Multiquip Sander FM9 User's Manual
Contents
1. Section 1 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Section 2 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Section 3 Items Found In the Items Number Column All parts with same symbol in the number column or m belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this catalog are subject to change without notice PAGE 14 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 FM 9 SUGGESTED SPARE PARTS FM 9 7 to 3 Units FM 9 1 to 5 Units Qty P N Description Qty P N Description 2 2222 EMBO 2222222227 2 2222 EMBO 222222222 NOTE Part numbers on this Suggested Spare Parts List may supercede2. COPYRIGHT 2001 MULTIQUIP INC PARTS AND OPERATION MANUAL ve ESSIGK FM9 FINISHING MACHINE Revision 1 03 12 01 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 d 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 537 4259 MULTIQUIP E mail mq multiquip com e www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silicafrom bricks e Cement and other masonry products e Arsenicandchromium from chemically treated lumber Your risk from these exposures varies depending on howoften youdothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 HERE S HOW TO GET HELP PLEASE HAVE
3. replace the P N shown in the text pages of this book ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 15 FM 9 CAB ASSEMBLY PAGE 16 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 CAB ASSEMBLY NO PART NO PART NAME QTY REMARKS 1 402635 CAB ASSEMBLY 1 62330527 2 937175 ENGINE 1 62330527 3 400538 THROTTLE LEVER 1 62330527 4 010036 THROTTLE CHAIN 1 62330527 5 400539 AIR CYLINDER 1 62330527 6 900144 V BELT ENG TO COUNTERSHAFT 2 62330527 7 900148 V BELT COUNTERSHAFT TO TRANS 2 62330527 8 928055 CLIP 1 62330527 9 400006 COMPRESSOR BASE 1 62330527 10 900296 V BELT COMPRESSOR TO ENG 1 62330527 11 958019 AIR FILTER 1 62330527 960101 11 960101 AIR FILTER 12 958008 COMPRESSOR 1 62330527 12 13 911253 MALE ELBOW 1 62330527 14 911255 ADAPTER 2 62330527 15 400530 AIR LINE 1 62330527 16 913038 SAFETY VALVE 1 62339527 17 400496 TANK SUPPORT 1 62339527 18 920010 AIRGAUGE 1 62339527 19 911242 ADAPTER 1 62339527 20 925003 ROLL PIN 2 62339527 21 400506 HINGE PIN 2 62339527 22 400011 AIR HOSE TO TANK 1 62330527 23 400012 AIR HOSE TO CYLINDER 1 62330527 24 911243 ADAPTER 1 62330527 25 947035 DISCONNECT BODY 2 62330527 26 947032 DISCONNECT PLUG 2 62330527 27 400484 PUMP OUTLET FITTING 1 OPTIONAL 1 62330527 28 400558 STATOR TUBE CLAMP 2 62330527 29 400010 MAIN SCREEN 2X2 1 62330527 30 400009 SCREEN 3X3 1 62330527 31 400008 SCREEN 4X4 1 62330527 32 200793 WHEEL ASSEM
4. It is difficult to say just how long a stator or rotor will last as this depends on various conditions under which the machine is operated The abrasive type materials will cause the most wear Therefore to prolong the life of the pump the stator tubes are made of two types of rubber A soft rubber stator for use with abrasive aggregates such as sand or perlite and a hard rubber stator for use with non abrasive aggregates It is not necessary to replace both the rotor and stator at the same time as a rotor will normally last through approximately 3 stator tubes To prevent excessive wear of the pump the following precautions should be taken 1 Donotuse long hoses Use as short a hose as feasible 2 Avoidthe use of extremely stiff materials They reduce the volume 3 Ensure sufficient fat for lubrication by not having the mixes too lean 4 Never allow the hopper to run out of material with the pump operating 5 Turn stator tube end for end about twice during its life ROTOR AND INSTALLATION Lubricate the inside of the stator tube and the rotor with a liquid detergent or soap oil will deteriorate the rubber This will make the rotor slide into the stator tube with very little pressure The fit between the stator and rotor has to be very tight and may be difficult to achieve when these parts are assembled without lubrication It is normally difficult to operate the machine in second or third gear with the hi
5. MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MO MULTIQUIP INC POST OFFICE BOX 6254 CARSON CA 9074 310 537 3700 800 421 1244 FAX 310 537 E MAIL mg multiquip com M U LTIQUIP WWW multiquip com tlanta B Dall Houston Newark Quebec Canada Manchester UK Rio De J BR Guadalajara MX
6. THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 3 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 3 TABLE OF CONTENTS Here s How to Get Help 3 Table Of Contents ariadna 4 Parts Ordering Procedures 5 Rules For Safe Operation 6 ESSICK FM 9 Re ee 7 12 ia 13 5 Explanation Of Codes In Remarks Column 14 Suggested Spare Parts ee ee Ge ee 15 Cab Assembly ER eben 16 17 Automatic Clutch Assembly 18 19 Transmission Assembly 20 21 Transmission Assembly 22 23 Browning Nozzle 24 25 26 27 7 Terms and Conditions Of Sale Parts 28 NOTE Specification and part number are subject to change without notice PAGE 4 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 PARTS ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address if different
7. than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment UPS Ground UPS Second Day or Third Day UPS Next Day O Federal Express Priority One please provide us with your Federal Express account number Airborne Express e Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Get special freight allowances when you order 10 or more m m m I x x line items via FAX Now Direct TOLL FREE access m UPS Ground Service at no charge for freight to our Parts Department PS Third Day Service at one half of actual freight cost Ss Toll free nationwide No other allowances on freight shipped by any other carrier Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Toll free FAX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 PAGE 5 RULES FOR SAFE OPERATION IM Do not operate or se
