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Multiquip MC-62S User's Manual

1. MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 119 OPERATION AND PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAINPHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICEDEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 MULTIQUIP INC POST OFFICE BOX 6254 Q carson CA 90749 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com MULTIQUIP WWW multiquip com Atlanta Boise Dallas Houston Newark Quebec Canada Manchester UK Rio De Janiero BR Guadalajara MX
2. 62 63 Cylinder Head 0 64 65 Fan Cover 66 67 Flywheel Assembly 68 69 Muffler Assembly 70 71 Fuel Tank Assembler 72 73 Ignition Coil 74 75 Piston Assembly act ees 76 77 Recoil Starter e eio 70 79 Gear Reduction Assembly 80 81 Label Assembly zu 82 83 HONDA GX160K1H X2 ENGINE Air Cleaner Assy 04 85 Camshaft Assy ven ee 86 87 Carburetor Assy sse 88 89 Control ASSY cc ee 90 91 Crankcase Cover 92 93 Crankshaft ASSY s ciet ee 94 95 Cylinder Barrel Assy 96 97 Cylinder Head Assy 98 99 Fan Cover ASSY 100 101 Flywheel A 102 103 Fuel Tank Asssembly 104 105 Ignition Coil Asssembly 106 107 Muffler 108 109 Piston Rings Asssembly 110 111 Recoil Starter Asssembly 112 113 1 6 Gear Reduction Asssembly 114 115 Labels Asssembly 116 117 Terms and Conditions of Sale
3. 118 Specification and part number are subject to change without notice PAGE 4 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 MC 62P S CONCRETE MIXER PARTS ORDERING PROCEDURES When ordering parts please supply the following information O Dealeraccount number C Dealer name and address O Shipping address if different than billing address Returnfax number Applicable model number J Quantity part number and description of each part O Specify preferred method of shipment V FedEx or UPS Ground 5 nn on 5 orders are treated as Standard Orders and wi FedEx or UPS Second Day or Third Day ship within 24 hours We will make every effort to FedEx or UPS Next Day ship Air Shipments the same day that the order is Federal Express Priority One received if prior to 2PM west coast time Stock DHL Orders must be so noted on fax or web forms Truck Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on For Even More Savings hand when calling Parts Department 800 427 1244 Fax 800 672 7877 Extra Discounts 310 537 3700 Fax 310 637 3284 All parts orders which include complete part numbers Mayco Parts and are received by our automated web parts order 800 306 2926 Fax 800 672 7877 system or by fax qualify f
4. BE65B SCREW THROTTLE STOP NOZZLE MAIN O RING INSULATOR CARBURETOR GASKET INSULATOR SPACER CARBURETOR GASKET CARBURETOR LEVER CHOKE STANDARD LEVER VALVE PLATE LEVER SETTING INCLUDES ITEM W P INCLUDES ITEM W INCLUDES ITEMS INCLUDES ITEM W USE FROM ENGINE ec a SN BE65B B SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW a USE FROM ENGINE A SN BE65B B PIN SPRING 2 X 12 JET MAIN 65 OPTIONAL JET MAIN 68 OPTIONAL JET SET PILOT 35 INCLUDES ITEM W m MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 89 HONDA GX160K1HX2 CONTROL ASSY CONTROL ASSY PAGE 90 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 CONTROL ASSY PARTNO 16500ZH8823 16551ZL0000 16555ZE1000 165612 1020 16562ZE1020 16571ZH8020 16574ZE1000 16575ZH8000 16576891000 16578ZE1000 16580ZH8812 16584883300 165922 1810 90013883000 90016ZE5010 901145 0000 93500050250H 938930501600 9405006000 HONDA GX160K1HX2 CONTROL ASSY PART NAME CONTROL ASSEMBLY REMOTE ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVR WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL REMO
5. 5 09 13 04 MC 62P S PLASTIC BARREL PLASTIC BARREL ASSY QTY REMARK 1 510992 RING GEAR 1 2 EM969013 NUT LOCK 3 8 NC 3 3 507532 BARREL PLASTIC 6 CU FT 1 4 505390 PLUG EXPANSION 1 5 505469 KING PIN 1 6 EM903063 SPINDLE BEARING 5 8 CONE REPLACES 492154 7 903026 SPINDLE BEARING CUP Dis REPLACES 492233 8 EM507533 SUPPORT SPIDER 1 9 511758 SHIM PLASTIC 14 AR 10 511759 PLASTIC 16 AR 11 EM963610 BOLT 3 8 NC 1 1 4 G5 3 12 492378 BOLT 3 8 NC 1 3 4 G5 12 13 507542 SUPPORT BRACKET UPPER 3 14 3019092 WASHER FLAT 15 15 969013 3 8 15 16 507543 BLADES PLASTIC 6 17 507541 SUPPORT LOWER 3 19 507538 SPACER MC8079 3 20 508345 CS BOLT 3 8 NC X 3 1 2 G 3 21 490958 RING RETENTION 2 22 502037 DRIVE PINION SHAFT 1 23 492179 PINION SHAFT BEARING 2 24 EM963692 BOLT 1 2 NC X 1 1 2 G5 2 25 502036 HOUSING JACKSHAFT 1 26 492584 LOCKNUT 1 2 2 27 491008 CAP GREASE FITTING 3 28 EM916001 GREASE FITTING 1 8 NPT ET REPLACES 491698 29 500246 SQUARE KEY 1 30 501829 DRIVE PINION 1 31 492467 ALLEN SCREW 5 16 NC 3 8 1 32 492490 SET SCREW 1 2 X 1 NC 1 33 EM968306 NUT HEX LOWER 1 1 2 NF Pa REPLACES492579 34 EM963102 BOLT 1 2 NC X 1 1 4 NC 1 95 492584 LOCKNUT 1 2 1 36 507539 YOKE 1 MC 62P S CONCRE
6. MC 62P S CONCRETE MIXER MAINTENANCE MIXER Tires Wheels Lug Nuts Tires and wheels are a very important and critical compo nents of the trailer When specifying or replacing the trailer wheels it is important the wheels tires and axle are prop erly matched CAUTION DO NOT attempt to repair or modify a wheel DO NOT install an inter tube to correct a leak through the rim If the rim is cracked the air pressure in the inter tube may cause pieces of the rim to explode break off with great force and can cause serious eye or bodily injury gt Tires Wear Inflation Tire inflation pressure is the most important factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 9 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION asa A v ALWAYS wear safety glasses when removing or installing force fitted parts Failure to comply may result in serious injury TABLE 9 TIRE WEAR TROUBLESHOOTING WEAR PATTERN CAUSE SOLUTION Adjust pressure to particular load per tire manufacturer Adjust pressure to particular load per tire manufacturer Over Inflation Edge Wear Under Inflation Loss of chamber Side Wear or overloading Make sure load does not exceed axle rating Align w
7. Clean foam elementin warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the elementin clean engine oilandcompletely squeeze outthe excess oil from the element before installing AIR CLEANER WING Figure 26 Engine Air Cleaner MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 25 MC 62P S CONCRETE MIXER MAINTENANCE MIXER Ball Socket and Clamp Face Maintenance 2 Use Poleyrex EM Exxon Mobil or equalivant lubricant Clean grease fitting apply grease gun to fitting 1 2 shot 1 Ifthe towing vechicle is equipped with a ball socket smear Remember too much grease or injecting grease too quickly socket periodically with multi purpose grease This will keep can cause premature bearing failure Slowly apply the the ball socket well lubricated recommended amount of grease taking a miniute or so to 2 Periodically oil pivot points and clamp face surfaces of apply coupler with SAE 30 WT motor oil 3 When parking or storing your mixer Keep the coupler off Wheel Bearings the ground so dirt will not build up in the ball socket 1 After every 3 months of operation remove the hub dust cap and inspect the wheel bearings Figure 29 Once a year Grease Fittings Zerk Maintenance Mixer or when required disassemble the wheel hubs remove There are 3 grease Figure 27 fittings that will require the old grease and repack the bearings forcing grease lubrication L
8. MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 109 HONDA GX160K1HX2 PISTON ASSY PISTON ASSY PAGE 110 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 PISTON ASSY NO 1 O1 PART NO 13010ZF1023 13010ZH8941 13011ZF1023 13011ZH8941 13012ZF1023 13012ZH8941 13013ZF1023 13013ZH8941 13101ZH8010 13102ZH8000 13101ZH8010 13104ZH8000 13111ZE1000 132A0ZE1000 13200ZE1010 90001ZE1000 90551ZE1000 HONDA GX160K1HX2 PISTON ASSY PART NAME RING SET PISTON RING SET PISTON OS 0 50 OPTIONAL RING SET PISTON 0 75 OPTIONAL RING SET PISTON 0 75 OPTIONAL PISTON STANDARD PISTON OS 0 25 OPTIONAL PISTON OS 0 50 OPTIONAL PISTON 0 75 OPTIONAL PIN PISTON ROD ASSY CONNECTING US 0 25 OPT ROD ASSEMBLY CONNECTING BOLT CONNECTING ROD CLIP PISTON PIN 18MM STANDARD RING SET PISTON STANDARD RING SET PISTON OS 0 25 RING SET PISTON OS 0 25 OPTIONAL RING SET PISTON OS 0 50 OPTIONAL Popo REMARKS e USE UP TO ENG S N 5495899 USE FROM ENG S N 5495900 donis USE UP TO ENG S N 5495899 Hood USE FROM ENG S N 5495900 ES USE UP TO ENG S N 5495899 USE FROM ENG S N 5495900 ode USE UP TO ENG S N 54
9. AIR CLEANER ASSY AIR CLEANER ASSY PAGE 84 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 HONDA GX160K1HX2 AIR CLEANER ASSY AIR CLEANER ASSY NO PART NAME QTY REMARKS 1 162712 1000 ELBOW 1 2 172102 1517 ELEMENT AIR CLEANER DUAL usada INCLUDES ITEMS W x 3 172182 1505 FILTER OUTER 1 4 17230ZE1820 COVER AIR CLEANER DUAL 1 5 17232891000 GROMMET AIR CLEANER 1 6 172382 7010 COLLAR AIR CLEANER 2 7H 17239ZE1000 COLLAR B AIR CLEANER 1 8 17410ZE1020 ELBOW AIR CLEANER A INCLUDES ITEMS W 9 9405006000 NUT CAP 6MM 2 11 90325044000 WINGNUT TOOL BOX SETTING del USE FROM ENGINE SN 2836834 12 90325044000 WINGNUT TOOL BOX SETTING 1 13 957010602000 BOLT FLANGE 6 X 20 Anne deseo USE FROM ENGINE SN 3385102 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 85 HONDA GX160K1HX2 CAMSHAFT ASSY CAMSHAFT ASSY 9 a CA O a PAGE 86 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 CAMSHAFT ASSY NO PARTNO 14100ZE1812 14410ZE1010 144312 1000 144412 1010 144512 1013 14568ZE1000 147112 1000 147212 1000 147512 1000 147712 1000 147732 1000 147812 1000 147912 1010 90012ZE0010 90206ZE1000 HONDA GX160K1HX2 CAMSHAFT ASSY PART NAME CAMSHAFT
10. gt Figure 17 Voltage Change Switch 115 VAC Position Plugthe otherendofthe extension cordinto eithera 115 or 230 VAC power source look at position of voltage selector switch Rememberto readthe nameplateto determine the motor s input voltage requirement WARNING ALWAYS read the label on the electric motor before applying power The label will indicate the correct power requirements for the motor Remember the use of an incorrect input voltage will severely damage the electric CORD POWER ON motor Figure 16 Extension Cord Wet Hands Starting the Electric Motor 1 To prevent personnel from tripping over the extension cord position the extension cord so that it lays flat and is not curled underneath the mixer Setthe electric motor s ON OFF switch Figure 18 to the ON position OFF ON SWITCH Figure 18 Electric Motor ON OFF Switch ON Position PAGE 22 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER OPERATION Operation 1 Topositionthetub make sure the mixer is placed on firm level ground then pull upon the dump latch Figure 19 and turn the hand wheeluntil the tub is atthe desired position Once thetubis atthe desired position pull down onthe dump latch to lock the tub in position DUMP LATCH PULL UP TO RELEASE PULL DOWN TO LOCK HAND WHEEL TURN TO POSITION TU
