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Multiquip QP-40TE User's Manual

1. park pug kore Operation not LII ed erore ar rom tl Ine 2 Fuel eral n toz ctr elim cl ca Jet ereh gewer tn dem Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel fed ar Eid P Spark plug heat value Replace spark pk wh corect pa spark pug AGE 26 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 QP 40TE TROUBLESHOOTING ENGINE PUMP TABLE 5 ENGINE TROUBLESHOOTING Continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment Adjust governor to croc lewer Governor spring Cisan or replace ton Races rug tow eat zr Al taken in trough Chock suction daner not working Destin lan recol stater 690 Spring sping ss Replace pig POSSIBLE PROBLEM peed oo EI E EET or heee ard ange Ar kek axan port LETE ee sasan os pur by ins ee TE emen ro end ard engir hoi ZE or
2. OPERATION amp PARTS MANUAL DANGER EXPLOSIVE FUEL Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running Remove the gasoline cap located on top ol fuel tank Visual inspect to see if the fuel level is low uelis low replenish wth unleaded uel When refueling be sure to use a strainer or filtration DO NOT top offfuel Wipe up any spiled tuet immediately REV 0 01205 40TE PRE SETUP PUMP Before Starting 1 Read safety instructions at the beginning of manual 2 pump as near to water as possible onafimfat levelsurace 3 Topiimepump removetacap Figure2 andfilpump casing with water ft pump casingis not filed with water betore stating t wil not begin pumping Pump casing must be filed with water before using pump Otherwise pump willnot be able to begin pumping DO NOT open cap if pump s hot Water inside may be under pressure 4 Checktorleaksbetueen pump andengine fwaterisieaking between pump and engine housing the sealinside the pumpmay be damaged Continued operation ofthe Pumpisnot recommended Further usapeoltha pump under his oondi ons may cause severe water damage toengine Hoses and Clamps 1 Check that al hoses are securely attached to the pump Make certain suction hose Figure 2 does notha
3. FLYWHEEL ASSY 30 50 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 ROBIN 270050021 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PARTNO PART NAME an REMARKS 10 2797904101 FLYWHEEL 15W 40N CHARGING f M 286890 IGNITION COIL 1 12 2797920101 LAMP COIL CP 15W 1 12 2797930201 LAMP COIL CP 40W 1 30 0011406250 BOLT amp WASHER ASSY 2 35 0011306200 BOLT amp WASHER ASSY 15W 2 35 0011306300 BOLT amp WASHER ASSY 40W 2 50 0779102091 WIRE 1 CP 1 50 0660000371 SWITCH ASSY 1 76 0150040090 TAPPING SCREW 2 100 0850140150 SPARK PLUG 1 NGKBR6HS 110 0655000270 SPARK PLUG CAP 1 QP 40TE OPERATION PARTS MANUAL PAGESI 270050021 ENGINE LECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY PAGE 52 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 270050021 ENGINE ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY NO PARTNO PART NAME en REMARKS 700 2797830131 GIL SENSOR CP 1 79 kUS1107101 CONTROLASSY OIL SENSOR 1 740 011406160 BOLT amp WASHER ASSY 2 791 0150040090 TAPPING 2 TU 2147900601 CLAMP CP 1 0110080020 FLANGE BOLT 1 QP AUTE OPERATION PARTS MANUAL EV 40 04 1 05 PAGE 53 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS Partsmustbe n hewand resalahlecon dion neognalNMuHouppaoggfi PAYMENT TERNS Terms ol payment for par s arenet 10 days FREGHTPO
4. 4 0151140535 STUD BOLT CASING CVR 5116 x 52 x 15x15 4 0161151280 STUDBOLTELVERYSUCTIONCOVER 8 12845815820 3 0191150725 BOLT IMPELLER 38 24 UNF x25 1 35 01005105 BOLT ENGINE M10 x25 4 55 0205450120 NUT DELIVERYISUCTION COVER M12 8 S 0005450100 NUT CUSHION RUBBER CASING ENGINE 18 PUMP M10 0205450055 NUTS 4 39 0451250120 SPRING WASHER M12 8 A 0451250100 SPRING WASHER MIO 19 410451250080 SPRING WASHER 10 022209 WASHER 4 0401460100 WASHERMIO 4 44 4330201200001 IMPELLER WASHER DIA 38 x 11 x 6T 1 45 0105051035 BOLT PUMP M10 x35 2 0641400480 SPLIT PIN 2 0520040425 KEY 1 48 074221410 STRAINER 1 9 KIT MECHANICAL SEAL SLEEVE O RINGS 11 INCLUDES ITEMS W QP 40TE OPERATION amp PARTS MANUAL 3 ROBIN EX270D50021 ENGINE CRANKCASE ASSY CRANKCASE ASSY PAGE 34 OP 40TE OPERATION amp PARTS MANUAL REV 0 041 05 ROBIN EX270D50021 ENGINE CRANKCASE 55 CRANKCASE ASSY PARTNO 2791010251 2371420205 271801001 0440300160 0600300341 2771501103 0105080250 0105060410 0440060020 0401140030 0211140020 3791100121 0440800160 0600800370 277450421 2774190103 2796360113 2796500103 0213200050 0213200050 0010408350 2791300111 2791500123 0110080240 0010408350 27550101 2771600103 2771501103 0110080029 0851080000 2799900107 85 8 855 5 5 25 8 8 2 5
5. EV 0 04 1905 PAGE 41 270050021 GOVERNOR ASSY GOVERNOR GROUP ASSY PAGE 42 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 ROBIN EX270D50021 ENGINE GOVERNOR ASS GOVERNOR GROUP ASSY NO PARTNO PARTNAME QTY REMARKS 10 278020112 GOVERNORLEVER 1 2 227400138 GOVERNOR SHAFT 1 30 274270101 GOVERNORRODCP 1 0 27428013 RODSPRING 7DXOSDX1B2LN 16 1 50 0081305000 2 8 0130060240 BOLT AND WASHER ASSY 1 01890000 NUT 1 amp 2794250223 GOVERNOR SPRING 1 210 277432031 SPEED CONTROL LEVER 1 340 27743501098 STOP PLATE 1 350 020008170 WASHER 6DX24DX2T 1 355 0217060070 FRICTION WASHER 65DX24DX08T 1 360 0140080180 SCREW M6XIOX35L 1 365 2374500423 SPRING ADJUST 1 37 000170600 1 395 2774390203 CLAMP 1 396 013105000 SCREVW amp WASHERASSY 1 435 SPEED CONTROL BRACKET CP 1 NOT AVAILABLE SEPARATELY 440 0049104080 SCREW 1 450 0023506000 SELF LOCK NUT 1 480 2674510103 RETURN SPRING 1 0110080020 FLANGE BOLT MEX1 0X12L 2 486 2774370108 LINKROD 1 490 2774600908 SPEED CONTROL ASSY 1 INCLUDES ITEMS WI QP 40TE OPERATION PARTS MANUAL PAGE 43 ROBIN EX270D50021 ENGINE COOLING STARTING ASSY COOLING AND STARTING GROUP ASSY PAGE 44 QP 40TE OPERATION amp PARTS MANUAL REV 0 0130 ROBIN 270050021 ENGINE COOLING STARTI
6. tee or no Suer svarer pant Bed sare von a a 66 1 Fe er wa oan armed or oset ard disan an za on a uin 48 tur ampi eat oar nd vete 8699 lt saw monet Ss Haz Qerara Mana JPERATION amp PARTS MANUAL REV 0 04 1305 PAGE 27 QP 40 EXPLANATION OF PARTS SECTION REMARKS The lowing section explains the diferent symbols and remarks used 8 tho Parts section ofthis manual Use the help numbers found on the back page ofthe manual f here are any questions The contents and part numbers istedin tne parts section are subject to change without notice Multiquip does not guarantee be avalabiity ofthe parts isted Sampie Parts List NO PARTNO PARTNAME 07 REMARKS T MS 1 INCLUDES TEMS W 2 WASHER twin NOTSOLDSERIRATENY 2 150 WASHER ABIN 1 3 156 HOSE AN MAKELOCALLY 4 168 0 1 SNZMSBANDUP NO Column Unique Symbols AI items with same unique symbol 4 or gt in the number column belong to the same assembly ork whichis indicated by a note in he Remarks Duplicate tem Numbers Duplicate numbers indicate multiple part numbers are n effect oc he same gene
