoulder Part No 690094E 701 690077E700 26x249 015x84 17x168 690122E700 0031x4 1001111E701 690065E700 094015E700 009x53 57 Key No 13 14 15 16 17 18 19 20 21 22 23 REPAIR PARTS REAR FRAME ASSEMBLY 6 Description Spacer Lifter Bolt Carriage Nut Flange Bracket Right Shift Screw Guide Support Battery Bracket Right Transaxle Frame Right Frame Left Bracket
49. ing your unit Never allow someone to stand or ride on or in an attachment or trailer HOW TO USE THE THROTTLE CONTROL Use the throttle control to increase or decrease the speed ofthe engine 1 The FAST position is marked with a detent For normal opera tion and when using a grass bagger move the throttle control to the FAST position For maximum charging of the battery and for a cooler running engine operate the engine in the FAST position 2 The engine governor is set at the factory for maximum perform ance Do not adjust the governor to increase the speed of the engine HOW TO USE THE BLADE ROTATION CONTROL Use the blade rotation control to engage the blade s Figure 5 1 Before you start the engine make sure the blade rotation con trol is in the DISENGAGE position HOW TO USE THE SHIFT LEVER To change the forward speed or the direction of the unit follow the steps below CAUTION Before you move the shift lever completely push the clutch brake pedal forward to stop the unit If the unit is not stopped the gearbox can be damaged 1 Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal Move the throttle control lever to the SLOW position To go forward move the shift lever to a forward speed setting To go backward move the shift lever to reverse Slowly release the clutch brake pedal Do not keep your foot on the pedal 5 Move the throttle control to the FA
50. ith the fasteners as shown Battery Tray Figure 3 ASSEMBLY IMPORTANT BEFORE YOU START MOWING Check the engine oil Fill the fuel tank with gasoline Check the level of the mower housing Check the air pressure of the tires D O D O Make sure the battery cables are attached HOW TO PREPARE THE ENGINE NOTE The engine was shipped from the factory filled with oil Check the level of the oil Add oil as needed See the engine manufacturer s instructions for the type of gasoline and oil to use Before you use the unit read the information on safety operation maintenance and storage WARNING Follow the engine manufacturer s instructions for the type of gasoline and oil to use Always use a safety gasoline container Do not smoke when adding gasoline to the engine When inside an enclosure do not fill with gasoline Before you add gasoline stop the engine Let the engine cool for several minutes NOTE Engine horsepower ratings may vary by engine adjustments manufacturing variances altitude atmospheric conditions fuel and maintenance CHECK THE LEVEL OF THE MOWER HOUSING Make sure the level of cut is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section of this instruction book CHECK THE TIRES Check the air pressure in the tires Tires with too much
51. lever to the neutral N position Set the parking brake Move the blade rotation control to the DISENGAGE position Stop the engine and remove the ignition key HOW TO CHANGE THE CUTTING HEIGHT To change the cutting height raise or lower the lift lever as follows 1 Move the lift lever forward to lower the mower housing and back to raise the mower housing Figure 7 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position Lift Lever igure 7 HOW TO STOP THE UNIT 1 Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal Move the blade rotation control to the DISENGAGE position Move the shift lever to the NEUTRAL position Set the parking brake HOW TO TRANSPORT THE UNIT To transport the unit follow the steps below 1 Move the blade rotation control to the DISENGAGE position 2 Raise the lift lever to the highest position F 030718L WARNING Make sure the parking brake will hold the unit 5 Move the throttle control to the SLOW position 6 To stop the engine turn the ignition key to the OFF position Re move the key 3 Move the throttle control to a position between SLOW and FAST 4 Togo faster move the shift lever to a faster speed 16 OPERATION HOW TO OPERATE WITH THE MOWER HOUSING 1 Stan the engine WARNING The deflector is a safety device
52. ly For safety and correct operation frequently clean the top of the mower housing Remove grass and debris from around the pulleys and other moving parts 1 Move the lever for the blade rotation control the ENGAGE position Clean the top of the mower housing Move the lever for the blade rotation control to the DISENGAGE position Again clean the top of the mower housing After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare the unit for storage as follows THE ENGINE For storage information see the the engine manufacturer s instructions THE BATTERY 1 Remove the battery 2 Clean the battery terminals of any deposits 3 Charge the battery See the instructions on How To Prepare And Charge The Battery 4 Store the battery in a cool dry place NOTE After a long time in storage charge the battery THE FUEL SYSTEM WARNING Do not drain the gasoline inside a build ing or near a fire Do not smoke because the fumes A from the fuel can cause an explosion F 030718L 34 a Start the engine Run the engine until the fuel tank and the carburetor are out of fuel and the engine stops Do not leave fuel in the fuel tank or the carburetor The fuel can damage the function of the fuel system Some models have a fuel drain Figure 42 Hold a cloth under the fuel drain Push the fuel drain until the carburetor is empty Af
