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Multiquip MVH-150D2 User's Manual

1. 14 MEN el EE ER RU 15 16 19 11 15 17 18 Preparation For Long term Storage 18 EE 19 21 Troubleshooting Engine 22 Troubleshooting Compactor 23 Explanation Of Code In Remarks Column 24 Suggested Spare Parts 25 COMPONENT DRAWINGS Nameplate and Decal Placement 26 27 Vibrating Plate Assembly 28 29 Body Assembly 30 31 Vibrator Assembly 32 33 Control Assembly 34 37 Hand Pump 38 39 YANMAR L48V6F3R4AAW4 ENGINE Cylinder Block Assembly 40 41 Cylinder Head Assembly 42 43 Air Cleaner Assembly 44 45 Muffler Assembly 46 47 Crankshaft and Camshaft Assembly 48 49 Piston Assembly ecoute bu 50 51 Lub Oil Pump and Governor Assembly 52 53 Cooling and Starting Device Assembly 54 55 Fuel Injection Pump Assembly 56 57 Fuel Tank and Fuel Line Assembly 58 59 Tools Labels and Gas
2. 1 800 427 1244 pc P ais Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information 2 AN 2 When ordering parts please supply Dealer Account Number O Specify Preferred Method of Shipment Dealer Name and Address v UPS Fed v DHL Shipping Address if different than billing address v Truck Return Fax Number Next Day Applicable Model Number W Second Third Day Quantity Part Number and Description of Each Part Allorders aretreated as Standard Orders andwillship the same day if received prior to 3PM PST WWW MULI WE ACCEPT ALL MAJOR CREDIT CARDS MULTIGUUIP MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 5 MVH 150D2 SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed D NN at all times when operating this equipment Failure to read and understand the Safety Messages and This Owner s Manual has been developed to provide complete instructions for the Operating Instructions could result in injury to yourself and others safe and efficient operation of the Multiquip Model NOTE MVH 150D2 ReversiblePlate Compactor Refer to the engine man
3. INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L48V6 ENGINE AIR CLEANER ASSY AIR CLEANER SEE CYLINDER HEAD PAGE 44 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 YANMAR L48V6 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PARTNO PART NAME GTY REMARKS 1 11429912210 GASKET AIR CLEANER 1 2 11429912300 U 3 3 11428812511 CLEANER AIR ASSY jim INCLUDES ITEMS W 4x 11465007450 LABEL AIR CLEANER 5 11428812520 COVER COMPL 11428812532 CASE AIR CLEANER 7 11425212560 SEAL WASHER M8 8x 11465012590 ELEMENT W PRE FILTER INCLUDES ITEMS W 10 11465012550 PRE FILTER 11 11425212550 WING NUT M8 13 11477112010 INTAKE MANIFOLD 14 11477112200 AIR INTAKE GASKET 15 26106060252 BOLT M 6X 25 PLATED 16 26226060142 STUD M 6X14 PLATED 17 26226060552 STUD M 6X 55 h c Pho pe MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 45 YANMAR L48V6 ENGINE MUFFLER ASSY MUFFLER ASSY S CYLINDER HEAD PAGE 46 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 YANMAR L48V6 ENGINE MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 18 11429913200 MUFFLER GASKET 1 24 11428813500 MUFFLER ASSY 1 27 26106060142 BOLT M6X14 PLATED 2 28 26216080182 STUD M 8X 18 PL
4. YANMAR L48V6 ENGINE COOLING AND STARTING DEVICE ASSY COOLING 8 STARTING DEVICE ASSY NO PARTNO 1 11429945210 2 26106060122 4 11429545100 5 11429945300 6 T 11429945310 11429945330 8 11429945350 10 11429976250 11 11429976500 13x 11429976520 15x 11439976530 17 11439976540 19 11439975550 20 11439976560 21 11439976570 22x 11439976580 23 11439976620 24 11429976630 25 11429976590 26 26106060082 27 26106060122 29 11429976600 30 11429976610 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 55 PART NAME CYLINDER COVER BOLT M 6X12 PLATED COOLING FAN CASE CUSHION RUBBER FAN CASE COLLAR FAN CASE SEAL FAN CASE BOLT QTY 1 1 1 4 4 1 4 RECOIL STARTER D ASSY 1 STARTER CASE REEL RATCHET SPIRAL SPRING RATCHET COVER SPRING RETURN SPRING SCREW STARTER KNOB STARTER ROPE STARTER PULLEY BOLT M 6X 8 PLATED BOLT M6X 12 PLATED PLUNGER PLUNGER HOLDER 1 1 1 1 1 1 1 1 1 1 1 4 3 1 1 REMARKS INCLUDES ITEMS W x YANMAR L48V6 ENGINE FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY I SEE CYLINDER HEAD ASSY SEE CYLINDER X BLOCK ASSY 44 PAGE 56 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 YANMAR L48V6 ENGINE FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY NO 1 2 3x Ax 5x 11x 14x 15x 16x 17x 18x 19x
5. OPERATION AND PARTS MANUAL a MULTIQUIP SERIES MODEL MVH 150D2 REVERSIBLE PLATE COMPACTOR YANMAR L48V6 DIESEL ENGINE Revision 2 01 16 07 To find the latest revision of this publication visit our website at www multiguip com THIS MANUAL MUST ACCOMPANY THE EGUIPMENT AT ALLTIMES MVH 150D2 PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 3 MVH 150D2 TABLE OF CONTENTS MO MIKASA SERIES MVH 150D2 PLATE COMPACTOR Proposition 65 Warning ae 2 Table Of Contents 4 Parts Ordering 5 Safety Message Alert Symbols 6 7 Rules for Safe Operation 8 9 DIMENSIONS ieiuna ana NA 10 aims 11 General 12 Plate Compactor Components 13 Engine Components
6. Replace hydraulic oil after first 200 hours and in every 1 000 hours of operation 1 After removing plug cap of hand pump Figure 10 remove plug of breather 24 mm wrench and disconnect vibrator side of hydraulic hose Figure 22 at vibrator cylinder With travel lever placed in the FORWARD position drain hydraulic oil in the pump HYDRAULIC HOSE BREATHING PLUG Figure 22 Hydraulic Hose Breather Plug 2 After draining reconnect the hydraulic hose to vibrator 3 Fill oil through breather hole of hand pump Capacity About 300 cc Use Shell Tellus Oil 46 or equivalent 4 Removing breather plug at vibrator cylinder causes oil to flow out of breather hole in a while When aeration disappears replace the plug and tighten securely 5 Replace breather plug of hand pump and fit the plug cap After making sure that oil in pump is at proper level replace the breather plug Checking and Replacing the Clutch Checking the Clutch 1 With belt cover removed visually check outer drum of the clutch for seizure and V groove for wear or damage 2 Clean the V groove as necessary 3 Check the clutch lining and shoe for signs of wear Ifthe shoe is worn replace the clutch to prevent deficient power transmission and slippage Replacing the Clutch 1 Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt 2 While pulling back hard on the V belt near the lower vibrating pulley rotate
7. Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier andany claim forshortage or damage must be settled betweenthe consignee and the carrier MINIMUM ORDER The minimum charge for orders from Mul tiguip is 15 00 net Customers will be asked for instructions regarding handling of orders notmeeting this requirement RETURNEDGOODS POLICY Return shipments will be accepted and credit willbe allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtaina Return Material Authorization alist mustbe provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated Thelistmust state the reason s for the return d The list must reference the sales order s orinvoice s under whichthe items were originally purchased The list must include the name and phone number of the person reguest ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbe in new and resalable con dition in the original Multiguip package if any and with
8. Visually checkto see if hydraulic oil comes up to the oil level line that is etched on the back side of the handle CAP amra ail OIL LEVEL HAND PUMP Figure 10 Vibrator Oil Plug 3 If the hydraulic oil level is low replace with Shell Tellus oil 46 or equivalent PAGE 16 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 OPERATION This section is intended to assist the operator with the initial 4 Grasp the starter grip Figure 14 and slowly pull it out The start up of the compactor It is extremely important that this resistance becomes the hardest at a certain position corre section be read carefully before attempting to use the compactor sponding tothe compression point Pullthe starter grip briskly in the field and smoothly for starting Starting the Engine 1 Open the fuel cock Figure 11 Figure 14 Starter Grip 5 Ifthe engine does not start repeat steps 1 thru 4 Figure 11 Fuel Cock 2 Move the engine speed control lever Figure 12 to the Operation IDLE position P 1 Oncethe engine has started move the engine speed lever guicklyto the FAST Figure 15 position 2 With the engine speed control lever placed in the FAST position the engine speed should be between 2 300 2 600 RPM therefore engaging the centrifugal clutch Figure 12 Engine Speed Control Lever Idle Position 3 Push down the decompression lever Figur
9. INCLUDES ITEMS W x B 458310150 GAM COMP V aii INCLUDES ITEMS W 1 458010160 PUMP BODY 1 2 458010100 COVER HAND PUMP 1 458010170 PISTON PUMP 1 7 458010110 CONTROL SHAFT PUMP 1 8x 458010120 BUSH 2 9 458010180 CAM PUMP 1 10x 042500607 BEARING 607ZZSG 2 11 458010190 SPACER 2 12 458010090 PIN 7X30 1 13x 025406025 SPRING PIN 6X25 1 14x 458010200 SPRING PUMP 1 16x 458010210 STOPPER PUMP 1 17x 458010220 PLUG 1 18x 458010131 STOP PLUG 1 19x 458010140 HOSE JOINT 1 20 001540635 SOCKET HEAD BOLT 6 35 S 4 21x 458010080 BREATHER PUMP mm INCLUDES ITEMS W 22 458451630 BREATHER CAP 1 25x 050100250 0 RING G 25 1 26x 050200200 0 RING P 20 2 27x 050200150 0 RING P 15 2 28x 050300670 0 RING S 67 1 29x 050300080 0 RING 5 8 1 30x 050300220 0 RING 5 22 1 31x4 050200180 0 RING P 18 1 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 39 YANMAR L48V6 ENGINE CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY SEE CYLINDER HEAD ASSY SEE FUEL INJECTION PUMP ASSY 59 9 p RN 54 9 PAGE 40 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 CYLINDER BLOCK ASSY NO PARTNO 1 11429501050 5 11439901700 6 26106100122 7 24162152112 8 26106080122 9 11429901200 10 11429901210 11 11429901220 12 11429901230 13 124950
10. every day ITEM Oil or Fuel Leak Tightness of Fastening Threads Every 8 hours every day Replenish to specified maximum level After first 25 hours then every 50 to 100 hours Every 100 hours See separate engine manual for details on engine maintenance Engine Oil Check and Replenishment Engine Oil Replacement Air Filter Cleaning Daily Service Check for leakage of fuel or oil Check for loose screws including tightness See Table 7 below tightening torque for retightening TABLE 7 TIGHTENING TORQUE in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm 4T 70 150 300 500 750 1 100 1 400 2 000 6 8T 100 250 500 800 11 300 2 000 2 700 3 800 11T 150 400 800 1200 2000 2900 4200 5 600 bek In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw Remove soil and clean the bottom of compaction plate Check vibrating case for any oil leakage Check engine oil MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 19 MVH 150D2 MAINTENANCE Engine Oil Replacement Checking and the V Belt 1 Replace engine oil first in 25 hours of operation and every After 200 hours of operation remove the belt cover to check the V 50 to 100 hours afte
11. immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters W DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Removing the engine oil drain plug while the engine is hot will result in hot oil to gush out of the oil drain plug therefore causing severe scalding to any persons in the general area of the generator Emergencies fA LON ER ALWAYS know the location of the I SP nearest fire extinguisher j ALWAYS know the location of the nearest first aid kit n emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in case of an emergency zur MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 9 MVH 150D2 DIMENSIONS Figure 1 MVH 150D2 Reversible Plate Compactor Dimensions TABLE 1 DIMENSIONS LETTER IN MM 17 0 in 432 mm 30 5 in 775 mm 43 in 1 092 mm 26 0 in 660 mm PAGE 10 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 SPECIFICATIONS TABLE 2 Specifica
12. 0 STOP RING S 35 8 951405460 KEY 10 8 19 RR 1 9 040306907 BEARING 6907C3 4 11 458337730 PISTON ROD 1 12x 025508050 PIN 8X50 1 13x 042506000 BEARING 60007256 2 14x 080200100 STOP RING S 10 1 15x 455435051 PISTON 22 4D 1 16x 455010070 PACKING USH 22 4X30X5 1 17x 080100260 STOP RING R 26 1 18x 459451850 ECCENTRIC ROTATOR 4 19x 009120306 SOCKET HEAD BOLT 10X30 T 4 20 060202040 OIL SEAL SC 28458 1 21 458337740 BEARING COVER 1 22x 001220820 BOLT 8X20T 4 23x 030208200 WASHER LOCK M8 4 24x 031108160 WASHER FLAT M8 4 25x 953405580 SEAL CAP SC 458 1 26x 458214370 CYLINDER 1 27x 001220820 BOLT 8X20T 4 28x 030208200 WASHER LOCK M8 4 29x 031108160 WASHER FLAT M8 4 30x 460333000 GEAR DRIVE 1 31x 458342590 GEAR DRIVEN 1 32x 001200812 BOLT 8X12 1 33x 953404600 COPPER PACKING 8 16 2 1 34x 954010020 CONNECTOR PT PF1 4 1 35 459341310 PULLEY 90D W FAN 1 36x 951400990 KEY 7X7X20 1 37 459452100 WASHER 9X24 30X17 1 38 001220835 BOLT 8X35T 1 39 030208200 WASHER LOCK M8 1 40x 001221235 BOLT 12X35T 2 41 001221264 BOLT 12X120T 6 42x 030212300 WASHER 8 43x 031112230 WASHER 8 45 459214510 BELT LOWER 1 46x 001520645 SOCKET HEAD 6X45 T 5 47k 952406170 SHIM 70 80 0 1T 1 48x 952406180 SHIM 70 80 0 2T 1 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 33 MVH 150D2 CONTROL ASSY CONTROL ASSY PAGE 34 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 0
