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Multiquip QP4TZ User's Manual

1. 76 77 Exhaust Silencer Assembly 78 79 Starter Alternator Assembly 80 81 Electric Equipment Wiring Assembly 82 83 Speed Control Assembly 04 85 Engine Stop Device Assembly 86 87 Engine Special EPA Equipment 88 89 Terms and Condition Of Sale 90 Specification and part number are subject to change without notice PAGE 4 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 15 2006 Order via Internet Dealers If you have an MQ Account to obtain a Order parts on line using Multiquip s SmartEquip website Username and Password E mail us at View Parts Diagrams parts multiquip com Order Parts FF To obtain an MQ Account contact your ET Print Specification Information za District Sales Manager for more information r 1 Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts to log in and save on Standard orders for all orders which include complete part numbers 4 p com 11 Order via Fax Dealers Only Fax your order and qualify for 2 Discount All customers are welcome to ord
2. 1 51 03663710 FUEL HOSE 5 0 50 1 52 50399801 CLAMP 11 3 6 53 05172300 CONNECTING NIPPLE 1 54 50448000 CLAMP 1 55 01519402 WATER SEPARATOR 1 56 05044001 HOSE 20 12 MM 1 57 05036900 HOSE CLIP 1 58 05043901 WATER SEPARATOR 1 59 50414800 CLOS SCREW M10 1 60 50539200 FUEL FILT MOUNT 1 61 50441600 WASHER 4 3 2 62 50446900 ALLEN SCREW 4 16 2 63 05279500 SUPPORT 1 64 50501600 HEX NUT M4 2 65 03663610 FUEL HOSE 5X330 1 66 03663610 FUEL HOSE 5X330 1 67 50570900 CLAMP 12 8 5 68 05289300 FUEL HOSE 5 0 50 1 69 05122701 HOSE NIPPLE QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 75 2 1B40U 2203A AIR FILTER ASSY AIR FILTER ASSY D 9 10 11 PAGE 76 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A AIR FILTER ASSY AIR FILTER ASSY NO PARTNO PART NAME QTY REMARKS 1 01637410 AIR FILTER HOUSING ASSY I INCLUDES ITEMS W 2 AIR FILTER HOUSING dre NOT AVAILABLE SEPARATELY 3 05167700 SEALING STRIP 665MM 1 44 05166200 RUBBER SHELL 32MM 1 5 50095100 SPRING WASHER A8 3 6 50171500 ALLEN SCREW M 8X 25 3 7 50484100 AIR FILTER ELEMENT 1 8 50454300 KNURLED NUT M6 1 9 01822000 COVER ASSY AIR FILTER d INCLUDES ITEMS W 105 05158000 SEALING STRIP 1 119 COVER AIR FILTER NOT AVAILABLE SEPARATELY 1
3. Figure 13 Pump Vacuum Tester QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 23 MAINTENANCE ENGINE Engine Maintenance Perform engine maintenance procedures referenced by Table 6 below Table 6 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE x I Engine Oil mmer x III CHECK th Air Cleaner CHANGE pu Cooling Fins Fins CHECK paste AS em am L aam see fe EN EC 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HATZ shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Reference manufacturer engine manual for specific servicing instructions PAGE 24 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 MAINTENANCE ENGINE Maintenance Performthe engine maintenance procedures as indicated below DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside
4. S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 30 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 SUGGESTED SPARE PARTS 4 2 TRASH PUMP 1TO 3 UNITS W 1B40U 2203A Qty Description EE KITATH deen MECHANICAL SEAL O RINGS EE 1471040030 IMPELLER 0631211159 FLOODING CAP 50484100 ELEMENT AIR CLEANER 05088901 5 jm 01535302 CAP FUEL TANK Sans 01635210 FUEL FILTER ASSY 50404900 KEY STARTER SWITCH Busan 01542702 OIL SUCTION FILTER ASSY Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of thi
5. 16 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 39 HATZ 1B40U 2203A COMPENSATION OF MASSES ASSY COMPENSATION OF MASSES ASSY PAGE 40 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 NO HATZ 1B40U 2203A COMPENSATION OF MASSES ASSY COMPENSATION OF MASSES ASSY PART NO PART NAME 1 QTY REMARKS 01349201 COMPENSATING SHAFT 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 41 2 1B40U 2203A CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 42 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A CRANKSHAFT ASSY CRANKSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 3 50529700 COVER 14 1 9 05141600 KEY 6 35X61 1 11 01359201 CRANKSHAFT ASSY 1 INCLUDES ITEMS W st 12 CRANKSHAFT E 1 NOT SOLD SEPARATELY QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 43 2 1 400 2203 CAMSHAFT ASSY CAMSHAFT ASSY Use for adjustment 9 0 9mm 10 1 0mm 11 1 1mm 12 1 2mm 13 1 3mm 14 1 4mm X Parts not available separately PAGE 44 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A CAMSHAFT ASSY CAMSHAFT ASSY NO PARTNO PART NAME REMARKS 1 01345003 CAMSHAFT ASSY annalene E INCLUDE
6. OPERATION AND PARTS MANUAL 4 4 MULTIQUIP MODEL 4 2 TRASH PUMP Hatz 1B40U 2203A DIESEL ENGINE Revision 1 10 10 08 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 NOTES QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 3 TABLE OF CONTENTS MQ QP4TZ Trash Pump Proposition 65 Warning 2 Table of Contents asa ani 4 Parts Ordering 5 Safety Information ENEE 6 10 Pump Specifications Dimensions 12 Engine Specifications accorto rta tastes 13 General Information a 14 Pump Components ee 15 16 Basic DE 17 Inspection l 18 le e 19 nM S 20 21 Maintenance 22 23 Maintenance 24 25 Preparation
7. PART NAME QTY REMARKS 1 01560802 INSTRUMENT 1 INCLUDES ITEMS W 1 01796500 INSTRUMENT BOX AUTOMATIC 1 2 50384401 STARTING SWITCH baca INCLUDES ITEMS W 389 STARTING SWITCH BODY 1 NOT SOLD SEPARATELY 4 NUT STARTING SWITCH Tasse NOT SOLD SEPARATELY 5 FACE PLATE STARTING SWITCH IE NOT SOLD SEPARATELY 6 05126402 PROTECTION CAP 1 789 50404900 KEY SWITCH BOX 1 88 HOUSING INSTRUMENT BOX IE NOT SOLD SEPARATELY 9 LED DISPLAY Lungene NOT SOLD SEPARATELY 10 50149100 ALLEN SCREW M6 X 12 2 11 50144500 FLAT WASHER 2 12 01785900 WIRING HARNESS 1 13 50167400 STRAP 1 14 50439500 STRAP 2 6X200 4 15 01546800 ELECTRIC WIRE 1 16 01778000 ELECTRIC WIRE 1 17 50469100 OIL PRESSURE SWITCH 1 19 01546500 ELECTRIC WIRE 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 83 2 1B40U 2203A SPEED CONTROL ASSY SPEED CONTROL ASSY PAGE 84 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A SPEED CONTROL ASSY SPEED CONTROL ASSY NO PART NO PART NAME QTY REMARKS 1 05141200 ADJUSTING SCREW 1 2 50144400 HEXAGON NUT M6 2 3 50025000 HEX SCREW M 4X10 1 4 50483000 CABLE CLAMP 1 5 50511900 ALLEN SCREW 5X30 1 6 50216300 WASHER 5 3 2 P 05117700 LEVER 1 8 50094300 HEXAGON
8. 2 1B40U 2203A STARTER ALTERNATOR ASSY STARTER ALTERNATOR ASSY NO PART NO PART NAME QTY REMARKS 1 50402300 ALLEN SCREW 6 70 2 2 50170900 SPRING WASHER 6 4 3 50144500 FLAT WASHER 6 4 3 4 04099100 RETAINING BRACKET 1 5 50483500 EL STARTER 12 1 0KW 1 7 04161502 FLYWHEEL 1 8 04151100 GEAR RING 1 9 50495100 ALTERNATOR ASSY 12V 200W INCLUDES ITEMS W 108 FLYWHEEL COVER i NOT SOLD SEPARATELY 11 ALTERNATOR E IR NOT SOLD SEPARATELY 12 50081900 SPRING WASHER A5 4 13 50547000 ALLEN SCREW M5X25 4 14 50236600 ALLEN SCREW M6X25 5 15 50081200 SPRING WASHER A6 5 16 50165400 ALLEN SCREW M8X16 2 17 50148100 FLAT WASHER 8 4 6 18 05100701 TENS REGULATOR 12V 1 19 01663000 SUPPORT 1 20 05182912 SUPPORT 1 21 50144400 HEXAGON NUT M6 2 22 50439500 STRAP 2 6X200 3 23 50344700 HEXAGON NUT M8 1 24 50025400 HEXSCREW M6X10 1 25 50120000 DISC A6 4 2 26 03714100 SPACER BUSH 1 27 50095100 SPRING WASHER A8 1 28 50392900 ALLEN SCREW 8 50 1 29 50402100 PLUG SLEEVE HOUSING 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 81 HATZ 1B40U 2203A ELECTRIC EQUIPMENT WIRING ASSY ELECTRIC EQUIPMENT WIRING ASSY 1 2 5 8 9 PAGE 82 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A ELECTRIC EQUIPMENT WIRING ASSY ELECTRIC EQUIPMENT WIRING ASSY NO PART