53. m To start a hot engine move the throttle control to a position between FAST and SLOW OPERATION OPERATING TIPS Check the blade rotation control for correct adjustment For the blade s to disengage correctly the adjustment must be cor rect Before you use the unit check the oil in the engine and add oil if necessary Ifthe engine will not start first make sure the wire is attached to the spark plug Make sure all the belts are inside all the belt guides See the in structions on how to remove and install the motion drive and mower drive belts MOWING AND BAGGING TIPS For a lawn to look better check the cutting level of the mower housing See How To Level The Mower Housing in the Main tenance section For the mower housing to cut level make sure the tires have the correct amount of air pressure Every time you use the unit check the blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown Do not cut or bag grass that is wet Wet grass will not discharge correctly Let the grass dry before cutting Use the left side of the mower housing to trim near an object Discharge the cut grass onto the mowed area The result is a more even discharge of cut grass When you mow large areas start by turning to the right so that the cut grass will discharge away fr
54. n accident Figure 11 F 030718L 9 Tighten the nut that holds the blade to a torque of 35 foot pounds 47 5 N m 10 Install the mower housing See How To Install The Mower Housing 2 Blade Adapter Washer Belleville Washer Nut Outside rim must be against the blade Figure 12 HOW TO SHARPEN THE BLADE WARNING Vibration can be caused if the blade is not correctly balanced or if the blade is damaged A A blade that is damaged with cracks can break and cause an accident Keep a sharp edge on the blade A blade that is not sharp will cause the tips of the grass to become brown 1 Sharpen the blade two times a year or every 25 hours 2 Remove the blade according to the instructions in How To Re move And Install The Blade 3 Clean the blade with a brush soap and water Check the blade Look for cracks nicks or other damage Replace a badly worn or damaged blade with an original equipment blade See an authorized service center in your area 4 Sharpen the blade with a file Figure 13 Make sure you keep the original bevel angle 5 Make sure the blade is balanced Use a screwdriver and hold the blade parallel to the ground Figure 13 A blade that is balanced will stay parallel to the ground If the blade is not bal anced the heavy end will rotate toward the ground Sharpen the heavy end until the blade is balanced 6 Anew blade will cut better than a badly
55. nd Adjust The Clutch Install the mower housing See the instructions How To Install The Mower Housing F 030718L 31 N gt C C 2 N X 2 Wysy nm Oc oc oc 2 2 Y DOO Y MERR CCRC potat IHS Steering Shaft Assembly Motion Drive Belt Idier Pulleys er Y 2 DS nt x ye X 2 N n 2 IHR xr Kr ne 7 N d Y O MAINTENANCE HOW TO REPLACE THE PRIMARY MOWER DRIVE BELT 1 2 10 11 12 Remove the mower housing See the instructions on How To Remove The Mower Housing Remove the three screws from the left pulley cover Remove the pulley cover To remove the primary mower drive belt from the left man drel pulley slide the primary mower drive belt between the left mandrel pulley and the belt guides Pull the belt retainer away from the idler pulley Remove the primary mower drive belt from the idler pulley Move the brake pad assembly away from the stack pulley Remove the primary mower drive belt from the stack pulley NOTE Replace the primary mower drive belt with an original equipment belt See an authorized service center in your area Install a new primary mower drive belt Pull the brake pad a
56. ng soda sodium bicarbonate Make sure the solution does not get into the battery cells 3 Clean the terminals and the ends of the cables with a wire brush Install the battery To prevent corrosion apply grease to the battery terminals HOW TO CHARGE THE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion F 030718L 1 Before you charge the battery remove the battery 2 charge the battery use a 12 volt battery charger Charge at a rate of 6 amperes for 1 hour 3 Install the battery the positive terminal before you connect the black Y WARNING To prevent sparks fasten the red cable to cable 4 Fasten the red cable to the positive terminal with the fas teners as shown 5 Fasten the black cable to the negative terminal with the fas teners as shown Positive Terminal t Cable Carriage Bolt Wing Nut Battery Black Cable Battery Tray Carriage Bolt Figure 20 MAINTENANCE WHERE TO LUBRICATE FA Models with grease fittings Lubricate with grease gun C4 Apply grease with a brush to the areas shown 7 9 S N N c o mm n Lubricate the areas shown with engine oil o Hl VY 72 NOTE Apply grease to the steering gear assembly CAUTION If the unit is operated in dry areas tha
