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Multiquip MVH-306D User's Manual

1. PAGE 12 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 34 in 86 cm GENERAL INFORMATION Plate Compactor The Mikasa MVH 306D DS is a walk behind reversible plate compactor designed for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applving a tremendous force in consecutive high frequency vibrations to a soil surface 15 applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratorv Plates The vibratorv plates of the MVH 306D DS produce low amplitude high frequency vibrations designed to compact granular soils The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates Reversible Vibratory Plates Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dual weights Due to their weight and force reversible plates are ideal for semi cohesive soils Frequency Speed The compactor s vibrating plate maximum frequency is 4400 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 75 ft minute 23 meters minute Engine The Mikasa MVH
2. DO NOT remove the coolant drain plug while the engine is hot Hot coolant will AM gush out of the coolant tank and severely Q scald any persons in the general area of the compactor DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor m NEVER touch the hot exhaust manifold 2 muffler or cylinder Allow these parts to cool before servicing equipment NOTICE m NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable m NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an
3. FUEL INJECTION PUMP ASSY NO PARTNO 1 71465051100 2 10554651020 3 11425051080 4x 11465051100 10 11425051160 11 11465051300 14 10554651330 15 11425051340 16 12455051350 17 11425051600 18 11425051640 19 11425051650 20 22351020006 21 22351030008 22 71487153100 23 11487153000 244 11959353080 2o 11425053120 268 11959353130 27 11477553140 284 11477553210 294 11477553100 32 11477553330 334 11425053400 45 11487159802 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 65 PART NAME GASKET PLATE BODY F I PUMP SPRING VALVE ASSY DELIVERY SPRING DELIV VALVE HOLDER DELIVE GASKET DELIVERY LEVER ASSY CONTROL SEAT A SPRING SEAT B SPRING SPRING PIN 2X 6 SPRING PIN 3X 8 VALVE ASSY F INJECT NOZZLE ASSY NUT NOZZLE CASE SPRING NOZZLE RETAINER SPRING SPACER VALVE STOP PIN HOLDER ASSY PIN SHIM PACK PIPE FUEL INJECTION QTY PUMP ASSY F INECT 1 po po RO o YANMAR L 70EE FUEL INJECTION PUMP ASSY REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L 70EE FUEL TANK AND FUEL LINE ASSY FUEL TANK AND FUEL PIPE ASSY 8 1 8 22 SEE FUEL INJECTION FIGURE PAGE 66 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 YANMA
4. Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 SAFETY INFORMATION GENERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations 29099 NEVER operate this equipment when not feeling well due to fatigue illness or when under medication m NEVER operate this equipment under the influence of drugs or alcohol m ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended
5. This unit uses a 12 volt battery See maintenance of this manual for proper care of battery 10 11 12 13 14 14 Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Base Plate Designed to compact sand clay and asphalt Oil Reservoir Fill with Shell Tellus Oil 46 or equivalent grade hydraulic oil Vibration Case Encloses the eccentric gears and counter weights Hydraulic Cylinder Activated by moving the travel lever The cylinder controls the direction of movement by the plate compactor Shock Absorber Protects plate compactor from damage by absorbing vibration durring operation Throttle Lever Controls speed of the plate compactor Place straight vertically to start push fully counter clockwise for full throttle and fully clockwise to stop plate compactor Ignition Switch Option Provided for electric start models onlt PAGE 14 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 BASIC ENGINE Figure 5 MVH 306D DS Engine Components ENGINE COMPONENTS Figure 5 illustrates the location of the major lever components of the machine Each component is described below 1 Fuel Filler Cap Remove this cap to add
