Multiquip mtr-40hs User's Manual
Contents
1. INCLUDES ITEMS W MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 59 ROBIN EC 08HS ENGINE MAGNETO ASSY MAGNETO ASSY PAGE 60 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE MAGNETO ASSY MAGNETO ASSY NO PART NO PART NAME TY REMARKS 10 5807005010 FLYWHEEL 1 11 5807007020 IGNITION COIL 1 18 0851029960 VINYL PIPE 1 30 0011105250 BOLT AND WASHER ASSY 2 1 1 40 1507520103 CLAMP 60 0660000361 STOP SWITCH ASSY ON OFF 70 0043304100 SCREW 4X10 RAA REPLACES 0566099950 81 0241069980 GROMMET 1 95 0659000010 SPARK PLUG CUP ssis lass REPLACES 0655000100 100 0650140031 SPARK PLUG voca dias Decre REPLACES 00650149730 110 0655000140 SPARK PLUG 1 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 61 ROBIN EC 08HS ENGINE OIL PUMP ASSY PAGE 62 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE OIL PUMP ASSY OIL PUMP ASSY NO PART NO PART NAME TY REMARKS 1 5806113000 PUMP ASSY 1 2 5806113020 HOSE 1 3 5806113030 OIL HOSE 1 4 1 6 3 5806113040 PROTECTOR 1616391608 CLIP 7 1616391008 CUP 56254841 tes did REPLACES 0566099950 11 2266235408 SCREW 1 12 1616391909 PACKING 1 13 5806113140 PROTECTOR MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 63 Effective October 12. Remove and clean the spark plug Figure 19 then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP g 0 024 0 028 IN 0 6 0 7 MM Figure 19 Spark Plug Gap MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 19 MTR 40HS MAINTENANCE RAMMER CLEANING THE OIL TANK Clean the inside of the oil tank regularly preferably 2 or 3 times ayear n winter be sure to clean the inside of oil tank to avoid the freezing of water that may have accumulated inside the tank CAUTION If water accidently got inside the oil tank the oil may appear muddy If this situation occurs simply flush the tank removing all foreign matter including water and fill oil tank with fresh 2 stroke outboard motor oil When cleaning the oil tank Figure 18 perform the following procedure 1 Remove the cock holder cover oil hose red and black lead wires from the float sensor OIL TANK CAP STRAINER dk OIL TANK 2 STRAP 06 SENSOR Co En e COCK e HOLDER Fy 8 Figure 18 Oil Tank COVER COCK HOLDER PAGE 20 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 2 Removethebolts that secure the oil tank to the fuel tank and drain all oil from the tank 3 Remove cock holder then clean strainer and cock holder in akerosene solution 4 Make sure every part
3. SPECIFICATIONS Table1 MTR 40HS Rammer Specifications Table 2 ROBIN EC 08HS Engine Specifications 11 x 9 75 x 12 in Dimension L x W x H 280 x 248 x 305 mm Dry Net Weight 17 lbs 7 7 Kg Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured PAGE 12 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS CONTROLS AND COMPONENTS Figure 1 MTR 40HS Rammer Figure 1 shows the location of the controls and components for the MTR 40HS Tamping Rammer The functions of each control is described below 1 Throttle Lever Used to adjust engine speed rpm Move lever forward SLOW to reduce engine speed move lever back toward operator FAST to increase speed Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Primary Air Cleaner Pre cleans first stage dirt and other debris from entering the engine Foot Laminated wood with tempered steel plate for superior shock absorption Grip When transporting the rammer carry it by griping the handle Nameplate Displays information regarding the rammer Handle To operate rammer GRIP handle assembly firmly on both sides 8 Fuel Tank Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT
4. 80 353448490 WIRE 1 81 2267510103 CLAMP 1 82 355450600 OUTER LINER 525L 1 88 64016 HOSE CLAMP 13x16 1 1 2 55 1 INCLUDES ITEMS W MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 29 MTR 40HS GUIDE CYLINDER ASSY GUIDE CYLINDER AND FOOT ASSY PAGE 30 MTR 40HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 MTR 40HS GUIDE CYLINDER ASSY GUIDE CYLINDER amp FOOT ASSY NO PART NO PART NAME QTY REMARKS 1 305446380 PISTON PIN 080100120 STOP RING R 12 3 305337980 PISTON ROD M14 4 305451550 PISTON END M14 6 305446400 STOPPER UPPER 7 305446410 CYLINDER CAP 8 305446420 MAIN SPRING 9 11 12 1 2 1 1 1 1 2 305212710 SPRING CYLINDER 1 305112730 GUIDE CYLINDER 1 065105010 DUST SEAL DKI 536781 1 1 13 080510680 STOP RING TH R 68 1 14 351010050 GREASE FITTING A MT6x1 2 15 305446430 STOPPER 1 16 002210815 BOLT 8x15 H SW 4 18 305446440 GRIP 1 19 001520815 SOCKET HEAD BOLT 8x15T 2 20 305446450 DUST SLEEVE 1 21 305446460 SLEEVE BAND 1 22 001200830 BOLT 8x30 1 23 020308060 NUT M8 1 25 050100800 O RING G 80 1 26 002211025 BOLT 10x25 H SW 4 MTR 40HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 PAGE 31 MTR 40HS TANK AND HANDLE ASSY TANK amp HANDLE ASSY PAGE 32 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS TANK AND HANDLE ASSY TANK amp HANDLE ASSY NO PART NO P
5. COPYRIGHT 2003 MULTIQUIP INC OPERATION AND PARTS MANUAL lt MULTIQUIP Tamping Rammer Mikasa Model MTR 40HS Revision 2 12 15 03 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 a CARSON CALIFORNIA 90746 FAX 800 672 7877 4 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 255 1 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 M