57. nia Puerto Rico 37 GULF COAST ENGINE INC 4202 Russell Dr Corpus Christi TX 78408 1 800 825 6999 FAX 1 888 888 7036 Arkansas counties Hempstead Howard Lafayette Little River Miller Nevada Pike Sevier New Mexico Oklahoma Texas Mexico WISCONSIN MAGNETO INC 4727 N Teutonia Ave Milwaukee WI 53209 1 800 733 7388 FAX 1 800 733 0127 Illinois N of Hwy 80 Michigan upper Peninsula Minnesota North amp South Dakota Wisconsin MODEL 461000x8A REPAIR PARTS SEAT DECK F 030718L 38 MODEL 461000x8A Key No 20 21 22 23 24 25 F 030718L Description Seat Support Seat Push On Cap Washer Bolt Wing Bolt Bracket Pivot Nut Screw Spring Leaf Spring Washer Cup Bolt Rod Pivot Bolt Shoulder Deck Seat Screw Spring Screw Grip Handle PTO Screw Paddle Switch Lever PTO Nut Part No 1001028 094154E701 028x23 017x47 1001054 001x45 094153E700 15X123 26x229 094057 164x31 094155 Z 009x55 094156 Z 009x56 1001608E700 26x263 164x30 26x249 092698 094217 Z 0025x3 094022 Z 094017 Z 015x84 39 Key No 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 50 51 REPAIR PARTS Description Link PTO Shoulder Bolt Washer Pin Cotter Spring Bracket PTO Spring Washer Handle Lift Grip Wheel Stee
58. ollow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass baggers or other attachments they can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction turn off the blades and proceed slowly straight down the slope NOT Do not turn on slopes unless absolutely necessary then only turn slowly and gradually downhill if possible Do not mow drop offs ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use a grass bagger or other rear mounted accessories on steep slopes greater than 10 degrees Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity NEVER assume that children will remain where you last saw them gt own 10 11 Keep children out of the mowing area and in the watchful care of another responsible adult Be alert and turn the engine off if children enter the area Before and when backing look behind and down for small children Never carry children or any passengers even with the blades
59. om shrubs fences drive ways etc After one or two rounds mow in the opposite direc tion making left turns until finished Figure 8 If the grass is very high cut two times to decrease the load on the engine First cut with the mower housing in the highest posi tion and then lower the mower housing for the second cut F 030718L 19 10 11 12 13 Before you make an inspection adjustment except for the car buretor or repair make sure the wire from the spark plug is dis connected For longer life of the battery on electric start models charge the battery every three months Use the shift lever to change the ground speed not the throttle control Belt noise can occur when the blade or clutch is engaged This noise is normal and does not affect the operation of the unit For better engine performance and an even discharge of the cut grass always operate the engine with the throttle in FAST position When you use a bagger operate the engine with the throttle in FAST position and the shift lever in first or second gear For better cutting performance and a quality cut mow with the shift lever in one of the slower speeds After each use clean the bottom and top of the mower housing for better performance Also a clean mower housing will help prevent a fire lt lt Figure 8 OPERATION HOW TO CHANGE THE MULCHER PLATE WARNING To prevent the engine from starting dis A connect
60. ons and Attach the extension spring to the blade control rod See illustration 8 Move the blade rotation control to the ENGAGE position Make sure the mower drive belt is inside all the belt guides 9 Make sure the mower housing is level See the instructions on How To Level The Mower Housing 10 Check the operation of the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Blade Control Rod Figure 24 MAINTENANCE HOW TO ADJUST THE GAUGE WHEELS The axle bolts for the gauge wheels were mounted in the LOW cut position To change the position of the gauge wheels move the axle bolts as follows IMPORTANT Before you adjust the gauge wheels you must do the following Make sure the mower housing is level Make sure the height of cut is set at the height you want for your lawn Mow a short distance on a flat level area and look at the area that was cut If the mower housing does not cut level see the instructions How To Level The Mower Housing WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the spark plug wire to prevent the engine from starting by accident 1 Remove the gauge wheels Figure 25 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the lift lever Figu
61. operating instructions For electric start engines sit in the seat to start the engine The battery can be dangerous Follow the instructions on the battery the acid container and in this book when working with the battery Even small batteries have enough voltage to cause an injury Always be careful The mower is designed to be operated by one person Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the passenger and the equipment Without a passenger seat the passenger can fall from the mower or contact dangerous parts A mower is not a toy for showing off or for giving rides Never cut a wet lawn Wet grass can cause an accident affect mower performance and can cause problems with future lawn growth and appearance Wet grass is slippery and can cause the mower to slip Someone can get injured by touching the blade s Wet grass tends to clog the mower causing poor discharge Cut wet grass will collect on the lawn retarding the growth of the grass Also getting the mower wet will cause parts to rust and decrease the life of the unit When you look over the lawn remember obstacles that cannot be removed like pipes stumps or rocks Keep away from these obstacles that can cause damage to the mower or injury to the operator or a person near the mower Clear the area o
