Multiquip GB12BW/BS/BP User's Manual
Contents
1. 33 COMPONENT DRAWINGS Nameplate and Decals Assembly 34 35 Mast Tripod Assembly GB12BW 36 37 Fan Blower Lamp Base Assembly GB12BP 38 39 Balloon Lamp Guard Assembly GB12BP 40 41 Offset Pole Assembly GB12BS 42 43 Terms and Conditions Of Sale Parts 50 Specification and part number are subject to change without notice PAGE 2 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 Effective January 1 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet Dealers Only If you have Account to obtain Orderparts on line using Multiquip s SmartEquip website Username and Password E mail us at Wi View Parts Diagrams parts multiquip com I E Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information ee RZE REN J Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts lto log in and save on Standard orders for all orders which include complete numbers p oe 1 Note Discounts Are Subject To Change s WEE Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All custom2. PAGE 23 GLOBUG GB12BW BS BP LIGHTING SYSTEM MAINTENANCE AX CAUTION READ SAFETY GUIDELINES Before performing any maintenance procedures be sure to READ the lamp balloon and general safety guidelines in this manual Failure to read and understand these safety guidelines could cause severe equipment damage and bodily harm Replacing the Lamp 1 Allow lamp Figure 32 15 20 minutes to cool before chang ing dk SURFACE ALLOW LAMP TO COOL BEFORE TOUCHING Figure 32 Hot Lamp Surface 1 If lamp assembly is attached to mast loosen upper T handle bolt lock that secures the lamp to the mast and remove 2 Unzip the zipper at the bottom of the balloon DO NOT use excessive force when unzipping the balloon 3 Place lamp balloon assembly on a suitable work bench that is free of dirt and sharp objects that could damage the balloon DO NOT use excessive force when zipping or unzipping the balloon The possibility exists of the zipper tearing which would make the balloon unusable 4 Rollthe balloon envelope Figure 33 upwards to expose the lamp BALLOON ENVELOPE ZIPPER Figure 33 Rolling Up Balloon Enevlope 5 Release the lamp guard locking tabs Figure 34 LOCK TAB LAMP GUARD LOCK TAB Figure 34 Releasing Lamp Guard Locking Tabs 6 Re
3. PAGE 42 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM OFFSET POLE ASSY GB12BS OFFSET POLE ASSY GB12BS NO PART NO PART NAME QTY REMARKS 1 A200019103 OFFSET POLE 2 A200018303 ADAPTER OFFSET PIPE 3 0013512045 BOLT AND WASHER M12X45 4 0014210025 WING BOLT M10X25 5 0013510025 BOLT AND WASHER M10X25 6 7 8 T 1 1 1 1 1 0043110026 WASHER M10 1 E000028100 17 19 MM WRENCH 1 A300040904 POLE 2 1 9 _ A200021902 1 1 1 10 0013112055 BOLT M12X55 1 11 0043212000 SPRING WASHER M12 2 124 0043112000 WASHER M12 4 134 0030810000 PUSH NUT M10 4 144 0043110000 WASHER M10 6 154 000028300 SPACER 2 16 2000028401 BOLT M10X80 2 174 400067600 SPRING 2 184 A400061500 RIVET 2 194 300053901 CLAMP 1 2 204 200025200 CLAMP 2 2 214 300043601 BAND POLE 3T 2 224 000042101 NUT M12 2 234 2000042001 NUT M10 2 244 0054010060 RIVET 10 60 2 25 A400082101 SHAFT STOPPER CP 1 26 0033206000 SELF LOCK NUT 6 1 27 0040825000 C CLIP 1 28 0013112065 BOLT M12X65 1 29 4000025300 POLE CLAMP ASSEMPIY AN INCLUDES ITEMS W 4 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 43 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 30 days FREIGHT POLICY All parts orders will be shipped
4. zip OFFSET PROTECTIVE COVER Figure 30 Attachement of S Hooks Figure 28 Folding Protective Cover PAGE 22 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GLOBUG GB12BW BS BP LIGHTING SYSTEM SETUP GB12BS Raising the Mast GB12BS 1 Before raising the mast make sure the T handle bolt lock see Figure 26 0 is securely tightened This will prevent the balloon lamp assembly from falling off In Applying Power GB12BS 1 If using a portable generator start the generator as referenced in the Start up Section of the supplied generator manual addition make sure that the lamp power cable is 2 Once the generator has started plug the AC power cord connected to the mating end of the power source cable from the lamp into a GFCI receptacle on the generator 2 Raise extension pole see Figure 26 L to desired height 3 If using a power source Figure 31 other than a portable Watch out for any overhead obstructions generator plug the AC power cord from the lamp into a 3 Using the supplied 19 mm wrench tighten extension 120 VAC 60 Hz receptacle that is protected by a at clamp bolt see Figure 26 Q securely Place wrench in least a 15 amp circuit breaker a safe place where it will not get lost POWER CABLE RECEPTACLE ALWAYS make sure the area above the lighting system is N open and clear of overhead power lines and other obstructions _ a The mast can extend in EXT
5. OPERATION AND PARTS MANUAL 44 MULTIQUIP GloBug MODELS GB12BW BS BP LIGHTING SYSTEM Revision 2 11 03 08 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES TABLE OF CONTENTS MQ GLOBUG LIGHTING SYSTEM Table Of Contents iuis ri tena ann 2 Parts Ordering 3 Safety Message Alert Symbols 4 Rules For Safe Operation 5 7 Specifications M 8 Dimensions 12 9 Dimensions 12 9 10 Dimensions 12 11 Floodlight Footcandle Plot inimi 12 General Information 13 Major Components 14 15 Setup GBTABW 16 18 Operation GB12BW nisse 19 Shutdown GB12BW GB12BS 19 Storage GB12BW GB12BS 19 Setup GB12BS 21 22 Operation GB12BS a a a 23 Maintenance enne 24 29 Troubleshooting Lamps 30 Troubleshooting Mast 31 Explanation Of Codes In Remarks Column 32 Suggested Spare