9. Wipe up any spilled fuel immediately PAGE 18 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 SETUP PUMP Before Starting 1 Read safety instructions at the beginning of manual 2 Place pump as near to water as possible on a firm and flat level surface sk Toprimepump removefillcap Figure 2 andfill pump casing with water If the pump casing is not filled with water before starting it will not begin pumping Pump casing mustbe filled with water before using pump Otherwise pump will not be able to begin pumping DO NOT open fill capif pump is hot Water inside may be under pressure 4 Checkforleaksbetween pump and engine If wateris leaking between the pump and engine housing the seal inside the pump may be worn or damaged Continued operation of the pumpisnot recommended Further usage ofthe pump under these conditions may cause severe water damage to engine Hoses and Clamps 1 Checkthat all hoses are securely attached to the pump Make certain suction hose Figure 2 does not have any air leakage Tighten hose clamps and couplings as required 2 ltisrecommendedthat 2 clamps be used when securingthe suction hose to the inlet side suction of the pump 3 Remember suction hoses must be rigid enough not to collapse when the pump is in operation 4 Check that the discharge hose Figure 2 is not restricted Place hose so that it lays as straight as it is possible on the
10. 05045001 BRAKE DISC 1 13 50146300 HEX SCREW M6X18 1 14 50390701 CON SPR WASHER 6 1 15 05044800 RATCHET 1 16 05061300 RETURN SPRING 1 17 50062700 ALLEN SCREW 6 10 3 18 50170900 SPRING WASHER 6 3 19 04155000 DRIVING SLEEVE 1 20 05298100 STICKER LABEL 1 21 01548800 ROPE PULLEY E m INCLUDES ITEM W 22 50514600 WASHER 5 3 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 65 HATZ 1B40U 2203A AIR DUCTING ASSY A AIR DUCTING ASSY A SEALING AND BONDING ADHESIVES 13 14 15 x44 12 24 15 JST St Parts not available separately PAGE 66 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A AIR DUCTING ASSY A AIR DUCTING ASSY A NO PART NO PART NAME QTY REMARKS G 50256501 LOCTITE IS407 20G 1 1 01853100 i INCLUDES ITEM W 2 a ans npa aja saa NOT SOLD SEPARATELY 3 05152100 SPRING CLIP 1 4 01345400 COOLING DUCT ASSY IE INCLUDES ITEM W 5 AIR DUCT NOT SOLD SEPARATELY 6 04144200 SEALING STRIP 119MM 1 8 50334800 RUBBER SLEEVE 1 9 50445401 FILL HEAD SCREW 4 10 4 10 50441600 WASHER 4 3 4 11 50163801 RUBBER 51 4 12 50528100 ALLEN SCREW M6X16 3 13 01345300 COOLING AIR DUCT ASSY dass INCLUDES ITEMS W 1496 AIR DUO Macach IE NOT SOLD SEPARATELY 15 0
11. 35 04248500 GASKET F CYL H 0 55 1 35 1 05159003 GASKET F CYL H 0 5 1 36 05159103 GASKET F CYL HEAD 0 6 1 36 1 04248600 GASKET F CYL H 0 65 1 37 05159203 GASKET F CYL HEAD 0 7 1 3 1 04248700 GASKET F CYL H 0 75 1 38 05159303 GASKET F CYL HEAD 0 8 1 39 05159403 GASKET F CYL HEAD 0 9 1 40 05159503 GASKET F CYL HEAD 1 0 1 42 04174500 CENTR BUSH 2 43 04106500 SEALING RING TIM COV 2 44 03171800 COLLARNUT 2 45 04243700 DISC 8 1X12X2 0 2 46 50563900 O RING 10X2 5 2 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 49 OIL PUMP AND GOVERNOR ASSY lt N HATZ 1B40U S E gt DI oc E lt lt Hd lt a m z lt lt a E 77 lt I m N e Lo Z a OIL PUMP AND GOVERNOR ASSY HATZ 1B40U 2203A OIL PUMP AND GOVERNOR ASSY OIL PUMP AND GOVERNOR ASSY NO PART PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 50282501 SILICON 30ML 1 M 50485100 SCHLEIF PASTE 80G 1 1 01344510 OILPUMP CP ASSY aa kos INCLUDES ITEMS W 2 OIL PUMP c lace NOT SOLD SEPARATELY 3 04210910 CIRCLIP 1 4 GEAR OIL PUMP d ones NOT SOLD SEPARATELY 5 HOUSING OIL PUMP RE NOT SOLD SEPARATELY 6 05078110 COVER OIL PUMP 1 7 05097100 RETAINING STRAP 1 8 50447900 BALL 3 5 M
12. If this LED remains on stop the engine and correct the problem Air Filter indicates that the filter is dirty and is not functioning correctly If this LED remains on stop the engine and correct the problem Starting the Engine Electric Start 1 Move the speed lever control to the START position Figure 10 Turn the key in the ignition switch to position and verify that the BATTERY CHARGE indicator comes on Figure 10 Continue turning the ignition key to position Il Verify that the BATTERY CHARGE indicator and the OIL PRESSURE indicator goes off and the ENGINE RUNNING indicator comes on immediately as soon as the engine starts 3 Release the key as soon as the engine runs The key should spring back to position and remain there during operation 4 Ifthe engine does not start return the key to position I before starting the engine again INDICATORS Engine Running Battery Charge Oil Pressure Engine Temperature Air Filter SPEED ADJUSTMENT LEVER 2 IGNITION SWITCH Figure 10 Engine Electric Start PAGE 20 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 OPERATION Stopping The Engine Normal Shutdown 1 Movethe engine speedlever to the low speed andrun the engine for aboutthree minutes with no load 2 Afterthe engine cools move the engine speed lever to the STOP posit
13. Impeller does not turn pump is hard to start Impeller and volute binding maa by removing shim from pelind Defective engine See Engine Owner s Manual PAGE 28 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 NOTE PAGE QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 29 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed Sample Parts List NO PART NO PART NAME QTY REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING dM oss S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 96 Or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect fo
14. Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the trash pump It is extremely important that this section be read carefully before attempting to use the pump in the field Starting the Engine Recoil Start 1 Move the speed lever control to the START position Figure 8 SPEED LEVER CONTROL Figure 8 Engine Speed Lever Control START position 2 Grasp the starter grip Figure 9 and slowly pull it out until you feel the strongest resistance then return the starter grip to the initial position lt gt HATZ DIESEL Do notallow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 3 Pull the starter grip again hard and fast pulling it all the way out to start engine 4 Ifthe engine does not start repeat steps 2 and 3 AX CAUTION ALWAYS run engine at full speed while pumping Engine Indicators Engine Running Happy Face indicates that the engine and associated components are functioning correctly Battery Charge indicates that the battery charging system is not working correctly If this LED remains on stop the engine and correct the problem Oil Pressure indicates that the oil pressure is low If this LED remains on stop the engine and correct the problem Water Temperature indicates that the water temperature is too high
15. are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any otherspecial consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express orimplied are made in connection with the sale of parts or trade accessories noras to any engine not manufac tured by Multiquip Such warranties made in connection withthe sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof Effective February 22 2006 PAGE 90 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 NOTES QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 91 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVETHE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Ma
16. for Long Term 26 Troubleshooting Engine 27 Troubleshooting 28 Explanation Of Code In Remarks Column 30 Suggested Spare 31 P mp ASSy a a 32 35 Hatz 1B40U 2203A Diesel Engine Spare Parts Kit 36 37 Crankcase 38 39 Compensation of Masses 40 41 Crankshaft Assembly 42 43 Camshaft Assembly 44 45 Piston Conrod Cylinder Assembly 46 47 Cylinder Head Assembly 48 49 Oil Pump Governor Assembly 50 53 Timing Cover Assembly 54 57 Blower and Flywheel Assembly 58 59 Injection Equipment Assembly 60 63 Recoil Starter 64 65 Air Duct Assembly 66 67 Air Duct Assembly 68 69 Crankcase Breathing Assembly 70 71 Fuel Tank Assembly 72 75 Air Filter Assembly