8. the switch to OFF overrides the sleeve valve control and stops the pump Turning the switch back to AUTO or HAND returns control to the sleeve valve This switch must never be wired to turn the pump on without air pressure from the sleeve valve to the pressure switch KA DESCRIPTION SERIAL NO PART ary 1 PUMP 5 H P 939303 1 COMPRESSOR MOTOR 3 COMPRESSOR AND 4 MOTOR SUPPORT Ea RE AIR HOSE COUPLING TO PRESSURE SWITCH URI LE 5 CABASSEMBLY 40277 1 0 PULLY PUMPMOTOR 901268 1 7 PULLEY BUSHINH PUMP MOTOR 901495 RE PULLEY 8 COMPRESSOR MOTOR AE 9 PRESSURE SWITCH 1 10 FLANGED CONNECTOR 1 INLET 11 CONNECTORBODY 1 MAGNETIC STARTER 12 WITHOUT OVERLOAD 940641 1 HEATER 13 CONTACTOR SWITCH 940008 1 14 OVERLOAD HEATER 940241 1 PAGE 12 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 SPECIFICATIONS FM 9 SPECIFICATIONS MODEL U S inch METRIC CAPACITY E ur 222 BAG CAPACITY A e o o 222 WEIGHT AppROX ENEE E NA 2222 El EE TTT 222 LENGTH W TOW Dap EE 2229 HEIGHT W DUMP HANDLE esse eee EE 7777 DISCHARGE Heer ER EE OE NIE RS 7777 DAVE 25 g a DDS ak kits O tri 2229 DUMP ACTIONS ss i e Tal Qd ai astratt Fe 7777 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 PAGE 13 PLANATION OF CO REMARKS COLUMN How to read the marks and remarks used in this parts book
9. 05 CLAMP DRIVE PIN 2 62330527 74 400016 DRIVE SHAFT AND AGITATOR 1 62330527 77 400542 LO VOLUME ROTOR 15 1 8 LONG OPDTIONAL 1 62330527 78 400545 HI VOLUME ROTOR 16 3 4 LONG STANDARD 1 62330527 79 400543 LO VOLUME SOFT STATOR ORANGE OPTIONAL 1 62330527 80 400549 LO VOLUME HARD STATOR BLACK OPTIONAL 62330527 12 3 8 LONG 81 400546 HI VOLUME SOFT STATOR ORANGE STD 1 62330527 14 1 4 LONG 81 82 400550 HI VOLUME SOFT STATOR BLACK STD 62330527 14 1 4 LONG 83 400501 TIGHTENER BRACKET 2 62330527 84 961007 ADJUSTING SCREW 4 62330527 85 400535 ADJUSTING BRACKET 2 62330527 86 902073 BEARING WITH COLLAR 2 62330527 87 905003 BEARING PLATE 2 62330527 88 901282 PULLEY LESS BUSHING 1 62330527 89 901292 PULLEY LESS BUSHING 1 62330527 90 400497 COUNTER SHAFT 1 62330527 91 901003 BUSHING FOR ITEM 88 1 62330527 92 901016 BUSHING FOR ITEM 89 1 62330527 FOR SLOW DOWN KIT USE THE FOLLOWING 93 400494 SLOW DOWN KIT INCLUDES 94 95 96 97 1 62330527 94 901492 PULLEY LESS BUSHING 1 62330527 95 901491 PULLEY LESS BUSHING 1 62330527 96 901493 BUSHING FOR ITEM 95 1 62330527 97 901519 BUSHING FOR ITEM 94 1 62330527 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 PAGE 19 FM 9 TRANSMISSION ASSEMBLY PAGE 20 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 TRANSMISSION ASSEMBLY NO PART NO PART NAME QTY REMARKS 100 400537 TRANSMISSION ASSEMBLY 1 62330527 101 914168 G
10. 527 267 400523 EXTENSION TUBE 1 62330527 268 911280 COUPLING 1 62330527 269 400486 NOZZLE HEAD 1 62330527 270 922027 THUMB SCREW 1 62330527 271 400557 ORIFICE 1 4 1 62330527 272 400556 ORIFICE 3 8 1 62330527 273 400552 ORIFICE 1 2 1 62330527 274 400520 NOZZLE CAP 1 62330527 OPTIONAL PARTS USED WITH FINISHING NOZZLE 275 400553 ORIFICE 9 16 1 62330527 276 400554 ORIFICE 5 8 1 62330527 277 400555 ORIFICE 3 4 1 62330527 278 400487 24 NOZZLE EXTENSION ASSEMBLY 1 62330527 267 400523 EXTENSION TUBE 1 62330527 268 911280 COUPLING 1 62330527 259 400490 HOSE ASSEMBLY COMPLETE 1 62330527 260 947073 FEMALE SWIVEL INSERT 1 4 1 62330527 261 928043 CLAMP 1 4 2 62330527 262 947041 MALE BARBED INSERT 1 4 1 62330527 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 27 Effective July 1 0 TERMS AND CONDITIONS OF SALE PARTS PAYMENTTERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andany claim for shortage or damage mustbe settled between theconsigneeand the carrier MINIMUM ORDER Theminimum charge forordersfrom Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting t
11. 7 231 400681 12 NOZZLE EXTENSION KIT 1 62330527 232 400680 HOSE ASSEMBLY COMPLETE 1 62330527 233 947073 FEMALE SWIVEL INSERT 1 4 1 62330527 234 928043 HOSE CLAMP 1 4 2 62330527 235 947041 MALE BARBED INSERT 1 4 1 62330527 236 400673 EXTENSION PIPE 1 62330527 237 911363 PIPE COUPLING 1 62330527 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 25 FM 9 FINISHING NOZZLE 36 INCH FINISHING NOZZLE VN EE OPTIONAL PARTS FOR FINISHING NOZZLE 24 INCH NOZZLE EXTENSION ASSEMBLY IE ORIFICE PAGE 26 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 FM 9 FINISHING NOZZLE NO PART NO PART NAME QTY REMARKS FOR FINISHING NOZZLE USE THE FOLLOWING 250 36 FINISHING NOZZLE COMPLETE INCLUDES 400488 ITEMS 251 THRU 274 1 62330527 251 400923 AIR CONTROL BLOCK ASSEMBLY 1 62330527 252 947029 DISCONNECT BODY 2 62330527 253 947028 DISCONNECT PLUG 1 62330527 254 947030 DISCONNECT PLUG 1 62330527 255 913004 SLEEVE VALVE 1 62330527 256 400519 AIR CONTROL BLOCK 1 62330527 257 400540 CLAMP 1 62330527 258 913054 VALVE 1 62330527 259 400490 HOSE ASSEMBLY COMPLETE 1 62330527 260 947073 FEMALE SWIVEL INSERT 1 4 2 62330527 261 928043 HOSE CLAMP 1 4 3 62330527 262 947041 MALE BARBED INSERT 1 4 1 62330527 263 400489 HOSE ASSEMBLY COMPLETE 1 62330527 264 928041 CLAMP 1 62330527 265 400534 AIR JET 1 62330527 266 400541 NOZZLE SWIVEL 1 62330