6. Check the bellows for oil leaks Repair or replace as needed 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 16 at the top of the crankcase body side and clean it with cleaning oil kerosene ELEMENT YELLOW 2 5CC Figure 16 Primary Air Cleaner Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 Lubricate bottom element gray with 7 9 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing The air cleaner Figure 17 on the engine side will hardly be contaminated if itis clean the outer foam gray element with Cleaning solvent Tightly squeeze outer foam element to remove any excess solvent before reinstalling BREATHER ELEMENT GRAY OUTER FOAM ELEMENT CLEAN WITH SOLVENT CLEAN WITH KEROSENE Figure 17 Engine Air Cleaner Tapthe paper filter element Figure 17 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter element from the air cleaner case side NEVERbrush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty CAUTION Itisnormalforanew 2 stroke engine to emit excess smoke until moving parts have been seated to their normal operating specifications This excess smoke normally stops after one full tank of fuel SPARK PLUG
7. 37 001611252 SUNK HEAD BOLT 12x60 H 38 022711214 NYLON NUT M12 39 030212300 WASHER LOCK M12 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 37 MTR 40HS NARROW FOOT ASSY OPTION NARROW FOOT ASSY OPTION PAGE 38 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS NARROW FOOT ASSY OPTION NARROW FOOT ASSY OPTION NO PARTNO PART NAME QTY REMARKS A 305910020 FOOT ASSY 200 Pus INCLUDESITEMS W x A 305910040 FOOT ASSY Brent GK INCLUDES ITEMS W 1x 305333140 FOOT 200B oaz bad dl 200B 14 305334930 FOOT INB cara EE 100B 2 305333150 METAL SHEET 200 200 2 305334940 5 100 itt oie dee IRE 100B 3 305446470 FOOT COVER usina d ranis 200B 38 305447810 FOOT COVER 96B A 100B 4 001611050 SUNK HEAD BOLT 10x50 H 2 5 022711012 NYLON NUT M10 2 6 030210250 WASHER LOCKM10 2 7 001611252 SUNK HEAD BOLT 12x60 H 4 8x 022711214 NYLON NUT M12 4 9 030212300 WASHER LOCK M10 4 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 39 MTR 40HS TRENCH SHOE ASSY OPTION TRENCH SHOE ASSY PAGE 40 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 TRENCH SHOE ASSY NO PART NO 11 305333160 11 305333170 11 305334390 12 001221235 13 020312100 14 0302123
8. 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andany claim for shortage or damage must be settled between theconsigneeand the carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments willbe accepted andcredit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 To obtain a Return Material Authoriza tion alist must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items tobe returned a Thepartsnumbersand descriptions must match the current parts price list b The list must be typed or computer generated Thelistmust state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number ofthe person request ing the RMA 3 Acopyofthe Return Material Authoriza tionmustacc
9. ASSY PAGE 52 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY NO PART NO PART NAME 10 5805501200 FAN COVER 15 5515500200 GUIDE RUBBER 20 920100240 DECAL M MARK 25 5809503800 LABEL ENGINE 26 5809500501 LABEL MODEL 40 0011106200 BOLT ASSY 50 5805022000 CYLINDER COVER CP 51 011206020 BOLT CYLINDER 52 0031206000 WASHER 53 030206150 SPRING WASHER 210 5805001000 RECOIL STARTER ASSY 220 0011006100 BOLT AND WASHER ASSY 230 0011006140 BOLT ASSY 850 0566000250 CLAMP MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 53 REMARKS NO REPLACES 0016706200 REPLACES 0032006000 SEE RECOIL STARTER FIG FOR COMPONENTS REPLACES 5805011001 AIR CLEANER ASSY 08HS ENGINE ROBIN EC AIR CLEANER ASSY a e LO N gt cc lt z lt og e lt a x Y LO lt a ROBIN EC 08HS ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 510 5803052000 1 5 Lisa INCLUDES ITEMS W 520 1573620101 ELEMENT SET seine Tanna as REPLACES 1573260007 521 1613261008 ELEMENT 1 522 2263272008 GASKET AIR CLEANER 1 540 1293290103 I
10. ROBIN EC 08HS ENGINE Crankcase and Cylinder Assembly 42 43 Crankshaft and Piston Assembly 44 45 Governor Assembly 46 47 Muffler Assembly 48 49 Carburetor and Oil Pump Assembly 50 51 Recoil Starter amp Blower Housing Assembly 52 53 Air Cleaner 54 55 Carburetor Components Assembly 56 57 Recoil Starter Components Assembly 58 59 Magneto Assembly 60 61 Terms and Condition of Sale Parts 62 NOTE Specification and part number are subject to change without notice PAGE 4 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PARTS ORDERING PROCEDURES When ordering parts please supply the following information O Dealer account number Dealer name and address O Shipping address if different than billing address O Returnfax number C Applicable model number O Quantity part number and description of each part O Specify preferred method of shipment FedEx or UPS Ground Note Unless otherwise indicated by customer all FedEx or UPS S dD Third D orders are treated as Standard Orders and will et Roe ship within 24 hours We will make every effort to v FedEx or UPS Next Day ship Air Shipments
11. be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed NM 2 7 A Rotating Parts NEVER operate equipment with covers guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury PAGE 6 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR40 HS SAFETY MESSAGE ALERT SYMBOLS A
12. is clean and dry then reassemble oil tank Fill oil tank with 2 stroke outboard motor oil FB class to the H level FUEL AND OIL LINES Check the fuel and oil lines regularly for damage and ensure that there are no leaks Replace fuel and oil lines every 2 years to maintain performance When replacing the oil hose perform the following procedure 1 Replace oil hose with manufactures suggested type hose or equivalent 2 fill oil tank with 2 stroke outboard motor oil and fuel tank wth unleaded gasoline 3 Operate rammer until all air is bled from oil injection line CLEANINGTHE RAMMER f using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler fuel and oil tank caps Excessive amounts of water may cause severe engine damage Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior of rammer with an oil moistened cloth Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight Reference manufacturer en