62. oten Latah Lewis Nez Perce Owyee Payette Ravalli Shoshone Valley Washington Montana counties Flathead Lake Lincoln Mineral Missoulo Ravalli Sanders Oregon Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Mississauga Ontario L4Z 1P2 905 890 6900 1 800 861 9559 Edmonton 101 10411 178th Street Edmonton Alberta T5S 1R5 780 453 5791 1 800 861 9559 Ville St Laurent 234 Migneron Street Ville St Laurent Quebec H4T 1Y7 514 731 3559 Canada 1 800 861 9559 F 030718L FRANK EDWARDS CO 3626 Parkway Blvd West Valley UT 84120 1 800 318 0201 FAX 1 801 736 8067 Colorado Idaho counties Bannock Bearlake Bingham Blaine Booneville Butte Camas Caribou Cassia Custer Franklin Fremont Gooding Jefferson Jerome Lemhi Lincoln Madison Minidoka Oneida Power Teton Twin Falls Montana all counties except Flathead Lake Lincoln Mineral Missoulo Ravalli and Sanders Utah Wyoming GARDNER INC 1150 Chesapeake Ave Columbus OH 43212 1 800 848 8946 FAX 1 614 486 7122 Arkansas Connecticut Delaware District of Columbia Florida Georgia Illinois South of Hwy 80 Indiana lowa Kansas Kentucky Main Maryland Massachusetts Michigan except upper Peninsula Mississippi Missouri Nebraska New Hampshire New Jersey New York North Carolina Ohio Pennsylvania Rhode Island South Carolina Tennessee Vermont Virgina West Virgi
63. ou understand the unit and how the unit oper ates you will get the best performance As you read this manual com pare the illustrations to the unit Learn the location and the function of the controls To help prevent an accident follow the operating instruc tions and the safety rules Keep this manual for future reference IMPORTANT Many units are not assembled and are sold in car tons It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed Other units are pur chased in an assembled condition On assembled units it is the re sponsibility of the owner to make sure the unit is correctly assembled The owner must carefully check the unit according to the instructions in this manual before it is first used A WARNING A Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm Battery posts terminals and related accesso ries contain lead and lead compounds chemi cals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below 1 Carefully read and follow the rules for safe operation 2 Follow all the assembly instructions 3 Inspect the unit 4 Make sure that the op
64. place a damaged blade s For safety replace the blade every two years A sharp blade decreases the workload on the engine and more evenly cuts grass Frequently sharpen the blade for a better looking cut Use the left side of the mower housing to trim near an object A grass bagger is a good accessory for your mower For best performance and safety make sure the grass bagger is approved for use with your mower Follow the assembly and operation instructions included with the grass bagger Some grass baggers require a special blade for best performance Before you attach check or empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approved by the factory For you to have a good green lawn follow the mowing procedures below Do not cut the grass too short If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown Use a lower height of cut in cool months when the grass is thicker Raise the height of cut in hot dry periods If you cut the grass with a blade that is not sharp or at a slow engine speed you can damage the grass Move the throttle control to the FAST position when mowing and using the grass bagger Also use a slower ground speed when using the grass bagger If you change the direction or pattern of cut slightly
65. r Figure 4 LOCATION OF CONTROLS BLADE ROTATION CONTROL Use the blade rotation control to start and stop the rotation of the blades CLUTCH BRAKE PEDAL The pedal has two functions The first function is a clutch The second function is a brake HEADLIGHT SWITCH The headlight switch is the first part of the ignition switch To use the lights with the engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine F 030718L SHIFT LEVER use the shift lever to change the speed of the unit LIFT LEVER Use the lift lever to change the height of cut PARKING BRAKE LEVER use the parking brake lever to engage the brake when you leave the unit THROTTLE CONTROL LEVER use the throttle control lever to increase or decrease the speed of the engine OPERATION ATTACHMENTS This unit can use many different attachments See the attachment page in this book This unit can pull attachments like a lawn sweeper a lawn aerator hopper spreader or a small trailer For all pull behind attachments or trailers the maximum gross weight is 300 pounds Gross weight is the weight of the attachment or trailer and any load that might be on or in it Do not operate on a slope that is greater than 10 degrees when using a pull behind attachment or trailer We have included a slope guide in this book to help you determine the slope on which you will be operat