12. AFT SPACER 1 62330527 151 914166 GASKET BEARING RETAINER 1 62330527 152 922019 REAR BEARING RETAINER 1 62330527 153 914169 OIL SEAL 1 62330527 154 401900 COMPANION FLANGE 1 62330527 155 931159 MAINSHAFT WASHER 1 62330527 156 931189 MAINSHAFT NUT 1 62330527 157 932052 MAIN DRIVE GEAR 1 62330527 158 931155 TRANSMISSION CASE 1 62330527 159 400500 PULLEY 1 62330527 160 902072 BEARING W COLLAR 1 62330527 161 400495 SHAFT HOUSING 1 62330527 162 914167 GASKET BEARING RETAINER 1 62330527 163 926086 SNAP RING 1 62330527 164 926087 SNAP RING 1 62330527 165 926088 SNAP RING 1 62330527 166 926084 SNAP RING 1 62330527 167 926085 SNAP RING 1 62330527 168 902050 BEARING 1 62330527 169 931181 OIL BAFFLE 1 62330527 170 931162 THRUSTWASHER 1 62330527 171 931161 BEARING SPACER 2 62330527 172 931178 BEARING ROLLER 40 62330527 173 931160 BEARING SPACER 1 62330527 174 932056 COUNTERSHAFT GEAR 1 62330527 175 931163 THRUSTWASHER C SHAFT 1 62330527 176 931164 THRUSTWASHER 1 62330527 177 955051 COUNTERSHAFT 1 62330527 178 931179 LOCK PLATE 1 62330527 179 932055 REVERSE IDLER GEAR 1 62330527 180 931180 BUSHING IDLER GEAR 1 62330527 181 955052 REVERSE IDLER SHAFT 1 62330527 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 23 FM 9 BROWNING NOZZLE Mui NRI 1 PP emm emm MM NOZZLE SHIELD T 5 PAGE 24 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 FM 9 BROW
13. ASKET CONTROL HOUSING 1 62330527 102 931166 CONTROL HOUSING 1 62330527 103 918048 CONTROL LEVER SPRING 1 62330527 106 402938 CONTROL LEVER WITH BALL AND PIN 1 62330527 107 970001 RUBBER BOOT 1 62330527 108 960002 LEVER KNOB 1 62330527 109 931168 SHIFT RAIL CAP 2 62330527 110 931175 STEEL BALL 2 62330527 111 918047 POPPET SPRING 2 62330527 112 931170 LOW REVERSE SHIFT RAIL 1 62330527 113 931173 FORK PIN 2 62330527 114 931172 LOW REVERSE SHIFT FORK 1 62330527 115 931169 HIGH INTERMEDIATE SHIFT RAIL 1 62330527 116 931174 INTERLOCK PLUNGER 1 62330527 117 931171 HIGH INTERMEDIATE SHIFT FORK 1 62330527 118 931165 PILOT BEARING ROLLER 13 62330527 119 SNAP RING CLUTCH HUB 62330527 120 BLOCKING RING 62330527 121 931157 SECOND amp DIRECT CLUTCH ASSY 121 1 62330527 INCLUDES 119 120 122 123 AND 124 122 SHIFTING PLATE 62330527 123 INTERMEDIATE amp HIGH CLUTCH HUB 62330527 124 SPRING 62330527 125 932053 SECOND SPEED GEAR 1 62330527 126 931177 GEAR BUSHING 1 62330527 127 932054 LOW REVERSE GEAR 1 62330527 128 955050 MAINSHAFT 1 62330527 129 926082 SNAP RING MAINSHAFT 1 62330527 130 902010 BEARING 1 62330527 181 926083 BEARING SNAP RING 1 62330527 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 21 FM 9 TRANSMISSION ASSEMBLY PAGE 22 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 TRANSMISSION ASSEMBLY NO PART NO PART NAME GTY REMARKS 150 931158 MAINSH
14. BLY W TIRE amp TUBE 2 62330527 33 200017 AXLE WASHER 2 62330527 34 922003 BEARING RETAINER 4 62330527 35 201337 BEARING 2 62330527 36 941043 WHEEL LESS TIRE amp TUBE 2 62330527 37 941077 WHEEL SPACER 4 62330527 38 400015 AXLE 2 62330527 39 400483 PUMP OUTLET FITTING 1 1 2 STANDARD 1 62330527 ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 PAGE 17 FM 9 AUTOMATIC CLUTCH ASSEMBLY PAGE 18 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 AUTOMATIC CLUTCH ASSEMBLY NO PART NO PART NAME QTY REMARKS 50 934014 AUTOMATIC CLUTCH ASSEMBLY 1 62330527 51 918046 SPRING 2 62330527 52 934182 ROTOR PLATE ASSEMBLY 1 62330527 53 925080 PIN 2 62330527 54 803378 LINING W RIVETS 1 62330527 55 934180 CLUTCH HOUSING 1 62330527 56 902083 BEARING 2 62330527 57 934181 BEARING SPACER 1 62330527 58 926080 SNAP RING 1 62330527 59 960004 PULLEY SPACER KEY RING 1 62330527 60 400709 PULLEY 1 62330527 61 300057 RETAINING WASHER 1 62330527 62 400931 OUTPUT SHAFT ASSY INC ITEM 71 1 62330527 63 401982 DRIVE PIN 2 62330527 64 400511 PACKING GLAND HALF 2 62330527 65 914002 BIBB WASHER 2 62330527 66 966209 PACKING GLAND BOLT 2 62330527 67 914201 SEAL DISCONTINUED USE ITEM 68 1 62330527 68 200301 PACKING RING 3 02330527 69 200303 PACKING RING 1 62330527 70 400509 PACKING BOX 1 62330527 71 400532 INSERT DRIVE END 1 62330527 72 400533 COLLAR DRIVE PIN 2 62330527 73 9280
15. Do this twice a dav for the first 5 davs of running time MAINTAIN The packing should be lubricated daily with two shots of a good grade of waterproof grease The grease fitting located on the drive line between the packing gland and the transmission is provided for this purpose Daily lubrication will prolong the life of the packing After break in period tighten nuts at least once a week unless there are signs of leakage around shaft periodic checks for this is suggested then tighten at once When all take up on gland has been used loosen packing gland coat new packing ring and drive shaft with a generous amount of a good grade of waterproof grease insert packing and continue to maintain as noted above NEW PACKING At such a time when old packing is to be completely replaced coat shaft and packing generously with a good grade of waterproof grease and insert packing rings Tighten packing gland nuts to approximately 150 in pounds torque to seat packing then back off nuts so drive shaft is not bound but not less than 100 in pounds torque on the nuts Then follow procedure outlined above DRIVE SHAFT ALIGNMENT If at any time the transmission is disassembled from its mounting base then caution should be taken that on reassembly the drive shaft is in alignment with transmission to check alignment let drive shaft with packing and packing gland installed rest free Place transmission onto base lf mounting holes in drive sha