13. over fill Qu Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 9 10 Oil Tank Cap Remove this cap to add 2 stroke outboard motor oil to the oil tank Make sure cap is tightened securely DO NOT over fill Engine Air Cleaner Prevents dirt second stage and other debris from entering the engine Dust Sleeve Prevents dust and debris from entering into the spring cylinder MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 13 MTR 40HS BASIC ENGINE Figure 2 Engine Controls and Components INITIAL SERVICING The engine Figure 2 must be checked for proper lubrication and 5 Recoil Starter pull rope Manual starting method Pull filled with fuel prior to operation Refer to the manufacturers Engine the starter grip until resistance is felt then pull briskly and manual for instructions amp details of operation and servicing smoothly 1 Secondary Air Cleaner Prevents dirt and other debris 6 Muffler Used to reduce noise and emissions from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 2 Choke Lever Used when starting the engine Normally used in cold weather condition
14. the same day that the order is Federal Express Priority One received if prior to 2PM west coast time Stock v DHL Orders must be so noted on fax or web forms V Truck Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on For Even More Savings hand when calling Parts Department 800 427 1244 Fax 800 672 7877 Extra Discounts 310 537 3700 Fax 310 637 3284 All parts orders which include complete part numbers Mayco Parts and are received by our automated web parts order 800 306 2926 Fax 800 672 7877 system or by fax qualify for the following extra 310 537 3700 Fax 310 637 3284 discounts Service Department Ordered Standard Stock orders i 750 list 800 478 1244 Fax 310 537 4259 mr Zen 202 310 537 3700 3 0 Power Service Department b 9 10 800 835 2551 Fax 310 638 8046 wan 422 Special freight allowances Technical Assistance when you order 10 or more i i I 800 478 1244 Fax 310 631 5032 line items via Web or Fax Warranty Department FedEx Ground Service at no charge for freight 800 421 1244 Ext 279 Fax 310 537 1173 No other allowances on freight shipped by any other 310 537 3700 Ext 279 carrier NOTE DISCOUNTS ARE SUBJECT TO CHANGE 310 537 3700 MULTIQUIP INC Direct TOLL FREE access 18910 WILMINGTON AVENUE POST OFFICE BOX 6254 to our Parts Department CARSON CALIFORNIA 90749 1 310 527 97009800 42141244 Toll free nat
15. with the fuel cock in the off position only 581 PAGE 10 MTR 40HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 MTR 40HS GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTR 40HS Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTR 40HS levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTR 40HS tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MTR 40HS is equipped with a Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MTR 40HS uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MTR 40HS Tamping Rammer identify and understand the function of the controls see Figure 1 on page 13 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 11 MTR 40HS
16. 00 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 41 MTR 40HS TRENCH SHOE ASSY OPTION PART NAME TRENCH SHOE 500H 120B TRENCH SHOE 800H 120B TRENCH SHOE 305H 100B BOLT 12x35 T NUT M12 WASHER LOCK M12 REMARKS ROBIN EC 08HS ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PAGE 42 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY NO PART NO PART NAME 10 5801056000 CRANK CASE CP 30 0440200020 OIL SEAL 35 0440200020 OIL SEAL 36 0440060010 OIL SEAL 40 0600200010 BALL BEARING 6004C3 41 0600200020 BEARING 6204C3 50 0052606140 DOWEL PIN 95 0011406450 BOLT ASSY 105 0105060050 STUD 115 0105064940 STUD 140 0643000101 DRAIN 145 5809501600 PROTECTOR COMP 146 0011308180 BOLT AND WASHER ASSY 170 5801501800 GASKET CYLINDER 180 0021706000 NUT aussen 190 030206150 SPRING WASHER 200 0031006000 WASHER 510 5801501400 CYLINDER CP 850 1507520008 1 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 43 QTY REMARKS o INCLUDES ITEMS W 1 1 1 1 1 2 4 1 4 1522 REPLACES 0643109980 12 21 REPLACES 5809011000 3 1 et REPLACES 0021806000 COM TA
17. 0HS TANK AND HANDLE ASSY TANK amp HANDLE ASSY PAGE 34 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS TANK AND HANDLE ASSY TANK amp HANDLE ASSY NO PART NO PART NAME TY REMARKS 53 353030071 OIL TANK CAP CP YELLOW 54 956100044 THROTTLE WIRE 5390 485 55 353910020 OIL SENSOR ASSY 56 959401750 WIRE STOPPER ASSY 2 50 57 091004010 SCREW 10 58 001220620 BOLT 6 x 20T 59 030206150 SW M6 60 022130605 CAP NUT M6 61 353450220 GUARD OIL HOSE 62 355448071 COVER COCK HOLDER 63 0830000010 COIL SPRING 65 353030080 WELL NUT M5 66 091005015 SCREW 5x15 67 952405970 WASHER 6 4D 20D 70 009110011 SOCKET HEAD SCREW 8x20 Ti 030208200 SW M8 72 952401450 WASHER 8 5x22x3 AG 340210100 301010820 PO NN SH DD NN NW MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 35 MTR 40HS FOOT ASSY OPTION FOOT ASSY OPTION PAGE 36 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS FOOT ASSY OPTION FOOT ASSY OPTION NO PART NO PART NAME QTY REMARKS 30 305910010 FOOT ASSY 150B Tu INCLUDES ITEMS W 31x 305333120 FOOT 150B 1 32 305333130 METAL SHEET 150B 1 33 305446470 FOOT COVER 1 34 001611050 SUNK HEAD BOLT 10x50 H 2 35 022711012 NYLON NUT M10 2 2 4 4 4 36 030210250 WASHER LOCK M10