17. gt DI oc E lt lt Hd lt a m z lt lt a 77 lt oc N a e Z a 2 1B40U 2203A ENGINE SPECIAL EQUIPMENT ENGINE SPECIAL EPA EQUIPMENT ASSY NO PARTNO PART NAME QTY REMARKS 1 04198800 GRUB SCREW 1 2 04202600 PLUG 1 3 04170600 PLUG 1 4 50495000 SCREW 6 X 12 1 5 04195700 GUARD 1 6 05201500 CLOSING PLUG 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 89 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY parts orders will be shipped collect or prepaid with the charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andany claim for shortage or damage must be settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Salesthatdefi
18. of the fuel tank Remove or clean the filter at the bottom of the tank ENGINE OIL 1 Dram the engine oil when the oil is warm as shown in Figure 14 Remove the oil drain bolt and sealing washer and allow the oilto drain into a suitable container Replace engine oil with recommended type oil as listed in Table 5 Engine oil capacity is 1 6 quarts 1 5liters DO NOT overfill Install drain bolt with sealing washer and tighten se curely DRAIN SEALING BOLT WASHER Figure 14 Engine Oil Draining DO NOT use gasoline as a cleaning solvent because that would create a risk of fire or explosion ENGINE AIR CLEANER ils Loosen the wing nut and detach the cover of the air cleaner shown in Figure 15 Tap the element Figure 15 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the element side NEVER wash the element with detergent because the elementis oil soaked type Replace the elementwhen the outputdecreases or bad exhaust color is noticed WING NUT Figure 15 Engine Air Cleaner QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 25 PREPARATION FOR LONG TERM STORAGE Pump Storage For storage of the pump for over 30 days the following is required Dram the fuel tank completely e Run the engine for about 3 minutes and then stop e Stop the engine Drain the engine crankcas
19. size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 2596 solids by weight The advantage of using a trash pump is that it can be quickly and easily disassembled in the field without tools and easily cleaned when clogged Suction Lift This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level For optimal suction lift performance keep the suction hose or line as short as possible In general always place the pump as close to the water as possible Pump Support The pump should always be placed on solid stationary ground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fittings could prevent the pump from priming Elevation Higher elevations will effect the performance of the pump Due to less atmospheric pressure at higher altitudes pumps DO NOT have the priming ability that they have at sea level This is due to the thinner air or lack of oxygen at higher altitudes A general rule of thumb is that for every 1 000 feet of elevation above sea level a pump will lose one foot of priming ability For example in Flagstaff Arizona where the elevation is approximately 7 000 feet the pump would have a suction lift of 25 feet rather than the 18 feet at sea level Table 3 shows sucti
20. tins NOT SOLD SEPARATELY 17 BUSHING ROCKER LEVER aa NOT SOLD SEPARATELY 18 PIN ROCKER LEVER Todes NOT SOLD SEPARATELY 199 PIN ROCKER LEVER j NOT SOLD SEPARATELY 20 CLAMP ROCKER LEVER NOT SOLD SEPARATELY 21 CLAMP ROCKER LEVER eg NOT SOLD SEPARATELY 22 SPINDLE w ocali NOT SOLD SEPARATELY 244 50561800 CTR SUNK SCREW M6X40 1 25 04094700 DRAW 1 26 04095700 PRESSURE SPRING 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 55 2 1B40U 2203A TIMING COVER ASSY TIMING COVER ASSY 1 2 11 15 24 51 48 5 16 22 26 P d X22 34 222 ae lt lt x 24 33 E 25 Ly PE i U gt 8 Ale 9 gt Parts available separately PAGE 56 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A TIMING COVER ASSY CONTINUED TIMING COVER ASSY CONTINUED NO PART NO PART NAME QTY REMARKS 27 04133900 DISC 10 7 19 0 5 1 28 04094802 CUP 1 29 05095210 SPRING F GOVERNOR 1 30 50499300 GRUB SCREW M6X35 1 31 50144400 HEXAGON NUT M6 1 32 50499400 GRUB SCREW M4X25 1 33 50384200 ALLEN SCREW M6X12 1 34 04095210 COVER 1 35 50463000 ALLEN SCREW M8X130 2 36 50162900 JOINT A8X14 2 37 50459100 JOINT A22X27 1 38 503731
21. 00 DRAIN PLG MAGNT M22 1 39 50397100 ALLEN SCREW M4X10 4 40 01351700 COVER 1 41 50329000 O RING 9 5X2 5 1 42 50095100 SPRING WASHER A8 15 43 50288800 ALLEN SCREW M8X55 11 44 50177500 ALLEN SCREW M8X40 2 45 50392900 ALLEN SCREW M8X50 2 46 03794100 WASHER 2 47 04146600 CAMFOLLOWER 1 48 04146000 CAMFOLLOWER 1 49 05127100 LEVER 1 518 50262400 THREADED PIN 6 10 1 53 04189500 CUP 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 57 HATZ 1B40U 2203A BLOWER AND FLYWHEEL ASSY BLOWER FLYWHEEL ASSY PAGE 58 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A BLOWER AND FLYWHEEL ASSY BLOWER FLYWHEEL ASSY NO PART NO PART NAME REMARKS 1 04205800 BLOWERRING 1 2 50003400 SPRING WASHER A4 6 3 50327300 ALLEN SCREW M4X20 6 4 04153901 FLYWHEEL 1 5 50205600 ROLL PIN 10 X 12 1 6 04155101 PLATE 1 7 50502501 ALLEN SCREW M8X35 6 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 59 HATZ 1B40U 2203A INJECTION EQUIPMENT ASSY INJECTION EQUIPMENT ASSY SEALING AND BONDING ADHESIVES 67 42 48 i w are 037 41 o A NZ N Bech 28 29 33 Use for adjustment Use for adjustment 0 2mm 8 1 00mm 13 0 3mm 9 1 04mm 14 10 1 10mm 15 11 1 14mm 16 12 1 20mm 17 0 4mm 0 5mm 0 6mm PAGE 60 QP4TZ TRASH PUMP OPERAT
22. 1 13 01692700 BIG END BEAR US0 5 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 47 2 1 400 2203 CYLINDER HEAD ASSY CYLINDER HEAD ASSY Use for adjustment 34 0 4mm 6 0 45mm 0 5mm 0 55mm 0 6mm 0 65mm 0 7mm 0 75mm 0 8mm 0 9mm 1 0mm 10 Parts not available separately PAGE 48 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PARTNO PART NAME QTY REMARKS 1 01850900 CYLINDER HEAD ASSY EPA INCLUDES ITEMS W 2 CYLINDER HEAD siis NOT SOLD SEPARATELY 3 05209700 VALVE GUIDE 2 5 05159600 STUD CYL HEAD 2 6 05159700 STUD CYL HEAD 2 7 01374000 PUSHROD 2 9 05145100 VALVE INLET 1 10 05145200 VALVE EXHAUST 1 11 50425800 STEM SEAL CAP 2 12 04147100 WASHER 2 13 04146900 VALVE SPRING 2 14 04147000 SPRING PLATE 2 15 50425700 COLLET 2 16 05240700 SUPP DISC 6X12X1 35 4 17 05091101 SLIDER 2 18 50513100 GRUB SCREW M8X10 2 19 05054700 NUT F ROCKERARM 2 20 05146701 ROCKER 2 21 05099300 WASHER 10 1 24 3 2 22 50396600 HEXAGON NUT M 10 2 23 05156401 GASKET CYL HEAD 1 24 05146501 COVER F CYL HEAD 1 28 50081200 SPRING WASHER A 6 3 29 50374900 ALLEN SCREW M 6X35 3 30 04117701 LIFTING STRAP 1 31 04126100 PROTECTION HOSE 2 32 40028600 HEX NUT M10 2 34 05158903 GASKET F CYL HEAD 0 4 1 34 1 04248400 GASKET F CYL H 0 45 1
23. 2 50435800 RUBBER SLEEVE 1 13 50452200 WING NUT M6 1 14 04150800 COVER RUBBER INSERT 1 15 04146800 RUBBER INSERT 1 16 05149900 GASKET AIR FILTER 2 17 05149800 INSULATING FLANGE 1 18 04215200 CLOSING COVER 1 37 04215300 CLOSING COVER 1 38 05309300 BREATHER TUBE 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 77 2 1B40U 2203A EXHAUST SILENCER ASSY EXHAUST SILENCER ASSY PAGE 78 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A EXHAUST SILENCER ASSY EXHAUST SILENCER ASSY NO PARTNO PART NAME QTY REMARKS 1 01682501 EXHAUST SILENCER ASSY EM INCLUDES ITEMS W 2 EXHAUST SILENCER iniecit SOLD SEPARATELY 3 01732701 GASKET MUFFLER 1 44 50403900 ALLEN 5 M8X25 3 7 50474200 ALLEN SCREW M6X16 1 8 50114300 DISC 6 4 1 9 05177900 THREADED BOLT M6 1 10 01655601 EXHAUST END PIPE 1 11 50144500 FLATWASHER 1 12 40028300 HEX 6 1 13 01629000 PROTECT GUARD EXHAUST 1 14 50422500 CTR SUNK SCREW M6X12 2 15 50114300 DISC 6 4 1 16 50170900 SPRING WASHER 6 1 17 50177100 HEX SCREW M6X16 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 79 HATZ 1B40U 2203A STARTER ALTERNATOR ASSY STARTER ALTERNATOR ASSY PAGE 80 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08