16. NING NOZZLE NO PART_NO PART NAME QTY REMARKS FOR 12 BROWNING NOZZLE USE FOLLOWING 200 12 BROWNING NOZZLE COMPLETE INCLUDES 400675 ITEM 201 THRU ITEM 225 1 62330527 201 400671 AIR JET 1 62330527 202 402704 ELBOW 1 62330527 203 913031 AIR VALVE 1 62330527 204 400560 AIR LINE ASSEMBLY 1 62330527 205 947073 FEMALE SWIVEL INSERT 1 4 1 62330527 206 928043 HOSE CLAMP 1 4 2 62330527 207 947041 MALE BARBED INSERT 1 4 1 62330527 208 400935 AIR CONTROL BLOCK ASSEMBLY 1 62330527 209 947030 DISCONNECT PLUG 1 4 2 62330527 210 947029 DISCONNECT BODY 1 4 3 62330527 211 911225 AIR BLOCK PLUG 1 62330527 212 400519 AIR CONTROL BLOVK 1 62330527 213 400572 CLAMP 1 62330527 214 912001 NIPPLE 1 62330527 215 913004 SLIDE VALVE 1 62330527 216 947028 DISCONNECT PLUG 1 8 1 62330527 217 400668 NOZZLE CAP 1 62330527 218 400689 ORIFICE 5 8 1 62330527 219 400690 ORIFICE 3 4 1 62330527 220 300575 SHIM WASHER A R 62330527 221 400670 GUN BODY 1 62330527 222 922027 THUMB SCREW 1 62330527 223 400672 NOZZLE EXTENTION PIPE 1 62330527 224 401036 SWIVEL ASSEMBLY 1 1 4 X 1 1 2 1 62330527 225 911328 SWIVEL BUSHING 1 62330527 238 402707 WASHER 1 62330527 239 915092 O RING 1 62330527 OPTIONAL PARTS USED WITH BROWNIN NOZZLE ABOVE 226 400685 ORIFICE 1 4 1 62330527 227 400686 ORIFICE 3 8 1 62330527 228 400687 ORIFICE 1 2 1 62330527 229 400688 ORIFICE 9 16 1 62330527 230 400691 NOZZLE SHIELD 1 6233052
17. OFF ENGINE BEFORE PUTTING HANDS IN MIXING DRUM Caution Decal is P N SAFETY INSTRUCTIONS 1 Do not operate or service this machine before reading the operating and maintenance manual 2 Keep all inexperienced and or unauthorized people away from equipment at all times 3 Do not operate this equipment unless all guards and safety devices are attached and in place PAUL E COMPANY GI 4 Keep this equipment in safe operating condition at all times 5 Caution must be exercised while servicing this equipment Rotating and moving parts can cause injury if contacted 6 Stop engine and allow to cool before adding fuel or oil 7 Stop engine when leaving equipment 8 Block unit when parking on a slope 9 Unauthorized equipment modifications will void all warranties ESSICK CONSTRUCTION PRODUCTS A MULTIQUIP COMPANY CARSON CALIFORNIA The safety instruction decal is P N FM PAGE 6 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 OPERATIONS SAFETY 1 Do not operate or service this equipment before reading the operating and maintenance instruction manual 2 Donot operate this equipment unless all guards and safety devices are attached and in place 3 Stop engine when leaving equipment Block unit when parking on a slope Maintain this equipment in safe operating condition at all times 6 Caution must be exercised while servicing this equipment Rotating and movi
18. addedto the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OFWARRANTIES Nowarranties express orimplied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale ofits products A part from such written statement of warranty there arenowarranties express implied or statutory which extend beyond the description of the products onthe face hereof PAGE 28 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 NOTE PAGE ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 PAGE 29 PARTS AND OPERATION MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE
19. aintenance manual for lubrication adjustments and maintenance Under extremely dusty working conditions special attention should be given to air and oil filters and crankcase breather TRANSMISSION The transmission has 3 speeds forward plus one reverse and is totally enclosed with all gears running in oil Shifting to the forward and reverse speeds is similar to that of an automobile See diagram The reverse gear can be used to relieve the back pressure whenever the hose or pump becomes clogged Note Gears should only be shifted when engine is idling If at any time itis difficult to shift gears it is because the gears are meeting at flat points and realignment can be fired by speeding up the engine and returning it to idle The oil level plug filter plug and drain plug are located on the side of the transmission Use SAE 90 oil and check monthly Q 1 COMPRESSOR Refer to compressor manufacturer s maintenance manual for lubrication adjustments and maintenance CLUTCH The clutch is a centrifugal type clutch and is fully automatic It is set at the factory to start engaging at 1600 r p m and is fully engaged at 1700 r p m It is ineffective at engine idle speed of 1550 r p m Do not idle engine for prolonged periods of time as it may overheat Also be sure engine does not idle at a higher speed as this will wear the automatic clutch ROTOR AND STATOR Both the rotor and stator parts are subjected to wear
20. controlled by the air valve on the spray gun When the air valve is the shaft of the slow down device is extended and thereby allows engine to reach the set governed speed When the valve is turned off the shaft retracts and the engine idles at preset speed The governed engine speed is set at the factory at 3000 r p m less volume can be attained by readjusting the governed speed However the speed should not be adjusted to less than 2000 r p m about 5 notches on the throttle control lever ESSICK FM9 PARTS 8 OPERATION MANUAL REV 1 03 12 01 PAGE 11 FM 9 OPERATIONS AIR SYSTEM An air pulsation chamber is located on the left side of the unit The air is supplied to the chamber from the compressor The chamber is eouipped with an air pressure gauge and a safety valve The safety valve is set at the factory at approximately 60 lbs HI VOLUME PUMP An outstanding feature of the ESSICK MODEL FMg finishing machine is that two different size pumps may be used which tremendously increases its versatility A more powerful engine and transmission are designed into this unit and a hi volume pump is furnished as standard A lo volume pump is offered as an optional item This pump consists of two parts A smaller rotor and a smaller stator which in turn may be used when a lower volume of material is required The installation of this pump is very easy because all parts are interchangeable It is onl