66. re 26 3 Look at each gauge wheel bracket There are holes in each bracket and a number next to each hole The number for the height of cut position on the lift lever indicates the correct hole to use on each gauge wheel bracket Figure 27 4 Assemble the axle bolts to the gauge wheel brackets using the correct hole in the bracket as indicated Figure 27 NOTE If the height of cut position is changed by the lift lever you must move the gauge wheels to the correct hole Figure 27 to keep a level height of cut F 030718L 28 Gauge Wheel Axle Bolt Figure 25 Lift Lever Cutting Height Positions Figure 26 Wheel Bracket Hole No Lift Lever Position No 1 2 3 4 5 6 Figure 27 Gauge Wheel Bracket MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level the blade will cut easier and the lawn will look better WARNING Before you make an inspection adjust A ment or repair to the unit disconnect the wire to the spark plug Remove the spark plug wire to prevent the engine from starting by accident 1 Make sure the unit is on a hard flat surface 2 Check the air pressure in the tires If the air pressure is incor rect the mower housing will not cut level Make sure the tires are inflated to 14 PSI 1 BAR IMPORTANT On models equipped with gauge wheels the gauge wheels must be removed to correctly adjust the level of the mower housing 3 Some models have gaug
67. ring Grip Bellows Rod Parking Brake Screw Bearing Lower Gear Pinion Ring Retainer Shaft Steering Pin Cotter Nut Bolt Washer Insert Steering Wheel Manual and Parts List SEAT DECK Part No 094004Z 009x39 017x57 030x20 166x39 094018E701 166x40 17x103 690533 092697 095185 091079 092059 1001271 Z 26x267 094124 690183 011x25 690338 0031x4 15x123 0025x3 17x146 711326 F 030718L REPAIR PARTS HOOD AND DASH MODEL 461000x8A F 030718L MODEL 461000x8A REPAIR PARTS HOOD AND DASH Key Key No Description Part No No Description Part No 1 Dash 776190 19 Pin Hair 0031x4 2 Screw 26x270 20 Container Battery 690424 3 Bearing Upper Steering 094219 21 Plate Lift Detent 094194E701 4 Screw 26x239 22 Cover 094680 5 Panel Side Access 093007E701 23 Nut 015x81 6 Channel Support 095081E701 24 Mat Left 095408 7 Screw 26x263 25 Support Left Grille 690544E700 8 Screw 26x249 26 Screw 26x277 9 Support Dash 095082E701 27 Support Right Grille 690543E700 10 Plate Dash 094221E700 28 Mat Right 095409 12 Hood 093215E700 29 Deck Seat 1001608E700 13 Bolt Shoulder 009x47 30 Fastener Panel 0193x1 14 Grille Includes Lens 093149 31 Cover Shift 690623 15 Lens Right 093139 32 Washer 017x38 17 Brace Grille 093190 33 Screw 26x284 18 Rod Pivot 093137 Z F 030718L 41 REPAIR PARTS MOTION DRIVE MODEL 461000x8A
68. rts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory If you return the entire unit we will repair the unit If we authorize the return of the defective part only we will either replace or repair the part In the case of a defect in a transmission or differential as distinguished from a transaxle the entire transmission or differential must be returned since they do not include user serviceable parts This Murray Inc Two 2 Year Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose If you need additional information on this written warranty or assistance in obtaining service write or call MURRAY INC Outdoor Power Equipment Customer Service Department P O Box 268 Brentwood Tennessee 37027 1 800 251 8007 F 030718L 2 OWNER S INFORMATION This instruction book is for several different models The instructions are written for a person with some mechanical ability Like most ser vice books not all the steps are described Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability Read and follow these instructions before you use the unit Know your product If y
69. s sembly away from the stack pulley Put the belt around the stack pulley Make sure the primary mower drive belt is in side of the belt guide Pull the belt retainer away from the idler pulley Put the flat side of the primary mower drive belt around the idler pulley Make sure the V side of the primary mower drive belt is against the mandrel pulleys as shown Make sure the primary mower drive belt is inside all the belt guides Assemble the left pulley cover Install the mower housing See the instructions on How To In stall The Mower Housing Before you mow check the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Right Pulley Cover Brake Pad Assembly Secondary Mower Drive Belt F 030718L HOW TO REPLACE THE SECONDARY MOWER DRIVE BELT 1 2 3 10 11 12 13 14 Idler Pulley Remove the mower housing See the instructions on How To Remove The Mower Housing Remove the primary mower drive belt from the stack pulley Remove the two screws from the right pulley cover Remove the right pulley cover Pull the idler pulley away from the secondary mower drive belt Remove the belt from the idler pulley Remove the secondary mower drive belt from the right man drel pulley Remove the secondary mower drive belt from the stack pulley NOTE Replace the secondary mower drive belt with an original equipment belt See an aut