18. 260 MAIN NOZZLE 1 22 1296240008 MAIN JET 1 REPLACES 5306011010 28k 5806083150 SCREW 1 40 2366235008 SCREW 1 REPLACES 5416002230 41 2096244508 SPRING ee A REPLACES 8046001230 60 5806083230 PAGKING cionado EEE REPLACES 5806083230 62 5806083210 SEAL 1 63 5806083230 SCREW atando IE REPLACES 5806083230 82 2366244508 SPRING te Vie REPLACES 5806083240 104 2366254108 PACKING ee ee ds REPLACES 5806083320 106 5806083140 SPRING 1 107 5806083120 RING 1 108 5806083370 FLOAT STOPPER 1 KITCARBECO8H KIT CARBURETOR ECOBHS EEE INCLUDES ITEMS W MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 57 ROBIN EC 08HS ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY PAGE 58 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY NO PART NO PART NAME QTY REMARKS 1 5515005160 ROPE STOPPER 1 2 5805001030 STARTER HANDLE 1 3 5805011040 STARTER ROPE 1 4 5805004020 SPIRAL SPRING 1 1 1 1 1 5 5805004030 REEL 6x 5805004050 RETURN SPRING 7 5805004040 RATCHET 8 5805004110 FRICTION SPRING 9 5805004120 FRICTION PLATE REPLACES EC08A05038 10 5805011020 CENTER SCREW 1 11 5805004140 STARTER PULLEY I REPLACES EC08A050311 12 5805001000 RECOIL STARTER ASSY
19. 5 BOLT8x25T 1 030208200 WASHER LOCK M8 1 305333090 CONNECTING ROD 1 10 042006304 BEARING 630477 1 11 080100520 STOP RING R 52 1 12 952400130 WASHER9304 1 13 001220825 BOLT8x25T 1 14 080208200 WASHER LOCK M8 1 16 362341610 PACKING FRONT COVER 1 17 002210620 BOLT 6 x 20 H SW 9 18 351010050 GREASE FITTING A MT6X1 2 19 303010084 1 20 042006007 BEARING 6007ZZ 2 21 080200350 STOP RING S 35 1 22 351437750 SPACER 35 4 42 7 11 1 23 351421900 SPACES CLUTCH DRUM 1 24 060504010 SEAL VB 40525 1 25 050300900 O RING 5 90 1 27 002210830 BOLT 8x 30 H SW 4 28 301421365 CLUTCHASSY CE120E Ten INCLUDES ITEMS W x 28 1 943020020 CLUTCH SHOE 4 28 2 943050050 CLUTCH BOSS 1 28 3 943060010 CLUTCH GUIDE A 1 28 4 943060020 CLUTCH GUIDE 1 28 5 943030000 CLUTCH SPRING 2 29 301010210 LOCKWASHER CLUTCH 1 30 0053204201 WOODRUFF KEY 1 31 0173120010 LOCKNUT 1 32 36211687070 AIR CLEANER ASSY 1 32 14 362030010 COVER CP AIR CLEANER 1 32 24 362030020 PACKING AIR CLEANER 1 32 34 362030030 ELEMENT CP AIR CLEANER 1 32 44 362030040 BOLT CP AIR CLEANER 1 32 5 050300070 O RING 7 1 34 031108160 WASHER FLAT 1 35 362341210 INTAKE PIPE 1 36 507010110 CLAMP TC 200 2 58 362455660 BEARING COVER 1 59 00221060 BOLT 6X20 H SW 2 60 050100350 O RING G 35 1 684 031108160 WASHER FLAT 8 1 70 362010060 FRONT COVER 1 75 911100843 ENGINE ASSY ECOBDXX EPA 1
20. 55 030206150 SPRING WASHER 356 0031006000 WASHER 361 0016706160 BOLT MUFFLER 362 0031006000 WASHER MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 49 REMARKS REPLACES 0032006000 CARBURETOR AND OIL PUMP ASSY 08HS ENGINE ROBIN EC CARBURETOR AND OIL PUMP ASSY eo e 12 cN N E gt lt lt lt og N lt a 77 I LO LLI lt a ROBIN EC 08HS ENGINE CARBURETOR AND OIL PUMP ASSY CARBURETOR AND OIL PUMP ASSY NO PART NO PART NAME QTY REMARKS 210 5806111000 CARBURETOR ASSY 1 ads SEE CARBURETOR FIG FOR COMPONENTS 250 1616235308 HOSE 700 5806113000 OIL PUMP ASSY 705 5806502300 WORM GEAR 706 0323039980 WOODRUFF KEY 710 0011306250 BOLT AND WASHER ASSY 716 0031520000 SNAP RING OUTER 720 1616350101 COLLAR CP OIL INJ 730 5806501900 OIL PUMP HOUSING 731 0119089970 SOCKET HEAD BOLT 732 030208200 SPRING WASHER 733 0031008000 WASHER 740 5806502000 GROMMET 745 5806502100 SEAL 750 5806502200 PLATE 760 0566059980 CLAMP 765 0119059610 SOCKET HEAD BOLT REPLACES 0032008000 lt IR MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 51 ROBIN EC 08HS ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER
21. 9 Choke Lever Closed PAGE 16 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS INITIAL START UP 5 Grip the recoil starter Figure 10 handle and pull it until you feel aslightresistance Then pull sharply and quickly Return the recoil starter handle to the starter position before releas ing Figure 10 Recoil Starter 6 Ifenginefailsto start move the choke lever Figure 9 tothe half open position to avoid flooding 7 Repeatsteps 1 through 6 8 If the engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed If the carburetor is flooded or the crankcase is loaded with excess fuel open the drain plug as shown in Figure 11 and drain out excess fuel then try and start engine Figure 11 Fuel Drain Cock MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 17 MTR 40HS OPERATION OPERATOR S Operation POSITION 1 Tostart the rammertamping action move the throttle lever Figure 12 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring OPERATOR S POSITION Figure 13 Throttle Lever Idle 2 Aftertheengine cools turnthe engine ON OFFswitchtothe OFF position Figure 14 Figure 12 Throttle Lever Full Open CAUTION Make sure that the throttle lever is moved
22. ANGE 353030071 CAP OIL TANK W STRAP YELLOW 301419750 FUEL FILTER IN LINE doses 954404890 STRAINER FUEL TANK INSIDE 954406010 STRAINER FUEL BOTTOM 5805011040 STARTER ROPE desees 0660000361 SWITCH STOP Part number on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book MTR 40HS RAMMER 4 TO 10 UNITS Qty P N Description 255224 362910060 THROTTLE LEVER ASSY 2 dus 956100044 THROTTLE WIRE 2 god 0830000010 SPRING COIL usa 362030020 ELEMENT AIR CLEANER YELLOW 1573620101 ELEMENT SET ENGINE Ds 0650140031 SPARK PLUG PROC 361910021 CAP FUEL TANK W STRAP ORANGE 353030071 CAP OIL TANK W STRAP YELLOW 301419750 FUEL FILTER IN LINE 25 22 954404890 STRAINER FUEL TANK INSIDE pp 954406010 STRAINER FUEL BOTTOM 5805011040 STARTER ROPE 0660000361 SWITCH STOP 1293500403 GASKET COMPLETE EXHAUST dan 2263272008 GASKET AIR CLEANER VE 1063500103 GASKET INSULATOR CARBURETOR PRA KITCARBECO8H CARBURETOR KIT Liten 5806111000 CARBURETOR ASSEMBLY 050100800 O RING UPPER GUIDE CYLINDER MTR 40HS PARTS amp OPERATION MANUA