6. attachment of a support pole that is usually connected to a piece of equipment such as a paver Pole Setup GB12BS Refer to Figure 26 for the following procedure 1 Remove the offset pole B from the shipping container 2 Attached to the offset pole is a 17 19 mm open end wrench C Remove the wingnut D securing the wrench to the offset pole and remove wrench 3 Reinsert wingnut and washer back into offset pole so they will not get lost or misplaced 4 Remove the two pole clamp assemblies A from the shipping container Attach one pole clamp assembly E to the main pole F about 3 inches 76 2 mm down from the main pole extension clamp Using supplied 19 mm wrench tighten locknut on the pole clamp assembly securely 5 Attach the other pole clamp assembly G to the main pole F about 7 0 in 140 mm down from the previous attached pole clamp assembly E Using the 19 mm wrench tighten locknut on the pole clamp assembly securely 6 To attach main pole F to equipment support pole I swing open adjustable tension plate H on clamp so that it can accomodate the diameter of the equipment support pole Insert equipment support pole I through the two equipment support pole clamp assemblies as shown in Figure 26 7 Oncethe equipment support pole I has been seated properly move adjustment bolt and locknut J into locking position Use the supplied 17 mm wrench to tighten locknuts J on both clamps secur
7. shock and even Dedh To prevent bums NEVER touch ballast or cover while lamp is on These surfaces are extremely hot ALWAYS allow sufficient time for both surfaces to down before touching To avoid injury you MUST read and understand operator s manual before using this machine This machine to be operated uated personnel ony d k for training as needed Once lamp is tumed CFF Allow lamp to cool down before turning on It wil take about 5 minutes before lamp can be tumed back on ALWAYS disconnect the GloBug Solo Js AC power cable from jenerator first before shutting lown generator ALWAYS tum on generator first before connecting the GloBug Solo Jr s AC power cable to generator AN DANGER Make sure the power cable from the generator is connected to the lamp power cable securely Aloose connection may cause a short circuit NEVER use without hooking the latch The possibilty exists of tipping TRIPOD DEPLOYMEN SET 1 Undo the band and pul tripod downward at the tip end 2 Lift up the mast to hook the latch RELEASE 1 Lift up the mast and pull the band upward to unhook the latch 2 Hold the mast and pull the band upward until the tripod place in stow Keep clear of inch point when lowering the mast A DANGER To avoid accident or injury NEVER exceed a travel speed of 5 MPH when using lighting system on mobile equipment uer
8. 3 A100015901 4 E000009601 5 0025304025 6 2214401230 7 A400071400 8 00243040008 9 A100048000 10 A300062300 11 2214210330 12 2214500130 13 2214520210 14 2214500230 15 A300060600 16 A300075300 17 0025304035 18 A300063103 19 0014710025 20 0043210000 21 0043110000 36 A300075200 39 A400091900 41 GBBALD1 PART NAME Q GB12BW BS BP LIGHTING SYSTEM BALLOON LAMP GUARD ASSY BALLOON LAMP GUARD ASSY GB12BP Y REMARKS LAMP MH400 C U LAMP GUARD BALLOON CLOTH CP SOCKET ASSY SCREW AND WASHER M4 X 25 FRAME PIPE POLE JOINT 2 SCREW M4 X 8 BALLON COVER SEAL TOP PLATE TOP SEAL PACKING SHEET TOP SEAL FLAT PLATE LAMP FAN MOTOR ASSY SCREW AND WASHER M4 X 35 PLATE FAN BUTTON SCREW M10 X 25 WASHER LOCK M10 WASHER FLAT LAMP CABLE GUARD FAN BLANK MESSAGE STRIP OPTIONAL A GO NW Pe OO A NW CONTACT MQ UNIT SALES GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 PAGE 41 GB12BW BS BP LIGHTING SYSTEM OFFSET POLE ASSY GB12BS OFFSET POLE ASSY GB12BS I I 1 S OO x X Fai 1 64 Fold SV F 1 1 gt 4 V 7 4 ae r 2 PAG NN ui IN SS a L U z 1 1 que ss d z MR gt ET z 2 U 1
9. A DANGER HIGH VOLTAGE E BALLAST The electronic components of he ballast generate high voltage NEVER perform DANGER ELECTRICAL SHOCK HAZARD GB12BS maltenance on the e balast When replacing lamp and to prevent electrical shock ALWAYS shutdown the generator before replacing lamp Remember to let lamp cool before removing Use only recommended type lamp as listed in parts manual DCL1261 DANGER To avoid accident or injury ALWAYS make certain hardware is securely fastened on e pipe clamps DCL1002 To avoid accident or injury ALWAYS make n certain hardware is ly fastened securely fastened SP pipe clamps DCL1002 PAGE 34 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO PARTNO PART QTY REMARKS 1 DCL1260 DECAL DANGER CAUTION WARNING INFO 1 2 DCL1002 DECAL DANGER PIPE CLAMP 1 3 DCL1261 DECAL DANGER ELECTRICAL SHOCK HAZ 1 WARNING BURN HAZARD LAMP DANGER HIGH VOLTAGE 4 DCL1263 DECAL CAUTION LAMP INFORMATION 1 5 DCL1001 DECAL DANGER TRAVEL SPEED 1 6 DCL1262 DECAL LATCH 1 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 35 GB12BW BS BP LIGHTING SYSTEM MAST TRIPOD ASSY GB12BW MAST TRIPOD ASSY GB12BW s
10. PAGE 5 GB12BW BS BP LIGHTING SYSTEM RULES FOR SAFE OPERATION When transporting the tripod lighting system always place tripod in the stow position then place tripod into its carrying case ALWAYS remove the balloon lamp assembly from the mast when transporting any of the GloBug lighting systems This will prevent damage to the bulb due to vibration NEVER leave the balloon lamp exposed during transport Exposure to excess wind or rain could damage the balloon s nylon cover ALWAYS place the balloon inside its protective cover during transport Be sure the cover is secured tightly around the balloon lamp assembly LAMP SAFETY AND CARE NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp This can create hot spots reducing the service life of the lamp ALWAYS make sure the lamp surface is clean and dry ALWAYS replace with MQ recommended type lamp See parts section of this manual NEVER use force when installing the lamp Excessive force could cause the lamp to break causing bodily harm ALWAYS make sure the lamp guard is installed correctly NEVER deform the lamp guard NEVER attemptto replace lamp with the power on Always unplug the power cord from the generator or power source when changing the lamp NEVER unplug the lamp s AC power cable during operation ALWAYS allow a sufficient amount of time for the lamp to cool before changing The p
11. collect or prepaid with the charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when asigned manifest has been obtained from the carrier andany claim for shortage ordamage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meetingthis requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Salesthatdefinesitem numbers quanti ties and descriptions of the items to be returned a Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for thereturn d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e Thelist must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbein new and