11. AP PPD MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 65 HONDA GX240K1HA2 ENGINE COVER ASSY FAN COVER ASSY PAGE 66 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE COVER ASSY FAN COVER ASSY NO PART NAME QTY REMARKS 1 167312 2003 CLIP TUBE 1 2 196102 20107 COVER FAN NH1 BLACK 1 3 196312 2000 SHROUD 1 4 32197ZH8003 SUB HARNESS 1 5 36100ZE1015 SWITCH ASSY ENGINE STOP 1 7 90013883000 BOLT FLANGE 6 12 CT200 6 9 90684ZA0601 CLIP WIRE HARNESS 1 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 67 HONDA GX240K1HA2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 68 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NAME QTY REMARKS 1 195112 2000 FAN COOLING 1 2 28450ZE2W11 PULLEY STARTER SCREEN GRID 1 4 31100ZE2010 FLYWHEEL COMP 1 7 90201ZE3V00 NUT SPECIAL 16MM 1 8 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 69 HONDA GX240K1HA2 ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 70 MC 62P S CONCRETE MIXERS PARTS 8 OPERATIO
12. CAMSHAFT ASSY NO cO O1 14100ZE2W01 14100ZE2306 14410ZE2013 14431ZE2010 144412 2000 144512 1013 14568ZE1000 147112 2000 147212 2000 147512 2003 147712 2000 147732 2000 147812 2000 147912 2010 900122 0010 902062 1000 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL 5 09 13 04 PAGE 53 HONDA GX240K1HA2 ENGINE CAMSHAFT ASSY PART NAME CAMSHAFT ASSY CAMSHAFT ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE VALVE EX SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT ADJ QTY 1 po BS P REMARKS INCLUDES ITEM W HONDA GX240K1HA2 ENGINE CARBURETOR ASSY CARBURETOR ASSY PAGE 54 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 CARBURETOR ASSY NO PARTNO 1 160102 2812 16011ZA0931 3 16013ZA0931 5 16016ZHWO1 6 160242 1811 7 160282 0005 8 16028ZE2005 9 16100ZE2W71 10 161242 0005 11 16166ZE2W70 12 16075 00 13 16075 00 14 16211ZE2000 15 16220ZA0702 16 16221ZA0800 17 16223ZA0800 18 16610ZE1000 19 169532 1812 20 169542 1811 21 169562 1811 22 169572 1812 23 169672 0811 24 93500030060 25 943052
13. ELEMENT AIR HONDA GX240 deos 2703261008 ELEMENT AIR ROBIN EH 25 4 9807956846 SPARK PLUG HONDA 0650140150 SPARK PLUG ROBIN Ties 176207 7023 CAP FUEL TANK HONDA ds 0430430015 CAP FUEL TANK ROBIN don 28462ZH8003 ROPE RECOIL HONDA GX160 pm 28462ZE2W11 ROPE RECOIL HONDA GX240 dus 2703261008 ROPE RECOIL ROBIN EH 25 Part numbers on this Suggested NOTE Spare Parts List may supercede replace the P N s shown in the test pages of this manual MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 33 MC 62P S CONCRETE MIXER NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 34 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL REV 5 09 13 04 MC 62P S CONCRETE NAME PLATE AND DECALS NAME PLATE AND DECALS QTY REMARKS 1 512910 MQ MULTIQUIP LOGO 3 2 CIPDCL160 DECAL CRUSH WARNING 2 3 504713 DECAL SAFETY INSTRUCTIONS 1 4 EM948630 DECAL EMERGENCY STOP 1 5 DCL151 DECAL TOWING INSTRUCTIONS 1 6 13118 DECAL POWDER COATED 1 7 NAMEPLATE atacados CONTACT PARTS SEE OPERATION AND SAFETY DECALS PAGE MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 35 MC 62P S PLASTIC BARREL PLASTIC BARREL ASSY PAGE 36 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL
14. CAUTION Check with your county or state safety towing regulations department before towing your mixer To reduce the possibility of an accident while transporting the mixer on public roads always make sure that the mixer towing components and the towing vehicle are in good operating condition and both units are mechanically sound The following list of suggestions should be used when towing the mixer Make sure that the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating GVWR ALWAYS inspect the hitch and coupling for wear NEVER tow the mixer with defective hitches couplings chains etc CHECK the tire air pressure on both the towing vehicle and the trailer Also check the tire tread wear on both vehicles ALWAYS make sure the mixer is equipped with a Safety Chain ALWAYS attach trailer s safety chain to the frame of towing vehicle ALWAYS make sure that the towing vehicle s directional backup and brake lights are working properly Remember in most cases the maximum speed unless otherwise posted for highway towing is 45 MPH however before towing your mixer check your local state and county vehicle towing requirements Recommended off road towing is not to exceed 10 MPH or less depending on type of terrain Place chocked blocks underneath wheels to prevent rolling while parked if disconnected from towing vehicle
15. DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Emergencies en 2 ALWAYS know the location of the nearest fire extinguisher and first aid kit BARON gt IA WO FIRSTAID KIT In emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergenoy O Ossa O 0 PAGE 10 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL REV 5 09 13 04 MC 62P S CONCRETE MIXER OPERATION AND SAFETY DECALS Machine Safety Decals The Multiquip MC 62P and 625 mixers are equipped with a number of safety decals Figure These decals are provided for operator safety and maintenance information The illustration below and on the next shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer MODEL MEE SERIAL PARTS DEPT P N 13118 P Y WARNING 23 CRUSH HAZARD CRUSH AND CUT INSPECT BEFORE TOWING HAZARD Keep guards and doors in place Meving parts can cut e TIGHTNESS OF WHEEL NUTS an ans before inspection us or maintenance npn ul i hands TIRE PRESURE n 1 USE MANUFACTUR
16. reference the frame assembly drawing and parts list in this manual to determine which tow bar meets your requirements Leaf Suspension This mixer uses a leaf type suspension Check the mounting hardware for bolt hole elongation and tightness See maintenance section ofthis manual for recommended maintenance Chock Blocks Place these blocks not included as part of the mixer package under each mixer wheel to prevent rolling when mixer is not connect to the towing vehicle Tires Ply The tire ply layers number rated in letters This mixer uses 13 inch 2 ply tires Replace with only recommended type tires ON OFF Switch gasoline only This switch is provided on mixers with gasoline engines only and is located on the side of the mixer frame When activated it will shut down the engine Pull out when starting the engine Cabinet Latch Encloses engine and electric motor NEVER run mixer with cabinet removed Use latches to secure engine compartment cabinet Mixing Blades Steel Used for the mixing of concrete When blades show signs of wear entire steel mixing drum assembly must be replaced See steel mixing drum assembly in the parts section of this manual MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 13 MC 62P S CONCRETE MIXER BASIC ENGINE COMPONENTS Honda GX Series Engine Shown Figure 3 Engine Controls and Components INITIAL SERVICING The e
17. 1 1 2 1 2 1 1 1 1 1 2 1 2 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 97 HONDA GX160K1HX2 CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 98 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX160K1HX2 CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NAME QTY REMARKS 1 122102 8000 CYLINDER HEAD ee yt aa INCLUDES ITEMS W 2 12204ZE1306 GUIDE VALVE OS OPTIONAL 1 3 12205ZE1315 GUIDE EXHAUST VALVE OS OPTIONAL INCLUDES ITEM W 4 122162 5300 CLIP VALVE GUIDE 1 5 12251ZF1800 GASKET CYLINDER HEAD 1 6 12310ZE1020 COVER HEAD 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZH8000 TUBE BREATHER 1 9 90016ZE1000 BOLT FLANGE 6 X13 4 10 90043ZE1020 BOLT STUD 6 X109 2 11 90047ZE1000 BOLT STUD 8X 32 2 12 9430110160 PIN A DOWEL 10 X16 2 14 957230806000 BOLT FLANGE 8 X60 4 15 9807956846 SPARK PLUG BPR6ES 1 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 99 HONDA GX160K1HX2 COVER ASSY FAN COVER ASSY PAGE 100 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX160K1HX2 FAN COVER ASSY FAN COVER ASSY NO PART NAME QTY REMARKS 2 196102 10007 COVER FAN NH1 BLACK 1 4 19611ZH8810 PLATE SIDE OIL ALERT 1 7 90601ZH70
18. 6 90002883740 BOLT BREATHING 7 90131883000 BOLT DRAIN 7 90131896650 BOLT DRAIN 8 91202883005 OIL SEAL 25 X41 X 6 9 9410912000 WASHER DRAIN PLUG 12MM 10 957010803208 BOLT FLANGE 8X32 11 957010803500 BOLT FLANGE 8X35 12 961006204000 BEARING RADIAL BALL 6204 13 961006305000 BEARING RADIAL BALL 6305 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 115 lt TY REMARKS HONDA GX160K1HX2 ENGINE LABELS ASSY ENGINE LABELS ASSY PAGE 116 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX160K1HX2 ENGINE LABELS ASSY ENGINE LABELS ASSY NO PART NAME QTY REMARKS 1 87521ZH8020 ENBLEM 5 5 1 3 87522ZH9000 LABEL CAUTION 1 6 87528ZE1810 MARK CHOKE 1 7 87530ZH8810 LABEL SPECIFICATION EXTERNAL 1 8 87532298810 MARK OIL ALERT E 1 15 887586ZH7W00 LABEL FUEL CAUTION 1 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 117 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaidwiththecharges addedtotheinvoice All shipments are F O B point of origin Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier andanyclaimforshortage or damage mustbe settled betweenthe cons