6. tow NORMAL Figure 33 Battery Electrolyte Levels BATTERY CHARGING DONOT charge battery with the battery cables connected to the compactor The diodes will be damage by the high voltage e Batteries generate hydrogen gas which can be highly gt explosive DO NOT smoke or My allow flames or sparks near the battery especially during charging of the battery Charge the battery in a open air environment plenty of ventilation e Before charging remove the cap from each cell of the battery Connect the positive lead of the charger to the positive terminal of the battery and the negative lead of the charger to the negative terminal of the battery DO NOT reverse the polarity when charging Reverse polarity will damage the charger rectifer or the battery PAGE 24 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 MAINTENANCE Battery fluid will be lost through continuous charging and LONG TERM STORAGE discharging When storing vour compactor for long periods do the following Discontinue charging if the electrolyte temperature exceeds g Runthe engine at idle spped for 3 5 minutes 117 45 C Stop the engine Drain the engine crankcase oil while the engine is still warm Fill Engine crankcase with fresh oil NOTICE Remove the rubber plug Figure 36 on the rocker arm cover and add about 2 cc of lube oil Reinstall rubber plug RUBBER P
7. 1 Read safety instructions at the beginning of manual 9 Familiarize yourself with the operating JEF and control elements of the machine and the working environment This includes obstacles in the working area bearing capacity of the ground and the necessary safety provisions Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required Check fastening nuts and bolts for tightness Loose threads may cause damage to the machine when vibrating Understand the geographical features and regulations ofthe job site Clean the compactor removing dirt and dust Particularly the bottom of the plate engine cooling air inlet Checking Engine Oil Level 1 To check the engine oil level place the compactor on secure level ground with the engine stopped Remove the dipstick from the engine oil filler hole Figure 6 and wipe it clean Insert and remove the dipstick witout screwing it into the filler neck Check the oil level shown on the dipstick Figure 6 Engine Oil Dipstick Removal 4 INSPECTION If the oil level is low Figure 7 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 16 quarts 1 10 liters Figure 7 Engine Oil Leve Table 4 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 1
8. 10501011490 11477111461 11477111470 11425011600 11425011901 22351040008 26106060452 26226060602 26366060002 11477111310 11477111950 11425003591 11425003640 22312030160 26106060552 PART NAME CYLINDER HEAD VALVE SUCTION VALVE EXHAUST SPRING VALVE RETAINER SPRING COTTER ASSY SUPPORT CAM ARM SUPPORT ROCKER ARM ARM ASSY INTAKE SCREW VALVE ADJUST LOCK NUT 6 ARM ASSY EXHAUST SCREW VALVE ADJUST LOCK NUT 6 CIRCLIP 12 SEAL VALVE STEM CAP VALVE GASKET NOZZLE SPACER NOZZLE WASHER RETAINER SPRING PIN 4X 8 BOLT M 6X 45 PLATED STUD NUT M6 GASKET BONNET BONNET ASSY HEAD SHAFT ASSY DECOMP SPRING PARALLEL PIN 3X16 BOLT M 6X 55 PLATED QTY REMARKS 1 1 1 2 2 2 Hd 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 2 2 2 1 1 1 1 1 3 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L 70EE MUFFLER ASSY MUFFLER ASSY 2 1 SEE CYLINDER HEAD FIGURE PAGE 54 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 YANMAR L 70EE MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 1 11425013201 GASKET NON ASB 1 2 11438813600 MUFFLER ASSV 1 8 26106060122 BOLT M 6X 12 PLATED 2 9 26216080182 STUD M 8X 18 PLATED 2 10 26366080002 NUTM8 2 11 11