24. 300 FILL HEAD SCREW 5 12 1 42 50216300 WASHER 5 3 2 43 50492200 ALL SCR M5X25 1 44 05178500 STOP 2 45 50422700 SQUARE NUT M5 1 46 05079611 CENTRIFUGAL WEIGHT 2 47 05160211 CENTRIFUGAL WEIGHT 1 48 05078502 GOVERNOR SLEEVE 1 49 50057900 CYL PIN 4 M6X8 1 50 05179100 SPRING 1 51 05179000 BUSHING 1 52 50400600 GRUB SCREW M5 X 10 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 53 2 1B40U 2203A TIMING COVER ASSY TIMING COVER ASSY Parts not available separately PAGE 54 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A TIMING COVER ASSY TIMING COVER ASSY NO PART NO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 E 50223400 LOCTITE648 10ML 1 H 50282501 SILICON 30ML 1 K 50342601 HOCHTEMP FETT 400G 1 1 01894200 TIMING COVER CP ASSY jp INCLUDES ITEMS W 2 TIMING COVER ns IE NOT SOLD SEPARATELY 3 04185800 CLOSING PLUG 1 44 50464100 O RING 2X1 1 5 04185700 CLOSING PLUG 4X15 1 6 04168600 PLUG4 3 1 Ti 01344600 BOLT F GOV HOUSING 1 3 04148800 MAIN BEARING 1 OF 50530600 GRUB SCREW 8 10 4 10 50479500 OIL SEAL 35X47X7 1 114 50400600 GRUB SCREW M 5X10 2 12 03794201 CAM FOLLOW SP 2 13 50469900 ALLEN SCREW M6X30 2 15 01346710 ROCKER LEVER ASSY ga INCLUDES ITEMS W 16 ROCKER LEVER Luse
25. 4144200 SEALING STRIP 119MM 1 16 50495000 SCREW 6 12 1 17 50144400 HEXAGON NUT M6 2 18 50170900 SPRING WASHER 6 2 19 03354600 SPACER BUSH 2 20 01698200 COVER 1 21 50334800 RUBBER SLEEVE 1 22 03577200 SEALING STRIP 1 23 50144500 FLAT WASHER 6 4 2 24 04060600 WASHER 6 4X16X1 5 1 25 05001200 CLIP 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 67 AIR DUCTING SEALING AND BONDING ADHESIVES HATZ 1B40U 2203A AIR DUCTING ASSY B 45 284 99 VEE 2 1 13 15 17 20 14 15 17 20 37 X Parts not available separately PAGE 68 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A AIR DUCTING ASSY AIR DUCTING ASSY NO PARTNO PART NAME QTY REMARKS F 50223800 TECHNICOLL8058 0 75KG 1 1 01831300 BLOWER DUCTING ASSY bo INCLUDES ITEMS W 2 BLOWER 0 NES geneet IE NOT SOLD SEPARATELY 3 01331300 SUPPORT 2 At 50453300 RUBBER SLEEVE 1 58 05189400 SEALING STRIP 655 1 6 05189300 SEALING STRIP 1 7 05227000 SEALING STRIP 54 1 8 50144400 HEXAGON NUT M6 2 9 50170900 SPRING WASHER 6 2 10 50144400 HEXAGON NUT M6 7 11 50170900 SPRING WASHER 6 8 12 50120000 DISC A6 4 3 13 01661900 PARTING SHEET ASSY bazie INCLUDES ITEMS W 14 01347600 PARTING SHEET ASSY E ST NO FT INCLUDES ITEMS W 15 PARTI
26. 5X195 1 22 03664210 HOSE 5X130 1 23 01534601 FUEL VENTG VALVE 1 24 05214800 FUEL HOSE 4 5X40 1 25 05284010 FUEL HOSE 3 5X160 1 26 05190900 1 27 50120000 DISCA 64 4 28 01331300 SUPPORT 2 29 05110010 DISC 7 1X17 9X2 10 30 40028400 HEX NUT M 8 2 31 50148100 FLAT WASHER 8 4 2 32 05109810 DISC 8 2X22X2 4 33 01655800 INSULATING TUBE INCLUDES ITEMS A 34 amp INSULATING SLEEVE Ew NOT SOLD SEPARATELY 358 RUBBER SHELL_ iain otras NOT SOLD SEPARATELY 36 05170110 SUPPORT 1 37 50231900 STUD M8X25 2 38 01557000 HEXSCREW M6X16 4 39 50170900 SPRING WASHER 6 2 40 50144000 HEXSCREW M8X40 2 41 50120000 DISC A6 4 4 42 50170900 SPRING WASHER 6 4 43 50170700 ALLEN SCREW M6X16 4 44 04118800 DISC 6 5X13X4 8 2 45 04042000 WASHER 6 5X22 5X1 2 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 73 2 1B40U 2203A FUELTANK ASSY FUEL TANK ASSY SEALING AND BONDING ADHESIVES 80 19 20 22 25 48 52 60 75 78 79 X Parts not available separately PAGE 74 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A FUELTANK ASSY FUEL TANK ASSY CONTINUED NO PART NO PART NAME QTY REMARKS 46 50453300 RUBBER SLEEVE 1 47 05213010 FUEL HOSE 7X25 1 48 50441100 HOSE CLIP 2 49 00805502 1 50 05301200
27. 90080 21 14712140200014 22 0631211159 29 0631211159 244 0803442930 258 0811885433 268 0852834525 078 0852854525 28 0131091065 29 0141050825 30 0131151225 31 0131190820 32 0131151230 33 0105051040 0 A A HSH HSH HSH HSH O HSH M GO JO PO QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 33 PUMP ASSY PUMP ASSY PAGE 34 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PUMP ASSY CONTINUED PUMP ASSY CONTINUED NO PART PART NAME QTY REMARKS 34 0520040451 KEY 1 35 0723302546 CUSHION RUBBER 4 36 0451290070 SPRING WASHER IMPELLER 1 37 0107090645 BOLT IMPELLER 1 38 1466200270 HINGE BOLT M10 X 65 4 39 1446220280 HINGE PIN 4 40 1466251240 IMPELLER WASHER 1 41 0458220100 SEAL WASHER CASING COVER M10 4 42 0205450100 NUT ENGINE M10 4 43 0205450100 NUT CUSHION RUBBER M10 8 44 0205450100 NUT PUMP M10 2 45 0401450100 WASHER ENGINE M10 4 46 0451290080 SPRING WASHER VOLUTE CASING M8 3 47 0451250080 SPRING WASHER DRAIN COVER HANDLE Ms 4 48 0451250100 SPRING WASHER CUSHION RUBBER M10 8 49 0451250100 SPRING WASHER ENGINE M10 4 50 0451250100 SPRING WASHER PUMP M10 2 51 0481572500 O RING VOLUTE CASING 1 52 1466068050 1 53 0742214100 STRAINER 1 54 0131151220 CAP SCREW DELIVERY COVER 8 55 09592250000014 BATTERY COVER 1 56 0950241265AP002 BATTERY BOL
28. E ASSY CRANKCASE ASSY NO PART NO PART NAME REMARKS D 50223300 LOCTITE221 50ML 1 H 50282501 SILICON 30ML 1 1 01679100 CRANKCASE cocus INCLUDES ITEMS W 2 E Ge degen NOT SOLD SEPARATELY 3 Teien NOT SOLD SEPARATELY 4H 04141600 COVER SHEET 1 5 40002600 BLIND RIVET3 2 1 6 01336400 COVER SHEET SIDE 4 7 50502801 CYL PIN 6 24 1 Bit 50440300 O RING 8X1 5 1 Off 50249102 CYL PIN M6X24 1 104 50062400 JOINT A10X13 5 1 114 50062300 CLOS SCREW M10X1 1 12 P LEW NOT SOLD SEPARATELY 134 40022300 O RING 8X2 1 14 50479000 OIL SEAL 45 60 8 1 15 04144401 GRUB SCREW 1 16 01342800 DIPSTICK ASSY INCLUDES ITEMS W 17 04125000 SEALING RING 1 18 DIP STICK DN IE NOT SOLD SEPARATELY 19 50208500 SPRING WASHER 8 8 20 04219500 ALLEN SCREW M8X40 8 21 04144701 ENGINE BRACKET 4 22 04141500 TUBE F OIL FILTER 1 23 01542702 OIL SUCTION FILTER ASSY ee wee INCLUDES ITEMS WI 96 24 50373100 DRAIN PLG MAGNT M22 1 25 50001600 JOINT A22X27 1 26 05036900 HOSE CLIP 2 27 04163000 T PIECE 1 29 50478900 GROOV BALLBEAR 6310 1 30 04133800 PLATE 3 31 50564200 ALLEN SCREW M6X18 6 32 01555800 COVER 1 33 03568701 OIL SUPPLEMENT PLUG 1 35 FILTER OIL SUCTION u u uuu a Tage NOT SOLD SEPARATELY 36 50475901 O RING 20X4 1 37 05148200 SPRING 2 38 50170700 ALLEN SCREW
29. G ADHESIVES 35 36 51 d L v Use for adjustment 37 38 39 40 41 0 2 0 3mm 0 4mm 0 5mm 0 6mm 67 42 48 Use for adjustment 8 1 00mm 9 1 04mm 10 1 10mm 11 1 14mm 12 1 20mm 13 14 15 16 17 18 1 50mm 19 1 54mm 20 1 60mm 21 1 64mm 22 1 70mm PAGE 62 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A INJECTION EQUIPMENT ASSY INJECTION EQUIPMENT ASSY CONTINUED NO PART NO PART NAME QTY REMARKS 3476 05070500 JOINT WASH F INJECT 1 35 01680810 FUEL INJECTOR PUMP CP pec INCLUDES ITEMS WI 360 01330801 CONTROL SLEEVE 1 37 04096300 SHIM 14X18X0 2 1 38 04096400 SHIM 14X18X0 3 1 39Q 04096500 SHIM 14X18X0 4 1 40 04096600 SHIM 14 18 0 5 1 41 04096700 SHIM 14X18X0 6 1 42 VALVE FUEL INJECTOR PUMP Les NOT SOLD SEPARATELY 43 0 04165200 CON SPR WASHER 8 1 44 BODY FUEL INJECTOR PUMP Letz NOT SOLD SEPARATELY 45 50476900 JOINT WASHER 1 46 SPRING FUEL INJECTOR PUMP pp NOT SOLD SEPARATELY 47 VALVE FUEL INJECTOR PUMP NOT SOLD SEPARATELY 48 BODY FUEL zza igo 77777 NOT SOLD SEPARATELY 49 05180800 VALVE PLATE 1 50 50489200 O RING 17 2 1 51 05181100 DELIV VALVE HOLDER 1 52 05215000 HOSE 2 5 195 1 53 50464500 HEXSCREW M4X16 1 54 50110800 JOINT A4X8 2 55 05129000 CONNECTING NIPP
30. ION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A INJECTION EQUIPMENT ASSY INJECTION EQUIPMENT ASSY NO PART NO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 1 01389700 INJECTOR CP MEN EMO PC INCLUDES ITEMS W 2 01680600 NOZZLENOLDZPIPE lo INCLUDES ITEM W amp 3 amp PIPER Sa sasan aan SOLD SEPARATELY 4 amp 05070601 SEALING CONE 1 5 amp NIPPLE NOT SOLD SEPARATELY 8 50436400 SHIM 1 0 1 9 50436500 SHIM 1 04 1 10 50436600 SHIM 1 10 1 11 50436700 SHIM 1 14 1 12 50436800 SHIM 1 20 1 13 50436900 SHIM 1 24 1 14 50437000 SHIM 1 30 1 15 50437100 SHIM 1 34 1 16 50437200 SHIM 1 40 1 17 50437300 SHIM 1 44 1 18 50437400 SHIM 1 50 1 19 50437500 SHIM 1 54 1 20 50437600 SHIM 1 60 1 21 50437700 SHIM 1 64 1 22 50437800 SHIM 1 70 1 23 50437900 SHIM 1 74 1 24 50438000 SHIM 1 80 1 25 50438100 SHIM 1 84 1 26 50438200 SHIM 1 90 1 27 50438300 SHIM 1 94 1 28 01389900 PARTS SET NOZZLE ASSY INCLUDES ITEMS W 29 SPRING acc laka ONA I NOT SOLD SEPARATELY 30 SPRING WASHER I NOT SOLD SEPARATELY 31 PLATE ein nen NOT SOLD SEPARATELY 32 50566600 NOZZLE 1 33 BODY IZY NOT SOLD SEPARATELY QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 61 HATZ 1B40U 2203A INJECTION EQUIPMENT ASSY INJECTION EQUIPMENT ASSY SEALING AND BONDIN