12. electric motor is responsible forinflatingthe balloon It will supply a pressure of 6 inch H 0 0217 psi 0 149 kPA Please note that the balloon will begin to inflate as soon as power is applied to the lighting system Tripod Carrying Case Use this case when transport ing of the tripod is required ALWAYS store tripod in this Carrying case when not in use Offset Pole Supports lamp assembly when attached to the main mast Included with the offset pole is a 17 19 mm wrench Main Pole Used in conjunction with the offset pole to support the lamp assembly Pole Clamps Attach these clamps 2 to the main pole and external support pole to support Always tighten both clamps securely to prevent slippage of the light assembly WeightSupport Hook To add additional weight to the tripod and make the tripod more stable in windy condi tions Place a sandbag or similar weight onto this hook GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 15 GLOBUG GB12BW BS BP LIGHTING SYSTEM SETUP GB12BW AX CAUTION READ MANUAL Please read this entire manual carefully before attempting to operate any of the GloBug Lighting Systems referenced in this manual Failure to read this manual could cause damage to the equipment and serious bodily injury to the operator DEPLOYMENT Tripod Deployment GB12BW 1 Place the tripod on a firm level surface so that i
13. i k w PAGE 36 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 NO PART 1A A000019600 1 200039900 2 00106500 3 A300108700 4 it 000042900 5 000018700 6 1641000330 7 A300131500 8 A000017303 9 A000017201 10 000044001 11 A400092401 12 0024705008 13 400092801 14 400109600 15 400110200 16 0043108000 17 0013108030 18 400112700 19 0023104008 20 0043104000 21 0023105008 22 0043105000 23 000017000 24 000018800 25 t 000019000 26 000018900 27 A300108400 PART NAME TRIPOD ASSY TRIPOD FOOT ONLY uwaa towa TRIPOD BAND SHACKLE CP BOLT M10 X 20 LOWNUT M10 RUBBER OUT R TRIPOD COVER SECOND MAST FIRST MAST KNOB M10 BOTTOM PLATE SET SCREW M5 X 8 WASHER SECOND MAST RUBBER MAST WASHER MAST 1 WASHER M8 BOLT M8 X 30 LEAF VALVE SCREW M4 X 8 WASHER M4 SCREW M5 X 8 WASHER M5 PLUG BUTTON SCREW M8 X 25 WASHER M8 SELFLOCK NUT M8 POLE EXT 35 889 MM OPTIONAL GB12BW BS BP LIGHTING SYSTEM MAST TRIPODASSY GB12BW MAST TRIPOD ASSY GB12BW QTY REMARKS 1 1 1 1 1 1 1 3 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 INCLUDES ITEM W x INCLUDES ITEM W GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 37 GB12BW BS BP
14. power cord at this time Figure 14 Connecting Power Cables AC POWER CABLE VELCRO TAB Figure 12 Removing Balloon AC Power Cord GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 17 GLOBUG GB12BW BS BP LIGHTING SYSTEM SETUP GB12BW 5 Attach the S type hook Figure 15 on the AC power 2 To improve stability and to prevent tipping of the light cable onto the washer eylet located on the bottom plate unit place sand bags or similar type weight over the of the light assembly tripod legs or weight hook as shown in Figure 16 BOTTOM PLATE UPPER WASHER T HANDLE EYELET H st JA RAISE LOWER amp T HANDLE WEIGHT Figure 15 Securing Power Cord HOOK Raising the Mast GB12BW 1 Before raising the mast make sure the upper T handle bolt lock Figure 16 is securely tightened This will prevent the balloon lamp assembly from falling off In addition make sure that the lamp power cable is connected to the mating end of the 15 ft 4 5 meters power source cable Figure 16 Sand Bags A DANGER Overhead Obstructions 3 Raise mast to desired height and tighten lower T handle Figure 16 securely ALWAYS make sure the area above the lighting AX CAUTION MAST PINCH POINT system is open and clear of GS Nn overhead power lines and When or lowering the mast keep hands and fingers other obstructions The mast COMM clear of the
15. resalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andotherrubber parts thatwere pur chased morethan six months priorto the return date c Anylineitemwithan extended dealer net price of less than 5 00 Special order items Electrical components d e f Paint chemicals and lubricants g Decalsand paper products h Items purchased in kits 7 Thesenderwillbe notified of any material received thatis not acceptable 8 Suchmaterial willbe held for five working days from notification pending instruc tions If a reply is not received within five days the material will be returned to the sender athis expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase lessa 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be basedonthe list price that was effective twelve months priorto the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date a
16. to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ GloBug Lighting Systems Before using any of the GloBug Lighting Systems referenced in this manual ensure that the operating individual has read and understands allinstructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION AX DANGER You WILL be KILLED or SERIOUSLY injured if you DO NOT follow directions 4 WARNING You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions A caution You CAN be INJURED if you DO NOT follow directions Potential hazards associated with any of the GloBug Lighting Systems operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols A CAUTION Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your lighting system other property or the surrounding environment This lighting system other property or the s
17. 50 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2008 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is LAC MULTIQUIP