13. 01250 14 11429501330 20 11429901380 21 11429901600 22 11429901800 33 11429901830 34 11425001841 35 22312040080 36 26226060182 37 26226060222 38 26366060002 39 11429901410 40 11428401452 11425002100 45 11425002200 45 11425002210 48 11429935150 49 26106060252 50 26106080352 53 11429901690 54 11429901760 11429901950 57 22190160002 58 11429902030 59 11425002113 60 11429902220 6 16021002220 62 23876010000 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 41 YANMAR L48V6 ENGINE CYLINDER BLOCK ASSY PART NAME CYLINDER BLOCK ASSY STARTER COVER BOLT M10X 12 PLATED NEEDLE BEARING BOLT M 8X 12 PLATED CYLINDER HEAD BOLTA CYLINDER HEAD BOLT B CYLINDER HEAD NUTA CYLINDER HEAD NUT B WASHER CYLINDER HEAD GASKET ASSY O RING PIN 8X12 SHIM SET COVER FO PUMP GASKET PIN 4X8 STRAIGHT STUD M 6X 18 PLATED STUD M 6X 22 PLATED NUT M 6 CRANK CASE GASKET CRANK CASE MAIN BEARING US STD BEARING US 0 25 MAIN BEARING US 0 50 MAIN L O INLET PIPE BOLT M 6X 25 PLATED BOLT M 8X 35 PLATED PLUG M16 CAP W LUBE OIL GAUGE O RING SEAL WASHER 16S RETAINER BALL BEARING OIL SEAL OIL SEAL PLUG PT 1 8 SCREW REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W YANMAR L48V6 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY SEE CYLINDER BLOCK ASSY PAGE 42 MVH 150D2 PLATE COMPACTOR OP
14. 0142 45 26106060202 46 11429966440 47 11429966440 48 26757060002 49 11477161810 50 11477161830 51 11429561940 52 11429966010 53 11429966200 54 11477166690 55 11481866600 57 13521061090 58 11477161890 60 11477161960 61 24311000180 62 22451060000 PART NAME LUB OIL PUMP ASSY LUB OIL PUMP COVER O RING COVER PARALLEL PIN 3X16 BOLT M 6X 12 PLATED LUB OIL FILTER COMPLETE 0 RING 1A S 22 4 BOLT M 6X 16 PLATED GOVERNOR LEVER ASSY TAPER PIN 3X20 GOVERNOR GOVERNOR WEIGHT ASSY NEEDLE BEARING OIL SEAL THRUST WASHER GOVERNOR WASHER REGULATOR HANDLE REGULATOR BRACKET SCREW BOLT M 6X 14 PLATED BOLT M6X20 PLATED RETURN SPRING ADJUSTING BOLT LOCK NUT M 6 PLATED PLAIN WASHER 14 PLATE NUT REGULATOR SPRING RETURN SPRING NUT M14 FUEL LIMITER ASSY LEAD PROTECTOR OMP SPACER O RING 1A P 18 0 WIRE 0 6 1 0 1 0 4 0 4 REMARKS INCLUDES ITEM W INCLUDES ITEM W x INCLUDES ITEMS W MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 53 YANMAR L48V6 ENGINE COOLING AND STARTING DEVICE ASSY COOLING AND STARTING DEVICE ASSY i cur 30 SEE CYLINDER HEAD ASSY SEE CYLINDER BLOCK ASSY PAGE 54 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07
15. 1 16 07 MVH 150D2 CONTROL ASSY CONTROL ASSY NO PARTNO PART NAME GTY REMARKS 1 459115451 HANDLE 1 2 001221669 BOLT 16X145 1 3 031116260 WASHER FLAT M16 2 4 032216350 CONCIAL SPRING WASHER 16 2 5 020316130 NUT M16 1 6 020416100 NUT M16 H 10 1 7 458450660 WASHER 16 4 35 0 6 1 8 939010010 SHOCK ABSORBER STOPPER 45 1 9 020310080 NUT M10 1 10 030210250 WASHER LOCK M10 1 11 458338001 PUMP ASSY 1 12 459337960 TRAVEL LEVER 1 13 001520820 SOCKET HEAD BOLT 8X20 T 2 14 458451420 COLLAR 1 15 033910030 WAVE WASHER 15 5 20 0 3 4 16 458337480 PUMP HOLDER 1 17 022710809 NYLON M8 2 18 030208200 WASHER LOCK M8 2 19 459452060 OIL HOSE 940L 1 20 954404230 CLAMP SA120 18 1 21 001220625 BOLT 6 25 1 22 020306050 6 1 23 030206150 WASHER LOCK 6 1 24 031106100 WASHER FLAT 6 1 26 001220820 BOLT 8 20 2 27 030208200 WASHER LOCK M8 2 28 458451630 BRATHER CAP 1 29 459338030 HANDLE BRACKET L 1 30 459338041 HANDLE BRACKET 1 31 458910030 STOPPER amp GRIP SET mm INCLUDES ITEMS W 31 1 STOPPER u Sa a aa qana Jaa NOT SOLD SEPARETELY 31 2 dannede NOT SOLD SEPARETELY 32 458450880 SPRING 1 2 10 29 1 34 025402516 SPRING PIN 2 5X16 1 35 001221230 BOLT 12X30 4 36 030212300 WASHER LOCK M12 4 40 458314400 HANDLE GRIP EXP 1 51 463455960 THROTTLE NUT 1 52 001520510 SOCKET HEAD BOLT 5X10 T 1 53 463455950 SPACER THROTTLE 1 MVH 150D2 PLAT
16. 20 21 22 23 24 25 26 27 284 29 32 33 44 71477551100 10554651020 11425051080 11425051160 11435051200 11425051300 10554651330 11425051340 12455051350 11425051600 11425051640 11425051650 22351020006 22351030008 71477553101 11477153001 11959353080 11425053120 11959353130 11477553140 11477553210 11477553100 11477553330 11425053400 11477159803 PART NAME INJECTION PUMP ASSY GASKET PLATE SPRING FUEL INJECTION PUMP BODY VALVE ASSY DELIVERY DELIVERY VALVE SPRING DELIVERY HOLDER DELIVERY GASKET CONTROL LEVER ASSY SPRING SEAT A SPRING SEAT B SPRING PIN 2X 6 SPRING PIN 3X 8 FUEL INJECTION VALVE ASSY FUEL INJECTION NOZZLE ASSY NOZZLE CASE NUT NOZZLE SPRING SPRING RETAINER VALVE STOP SPACER PIN HOLDERASSY u usa an au PIN SHIM PACK FUEL INJECTION PIPE po po mu REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W INCLUDES ITEMS W MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 57 YANMAR L48V6 ENGINE FUELTANK amp FUEL LINE ASSY FUEL TANK AND FUEL LINE ASSY SEE FUEL INJECTION PUMP ASSY 16 SEE FUEL INJECTION PUMP ASSY PAGE 58 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 YANMAR L48V6 ENGINE FUEL TANK A
17. 20207660 DECAL MODEL MVH150 1 10 920209530 DECAL CAUTION COMBINATION 1 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 27 MVH 150D2 VIBRATING PLATE ASSY VIBRATING PLATE PAGE 28 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 VIBRATING PLATE ASSY VIBRATING PLATE NO PARTNO PART NAME GTY REMARKS 1 459115390 VIBRATING PLATE 1 2 939010130 SHOCK ABSORBER MED 70S 4 3 020312100 NUT M12 4 4 030212300 WASHER LOCK M12 8 5 001221230 BOLT 12 X 30 T 4 6 952405600 WASHER 12 5 X 35 4 5 4 7 460449160 OIL GAUGE 1 8 953405260 PACKING 1 4 CU 1 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 29 MVH 150D2 BODY ASSY BODY ASSY PAGE 30 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 BODY ASSY BODY ASSY NO PARTNO PART NAME GTY REMARKS 1 459116670 BASE 1 2 914410024 ENGINE ASSY L48V6F3R4AAW4 1 3 001221040 BOLT 10X40T 3 3 1 001221035 BOLT 10X35 1 4 030210250 WASHER LOCK M10 4 5 031110160 WASHER FLAT M10 4 6 459216380 BELT COVER PLATE 1 7 001220820 BOLT 8 20 4 8 030208200 WASHER LOCK M8 4 11 458451370 SPACER 202512 1 12 458337770 CLUTCH ASSY A1 124 20 1 13 951406780 KEY 5X5X30 RR 1 14 458451380 CLUTCH WASHER 1 15 001520825 SOCKET HEAD BOLT 8 25 1 16 070100352 V BELT A 35 BLU
18. 523200 402 171477023600 42 71477023610 42 71477023620 44x 11477023100 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 51 YANMAR L48V6 ENGINE PISTON ASSY PART NAME PISTON W RINGS D STD PISTON W RING OS 0 25 PISTON W RING OS 0 50 PISTON RING SET STD PISTON RING SET OS 0 25 PISTON RING SET OS 0 50 PISTON PIN CIRCLIP 19 CONNECTING ROD ASSY ROD BOLT CRANKPIN BEARING U S STD CRANKPIN BEARING U S 0 25 CRANKPIN BEARING U S 0 50 PISTON PIN BUSH QTY REMARKS 1 mm 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W M INCLUDES ITEMS W YANMAR L48V6 ENGINE LUB OIL PUMP AND GOVERNOR ASSY LUB OIL PUMP 8 GOVERNOR ASSY 11 SEE CYLINDER 7 BLOCK ASSY RR g Eo Z le RE I WAZ 5 SEE CYLINDER BLOCK ASSY 46 PAGE 52 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 YANMAR L48V6 ENGINE LUB OIL PUMP AND GOVERNOR ASSY LUB OIL PUMP 8 GOVERNOR ASSY NO PARTNO 1 11425032010 7 11429932070 9 11429932570 10 22312030160 11 26106060122 12 11429935110 144 24341000224 15 26106060162 16 11429561190 22 22322030200 23 71477061100 25 11477061220 20 11477061520 30 11429961600 31 11477061610 30 11429961190 40 11425266051 42 18336060202 43 10522566990 44 2610606