7. M7X1 0X40L 2 350 2792330105 PISTON PIN 180X13DX53L 1 360 2792340105 PISTON STD 74 4DX43H 1 360 2792340505 PISTON OVERSIZE 0 25 1 360 2792340403 PISTON OVERSIZE 0 50 1 30 2792351107 PISTON RING SET STD 1 30 2790351207 PISTON RING SET OVERSIZE025MM 1 30 2790351307 PISTON RING SET OVERSIZE050MM 1 30 0565180010 01917300180 QP AUTE OPERATION PARTS MANUAL PAGE 37 ROBIN EX270D50021 ENGINE INTAKE AND EXHAUST GROUP ASSY ASSY Zo 47 5 60 70 95 90 K Rox AGE 38 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 ROBIN 270050021 ENGINE INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST GROUP ASSY NO PARTNO PART NAME QTY REMARKS 10 2798160101 CAMSHAFT CP 1 25 2798008 CAMSHAFT SDX785L 1 27 004008000 6 580 960 147 1 3 2773880105 SPRING PIN 4DX75DXTIL 1 35 2798401035 RELEASE LEVER 1 3 2135003 1380 2030 04 1 2773870105 RETURNSPRNG 1 69 279980008 WUVESPRING 17DX23DX27LN 58 2 70 2698870103 SPRING RETAINER 2 8 279840115 INTAKE VALVE 28 5DX5 5DX67 8L 1 50 27988501135 EXHAUST VALVE 26 5DX5 5DX 7 8L 1 95 1201064031 COLLET VALVE 4 150 279858011 TIMING CHAIN 100 LINK 1 160 27789105 TENTIONER 1 163 2773710105 SPRING TENTIONER 1 106 277389005 PIN TENTIONER 6DX13DX34L 1 170 277389113 CHANGUIDE 1 200 2798008 PINMROCKER6DX9DX41L 1 20 2773820100 ROCKER ARM ASSY
8. resistance becomes the hardestata certain postion core spondingtothecompressionpoint Plthesatergipbrskdy andsmoolhiyforstaring Figure 12 Starter Grip 7 Ifthe engine has started slowly retum the choke lever Figure 13 to he CLOSED poston tithe engine has not started repeatsteps through ALWAYS run engine at full speed while pumping Stopping The Engine Normal Shutdown 1 Movethethrottelever tothe IDLE postion Figure 15 and Tun the engine fr three minutes at low speed HALFWAY CLOSE Figure 13 Choke Lever Closed Belorethepump is placedinto operation run the engine for several minutes Checkfor tuel leaks andnoises associate wth lose component 8 To begin pumping place rote lever Figure 14 nthe RUN position Figure 14 Throttle Lever Run OPERATION amp PARTS MANUAL REV 0 04 Figure 15 Throttle Lever 49 2 Atertbeengine cools tum theengine ONOFFswichtothe Figure 6 Engine ON OFF Switch OFF 3 Place the fuel shut off lever Figure 17 in the OFF poston GES Figure 17 Fuel Valve Lever OFF Emergency Showdown 1 Move hethrotielverquchy tothe IDLE poston andplace the engine ONOFF swich in the OFF poston PAGE 19 QP 40 MAINTENANCE PUMP Pump Vacuum Test DO NOT atiemptio start the engine unless the pump has previously been primed wih water Severe pump damage Wil occuritpump has not b
9. 3 14180600210001 CASING COVER 4 5 5 7 8 9 14140000800001 DELIVERY COVER NPT4 44140000000001 SUCTION COVER 1268100170001 DRAIN COVER 1247100250001 DRAIN COVER HANDLE an 1 1 1 1 1 1 2 1464040080 IMPELLER 1 1412000130 VOLUTE CASING 1 10 1247000190001 COVER SET KNOB 2 11 1247000200001 DRAIN COVER PUSH PLATE 2 12 1247200270 HINGE BOLT M12 x90 2 13 1247220280 HINGE PIN DIA 12 65 2 14 1484214010001 1 15 14642140200016 ENGINE BASE 1 15 0723302546 CUSHION RUBBER 4 T7 1401350350 CHECK VALVE 1 iB 1401330360 DELIVERY COVER PACKING 1 14 0489312300 O RING VOLUTE CASING DIA 3 1 x 228 2 20 0489352400 O RING DRAIN COVER DIA 3 5 x 240 1 2 0482200240 O RING MECHANICAL SEAL SLEEVE S24 1 2 048025090 O RING FLOODING DRAIN CAP P30 3 23 1412390500 CASING COVER PACKING 1 24 0631211100 FLOODING CAP PFI 1 5 081211100 DRAIN CAP 2 25 0801123530 MECHANICAL SEAL DIA 30 1 Zn 0811883034 MECHANICAL SEAL SLEEVE 1 20 0052834525 ADJUST LINER DIA 45 x 254 10 3 1 28 0852854525 ADJUST LINER DIA 45 x 254 195 1 2 0141050825 SCREW DRAIN COVER HANDLE M8x25 4 30 0141090825 SCREW VOLUTE CASING 8 x25 2 QP 40TE OPERATION PARTS MANUAL PAGESI PUMP ASSY PAGE 32 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 QP 40 PUMP ASSY PUMP ASSY NO PARTNO PART NAME QTY REMARKS 018115105 STUD BOLT CASING M10 x35x10x15
10. Department 5003082926 Fac0008727877 80218 79 Fee 3107 1173 Ete pure 1057 3700 EL 29 Service Department Tacha Assistance Fax 310 537 4250 o Foc stot sae S1057100 MEXICO UNITED KINGDOM MO Cipsa UK Limited Head once Garr Fed Putia kM 1285 Tat 52 2222250900 Hanover MiL Fizroy Steet Te 0613392223 MemosgamChoa 7270 Meo Fac 222255 420 Fac 0161 339 3025 Cone pnasreta com Tx Lacie OLT OTL pr CANADA BRAZIL liqui Tat 50 052208 A Evandro Linse Siva 840 grupa 505 Ta D115521 34334058 Laval Quebec Canada evo Fax 50 825464 Bara ds Tiuca Rio de Jansiro Fac 1 521 450 0055 Contact arn matqup rartowaanyemulihoonk sertes meup comb ve te MO ko ar o MUS end 459 seti De etna pens nde ea were in mw tg a Pur Heydera aza RE pis eons ico he d EW ra ar any Yourkocal Dealers
11. N 1 INCLUDES ITEMS W 25 2773620200 ROCKER ARM ASSY EX 1 INCLUDES ITEMS Wi 230 01405000 ADJUST SCREW M5X0 5X23L 1 20 01700500 NUT MSXD 5X4 1H 1 20 0110060020 FLANGE BOLT MSX1 0X12L 1 310 2799020111 MUFFLER CP 1 315 2798780101 SPARKARRESTOR 1 317 015004000 TAPPING SCREW 1 300 2703420111 MUFFLER COVERCP 1 340 27728201195 GASKET MUFFLER 280 9DX58P 027 1 IN GASKET KIT IN CRANKCASE ASSY 350 880008080 FLANGENUT 2 360 018206000 TAPPING BOLT 8 103 8 2 381 011006000 FLANGE BOLT 6 108 1 365 0110080150 FLANGE BOLT MBX1 25X12L 1 380 2773720800 SOREENCP 1 387 01504000 TAPPING SCREW 2 20 27737003 DEFLECTOR 1 45 0150040080 TAPPING SCREW 2 50 2788290113 INSULATOR 1 550 2799600123 GASKET INSULATOR 1 80 00038000 FLANGENUT 2 50 0110060050 FLANGE BOLT MBX1OX20L 1 QP AUTE OPERATION PARTS MANUAL PAGE 39 ROBIN EX270D50021 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY 520 4 7510 AGE 40 40TE OPERATION amp PARTS MANUAL REV 0 01300 ROBIN 270050021 ENGINE AIR CLEANER ASS AR CLEANER ASSY NO PARTNO PART NAME REMARKS 510 27982190 AIR CLEANER ASSY DUAL INCLUDES TEM WI 510 200 2798283108 BASE CP 510220 2798265008 GASKET 510250 2798284008 COVER 510260 2792073086 LABEL 510270 27907408 510520 2798280707 ELEMENT 510570 0023806000 FLANGE NUT 510 580 0110060050 FLANGE BOLT mnn QP 40TE OPERATION PARTS MANUAL