19. 957010802500 BOLT FLANGE 8X25 2 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 73 HONDA GX240K1HA2ENGINE IGNITION ASSY IGNITION COIL ASSY PAGE 74 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2ENGINE IGNITION ASSY IGNITION COIL ASSY QTY REMARKS 1 30500ZF6W02 COIL ASSY IGNITION 1 2 30700ZE1013 ASSY NOISE SUPPRESSOR 1 6 31512ZE2000 GROMMET WIRE 1 8 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90015883000 BOLT FLANGE 6X28 2 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 75 HONDA GX240K1HA2 ENGINE PISTON ASSY PISTON ASSY PAGE 76 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE PISTON ASSY PISTON ASSY NO PARTNO PART NAME QTY REMARKS 1 13010ZE2013 RING SET PISTON STD 1 1 13011ZE2013 RING SET PISTON OS 0 25 OPTIONAL 1 1 13012ZE2013 RING SET PISTON OS 0 50 OPTIONAL 1 1 13013ZE2013 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE2W00 PISTON STANDARD 1 2 13102ZE2W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZE2W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZE2W00 PISTON 0 75 OPTIONAL 1 3 13111ZE2000 PIN PISTON 1 4 13200ZE2000 ROD ASSY CONNECTING STANDARD Mk INCLUDES ITEMS W x 4 13200ZE2305 ROD ASSY CONNECTING
20. ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN CONTROL ASSEMBLY LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING BOLT FLANGE 6 X 12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5 X 28 NUT FLANGE A c cl REMARKS INCLUDES ITEMS W MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 57 HONDA GX240K1HA2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 58 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PARTNO PART NAME QTY REMARKS 20 114002 2621 COVER ASSY CRANKCASE INCLUDES ITEMS BALANCER 3 11381ZE2801 GASKET CASE COVER 1 4 15600204003 ASSY OIL FILLER INCLUDES ITEMS W 5 15600735003 CAP ASSY OIL FILLER 112050 INCLUDES ITEMS W 8 156257 1003 GASKET OIL FILLER CAP 1 9 amp 156257 1003 GASKET OIL FILLER CAP 1 10 16510ZE2811 GOVERNOR ASSEMBLY BALANCER 1 INCLUDES ITEMS W 11x 16511ZE2000 WEIGHT GOVERNOR 2 12 16512ZE2811 HOLDER GOVERNOR WEIGHT 1 13 165132 2000 PIN GOVERNOR WEIGHT 2 14 16531ZE2000 SLIDER GOVERNOR 1 15 9
21. ASSY CRANKSHAFT ASSY PAGE 94 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX160K1HX2 CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NAME QTY REMARKS 3 13310ZE1622 CRANKSHAFT Q TYPE 1 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 95 HONDA GX160K1HX2 CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 96 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 CYLINDER BARREL ASSY NO 2 12000ZH881 1 3 15510ze1033 4 16510ZE1000 58 165112 1000 6 165127 1 000 8 165317 1 000 9 165412 1000 10 901312 1000 11 80451ZE1000 12 90601ZE1000 13 90602ZE1000 14 91001271003 15 91202883005 16 91353671003 17 9405010000 18 9410106800 19 9425108000 20 957010601200 HONDA GX160K1HX2 CYLINDER BARREL ASSY PART NAME CYLINDER ASSEMBLY OIL ALERT SWITCH ASSEMBLY OIL LEVEL GOVERNOR ASSEMBLY WEIGHT GOVERNOR HOLDER GOVERNOR WEIGHT SLIDER GOVERNOR SHAFT GOVERNOR ARM BOLT DRAIN PLUG WASHER THRUST 6MM WASHER DRAIN PLUG 10 2MM CLIP GOVERNOR HOLDER BEARING RADIAL BALL 6205 OIL SEAL 25 X 41 X 6 O RING 13 5 X 1 5 ARAI NUT FLANGE 10MM WASHER PLAIN 6MM PIN LOCK 8 BOLT FLANGE 6 X 12 1 REMARKS niza INCLUDES ITEMS W x delas INCLUDES ITEMS W 2 1
22. Inflate tires to correct pressure inspect tires for cuts and excessive wear See Table 16 Tire Wear Troubleshooting When towing of the mixer is required place the drum in the up position mouth facing upwards ALWAYS make sure that the fuel valve lever is in the OFF position gasoline models only Torque wheel lug nuts as described in the maintenance section of this manual Check tightness of U clamp nuts torque suspension hardware as referenced in the maintenance section of this manual Avoid sudden stops and starts This can cause skidding or jackknifing Smooth gradual starts and stops will improve gas milage Avoid sharp turns to prevent rolling CAUTION If the mixer tow bar is deformed or damaged replace entire tow bar NEVER tow the mixer with a defective tow bar There exist the possibility of the trailer separating from the towing vehicle Tow Bar to Vehicle Connection Coupler Only 1 Check the vehicle hitch ball and mixer s coupler for signs of wear or damage Replace any parts that are worn or damaged before towing Use only a 2 inch ball diameter towing vehicle this will match the mixer s 2 inch coupler Use of any other ball diameter will create an extremely dangerous condition which can result in separation of the coupler and ball or ball failure After tow bar has been connected to mixer see next page attach mixer s coupler to the hitch ball on the towing vehic
23. ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL 5 09 13 04 PAGE 3 MC 62P S CONCRETE MIXER TABLE OF CONTENTS MQ MC 62P S Concrete Mixers Here s How Get 3 Table Of Contents linia 4 Parts Ordering Procedures 5 Specifications ii 6 Dimensions Me laica 7 Safety Message Alert Symbols 8 Rules For Safe Operation 9 10 Operation and Safety Decals 11 General Information 12 Mixer Basic Components 13 Basic Engine 14 Handwheel 15 Towing Guidelines cnt 16 Safety Chain Connection 17 Electric Mo
24. Replace any defective or badly worn ex tension cable immediately Hardware Check all hardware on the mixer before starting Periodically inspect all hardware Loose hardware can contribute to early component failure and poor performance Use Table 3 as general guideline when the torqueing of mixer hardware is required Remember to keep all mixer hardware components tight Table 3 Hardware Torque Recommendations Hardware 5 16 inch x 18 3 8 inch x 16 Engine Maintenance For basic engine maintenance referto the engine maintenance section in this manual For a more detailed engine maintenance refer to the Hondaor Robin Engine Owner s manual furnished with the engine 3 8 inch x 24 1 2 inch x 13 1 2 inch x 13 Grade 8 Table 4 MIXING HINTS 112 Ibs 50 Kgs Bag MIX APPLICATIONS RATIOS BACHQUATTES QUANTITIES APPROX BATCH STONE OUTPUT E Most Ordinary 1 2 BAG 1 1 4 2 1 2 Rough Mass 1 4 8 1 4 BAG 1 1 4 35 2 1 2 71 2 3 4 78 Concrete Watertight Floors 1 1 1 2 3 2 3 BAG 1 1 4 35 3 71 3 85 Tanks Pits Etc PAGE 12 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 Figure 2 Mixer Major Components MC 62P S CONCRETE MIXER MIXER BASIC COMPONENTS Steel Mixing Drum The Multiquip 625 uses a 6 cu ft steel mixing drum This drum is to be used for mixing of concrete Always clean the drum after each use DO NOT use this mixing
25. The engine of this mixer requires an adequate free flow of cooling air NEVER operate the mixer in any enclosed or narrow area where free flow ofthe air is restricted If the air flow is restricted it will cause serious damage to the mixer or engine and may cause injury to people and property Remember the mixer s engine gasoline models only gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or nearthe machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Refer to the Engine Owner s Manual for engine technical questions or information II NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to Manufacturer does not assume responsibility for any accident due to equipment modifications NEVER operate the mixer in an explosive Topping off to filler port is dangerous as it tends to spill fuel the equipment and or injury to user may result MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 9 MC 62P S CONCRETE MIXER RULES FOR SAFE OPERATION NEVER run engine without ai
26. US 0 25 OPT 1 5 90001ZE8000 BOLT CONNECTING ROD 2 6 90551ZE1000 CLIP PISTON PIN 18MM 2 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 77 HONDA GX240K1HA2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 78 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PARTNO PART NAME QTY REMARKS 1 28400ZE2W01ZB STARTER ASSY RECOIL NH1 ete INCLUDES ITEMS W x 2 28410ZE2W01ZB CASE RECOIL STARTER NH1 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4x 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 284622 2 11 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 90008ZE2003 BOLT FLANGE 6X10 3 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 79 GEAR REDUCTION ASSY e N lt I lt c lt N gt lt e lt O I gt 00 2 O kr O gt mm cc cc lt 5 e LO gt Lu ES lt lt a O 42 a 721 gt
27. WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou be KILLED or SERIOUSLY injured if you do not follow directions CAUTION vou CAN be injured if you do not follow directions Potential hazards associated with the Multiquip MC 62P MC 625 concrete mixers operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS Rotating Parts NEVER operate equipment with covers guards removed Keep fingers hands hair and pm clothing away from all moving parts to prevent injury A Accidental Starting OFF ALWAYS place the circuit breaker or power Z ON OFF switch in the OFF position when the pump is in use A Sight and Hearing hazard ALWAYS wear approved eye and hearing protection A Respiratory Hazard ALWAYS wear approved protection respiratory A Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your mixer other property or the surrounding environment This mixer other property or the surrounding environment could be damaged if you do not follow instructions PAGE 8 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 DANGER Failure to follow instructions in this manual may lead to serio
28. drum for the mixing of volatile liquids Plastic Mixing Drum The Multiquip MC 62P uses a 6 cu ft plastic mixing drum This drum is to be used for mixing of concrete Always clean the drum after each use DO NOT use this mixing drum for the mixing of volatile liquids Mixing Blades Plastic Used for the mixing concrete Replace blades when they show signs of wear Reference plastic mixing drum in the parts section of this manual Dump Latch To rotate the mixing drum this latch must be in the up position To lock the drum place the latch in the down position Dump Gear Guard NEVER operate the mixer with this guard removed Its purpose is to prevent dirt and debris from entering the dump gear In addition operator clothing could become entangled in the dump gear causing severe injury and bodily harm Handwheel Turn this wheel clockwise or counter clockwise to rotate the mixing drum Remember the dump latch must be in the up position in order for the mixing drum to be rotated Zerk Fittings There is atthe bottom and engine side of the yoke and center of the handwheel grease zerk fittings Lubricate these fittings as referenced in the maintenance section of this manual 10 11 12 13 14 15 Safety Chain This mixer uses a 3 16 inch thick 72 inches long zinc plated saftey chain ALWAYS connectthe safety chain when towing Tow Bar This mixer uses various towing bars please