23. ART NAME QTY REMARKS 3 009110007 BOLT W STAR WASHER 10x20 4 4 002211020 BOLT 10x20 H SW 4 9 351437785 HOLDER COCK 1 10 954406020 PACKING FUEL TANK 1 11 954406010 STRAINER 110 1 12 001220830 BOLT 8x30 T 2 13 022710809 NYLON NUT M8 2 14 952401450 WASHER 8 5x22x3 2 15 030208200 SW M8 2 16 954406000 FUEL COCK ASSY N18L 02 1 18 939010210 STOPPER RUBBER EH1002 1 19 030208200 SW M8 1 20 020308060 NUT M8 1 24 305117330 HANDLE 1 25 351319900 SHOCK ABSORBER 2 26 361116910 FUEL TANK 2 5L GRAY 1 27 361910070 TANK CAP CP ORANGE 1 29 001200610 BOLT 6x10 1 30 030206150 WASHER LOCK M6 1 31 2267510103 CLAMP 1 32 362910060 THROTTLE LEVER ASSY INCLUDES ITEMS W x 33 362341550 THROTTLE BODY 34 362455620 SLIDER 35 302443340 FUEL HOSE R 75 36 954403030 HOSE BAND 8 37 301419750 FUEL FILTER CP 38 301420330 FUEL HOSE R 170 39 362455610 THROTTLE GEAR 40 954404890 FILTER TANK 41 362455630 THROTTLE LEVER 42 050100450 O RING G 45 43 050200100 O RING P 10 44 031110160 WASHER FLAT M10 45 033910070 CONICAL SPRING WASHER 46 096206006 SOCKET HEAD SCREW 6 x 6 47 022131008 CAP NUT M10 a Dw P o dz 48 020410060 NUT M10 H 6 49 096208020 SOCKET HEAD SCREW 8 x 20 50 020408050 NUT M8 H 5 51 393213710 OIL TANK 52 353449001 STRAINER OIL TANK MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 33 MTR 4
24. Accidental Starting A Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in A the OFF position and remove the ignition key when the machine is not in use A Over Speed Conditions A Sight and Hearing hazard A Equipment Damage Messages ALWAYS wear approved respiratory protection I NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable ALWAYS wear approved eye and hearing protection This rammer other property orthe surrounding environment could be damaged if you do not follow Other important messages are provided throughout this manual instructions to help prevent damage to your rammer other property or the surrounding environment MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 7 DANGER Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MTR 40HS Tamping Rammer SAFETY ill DO NOT operate or service this equipment before reading this entire manual 5 This equipment should not be operated by persons under 18 years of age NEVER operate the rammer without proper pro
25. L REV 2 12 15 03 PAGE 25 MTR 40HS NAMEPLATE AND DECALS NAMEPLATE AND DECALS PGBS E AP m 2723 KP PAGE 26 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 NPA1017 DECAL GASOLINE ONLY 1 2 920205990 DECAL CAUTION WATER 1 3 920203990 DECAL CAUTION FUEL COCK 1 4 920107660 DECAL ENGINE RPM 1 5 920203980 DECAL ELEMENT SET 1 6 NPA1016 DECAL SECONDARY AIR FILTER 1 7 920203290 DECAL CAUTION 1 8 920209630 DECAL CLEANING ELEMENT 1 9 920209910 PLATE SERIAL NO 1 10 920101200 DECAL GREASE 3 11 NPA1018 DECAL PRIMARY AIR FILTER 1 12 920209100 DECAL RAMMER BOOT HEARING 1 13 920209610 DECAL DECAL OIL 7 9 CC 1 14 920205810 DECAL CAUTION OIL INJECT 1 15 920100240 DECAL M MARK 1 16 920202930 DECAL SWITCH ON 1 FOR DECAL ILLUSTRATIONS SEE PAGE 10 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 27 MTR 40HS CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 28 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS CRANKCASE AND ENGINE ASSY CRANKCASE amp ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 305117260 CRANK CASE 2 362341650 CRANK GEAR 1300 5927 3 041006305 BEARING 6305Z 4 041006203 BEARING 6203Z 5 952401450 WASHER 8 5 x 22 x 3 6 7 9 1 1 1 1 1 00122082
26. NSULATOR 1 2 1 2 550 1063500103 GASKET INSULATOR 560 2373590303 GASKET 2 INSULATOR 580 0011306800 BOLT 600 030206150 SPRING WASHER REPLACES 0032006000 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 55 ROBIN EC 08HS ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY PAGE 56 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY NO PART NO PART NAME QTY REMARKS A 5806117000 CARBURETOR ASSY EPA EE INCLUDES ITEMS W 1 1616253508 THROTTLE VALVE wa rois ISO REPLACES 5806083110 2 5806111010 SCREW AND WASHER ASSY 2 3 5806083310 CHOKE VALVE 1 4x 5806111010 SCREW AND WASHER ASSY 2 5 2076242008 PILOT JET in AA REPLACES 5606003020 6 2136239008 PILOT SCREW AA REPLACES 5416002150 7 2096244508 SPRING P Mes REPLACES 8046001230 8 5806083040 CHOKE LEVER 1 9x 5806083050 RING 1 11 5806083030 THROTTLE SHAFT ASSY 1 12 5806083020 BOLT 1 13 5806083360 RING 1 14 t 1616235208 NEEDLE 1 REPLACES 5806083400 15 2146251508 PIN u ces runa REPLACES 5416002050 16 1616235008 FLOAT BODY ASSY A REPLACES 5806083010 17 2366245008 PACKING a o A REPLACES 5806083330 18 2366254008 PACKING Toss REPLACES 5806083340 19 5806083350 FLOAT 1 20 5806083
27. OR SHAFT 30 1054270111 GOVERNOR ROD 40 1064280113 ROD SPRING 80 1294250111 GOVERNOR SPRING 90 1294210113 GOVERNOR YOKE 100 0140039980 SCREW ASSY 120 57028 NUT ae 130 030206150 SPRING WASHER 305 0217060020 FRICTION WASHER 310 5804500800 CONTROL LEVER 340 5804500600 STOP PLATE 341 0230060090 SPACER 342 0105050616 BOL sense 350 0200070010 WASHER 360 0016506400 BOLT 370 57028 NUT 380 0170069960 400 1294500103 CLIP 480 402010110 COIL SPRING 610 0149060040 ADJUSTING SCREW 620 020106050 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 47 QTY REMARKS 1 2 CAN 1 2 REPLACES 5806083060 1 1 EC 1 REPLACES 1064280111 1 1 2 REPLACES 0021706000 da REPLACES 0032006000 iss REPLACES 6202500400 REPLACES 0021706000 REPLACES 0830000010 REPLACES 0149069981 SEN REPLACES 0022706000 ROBIN EC 08HS ENGINE MUFFLER ASSY MUFFLER ASSY 7 35578 308 308 b 330 350 T ANP PAGE 48 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME 300 0016706200 MUFFLER 308 0031206000 WASHER FLAT 309 0566099950 CLAMP 310 5803032000 MUFFLER 330 5803033000 MUFFLER BRACKET A 331 5803034000 MUFFLER BRACKET 340 1293500403 GASKET MUFFLER 350 0170069960 U NUT 3