12. is running or immediately after operations Never operate the engine wih heat shields or heat guards removed Respiratory Hazards ALWAYS wear approved respiratory protection when required a QP 40TE PE J Accidental Starting Hazards ALWAYS place OMOFF switch in 4 the OFF postion when the pump is not in use SAFETY MESSAGE ALERT SYMBOLS Equipment Damage Hazards Other important messages are provided throughout this manual to help prevent damage to your pump other Property or the surrounding environment J Eye and Hearing Hazards ALWAYS wear approved eye and To avoid injury you MUST read and understand operator s manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed 5 spum other property or he Could be a PAGET QP 40TE RULES FOR SAFE OPERATION Failure to instructions in this manual may lad to serous injury or even death This equipment is to be operated by trained and qualified personnel This equipment s for industrial use only The folowing safety guidelines should always be used hen operating the trash pump GENERAL SAFETY reading fisenfe manual This equipment should not be operated by persons under 18 years of age NEVER operate equipment without prop
13. the machine Fre or explosion result from fuel vapors or i fuel is spiled on a hot NEVER operate the pumpin an explosive atmosphere or near combustible materials An explosion or fre could result causing severe bodily harm or even death WB Topping off to fler portis dangerous ast Reter to Engine Owner s Manual for engine technical questions or infomation NEVER use accessories or attachments wich are not recommended by Muliqui or his equipment Damage to the equipment andor injury to user may resul WW Manufacturer does notassume responsibilty orany accident engine tends to spil fuel dueto equipment modifications QP 40TE RULES FOR SAFE OPERATION NEVER run engine witout air cleaner Severe engine damage may cou ALWAYS read understand and follow procedures in Operators Manual 586 attempting to operate equipment ALWAYS bo sure ho operator is familar with proper safety precautions and operation techniques before sng pump ALWAYS store equpment property when itis not being used Equipment should be stored in a clean keaton out of he reach of chidren NEVER leave tho pump unattended tum of engine when unatended Wi Unauthorized equipment modifications will void all warranties M NEVER pump volatle explosive fammable or low fash point fluids These fuids could ignite or explode NEVER operate the pump in an explosive atmosphere Before staring the pump check that the cleanout co
14. 3204 MAYCO PARTS 25 FAX 8005727877 jal 3405973706 rax syaa Special freight allowances when you order 10 or cem 3103374259 line items via Web or Fax SERVICE DEPARTMENT FedEx Ground Service at no charge for freight Eun FAX 31059145 S ammon Cote and washer alams undar 1 00 WARRANTY DEPARTMENT det rice do not count towards the 10 na tems 400 421 1244 EXT 279 FAX 3108924175 310 537 3700 EXT 279 MULTQUP NC 2 18910WLMNGTONAVENUE Direct TOLL FREE access J 7 1 POST OFFCE BOK 25s 5 CARSON CALIFORNIA 90749 to our Parts Department ee Toll free nationwide 800 427 1244 pred MULTIQUIP 5 4 INTERNET QP 40 IFORYOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at al times when Fre 1o read and understand Sly Messages and Operating coud in rry and others This Owners Manual has been developed t provide complete epuctors or he sato and eficient of the Muliquo Model Trash Pump Peo the engine manufacturer s Inston for dala 65 ale operaton Batore using inis pump ensure ad and understands ali is manual SAFETY MESSAGE ALERT SYMBOLS The ro 01 Sly Messages shown beow wil nom you about port hazards hat coud ue you or others The Me
15. 592 5 QP AUTE PART NAME QTY REMARKS CRANKCASE CP W OIL SENSOR INCLUDES ITEMS W VALVE GUIDE 5 5DX9 50X27L STEM SEAL 5DX11 8DX15DX78T OIL SEAL 28 8DX45DX7T BALL BEARING 836206 2005208165 PIPE KNOCK 100 8081 STUD M8X125X25L STUD M6X10X107L OIL SEAL 56DX10DX25T PLUG MT4X1 5 X20DX12L GASKET 14 1DX19DX2 3T MAIN BEARING COVER C OIL SEAL 28 8DX45DX7T BALL BEARING GOVERNOR GEAR CP 52 SDX2ST N 33 GOVERNOR SLEEVE 6078018028 OIL GAUGE M22X1 5 L 67 5 18 FILLER PLUG M22X1 5 L 12 18 GASKET GASKET FLANGE BOLT CYLINDER HEAD CP GASKET HEAD FLANGE BOLT MAXI 25 X68L FLANGE BOLT ROCKER COVER CP GASKET ROCKER COVER PIPE KNOCK 100 850814 FLANGE BOLT M6X1 0X12L RUBBER PIPE 60 110 GASKET SET OPERATION amp PARTS MANUAL INCLUDES ITEMS WS INCLUDES ITEM Wis INCLUDES TEMS Ws amp 8439 IN THE INTAKE amp EXHAUST ASSY PAGES ROBIN EX270D50021 ENGINE CRANKSHAFT CRANKSHAFT PISTON ASSY AGE 36 QP 40TE OPERATION amp PARTS MANUAL REV 0 01300 ROBIN EX270D50021 ENGINE CRANKSHAFT ASSY CRANKSHAFT PISTON ASSY NO PARTNO PART NAME OTY REMARKS 30 2792100131 CRANKSHAFT CP 1 PUMP 1 40 2782080141 CRANKSHAFT CP METRIC PUMP 25MM 1 50 0180180010 FLANGE NUT M18X31DX14H 1 0323030010 WOODRUFF KEY SBX6HX16D 1 30 2780250120 CONNECTING ROD 88 15 INCLUDES ITEM Wit Se 2792300103 CONNECTING ROD BOLT
16. Disconnection of any of these devices wil vod all warranties Maintenance Safety NEVER lubricate components or senice on a running machine ALWAYS allow the machine a proper amount of ime to cool before servoing Keep the machinery in proper running condition Fix damage othe machine immediately and always replace broken parts or missing decals M Dispose of hazardous waste propery Examples of potently hazardous waste are used motor ol ul and fuel fiters DO NOT use food or plastic containers to dispose of hazardous wast DO NOT pour waste or fuel directly onto the ground Emergencies WALWAYS know the location of the ALWAYS the location of the nearest 88014 nearest fire extinguisher in emergencies always know the location ofthe nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department Tris information w ll be invaluable in case of an emergency 8 mmm SPECIFICATIONS DIMENSIONS PUMP pecifications Pump OPADTE Trash Pump Suction amp Discharge Size 400 in 101 mm Solds Diameter 200 in 60 mm Max Ut 25 78 meters Mac Head 78 6 24 0 meters Dimension 291x274X315h LxWxH 740 X 685 X 800 mm Dry Net Weight 240 bs 109 Ka 29 1 IN 40MM Fi
17. ERATION 8 PARTS MULTIQUIP MODEL QP 40TE TRASH PUMP ROBIN GASOLINE ENGINE Revision 0 04 13 05 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm NOTES PAGE TABLE OF Multiquip QP 40TE Trash ROBIN EX270D50021 Pump Engine EPA Table Of Contents Crankcaso Assy s 3438 Parts Ordering Procedures Crankshaft Assy 3637 Safety Message Alert Symbols Intake and Exhaust Assy 3839 Rules For Safe Operation Air Cleaner 8 41 Pump Speciications Dimensions Governor Assy Engine Specifications Cooling Starting Assy 4448 General Information Fuel Tank 4647 Pump Components Carburetor 8 4 48 Refueling Flywheel Assy 5051 Basic Engine Electric Device Assy 5253 Pre Inspection Engin Pre Setup Pump Terms and Conditions of Sale 54 Initial Start up Engine Here s How to get Help 56 Maintenance Pump Maintenance Engine Preparation for Long Term Storage Troublesh