70. s lost damaged or no longer functions repair or replace the device before you operate the mower It is best to mow during the day If you must mow at night make sure there is enough light for safe operation Your mower will require regular maintenance and service The maintenance schedule depends on the hours of use Also mowing conditions can change the schedule Check the Instruction Book for more information Correct maintenance will help the mower function safely Do nat service the mower except for the carburetor adjustment while the engine is running Before you service the unit even with the engine stopped always disconnect the wire from the spark plug to prevent the engine from starting If you hit a large object during operation stop the engine Remove the wire from the spark plug Carefully inspect the mower for damage Before you start the engine again make the necessary repairs If you F 030718L SAFE MOWING GUIDE feel new or excessive vibration immediately stop the engine and check for the problem Vibration can be a warning of a problem Keep all nuts bolts and screws tight The blade is the most dangerous part of the mower Frequently check the blade and the blade mounting fasteners Keep the fasteners tight If the blade hits a solid object stop the engine Remove the wire from the spark plug Check for a blade that is bent cracked or for other damages Before you start the engine re
71. se an explosion Only original parts or factory approved substitutes can be used to service the mower When storing the mower for an extended period remove the fuel from the fuel tank Instruct children to leave the mower alone It is not a toy Never keep gasoline near a source of ignition Always use an approved container Keep gasoline away from children Lubricate according to the Instruction Book See Lubrication IMPORTANT Read the Instruction Book Keep this book for future use and reference safety precautions lt means Attention Become Alert WARNING Look for this symbol to point out important Your Safety Is Involved F 030718L 8 INTERNATIONAL PICTORIALS INTERNATIONAL PICTORIALS IMPORTANT Some of the following pic torials are located on your unit or on literature supplied with the product Be fore you operate the unit learn and un derstand the purpose for each pictorial Safety Warning Pictorials 1 Warning Shield Eyes Explosive Gases Can Cause Blindness Or Injury 3 Sparks Flames or Smoking 4 Sulphuric Acid Can Cause Blindness Or Severe Burns 1 2 M A 75 Control And Operating Pictorials Engine Start Lights Engine Stop Engine Stop Engine Run a hoOnND o Flush Eyes Immediately With Water Get Medical Help Fast IMPORTANT Read Owner s Manual Before Operating This Machine WARNING Thrown Objects Keep Bystanders Away Read User Instruc
72. sure the level of cut is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section A WARNING For better control of the unit always select a safe speed 3 start again make sure the shift lever is in the slowest speed Move the throttle control to the SLOW position Slowly release the pedal If you must stop or start on a hill always have enough space for the unit to roll when you release the brake and engage the clutch 5 Be very careful when you change directions on a hill When on a slope or in a turn on a hill move the throttle control to the SLOW position to help prevent an accident OPERATION BEFORE STARTING THE ENGINE CHECK THE OIL NOTE The engine was shipped from the factory filled with oil Check the level of the oil Add oil as needed See the engine manufacturer s instructions for the type of gasoline and oil to use 1 Make sure the unit is level NOTE Do not check the level of the oil while the engine runs 2 Check the oil Follow the procedure in the engine manufactur er s instructions 3 necessary add oil until the oil reaches the FULL mark on the dipstick The quantity of oil needed from ADD to FULL is shown on the dipstick Do not add too much oil ADD GASOLINE WARNING Always use a safety gasoline container Do not smoke
73. t have sand use a dry graphite spray to lubricate the unit y m 6 2 2 E D t ty 2 2 2 man 225 p ES ESA e Anann Arnan LALAN LALAN ag IH EEES HA HI 4 lt RASSE LAIA 07 m AS lt a HOW TO CHECK THE FUEL FILTER NOTE Before you replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 22 Replace the old Fuel Line filter with a new filter Use an original equipment part See an authorized service dealer in your area Fuel Filter Figure 22 CHECK THE TIRES Check the air pressure in the tires Tires with too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure is 14 PSI 1 BAR F 030718L 26 MAINTENANCE HOW TO REMOVE THE MOWER HOUSING 1 Move the blade rotation control to the DISENGAGE position 2 Move the lift lever to the level adjustment position Figure 23 WARNING The lift lever is spring loaded Make sure the lift lever is locked in the LEVEL ADJUST MENT position 3 Remove the hair pins and the washers from the suspension arms Figure 24 See