9. 306D DS Plate Compactor is equipped with either a Yanmar L 70EE D recoil start or L 70EE DS electric start diesel engine Controls Before starting the MVH 340DSB Plate Compactor identify and understand the function of the controls and components as indicated in Figure 3 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 13 COMPONENTS Figure 4 MVH 306D DS Reversible Plate Figure 4 illustrates the location of the major components for the MVH 306D DS Reversible Plate Compactor The function of each Compactor Components component is described below 1 Hand Grip When operating the compactor use this hand grip to manuever the compactor Forward amp Reverse Lever Push the lever forward the compactor will move in a forward direction pullthe lever backwards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor not to move neutral Handle Bar When operating the compactor this handle is to be in the downward position When the compactor is to be stored move the handle bar to the upright position Guard Hook Used to lift the machine with crane or other lifting device Stopper Locks the handle in place in the upward postion for stowing Engine This plate compactor uses a YANMAR L 70EE D DS diesel engine Refer to the owner s manual for engine information and related topics Battery Option
10. AND PARTS MANUAL REV 11 02 04 14 YANMAR L 70EE TOOL LABEL AND GASKET ASSY TOOL LABEL amp GASKET SET ASSY NO MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 71 PART NO 18325007230 11425007090 11425007111 11426807240 11426107350 11426807350 11425092600 16033092730 28110100120 28110140170 28210000150 71487192600 11487101330 11435001380 11435001412 11429901950 11425001841 22190160002 11435011340 11477111461 11477111310 11435012202 11425012211 11425013201 10333832570 11425092101 11425092130 26116060454 26116080454 26716060002 26716080002 11436892300 11435092311 11435092350 PART NAME LABEL OPERATION LABEL AIR COOLED LABEL YANMAR LABEL CAUTION LABEL LABEL HOW TO START BAG TOOL SCREWDRIVER WRENCH 10X12 WRENCH 14X17 FEEDER OIL GASKET SET uei oi Moi GASKET CVL HEAD CMP O RING GASKET CRANK CASE O RING GASKET SEAL WASHER 16S SEAL VALVE STEM GASKET NOZZLE GASKET BONNET GASKET AIR INTAKE GASKET AIR CLEANER GASKET NON ASB O RING F W LOCKING HANDLE REMOVER FLYWHEEL BOLT M 6X 45 PLATED BOLT M 8X 45 PLATED NUT6 NUTM8 GUIDE OIL SEAL INSTALLING TOOL INSTALLING TOOL QTY jP S P REMARKS Sainan INCLUDES ITEMS W INCLUDES ITEMS W x TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paym
11. ASSY NO PARTNO PART NAME QTY REMARKS 61 464117890 COLUMN HANDLE 1 64 464216630 TRAVEL LEVER 1 65 464457400 HANDLE BOSS 1 66 012010030 BOLT 10X30 T 2 67 030210250 WASHER LOCK M10 2 68 464216620 HANDLE W RUBBER GRIP 1 69 030210250 WASHER LOCK M10 2 70 081110160 WASHER FLAT M10 2 71 020310080 NUT M10 2 72 011208025 BOLT 8X25 T 2 78 030208200 WASHER LOCK 2 80 464457340 THROTTLE LEVER 1 81 959409840 BAR GRIP I D 12 1 82 464457420 COVER THROTTLE 1 83 464457350 ARM THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 081116260 WASHER FLAT 1 86 458460660 WASHER 16 4 35 0 6 2 87 033910080 CONICAL SW 16 3 X 31 5 X 1 2 3 88 464457440 STEEL BALL D6 SUJ 1 89 464010010 DRY BUSHING LBF 1620 1 90 001220625 BOLT 6X25 T 2 91 020306050 NUT M6 2 93 464010020 ROD END 5 1 94 001520520 SOCKET HEAD BOLT 5X20 T 1 95 031105080 WASHER FLAT M5 1 96 020305040 NUT M5 1 99 954002270 OIL HOSE W SPRING 1 4 X 920 1 101 956100054 THROTTLE WIRE 1 108 454010020 CLAMP TC 100 1 104 959021815 SPRIAL TUBE 6D 330L 1 104 959021810 SPRIAL TUBE KEP6 L 500 1 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 43 HAND PUMP ASSY HAND PUMP ASSY 5 1 PAGE 44 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 HAND PUMP ASSY NO PARTNO Bx 4649 10040 Cx 464910080 2 464010040 3 464010050 4x 464010060 9 464010070 10 09920500