18. ION PARTS MANUAL EV 40 001105 PAGE 47 ROBIN EX270D50021 ENGINI CARBURETOR ASSY CARBURETOR ASSY 8 48 OPERATION amp PARTS MANUAL REV 0 041305 ROBIN EX270D50021 ENGINE CARBURETOR ASS CARBURETOR ASSY NO PARTNO PART NAME QTY REMARKS 20 27823000 CARBURETOR ASSY 1 INCLUDES ITEM Wis 2101 2786259608 VALVE THROTTLE 1 2102 2516245008 SCREW 2 2103 2798252508 VALVE CHOKE 1 205 2798242008 JET SLOW 1 208 279625208 SHAFT CHOKE 1 2015 2798053008 SHAFT SUB ASSY THROTTLE 1 Dior 2516245308 SCREW 1 210188 2798251508 PIN FLOAT LEVER 1 210 65 2798055008 CHAMBER FLOAT 1 20175 251823808 GASKET 1 20 8 2798254008 GASKET CHAMBER 1 210 19 2798255008 FLOAT CHAMBER 1 210225 2798240108 JET MAN 1 20285 2798235508 SCREW DRAIN 1 2035 2798258108 BUSH 1 21040 2798235308 SCREW ADJUSTING 1 21041 2796244508 SPRING 1 21060 2798258208 COLLAR 1 20100 27988250008 VALVE ASSY 1 210 104 2798255208 GASKET 1 20015 2798245208 1 201555 2798246108 ORNG 1 210 153 0642007810 FILTER CUP 1 210 154 0642006410 PACKING FILTER CUP 1 24 274380101 CHOKE LEVER CP 1 25 292226 INSULATOR 1 28 2708030100 CARBURETOR 1 227 2565902HS GASKET INSULATOR 1 28 079859089 GASKET2 INSULATOR 1 29 270870108 GASKET 1 QP 40TE OPERATION PARTS MANUAL PAGE 49 ROBIN 270050021 ENGINE FLYWHEEL ASSY
19. LICY AL parts 086 wil be shipped collect or 5 noice Al shipments are point of orgn 18008775500 onases wenasigred rantesthas beenobiainedromthe carier andanyclamiorstoragecrdanagerustbs wtdtetwoenheoorsneeandecarer MINMUMORDER The minimum charge for orders trom Mul ig pis 15 00net Customers ibe asked or instructions regarding anding ot orders nolmestingihisrequremen RETURNEDGOODS POLICY atu shimanswibe acoptodandceat wibe alowed subject tothe folowing prot Sons 1 ARetumed Mataral Authorizatonmust be approved by prior to ship 2 Toottaina Retum Material ration allimustteprofdatioMuliqupPars Sales hal defnes tom numbers ts and deseiplons of elus lobo mume a Theparts numbers anddeseriptens must match ha curent parts pico The list must be typed or computer here d The lt must reference the sales erderijorinice ejunderwhich he as were originaly purchased 8 The list mustincude he name and phone numberof he personrequest Ingthe RMA 3 AcopyofoFolum Matera Autor onmustaccampanyheraumstipmen 4 Fright ls at he sender s Al parsmustboretnodtreighiprepakito Mutqupsdesigreled recevingpcin a Tefolowingitems are nctretumable n t n N and Muliqup part numbers ry marked soll parts fan hem price book and shows as being re acedbyarotertam liscbsoiele Any parts wih a ted sh
20. NG 55 COOLING AND STARTING GROUP ASSY NO PARTNO PART NAME QTY REMARKS 10 2795120201 BLOWER HOUSING CP BLACK 1 2 0732005140 LABEL TRADE MARK 64D 1 0110080080 FLANGE BOLT MEX1 0X14DX14L 4 m 2795271111 BAFRLE 1 CASE 1 a 2786270213 BAFFLE 2 HEAD 1 0016508120 BOLT 1 011008020 BOLT M6X1 0X14DX12L 1 210 2795020200 RECOIL STARTER ASSY D STD 1 INCLUDESITEMW 2015 2268071808 SPIRAL SPRING 1 3102 280206 REEL 1 2104 279501108 STARTER ROPE 1 2104 2265070108 STARTER KNOB 1 21054 2795012508 RATCHET 2 2006 2285079108 FRICTION SPRING 1 2007 2255075208 RATCHET SPRING 2 210 11 279504808 STARTER PULLEY 1 21035 2285074108 FRICTION PLATE 1 21049 285075818 CENTER SCREW 1 29 0110060010 FLANGE BOLT M6X1 0XX14DX8L 4 QP 40TE OPERATION PARTS MANUAL PAGE 45 ROBIN 270050021 ENGINE FUELTANK ASSY FUEL LUBRICANT ASSY PAGE 46 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 ROBIN EX270D50021 ENGINE FUELTANK ASSY FUEL LUBRICANT ASSY PART NO PART NAME REMARKS 10 218601021 FUELTANK CP 38 BLACK 1 2 0732005181 LABEL WARNING 1 2 2799510100 LABEL MODEL 1 E 0430430060 FUEL TANK CAP 1 06419000 FUEL FILTER 1 0505120020 UNION 1 E 002308000 FLANGE NUT 2 011008020 FLANGEBOLM8X125X25L 1 m 0851060000 RUBBER PIPE 60120 1 E 0561100030 HOSE CLAMP 10DX88XIT 2 QP AUTE OPERAT
21. TICK amp PARTS MANUAL MAINTENANCE ENGINE DO NOT use gasoline as caring solvent because that would create a risk of fre or explosion ENGINE AIR CLEANER 1 Remove the air cleaner cover element as shown in Figure 21 2 Tap he paper itor element Figure 21 several times on a hard surface to remove dit or blow compressed air not exceeding 30 psi 207 Pa 2 1 fom through the fiter clementtromthe aircleaner case side NEVER brushof dirt Brushingwlforce ditinto the fibers Replace the pape ier lamentis excessively dirty Cieanfoamelementin wam soapywaterornontlammable solent Rinse andr thorugh Dio he elementin clean engin oiland completly squeeze outtheexcessolfrom he elementbeforeinstaling Figure 21 Engine Air leaner PAGE 23 REV 0 04 1905 QP 407 REPARATION FOR LON ERM STORAGE Pump Storage For storage of the pump for over 30 daye the following is requiret Drain the fuel tank completely Run the engine unt the fuel in the injection system is completely consumed Completely drain used ol from the engine crankcase and fil with fresh clean ol then follow the procedures described in the engine manual for engine storage Remove the drain plug from the pump and drain outany water from lef In the housing Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a
22. anual 4 Fuel Filler Cap Remove this cap to add unleaded gasoline to he fuel tank Make sure is tightened Securely DO NOT over fl Adding fual to the tank shouldbe done only when he engine stopped and has had an opportunity cool down Inthe evert ota ual spil DO NOT atemptto start the engine ntl he fuel residue has been completely wiped up and te area surounding he enginels dy 5 10 n 2 Throttle Lever Used to aust engine RPM speed ever advanced forward SLOW lever back toward operator FAST Recoil Starter pull rope Manua stating method Pull ho starter grip unti resistance is fet then pul risky and smoothly Choke Lever Usedin the staring ofa cold engine orin cold weather conditions The choke enriches the fuel mitur Fuel Valve Lever OPEN to let fuel low CLOSE to stop he owl fud Spark Plug Provides spark to the ignition system Set spark plug gap to 0 8 0 7 mm 0028 0031 inch Clean sparkplug once a week Engine OMOFF Switch ON postion permits engine stating OFF postion stops engine operations Oll Drain Plug Remove this plug to drain engine oi from he crankcase Dipstick Filer Remove the fler cap dipstick when checking the engine oi level Add engine oi through this filer port See Table 5 for recommended engine 9 Operaia he engne wihotanar ter wih a damaged ar ler ora NOTE _ ter in need of replacement wil Yow dn t