31. LE 1 56 04161800 HOLDING SPRING 1 57 50476000 DISC 8 1 58 50330100 O RING 4X1 2 1 59 04097710 ECCENTRIC PIN 1 60 01756800 NIPPLE 1 61 50154300 O RING 7 5X10 5X1 5 1 62 05183100 SUPPORT 1 63 50323900 ALL SCR M6X30 1 64 05089300 RETAINING YOKE 1 65 05056700 FORK F INJECTOR 1 66 05267900 INSUL HOSE 120 1 67 01828510 F ING PUMP je INCLUDES ITEMS WI 68 50577900 CLAMP 0 5X6 0XA6 0 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 63 2 1B40U 2203A RECOIL STARTER ASSY RECOIL STARTER ASSY SEALING AND BONDING ADHESIVES 12 21 10 15 1 2 16 22 Not available separately PAGE 64 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1B40U 2203A RECOIL STARTER ASSY RECOIL STARTER ASSY NO PARTNO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 50342601 HOCHTEMP FETT 400G 1 1 01851900 RECOIL STARTER a INCLUDES ITEMS W 2 01497800 HANDLEASSY J u R u uq uuu INCLUDES ITEMS W 3908 HANDLE NOT SOLD SEPARATELY 4 03665200 RUBBER SLEEVE 1 5 05045201 RETURN SPRING 1 6 01569300 HOUSING F R START 1 7 50081200 SPRING WASHER A6 4 8 50062700 ALLEN SCREW M6X10 4 9 05088901 ROPE F R START 1 10 ROPE PULLEY im NOT SOLD SEPARATELY 11 05044901 BRAKE SPRING 1 12
32. M G100 1 9 50429400 ALLEN SCREW 5 12 4 10 05097300 FLAT SPRING 0 4 1 11 01346000 TUBE OIL SUCTION 1 12 04153400 FISHPLATE 1 13 40002600 BLINDRIVET3 2 2 14 05078600 SHAFT 1 15 50434800 CIRCLIP 1 9 2 16 01345901 LEVER 1 17 50422400 SHIM 8X14X1 2 18 01365200 GOVERNORLEVER 1 19 50125800 DISC 8X14X0 5 1 20 05130910 GOVERNOR SPRING 1 21 05130800 STOP 1 22 05079800 INTERMEDIATE PLATE 1 23 50465300 ALLEN SCREW M3X8 2 24 50435000 ALLEN SCREW M3X12 2 25 05148600 STOP SPRING 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 51 OIL PUMP AND GOVERNOR ASSY t e N HATZ 1 400 OIL PUMP AND GOVERNOR ASSY S E gt DI oc E lt lt Hd lt a m z lt lt a E 77 lt I m N e LO Z a 2 1B40U 2203A OIL PUMP AND GOVERNOR ASSY CONTINUED OIL PUMP AND GOVERNOR ASSY NO PART PART NAME QTY REMARKS 26 05078900 GOV SPRING 0 3 1 27 05131600 GOV SPRING 0 2 1 28 50346500 HEXAGON NUT M6 1 29 50144500 FLATWASHER 1 30 04095600 LEVER 1 31 50092700 CIRCLIP 7 1 32 05079301 SHAFT 1 33 03927300 SCREW 6 X 32 1 34 50563400 TENSION SPRING 1 35 40022401 O RING 8X2 GRAY 1 36 05151700 PLUG 1 37 50488700 PRESSURE SPRING 1 38 50475700 GRUB SCREW M10X10 4 39 05178810 ECCENTRIC SCREW 1 40 05178400 PLATE 1 41 50492
33. NG SHEET sesji azalia wa ni LET NOT SOLD SEPARATELY 16 01378300 SPACER BUSH 4 17 03575500 RUBBER SEAL RING 4 18 04146800 RUBBER INSERT 1 19 04150800 COVER RUBBER INSERT 1 20 04215200 CLOSING COVER 1 21 50458100 STUD M6 X45 2 22 50114300 DISC 6 4 2 23 50464401 STUD M6FO X35 2 24 04042000 WASHER 6 5X22 5X1 7 26 05188600 SPACER BUSH 7X12X7 2 27 50328300 HEXAGON NUT VM6 2 28 04139000 SPAC TUBE 6 5X12X18 4 29 04098400 SPAC TUBE 7X12X16 3 2 30 05184000 HEXAGON NUT M6X17 1 31 50026400 HEXSCREW M6X35 1 32 01669400 SUPPORT 1 33 50144400 HEXAGON NUT M6 1 34 50170900 SPRING WASHER 6 2 35 50170700 ALLEN SCREW M6X16 1 36 01683300 SUPPORT 1 37 04099500 SEALING RING 1 38 05140900 WASHER 1 498 50392610 RUBBER BUSH 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 69 2 1B40U 2203A CRANKCASE BREATHING SYSTEM ASSY CRANKCASE BREATHING SYSTEM ASSY SEALING AND BONDING ADHESIVES Parts not available separately PAGE 70 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A CRANKCASE BREATHING SYSTEM ASSY CRANKCASE BREATHING SYSTEM ASSY NO PARTNO PART NAME QTY REMARKS E 50223400 LOCTITE648 10ML 1 50223800 8058 0 75KG 1 H 50282501 SILICON 30ML 1 1 01885800 CRANKCASE BREATHER CP 29977 INCLUDES ITEMS W 2 OIL SEPARATOR
34. NUT M5 1 9 50484600 PRESSURE SPRING 1 10 50483100 CABLE CLAMP 2 2MM 2 11 50025000 HEX SCREW M 4X10 1 12 50342400 ALLEN SCREW M 8X50 1 13 50148100 FLAT WASHER 8 4 1 14 05189600 PLATE 1 15 03599600 SPACER BUSH 1 16 50328300 HEXAGON NUT VM6 1 17 50208500 SPRING WASHER 8 1 18 05117610 CONSOLE 1 19 50423900 CTR SUNK SCREW 20 1 20 50380800 CTR SUNK SCREW M6X10 1 21 03292900 SPACER 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 85 2 1B40U 2203A ENGINE STOP DEVICE ASSY ENGINE STOP DEVICE ASSY 6 8 9 11 13 PAGE 86 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A ENGINE STOP DEVICE ASSY ENGINE STOP DEVICE ASSY NO PART NO PART NAME QTY REMARKS 1 01786400 STOP DEVICE ASSY IE INCLUDES ITEMS W 2 STOP DEVICE enee jp NOT AVAILABLE SEPARATELY 3 50446900 ALLEN SCREW M4 X 16 4 44 50329000 O RING 1 5 05221301 STICKER LABEL 1 6 01786000 LIFT MGT EG STOP ASSY sadza INCLUDES ITEMS W 8 MEL EG LAT io NOT AVAILABLE SEPARATELY 95 01547101 ELECTRICAL WIDE 1 11 05223200 STICKER LABEL 1 129 40021500 SEAL WIRE 1 13 40021400 LEAD SEAL 8 MM 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 87 ENGINE SPECIAL EQUIPMENT 2203A HATZ 1B40U ENGINE SPECIAL EPA EQUIPMENT ASSY S E
35. OUBLESHOOTING PUMP TABLE 8 PUNP TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Not enough priming water in the housing SOLUTION Add water Engine speed too low Increase throttle Strainer plugged Clean strainer Suction hose damaged Replace or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump does not take on water Pump is located too high above water line Move pump closer to water Debris collecting in pump housing Clean pump housing Adjust clearance by adding shims or replace impeller Too much distance between impeller and volute Min 006 Max 020 Water leaking out weep hole between pump and Check condition of mechanical seal and gaskets engine between pump end and engine housing Engine speed too low Increase throttle speed Pump takes in water little or no Suction strainer partially plugged Clean strainer discharge Impeller Volute worn Adjust clearance by adding shims or replace impeller volute Tighten replace or add clamp Keep extra seals on pump Use smaller diameter hose or replace hose Fittings clamps are not sealed properly Suction hose leaks at inlet Hose diameter is too large Discharge does not stay on Pressure too high Check pressure add additional clamp coupling Hose kinked or end blocked Check hose Impeller jammed or blocked Open pump cover and clean dirt and debris from inside housing
36. S ITEMS W 3 01326401 CAMLEVER 1 44 50123200 SHIM 5 10 0 5 2 5 01326600 FLYWEIGHT 1 6 50255300 LOCKING WASHER 3 2 2 7 01326501 F WEIGHT HAND ST 1 88 CAMSHAFT EE Lage NOT SOLD SEPARATELY 9 04121700 SHIM 23X38X0 9 1 10 04112100 SHIM 23X38X1 0 1 11 04112200 SHIM 23X38X1 1 1 12 04112300 SHIM 23X38X1 2 1 13 04125100 SHIM 23X38X1 3 1 14 04125200 SHIM 23X38X1 4 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 45 2 1B40U 2203A PISTON CONROD CYLINDER ASSY PISTON CONROD CYLINDER ASSY XT 2 8 2 7 9 10 11 2 12 gt 13 US 0 5mm PAGE 46 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 X Parts not available separately 2 1B40U 2203A PISTON CONROD CYLINDER ASSY PISTON CONROD CYLINDER ASSY NO PART NO PART NAME QTY REMARKS 1 01374810 PISTON ASSY 88 2 jme INCLUDES ITEMS W 2 PISTON asla NOT SOLD SEPARATELY 3 50482300 CIRCLIP 22X1 2 4 50527100 GUDGEON PIN 1 5 01374701 PISTON RING SET 88 1 6 50479301 0 RING 93 X 1 5 1 7 CYLINDER aorta awa ES NOT SOLD SEPARATELY 8 01679610 CYLINDER W PISTON ASSY IM INCLUDES ITEMS W 9 01343500 CONRODASSY L INCLUDES ITEMS W 10 CONROD u ua TN NOT SOLD SEPARATELY 11 04100500 CONROD SCREW 2 12 01679800 BIG END BEARING