18. BLE MAIN 2A CP m WHITE GREEN YELLOW Le BLUE BLUE C1 S1 ELE BALLAST A 400W Y CP RED RED LW1 id _ LAMP WIRE CP LL o i WHITE WHITE MAIN POLE WHITE Figure 46 Electrical Wiring Diagram TABLE 5 REFERENCE DESIGNATIONS REF DESCRIPTION PART NUMBER DESC CABLE MAIN 1A CP 300135500 CABLE MAIN 2A CP A300135600 ELE BALLAST A 400W Y CP 300135300 Lamp WIRE CP 300075200 SOCKET ASSY E000009601 L1 400W MH400 C U E000031700 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 27 GB12BW BS BP LIGHTING SYSTEM MAINTENANCE GB12BP 275 h Figure 47 Maintenance Check Points PAGE 28 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM MAINTENANCE For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 47 and Table 6 TABLE 6 PERIODIC CHECK AND MAINTENANCE PART CHECK ITEM Lamp Base Lamp base loose Cable disconnected or loose SOLUTION Screw in securely Connect securely Lamp Replace Defective lamp Defective or dirty Not working properly Defective or worn cable Damaged or not working properly Damaged or not working properly Supp
19. ERNAL excess of 8ft 2 4 meters SV depending on the type of POWER SOURCE equipment it is attached to Contact with overhead Figure 31 120 VAC Receptacle power lines or other obstructions could result in equipment damage 4 Notice that the balloon envelope will begin to deploy as soon as power is applied 5 The lamp should now be on If the lamp is not on check all connections and repeat steps 1 2 and 3 If the lamp still does not come on referto the troubleshooting tables provided in the maintenance section of this manual 6 The GB12BS lighting system is now ready for use Shutdown fF 1 If using a portable generator shut down the generator as referenced in the Shutdown Section of the supplied Serious Injury or Death AX DANGER HIGH VOLTAGE POWER LINES When raising mast ALWAYS be on the lookout for overhead obstructions such as high voltage power lines The possibility exists of electrocution even death if the lighting system comes in contact with high voltage power lines generator manual ALWAYS place the main circuit breaker in the OFF position before turning off the generator If using a power source other than an AC generator disconnect the lamp AC power cable from the power source The balloon should begin to deflate Remove and store balloon assembly as referenced in the storage section of the GB12BW GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08
20. LIGHTING SYSTEM FAN BLOWER LAMP BASE ASSY FAN BLOWER LAMP BASE ASSY GB12BP PAGE 38 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM FAN BLOWER LAMP BASE ASSY FAN BLOWER LAMP BASE ASSY GB12BP NO PART PART NAME QTY REMARKS 12 2214500130 SEAL PACKING 2 14 2214500230 SEAL FLAT 1 20 0043210000 WASHER LOCK M10 8 21 0043110000 WASHER FLAT 8 22 A300135300 ELECTRICAL BALLAST 1 23 0023304055 SCREW AND WASHER M4 X 55 4 24 A400074801 POLE JOINT 1 4 25 A300063001 VESSEL 1 26 A200028002 FLANGE 1 21 E000035000 CABLE CLAMP 1 28 E000030000 THANDLE KNOB 1 29 2214521010 SHEET BOTTOM 1 30 2214020130 PLATE BOTTOM 1 31 2214500430 FILTER MF 13 10t 1 32 2214040230 PLATE AIR 1 33 0023303006 SCREW amp WASHER M3 X 6 3 34 0014710035 BUTTON SCREW M10 X 35 4 35 A300135600 CABLE MAIN 2A CP 1 37 A300135500 AC CABLE 1 38 E000034900 SUPPORT NUT ASB 410 4 40 2204510110 WASHER 1 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 39 GB12BW BS BP LIGHTING SYSTEM BALLOON LAMP GUARD ASSY BALLOON LAMP GUARD ASSY GB12BP PAGE 40 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 NO PART 1 E000031700 2 2214420411
21. PERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM SPARE PARTS GloBug LIGHTING SYSTEM 1TO 3 UNITS Qty Description MM E000031700 BULB D sn 300135300 ELECTRICAL BALLAST NN A100015901 BALLOON CLOTH GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 33 GB12BW BS BP LIGHTING SYSTEM NAMEPLATE AND DECALS LAMP INFORMATION NEVER allow the lamp to strike any hard surface Excessive impact can cause damage and reduce the service of the lamp DCL1263 LAMP BURN HAZARD To prevent burns NEVER touch lamp while lamp is on Lamp surface gets extremely hot ALWAYS allow sufficient time for lamp to cool down before touching DANGER GloBug INFORMATION To prevent tipping NEVER use in winds that exceed 16 mph 7 m sec NEVER use on an ingine ofS rees or more The possi Po ake Psi Pull tripod downward at the fi end Put sandbags on tripod fo GB12BW gt NEVER lift the GloBug Solo Jr Tighten T handle bolt securely ALWAYS use the GloBug Solo Jr s balloon on the top of mast NEVER operate the GloBug Solo Jr in the rain A electrical shock could occur causing Severe Badly Hamer even Dedh ALWAYS tum CFF generator before performing maintenance NEVER disconnect NEVER grab or touch alive power cord with wet nds the possibility exists of
22. This lamp has an output of 34 000 lumens Typical lighting coverage is in excess 90 ft 27 meters in a 360 degree pattern Power These GloBug lighting systems are powered by a light weight electronic ballast that is built inside the lamp housing The input power requirements for operating the lighting system is 120 VAC 60 Hz Q 4 5 amps Setup GB12BW The GB12BW lighting system can be setup quickly and easily Tripod legs can be deployed in one quick easy step and can be adjusted to two different heights The upper position will add an additional foot to the mast height If desired an optional 35 inch 900 mm extension pole can be added to the mast height Please contact the MQ sales department if you wish to add this feature to your system In addition the unit is equipped with an air assist mast lowering system This system allows the mast to be retracted slowly so that the mast will not fall rapidly when released This feature reduces the amount of vibration or shock to the lamp Setup GB12BS The GB12BS lighting system offset pole is designed to be attached to a external piece of a equipment such as a paver Figure 5 This system is equally easy to assemble Simply attach the supplied support clamps to an external pole or support and you are ready GB12BP When only a complete lamp assembly is required please order Model GB12BP This model number includes the lamp protective guard balloon protective covering and all o