23. e proper and are mactanicaly proficiant Refer o he HONDA shop Manual for servos procedures 4 2 Reference manufacturer engine E manual for specific servicing instructions PAGE 22 QP 40TE OPERATION PARTS MANUAL REV 0 041305 Maintenance Perlormthe engine maintenance procedures asindicated below DALY Thoroughly remove dirt and ol from the engine and control area lean or replace the aircleaner elements as necessary Check and retighten fasteners as necessary Check the spring box and bellows for leaks Repair or replace as needed WEEKLY Wi Remove he tuel fiter cap and clean the inside of the fuel dark Remove or clean the fiter atthe bottom ofthe tank WI Remove and clean the spark plug Figure 19 hen adjust the spark gap to 0 028 0 031 inch 08 07 m n This unit has electronic which requires no adjustments 0028 0031 IN 07 08 MM Figure 19 Spark Plug Gap ENGINEOIL 1 Drain the engine when the 01 is warm as shown in Figure 20 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 3 Engine capacity is 1 16 quarts 1 1 886 DO NOT nia dnin bk wih soning tnd on s M BOLT WASHER Figure 20 Engine Oil Draining Pow ELLER DIPS
24. een prime To perform the pump vacuum test do the following Remove the pump fil cap and fil the pump with water 2 Start he engine as outined in the initial start up section and for he pump to begin pumping 3 As shown in igure 17 next page place a water hose inside the discharge opening of the pump and turn on the water This fow of water into the discharge opening will preventthe pump from runing dry 4 Place the Pump Vacuum Tester PIN 7000080 over the pump suction opening Figure 18 wih vacuum gauge facing upwards ll may be necessary to apply a small amount of water around the rubber seal of the vacuum ester to make a good sucton fl 5 Checkand make sure that here are no ai leaks between the vacuum tester and the inet port on pump lf air leaks are present reseat vacuum teste 6 Run the pump for a few minutes while monitoring the vacuum gauge the gauge indicates a reading between 25 and 20 in Hg nches of mercury then it can be assumed that the pump is working correct 25 in Hg inches of mercury translates into 25 fet of lift at sea level 7 If the vacuum tester gauge indicates a reading below 20 in Hg hen be assumed that the pump is not functioning corecti and corective action needs do be taken 6 To test the flapper valve shut down the engine The vacuum tester should remain attached to the pump suction inlet port by vacuum This indicates the pumps flapp
25. el such as gaskets seals O rings hafweropr hasedmore han sarmorthsprorto Amylnelenwehaneendoddeul netproe oliess than 8 00 Spacalordertems Ecttca components Pant chemicals andlubricants Docalsandpaperproducts temspurchasedinkis 7 Tbesenderwilbenotfedofanymaleria received at s notacceptablo 8 Suchmatertalwilbe heki orfive working days fom notifcaton pendng netuc Tons lfarepiyisnotrecewedw fin ve days hemateral wil beretumedlo ho sondar athisexponse 8 Creditonretumed parts wilbe ssuedat dealer net price at ime of the original purchase essa 15 rostockingoharge 16 Incasos where an lem is accepta for which he original purchase document cannot be determined he price wi be hasedonfalstprcetatvaseftctvo ehvemontsprortote RMA dab 11 Credit issued wil be appled to future Purchases only PRICING AND REBATES Picos are subject to chang witout por notice Price changes are eflective ona spe ofedateandal orders recavedonorater that dale w l beb ledatiho revisedprce Rebates orpnce decnesanddaddedchargesforprice increases wil norbe made forsiock on hand athe time ofany price change reserves the ightlo uct and sell dinctbGoiemmertapunces anda Orignal 84011100900 accounts wo use cur products as integral parts of tar produc SPECIAL EXPEDITING SERVICE 500 1559609869 orspedalhandinginciudng bus shipments nsuredparcelpostori
26. er protective Clothing shatterproof glasses seed boots and other protective devices required by ihe job I NEVER operate bis equipment under he influence or drugs or M Whenever necessary replace nameplate operation and safety decals when they become difficult read WW ALWAYS check the machine for loosened threads or bolts before staring ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating pump NEVER operate tis equipment when not feing well due oatgus essor taking medicine 7 7 PAGE OPERATION amp PARTS MANUAL NEVER touch the hot exhaust manifold m flerorcyinde Alon ese parts to cool before servicing engine orpurp IM High Temperatures Alou he engine to cool before adding duelorperoming service and maintenance functions Contact with hot components can cause serous bums The engine of his pump requires an adequate free of cooing air NEVER operate the umpinany encosedor narrow area where free flow of the air is resticted Ithe air low is restricted t wil cause serious damage to the pump or engine and may cause injury to people and property Remember he pumps engine gies of DEADLY gases ALWAYS refuel n a wal ventlated area away from sparks and open flames WW ALWAYS use extremo cauon when working wi flammable liquids When refueling stop the engine and alow itto cool 90 NOT smoke around or near
27. er valve is seating propery to hold water in the suction hose when the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted Adjusting Impeller Clearance 1 l it is necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly 2 Theimpelershould be as cose to the volute as possible without rubbing against it Clearance is adjusted by adding or removing shims from behind the impeller 3 Check clearance between impeller and insert by slowly puling starter to turn impeller Remove spark plug to make it easier to turn impeller tt is important not to remove too shims or the clearance between Impeller and volute wit become foo wide and pump performance will be reduced Remember as the impeler wear down addtional shims may be required to maintain the clearance between the Impeller and insert 4 Check the impeller every six months for wear and for clearance between the impeller face and the volute Also checkthe shaft seal or wear as wll asthe shaft sleeve Pump Cleaning After pumping water containing large amounts of dirt and debris perform the following 1 Remove the drain plug from the pump housing Fre 1 and drain any water left in the pump 2 Loosen the two locking hand knobs tum counter Clockwise and remove clean out cover 3 Clean and remove dirt debris rom pump casing Inspect impel