37. T WITH NUT 2 57 0451250080 SPRING WASHER 2 58 0401450080 WASHER BATTERY 2 59 1412317030 CAP 3 60 0975209300 SHORT CORD WITH TERMINALS 1 61 0976209450 LONG CORD WITH TERMINALS 1 62 1B40U 2203A ENGINE HATZ 1 63 KIT4TH KIT MECHANICAL SEAL SLEEVE O RINGS 1 INCLUDES ITEMS W QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 35 gt o lt o x lt Lu lt cN gt c St m t I 22 VOS ai A Cr N SPARE PARTS KITS ASSY PAGE 36 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 HATZ 1B40U 2203A SPARE PARTS KITS ASSY SPARE PARTS KITS ASSY NO PART NO PART NAME QTY REMARKS 1 01679202 GASKET SET CYL HEAD 1 2 01679302 GASKET SET CRK CASE 1 3 01679400 1000H MAINTE KIT 1 4 01679510 EMERGENCY KIT 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 37 CRANKCASE ASSY O lt 2 m 2 lt O lt lt 0 NBA Z A Re S JN 2203A 2 ce St m t I 1 2 13 Parts not available separately 5 E gt DI oc 4 lt 5 lt Hd ke lt a m z lt lt 9 a I 77 lt N a e eo Z a CRANKCASE ASSY 2 1 400 2203 CRANKCAS
38. Vigen NOT SOLD SEPARATELY 3 05102900 FILTER BREATHING SYSTEM 1 44 05098100 PLUG 1 5 05197200 FUEL PIPE LW 7X35 1 6 05196000 NIPPLE 1 7 01626900 SUCTION PIPE 1 8 50456800 CLAMP 1 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 71 HATZ 1B40U 2203A FUEL TANK ASSY FUEL TANK ASSY SEALING AND BONDING ADHESIVES 1 2 18 77 80 19 20 22 25 48 52 60 75 78 79 Parts not available separately PAGE 72 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 2 1 400 2203 FUELTANK ASSY FUEL ASSY NO PARTNO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 1 01853200 FUEL TANK ASSY 5L ESEP lutis INCLUDES ITEMS W st 2 01535302 CAP FUEL TANK 1 3 01635210 FUEL FILTER ASSY EE scito INCLUDES ITEMS W 4 FUEL IR VE o NOT SOLD SEPARATELY 589 SPACER SOLD SEPARATELY 68 50440901 RUBBER SLEEVE 2 7 05189001 CONNECTING NIPPLE 1 3 01628900 ROPE 1 9f 50500800 CIRCLIP 8 1 109 05160700 FUEL HOSE 3 5X340 1 114 50399801 CLAMP 11 3 1 124 05084010 CONNECTING NIPPLE 1 134 01534900 FUEL VENT VALVE 1 14 FUEL TANK a aa asas as IE NOT SOLD SEPARATELY 154 50440800 RUBBER SLEEVE 2 164 05130400 RUBBER SLEEVE 1 17 05184400 CONNECTING NIPPLE 1 184 05189700 BREATHER HOSE 1 19 05289300 FUEL HOSE 5 0X50 1 20 05175601 HOSE NIPPLE T 1 21 05215000 HOSE 2
39. W REAR VIEW Figure 4 Engine Controls and Components INITIAL SERVICING The engine Figure 4 mustbe checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine manualfor instructions and details of operation and servicing 1 Fuel Filler Cap Fuel Tank Pull this latch to add diesel fuel to the tank After refueling always make sure the fuel cap is latched properly DO NOT over fill For additional information refer to engine owner s manual Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Engine Lifting Straps Cover Remove the air cleaner cover then lift this cover the one with decals on it to gain access to the engine lifting straps 3 Cleaner Cover Prevents dirt and other debris from entering the fuel system Remove wing nut on side of air filter cover to gain access to filter element 4 Speed Control Lever This lever is connected to the throttle control which is located on the side of the engine compartment cover Use this lever to control engine speed 5 Dip Stick Remove dipstick to determine if the engine oil level is low If low add oil as specified 6 Engine Motor Mounts Attach these engine mounts to t
40. between the impeller and volute will become too wide and pump performance will be reduced Remember as the impeller wears down additional shims may be required to maintain the 4 Place the Pump Vacuum Tester P N 7000030 over the clearance between the impeller and insert pump suction inlet opening Figure 13 with the vacuum gauge facing upwards It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit 5 Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump If air leaks Pump Cleaning are present reset vacuum tester 6 Runthe pump fora few minutes while monitoring the vacuum gauge If the gauge indicates a reading between 25 and 20 in Hg inches of mercury then it can be assumed that the pump is working correctly 2 Start the engine as outlined in the initial start up section and wait for the pump to begin pumping 3 As shown in Figure 13 place a water hose inside the discharge opening of the pump and turn on the water This flow of water into the discharge opening will prevent the pump from running dry 4 Check the impeller every six months for wear and for clearance between the impeller face and the volute Also check the shaft seal for wear as well as the shaft sleeve After pumping water containing large amounts of dirt and debris perform the following 1 Remove the drain plug from the p
41. bration insulator are not damaged and screws are not loose or missing M Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running M Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength m Use one point suspension hook and lift straight upwards TYPICAL PUMP DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE m Dispose of hazardous waste properly Examples of potentially hazardous waste A 7 used motor oil fuel fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 NOTES QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 11 SPECIFICATIONS DIMENSIONS PUMP Table 1 Specifications Pump Trash Pump Suction X Discharge Size 4 4 100 100 mm Maximum Pumping 526 gallons minute Capacity 2000 liter
42. d in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 7 MULTIQUIP
43. e oil while the engine is still warm Fill engine crankcase with fresh oil Pullthe recoil starter grip Figure 17 2 or 3 times DO NOT start the engine lt gt HATZ DIESEL Figure 17 Recoil Starter Grip e Pull the recoil starter grip slowly STOP when it feels tight This closes the intake and exhaust valves compression position and helps prevents rust from forming Wipe any oil or dirt that may have accumulated on the engine Remove the drain plug from the pump and drain out any water left in the housing Remove the pump cover and clean the inside of pump housing Coat the inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry place To protect the water cooled seals place one half pint of lubricating oil new or used through the discharge opening on the pump and crank the engine several times This will prevent excessive corrosion and also keep the mechanical seal lubricated PAGE 26 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Speed control lever is in STOP position Set speed control lever to START position No fuel
44. e this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol Es m This equipment should only be operated by trained and qualified personnel 18 years of age and older E Whenever necessary replace nameplate operation and safety decals when they become difficult read M Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher E ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode E The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled B The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipmen
45. er parts via Fax on Standard orders for all orders which include Domestic US Customers dial compete part numbers 1 800 6 PARTS 7 800 672 7877 1 raw Order via Phone Domestic US Dealers Call 1 800 427 1244 ke tiqu EE Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact parts call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information EE 4 i ee 4 When ordering parts please supply Dealer Account Number J Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed DHL Shipping Address if different than billing address v Truck Return Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part All orders are treated as Standard Orders and will shipthe same day if received prior to 3PM PST WWW MULI WE ACCEPT ALL MAJOR CREDIT CARDS sa 1 MO IG MULTIGUIP QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 5 p GW SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety O messages and operating instructio