23. any running GloBug lighting system ALWAYS allow the GloBug lighting system a proper amount of time to cool before servicing M Keep all GloBug lighting systems in proper working condition Fix damage to any GloBug lighting system immediately and always replace broken or defective parts ALWAYS use the required tool for the job application Using damaged or worn tools or using tools inappropriate for the required application is very dangerous and may cause damage to the machine gt O Fugi service personnel Make sure to use d the appropriate tool i for the specific job Emergencies PRM ER E ALWAYS know the location of the Em SN nearest fire extinguisher E ALWAYS know the location of the nearest FIRSTAID first aid kit KIT II In emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in case of an emergency n FIRE OO nn mmm GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 7 GB12BW BS BP LIGHTING SYSTEM SPECIFICATIONS Table 1 Specifications GloBug Lighting System Model Input Voltage Ballast Frequency Max Current Lamp Type Lumens Light Coverage 360 Surface Temperature Longitudinal Surface Temperature Trans
24. are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof PAGE 44 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 NOTE PAGE GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 45 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 810 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 4
25. d cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip Specification and part number are subject to change without notice PAGE 32 GLOBUG LIGHTING SYSTEM O
26. e Provides AC power to lamp assembly Balloon This balloon is made of heat resistant polyes ter with a diameter of 33 inches 850 mm Balloon Cover Carrying Case When zipped this protective cover acts like a carrying case The complete lamp assembly is enclosed within the cover carrying case Allow a sufficient amount of time for the lamp to cool down before covering balloon The possibility exists of the balloon getting burned Mast Two stage air assist mast Maximum mast height is 10 ft 3 meters without optional extension pole With optional extension pole height increases to 13 ft 4 0 meters When raisingthe mast always beonthe lookout for overhead obstructions T Handle Bolt Lock Always tighten this lock to hold the lamp balloon securely in place before raising mast Tripod Release Latch Use this latch to deploy and lock tripod legs For ease of use the latch mechanism is attached to a velcro strap Tripod Unbuckle velcro strap securing tripod legs 3 push down on any tripod leg until all tripod legs are fully deployed To place tripod legs in the stow position pull upward on velcro strap while pushing down on tripod pole Pull all legs upward and secure with velco strap 10 being hit by objects Lamp 400 watt metal halide type lamp Replace only with MQ recommended type lamp Always allow a sufficient amount of time for the lamp to cool down before changing Fan Motor Blower This
27. ely 8 Place offset pole B with adapter clamp K on top of adjustable extension pole L Make sure that offset pole has been seated correctly 9 Using 17 mm wrench tighten both bolts M on the offset adapter clamp K securely 10 Place lamp assembly N onto offset pole B Tighten T handle bolt O securely REMOVE WRENCH WINGNUT L ADJUSTABLE EXTENSION POLE o EXTENSION CLAMP EQUIPMENT SUPPORT ADJUSTMENT POLE CLAMP BOLT AND i LOCKNUT ADJUSTABLE CHANNEL POLE CLAMP ASSEMBLY EQUIPMENT SUPPORT POLE Figure 26 Offset Pole Assembly GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 PAGE 21 GLOBUG GB12BW BS BP LIGHTING SYSTEM SETUP GB12BS Removing the Protective Covering GB12BS Connecting Power Cable GB12BS 1 Expose the balloon by pulling down on the velcro tab and 1 Connect 15 ft 4 6 meters AC power cable Figure 29 unzipping the protective cover as shown in Figure 27 Also to the lamp power cable remove the AC power cord at this time PROTECTIVE COVER VELCRO TAB R Figure 29 Connecting Power Cables Figure 27 Removing Balloon AC Power Cord 2 Attach both S type hooks Figure 30 on the AC power le into th thol the offset pole 2 Next fold the protective cover Figure 28 into itself and
28. em When applying power to the lighting system always connect the AC power plug to a 3 prong receptacle that is grounded The possibility exists of Electrical Shock Electrocution and even Death if the lighting system is not grounded RAF PAGE 6 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM RULES FOR SAFE OPERATION AX DANGER Electric Shock Hazards ALWAYS keep electrical cords in good condition Worn bare or frayed wiring can cause electrical shock thus causing Bodily Harm or even Death NEVER grab or touch a live power cord with wet hands the possibility exists of Electrical Shock CORE Electrocution and even Death PAZ NEVER operate any ofthe GloBug lighting systems or handle any electrical equipment while standing in water while barefoot while hands are wet or in the rain A dangerous electrical shock could occur causing Severe Bodily Harm or even Death ALWAYS make sure the area above any GloBug lighting system is open and clear of overhead power lines and other obstructions The mast can extend in excess of 13ft 4 meters when an optional extension pole is used Contact with overhead power lines or other obstructions could result in electrical shock electrocution causing equipment damage Serious Injury or Death WET Maintenance Safety NEVER lubricate components or attempt service on
29. ers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers L 3 1 800 6 PARTS 7 800 672 787 WH HH Note Discounts Are Subject To Change Domestic US Dealers Call Order via Phone 1 800 427 1244 tiqu pu m A A A AW Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information BN 4 ee eee 4 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address w UPS Fed Ex DHL Shipping Address if different than billing address ae Truck Return Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part Allordersaretreatedas Standard Orders andwillshipthe same day if received prior to 3PM PST WWW MULI WE ACCEPT ALL MAJOR CREDIT CARDS Bo a MULIGUIF GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 PAGE 3 N N 2 GB12BW BS BP LIGHTING SYSTEM SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure
30. etter 83 26 102 95 in 52 16 in 1 325 mm 35 00 in 900 mm 33 00 in 850 mm PAGE 10 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM DIMENSIONS GB12BP T Figure 3 Dimensions GB12BP TABLE 4 DIMENSIONS Dimension in mm Letter 23 00 in 560 mm B 83 00 in 850 mm GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 PAGE 11 GB12BW BS BP LIGHTING SYSTEM FOOTCANDLE PLOT 360 degree coverage Values listed as footcandles Scale Grid 50 ft 15 25 meters Figure 4 Floodlight Footcandle Plot BAL 85 Drum Shaped PAGE 12 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM GENERAL INFORMATION The Multiquip GloBug GB12W GB12BS and GB12BP are general purpose portable glare free lighting systems Typical applications for these types of lighting systems include construction sites emergency road crews and backyard parties Balloon Envelopes The GloBug lighting system can be configured with a variety of balloon envelopes canopy Please contact the MQ sales department for the balloon of your choice The GloBug GB12BW GB12BS and GB12BP are shipped from the factory with the drum type balloon Lighting Multiquip s GloBug lighting system is comprised of one Metal Halide 400 watt lamp
31. is equipment Damage to the equipment and or injury to user may result ALWAYS make sure that the GB12BW tripod lighting system is placed on secure firm level ground so that it cannot slide or shift around endangering workers Also keep the immediate area free of bystanders ALWAYS keep area behind lighting system clear of people while raising and lowering mast To prevent the lighting system from overturning NEVER use in winds that exceed 22 mph 10m s E To prevent the GB12BW tripod lighting system from tipping ALWAYS place tripod on a firm flat surface Surface slant should not exceed 5 degrees M The GloBug lighting system should only be used in temperatures between 23 104 Fahrenheit 5 to 40 Celsius Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life NEVER use any GloBug lighting system in rain snow or areas of high humidity that could generate electrical storms MAST SAFETY MAST II When raising or lowering the mast keep hands and fingers clear of the various RANE mast sections this will prevent hands and fingers from getting pinched CHECK the mast for any deformations Replace mast if defective NEVER attach anything to the mast ALWAYS lower the mast when not in use or if high winds or electrical storms are expected in the area GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08
32. isted Sample Parts List NO PART NO PART NAME QTY REMARKS 1 12345 BOLT tees 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 A R MAKE LOCALLY 4 12349 BEARING 1 S IN2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number ablank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk an
33. more than Move lamp where there is proper short time 104 F 40 C ventilation Balloon does not Is fan motor blower not working properly Check or repair fan motor blower inflate Is balloon envelope defective Repair or replace balloon envelope PAGE 30 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM TROUBLESHOOTING MAST Practically all breakdowns can be prevented by proper If the problem cannot be remedied please leave the unit handling and maintenance inspections but the event of a just as it is and consult or company s service department breakdown please take a remedial action following the diagnosis based on the Mast Troubleshooting Table 8 information shown below TABLE 8 MAST TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION uh be Is Mast Lock Lever locked Release Mast Lock Lever cannot be Is Mast Lock Lever locked Release Mast Lock Lever GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 PAGE 31 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availibility of the parts l
34. move lamp guard Figure 35 Figure 35 Lamp Guard Removal PAGE 24 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GLOBUG SOLO Jr LIGHTING SYSTEM MAINTENANCE 7 Remove lamp Figure 36 from lamp scocket by turning 2 Slide the old or worn balloon envelope Figure 39 over lamp in a counterclockwise direction the top of the lamp guard assembly BALLOON LAMP ENVELOPE Figure 39 Removing the Balloon Envelope Figure 36 Removing Lamp 3 Slide the new balloon Figure 40 envelope over the top 8 Install replacement lamp Figure 37 into lamp socket of the lamp guard assembly and turn lamp in a clockwise direction until tight LAMP BALLOON GUARD ENVELOPE Figure 40 Installing New Balloon Envelope 4 Zip up the zipper Figure 41 at the top and bottom of the balloon envelope cover Figure 37 Installing Lamp Replacing Balloon Envelope BOTTOM 1 Unzip the zipper Figure 38 at the top and bottom of the ZIPPER balloon envelope cover BOTTOM ZIPPER 7 BALLOON ENVELOPE TOP ZIPPER Figure 41 Zipping the Balloon Envelope BALLOON ENVELOPE ZIPPER Figure 38 Unzipping the Balloon Envelope GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 PAGE 25 GB12BW BS BP LIGHTING SYSTEM MAINTENANCE Filter Replacement 5 Install a new filte
35. nd all orders received on or after that date will be billedatthe revised price Rebates for price declines and added chargesfor price increases will not be made for stock on hand atthetime ofany price change Multiquip reserves the rightto quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge willbe addedtothe invoice forspecialhandling including bus shipments insured parcel postorin cases where Multiquip mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories noras to any engine not manufac tured by Multiquip Such warranties made in connection with the sale ofnew complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there