19. ASSY PART NO 11429907100 11429907110 11421007120 11421007130 11429907160 11429992590 11429992600 11429992710 11429992720 11429992730 11429992740 71411092600 11429501330 11429901280 11429901410 11429901950 11425001841 22190160002 11425011340 11477111461 11477111310 11429912210 11477112200 11429913200 11429932570 24341000100 23414080000 24341000224 24341000150 AIR COOLED LABEL YANMAR LABEL CAUTION LABEL HOW TO START E LABEL DIESEL LABEL TOOL RSS TOOL BAG SPANA SPANA DRIVER FUEL FITTING GASKET DET CYLINDER HEAD GASKET ASSY O RING CRANK CASE GASKET O RING GASKET WASHER SEAL 16S VALVE STEM SEAL NOZZLE GASKET BONNET GASKET AIR CLEANER GASKET AIR INTAKE GASKET MUFFLER GASKET O RING COVER O RING 1A S 10 0 PACKING 8 O RING 1A S 22 4 O RING 1A S 15 0 QTY 1 1 1 1 1 YANMAR L48V6 ENGINE TOOLS LABELS AND GASKETS SET ASSY REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 61 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedtothe invoice All shipments are F O B point of origin
20. ATED 2 2 1 29 26366080002 8 30 11429913800 EXHAUST DEFLECTOR MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 47 YANMAR L48V6 ENGINE CRANKSHAFT AND CAMSHAFT ASSY CRANKSHAFT AND CAMSHAFT ASSY SEE CYLINDER BLOCK ASSY PAGE 48 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 YANMAR L48V6 ENGINE CRANKSHAFT AND CAMSHAFT ASSY PISTON ASSY NO PARTNO 1 71429514580 6 11429914200 7 11477114260 8 11425014451 10 71477221701 19 11429921220 20 11429921550 21 22512040120 24 11429921590 27 11426221600 61 71477028531 66 24101062020 67 16031014550 68 22512050300 69 26106080202 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 49 PART NAME CAMSHAFT D ASSY TAPPET TAPPET FO PUSH ROD CRANKSHAFT ASSY NUT FLYWHEEL WASHER KEY 4X 12 FLYWHEEL ASSY RING GEAR SHAFT ASSY BEARING BEARING 6202 WASHER KEY 5X30 BOLT M8 X20 PLATED QTY 1 2 1 2 1 1 1 1 REMARKS INCLUDES ITEMS W x YANMAR L48V6 ENGINE PISTON ASSY PISTON ASSY PAGE 50 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PISTON ASSY NO PARTNO 28 71429522720 28 71429522620 28 71429522580 304 71429522500 304 71429522540 304 71429522550 36 11429922300 37 22252000190 38 71429923700 41 11926
21. E RPF3350 1 17 459214530 DUST COVER 1 18 092006010 FLAT HEAD SCREW 6 10 2 19 459338190 SPONGE DUST COVER 1 20 459115420 BELT COVER UPPER 1 21 001520852 SOCKET HEAD BOLT 8 60 3 22 001520852 SOCKET HEAD BOLT 8X20T 1 35 458450830 RUBBER COVER 1 36 458450810 PLATE RUBBER COVER 1 37 001220825 BOLT 8X25T 2 38 030208200 WASHER LOCK M8 2 39 031108160 WASHER FLAT M8 2 40 022710809 NYLON NUT M8 2 41 2556390111 UNION 1 42 2556380103 DRAIN HOSE 1 43 0091720000 HOSE CLAMP 2 44 0211140020 GASET 2 45 0401140030 PLUG 1 46 4594154460 JOINT BLOCK 1 47 001220820 BOLT 8X20T 1 48 030208200 SW 8 1 49 22190160002 SEAL WASHER 165 1 51 459116680 GUARD FRAME 148 1 52 001221225 BOLT 12X25 4 53 030212300 WASHER LOCK M12 4 56 954406820 CORD CLAMP 1 57 001220610 BOLT 6 10 1 58 030206150 WASHER LOCK 6 1 59 459455560 UNION OIL DRAIN 148 1 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 31 VIBRATOR ASSY PAGE 32 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 36 MVH 150D2 VIBRATOR ASSY MVH 150D2 VIBRATOR ASSY VIBRATOR ASSY NO PARTNO PART NAME REMARKS A 459910011 VIBRATOR ASSY Tarai INCLUDES ITEMS W x 1 458115150 VIBRATING CASE 1 2 047920090 ROLLER BEARING NJ307MC4 4 3 458337700 ROTARY SHAFT DRIVE 1 4x 458342580 ROTARY SHAFT DRIVEN 1 5x 08020035
22. E COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 35 MVH 150D2 CONTROL ASSY CONTROL ASSY 64 De 63 1 60 TL PAGE 36 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 CONTROL ASSY CONTROL ASSY NO PARTNO PART NAME GTY REMARKS A 362910060 THROTTLE LEVER ASS Vesker d suisses INCLUDES ITEMS W 94x 342341550 THROTTLE BODY 1 55 362910090 THROTTLE GEAR 1 56 362455630 THROTTLE LEVER 1 57 362455620 SLIDER 1 58 050100450 O RING G45 1 59x 050200100 O RING P10 1 60x 031110160 WASHER FLAT M10 3 61x 032110180 CONICAL SPRING WASHER M10 2 62 096206006 SOCKET HEAD SCREW 6X6 1 63x 020410060 NUT M10 H 6 1 64x 1022131008 CAP NUT M10 1 65x 096208020 SOCKET HEAD SCREW 8X20 1 66x 020408050 NUT M8 5 1 68 001220625 BOLT 6X25T 2 69 030206150 WASHER LOCK 2 70 031106100 WASHER FLAT 2 81 956100059 THROTTLE WIRE 1 82 16067066350 WASHER THROTTLE 1 83 26756060002 LOCK M6 PLATED 1 84 26366060002 6 1 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 37 MVH 150D2 HAND PUMP ASSY HANDLE PUMP ASSY PAGE 38 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 HAND PUMP ASSY HANDLE PUMP ASSY NO PARTNO PART NAME GTY REMARKS A 458338001 PUMP
23. ERATION AND PARTS MANUAL REV 2 01 16 07 CYLINDER HEAD ASSY NO PARTNO 1 11477111020 6 11477111100 7 11477111110 8 11429911120 9 1142511180 10 27310055001 11 22351040008 12 11477111250 13 11477111260 14 11477111650 16 11425011240 17 26856060002 18x 11477111660 20 11425011240 21 26856060002 22x 22242000120 23 11425011340 24 11926011370 25 11477111461 26 11429511470 27 11429911600 28 11429911901 29 26106060452 30 11471811910 31 26366060002 32 11477111310 33 11429511951 Jot 11425003591 38 11429903640 39 22312030160 55 26106060552 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 43 YANMAR L48V6 CYLINDER HEAD ASSY PART NAME CYLINDER HEAD SUCTION VALVE EXHAUST VALVE VALVE SPRING SPRING RETAINER COTTER SPRING PIN 4X8 ARM SUPPORT ROCKER ARM SUPPORT INTAKE ARM ASSY VALVE ADJUST SCREW LOCK NUT 6 EXHAUST ARM ASSY VALVE ADJUST SCREW LOCK NUT 6 CIR CLIP 12 VALVE STEM SEAR VALVE CAP NOZZLE GASKET NOZZLE SPACER VALVE SPRING WASHER NOZZLE RETAINER BOLT M 6X45 PLATED STUD BOLT M6X65 NUTM6 BONNET GASKET BONNET COMPLETE SHAFT ASSY DECOMP SPRING DECOMP PARALLEL PIN 3X16 BOLT M 6X 55 PLATED Emma 1 PO PO 3NNN REMARKS INCLUDES ITEMS W INCLUDES ITEMS W
24. Multiguip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being re placed byanotheritem itis obsolete b Any parts with a limited shelf life such as gaskets seals rings andother rubber parts thatwere pur chased more than six months priorto the return date c Anylineitemwithan extended dealer net price oflessthan 5 00 d Special order items Electrical components f Paint chemicals and lubricants g Decals and paper products h Items purchasedin kits 7 Thesenderwill be notified of any material received thatis not acceptable 8 Such material willbe heldforfive working days from notification pending instruc tions Ifa reply isnotreceived within five days the material will be returnedto the senderat his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase lessa 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cificdate and all orders received on or after that date willbe billed atthe revised price Reb