28. gneissgpedandhashadan opportur yto cool down Inthe event ot a fuel spil DO NOT atemptto start he engine uni he ua residue has been completely wiped up andthe area surcurdingte engine sc If pump splacedina tuck bed wi a paso iner REMOVE pur from truck bed and place on ground Figure 3 to refuel The possi of fre or explosion 66 6 6980596 5 PLASTIC TRUCK BED 4 DANGER DO NOT ADD FUEL TO TRAE PUMP E TRASH PUMP 18 PLACED INSIDE TRUCK BED WITH PLASTIC UNeR 60575 OF EXPLOSION OR FIRE DUE STATIC ELECTRICITY Figure 3 Pump Refueling PAGE 1 UTE OPERATION amp PARTS MANUAL REY 0 041305 QP 40TE BASIC ENGINE Figure 4 Engine Controls and Components INTIAL SERVICING The engine Figure 4 must be checked lor propariubikatonand fled w hfuelpriortooperation Referto ROBIN engine senice and datas or proper operation and servicing 1 Muffer Used to reduce noise and emissions Engine components can generate extreme heat To prevent bums DO NOT buch hese areas while the engine is running immediately ater operating NEVER operate the engne ath the mufler removed 2 Ar Cleaner Prevents dit and other debris rom entering the fuel system Remove wing nut on top of air fiter cannisterto gain access to iter element 3 Fuel Tank Holds unleaded gasoline For additional information referto ROBIN engine owner s m
29. gure 1 QP AUTE Pump Dimensions PAGE 10 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 40 5 ENGINE Fuel Tank Capacity 1 72 gallons 6 5 liters Speed Control Method Centrifugal Fly weight Type LxWxH 855 420 X 410 QP 40TE OPERATION PARTS MANUAL REV 40 001205 PAGE 11 QP 40TE GENERAL INFORMATION APPLICATION The QP UTE Trash Pump is designed to be used for de watering applications he sucton and discharge ports on the QP 40TE pump use a 4inch diameter opening which alow the pump to pump ata rate of approximately 425 gallons minute gpm or 1 600 tersiminute Sl priming pumps are designed to purge air rom the suction ine and create a partal vacuum in the pump body The reduced atmospheric pressure inside the pump allows water to flow through the suction line andinto the pump body Thecentfugal foros created by the rotating impeller pressurizes water and expels tiro he pump Power Plant This rash pump is powered by an 11 horsepower air cooled 4 stroke single cylinder ROBIN EX 2700 gasoline engine hat incorporates a low Oil Alert Feature Oil Alert Feature Inthe evento low ollor no oll the ROBIN EX 2700 engine has a builtin ol alarm engine shut down feature nthe event the oll levelis low he engine automatically shut down Tash Pump Tash pump derive ther
30. ld have a suction lit of only 18 feetrather han the 25 foot at sea level REV 0 01205 QP 40TE PUMP COMPONENTS Figure 2 shows atypical application using the 40 Trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and olds Maximum size of solids should not exceed 2 inches 50 diameter DO NOT set strainer on bottom of water bed Placing the strainer above water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris Figure 2 QP 40TE Pump Application 1 Pump The model QP ADTE is 4inch trash pump usedin general de watering applications Typical dewatering appicatons consist of manholes sept tanks fast and slow seepage dich water wate mud water and muck FII Cap Prior to operation the pump casing should be filed wih water Remove this cap to add water to he pump After the initial prime a sufficient amount of water wil be retained in he casing so thatthe operator will not need to reprime later Ifthe casing is dry or has insuficient water pump wal have dificuliy in priming which could lead to premature mechanical seal wear thus causing damage to the pump Discharge Port Connect inch discharge hose to this port Worm Clamp Used to secure the hose to the inlet and ports on the pump Use two clamps to secure the hose on he inlet side ofthe pump Discharge Hose Connect
31. ler and volute for wear Replace any damaged or wom parts The impeler may develop sharp edges Use extreme care When cleaning around the impeller to prevent being eut REV 0 01205 MAINTENANCE PUMP CAUTION DO NOT RUN PUMP WITHOUT WATER agnos vaen DIRECTION Sa piu ix PLACE VACUUM TESTER J EVER PUMP SUCTION PORT 5 IN HG TRANSLATES 25 FEET OF LIFT AT SEA LEVEL ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG PUMP VACUUM TESTER Figure 18 Pump Vacuum Tester QP OTE OPERATION amp PARTS MANUAL 4 1905 PAGE 21 QP 40TE MAINTENANCE ENGINE Engine Maintenance Perform engine maintenance procedures as referenced by Table 4 below Table 4 Engine Maintenance Schedule rst every every EVERY MONTH 3 MONTHS 6 MONTHS Year 2 YEARS P T 65 HRS somas 100 HAS 200 HRS CHECK x Oi CHANGE x 3 x Ed ANA CHECK GLEAN x Spek Pug REPLACE x Coding Frs 059 x park Ar ester GEN x CHEK 16 Speed Gewane CHECK ADIUST xu Fuel ines E Every 2 replace necessary 0 T Service more roga when used in DUSTY areas These ema should be serviced by your anf dealer unless have th
32. light fim of cil to reduce corrosion A spray can of ol works wal for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from into pump Cover pump and engine with plastic covering or equivalent and store in clean dry place Toprolectthe water cooled sels place one half int of lubricating new or used through the discharge opening onthe pump and crank he engine several times This will prevent excessive corrosion and also keep the mechanical seal lubricated PAGE X REV 0 04 1105 PAGE 25 QP 40TE TROUBLESHOOTING ENGINE POSSIBLE PROBLEM eon plug being ge Check ion seen qat man Power aulae Stn cabe Short due to ache 6657 Set par pug gap to he corect go Fuel ba sas plug Stor creat sop anhon Check tp cul sep ECT beali tenson cable cl Replace ion cl isan mater heck eo mie Ful i malta and pt plug lates compresso normal Fs Ruh ua eylem pc el zd Ar Ga Clan or replace acu Fas gait ger is Replace
33. name from her ably to hande a greater amount of debris and solids than standard centrifugal pump These types of pumps generaly hande sods upto 1 2 the size ofthe discharge opening making them less likely to clog Also rash pumps are capable of handing water with 25 sods by weight The advantage of using a trash pump is that it can be quicky and easy disassembled inthe feld without tools and easy cleaned when clogged PAGE 1 QP OPERATION amp PARTS MANUAL Suetion Lift This pump is intended to be used for dewatering appicatons and is capable of suction lits up to 25 fet at sea level For optimal suction if performance keep the suction hose or ne as shortas possible ln general always putthe pump as close tothe wateras possbie Pump Support The pump should always be placed on solid stationary ground in a level position NEVER place the pump on soft The suction hose or pipe connection should always be checked for tightness and leaks A smal sucionleakinthe hose or tings coud prevent he pump fom ping Elevation Elevations over 3 000 feet wil effect the performance of he pump Due to less atmosphefc pressure at higheralt udes pump DO NOT have the priming abilty that they have at sea level A general rde of thumb is that for every 1 000 feet of elevation above sea level a pump wil lose one foot of priming abilly For example in Flagstaff Arizona where the elevation is approximately 7 000 feet the pump wou