36. ort pipe bent or damaged Support bolt loose Straight pole bent or damaged Offset pole bent or damaged Offset bolt loose Daily Check Every 20 Hours Every 100 hours Every 500 hours Replace Replace Replac Balloon Repair or replace Replace Replace Electric Replace Replace Replace Tripod Replace B B E T T T Replace Repalce Replace Tighren securely L1 L2 L3 L4 B1 B2 3 4 E1 2 T1 2 3 4 P1 P2 P3 P4 Repalce P5 Replace Tighten securely VV GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 29 GB12BW BS BP LIGHTING SYSTEM TROUBLESHOOTING LAMPS Practically all breakdowns can be prevented by proper If the problem cannot be remedied please leave the unit handling and maintenance inspections but in the event ofa just as it is and consult or company s service department breakdown please take a remedial action following the diagnosis based on the Lamp Troubleshooting Table 7 information shown below TABLE 7 LAMP TROUBLESHOOTING Lamp does not light Are any other electric appliances other than light tower plugged into power Unplug all other appliances source Is model of lamp incompatible Use genuine MQ lamp Is lamp not cool enough to light again Interval of 20 to 30 minutes is required Wait for lamp to cool down before turning on lamp again Lamp only lights for a Is ambient temperature too high
37. ossibility exists of severe burns ALWAYS have a trained technician to install and remove lamp or replace any damaged fixture wiring BALLOON SAFETY AND CARE M To prevent serious burns NEVER touch or unzip the balloon envelope when the lamp is on To prevent the balloon from deformation NEVER use any GloBug lighting system in strong winds DO NOT place the balloon inside its protective cover until the lamp has had a sufficient amount of time to cool down This will prevent the balloon s nylon cover from being burned touching the lamp surface ALWAYS place the balloon inside its protective cover after each use This will prolong the life of the balloon material keeping it protected from harsh environmental elements DO NOT use a damaged balloon Replace balloon immediately if damaged In addition a damaged balloon will not inflate properly and may become more damaged by touching the hot lamp surface ALWAYS keep the balloon away from sharp objects and excessive amounts of heat fire i DO NOT use excessive force when zipping and unzipping the balloon Be gentle with the zipper mechanism If the zipper is broken the balloon will become unusable AX DANGER Grounding All GloBug lighting systems are equipped with a ground pin on the power plug For your protection ALWAYS complete the grounding path NEVER insert the AC power plug into a 2 prong receptacle to operate any GloBug lighting syst
38. ower cable inside the Figure 23 Retracting Tripod Legs protective cover Figure 21 Fully zip protective cover f f s and fold velcro tab in place 7 Once tripod legs are in the stow position place velcro strap 24 around all three tripod legs Secure tripod legs PROTEC IIVE by inserting the male and female connector ends of the strap into each other TRIPOD AC POWER CABLE Figure 21 Unzipping the Protective Cover 4 Loosen upper T handle by turning counterclockwise and lift lamp assembly from mast 5 Store lamp assembly enclosed with its protective cover Figure 24 Velcro Strap Closed Figure 22 in a safe location where it will not be damaged TERME deme J rotective carrying case PROTECTIVE ace tripod Figure 25 inside p ive carrying COVER PROTECTIVE Figure 22 Storing Lamp Assembly 6 To retract tripod legs Figure 23 and place in the stow position lift up on mast while pulling up on the velcro strap Continue pulling upward on the mast untilthe tripod legs are fully retracted and in the stow position Figure 25 Velcro Strap Closed PAGE 20 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GLOBUG GB12BW BS BP LIGHTING SYSTEM SETUP GB12BS The pole clamp assembly used in this setup procedure is a dual type clamp One side of the clamp is for the attachment of the main pole of the lighting system The other side of the clamp is used for the
39. r over the brace as shown in Figure 44 Be sure to align the cut of the filter over the brace AX WARNING HOT SURFACE LAMP FRAME DO NOT replace filter immediately allow a FILTER 4 p 5 qp ANR sufficient amount of time for the lamp assembly to cool down before changing filter Remove the balloon as described in the Removing the Lamp Balloon section Disconnect the lamp power cable Rotate the balloon lamp base assembly so that the filter is facing upwards See Figure 42 Co DN BALLOON LAMP When placing the filter element always align the cut of the filter on top of the brace This will keep the filter from being dislodged and getting damaged Figure 42 Balloon Lamp Placement 4 Using a small phillips head screwdriver remove the three 6 Using a small phillips head screwdriver reinstall the three screws washers that secure the air plate to the lamp base screws washers to secure the air plate to the lamp base Figure 43 Remove air plate and filter Figure 45 T SCREW AND WASHER Figure 43 Filter Removal Figure 45 Filter Plate Install PAGE 26 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM MAINTENANCE WIRING DIAGRAM al L1 LAMP 400W MH400 C U GREEN YELLOW J1 Ye mice D BB i CABLE MAIN 1A CP CA
40. t will not slide or turn over Make sure there is enough space around the unit for the tripod legs to be deployed 2 Remove tripod from its carrying case The tripod legs are secured by a black velcro strap Figure 8 Squeeze both tabs on each side of buckle to unlock strap and allow tripod legs Figure 9 to be deployed Figure 9 Tripod Deployment 3 Next pull upward on the mast and let the tripod legs deploy Once the tripod legs have been fully deployed make sure the legs are locked by securing the latch The latch Figure 10 has two positions upper and lower Placing the latch in the upper position will provide 1 ft 305 mm more height Figure 8 Velcro Strap Open Figure 10 Securing the Tripod PAGE 16 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GLOBUG GB12BW BS BP LIGHTING SYSTEM SETUP GB12BW Balloon Assembly Placement GB12BW 3 Next fold the protective cover Figure 13 into itself and 1 Placeballoon assembly Figure 11 onto mast and tighten Upper T handle PROTECTIVE COVER PROTECTIVE PPER T HANDLE COVER Figure 13 Folding Protective Cover MAST LOWER T HANDLE 4 Connect the AC power cable Figure 14 to the lamp power cable Figure 11 Light Assembly Placement 2 Expose the balloon by pulling down on the velcro tab and unzip the protective cover as shown in Figure 12 Also remove the AC