25. ND FUEL LINE ASSY FUEL TANK amp FUEL LINE ASSY NO PARTNO PART NAME 1 71429955720 FUEL TANK BLACK 3 10530055080 DRAIN PLUG 4 23414080000 ROUND GASKET 8 5 11429955100 FILTER FUEL OIL 6 11429955040 FUEL TANK CAP ASSY 7 11429955201 FUEL TANK DAMPER 8 11425055121 FILTER FUEL STRAINER 9 11425055130 GASKET 108 11429955210 STAY 11 11429955230 STAY B 12 11425055301 mm 13 24341000150 O RING 1A S 15 0 14 11429955810 LIFTING BOLT 15 22117080000 WASHER 8 16 26106080452 BOLT M 8X 45 PLATED 17 26368060002 NUT M6 18 26106060162 BOLT M6X 16 PLATED 19 11477059030 FUEL OIL PIPE ASSY 20 11427059010 HOSE CLIP 21x 11426859061 FUEL OIL PIPE 22 12472259050 CLAMP 9 23 11425059060 FUEL RETURN PIPE Po po REMARKS INCLUDES ITEMS W INCLUDES ITEM W INCLUDES ITEM W INCLUDES ITEMS W MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 59 YANMAR L48V6 TOOLS LABELS AND GASKETS SET ASSY TOOLS LABELS AND GASKET SET ASSY CAUTION DIESEL FUEL Vid EM ENG INE DIL Hac deba CLEAN FILTER EVERY 100811 DAON AIR COOLED DIESEL 3 V FI Tout 1040 STOPP ING 114777 4 YANMAR PAGE 60 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 TOOLS LABESL AND GASKET SET
26. NLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 24 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 SUGGESTED SPARE PARTS MO MIKASA MVH 150D2 PLATE COMPACTOR W YANMAR L48V6 DIESEL ENGINE 1 to 3 Units Qty PIN Description 070100352 V BELT A 35 BLUE en 956100059 THROTTLE WIRE CMM 11465012590 ELEMENT A C W PRE FILTER 11429955040 FUEL TANK 11429976630 ROPE RECOIL STARTER 11429935110 LUB OIL FILTER COMPLETE NIR 11425055121 FILTER FUEL STAINER dass 11429955100 FILTER FUEL OIL 422 939010130 SHOCK ABSORBER MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 25 MVH 150D2 NAMEPLATE AND DECALS NAME PLATE AND DECAL ASSY SHELL TELLUS OIL 46 NPA 748 0 40 2 MEGET NESE A DANGER FUEL FUEL LIFTING OPERATIONAL CAUTION Prior to OPERATION x Check engine oil and fuel level if not enough add to proper level af To START engine 4 Warm up engine at low
27. PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 7 MVH 150D2 RULES FOR SAFE OPERATION AX DANGER Read Manual Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the compactor GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual li This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job COGOG NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or E Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting IN ALWAYS wear proper respiratory mask __ hearing and eye protection equipment when gt do af operating the pump E NEVER touch the hot exhaust manifold muffler or cylinder Allow
28. R OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 23 MVH 150D2 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availibility of the parts listed Sample Parts List NO PARTNO PART NAME QTY REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W x 2 WASHER 1 4 IN 5010 SEPARATELY 2k 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE A R MAKE LOCALLY 4 12349 BEARING 1 S N2345B AND ABOVE NO Column Unigue Symbols All items with same unigue symbol 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indic
29. ards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor not to move neutral MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 13 MVH 150D2 COMPONENTS YANMAR L48V6 ENGINE Figure 3 Engine Controls and Components The engine shown above is a YANMAR L48V6 engine Figure 3 The engine must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine manual for instructions and details of operation and servicing Each component is described below 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill 2 Fuel Tank Capacity is 2 5 quarts 2 4 liters of diesel fuel 3 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starting Handle pull rope Type of engine starting method AX DANGER Explosive Fuel Hazard Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine untill the fuel residue has been completely wiped up and the area surrounding the engine is dry 6 Recoil Starter Manual starting met
30. ated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used ona specific model or model number variant Indicated by O
31. ates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Government agencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe added to the invoice forspecial handling including bus shipments insured parcel postorin cases where must personally deliverthe parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories norasto any engine not manufac tured by Multiquip Such warranties made in connection with the sale ofnew complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the
32. description ofthe products on the face hereof PAGE 62 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 63 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiguip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technial Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Hanover Mill Fitzroy Street Ashton under Lyne MEXICO MQ Cipsa Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Tel 0161 339 2223 Fax 0161 339 3226 Tel 52 222 225 9900 Fax 52 222 285 0420 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmart
33. e 13 and re lease Figure 15 Speed Control Lever Fast Position ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 17 MVH 150D2 OPERATION PREPARATION FOR LONG TERM STORAGE A CAUTION Safety Rules Make sure to follow all safety rules referenced in the safety section ofthis manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury 3 To make the compactor move in the forward direction push the travel lever Figure 16 forward To make the compactor move inthe reverse direction pullthetravel lever backwards HAND GRIP REVERSE DIRECTION LEVER Figure 16 Direction Lever 4 Firmlygaspthecompactor s handle bar with both hands the compactor will begin moving forward 5 Slowly walk behind the compactor and be onthe lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury 6 Compactortraveling speed may drop on soils which contain Clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material
34. e compactor Before Starting 1 Read safety instructions at the beginning of manual 2 Remove dirt and dust particularly in the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check 1 Tocheckthe engine oil level place the compactor on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Figure 5 Engine Oil Dipstick Removal Insertandremove the dipstick without screwing itinto the filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 0 84 quarts 0 80 liters Figure 6 Engine Oil Dipstick Oil Level AX DANGER Explosive Fuel Diesel is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT smoke while refueling DO NOT attempt to refuel the compactor if the engine is hot or running Fuel Check 1 Remove the fuel cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenis
35. h with clean diesel fuel 3 Whenrefueling be sureto use a strainer forfiltration DO NOT top off fuel Wipe up any spilled fuel immediately MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 15 MVH 150D2 INSPECTION V Belt Check AX CAUTION V Belt Check NEVER attemptto check the V belt with the engine running Severe injury can occur of your hand Figure 7 gets caught between the V belt and the clutch Always use safety gloves CLUTCH PULLEY Figure 7 V Belt Hazard 1 Tocheck the V belttension Figure8 remove upper belt cover BELT COVER UPPER PULLEY BELT COVER LOWER Figure 8 V Belt Cover Removal 2 The V belt tension is proper if the V belt bends 10 to 15 mm Figure 9 when depressed with finger at midway between the clutch and vibration pulley shafts CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN Figure 9 V Belt Tension 3 Aloose V belt will decrease the power transmission output causing reduced compaction and premature wear of the belt 4 f the V belt becomes worn or loose replace it See maintenance section Vibrator Oil Check 1 Place the MVH 150D2 plate compactor horizontally on a flat surface Make sure the compactoris level when checking the oil in the vibrator assembly 2 Withthehandle bar positioned vertically storage position use a 24 mm wrench and remove breather plug Figure 10
36. has been lodged in the plate mechanism If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level I l the soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice Whenever the compactor s vibra tion becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately Normal Shut Down Procedure 1 Place the speed control lever in the IDLE position Allow the engine to cool down for 2 to 3 minutes 2 Next place the speed control lever in the STOP position Figure 17 to stop the engine 3 Close the fuel cock Figure 11 Figure 17 Speed Control Lever Stop Position Emergency Shutdown Procedure 1 Move the speed control lever quickly to the STOP position Figure 17 2 Close the fuel cock Compactor Storage For storage of the compactor for over 30 days the following is required Drain the fuel tank completely or add STA BIL to the fuel Mi Run the engine until the fuel in the injection system is completely consumed Completely drain the oil from the crankcase and refill with fresh oil E Pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil IN Pull out the starter rope slowly and stop at the compression point Clean all external parts of the compactor with a clo
37. he fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames AX WARNING Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed IA Fs A CAUTION Respiratory Hazard ALWAYS wear approved respiratory protection when required PAGE 6 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 SAFETY MESSAGE ALERT SYMBOLS A CAUTION Rotating Parts A CAUTION Eguipment Damage Messages NEVER Opora equipment with covers Other important messages are provided throughout this or guards removed Keep fingers hands manual to help prevent damage to your COMPACTOR hair and clothing away from all moving other property or the surrounding environment parts to prevent injury A CAUTION Sight and Hearing Hazards La This plate compactor other ALWAYS wear approved eye and property the surrounding d hearing protection be environment could be damaged a if you do not follow instructions PLASTIC TRUCK BED X ADANGER DO NOT ADD FUEL TO COMPACTOR IF COMPACTOR IS
38. hod Pull the starter grip until resistance is felt then pull briskly and smoothly 7 Oil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT over fill NOTE Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner 9 Decompression Lever Press down before starting engine To prevent damage to engine DO NOT use for any other purpose Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear AX CAUTION Burn Hazard Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 11114 10 Fuel Cock Controls the flow of diesel fuel to the carburetor Must be in the ON position when starting and running the engine 11 Speed Control Lever Regulates engine speed PAGE 14 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 INSPECTION A CAUTION General Safety Precautions NEVER operate the compactor in a confined area or enclosed area structure that does not amp provide ample free flow of air ALWAYS wear approved eye and hearing gt T a protection before operating th
39. hoff dirt Brushing will force dirtintothefibersand 2 Using cutters simply cut the worn or defective V belt and cause poor performance in your air filter Replace the paper filter discard element if it is excessively dirty 3 Place one end of the new V belt onto the upper pulley clutch side 3 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the elementin clean 4 Place a 19 mm offsetwrench orthe like onto the lower vibrator engine oil and completely squeeze outthe excess oil from the element before installing 5 Place the other end of the V belt onto lower vibrator pulley Air cleaner Rotate offset wrench clockwise so that the V belt moves onto the lower vibrator pulley Wing nut Figure 19 Engine Air Filter PAGE 20 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 MAINTENANCE BELT COVER UPPER LHe PULLEY BELT COVER LOWER Figure 21 V Belt Check Replacing Hydraulic Oil AX CAUTION Vibrator Oil Check Make sure hydraulic oil in hand pump is at a normal save operating level DO NOT over fill Over filling excessive oil will cause excess oil to blow out of breather plug Check hydraulic oil in every 100 hours of operation With handle bar positioned vertically storage position remove breather plug Figure 1 off the top of hydraulic pump and check for proper oil level
40. in multiguip com Tel 450 625 2244 Fax 450 625 8664 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2007 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the MQ Mikasa MVH 150D2 Reversible Plate Compactor Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is VSL MULTIQUIP