46. flow of air ALWAYS wear approved eye and hearing protection before operating the pump Before Starting 1 Read safety instructions at the beginning of manual 2 Clean the pump removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace Figure 6 Engine Oil Dipstick Oil Level Table 5 Oil Type air filter with a new one as required m Temperature Oil Type 4 Check carburetor for external dirt and dust Clean with dry compressed air Summer 25 C or Higher SAE 10W 30 5 Check fastening nuts and bolts for tightness Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 Engine Oil Check 1 Tocheckthe engine oil level place the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Explosive Fuel e DIPSTICK Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running Fuel Check 1 Remove the fuel cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low Figure 5 Engine Oil Dipstick Removal replenish with diesel fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel
47. ground Remove any twists or sharp bends from hose which may block the flow of water Suction and discharge hoses are available from Multiquip Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not avail able a rigid suction hose can be substituted in its place 6 Make sure the suction strainer Figure 2 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump The strainer should be positioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance This pump uses a water cooled mechanical sealto prevent water from seeping into the engine The passage of water through the pump casing lubricates the seal and prevents it from overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 19 OPERATION e DO NOT attempt to operate the pump RZ until the Safety General Information and JE
48. harge Hose Connect this flexible rubber hose to 12 Strainer Always attach a strainer to the bottom side of the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip Parts Department for ordering information the suction hose to prevent large objects and debris from entering the pump Strainer should be positioned so that it will remain completely under water Running the pump with the strainer above water for long periods can damage pump QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 15 REFUELING erum Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down Inthe event of a fuel spill DO NOT attempt to startthe engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry If pump is placed in a truck bed with a plastic liner REMOVE pump from truck bed and place on ground Figure 3 to refuel The possibility of fire or explosion exists due to static electricity PLASTIC TRUCK BED ADANGER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY Figure 3 Pump Refueling PAGE 16 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 BASIC ENGINE FRONT VIE
49. he pump frame Tighten securely 7 Oil Filter Remove this bolt to gain access internal to the engine oil filter Service the oil filter as recommended in the maintenance section of this manual 8 Oil Drain Plugs There are two oil drain plugs one is underneath the flywheel the other on the side of the engine Remove these plugs to drain engine oil from the engine crankcase 9 Crankshaft Connect this shaft to the input of the transmission 10 Muffler Used to reduce noise and emissions 11 Nameplate Contains information about the engine 1 A 1016 aS Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 17 INSPECTION ENGINE Insertandremovethe dipstick without screwingit intothefiller neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 1 6 quarts 1 5 liters NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free
50. into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause ar injury to the eyes and skin Use well insulated gloves when picking up the battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 m ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases m If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention m ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment m ALWAYS keep battery cables good working condition Repair or replace all worn cables QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 9 SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m Before lifting make sure that the equipment parts hook and vi
51. ion Figure 11 SPEED LEVER CONTROL Figure 11 Engine Speed Lever STOP Position 3 Slowly pull the starter grip Figure 9 until strong resistance is felt and leave it in this position This prevents rust from forming while the engine is not in use AL CAUTION When stopping the engine reduce the load slowly Do not stop engine suddenly since it may cause the temperature to rise abnormally Emergency Shutdown 1 Tostopengine immediately quickly place the engine speed lever to the STOP position QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 21 MAINTENANCE PUMP Pump Vacuum Test Adjusting Impeller Clearance 1 If it is necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly 2 The impeller should be as close to the volute as possible without rubbing against it Clearance is adjusted by adding or removing shims from behind the impeller DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed To perform the pump vacuum test do the following 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to 1 Remove the pump fill cap Figure 2 and fill the pump with make it easier to turn impeller water It is important not to remove too many shims or the clearance
52. ldforfive working days from notification pending instruc tions If a reply is not received within five days the material will be returnedtothe sender at his expense 9 Creditonreturnedparts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 cases where an item is accepted for which the original purchase document can not be determined the price will be based onthe list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or afterthat date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand atthe time of any price change Multiquip reserves the right to quote and sell directto Government agencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbeaddedtothe invoice forspecial handling including bus shipments insured parcel post or in cases where Multiquip mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price ofthe item with respect to which damages
53. manholes septic tanks fast and slow seepage ditch water siltwater mud water and muck 7 Suction Hose Connect this flexible rubber hose to the Wistar i suction portion the pump Make sure that the hose lays flat and is not kinked Use only recommended type suction Fill Cap Prior to operation the pump casing should be hose Contact Multiquip Parts Department SR ordering filled with water Remove this cap to add water to the pump information After the initial prime a sufficient amount of water will be retained in the casing so that the operator willnotneedto 9 Clean out Cover Handles To gain access to the pump s re prime later clean out area grip both handles then pull to remove cover Make sure both locking knobs have been released before If the casing is dry or has insufficient water the pump will attempting to remove Gg cover have difficulty in priming which could lead to premature mechanical seal wear thus causing damage to the pump 9 Drain Plug Remove this plug to drain water from the ump Discharge Port Connect a 4 inch discharge hose to nd either port one oftwo ports 10 Clean out Cover Remove cover to gain access to the clean out area Worm Clamp Used to secure the hose to the inlet and outlet ports on the pump Use two clamps to secure the 11 Locking Knobs Turn both knobs clockwise to secure hose on the inlet side ofthe pump clean out cover turn counterclockwise to release cover Disc
54. nesitem numbers quanti ties and descriptions of the items to be returned a Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e The list must include the name and phone number of the person request ing the RMA 3 Acopy ofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts that were pur chased more than six months priorto the return date c Anylineitemwith an extended dealer net price of less than 5 00 d Special order items e Electricalcomponents f Paint chemicals and lubricants g Decals and paper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe he