41. ther components that make up the lamp assemby di Ff Figure 5 GB12BS Attachment Paver Transport The GB12BW lighting system can be transported Figure 6 quite easily in two carrying cases The first case tripod weighs 16 lbs 7 25 kg and the second case lamp assembly weighs 15 Ibs 6 8 kg for a combined weight of about 31 Ibs 7 25 kg For ease of service or transport the lamp assembly is equipped with a quick disconnect connector that allows the lamp fixture to be removed quickly This feature is extremely useful during transport of the lighting system It is always best to remove the lamp and pack it safely so it will not be damaged LIGHT ASSEMBLY CARRYING CAS TRIPOD CARRYING CASE Figure 6 GB12BW Transporting GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 13 GB12BW BS BP LIGHTING SYSTEM COMPONENTS COVER CARRYING CASE Figure 7 Major Components PAGE 14 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM COMPONENTS Figure 7 shows the location of the components for the GloBug 9 Lamp Guard This guard cage protects the lamp from lighting system The function of each component is described below 1 AC Power Cable Connect this cable to a 120 VAC 60 Hz power source Lamp Power Cable Quick disconnect cabl
42. to cool down The possibility exists of the balloon 4 Notice that the balloon envelope will begin to deploy as getting burned touching the lamp soon as power is applied Storage Loosen the lower T handle by turning handle counterclockwise Figure 19 Push down on mast until mast is fully inserted into mast housing Tighten T handle fully 5 Thelamp should now be on If the lamp is not on check all connections and repeat steps 1 and 2 If the lamp still does not come on referto the troubleshooting tables provided in the maintenance section of this manual 6 The GB12BW lighting system is now ready for use Shutdown 1 If using a portable generator shut down the generator as referenced in the Shutdown Section of the supplied T generator manual ALWAYS place the main circuit breaker in the OFF position before turning off the generator 2 If using a power source other than an AC generator disconnect the lamp AC power cable from the power source The balloon should begin to deflate LOWER T HANDLE Figure 19 Lowering the Mast 2 Unzip the zipper on the protective cover Figure 20 and pull down cover over balloon lamp assembly GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 19 GLOBUG GB12BW BS BP LIGHTING SYSTEM STORAGE GB12BW Figure 20 Unzipping the Protective Cover 3 Un hook lamp AC power cable from washer eyelet Figure 15 Place the AC p
43. urrounding environment could be damaged if you DO NOT follow instructions PAGE 4 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GB12BW BS BP LIGHTING SYSTEM RULES FOR SAFE OPERATION AX WARNING READTHIS MANUAL Failure to follow instructions in this manual may lead to Serious Injury or even Death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating GloBug Lighting System NOT operate or service this 18 years of age The following safety guidelines should always be used when operating any GloBug Lighting System equipment before reading this entire manual NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine E NEVER operate this equipment under the influence of GENERAL SAFETY This equipment should not be operated by persons under protective devices required by the job drugs or alcohol E Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications NEVER use accessories or attachments which are not recommended by Multiquip for th
44. various mast sections This will prevent hands extends in excess of 13 ft 4 and fingers from getting pinched meters when an optional if exrension is used Contact AX DANGER HIGH VOLTAGE POWER LINES with overhead power lines or _ other obstructions could y When raising mast ALWAYS be on result in equipment damage the lookout for overhead obstructions f Serious Injury or Death such as high voltage power lines The possibility exists of electrocution even death if the lighting system comes in contact with high voltage power lines PAGE 18 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 GLOBUG GB12BW BS BP LIGHTING SYSTEM OPERATION GB12BW Applying Power GB12BW 3 Disconnect lamp power connector Figure 18 from the 1 If using a portable generator start the generator as AC power cable referenced in the Start up Section of the supplied generator manual 2 Oncethe generator has started plug the AC power cord from the lamp into a GFCI receptacle on the generator Ifusing power source Figure 17 other than a portable generator plug the AC power cord from the lamp into a 120 VAC 60 Hz receptacle that is protected by at least a 15 amp circuit breaker POWER CABLE RECEPTACLE Figure 18 Disconnecting Power Cables EXTERNAL SINGLE PHASE 120 VAC Power source WI Waa UO IW Lee We T a a Allow a sufficient amount of time 15 20 minutes for the lamp
45. versal Balloon Fan Motor Max Current Pressure Balloon Diameter Material Heat Resisting Temperature Melting Temperature Internal Temperature of Balloon Water Resistance Mast GB12BW Number of Stages Maximum Height Standard Extention Pole PAGE 8 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 2 11 03 08 400 Watt Metal Halide 34 000 90 ft 27 4 meters 476 6 F 247 C Max 417 2 F 214 C Max 115 VAC 60 Hz 250 Amps 0 6 inch H 0 0217 PSI 0 149 kPA 320 356 F 160 180 C A 10 feet 3 meters 13 feet 4 meters GB12BW BS BP LIGHTING SYSTEM DIMENSIONS GB12BW H J K L AT DE G F Figure 1 Dimensions GB12BW TABLE 2 DIMENSIONS Letter Letter 52 54 in 1 305 1 365 mm 32 in 815 mm 33 in 850 mm E 52 in 1 300 mm 73 108 in 1 837 2 720 mm 36 in 901 mm 85 120 in 2 143 3 026 mm GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 42 11 03 08 PAGE 9 Pam onom m Co 1 7 cee e Je 1 GB12BW BS BP LIGHTING SYSTEM DIMENSIONS GB12BS Figure 2 Dimensions GB12BS TABLE 3 DIMENSIONS RARE Dimension in mm Rater nee Dimension in mm Letter j L
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