28. S POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG e NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL PRIMARY AIRFILTER CHECK DAILY P N NPA1018 SO NAMEPLATE P N 920203290 4250 4450 RPM NPA 982 D P N 920107660 CONTACT MULTIQUIP SERVICE DEPT CAUTION 1 Check that all bolts are tight cock located on the lower side of the crankcase and discharge 2 Before operation check oil level at the sight gauge located any excess fuel by cranking the engine 2 or 3 times on the operator s side of the oil tank Fill the oil tank to the 6 Allow the engine to warm up for 4 to 5 minutes before operation H level using only outboard 2 stroke oil To begin operation move the throttle lever quickly from the 3 Fill the fuel tank Use only regular unleaded gasoline start to the run or on position 4 To start the engine Turn the ignition switch to the on 8 Remember to close the engine drain cock after starting to P N 920205810 position Open the fuel cock located under the fuel tank ensure proper operation Close the choke lever located on the carburetor and pull 9 When operation is complete stop the engine by turning the starter rope When engine starts open choke fully ignition switch to the off position 5 Should the engine become difficult to start open the drain 10 Note Transport the machine
29. S REPLACES 0032006000 4 1 R 1 REPLACES 0566099950 ROBIN EC 08HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 44 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO PART NAME 10 5802028000 CRANK SHAFT 30 0323049950 WOODRUFF KEY 40 1292500103 SPACER 50 0039310000 NUT 60 030210250 SPRING WASHER 65 030206150 WASHER 70 0053204201 WOODRUFF KEY 130 5804010000 PLATE GOVERNOR 131 0131050020 SCREW PAN HEAD 132 0032005000 SPRING WASHER 140 5514500100 GOVERNOR SLEEVE 160 0230230020 SPACER 170 0173120010 LOCK NUT 350 5802500700 PISTON PIN 360 5802500600 PISTON 370 5802023000 PISTON RING SET 380 0565119990 CLIP 390 0610120010 NEEDLE BEARING MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 45 REMARKS REPLACES 0021810000 REPLACES 0032010000 REPLACES 0031010000 REPLACES 0323049950 REPLACES 0043105080 REPLACES 5802500400 REPLACES 5000008100 ROBIN EC 08HS ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 46 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO PART NAME 10 5804005000 GOVERNOR LEVER 15 5804500900 BUSH 16 2266255008 BUSH NYLON 20 1294220103 GOVERN
30. TR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 3 TABLE OF CONTENTS MTR 40HS Tamping Rammer Here s How To Get 3 Table Of Contents 4 Parts Ordering 5 Safety Message Alert Symbols 6 7 Rules For safe Operation 8 9 Operation and Safety Decals 10 General Information sss 11 Specifications card cab 12 Controls and Components 18 Basic Engine Le 14 Pre Inspection sir 15 Initial Start Up A eta RAA 16 17 Op ration ee 18 Maintenance 19 20 Maintenance Engine 21 Troubleshooting 22 23 Explanation Of Codes In Remarks Column 24 Suggested Spare 25 Name Plate and Decals 26 27 Crankcase and Engine Assembly 28 29 Guide Cylinder Assembly 30 31 Tank and Handle Assembly 32 35 Foot Assembly cene nd dean ie ecu 36 37 Narrow Foot Assembly Option 38 39 Trench Shoe Assembly Option 40 41
31. authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyondthe description ofthe products onthe face hereof PAGE 64 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 NOTE PAGE MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 65 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 MULTIQUIP INC POST OFFICE BOX 6254 A carson CA 90749 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com MULTIQUIP WWW multiquip com manufactured for Multiquip Inc b Atlanta Boise Dallas Houston Newark y Quebec Canada Manch
32. d allow it to cool NEVER smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel PAGE 8 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS RULES FOR SAFE OPERATION NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Whenever necessary replace nameplate operation and safety decals when they become difficult read E NEVER Run engine without air filter Severe engine may occur Service air filter frequently to prevent carburetor malfunction AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts this can cause a serious injury ALWAYS check to make sure that the operating area is clear before starting the engine m NEVER leave the machine unattended while running lil ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS store equipment properly when it is no
33. dequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 22 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS TROUBLESHOOTING GUIDE SYMPTOM TABLE 4 ENGINE TROUBLESHOOTING continued POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM Engine rotates but amplituide not uniform or does not strike Dust in rotating part Clean recoil starter assembly Spring spring failure POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set Replace spiral spring SOLUTION Set throttle lever to correct position Oil in excess Clutch slips Drain excess oil Bring to correct level Replace or adjust clutch Spring Failur