55. ns could TA result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS 4 DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosion hazards Burn hazards Pressurized fluid hazards Battery acid hazards Eye safety hazards PAGE 6 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operat
56. on lift at various elevations Table 3 Suction Lift at Various Elevations Altitude Feet Meters Suction Lift in Feet Meters 15 0 4 572 20 0 6 096 13 2 4 023 17 6 5 364 6 90 2 103 13 8 4 206 8 000 2438 6 20 1 889 9 30 2 834 12 4 3 779 5 70 1 737 11 4 3 474 Table 4 shows percentage drops performance as elevation increases 3 048 2 000 610 8 80 2 680 Table 4 Performance Loss at Various Elevations Discharge Flow Discharge Head ITE som p imo Altitude Feet Meters PAGE 14 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PUMP COMPONENTS Figure 2 shows a typical application using the QP4TZ Trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and solids Maximum size of solids should not exceed 1 5 inch 30 mm in diameter DO NOT set strainer on bottom of water bed Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris Figure 2 4 2 Pump Application Pump Themodel QP4TZ isa 4 inch trash pump used in NOTE CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS Aue I 6 Suction Port Connect a 4 inch inlet hose to this port general dewatering applications Typical dewatering Use two worm clamps to secure the hose applications consist of
57. p casing with water before starting the engine Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal B In winter drain water from pump housing to prevent freezing NEVER startthe pump with the clean out cover removed The rotating impeller inside the pump can cut or sever objects caught in it Before starting the pump check that the clean out cover is securely fastened m ALWAYS keep the machine in proper running condition m ALWAYS ensure pump is on level ground before use m Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY M NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any G d persons the general area of the pump m NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment Alpin NOTICE E NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or eq
58. r the same general item such as different size saw blade guards in use or a partthat has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by
59. reaching injection pump Add fuel Check entire fuel system Defective fuel pump Replace fuel pump Fuel filter clogged Replace fuel filter and clean tank Engine will not start or start is Faulty fuel supply line Replace or repair fuel line delayed although engine can Bee Check piston cylinder and valves Adjust or be turned over p repair engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Compy W AU slaning netuptong ani proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line detach from injection Fuel separates has inadequate resistance to pump If the fuel is turbid or separated warm At low temperatures engine will low temperatures up the engine or drain the complete fuel not start supply system Refuel with winter grade diesel fuel speed P Speed control lever does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke T Malfunction at injector See engine manual QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 27 TR
60. s manual QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 31 PUMP ASSY PUMP ASSY PAGE 32 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 ASSY PUMP ASSY NO PARTNO PART NAME QTY REMARKS 1 14660600100002 CASING 1 2 14460600200002 5 OCTOBER 2007 AND BELOW 2 14460600210002 CASING COVER NOVEMBER 2007 AND ABOVE 3 14660000900002 SUCTION COVER 4 14660000900002 DELIVERY COVER 5 14660601700002 DRAIN COVER 6 12470002500002 DRAIN COVER KNOB 7 1471040030 IMPELLER 8 1466000130 VOLUTE CASING 9 1466040700 SUCTION PLATE 10 14660002200002 DRAIN COVER SET HANDLE 11 0482200240 O RING MECHANICAL SEAL SLEEVE 12 0641400430 SPLIT PIN 13 0131190820 CAP SCREW VOLUTE CASING 14 1401350350 CHECK VALVE 15 0105051030 BOLT ENGINE M10 X 30 164 0483602750 O RING DRAIN COVER 17 1466330460 O RING CASING 18 1471214010 002 BASE 55400 19 1401330360 DELIVERY COVER PACKING SPRING WASHER M8 ENGINE BASE 58400 FLOODING CAP PF 1 1 2 DRAIN PF1 1 2 MECHANICAL SEAL MECHANICAL SEAL SLEEVE ADJUST LINER 45 x 25 4 MM T0 3 ADJUST LINER 45 x25 4 MM T0 5 CAP SCREW CASING M10 X 65 SCREW DRAIN COVER SET HANDLE M8 X 25 CAP SCREW SUCTION COVER M12 X 25 CAP SCREW WEAR PLATE M8 X 20 CAP SCREW CASING M12 X 30 BOLT PUMP M10 X 40 20 04512
61. s minute Max Solids Diameter 1 50 in 38 mm 551 589 Dimension 30 1 x 27 3 X 30 7 in LxWxH 765 X 695 X 780 mm Dry Net Weight 265 Ibs 120 Kg 30 7 IN 780 mm Figure 1 QP4TZ Dimensions PAGE 12 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 SPECIFICATIONS ENGINE Table 2 Engine Specifications QP4TZ Performance Curves QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 13 GENERAL INFORMATION APPLICATION The QP4TZ Trash Pump is designed to be used for dewatering applications Both the suction and discharge ports onthe QP4TZ trash pump use a 4 inch diameter opening which allows the pump to pump at a rate of approximately 526 gallons minute gpm or 2 000 liters minute Ipm Trash or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump Engine This trash pump is powered by a 9 9 horsepower air cooled HATZ 1B40 diesel engine Trash Pump Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps This pump generally handle solids up to 1 2 the
62. t in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death m NEVER pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance m NEVER open the priming plug when pump is hot Hot water inside could be pressurized much like the radiator of an automobile Allow pump to cool to the touch before loosening plug The possibility exists of scalding resulting in severe bodily harm NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 PAGE 7 SAFETY INFORMATION NEVER lubricate components or attempt service on a running machine m NEVER block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat NOTICE m ALWAYS fill the pum
63. uipment can result 2 if operating in speed ranges above the maximum allowable PAGE 8 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system m Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine BATTERY SAFETY ELECTRIC START ONLY AA DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come
64. ump housing Figure 2 and drain any water left in the pump 2 Loosen the two locking hand knobs turn counterclockwise and remove clean out cover 25 in Hg inches of mercury Clean and remove dirt debris from pump casing Inspect translates into 25 feet of lift at sea impeller and volute for wear Replace any damaged or worn level parts 7 Ifthe vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning correctly and corrective action needs to be taken The impeller may develop sharp edges Use extreme care 6 Totestthe flapper valve shut down the engine The vacuum when cleaning around the impeller to prevent being cut tester should remain attached to the pump suction inlet port by vacuum This indicates the pump s flapper valve is seating properly to hold water in the suction hose when the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted PAGE 22 QP4TZ TRASH PUMP OPERATION AND PARTS MANUAL REV 1 10 10 08 MAINTENANCE PUMP CAUTION DO NOT RUN PUMP WITHOUT WATER PLACE VACUUM TESTER OVER PUMP SUCTION PORT DISCHARGE DIRECTION OF WATER FLOW Pressure reading may vary depending on altitude See Tables 3 and 4 on page 12 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG PUMP VACUUM TESTER
65. yco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 450 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin amp multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2008 MULTIQUIP INC Multiquip Inc Mikasa and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications include

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