34. ncases where ustpersonaly dove ha partsto he carrer LIMITATIONS OF SELLER S LABILITY Muliqulp shall ot be labe hereunder for damagesinexoess of hepurehaseprceof the vith respect to which damages are hired and no event 90110422196 labs lor oss of prot or good wil or or any oherspedia consuentalorecnaan LUMITATION OF WARRANTIES Nowaraniles express or imped are made r conection wih he sale ol parts or vade acoessoesnorasioanyonginonolmanulac ured Muliqup Such warranties made in white salo copious are made exclusiva by a stalemen ol war raniy packaged w unis and Mutou Pejherassumes nor autores any persono assum for other obligation or ablly whatever in conectan the sale ol ts products Apartrom such writen stalementol waranty there are no warns express imoledor statutory wichertndbojondtho dascritonotinsproductsontnetaceereot REV 0 01205 NOTES PAGE QP 40TE OPERATION amp PARTS MANUAL EV 40 04 13 08 PAGE 55 OPERATION 8 PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Corporate Office MO Parts Department 18010 Wiminglon Ave Tal 0 421 1244 Canon CA9076 Fax 6 8927 300557300 Facs108373284 Cont ng ruin com Mayco Parts Warranty
35. o enter tne engine causing apid engine wear REV 40 04 1305 PAGE 15 3 4 NEVER operate the pump in a confined rea or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye and hearing poednbeerpecdhgfepurp 22 Before Starting 1 Read safety instructions at the beginning of manual 2 removing drtand dust particularly the engine 07 RE INSPECTION ENGINE Insertandremovethe dipssckwithoutscrewingtiniothefller neck Checkthe oil laval shown on the dipstick ifthe oillevelis low Figure filto the edge of theo filer hole with ne recommended i ype Table 3 Maximum oll capacityis 1 16 quarts 1 1 ers Figure 6 Engine 01 Dipstick 0il Level Table 3 01 Type cooling airinlet carburetor and air cleaner 3 Check he dust Hair fors Gry replace ai filer wih a new one as required Chock carburetor for extemal dit and dust Clean wit dy Season il Type Sewe 5963 mf COG 9 89 Was WG or Loer sw compressed 5 Check fastening nus and bots for ighiness Engine Oil Check 1 To check the engine cil level lace the pump on secure level ground with he engine stopped 2 Remove the fler dipstick from the engine filer hole Figure 5 and wipe clean 1 Figure Engine Oi Dipstick PAGE 1 Fuel Check QP
36. odel Number Use Indicates that he partis used only wi the specific model number or model number variant isted lt can also be used to show a part is NOT used on a speci model or model number variant Indicated by po NOT USED ON OOO Make Obtain Locally Indicates that the part be purchased at any hardware shop or made out of valable items Examples node battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly that can be purchased or is not available for sale through Multquip REV 0 07205 QP 40 SUGGESTED SPARE PARTS QP 40TE 1 TO 5 UNITS WITH ROBIN EX 270050021 ENGINE 1 to 5 Units Qy Description 3 KW MECHANICAL SEAL SLEEVE O RINGS 1 1484040000 IMPELLER 1 1401880880 CHECK VALVE 6 0881211100 DRANCAP 048025090 O AING DRAIN CAP 2 1247000190001 DRAIN COVER SET KNOB 1 0742214100 STEEL STRAINER 5 2798260707 ELEMENT AIR CLEANER 5 0880401580 SPARK PLUG ROBIN 090490060 FUEL TANK ROBIN 1 06413800 FUEL FILTER 1 2795011008 STARTER ROPE QP 40TE OPERATION PARTS MANUAL EV 01305 PAGE 29 QP 40TE UMP ASSY PUMP ASSY PAGE 30 QP 40TE OPERATION amp PARTS MANUAL REV 0 041305 QP 40 PUMP ASSY PUMP ASSY PARTNO PART NAME EX270D50021 ENGINE ROBIN 14120600100001 CASING No REMARKS 1 2
37. ooting Engine Troubleshooting EnginePump r3 ation and part number Explanation Of Parts Section Remarks Suggested Spare Parts 2 Pump Ass Se subject to change without 27 di PAGE 4 AUTE OPERATION amp PARTS MANUAL EY 0 0471905 PARTS 0RDERING PROCEDURES When ordering parts please supply the following information Dealeraccountnumber _ Dealer name andaddress O Shipping address t different than iting address Retumfaxnumber Applicable model number Quanti part number and description of each part 8 speci preferred method of shipment FedEx or UPS Ground 2 FedEx or UPS Second Day or Third Day No Dib ofan dyer a 2 FedEx or UPS Next Day Savar re an 2 Federal Prior y One ana rare masina lx r ama Here s how to get help Place aS Web or Fax Please have the model and serial number e nr ten eating Domestic USA Dealers Only MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave 80042 1244 Extra Discounts Carson CA 80746 FAX 310557 3827 All parts orders which include complete part numbers and mg mutqui com dro received by our aulomated web parta order system or tret www muliquip con PARTS DEPARTMENT 6 Standard Sock orders 800 427 1244 FAX 8004727877 va E TSO ard above 31053 3700 FAX 310 837
38. ral tem suchas different size saw blade guards in use or a part that has been updated on newer versions ofthe same machine S Wenorieing a partthathas more than one tem number isted check the remarks column for help in determining he proper parito order PART NO Column Numbers Used Part numbers can beindicated by a number ablankentry or TED TBD To Be Determined s generally used to show a partthat has not been assigned a part number at time of pubicaton A blank entry generaly indicates that the item is not sod separately or is not sold by Muti Oher entries wil be laid inthe Remarks Column QTY Column Numbers Used tem quant can be indicated by a number ablankenty or AR As Required is generally used for hoses orother parts that are soldin buk and to length blank entry generaly indicates that the tem is not sold separately Other entries wil be cried in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the tem can also be shown Assembly ft M tems on the parts tstwiththe same unique Symbol wil be included when this item is purchased Indicated by INCLUDES ITEMS symbol Serial Number Break Used to ist an effective serial number range where a particular partis used Indicatedby SN XXXXX AND BELOW SN XXXX AND ABOVE SN XXX TOSN XX Specific M