21. e c Anylineitemwithan extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants 0 Decalsandpaperproducts h Items purchased in kits 7 Thesenderwillbe notified of any material received thatis not acceptable 8 Such material will be held for 5 working days from notification pending instructions If a reply is not received within 5 days the material will be returned tothe sender athis expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can notbe determined the price will be based on the list price that was effective twelve months priorto the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective onaspecific date andallordersreceivedon orafterthatdate will be billed atthe revised price Rebates for price declines and added charges for price increases will notbe made for stock onhand at the time of any price change Multiquip reserves the rightto quote and sell directto Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00 to 50 00 surcharge willbe
22. ft and transmission do not line up without any pressure or force being applied then it is necessary to place shims beneath transmission until required height is obtained REPLACING AND ADJUSTING THE BELTS For adjusting the belts on the countershaft pulleys the unit is equipped with belt tighteners The belts can be tightened by turning the set screws on the counter shaft risers When adjusting the belts both sides must be equally adjusted the belts should be fairly tight To adjust the compressor belts loosen the compressor mounting bolts and slide the compressor until belt is tight Note This belt should not be as tight as the ones on the countershaft To replace the countershaft belts loosen the set screws in the bearing collars and slide the shaft out until the belts can be removed However it may be necessary due to the bearings freezing to the shaft to remove the two bolts on the bearing bracket at each end and slide out the shaft and bearings When installing a new belt readjustment will be necessary After a few hours of operation check the adjustment of the new belt as there is generally a certain amount of initial stretch COUNTERSHAFT BEARINGS The countershaft supports are equipped with double sealed ball bearings These bearings are pre lubricated at the factory and require no additional lubrication SLOW DOWN DEVICE A slow down device is located on the countershaft riser This device is actuated by air which is
23. hine When cleaning never spray water on the electric motor Do not operate machine in standing water COMPRESSOR MOTOR The 1H P compressor motor is operated by a manual ON OFF switch on the control panel PUMP MOTOR The 5 H P pump motor is operated by a magnetic starter switch The magnetic starter is equipped with an overload heater for motor protection A 240 volt system of switches and relays is used to control the magnetic starter It is protected by a circuit breaker with a reset button in the door of the starter box The air control sleeve valve on the nozzle is the master link in the system Connect the air line from the air compressor outlet to the inlet on the control block next to the sleeve valve This line has air blowing out of it when the compressor is running The other air line runs from the sleeve valve to the pressure switch inlet on the machine In operation the sleeve valve operates the pressure switch When the sleeve valve is in the CLOSED position air pressure is applied to the pressure switch This closes the switch and starts the pump motor When the sleeve valve is in the OPEN position air pressure is released from the pressure switch This opens the switch and stops the pump motor The pump cannot be operated without the air controls and air lines This is a safety feature for the gun operator and must not be bypassed in any way An AUTO OFF HAND switch is located on the door of the starter box Turning
24. his requirement RETURNED GOODS POLICY Return shipments willbe accepted andcredit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approvedby Multiquip priorto shipment 2 Toobtaina Return Material Authorization alist mustbe provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items tobe returned a Thepartsnumbersand descriptions must match the current parts price list b Thelistmustbetyped or computer generated c Thelistmuststate the reason s for the return d Thelist must reference the sales order s orinvoice s under which the items were originally purchased e Thelistmustinclude the name and phone number of the person requestingthe RMA 3 A copy of the Return Material Authorization mustaccompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition inthe original Multiquip package ifany and with Muiltiquip partnumbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is listed inthe parts price book as being replaced by another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return dat