74. ter storage make sure you use fresh fuel Fuel Drain Figure 42 CLEAN THE UNIT 1 Clean the dirt and grass from the engine 2 Clean the mower housing LUBRICATE THE UNIT See the Lubrication instructions in this book TROUBLE SHOOTING CHART PROBLEM The engine will not start 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Clean the battery terminals Tighten the cables 3 Drain the fuel tank Clean the fuel line Replace the fuel filter 4 Remove the spark plug s Move the throttle to the SLOW posi tion Turn the ignition key to the ON position Try to start the en gine several times Install the spark plug 5 Replace the spark plug 6 Adjust the carburetor PROBLEM The engine will not turn over 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Check the level of the acid in the battery If needed add water Charge the battery 3 Replace the fuse 4 Check the wiring harness for damage or a loose connection Repair the damaged wire 5 Electric Start Models replace the solenoid Recoil Start Mod els replace the module PROBLEM The engine is difficult to start 1 Adjust the carburetor 2 Replace the spark plug 3 Replace the fuel filter PROBLEM The engine does not run smooth or has a loss of power 1 Check the oil Clean the air filter Clean the air screen Replace the spark plug The engine
75. the wire from the spark plug Make sure the blade rotation control is in the DISENGAGE position The mulcher plate lets you mulch the grass for a clean fine cut To discharge the grass out the side or into a grass bagger remove the mulcher plate as follows How To Remove The Mulcher Plate 1 Raise the deflector Remove the two wingnuts B and two car riage bolts A Figure 9 2 Lift the mulcher plate away from the mower housing Figure 10 3 Attach wingnuts B and carriage bolts A to the mulcher plate for future use IMPORTANT There are several different types of grass Some types of grass are more difficult to cut If you remove the mulcher plate and the grass does not discharge correctly replace the blade with a standard blade The part number of the standard blade is 92117E701 How To Install The Mulcher Plate 1 Raise the deflector Mount the bottom flange of the mulcher plate to the mower housing Figure 10 2 Slide the top of the mulcher plate under the deflector bracket Figure 9 3 Fasten the mulcher plate with two wingnuts B and two car riage bolts A F 030718L 20 A Deflector Bottom Flange Deflector Bracket Figure 9 MAINTENANCE MAINTENANCE CHART FREQUENCY MAINTENANCE REQUIRED COMMENTS Daily or before each Maintenance engine Refer to the Engine Owner s Manual use Examine blade s Check for cracks wear and excessive damage Remove debris from unit and mowing area SE
76. thin ninety 90 days from the date of purchase we will replace it without charge If the battery proves defective after 90 days but within one hundred twenty 120 days from the date of purchase we will replace it for a charge of one half 1 2 of the retail price of the battery in effect at the time of return Normal Wear Parts are defined as belts blades blade adapters pneumatic tires headlights and seat covers These parts are warranted to be free from defects in material and workmanship as delivered with the product Any claim for repair or replacement of Normal Wear Parts must be made within thirty 30 days of the date of purchase No claims involving damage caused from material use abuse or misuse will be honored This Murray Inc Two 2 Year Limited Warranty is your exclusive remedy however this warranty is void or does not apply to any unit that has been tampered with altered misused abused or used for rental or other commercial and or professional non homeowner uses Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship For assistance in making such adjustments consult your Instruction Book To make a claim under this Murray Inc Two 2 Year Limited Warranty return the unit or if authorized in advance the defective part along with your proof of purchase to an Authorized Service Center near you To locate the nearest Authorized Service Center call the Central Pa
77. tions Before Operating This Machine WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees DANGER Keep People Especially Children Away From Unit a 4 3 10 11 12 13 14 15 16 DANGER No Step DANGER Keep Feet And Hands Away From Rotating Blade DANGER Keep Hands Away From Rotating Blade DANGER Disconnect Spark Plug Wire Before Servicing Unit WARNING Hot Surface WARNING Use Caution When Connecting Or Disconnecting Accessories WARNING Crushed Fingers 90N MAX 150N Brake Parking Brake Clutch Slow Fast 11 12 13 14 15 15 Choke Oil Blade Rotation Control Raise Fuel F 030718L ASSEMBLY WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug ASSEMBLY Read and follow the assembly and adjustment instructions for your mower All fasteners are in the parts bag Do not discard any parts or material until the unit is assembled NOTE In this instruction book left and right describe the loca tion of a part with the operator on the seat PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners are shown full size The quantity is shown in brackets A 2x82 14x79 25x3 2 Carriage Bolt 2 Wing Nut 1 Bolt 1001054 17x47 17x146 2 Knob 2 Washer 1 Washer F 030718L 10 ASSEMBLY HOW TO INSTALL THE SEAT 1 Carefully r