34. e Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 23 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book NOTE Items Found In the Remarks Column The contents of Serial Numbers Where indicated this indicates a serial A 2 are number range inclusive where a particular part is used I orange without notice Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or gt belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part available PAGE 24 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS SUGGESTED SPARE PARTS MTR 40HS RAMMER 1TO 3 UNITS Qty P N Description does 362910060 THROTTLE LEVER ASSY leer 956100044 THROTTLE WIRE Tama 0830000010 SPRING COIL 362030020 ELEMENT AIR CLEANER YELLOW 1573620101 ELEMENT SET ENGINE 0650140031 SPARK PLUG 361910021 CAP FUEL TANK W STRAP OR
35. e nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency _ eee eee i AMBULANCE NUIT DEPARTMENT MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 9 MTR 40HS OPERATION AND SAFETY DECALS NPA 910 D P N 920209100 P N 920100240 When you stop CLEANING ELEMENT NPA 963 Q the engine be GREASE Remove the element from the pre cleaner sure to close Clean the element with solvent the fuel cock Apply SAE30 motor oil with 7 9 cc and NPA 399 Q P N 920101200 squeeze out excess oil before re installing P N 920203990 P N NPA 963 5 MM 3 16 DO NOT ALLOW WATER 0 TO ENTER FUEL AND OIL TANF ei P N 920205990 Is D I huile SZ To start switch must be in the ON position SAE30 PROPER SPONGE NPA 293 0 961 79 INSTALLATION P N 920202930 NPA396 P N 920203980 SECONDARY AIRFILTER SERVICE MONTHLY NPA 1016 Q P N 920209610 e READ OWNER S SERVICE MANUAL BEFORE OPERATING OR P N NPA1016 SERVICING THIS MACHINE e ALWAYS KEEP UNAUTHORIZED INEXPERIENCED GASO LIN E ON LY UNTRAINED PEOPLE AWAY FROM THIS MACHINE NPA 1017 e MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL P N NPA1017 BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT I
36. ed will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andall orders received on or after that date will be billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock onhand at the time of any price change Multiquip reserves the rightto quote and sell direct to Government agencies and to Origi nal Equipment Manufacturer accounts who use our products as integral parts oftheir own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe addedtotheinvoice for special handling including bus shipments insured parcel postorincaseswhere Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OF WARRANTIES Nowarranties express or implied are made in connection with the sale of parts or trade accessories nor asto any engine notmanufac tured by Multiquip Such warranties made in connection withthe sale ofnew complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neither assumes nor
37. ester UK Rio De Janiero BR Guadalajara MX MIKASA SANGYO C0 LTD Tokyo Japan
38. gine manual for specific servicing instructions MTR 40HS MAINTENANCE ENGINE Perform the scheduled engine maintenance procedures as definded by Table 3 below Table 3 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE am x d owe Ls Jo m ee ea CHECK CLEAN CLEAN Spark Plug _ Geor me am 11 5 0 em am rem ex EL fe cavers EE E 2 years replace it necesan Fuel lines CHECK Every 2 years replace if necessary 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your servic dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 21 SYMPTOM POSSIBLE PROBLEM MTR 40HS TROUBLESHOOTING GUIDE SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the co
39. ionwide 800 427 1244 FAX 310 537 3927 MULTIQUIP isch MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 5 MTR 40HS SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip MTR 40HS Tamping Rammer Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this Rammer ensure that the operating individual has read and understands all instructions in this manual NOTE 2 2 EE SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER vou WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou CAN be KILLED or SERIOUSLY injured if you do not follow directions CAUTION vou CAN be injured if you do not follow directions Potential hazards associated with the MTR 40HS Tamping Rammer operation will
40. nsporting the machine carry it by the grip handle located on the body Figure 3 GRIP HANDLE DUST SLEEVE SPRING CYLINDER AL Figure 3 Grip Handle 2 The rammer should be greased with three shots of grease after each eight 8 hours of use Use MQHIGH TEMPERATURE GREASE P N GRS2 orits equivalent 4 Equivalent greases include Shell Darina or Texaco Thermatex both of which have a bentone base and EP 2 rating 5 Ifaninferiorgreaseis used itmay become too thick ortoothin due to changes in temperature and improper lubrication could result Fuel This rammeris equipped with a two cycled gasoline engine Use only unleaded gasoline High test ethyl gasoline is not recommended 1 2 Iffuelis low remove the fuel filler cap Figure 4 and fill with only unleaded gasoline Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running FUEL Figure 4 Fuel Tank Engine Oil Check 1 Check the engine oil level at the sight gauge located on the operator s side of the oil tank Figure 5 Fill the oil tank to the H level using only outboard 2 stroke oil Replenish the oil regularly before the oil level reaches the L level of the oil tank 2 Makesuretheoilhose isnot pinched orsqueezed A sensor detects lack of oil and shuts down the engine automatically 3 Remember low levels of engine oil may resul