29. e a N e 2 a HONDA GX240K1HA2 ENGINE GEAR REDUCTION ASSY GEAR REDUCTION ASSY NO PARTNO PART NAME QTY REMARKS 1 11500ZE2620 COVER ASSY REDUCTION CASE INCLUDES ITEMS W 2 115212 2800 GASKET CHAIN CASE COVER 1 3 22103ZE2620 GEAR PRIMARY DRIVE 17 1 4 23220ZE2621 COUNTERSHAFT 1 5 23710ZE2621 SHAFT H TYPE 1 6 90401ZE2620 SHIM A OPTIONAL AR 7 90402ZE2620 SHIM B OPTIONAL AR 8 90473842000 WASHER 8MM 1 9 90745ZE2600 KEY 6 3 X 6 3 X 43 1 10 91201890003 OIL SEAL 30 X 46 X 8 1 11 9430108140 PIN A DOWEL 8 X 14 2 12 957010802500 BOLT FLANGE 8 X 25 1 13 957010804000 BOLT FLANGE 8 X 40 6 14 961006206000 BEARING RADIAL BALL 6206 1 15 961006302000 BEARING RADIAL BALL 6302 1 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 81 HONDA GX240K1HA2 ENGINE LABEL ASSY LABEL ASSY PAGE 82 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL REV 5 09 13 04 HONDA GX240K1HA2 ENGINE LABEL ASSY LABELS ASSY NO PARTNO PART NAME QTY REMARKS 1 87521ZE2W01 EMBLEM INTERNAL 1 2 87522ZE1810 MARK CAUTION EXTERNAL 1 3 87522ZH9000 LABEL CAUTION 1 5 87528ZE2810 MARK CHOKE EXTERNAL 1 15 87586ZH7W00 LABEL FUEL CAUTION 1 16 87532ZH8810 MARK OIL ALERT 1 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 83 HONDA GX160K1HX2
30. oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug Figure 24 then adjust the spark to 0 024 0 028 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments 0 024 0 028 IN 0 6 0 7 Figure 24 Spark Plug ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 25 2 Removethe oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 7 For engine oil capacity see Table 2 engine specifications DO NOT overfill 4 Install drain bolt with sealing washer and tighten se curely DRAIN SEALING BOLT WASHER Figure 25 Engine Oil Draining DANGER DO NOT use gasoline as a cleaning solvent because that would create a risk of fire or explosion ENGINE AIR CLEANER 1 Removetheaircleaner cover and foam filter element as shown in Figure 26 2 Tapthe paper filter element Figure 34 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter elementfromthe air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if itis excessively dirty
31. 0 20 Winter 0 C or Lower SAE 10W 10 A Explosive Fuel Fuel Check If your mixer has a gasoline engine determine if the engine fuel is low If fuel is low remove the fuel filler cap and fill with unleaded gasoline Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the trowel if the engine is hot or running 1 Remove the gasoline cap located on top of fuel tank 2 Visuallyinspectto see if fuel level is low If fuel is low replenish with unleaded fuel When refueling be sure to use strainer for filtration DO NOT top off fuel Wipe up any spilled fuel V belt Check A worn or damaged V belt can adversely affect the performance ofthe mixer If a V belt is defective or worn simply replace the V belt as outlined in the maintenance section of this manual Blade Check Check for worn blades If using a steel tub and the blades are worn replace the entire tub assembly Remember the blades are welded to tub If using a plastic tub replace the blades using the part numbers referenced in the parts section of this manual Start Stop Switches This mixer has been equipped with a start stop switches for both the gasoline and electric motor mixers These switches should be tested every time the engine or motor is started Grease Fittings Zerk Check the zerk grease fittings Figure 27 as shown in the maintenance section of this manual Th
32. 0122 26 991012970820 26 991012970850 26 991012980880 27 992042 20400 28 160152 8005 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 55 HONDA GX240K1HA2 ENGINE CARBURETOR ASSY PART NAME GASKET SET VALVE SET FLOAT FLOAT SET SCREW SET SCREW SET DRAIN SCREW SET B CHOKE SET CARBURETOR ASSY SCREW THROTTLE STOP NOZZLE MAIN COLLAR SET O RING INSULATOR CARB SPACER CARB GASKET CARBURETOR GASKET INSULATOR LEVER COMP CHOKE STD LEVER VALVE PLATE LEVER SETTING SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW PAN 3 X 6 PIN SPRING 2 X 12 JET MAIN 82 OPTIONAL JET MAIN 85 OPTIONAL JET MAIN 88 JET SET PILOT 40 CHAMBER SET FLOAT dil cl o c c c cl cl c QTY 1 1 1 1 1 1 1 REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W HONDA GX240K1HA2 ENGINE CONTROL ASSY CONTROL ASSY PAGE 56 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 CONTROL ASSY NO 10 11 12 14 15 16 19 21 24 165512 2000 16555ZE2000 16561ZE2000 165712 2000 16570ZE2W00 16571ZE2W00 16574ZE1000 16575ZE2W00 165782 1000 16581ZE2W00 16584883300 90013883000 90015ZE5010 901145 0000 93500050280 9405006000 HONDA GX240K1HA2 ENGINE CONTROL ASSY PART NAME
33. 0473147000 WASHER 6 X 16 1 16 90602ZE1000 CLIP GOVERNOR HOLDER 1 17 90701HC4000 PIN DOWEL 8 X 12 2 18 58176 WASHER PLAIN 6 1 19 957010803500 BOLT FLANGE 8 X 35 7 20 961006202000 BEARING RADIAL BALL 6202 1 21 961006204000 BEARING RADIAL BALL 6204 1 22 961006206000 BEARING RADIAL BALL 6206 1 29 961006302000 BEARING RADIAL BALL 6302 1 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 59 HONDA GX240K1HA2ENGINE CRANKSHAFT 55 CRANKSHAFT ASSY PAGE 60 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 CRANKSHAFT ASSY NO 3 13320ZE2611 8 13351ZE2010 12 961006206000 HONDA GX240K1HA2ENGINE CRANKSHAFT ASSY PART NAME CRANKSHAFT L TYPE WEIGHT BALANCER BEARING RADIAL BALL 6206 REMARKS INCLUDES ITEM W x MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 61 HONDA GX240K1HA2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 62 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 HONDA GX240K1HA2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PARTNO PART NAME QTY REMARKS 1 12000ZE2834 CYLINDER ASSY BALANCER OIL ALERT INCLUDES ITEMS W x 2 15510ZE2043 SWITCH ASSY OIL LEVEL 1 3 16541ZE2010 SHAFT GOVERNOR ARM 1 6 90131896650 BOLT DRAIN PL
34. 13 CLIP HARNESS 1 8 19630ZH8000 SHROUD 1 10 32197ZH8003 SUB HARNESS 1 11 36100ZE1015 SWITCH ASSEMBLY ENGINE STOP 1 13 90013883000 BOLT FLANGE 6 X12 CT200 6 14 90022888010 BOLT FLANGE 6 X20 CT200 1 17 34150ZH7003 ALERT UNIT OIL 1 19 957010600800 BOLT FLANGE 6 X8 1 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 101 HONDA GX160K1HX2 FLYWHEEL ASSY FLYWHEEL ASSY PAGE 102 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 FLYWHEEL ASSY NO 1 13331357000 2 195112 1000 4 28451ZH8003 5 31100ZE1010 5 31100ZE1810 8 90201878003 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 103 HONDA GX160K1HX2 FLYWHEEL ASSY PART NAME KEY SPECIAL WOODRUFF 25 X18 FAN COOLING PULLEY STARTER FLYWHEEL FLYWHEEL LAMP NUT SPECIAL 14MM QTY 1 1 1 1 1 1 REMARKS HONDA GX160K1HX2 FUELTANK ASSY FUEL TANK ASSY PAGE 104 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 FUEL TANK ASSY NO PARTNO 1 16854ZH8000 2 16955ZE1000 3 17510ZE1020ZB 3 17510ZE1020ZF 5 17620ZH7023 6 176312 7003 11 91353671003 12 9405006000 13 950014500360M 14 9500202080 15 957010602500 HONDA GX160K1HX2 FUELTANK ASSY PART NAME RUBBER SUPPORTER 107MM JOINT FUEL TANK TANK FUEL R8 BRIGHT RED TANK FU
35. 4 963102 BOLT 1 2 NC X 1 1 4 NC 1 25 492584 LOCKNUT 1 2 1 26 507539 YOKE 1 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 39 MC 62P S MAIN FRAME ASSEMBLY MAIN FRAME ASSY PAGE 40 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 MC 62P S MAIN FRAME ASSEMBLY MAIN FRAME ASSY PARTNO QTY REMARK 1 501844 GUARD GEARWHEEL 1 2 2101402 WASHER LOCK 1 4 4 3 492284 ROUND HEAD BOLT 1 4 NC 3 8 G2 dnd REPLACES 492279 4 502035 DUMP GEAR 1 5 492584 NUT LOCK 1 2 NC 1 6 490895 DUMP LATCH 1 7 492395 BOLT 1 2 NC X 1 3 4 G5 1 8 EM916001 GREASE FITTING 1 8 NPT A REPLACES 491698 9 491008 GREASE CAP 2 10 EM963055 BOLT 3 8 NC X 3 4 G5 3 11 3109092 WASHER FLAT 3 8 3 12 0166 WASHER LOCK 3 8 3 13 502451 FRAME 1 14 10176 LOCK NUT e A REPLACES 492586 15 EM124 BOLT 1 2 13 X 4 G5 1 16 500167 HANDWHEEL SHAFT 1 17 501905 HANDWHEEL 1 18 SAFETY CHAIN cat REPLACES 13363 19 01004 2 20 490961 RING RETAINING 1 21 13363KIT CHAIN AND LINK jo a ao INCLUDES ITEMS W 22 HBC 1 BALL HITCH 2 INCH jr CONTACT UNIT SALES 23 HLC 1 LOOP HITO PI usitas niit en A CONTACT UNIT SALES 24 HPC 1 PIN HITCH TING nen A CONTACT UNIT SALES MC 62P S CONC
36. 6 4 11 EM923023 WASHER FLAT 5 16 4 12 2105164 NUT HEX 5 16 X18 NC G5 4 13 502041 BASE PLATE ENGINE 1 14 492600 WASHER FLAT 1 2 8 15 EM963692 BOLT HEX 1 2 NC 1 1 2 G5 4 16 4922584 LOCKNUT 1 2 4 17 0202 BOLT 5 16 X 1 G5 4 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 49 HONDA GX240K1HA2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY of 60 13 e PAGE 50 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 AIR CLEANER ASSY NO PARTNO 1 162712 2000 2 172102 2515 3 172182 2505 5 172312 9820 6 17232891000 8 17238ZE2310 9 17239ZE1000 10 17410ZE2020 12 0037806000 13 90325044000 14 90009ZE2003 15 9405006000 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 51 HONDA GX240K1HA2 ENGINE AIR CLEANER ASSY PART NAME GASKET ELBOW ELEMENT AIR CLEANER DUAL FILTER OUTER COVER AIR CLEANER GROMMET AIR CLEANER COLLAR AIR CLEANER COLLAR B AIR CLEANER ELBOW COMP AIR CLEANER WINGNUT 6MM WINGNUT TOOL BOX SETTING BOLT WASHER 6 X 22 NUT FLANGE 6 REMARKS INCLUDES ITEM W INCLUDES ITEM W CAMSHAFT ASSY a m ry e 1 a U 2 UJ or HONDA GX240K1HA2 ENGINE CAMSHAFT ASSY PAGE 52 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL REV 5 09 13 04
37. 95899 USE FROM ENG S N 5495900 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 111 HONDA GX160K1HX2 RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 112 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX160K1HX2 RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NAME TY REMARKS 1 28400ZH8013ZB STARTER ASSY RECOIL NH1 BLACK Jayma ata INCLUDES ITEM W 2 28410ZH8003ZB CASE RECOIL STARTER NH1 BLACK 1 3 28420ZH8013 REEL RECOIL STARTER 1 4x 28422ZH8013 RATCHET STARTER 2 5 28433ZH8003 GUIDE RATCHET 1 6 28441ZH8003 SPRING FRICTION 1 7 2844228003 SPRING RECOIL STARTER 1 8 28443ZH8003 SPRING RETURN 2 9 28461ZH8003 KNOB RECOIL STARTER 1 10 28462ZH8003 ROPE RECOIL STARTER 1 11 900032 8003 SCREW SETTING 1 12 90008ZE2003 BOLT FLANGE 6 X10 3 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 113 HONDA GX160K1HX2 GEAR REDUCTION ASSY 1 6 GEAR REDUCTION ASSY PAGE 114 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX160K1HX2 GEAR REDUCTION ASSY 1 6 GEAR REDUCTION ASSY NO PART NAME 1 21521883741 CASE REDUCTION 2 21591ZH8740 GASKET REDUCTION CASE 3 21621883741 COVER REDUCTION 4 21692ZH8800 GASKET REDUCTION COVER 5 23710883740 SHAFT PTO