41. ket Set Assembly 60 61 Terms and Conditions Of Sale Parts 62 NOTE Specification and part number are subject to change without notice PAGE 4 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 Effective January 1 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier C Choose from three easy options mn i Order via Internet Dealers Only If you have an MQ Account to obtain a 6 Order parts on line using Multiguip s SmartEguip website Username and Password E mail us at E View Parts Diagrams parts multiquip com Order Parts To obtain an MQ Account contact your District Sales Manager for more information E Print Specification Information Fr mr RE 4 Goto www multiquip com and click on Use the internet and gualify for 5 Discount Parts to log in and save on Standard orders for all orders which include 8 complete part numbers 4 I Note Discounts Are Subject To Change s Fer TEV am AE Order via Fax Dealers Only Fax your order in gualify for 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers pos o 4 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change tiqu Order via Phone Domestic US Dealers Call
42. l weights Due to their weight and force reversible plates are ideal for semi cohesive soils Power Transfer The Mikasa MVH 150D2 Plate Compactor is eguipped with an air cooled vertical single cylinder 4 stroke Yanmar L48V6 diesel engine A centrifugal clutch is attached to the output shaft of the engine and will engage when the engine speed reaches approximately 2 300 2 600 rpm s Engine shaft speed is transfered via engine pulley and V belt to vibrator pulley The vibrator pulley rotates an eccentric rotor shaft 2 one for foward one for reverse that is contained within the vibrator case The generated vibration created from the eccentric rotor is transmitted to the compacting plate This vibration causes the compactor to move in either a forward or reverse direction Frequency Speed The compactor s vibrating plate maximum frequency is 6 000 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 75ft minute 23 meters minute Controls Before starting the MVH 150D2 Plate Compactor identify and understand the function of the controls and components as indicated in Figure 2 PAGE 12 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 1 MVH 150D2 COMPONENTS PLATE COMPACTOR 87 71 54 Figure 2 MVH 150D2 Components Figure 2 shows the location ofthe controls indicators and general maintena
43. nce parts The function of each control is described below Breather Cap Remove this cap to bleed remove air the hydraulic system When replacing hydraulic oil use Shell Tellus 46 or equivalent Hand Grip When operating the compactor use this hand grip to manuever the compactor Handle Lock Pull handle bar downward working position then pull handle lock to lock handle bar in place Vibration Case Oil Level Check Plug Remove this plug to check the vibration case oil Oil level should be all the way up to the filler port When replacing vibration case oil use 10W 30 engine oil Handle Bar working position When operating the compactor this handle is to be in the downward position Handle Bar stored position When the compactor is to be stored move the handle bar to the upright position 7 Engine This plate compactor use a L48V6 diesel engine Refer to the owner s manual for engine information and related topics Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the cover the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibration Case Encloses the eccentric gears and counter weights Forward and Reverse Lever Push the lever forward the compactor will move in a forward direction pull the lever backw
44. ng the diagnosis based on the Compactor Troubleshooting Table Table 9 information shown below If the problem cannot be remedied please leave the unit as it is and consult Multiquip s business office or service plant TABLE 9 PLATE COMPACTOR TROUBLESHOOTING Engine speed too low Set engine speed to correct RPM m speed too low and vibration is Check gears and counter Malfunction in vibrator housing Directional components defective Check all directional components Reversing lever adjustment Adjust or repair reversing lever Hydraulic oil hose broken Repair or replace hydraulic oil hose Travels forward or reverse but a impossible to switch direction Aeration in hydraulic oil for reversing system Bleed hydraulic oil system Check valve in hand pump clogged with dust d orreplace Hand bump ch ck Piston or bearing in cylinder vibrator assy If worn replace cylinder piston or is defective bearing V belt slips Replace V belt Clutch slips Check clutch springs and shoes Does KOKONG Er forward or Check vibrator housing eccentric reverse 2 Vibrator locked gears and counterweights If worn replace cylinder piston or 2 Piston or bearing in cylinder defective bearing Air in hydraulic line Bleed hrdraulic oil system Travel lever operating resistance great Piston or bearing in cylinder defective ee replace cylinder piston or MVH 150D2 PLATE COMPACTO
45. offset wrench clockwise so that the V belt slips off the lower vibrator pulley Set V belt aside 3 Remove bolt at engine power output by giving a shock to an engaged wrench e g tapping with hammer and rotate the bolt counterclockwise 4 Remove clutch with a pulley extractor 5 To install a new clutch reverse steps 1 4 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 21 MVH 150D2 ENGINE TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take remedial action following the diagnosis based on the Engine Troubleshooting Table Table 8 information shown below and on the following page If the problem cannot be remedied please leave the unit as it is and consult Multiguip s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING Engine will not start or start is delayed although engine can Ses Check piston cylinder and valves Adjust or be turned over i repair per engine repair manual 2 Repair replace injector in accordance with J 9 engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply E starting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line detach from injection Fuel separates has inadequate resistance to pump If the fuel is turbid o
46. or any accident due to equipment modifications PAGE 8 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 RULES FOR SAFE OPERATION Loading and Unloading Before lifting compactor make sure that machine parts guard hook and vibration insulators are not damaged and screws are not loosened or lost When using acrane or lifting device always make sure that it is properly secured to the guard hook on the compactor SS NEVER lift the machine while the engine is running W ALWAYS use an adequate lifting chain strap or rope of sufficient strength Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting Try not to lift machine to unnecessary heights TRANSPORTING ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting compactor over long distances or bad roads m ALWAYS tie down the compactor during transportation by securing the compactor s guard frame with ropeso that it will not move or topple over Maintenance Safety W NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine
47. r separated warm low temperatures up the engine or drain the complete fuel supply system Refuel with winter grade diesel fuel T Refill engine crankcase with correct type of oil Throttle lever in STOP position Reposition throttle lever to RUN position Engine Me stops soon as Fuel filter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Engine stops by itself during Fuel tank empty Add fuel normal operation Fuel filter blocked Replace fuel filter At low temperatures engine will not start Fuel tank empty Fill with No 2 diesel fuel Fuel filter clogged Replace fuel filter Low engine power output and Fuel tank venting is inadequate Ensure that tank is adeguately vented Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke Malfunction at injector See engine manual PAGE 22 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 speed Speed control lever does not remain in See engine manual for corrective action selected position MVH 150D2 PLATE COMPACTOR TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take remedial action followi
48. rwards belt tension Figure 20 2 Drain the engine oil when the oil is warm as shown in 1 Remove the belt cover Figure 18 ET 2 Tension is proper if the belt bends about 10 mm when 7 4 OIL FILLER depressed strongly with finger between shafts Loose or worn DIPSTICK V belts reduces power transmission efficiency causing weak N we compaction and reduces the life of the belt itself CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN DRAIN SEALING BOLT WASHER Figure 18 Engine Oil Draining 3 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 4 Replace engine oil in the oil tank with recommended type oil as listed in Table 4 Engine oil capacity is 1 16 quarts 1 1 liter DO NOT overfill 5 Install drain bolt with sealing washer and tighten securely Air Filter Cleaning 1 Remove the air cleaner cover and foam filter element as shown in Figure 19 NEVER attemptto check the V belt with the engine running Severe injury can occur ifyour hand gets caught between 2 Tapthepaperfilter element Figure 19 severaltimesonahard the V belt and the clutch Always use surface to remove dirt or blow compressedair notexceeding safety gloves 30 psi 207 kPa 2 1 through the filter elementfrom the air cleaner case side Replacing the V belt AX CAUTION Cleaning the Engine Air Filter 1 Remove the V belt cover Figure 21 NEVER brus
49. speed for Fire Risk omy in 1 s era ine alwa o to avoi clutci jemeni rward e Mi 8 witch to OFF position by using lifting hook in center To STORE machine covered with plastic sheet in a moisture Do not move travel lever if engine stops MVH 150 VA weno 8 CAUTION y ATTENZIONE P ATEN A SM Read operator s A PRECAUCION before use lt carefully Serial No Prima ggere manuale Model No 2 Lee com atenC o o manual de instruG es antes de d 2 usar MULTIQUIP Leer detenidamente el mamual de instrucciones 3 antes de usar la maquina CONTACT PARTS DEPT V BELT RPF 3350 7 SAE 10W 30 MOTOR OIL NPA 195 7 MULTIQUIP PAGE 26 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 NAMEPLATE AND DECALS NAME PLATES ASSY NO PARTNO PART NAME GTY REMARKS 1 920207480 DECAL SHELL TELLUS OIL 46 pere NPA 748 2 920207430 DECAL CAUTION nani aaa m NPA 743 3 920203330 EAR PROTECTION LABEL ema NPA 333 A 920207690 DECAL CAUTION MANUAL NPA 769 5 920207670 DECAL V BELT 3350 mm NPA 335 6 920201580 DECAL MO LOGO perm NPA 158 7 920201950 DECAL OIL SAE 10 30 rm NPA 195 8 DECAL NAME PLATE unctio CONTACT PARTS 9 9
50. th Cover the compactor and store in a clean dry place PAGE 18 MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 MVH 150D2 MAINTENANCE A CAUTION General Maintenance Safety Inspection and other services should always be carried out on hard and level ground with the engine shutdown Inspection and Maintenance Service Tables To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 TABLE 5 MACHINE INSPECTION Item Hours of Operation Starting check Loosened or lost screws Every 8 hours every day Every 8 hours every day Damage of any part Function of controlling system part Every 8 hours every day Every 8 hours every day Leak of hydraulic system Vibrator oil check Every 100 hours Every 300 hours Vibrator oil replacement Every 100 hours Hydraulic oil check Every 200 hours then in every 1000 hrs V belt clutch check Every 200 hour These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular working conditions Fuel piping and connections should be replaced every 2 years TABLE 6 MVC 150D2 ENGINE CHECK HOURS OF OPERATION Every 8 hours every day Every 8 hours
51. these parts to cool before servicing engine or plate compactor E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine of this compactor requires an adequate free flow of cooling air NEVER operate the compactor in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the compactor or engine and may cause injury to people and property Remember the engine gives off DEADLY gases IN NEVER operate the equipment in an explosive atmosphere or near ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT_smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel Refer to the Engine Owner s Manual for engine technical questions or information NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility f
52. tions Compactor Plate Size LxW 430 700 mm Operating Weight 357 lbs 162 kg Table 3 Specifications Engine YANMAR L48V6F3R4AAW4 Air cooled 4 stroke Vertical Type Single Cylinder Diesel Engine 2 7 in x 1 8 in Bore X Stroke 70 mm x 57 mm 4 2 H P 3600 R PM 2 Fuel Tank Capacity Approx EL S gallons 13 1 x 15 1 x 16 5 in Dimension Ex W xm 332 5 x 384 5 x 417 8 mm Dry Net Weight 58 4 105 26 5 Kg MVH 150D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 01 16 07 PAGE 11 Lube Oil Capacity 0 84 qts 80 liters MVH 150D2 GENERAL INFORMATION Plate Compactor The Mikasa MVH 150D2 is a walk behind reversible plate compactor designed for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Compactor Components This plate compactor is comprised of an anti vibration handle vibrating case eccentric water tank guard hook rubber shock absorbers and a Yanmar diesel engine Reversible Vibratory Plates Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dua
53. ufacturer s instructions for data relative to its safe operation Before using this plate compactor ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions Potential hazards associated with the operation of an MVH 150D2 Plate Compactor will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS AX WARNING Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in confined area or enclosed structure that does not provide ample free flow air AX WARNING Explosive Fuel Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill t

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