39. ssages soacllcaly adress ho vel of exposure 1o WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED Ifyou DO NOT follow hese directions You CAN be KILLED or SERIOUSLY INJURED t you DO NOT folow hese directions pen You CAN be INJURED f you DO NOT low these directions PAGE OPERATION amp PARTS MANUAL SAFETY MESSAGE ALERT SYMBO Polenta hazards associated wih the QP 40TE Trash Pump operation wil be referenced wth Hazard Symbols which apear Woughoul his manual and wil be referenced in wih Safety Message Alot Symbols I enaust cas Hazards Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in confined area or enclosed structure that does not provide ample tree air Explosive Fuel Hazards Gasoline is extremely flammable and ts vapors can cause an explosion if ignited DO NOT start the engine near DO NOT fill the fuel tank while the engine is running or hot DO NOT 6 541 tank since spilled fuel could ignite if t comes into contact wih hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames Burn Hazards Engine components can generate extreme heat prevent burns DO NOT touch these areas while the engine
40. this exible rubber hose to the discharge port on the pump Make sure that the hose lays fat and is not kinked Use recommended pe discharge hose Contact Mutiquip parts department for ordering information JPERATION amp PARTS MANUAL bod 6 Suction Port Connect a 4inch ret hose to this port Use two worm clamps to secure the hose 7 Suction Hose Connect this flexible rubber hose to the suction porton the pump Make sure thatthe hose lays fat and is not kinked Use only recommended type suction hose Contact Muliqup parts department for ordering Infomation 8 Clean out Cover Handles To gain access to tha pumps desn utare grp both hands hen pul to remove cover Make sure both locking knobs have been released before atempingto remove cleanout cover 8 Drain Plug Remove his pg to drain water trom the pump 10 Clean out Cover Remove cover to gain access to the cleanout area 11 Locking Knobe both knobs clockwise to secure clear cut cover tum countar lockonise to release cover 15 Strainer Aways attach a strainer to bottom side of he suction hose to prevent large objects and debris from entering he pump Strainer should be positoned so thatit wil remain completely under water Running pump wih he strainer above eng periods can damage pump REV 40 04 1305 PAGE 13 QP 40TE REFUELING erum d ng fd to he tank should be done only when hcen
41. ve any air leakage Tighten hose clamps andcoupings as required 2 tisrecommendedthat 2 clamps be used when securing he suction hose to the inlet side suction ofthe pump 3 Remember suction hoses must be rigid enough not to collapse when the pump is in operation 4 Check that the discharge hose Figure 2 not restricted Place hose so hat lt lays as staihtas tis possible on tho round Remove any twists or sharp bends from hose which may block the of water JPERATION amp PARTS MANUAL Suction and discharge hoses are avaliable trom Multiquip Contact your nearest dealer for more informato 6 The discharge hose is usualy a collapsible hose however ira thin walled discharge hose is not avai able a rigid suction hose can be substtuted in s place 6 Make sure suction strainer Figure 2 is clean and securely attached to he water end of the hose The strainers designed to protect pump by preventing large objects from being puled into pump The strainer should be positioned so t w l remain completely under water Running the pump with the strainer above water for ong periods can damage the pump DO NOT pump flammable tuids chemicals cr tus contaring bc substances Thes 1005 can create polentaly dangerous heath and environmental hazards Cortact local authoritas for assistance Te This pump uses a water cooled mechanical sealto prevent
42. ver is securely fastened ALWAYS ensure pump is on level ground beore use Become familar with the components of the pump before operating I NEVER pump corrosive chemicals or water containing toric substances These fuids coud create serious heath and environmental hazards Contact local 8 0 195 for assetance NEVER open priming pug when pump is hot water inside could be pressurized much like the radiator of an automobile Alow pump cool to the touch before loosening NEVER open ho pump housing during operation or start he pump with he ciear out cover removed The rotating mpeler Inside the pump can cut or sever objects caught in it NEVER bicck or testict from discharge hose Remove kinks from charge Ine before staring pure Operation with a blocked discharge line can cause water inside pump to overheat ALWAYS 8 the pmo casing with water belore staring the engine Failure to maintain water inside the pump housing wil cause severe damage to pump in winter drain water rom pump housing to prevent freezing W High Temperatures Always stop engine and alow the engine to coo before adding fuel ol or performing service and maintenance functions Contact wih hateompanents can cause serious bums I NEVER disconnect any emergency or safety devices These devices are intended for operator satay Disconnection ofthese devices can cause severe injury body harm or even death
43. water from seeping into he engine The passage of water through pump casing lubricates the seal and prevents it from overheating NEVER operate the pump wihoutwaterin the casing as this wil cause damage tothe mechanical seal REV 40 04 1305 PAGE 17 DO NOT at empt to operate he pump unt Safety General Information and Inspection sections of this manual have been read and thoroughly understood Thi section intended to assist he operator with the initial startup of the trash pump extremely important hat his section be read carefuly before attempting to use the pumpin Starting the Engine 1 Place the engine fuel valve lever Figure 7 to the ON Figure 7 Engine Fuel Valve Lever ON Position 2 Move the throttle lever Figure 8 away trom the slow postion about 1 3 ofthe way toward the fast postion EN FIGH SPEED Figure 8 Throttle Lever 1 3 Start Position PAGE 1 0 INITIAL START UP ENGINE 3 Place the choke lever Figure in he OPEN position if startinga caldengne Figure 9 Engine Choke Lever Open 4 Placethe choke lever Figure 10 inthe CLOSED postion itsaring a warm engine or the temperature is warn HALFWAY CLOSE Close the choke lever Figure 10 Engine Choke Lever Closed 5 Place the engine ON OFF switch Figure 11 inthe postion amp Grasp the starter grip Figure 12 and slowly pul tout The

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