12. ELEMENT Figure 11 Air Cleaner Element INSPECTION DANGER EXPLOSIVE FUEL Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel if the engine is hot or running Checking The Fuel 1 2 3 Remove the fuel cap located on top of fuel tank Visually inspect to see if fuel level is low If fuel is low replenish with diesel fuel Figure 12 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel Figure 12 Refueling MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 17 OPERATION DO NOT attempt to operate the compactor until the Safety General Information and Inspection sections of this manual have been read GRIP thoroughly understood BUTTERFLY SCREW Releasing the Handle Figure 14 Handle Adjustment 1 Pullthe handle release pin Figure 13 then push down on the hand grip to release the handle STARTING THE ENGINE Electric Start Option 1 Open the fuel cock Figure 15 Figure 15 Open Fuel Cock 2 Place the throttle lever Figure 16 inthe START position center Place the travel lever in the neutral position HANDLE RELEASE center PIN PULL UP TO RELEASE TRAVEL HANDLE LEVER po REVERSE fcc Figure 13 Handle Release Pin THROTTLE LEVER START CENTER POSITION Figu
13. MOTOR amp DYNAMO ASSY NO 1 2 3x Ax 5 6x 7 8x 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 69 PART NO 11436277011 11438177110 X2114811000 X2114715500 11438177130 11438177140 11437177160 11437179040 11437179050 11437179060 X2114455080 11438177150 11437177170 X2114560130 X2114275010 X2114680050 11437179070 X2114274200 26106100302 11435178251 11435178751 11435178761 16071078710 26106060122 26476060202 26577060142 26716080002 16097077350 26106060122 18335077400 PART NAME STARTER 5114 414A ARMATURE WASHER KIT THRUST STOPPER SET PINION COIL ASSY FIELD COVER REAR HOLDER ASSY BRUSH BRUSH BRUSH SPRING BRUSH PINION ASSY HOUSING ASSY GEAR COVER KIT DUST LEVER KIT SHIFT SWITCH ASSY MAGNET BOLT THROUGH BOLT M 6X 37 COVER TERMINAL BOLT M10X 30 PLATED DYNAMO ASSY STATOR ASSY WHEEL DYNAMO CLAMP CORD BOLT M 6X 12 PLATED BOLT M 6X 20 TAPPING SCREW M 6X 14 NUT M8 RECTIFIER BOLT M 6X 12 PLATED WIRE LEAD TY REMARKS 1 YN INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L 70EE TOOL LABEL AND GASKET ASSY TOOL LABEL AND GASKET SET ASSY 4 VLA S LAN COOLED PAGE 70 MVH306D DS PLATE COMPACTOR OPERATION
14. STUD CYL HEAD STUD CYL HEAD NUT 9 WASHER NUT 9 GASKET CYL HEAD CMP O RING GASKET CRANK CASE COVER 0 CRANK CASE BEARING MAIN PLUG M16 CAP W LUB OIL GAUGE O RING SHIM SET COVER INSPEC WINDOW GASKET PIPE L O INLET PARALLEL PIN 8 X 12 PLUG PT 1 8 SCREW BOLT M 8X 35 PLATED STUD M 6X 18 PLATED STUD M 6X 22 PLATED NUTM6 SEAL WASHER 165 RETAINER BALL BEARING SEAL OIL SEAL OIL NEEDLE BEARING BOLT M 8X 12 PLATED PIN 4 X 8 STRAIGHT MAIN BEARING US 0 25 MAIN BEARING US 0 50 QTY REMARKS 1 1 1 2 2 2 2 4 2 1 1 1 1 1 2 2 2 1 1 1 1 2 1 5 1 2 3 2 1 1 1 1 1 1 2 1 1 INCLUDES ITEMS W x INCLUDES ITEMS W T INCLUDES ITEMS W T UNDER SIZED PART UNDER SIZED PART YANMAR L 70EE CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY PAGE 52 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 YANMAR L 70EE CYLINDER HEAD AND COVER ASSY CYLINDER HEAD amp COVER ASSY NO MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 53 PART NO 11487111020 11487111100 11487111110 11435011120 10115811180 27310060001 11477111250 11477111260 11477111650 11425011240 26856060002 11477111660 11425011240 26856060002 22242000120 11435011340
15. explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames m NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause m injury to the eyes and skin Use well insulated gloves when picking up the battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C m ALWAYS recharg
16. hours every day Every 8 hours every day Replenish to specified maximum level After first 25 hours then every 50 to Engine Oil Replacement 100 hours Air Filter Cleaning Every 100 hours See separate engine manual for details on engine check Engine Oil Check and Replenishment 4T 70 150 300 500 750 1 100 1 400 2 000 6 8T 100 250 500 800 1 300 2 000 2 700 3 800 TT 150 400 800 1 200 2 000 2900 14 200 5 600 300 650 Battery Check Every 100 hours See page 24 100 350 700 In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw Remove soil and clean the bottom of compaction plate These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number amp Check hand pump piping and hose for any leakage A hours plate compactor is in use and particular working loosened hydraulic hose can be a cause for leakage Check conditions hydraulic hose connections with wrench applied for tightness Check engine oil MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 21 MAINTENANCE Engine Oil Replacement 1 Replace engine oil in first 25 hours of operation and every 5010 100 hours afterwards 2 Oil may be drained more ea