25. ication If a greater volume is desired it is recommended to use a 1 1 2 hose with the machine at full volume Note The shorter the hose length the greater the volume obtained Use the hard rubber stator with vermiculite and the soft rubber stator with perlite It is also suggested that the largest size air jet be used in the nozzle and a 7 16 or 1 2 orifice With the air pressure at minimum approximately 10 PSI This is a very difficult operation and the operator s technique will improve with experience The majority of experienced operators prefer to use a short nozzle for better maneuvering around steel beams DRYWALL MIX APPLICATION The FM9 works quite satisfactorily for applying drywall texture mixes such as Spatter orange peel fog sand finish as well as simulated acoustic textures In addition it can be used for application of mastics sealants emulsions glazes roofingfinishes sealers water base paints and cement paints BROWN COAT As previously stated the ESSICK MODEL FM9 plastering machine is not designed to do the work of a large base coat machine Although it is not recommended due to the rapid wear on the rotor and stator tube it can apply brown coat and scratch material at a rate fast enough to be practical for some jobs When the machine is to be used for the application of brown or scratch material we recommend that the following suggestions be taken into consideration to aid the machine in pumping a
26. ies with each material being sprayed the following procedure applies to all the materials mentioned above OPERATING INSTRUCTIONS Connect the air lines from the machine to the air control block mounted on the nozzle One air line runs from the air compressor outlet on the machine to the inlet on the control block next to the sleeve valve This line has air blowing out of it when the compressor is running The other air line runs from the sleeve valve on the control block to the throttle cylinder inlet on the machine In operation the compressor furnishes air to the control block The valve located on the front of the block is for the adjustment of atomized air which is used for the spraying of material The sleeve valve operates the throttle cylinder on the engine When the sleeve valve is in the closed position air pressure is applied to the cylinder and the engine will speed up to the preset governed speed When the sleeve valve is in the open position air pressure is released from the spring loaded throttle cylinder and the engine will return to idle speed Before starting engine check oil levels in engine crankcase transmission and compressor Place volume control lever transmission lever in the position for the desired speed to be used Turn the throttle control air valve located on the spray gun to the off position After mixing the material lubricate the pump and hose by pouring a few gallons of water into the hopper Ad
27. ing material with water Replace plug After the material has been washed out of the hopper the hose can be cleaned by disconnecting the material hose from the machine and removing the spray gun Roll up a wet sponge and place it into the material hose reconnect the hose to pump fitting fill hopper half full with water and start machine Pump enough water through hose to push sponge through entire length of hose After sponge is pumped out turn off engine and remove drain plug from hopper to drain remaining water Repeat the sponge process if necessary Wash out spray gun nozzle and orifices Hose down screens and the outside of the machine Note When washing down the outside of the machine be sure the rubber bootis in place over the transmission lever pivot This prevents water from entering the transmission Clean and oil all threads and joints MIXING AND APPLYING VARIOUS MATERIAL EXTERIOR DASH STUCCO In areas where this type of finish is popular a prepared machine mix is available which requires only the addition of water however some contractors prefer to mix their own material The following is considered a very satisfactory machine mix 200 Ibs Silica sand mo 20 50 to 60 lbs Hydrated lime 100 lbs Plastic cement 2 to 3 lbs Zonolite finish aggregate Color may be added as desired but should be measured for uniformity The above materials must be thoroughly mixed and of a thin consistency
28. just the air pressure to approximately 20 Ibs and turn the throttle control air valve to on position Continue to pump out the water until it reaches the level of the pump Then fill the hopper half full with the material to be sprayed After the remaining water in the hose has been pumped out and material appears at the nozzle point nozzle into hopper and make final air adjustments With final adjustments made turn air valve off CAUTION Never turn off pump until material appears at nozzle This may cause separation of the material which would clog up pump and hose Fill hopper and carry nozzle and hose to spraying area Turn air valve on and proceed to spray working a pattern Always overlap the spray but never hold the gun still in an attempt to fill a void or defect CAUTION Never run the pump dry as this causes rapid pump wear or damage ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 7 FM 9 OPERATIONS CLEANING OF MACHINE At the end of the day or when changing from one material to another the machine should be washed out It is also suggested that when pumping quick setting materials to wash out machine and hoses approximately every 4 hours To clean the hopper and pump parts run transmission in reverse gear to relieve back pressure in hose turn off engine remove spray gun and disconnect material hose Remove pipe plug at bottom of hopper drain and wash down the remain