38. ASSEMBLY ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE INTAKE VALVE EXHAUST SPRING VALVE RETAINER INTAKE VALVE SPRING RETAINER EXHAUST VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJ No po PO REMARKS INCLUDES ITEMS W MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 87 HONDA GX160K1HX2 CARBURETOR ASSY CARBURETOR ASSY PAGE 88 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 CARBURETOR ASSY NO 1x 49m 2 3 6 7 8 9 10 11 12 26 16010ZE1812 160112 0005 160132 0005 16015ZE0831 16016ZH7W01 16024ZE1811 160282 0005 16044ZE0005 16100ZH8W51 16124ZE0005 16166ZH8W50 16173001004 162112 1000 162122 8800 16220ZE1020 16221ZH8801 16610ZE1000 169532 1812 16954ZE1812 16956ZE1811 169572 1812 169672 0811 93500030060H 9430520122 991017 80650 99101ZH80680 99204ZE00350 HONDA GX160K 1HX2 CARBURETOR ASSY PART NAME GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT QTY REMARKS itv INCLUDES ITEMS ERU RM USE FROM ENGINE SN BE65B SCREW SET SCREW SET DRAIN SCREW SET mutantes CARBURETOR
39. B 685 Figure 19 Mixing Drum Positioning CAUTION NEVER stand in front or behind the mixing drum while it is being placed in the dump position Stay clear of the mixing drum while it is being positioned 2 the drum rotates use a shovel Figure 20 to place the cement mixinside the drum add water as required Be careful to only place the tip of the shovel inside the drum Figure 20 Filling Mixing Drum Placing the shovel all the way inside the drum Figure 21 will cause the shovelto strike the blades This condition will make the shovel rotate and could cause injury to personnel NEVER place hands inside the mixing drum while it is rotating Figure 21 Filling Mixing Drum Stopping the Mixer Gasoline 1 Push main start stop switch Figure 22 inward to stop the engine x PUSH TO STOP Figure 22 Start Stop Button Stop Position 2 Place fuel shut off lever in the OFF position 3 Clean drum of all debris and foreign matter Stopping the Mixer Electric 1 the electric motors ON OFF switch Figure 23 in the OFF position OFF ON SWITCH Figure 23 Electric Motor ON OFF Switch OFF Position 2 Disconnect the electric motor s extension cord from its power source 3 Clean drum of all debris and foreign matter MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 23 MC 62P S C
40. C 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 43 MC 62P S ASSEMBLY CABINET ASSY NOTES COMPLETE LATCH ASSEMBLY A INCLUDES ITEMS WITHIN DASHED LINES ITEMS CANNOT PURCHASED SEPARATELY PAGE 44 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S ASSEMBLY CABINET ASSY PARTNO QTY REMARKS 1 490202 RUBBER PROTECTOR 4 2 502454 ENGINE ASSY 1 3 492363 BOLT 5 16 NC X 3 4 G5 4 4 EM923023 WASHER FLAT 5 16 8 5 13287 LOCK NUT 8 925 Dan REPLACEMENT PART ONLY 6 2203 WASHER FLAT 10 seen REPLACEMENT PART ONLY 7 1307 RHMS 8 32 X 1 2 acia REPLACEMENT PART ONLY 8 491010 LATCH ASSY COMPLETE 2 9 EM923343 WASHER LOCK 5 16 4 10 2105164 NUT 5 16 NC G5 4 11 EM974007 PAINT SPRAY 12 OZ TRAFFIC RED AR MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 45 MC 62P S GAS ENGINE MOUNTING PLATE ASSEMBLY GAS ENGINE MOUNTING PLATE ASSY PAGE 46 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S GAS ENGINE MOUNTING PLATE ASSEMBLY GAS ENGINE MOUNTING PLATE ASSY QTY REMARKS 1 GX160K1HX2 ENGINE HONDA 5 5 HP 1 1 GX240K1HA2 ENGINE HONDA 8 0 HP 1 1 EH252YR000 ENGINE ROBIN 8 5 H
41. EL NH1 BLACK CAP FUEL FILLER ee GASKET FUEL FILLER CAP O RING 13 5 1 5 ARAI NUT FLANGE 6MM BULK HOSE FUEL 4 5 X 3000 4 5 X 140 CLIP TUBE B8 BOLT FLANGE 6 X 25 Po N REMARKS INCLUDES ITEM W MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 105 HONDA GX160K1HX2 IGNITION COIL ASSY IGNITION COIL ASSY PAGE 106 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 IGNITION COIL ASSY NO PARTNO 1 305002 1043 2 307002 1013 7 36101ZE1010 11 957010602500 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 107 HONDA GX160K1HX2 IGNITION COIL ASSY PART NAME COIL ASSEMBLY IGNITION CAP ASSEMBLY NOISE SUPPRESSOR WIRE STOP SWITCH 370MM BOLT FLANGE 6 X25 QTY 1 1 1 2 REMARKS HONDA GX160K1HX2 MUFFLER ASSY MUFFLER ASSY PAGE 108 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 HONDA GX160K1HX2 MUFFLER ASSY Q MUFFLER ASSY NO PART NAME 1 18310ZF1000 MUFFLER 1 18310ZH8810 MUFFLER OPTIONAL 3 18320ZF1H01 PROTECTOR MUFFLER 7 18355ZE1000 ARRESTER SPARK OPTIONAL 8 18381ZH8800 GASKET MUFFLER 11 90050ZE1000 SCREW TAPPING 5 X 8 OPTIONAL 12 90055ZE1000 SCREW TAPPING 4 X 6 OPTIONAL 15 020108060 8 REMARKS E
42. ES RECOMMENDED TORQUE VALVES WHEN TIGHTENING 4 WHEEL LUG NUTS P N CIPDCL 160 2 USE MANUFACTURES RECOMMENDED TIRE PRESSURE VALUES WHEN INFLATING TIRES DO NOT EXCEED RECOMMENDED TIRE PRESURE P N DCL 151 DCL151 j Y PUSH TO STOP 4 4 948630 MULTIQUIP P N 512910 Figure 1A MC 62P S Mixer Decals SAFETY INSTRUCTIONS S4 1 Read owner s manual D before operating 2 Keep unauthorized and untrained people away from machine during operation 3 Make sure all safety devices are in place before this machine is started 4 Make sure engine is turned off and spark plug wire is disconnected before cleaning the machine 5 Keep hands and fingers away from moving objects 6 Do not operate machine in an enclosed area proper ventilation is required 7 Never leave machine unattended when operating 8 Always stop engine and allow engine to cool before adding fuel or oil O P N 5044713 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 11 MC 62P S CONCRETE MIXER GENERAL INFORMATION Application This mixer is only intended for the production of concrete The mixer must be used for its intended purpose and is not suitable for the mixing of flammable or explosive substances The mixer must not be used in an explosive atmosphere Use Table 4 Mixing Hints as a guide when mixing concrete for various applications Power Plan
43. MPTOM POSSIBLE PROBLEM SOLUTION Drum rotates rough Defective ring gear Check that the ring gear and bearings are not worn Replace as necessary Defective pinion gear Check that the pinion gear and bearings are not worn Replace as necessary Worn V belt Loose pulley Replace V belt Tighten or replace pulley Drum does not rotate at all Incorrect or no voltage being supplied to electric motor Power to electric motor Check that the electric motor has the correct supply voltage Inspect power source and extension cord Push reset button on electric motor Make sure correct voltage is being supplied to motor Fuel Check level of fuel in fuel tank Add fuel if necessary Make sure fuel is being supplied to the engine Check to ensure that the fuel filter is not clogged Broken V belt Replace V belt Defective ring or pinion gears Check that the gears and bearings are not broken Replace as necessary Defective electric motor Replace electric motor MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 31 EXPLANATION OF CODE REMARKS COLUMN How to read the marks and remarks used in this parts book The contents of this parts NOTE catalog are subjectto change without notice Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number ran
44. N MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 1 18310ZE2W00 MUFFLER 1 2 18320ZE2W01 PROTECTOR MUFFLER 1 18323ZE2W00 PROTECTOR EX PIPE 1 4 18330ZE2W00 1 5 18331ZE2810 CAP MUFFLER 1 6 18333ZK6Y00 EX PIPE 1 7 183557 2010 ARRESTER SPARK 1 8 18381ZE2W10 GASKET MUFFLER ARRESTER 1 9 183812 2800 GASKET MUFFLER 1 10 90013883000 BOLT FLANGE 6 X 12 CT200 1 11 90050ZE1000 SCREW TAPPING 5 X 8 6 12 90055ZE1000 SCREW TAPPING 4 X 6 3 13 90050ZE1000 SCREW TAPPING 5 X8 OPTIONAL 1 14 9405008000 NUT FLANGE 8MM 5 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 71 HONDA GX240K1HA2 ENGINE FUELTANK ASSY FUEL TANK ASSY PAGE 72 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE FUELTANK ASSY FUEL TANK ASSY NO PART NAME QTY REMARKS 1 168542 8000 RUBBER SUPPORTER 107 1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE2010ZD TANK FUEL NH1 BLACK 1 5 17620ZH7023 CAP COMP FUEL FILLER INCLUDES ITEMS W 6 176312 7003 GASKET FUEL FILLER 1 8 17672ZE2WO1 FILTER FUEL 1 11 91353671003 O RING 14MM ARAI 1 12 9405008000 NUT FLANGE 8MM 2 13 950014500360 BULK HOSE FUEL 4 5 3000 4 5X222 1 14 9500202080 CLIP TUBE B8 2 15
45. NUAL REV 5 09 13 04 PAGE 21 MC 62P S CONCRETE MIXER INITIAL START UP ELECTRIC MOTOR Initial Start up Instructions Electric Motor 5 Starting CAUTION DO NOT attempt to operate the mixer until the Safety General Information and Inspection sections have been read and understood 1 Before starting make sure mixer is positioned on a secure flat surface to prevent rolling 2 Usean extension cord see Table 5 of adequate current carrying capacity insert the electric motor s power plug into one end of the extension cord 3 NEVER use a wornor frayed extension cord 4 NEVER operate mixer with V belt cover removed NEVER touch the power cord Figure 16 with wet handsor while standing in water when itis connected to a power source The possibly exists of electrical shock electrocution even death NEVER spray 6 water directly on the electric motor WET Place the voltage selector switch Figure 17 in the position thatisinaccordance with voltage listed onthe electric motor s nameplate The electric motor s are shipped from the factory withthe with the voltage selector switch placed inthe 115 VAC position If 230 VAC is required remove the locking bolt and nut and flip the voltage selector toggle switch to the 230 VAC position Reinstall the locking bolt and nut to prevent the toggle switch from being accidently tripped VOLTAGE VOLTAGE CHANGE SELECTOR LOCK OUT SWITCH BOLT
46. O COPYRIGHT 2004 MULTIQUIP OPERATION AND PARTS MANUAL MULTIQUIP 625 MC 62P CONCRETE MIXERS FINAL REVISION Revision 5 09 13 04 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some its constituents and some dust created by power sanding sawing grinding drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Leadfromlead based paints e Crystallinesilicafrom bricks e Cementandothermasonry products e Arsenicandchromiumfrom chemically treated lumber Your risk from these exposures varies depending onhowoften youdothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER
47. ONCRETE MIXER MAINTENANCE ENGINE Use Table 8 as a general maintenance guideline when servicing your engine For more detail engine maintenance information referto the engine owner s manual supplied with your engine Table 8 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE oy EET IEEE Air Cleaner CHANGE Necessary CHECK CLEAN CLEAN Spark Plug Geor wm am eme ex 0 xe Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA or ROBIN Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals PAGE 24 MC 62P S CONCRETE MIXERS PARTS 8 OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER MAINTENANCE ENGINE Maintenance Perform the scheduled maintenance procedures as defined by Table 6 and below DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the gearbox for
48. P 1 2 490956 RING RETAINING 1 3 500275 SQUARE KEY 1 4 492468 SET SCREW 5 16 NC X 3 4 1 5 492056 UPPER PULLEY 1 6 501019 SQUARE KEY 3 16 X 45 1 7 503859 V BELT A 38 2 8 492468 ALLEN SCREW 5 16 NC X 1 2 1 9 492074 DRIVE PULLEY 5 5 HP HONDA 1 9 503869 DRIVE PULLEY 8 0 HP HONDA 1 9 503869 DRIVE PULLEY 8 5 HP ROBIN 10 EM923343 WASHER LOCK 5 16 4 11 EM923023 WASHER FLAT 5 16 4 12 2105164 NUT HEX 5 16 X18 NC G5 4 13 502041 BASE PLATE ENGINE 1 14 492600 WASHER FLAT 1 2 8 15 EM963692 BOLT HEX 1 2 NC 1 1 2 G5 4 16 29174 001 BUTTON STOP 1 17 EM940734 SWITCH STOP raras REPLACES 491845 18 510573 ENGINE CABLE HARNESS 1 19 492584 LOCKNUT 1 2 4 20 492367 BOLT 5 16 X 1 3 4 G5 4 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 47 MC 62P S ELECTRIC MOTOR MOUNTING PLATE ASSEMBLY ELECTRIC MOTOR MOUNTING PLATE ASSY PAGE 48 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S ELECTRIC MOTOR MOUNTING PLATE ASSEMBLY ELECTRIC MOTOR MOUNTING PLATE ASSY QTY REMARKS 1 P145K17DB45A MOTOR ELECTRIC 1 5 HP 1 2 490956 RING RETAINING 1 3 500275 SQUARE KEY 1 4 492468 SET SCREW 5 16 NC X 3 4 1 5 502211 UPPER PULLEY LARGE 1 6 501019 SQUARE KEY 3 16 X 45 MM 1 7 EM900267 V BELT A45 2 8 492468 ALLEN SCREW 5 16 NC X 1 2 1 9 502213 DRIVE PULLEY SMALL 1 10 EM923343 WASHER LOCK 5 1
49. RETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 41 MC 62P S AXLE ASSEMBLY AXLE ASSY NOTES COMPLETE HUB ASSEMBLY INCLUDES ITEMS WITHIN DASHED LINES AND ALSO INCLUDES ITEMS 19 AND 20 PAGE 42 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S AXLE ASSEMBLY AXLE ASSY NO PARTNO PART NAME QTY REMARK 1 492397 BOLT 1 2 NC 2 1 2 G5 4 2 EM969023 LOCK NUT 5 8 NC 4 3 501030 SPRING SUPPORT 2 4 492406 BOLT 5 8 NC 1 1 2 G5 4 5 492589 NUT 1 2 NF 4 6 491928 SPRING LEAF 2 7 492584 NUT 1 2 4 8 511336 AXLE 1 1 16 SPINDLE 1 8 502039 AXLE 7 8 SPINDLE 1 9 500617 U CLAMP 2 105 941288 OIL SEAL 2 11 EM903049 BEARING CONE 7 8 SPINDLE 4 11 903113 BEARING CONE 1 1 16 SPINDLE 4 12 4 903012 BEARING CUP 4 13 9504 HUB ASSY 4 BOLT 7 8 SPINDLE INCLUDES ITEMS W mM tm REPLACES 493235 13 EM941306 HUB ASSY 4 BOLT 1 1 16 SPINDLE INCLUDES ITEMS W 14 EM511159 WASHER FLAT 087 THICKNESS 2 15 501299 WASHER FLAT 135 THICKNESS AR 16 491688 COTTER PIN 1 8 X 1 1 2 2 17 12426 NUT SLOTTED JAM 7 8 SPINDLE REPLACES 3068 17 8164 NUT SLOTTED HEX JAM 1 1 16 SPINDLE 2 18 3005 TIRE AND RIM CARLISE 2 18 493236 TIRE AND RIM UNIROYAL 2 19 8115 LUG NUTS 8 20 3469 DUST CAP 2 M
50. TE SPRING CONTROL ADJUSTING SPRING CABLE RETURN BOLT FLANGE 6 X 12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5 X 25 SCREW WASHER 5 X 16 NUT FLANGE 6MM TY REMARKS da INCLUDES ITEMS W MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 91 CRANKCASE COVER ASSY N gt lt O cO gt lt lt O CRANKCASE COVER ASSY 5 e LO gt Lu ES lt lt a O 42 a 721 gt e a N N 2 HONDA GX160K1HX2 CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PART NAME TY REMARKS 1 11300ZE1641 COVER ASSEMBLY CRANKCASE U TYPE 1 INCLUDES ITEMS W x 3 11381ZH8801 GASKET CASE COVER NON ASBESTOS 1 4 15600ZE1003 CAP ASSEMBLY OIL FILLER sia INCLUDES ITEMS W 5 15600764003 CAP ASSEMBLY OIL FILLER sidonia INCLUDES ITEMS W 10 156252 1003 GASKET OIL FILLER 1 11 91202883005 OIL SEAL 25 X 41 X 6 1 12 9430108140 PIN A DOWEL 8 X 14 2 13 957010803200 BOLT FLANGE 8 X 32 6 14 961006205010 BEARING RADIAL BALL 6205 1 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 93 HONDA GX160K1HX2 CRANKSHAFT
51. TE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 37 MC 62P S STEEL BARREL STEEL BARREL ASSY PART OF FRAME MIXING BLADES ARE PART OF DRUM ASSEMBLY TO RE ORDER Y NEW BLADES A COMPLETE MIXING 16 DRUM MUST PURCHASED PAGE 38 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 MC 62P S STEEL BARREL STEEL BARREL ASSY QTY REMARK 1 505390 PLUG EXPANSION 1 2 505469 KING PIN 1 3 EM903063 SPINDLE BEARING 5 8 CONE Catia REPLACES 492154 4 EM903026 SPINDLE BEARING CUP REPLACES 492233 5 504095 RING GEAR 1 6 EM963610 BOLT 3 8 NC 1 1 4 G5 6 7 505487 BARREL STEEL 6 CU FT 1 8 511732 0 25 8 511731 187 8 511729 SHIM 140 THICK AR 9 EM969013 NUT LOCK 3 8 NC 6 10 490958 RING RETENTION 2 11 502037 DRIVE PINION SHAFT 1 12 492179 SHAFT BEARING 2 13 EM963692 BOLT 1 2 NC X 1 1 2 G5 2 14 492584 LOCKNUT HEX 1 2 NC 2 15 502036 HOUSING JACKSHAFT 1 16 491008 CAP GREASE FITTING 3 17 EM916001 GREASE FITTING 1 8 REPLACES 491698 18 500214 SQUARE KEY 1 4 X 30 1 19 501829 DRIVE PINION 1 20 492467 ALLEN SCREW 5 16 NC 3 8 1 21 EM505472 SPACER BARREL 1 22 492490 SET SCREW 1 2 X 1 NC 1 23 EM968306 NUT HEX LOWER 1 1 2 REPLACES 492579 2
52. Type Cylinder OHV Horizontal Shaft Horizontal Shaft Gasoline Engine Horizontal Shaft Gasoline Engine VAC Electric Motor Gasoline Engine 2 7 in X 1 8 in 2 90 in X 2 30 in 2 95 in X 2 24 in Bore NOK 68 mm x 45 mm 73 mm x 58 mm 75 mm x 57 mm Displacement 9 9 cu in 163 cc 14 81 cc 15 31 cc N A Max Output 5 5 4000 rpm 8 0 H P 3600 R PM 8 5 H P 4000 R PM 1 5 HP 1725 R PM Engine Electric Motor 1 59 U S Gallons 1 59 U S Gallons Fuel Tank Capacity 0 95 U S Gallons 3 6 Liters 6 Liters 6 Liters N A Fuel Unleaded Automobile Gasoline Unleaded Gasoline Unleaded Gasoline N A Lube Oil Capacity 0 63 at 0 6 liter 2 1 3 pints 2 pints N A us Centrifugal Fly weight Type Centrifugal Fly weight Type Centrifugal Fly weight Type N A Starting Method Recoil Start Recoil Start Recoil Start Electric Input Voltage N A N A N A 115 230 VAC Single Phase Dimension 12 3 x 14 3 X 13 2 in 14 0 x 16 9 X 16 1 in 14 40 x 16 20 X 17 32 in 15 55 x 8 65 X 9 06 in LxWxH 312 X 362 X 335 mm 355 X 430 X 410 mm 366 X 412 X 440 mm 395 X 220 X 230 mm Dry Net Weight 40 8 lbs 15 0 Kg 55 1 lbs 25 Kg 50 7 lbs 23 Kg Approx 12 Ibs 5 4 kg Table 2 MC 62P S Specifications Height 59 in 1 499 mm Width 51 in 1 295 mm Length 78 in 1 983 mm Maximum Drum Capacity 8 82 cu ft 250 liters Maximum Mixing Capacity 6 0 cu ft 170 liters Bag Capacity 1 2
53. UG 2 7 90446KE1000 WASHER 8 2 X17X0 8 1 8 91201890003 OIL SEAL 30X46X8 1 9 91353671003 O RING 14MM ARAI 1 10 9405010000 NUT FLANGE 10MM 1 11 031112230 WASHER DRAIN PLUG 12MM 2 12 9425110000 PIN LOCK 10MM 1 13 957010601200 BOLT FLANGE 6X12 2 14 961006202000 BEARING RADIAL BALL 6202 1 15 90013883000 BOLT FLANGE 6X12 CT200 1 16 34150ZH7003 ALERT UNIT OIL 1 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 63 HONDA GX240K1HA2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 64 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 HONDA GX240K1HA2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NAME QTY REMARKS 1 12200ZH9000 CYLINDER HEAD COMP aa dio INCLUDES ITEMS W x 2 12204ZE2306 GUIDE VALVE 05 OPTIONAL 122052 2305 GUIDE VALVE OS OPTIONAL 4x 12216ZE2300 CLIP VALVE GUIDE 5 122512 2800 GASKET CYLINDER HEAD 6 123102 2020 COVER HEAD 7 123912 2020 GASKET CYLINDER HEAD COVER 8 147752 2010 SEAT VALVE SPRING 10 90014ZE2000 BOLT HEAD COVER 11 90042ZE2000 BOLT STUD 8 123 12 92900080320E BOLT STUD 8 47 13 90441ZE2010 WASHER HEAD COVER 14 9430112200 PIN A DOWEL 12X20 15 950051100130M BULK HOSE VACUUM 11X1000 11X100 16 957011008000 BOLT FLANGE 10X80 17 9807956846 SPARK PLUG BPR6ES NGK 17 9807956855 SPARK PLUG W20EPR U DENSO P
54. a remedial action following the SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float cha
55. cedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts that were pur chased more than six months priorto the return date Anylineitemwith an extended dealer netprice of less than 5 00 d Special order items e Electricalcomponents f Paint chemicals and lubricants g Decals and paper products Items purchased kits 7 Thesenderwillbe of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions If a reply is not received within days the material will be returnedtothe sender athis expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andall orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the righ
56. ctrical cable Figure 2 with a pigtail at one end is provided with the electrical motor for hookup to a power source Table 1 shows the required NEMA connector for the desired motor horsepower rating In addition Table 2 also shows the matching NEMA approved connector for the required extension cord ALWAYS make certain that the power source required for the electric motor is correct and always use the correct NEMA configuration plug Failure to supply the correct voltage to the motor can severely damage the motor The electric motor supplied with the mixer is configured from the factoryfor 115 VAC grounded operation Make certain that the correct size grounded 3 wires extension cord is used See Table 5 Motors can burn out when the line voltage falls 10 below the voltage rating of the motor Failure to use proper voltage will cause the motor to overheat and actuate the overload switch If overload protection should actuate because of improper voltage or any other malfunction turn the main switch on the motor to the OFF position and correct the problem press the reset switch button and turn the main switch to the ON position Table 5 Recommended Extension Cord Sizes Electric Input 50 ft 75 ft 100 ft 200 ft Motor Voltage 15 24 m 22 86 m 30 48 m 60 96 m m 8 6 1 5 Electric Motor Voltage Change Switch 1 ALWAYS make certain the electric motor s ON OFF switch is in the OFF pos