17. level check plug before removing oil check plug This will prevent dirt and debris from entering the svstem 1 Inevery 100 hours of operation with the machine positioned horizontally use a 3 4 19 mm wrench and remove vibrator oil level check plug Figure 28 Visually inspect and see if HYDRAULIC vibrator oil level is up to filler port Be sure to clean area CYLINDER around check hole to prevent dirt and dust from entering Figure 29 Hydraulic Oil Cylinder Hose 600 CC MAX After draining hydraulic oil re connect hydraulic oil hose to ADD 10W 30 WT cylinder MOTOR OIL 4 Place handle in upright position Pull travel lever all the way back reverse and using a rope secure travel lever to hand grip Adding Hydraulic Oil 1 Remove the breather cap and oil plug Figure 30 from the hydraulic oil tank using a 24mm hex socket OIL CHECK PLUG 19 MM WRENCH 600 CC MAX Z _ DRAIN PLUG a 27222 14 MM WRENCH BREATHER TANK CAP Figure 28 Vibrator Oil Drain and Check Plugs g Draining Vibrator Oil 1 Replace vibrator oil after first 200 hours and in every 1 000 hours of operation Oil capacity is 600 cc N HYDRAULIC Position handle bar vertically storage position OIL PLUG Using a 14 mm wrench remove the vibrator oil drain plug MM WRENCH Figure 28 from the vibrating plate assembly Figure 30 Hydraulic Oil Tank NOTICE 2 Using a funnel add Shell Tellus Oil 46 or eq
18. without notice PAGE 4 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options January 1 2006 Order via Internet Dealers Only If you have Account to obtain a Username Order parts on line using Multiquips SmartEquip website J and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your E District Sales Manager for more information IM Print Specification Information pem 1 Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts 0 log in and save on Standard orders for all orders which include complete part numbers 4 ie Xelejlgg Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L 4 Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 tiqu PRE KE a EE OE EE Non Dealer Customers 0 Dealeri International Customers should contact parts or call 800 427 1244 for help i
19. 0 Checking the Hydraulic Oil Level 1 To check the engine oil level place the compactor on secure level ground with the engine stopped Remove the hydraulic oil breather cap located at the top ofthe hydraulic oil tank Figure 8 Using 24 mm wrench remove the hydraulic oil filler plug Visually inspect to determine if hydraulic oil level is low If oil level is low add Shell Tellus 46 hydraulic oil or equavalent through the hand pump oil filler port BREATHER CAP HYDRAULIC OIL PLUG 24 MM WRENCH Figure 8 Hydraulic Oil Filler Plug Removal PAGE 16 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 DO NOT overfill hydraulic oil tank This could cause oil leaks and sluggish operation Clean cap and surrounding area before opening to prevent dirt from entering oil tank 5 When adding hydraulic oil only fill to the specified oil level as marked on the front of the hydraulic oil tank Figure 9 DO NOT overfill OIL TANK OIL LEVEL Figure 9 Oil Tank Front View Checking the Air Cleaner 1 Tocheckthe engine oil level place the compactor on secure level ground with the engine stopped 2 Loosen the wing nut Figure 10 remove the air cleaner AIR CLEANER Figure 10 Air Cleaner Element 3 Remove the air cleaner element Figure 11 and inspect it for signs of wear or dirt If air cleaner element is dirty clean or replace element