29. nd also to obtain better results Install on machine if not presently equipped a soft rubber stator a hi volume rotor and a 1 1 2 pump outlet fitting Refer to hi volume instructions for changing of rotor and stator Use if possible a 400675 browning nozzle with a 5 8 orifice for outside brown and scratch and a 1 2 orifice for inside brown The length of 1 1 2 hose should not exceed 100 ft With hoses and nozzle attached adjust the air pressure to approximately 20 p s i and set machine at full volume The following is a satisfactory brown coat mix 1 1 2 cu ft Vermiculite 1 1 2 cu ft Sand 1 Sack gypsum Note The best results are obtained by not using over 50 percent sand aggregate The mixing procedure should be as follows Put approximately 10 gallons of water in the mixer and add 1 1 2 cu ft of vermiculite This allows the vermiculite to absorb sufficient water Add one sack of gypsum machine application type and shovel in 1 1 2 cu ft of sand approximately eleven no 2 shovels additional water should be added at this time It is difficult to predetermine the amount of water as there are several variations possible The amount of water is critical and experience will allow the operator to deterhine the correct amount ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 PAGE 9 FM 9 OPERATIONS MAINTENANCE OF MACHINE ENGINE Refer to engine manufacturer s m
30. ng parts can cause injury if contacted 7 Stop engine before adding fuel or oil Never spray water over the engine or electrical motor 8 Keep all inexperienced and unauthorized people away from equipment at all times 9 Unauthorized equipment modifications will void all warranties 10 Run transmission in reverse gear to relieve back pressure before disconnecting gun or hoses 11 Screen must be on hopper at all times machine is in operation 12 Stop engine before putting hands in hopper 13 Wear safety eye glasses at all times when working around machine or material lines 14 Electrical operated machines refer to supplemental FM5E safety operating instructions GENERAL The essick model FM9 plastering machine is in a class by itself Its main functions are that of a standard finishing machine Mainly applying acoustical ceilings exterior dash stucco finish and inside sand finish as well as fireproofing steel beams Although it was not designed to be used in place of a high volume base coat plastering machine it may be used to apply inside brown and itis capable of applying a half sand half vermiculite mix at avery practical rate which is satisfactory for some jobs This machine is equipped with a transmission having 3 forward speeds plus a reverse gear and is powered by a 9 2 hp engine which also drives a heavy duty twin cylinder air compressor Although the procedure for mixing and applying the materials var
31. rvice this equipment before reading the operating and maintenance instructions manual or serious injury may result Do not operate this equipment unless all guards and safety devices are attached and in place M Stop the engine when leaving the equipment IM Block the unit when leaving or when using on a slope IM Maintain this equipment in a safe operating condition at all times IM Caution must be exercised while servicing this equipment Rotating and moving parts can cause injury if contacted IM Stop the engine before servicing adding fuel and oil When towing an adequate safety chain must be fastened to the frame IM Keep all inexperienced and unauthorized people away from the equipment at all times IM Unauthorized equipment modifications will void all warranties E Check all fasteners periodically for tightness Also check towing tongue bolt lock nut and wheel lug nuts for wear Wear safety glasses at all times when working around machinery IM Stop the engine and disconnect the spark plug before allowing anybody s hands in the mixing drum IM Never pour or spray water over the engine or electric motor Always stand clear of dump handle when mixer is in operation Any binding of material between the mixer blades and drum will cause drum and handle to quickly move in the discharge position The safety instruction decals shown must be on all Essick Mixers CAUTION SHUT
32. similar to a hand dash coat mix The surface to be sprayed should be thoroughly dry Do not wet before applying dash coat Use either a 1 4 or 3 8 orifice Be sure a soft rubber stator tube is used as soft rubber will resist abrasives After material is mixed proceed as explained in the operating instructions Adjust volume at low speed and air pressure to 20 25 lbs If a second coat is to be applied be sure that the surface appears dry to the eye before application or it will dry spotty and show a different shade of color SIMULATED ACOUSTIC CEILINGS In many areas prepared materials are available for simulated acoustic ceilings In areas where prepared materials are not available and where a contractor prefers to mix his own the following mix makes a satisfactory texture 100 lbs Gypsum 6 cu ft Vermiculite or perlite Mix the above materials thoroughly so the aggregate does not separate when in hopper This mix should be of heavier consistency than exterior dash but still wet enough to pass through a 3 8 screen If the material aggregate is made of vermiculite use the hard rubber stator If the material is made of perlite the soft rubber stator should be installed By using a 3 8 orifice and adjusting the volume at second speed and the air pressure to 20 25 lbs A very satisfactory pattern can be obtained Since the finished appearance depends on the condition of the original surface it is suggested that any obvio