41. ompany the return shipment 4 Freight is at the senders expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable 8 Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchasedmorethan six months prior tothereturn date c Anylineitemwithan extended dealer net price of less than 5 00 d Special order items e Electricalcomponents f Paint chemicals and lubricants g Decals andpaper products h Items purchased in kits 7 The sender will be notified of any material received thatis notacceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be re turned to the sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where anitem is accepted for which the original purchase document can notbe determined the price will be based on thelist price that was effective twelve months priorto the RMA date 11 Credit issu
42. rrect gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Clean or replace air cleaner Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use ina
43. s In cold weather turn the choke lever to the fully closed position in warm weather m Engine components can generate extreme heat set choke lever half way or completely open A To prevent burns DO NOT touch these areas 3 Spark Plug Provides spark to the ignition system Set while the engine is running or immediately after operating NEVER spark plug gap to 0 6 0 7 mm 0 024 0 028 inch Clean operate the engine with the muffler removed spark plug once a week 4 Engine ON OFF Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine PAGE 14 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS PRE INSPECTION This section is intended to assist the operator with the pre inspection of the MTR 40HS Tamping Rammer It is extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Inspection Check all nuts bolts fasteners for tightness Retighten as necessary Clean any dirt from the recoil starter and engine cooling fins Wipe the entire rammer clean before operating Replace any missing or damaged Safety Operation decals CAUTION Failure to understand the operation of the MTR 40HS Tamping Rammer could result in severe damage to the rammer or personal injury 22 Prior to Operation 1 When tra
44. t being used Equipment should be stored in a clean dry location out of the reach of children Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer ALWAYS use proper lifting techniques when moving the rammer Maintenance Safety NEVER lubricate components or attempt service on a running rammer ALWAYS allow the rammer a proper amount of time to cool before servicing Keep the rammer in proper running condition Fix damage to the rammer immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest and first aid kit FIRSTAID KIT emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of th
45. t in engine seizure due to high levels of consumption during operation Always check oil regularly CAUTION DO NOT USE REGULAR AUTOMOTIVE TYPE MOTOR OIL MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 15 MTR 40HS INITIAL START UP This section is intended to assist the operator with the initial start up of the MTR 40HS rammer It is extremely important that this section be read carefully before attempting to use the rammer in the field DO NOT use your rammer until this section is thoroughly understood CAUTION Failure to understand the initial start up procedures of the MTR 40HS rammer could result in severe damage to the rammer or personal injury See Figure 1 Page 13 for the location of any control referenced in this manual Initial Start up The following steps outline the procedure for starting the engine 1 Openthe fuel shut off valve by moving the fuel cock lever to the open position Figure 6 FUEL 2 Set the engine ON OFF switch Figure 7 to the ON position start EIN Gr Figure 7 ON OFF Switch ON Position 3 Move the throttle lever to the IDLE position Figure 8 OPERATOR S POSITION Figure 8 Throttle Lever Idle 4 Incoldweather startthe unit with choke lever Fully Closed Figure9 In warm weather or when the engineis warm the unitcan be started with choke halfway or completely open CLOSED Figure
46. tective clothing shatterproof glasses steel toed boots and other protective devices required by the job 000 M NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate the rammer under the influence or drugs or alcohol E ALWAYS check the rammer for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye E 2 w A w Manufacturer does not assume responsibility for any accident due to equipment modifications MTR 40HS RULES FOR SAFE OPERATION NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing the rammer HOT DO NOT TOUCH LET COOL High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the airis restricted If the air flow is restricted it will cause serious damage to the rammer s engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine an
47. to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the Figure 14 ON OFF Switch Off Position clutch springs or foot f ZE 3 Close the fuel shut off valve Figure 15 by moving the fuel 2 MT 40HS tamping rammer is designed to run at 4 100 cock lever to the CLOSED position rpm At optimum rpm the foot hits at the rate of 600 690 impacts per minute Increasing throttle speed past factory setrpm does not increase impacts and may damage unit The MT 40HS is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 13 and run the engine for three minutes at Figure 15 Fuel Shut Off Valve low speed Closed Position Emergency Showdown 1 Movethethrottle lever quickly tothe IDLE position andturn the engine ON OFF switch tothe OFF position Turn the fuel valve lever to the CLOSED position PAGE 18 MTR 40HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MTR 40HS MAINTENANCE RAMMER MAINTENANCE Perform the scheduled maintenance procedures as definded by Table 3 page 21 and below DAILY Thoroughly remove dirt and oil from the engine compartment and rammer Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary
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