57. de of the mixer stand Loop the chain together and place under the tow bar Secure the loop with the connector link Extend the safety chain along the length of the tow bar looping it through the tow bar s connector link Remove any excess chain slack 4 Connectthe free end of connector link the safety chain to the towing vehicle Remember it is critical that the length of the chain be properly adjusted to prevent the draw bar and the front of the mixer stand from dropping to the the ground contact in the event the draw bar becomes disconnected from the towing vehicle 1 2 INCH NYLOCK NUT GRADE 5 1 2 INCH BOLT GRADE 5 SAFETY CHAIN CONNECTOR LINK OPTIONAL TOW BARS HPC 1 MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 17 MC 62P S CONCRETE MIXER ELECTRIC MOTOR Electric Motor For maintenance care and operation of the electric motor refer to your electric motor instruction booklet furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean CAUTION DO NOT spray water at any time on the electric motor DO NOT operate electric motor in a explosive environment The electric motor used in this mixer is a single phase 1 5 HP motor The input voltage requirement for this motor is either 115 or 230 VAC only Electric Motor Connection A 12 inch ele
58. ement will allow dirt to enter the engine causing rapid engine wear 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 9 Muffler Used to reduce noise and emissions f 4 Engine components can generate extreme heat me prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual PAGE 14 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER HANDWHEEL ASSEMBLY Assembly The MC 62P and 625 concrete mixers are shipped with the handwheel detached Attach the handwheel to the mixer as shown in Figure 4 STEP 1 CUT TY BAND SECURING DUMP LATCH AND HANDWHEEL TY BAND STEP 2 REMOVE SNAP RING USE SNAP RING TOOL SQUEEZE HANDLES TO OPEN SNAP RING SNAP HANDWHEEL RING SHAFT HANDWHEEL STEP 3 PLACE HANDWHEEL ONTO HANDWHEEL SHAFT STEP 4 RE INSTALL SNAP RING BACK ONTO HANDWHEEL SHAFT Figure 4 Handwheel Assembly MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 15 MC 62P S CONCRETE MIXER TOWING GUIDELINES Check wheel mounting lug nuts with a torque wrench Towing Safety Precautions
59. ese grease fittings lubricate the handwheel and the yoke mechanism PAGE 20 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER INITIAL START UP GAS ENGINE Starting the Engine Gasoline Only The following steps outline the procedure for starting the engine Depending on the type of engine employed in the mixer the steps may vary slightly If your mixer has an electric motor disregard this section 1 Move the fuel shut off lever Figure 10 to the ON position FUEL VALVE LEVER Figure 10 Fuel Shut OFF Lever 2 Tostarta cold engine move the choke lever Figure 11 to the CLOSED position CHOKE LEVER Figure 11 Choke Lever 3 Move the throttle lever Figure 12 away from the slow position about 1 3 of the way toward the fast position THROTTLE LEVER Figure 12 Throttle Lever Turn the engine switch Figure 13 to the ON position ENGINE SWITCH Figure 13 Engine ON OFF Switch 5 Located at the rear of the mixer frame is the main start stop button Figure 14 Pull this button outward to start the engine PULL lt Figure 14 Engine Start Stop Button 6 Pull the starter grip Figure 15 lightly until you feel resistance then pull briskly The drum should be rotating at this time STARTER GRIP Figure 15 Starter Grip MC 62P S CONCRETE MIXER PARTS amp OPERATION MA
60. ge inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column belong to the same assembly or kit If more than one of the same NOTE reference number is listed the last one listed indicates newest or latest part available PAGE 32 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER SUGGESTED SPARE PARTS MC62P S CONCRETE MIXERS 1 TO 4 UNITS WITH HONDA GX160K1HX2 GX240K1HA2 AND ROBIN EH25 2YR000 Qty P N Description 2 503859 V BELT w GAS ENGINE 900267 V BELT wELECTRIC MOTOR 940734 STOP BUTTON w GAS ENGINE 491010 LATCH SET ere 505390 EXPANSION PLUG 903026 SPINDLE BEARING CUP 903063 SPINDLE BEARING CONES duos 505472 SPACER DRUM 245a 492179 BEARING JACKSHAFT EM914288 SEAL AXLE 903012 BEARING CUP 903049 BEARING CONE 7 8 SPINDLE PARSE 903113 BEARING 1 1 16 SPINDLE ER 34695 ras DUST CAP AXLE Aun 17210ZE1517 ELEMENT AIR HONDA GX160 dcos 17210ZE2515
61. gt MOTOR 45pgp GREASE FITTING OFF ON SWITCH Figure 7 Single Phase Electric Motor with 12 inch Pigtail Cable MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 19 MC 62P S CONCRETE MIXER PRE INSPECTION GAS ENGINE Before Starting 1 Read safety instructions at the beginning of manual 2 Clean the mixer removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the airfilter for dirtand dust If air filter is dirty replace air filter with a new one as required 4 carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check lt 1 check the engine oil level place the mixer secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 8 and wipe it clean Figure 8 Engine Oil Dipstick Removal Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 Ifthe engine oil level is low Figure 9 fill to the edge of the oil filler hole with the recommended oil type Table 7 See Table 2 for the oil capacity of your type engine Figure 9 Engine Oil Dipstick Oil Level Table 7 Oil Type Season Temperature Oil Type Summer 25 or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 3
62. heels gt Cupping Out of balance Check bearing adjust ment and balance tires Avoid sudden stops when possible and adjust brakes Flat Spots Wheel lockup 8 tire skidding Suspension The leaf suspension springs and associated components Figure 30 should be visually inspected every 6 000 miles for signs of excessive wear elongation of bolt holes and loosening of fasteners Replace all damaged parts sus pension immediately Torque locknut securing U clamp to spring leaf between 45 and 50 ft Ibs MOUNTING BOLTS SPRING SUPPORT SPRING LEAF LOCK NUTS U CLAMP 1 2 INCH Figure 30 Suspension Components MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL REV 5 09 13 04 PAGE 27 MC 62P S CONCRETE MIXER MAINTENANCE MIXER 8 LUG NUTS LUG NUTS 4 PNEUMATIC AIR GUN TORQUE WRENCH Figure 31 Wheel Lug Nuts Tightening Sequence Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fas teners matched to the cone angle of the wheel Proper pro cedure for attachment of the wheels is as follows 1 Startall wheellug nuts by hand 2 Torque all lug nuts in sequence See Figure 31 DO NOT torque the wheel lug nuts all way down Tighten each lug nut in 3 separate passes as defined by Table 10 Afterfirstroaduse retorque all lug nuts in se
63. ignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit willbe allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtaina Return Material Authorization alist mustbe provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s orinvoice s under which the items were originally purchased e The list must include the name and phone number ofthe person request ing the RMA 3 Acopy ofthe Return Material Authoriza tionmustaccompany the return shipment 4 Freight is at the senders expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare returnable 8 Obsolete parts If an item is in the price book and shows as being re pla
64. ition and the power cord has been disconnected from the power source 2 Remove the voltage change lock out bolt and nut Figure 6 Change the position of the voltage change toggle switch from 115 VAC to 230 VAC The mixer is factory wired for 115 VAC operation 3 Re install the voltage change lock out bolt and nut VOLTAGE CHANGE LOCK OUT BOLT VOLTAGE SELECTOR SWITCH VOLTAGE H CHANGE 7 LOCK OUT NUT Figure 6 Voltage Change Switch 4 Important when changing the input voltage to the electric motor from 115 to 230 VAC the plug on the electric motor power cord must also be changed See Table 6 and Figure 7 Table 6 Electric Motor Wiring Information 115 230 VAC Single Phase Motor Horsepower Rating NEMA Plug Connector Mating NEMA Receptacle Connector 1 5 HP 15 vac PIN 940537 15 208 PIN 16 20 940539 L6 20R P N 940540 230 VAC NEVER disable or disconnect the ON OFF switch on the electric motor provided for operator safety Injury may result if itis disable disconnected or improperly maintained PAGE 18 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER ELECTRIC MOTOR CONNECT TO POWER L5 20R SOURCE RECEPTACLE 115 VAC VOLTAGE SELECTOR L5 20P PLUG Sica 115 VAC L6 20R L6 20P PLUG RECEPTACLE 230 VAC SINGLE 230 VAC 115 230 VAC ELECTRIC
65. lde 18 19 Pre Inspection Gasoline Engine 20 Initial Start up Gasoline Engine 21 Initial Start up Electric Motor 22 AAA A 23 Maintenance 24 25 Maintenance Mixer 26 28 Troubleshooting Engine 30 Troubleshooting Engine Mixer 31 Explanation Of Code In Remarks Column 32 Suggested Spare 33 Componet Drawings Nameplate and Decals 34 35 Mixer Assembly Steel Drum 36 37 Mixer Assembly Plastic Drum 38 39 Main Frame Assembly 40 41 Axle ASSeITDy nee 42 43 Cabinet Assembly sss 44 45 Gas Engine Mounting Plate Asasembly 46 47 Electric Motor Mounting Plate Asasembly 48 49 HONDA GX240K1HA2 ENGINE Air Cleaner 50 51 Camshaft 52 53 Carburetor Assembly 54 55 56 57 Crankcase Cover Assembly 58 59 Crankshaft Assembly 60 61 Cylinder Barrel Assembly
66. le securely and make sure the lock lever is in the down position locked Mixer Tow Bar Vehicle Connection Pintle and Loop 1 Make sure the bumper on the towing vehicle is equipped to handle either a pintle or loop type tow bar configuration After tow bar has been connected to mixer see next page secure either type of tow barto the towing vehicle following state and county towing regulations As a minimum use a 1 2 inch bolt and nylock nut grade 5 when securing either tow bar to the towing vehicle PAGE 16 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER SAFETY CHAIN CONNECTION CAUTION NEVER tow the mixer with the safety chain removed The safety chain is intended to prevent complete separation of the mixer from the towing vehicle in the event of a tow bar failure Reference Figure 5 for the installation of the Saftey Chain Tow Bar to Mixer Connection 1 Insert the tow bar through the round opening at the bottom of the mixer stand Align the hole on the tow bar with the hole on the mixer frame and insert 1 2 inch bolt through tow bar and frame Secure tow bar to frame with 1 2 inch nylock nut Tighten to 40 ft lbs Figure 5 Tow Bar and Safety Chain Installation TOWBAR CONNECTOR LINK SAFETY CHAIN CONNECTOR LINK TOWING VEHICLE SO 227 2 Route the safety chain through the holes just above the tow bar located on each si