33. us defects such as ridges or holes should be repaired with a hand trowel also the ceiling should BE scraped with a floor or wall scraper prior to spraying the first coat Care should be taken when spraying the ceilings to fill the angles well This can be achieved by pointing the nozzle directly into the angle thereby spraying on the wall as well as on the ceiling The overspray on the wall can be quickly removed by using the same scraper mentioned above You will find that a better job can be accomplished if two coats are applied But before applying the second coat an inspection of the surface should be made and any defects should be repaired with a small trowel After the inspection the second coat can be immediately applied PAGE 8 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 OPERATIONS FULL ACOUSTIC CEILINGS AND FIREPROOFING UNDER STEEL DECK There are anumber of various acoustic materials available all of which can be pumped through this machine Some of these materials are made from vermiculite and others from perlite Although we do not make any recommendations as to which is the better acoustic material we do point out the fact that perlite is very abrasive and will cause rapid pump wear whereas vermiculite will give longer pump life Only water needs to be added to ready prepared materials Some manufacturers suggest the correct amount of water in the instructions on the bag Howe
34. ver if no instructions are available the material should be mixed to a consistency thinner than that of a mixture for hand application I E thin enough so that only about i0 percent of the material will be retained on a 1 2 screen when it is poured into the hopper of the machine After the material is mixed proceed as explained in the operating instructions Use either a 3 8 7 16 or 1 2 orifice depending on the desired texture Use the same size hopper screen as the size of the orifice that is going to be used Use 3 8 screen with 7 16 orifice Use a hard rubber stator with vermiculite and a soft rubber stator with perlite By adjusting the volume to second speed and the air pressure to 15 20 lbs a good yardage can be obtained in small areas However in larger areas it may be desirable to operate at full volume The application of full acoustic is very similar to that of simulated acoustic except that successive coats can be applied until proper thickness is obtained For application procedure refer to simulated acoustic ceilings paragraph FIREPROOFING STEEL BEAMS Consult the building specifications regarding the type of material to be used Normally for fireproofing metal lath wrapped steel beams the mixture consists of one sack of either perlite or vermiculite and one sack of gypsum These materials should be mixed to a consistency thinner than that for hand application and sprayed approximately 1 thick with an appl
35. volume pump until approximately one days run of material has passed through the newly installed pump This is due to the fact that the rotor must smooth itself out The rotor and stator have to be very tight in the machine as well as the clamp around the stator tube Upon installing the soft rubber pump you will find that the fit between the rotor and stator is not quite as tight as on the hard rubber pump With lubricant in the pump water or material you should be able to run the machine in second or third gear from the beginning PAGE 10 ESSICK FM9 PARTS amp OPERATION MANUAL REV 1 03 12 01 FM 9 OPERATIONS PACKING GLAND ADJUSTMENT Near the transmission and welded to the bottom side of the hopper is a packing box with special rubberized packing A split packing gland is located on the outside of the hopper By tightening this gland the packing in the box is compressed to keep moisture from leaking out around the shaft It is necessary on new units for the packing to be compressed several times before it sets properly around the drive shaft This must be done when the unit is put into operation for the first time as well as each time a complete new set of packings are installed The following is a suggested procedure of maintenance BREAK IN Tighten evenlv approximatelv 100 in pounds torque the two nuts located on packing gland These nuts should be tight but not so tight as to seize or bind the shaft
36. y necessary to remove the rotor pin which fastens the rotor to the connecting rod located at the bottom of the material hopper and then thread out the stator tube with the rotor encased and install the lo volume pump in the same manner The installation is made easier by threading the rotor into the stator tube prior to starting assembly Fireproofing is one application where the hi volume pump is of great advantage Competitive machines available for fireproofing are twice the price of this versatile machine Another purpose for which the machine can be employed is the application of browncoat The hi volume pump will apply approximately 14 sacks of gypsum hardwall material per hour To obtain maximum volume we suggest not to use more than 75 feet of 1 1 2 hose actual pump volume is slightly under 2 c f m PARTS LIST AND OPERATING INSTRUCTIONS MODEL FM5E THIS IS A SUPPLEMENT TO THE FM9 OPERATING AND MAINTENANCE INSTRUCTIONS READ BOTH SETS OF INSTRUCTIONS BEFORE OPERATING THIS MACHINE CAUTION This machine uses high voltages that can be dangerous and cause injury Only qualified electricians should install power supplies or service the electrical components Power supply must be in accordance with local electrical codes and of adequate size to avoid the possibility of overheating the motors due to low voltage Supply line must be at least No 8 gauge wire and capable of delivering 35 amperes at 240 volts to control panel of mac
Download Pdf Manuals
Related Search