78. to a slower speed Move the throttle control to the FAST position Replace the spring for the blade idler DO PROBLEM The mower housing does not cut level 1 Check the air pressure in the tires 2 Adjust the level of the mower housing 3 Check the front axle If the front axle does not freely pivot loos en the axle bolt s PROBLEM The mower blades will not rotate 1 Check the mower drive belt Make sure the belt is installed cor rectly Replace the mower drive belt PROBLEM The unit will not move when the clutch is 2 engaged 1 Check the motion drive belt Make sure the belt is installed correctly 2 Adjust the clutch 3 Replace the motion drive belt PROBLEM The unit moves slower or stops when the clutch is engaged 1 Adjust the clutch 2 Replace the motion drive belt PROBLEM When the clutch brake pedal is released belt noise can be heard 1 Temporary belt noise does not change the operation of the unit If belt noise is continuous check the routing of the belt Make sure the belt is inside all belt guides 2 the noise is continuous adjust the clutch PROBLEM The rear wheels spin over uneven terrain 1 Check the front axle If the front axle does not freely pivot loos en the axle bolt s PROBLEM The transaxle is difficult to shift between gears with the engine running and the clutch depressed 1 Check the clutch adjustment to make sure the belt stops when
79. ubricate the unit and clean HOW TO the air filter once a year CHECK THE MUFFLER 3 Check the fasteners Make sure all fasteners are tight Check the muffler every 50 hours Make sure the muffler is correctly 4 Follow the Maintenance section to keep the unit in good operat mounted and is not loose If the muffler is worn or burnt replace with ing condition a new muffler A worn muffler is a fire hazard and can also damage the engine WARNING Before you make an inspection adjust If you mount a spark arrester to the muffler also check the spark ment or repair to the unit disconnect the wire to the arrester when you check the muffler If the spark arrester is worn or spark plug Remove the wire from the spark plug to damaged replace it with a new spark arrester See your nearest prevent the engine from starting by accident authorized service center for a spark arrester F 030718L 21 MAINTENANCE INSPECT BLADE WARNING Before you inspect or remove the blade disconnect the wire to the spark plug If the blade hits an object stop the engine Check the unit for dam age The blade has sharp edges When you hold the blade use gloves or cloth material to protect your hands If you keep the blade sharp and inspect the blade for damage the blade will cut better and be more safe to operate Frequently check the blade for excessive wear cracks or other damage Frequently check the nut that holds the blade Keep the nut tight Ifthe bla
80. ur model has hub caps install the hub caps Make sure the washer hold the hub caps in place Figure 38 Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 39 2 Mount the square key in the key slot See Figure 39 3 Make sure the valve stem is to the outside of the tractor Align the slot in the rear wheel with the square key Slide the rear Hub Cap ee JS Washer E Ring Valve Stem Figure 39 4 Fasten the rear wheel with washer and e ring 5 Ifyour model has hub caps install the hub caps Make sure the washer hold the hub caps in place F 030718L 33 MAINTENANCE HOW TO REPLACE THE FUSE If the fuse is blown the engine will not start The location of the fuse is next to the battery Remove the fuse and replace with a automotive fuse Figure 40 Automotive Fuse HOW TO REPLACE THE LIGHT BULB 1 Raise the tractor hood Turn the light socket until the tabs on the socket align with the notches in the bezel Figure 41 Remove the light socket Turn the light bulb and remove the bulb 3 Install a new light bulb Align the light socket with the notches in the bezel and turn the light socket to lock in position Light Socket Figure 41 WARNING Before you clean the mower housing HOW TO CLEAN THE MOWER HOUSING A stop the engine and disconnect the wire to the spark plug Grass and other debris on top of the mower housing can keep the belt from working correct
81. worn blade Every three years have an authorized service person inspect the blade or replace the old blade with an original equipment blade 7 Assemble the blade according to the instructions How To Re move And Install The Blade Blade is balanced when parallel to the ground Ground Figure 13 HOW TO ADJUST THE BLADE ROTATION CONTROL 6 WARNING To prevent an injury the blade rotation control must operate correctly 7 In normal usage the blade rotation control will not require an adjustment However if the cutting performance decreases or the quality of cut is poor make the following changes 1 When you mow make sure the throttle control in in the FAST position 8 2 Move the blade rotation control to the DISENGAGE position Figure 14 3 Stop the engine Disconnect the wire from the spark plug Disengage Position Blade Rotation Control Engage Position Figure 14 4 Check the blade s Keep a sharp edge on the blade s A blade that is not sharp will cause the tips of the grass to become brown 5 Disconnect the blade drive spring from the blade control rod Move the blade drive spring to the middle hole Figure 15 This will increase the tension on the mower drive belt DISENGAGE POSITION Top Hole New Belt Blade op Hole New Control Rod Middle Hole pc Bottom Hole Blade Drive Spring F 030718L 23 11 Figure 15 12

Murray 461000x8A User's Manual

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