67. mber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 30 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 MC 62P S CONCRETE MIXER TROUBLESHOOTING SYMPTOM TABLE 10 ENGINE TROUBLESHOOTING Continued POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly Dust in rotating part Clean recoil starter assembly Spring spring failure Replace sprial spring TABLE 11 MIXER TROUBLESHOOTING SY
68. ngine Figure 3 must be checked for proper lubrication and filled with fuel priorto operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill erum Adding fuelto the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attemptto startthe engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element NOTE Operating the engine without an air filter with a damaged air filter or a filter in need of replac
69. or the following extra 310 537 3700 Fax 310 637 3284 discounts Ordered Standard Stock orders Service Department 800 478 1244 310 537 4259 Sa 310 537 3700 we 10 MQ Power Service Department ial ar 105 2 Fax 310 638 8046 Special freight allowances Technical Assistance when pos order 10 or more 14 800 478 1244 Fax 310 631 5032 line items Web or Fax Warranty Department FedEx Ground Service at no charge for freight 800 421 1244 Ext 279 Fax 310 537 1173 No other allowances on freight shipped by any other 310 537 3700 Ext 279 carrier Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 NOTE DISCOUNTS ARESUBJECTTO CHANGE 310 537 3700 MULTIQUIP INC Direct TOLL FREE access 18910 WILMINGTON AVENUE POST OFFICE BOX 6254 m CARSON CALIFORNIA 90749 310 537 3700 800 421 1244 Toll free nationwide 800 427 1244 310 537 3927 M U LTIQU E MAIL multiquip com WWW multiquip com MC 62P S CONCRETE MIXER PARTS amp OPERATION MANUAL 5 09 13 04 PAGE 5 to our Parts Department 62 5 CONCRETE MIXER SPECIFICATIONS Table 1 Specifications Engines Electric Motor Model HONDA GX160K1HX2 HONDA GX240K1HA2 ROBIN EH 252YR000 Baldor 35LYL229 Air cooled 4 stroke Single Air cooled 4 stroke Single Cylinder Air cooled 4 stroke Single Cylinder 1 5 HP Single phase 115 230
70. quence Check all wheel lug nuts periodically NEVER use an pneumatic air gun to tighten wheel lug nuts Mixer Storage For storage of the mixer for over 30 days the following 15 recommended e Drain the fuel tank completely or add STA BIL to the fuel e Run the engine until the fuel is completely consumed e Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Clean the entire mixer and engine compartment e Place the mixing drum in the down position mouth facing downward Cover the mixer and place it a clean dry area that is protected from harsh elements PAGE 28 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 29 MC 62P S CONCRETE MIXER TROUBLESHOOTING ENGINE diagnosis based on the Troubleshooting Tables 10 and 11 information shown below and on the next page Ifthe problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 10 ENGINE TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take
71. r cleaner Severe engine damage may occur ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER leave the mixer unattended turn off engine or electric motor when unattended CAUTION must always be observed while servicing this mixer Rotating parts can cause injury if contacted Unauthorized equipment modifications will void all warranties Ensure that any extension cable is protected against damage and not liable to be tripped over or trapped underneath the mixer DO NOT allow extension cord to come into contact with water or fluids DO NOT spray water onto electric motor This mixer is intended for the production of concrete Mixer must be used only for its intended purpose This mixer is not suitable for the mixing of flammable or explosive substances NEVER operate the mixer in an explosive atmosphere Before starting the mixer check that all guards are in position and correctly fitted Keep area around the mixer clear of obstructions which could cause persons to fall onto moving parts ALWAYS ensure mixer is on level ground before mixing Become familiar with the controls of the mixer before opera
72. t to quote and sell directto Governmentagencies to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge will be addedtothe invoice forspecial handling including bus shipments insured parcelpostorin cases where Multiquip mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequentialorincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories norasto any engine notmanufac tured by Multiquip Such warranties made in connection withthe sale of new completeunits are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyondthe description ofthe products on the face hereof PAGE 118 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04
73. ting ALWAYS replace any worn or damaged warning decals Ensure the drum is rotating while filling and emptying the drum ALWAYS disconnect AC power plug from power source before moving mixer electric model only High Temperatures Always stop engine and allow the engine to cool before adding fuel oil or performing service and maintenance functions Contact with hot components can cause serious burns NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties If mixer is equipped with an electric motor operate electric motor only atthe specified voltage indicated on the nameplate Make sure the OFF ON power switch on the electric motor is always in the OFF position before inserting the mixer s power plug into an AC receptacle electric model only Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts or missing decals Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste
74. to 1 bag Weight With Engine ElectricMotor 680 lbs 308 Kg PAGE 6 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL REV 5 09 13 04 MC 62P S CONCRETE MIXER DIMENSIONS MIXER See Table 2 for mixer dimensions HEIGHT LENGTH HBC 1 OPTIONAL TOW BARS 2 INCH BALL COUPLER HPC 1 1 INCH PIN COUPLER HLC 1 LOOP COUPLER Figure 1 Mixer Dimensions MC 62P S CONCRETE MIXER PARTS 8 OPERATION MANUAL REV 5 09 13 04 PAGE 7 MC 62P S CONCRETE MIXER SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY SAFETY OF Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient Operation of the Multiquip Model MC 62P Plastic and MC 62S Steel Concrete Mixers Before using these mixers ensure that the operating individual has read understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER You
75. ts The Multiquip MC 62P and 625 mixers can be powered by a variety of power plants or an electric motor Refer to Table 2 to for specific engine or electric motor data information All engines are air cooled 4 stroke gasoline engines Electrical If mixer is equipped with an electric motor make sure that the power being supplied to the motor corresponds to the voltage rating label on the motor Supplying the wrong voltage to the electric motor will cause severe electrical damage to the motor Always make sure the OFF ON switch on the electric motor is in the OFF position before applying power It is strongly recommended when inserting the mixer s power cord into a receptacle that a G F C l Ground Fault Current Interrupter receptacle be used 115 VAC applications Extension Cables The extension cable should be a 3 wire configuration that includes a ground wire that conforms to UL code The wire cross section must be a minimum of 2 5 mm Choose an extension cord of adequate current carrying as Referenced in Table 6 Remember distance affects the wire size of the extension cable Ensure that the extension cable is carefully laid out avoid ing Wet areas sharp edges and locations where vehicles might run over it Avoid allowing the extension cable to be trapped underneath the mixer Unroll the extension cable fully or it will overheat and could catch fire Make sure that all extension cable connections are dry and safe
76. ubricate these fittings once a week Use lithium between rollers cone and cage with a good grade of high base grease grade speed wheel bearing grease never use grease heavier than 265 A S T M penetration 27 BEARING CONE GREASE FITTING fe AND CAP OIL Figure 29 Wheel Hub and Bearings Figure 27 Grease Fittings Mixer 2 Fill the wheel hub Figure 29 with grease to the inside diameter ofthe outer races and also fill the hub grease cap Grease Fittings Zerk Maintenance Electric Motor Reassemble the hub and mount the wheel Then tighten 1 Therearetwo grease Figure 28 fittings at each end of the the adjusting nut at the same time turn the wheel in both electric motor that will require lubrication Lubricate these directions until there is a slight bind to be sure all the fittings about every 16 months bearing surfaces are in contact pem Then back off the adjusting nut 1 6 to 1 4 turn or to the nearest locking hole or sufficiently to allow the wheel to rotate freely within limits of 001 to 010 end play Lock the nut at this position Install the cotter pin and dust cap and tighten all hardware Mixer Cleaning 1 Forthorough mix and longer drum life always wash drum out after each use 2 NEVER pour or spray water over the engine or electric motor PAGE 26 MC 62P S CONCRETE MIXERS PARTS amp OPERATION MANUAL 5 09 13 04 Figure 28 Grease Fittings Electric Motor
77. us injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the Multiquip 62 625 Concrete Mixers GENERAL SAFETY NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment under the influence or drugs or alcohol Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the mixer 00 E NEVER place hands inside the drum while the drum is rotating MC 62P S CONCRETE MIXER RULES FOR SAFE OPERATION NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or mixer HOT bO NOT TOUCH LET COOL E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns

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