20. 2 04 14 PAGE 27 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNAME QTY REMARKS 1 12245 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12448 ARR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To B
21. 2030160 9 26476060142 10 11425035110 102 24341000224 13 26106060162 14 71435061500 19 22322030200 20 22322030200 21 71477061100 27 11477061520 28 11477061600 29 11477061610 30 11477061190 31 11425066050 33 11429966100 34 11425066440 47 11487066010 48 11425066200 49 11487166550 54 26696100002 55 13521061090 56 22451060000 57 10210067080 58 16072578350 59 26106060142 60 26117040088 61 26347060002 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 61 PART NAME PUMP ASSY LUB OIL COVER LUB OIL PUMP O RING PARALLEL PIN 3 X 16 BOLT M 6X 14 TAPPING STRAINER LUB OIL O RING 1A S 22 4 BOLT M 6X 16 PLATED LEVER ASSY GOVERNOR TAPER PIN 3X20 TAPER PIN 3X20 GOVERNOR ASSY BEARING NEEDLE SEAL OIL WASHER THRUST WASHER HANDLE REGULATOR STAY HANDLE BOLT ADJUSTING SPRING REGULATOR SPRING RETURN TORQUE SPRING ASSY NUT M10 LEAD WIRE 0 6 BOLT ADJUSTING KNOB W M6X15 BOLT M 6X 14 PLATED BOLT 4 8 U NUT 6 O YANMAR L 70EE LUB OIL PUMP AND GOVERNOR ASSY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L 70EE COOLING AND STARTING DEVICE ASSY COOLING AND STARTING DEVICE ASSY SEE CYLINDER BLOCK FIGURE 2 34 SEE CYLINDER HEAD FIGURE PAGE 62 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 1
22. 35 T 4 4 030212300 WASHER LOCK M12 4 5 031112230 WASHER FLAT M12 4 7 456336400 RUBBER COUPLING 2 8 456449940 SHOCK ABSORBER 2 9 456449930 RUBBER PLATE 2 10 001221681 BOLT 16X250 1 11 032124400 CONICAL SPRING WASHER M24 2 12 025306016 SPRING PIN 6X16 2 13 0401450160 WASHER FLAT M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16 H 10 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 1 21 020310080 NUT M10 H 6 1 22 020412070 NUT M12 H 7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120 18 1 26 011206020 BOLT 6X20T 1 27 030206150 WASHER LOCK 6 1 28 952404470 WASHER FLAT M6 1 29 020106050 NUT M6 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING HANDLE 1 4X18X44 1 36 959403460 BALL GRIP 32D M10 1 37 020310080 NUT M10 H 6 1 38 456449980 RUBBER PACKING 9D 20D 5T 1 39 953405260 PACKING 1 4 CU 1 40 031110160 WASHER FLAT M10 1 43 464343690 HANDLE COVER 1 44 0105050616 BOLT 6X15T 6 45 030206150 WASHER LOCK M6 6 46 952404470 WASHER FLAT M6 6 47 464457710 PACKING A HANDLE COVER 1 48 464457720 PACKING B HANDLE COVER 1 49 454010020 CLAMP TC 100 1 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 41 CONTROL HANDLE ASSY CONTROL HANDLE ASSY 2 66 67 e 64 SEE HAND PUMP ASSY 71 68 PAGE 42 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 411 02 04 14 CONTROL HANDLE ASSY CONTROL HANDLE
23. 4 YANMAR L 70EE COOLING AND STARTING DEVICE ASSY COOLING amp STARTING DEVICE ASSY NO PARTNO 1 11487045201 2 11435045320 3 11435045340 4 18372055210 5 26106060202 6 11436045101 7 11425045301 8 11425045310 9 11425045330 10 11437045351 11 11488076050 12 11488076250 13 11488076510 14 16081076520 15 16084076530 16 16081076540 17 16084076560 18 16081076580 20 16081076620 21 16081076630 22 18113076680 23 18113076700 24 11435076590 25 26106060082 26 26106060122 27 11425076600 28 11425076610 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 63 PART NAME COVER RUBBER SEAL COLLAR GROMMET BOLT M 6X 20 PLATED CASE FAN SILVER 17 RUBBER CUSHION COLLAR SEAL FAN CASE BOLT FAN CASE STARTER ASSY RECOIL RECOIL ASSY a CASE STARTER REEL RECOIL RATCHET SPRING SPIRAL SPRING FRICTION PLATE FRICTION KNOB STARTER ROPE STARTER NUT WASHER PULLEY STARTER BOLT M 6X 8 PLATED BOLT M 6X 12 PLATED PLUNGER HOLDER PLUNGER BR 4 4 4 la la la REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W YANMAR L 70EE FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY 5 2 1 1 32 2 25 1 SEE CYLINDER BLOCK FIGURE 2 26 SEE CYLINDER HEAD FIGURE 1 46 2 28 PAGE 64 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14
24. 428813800 DEFLECTOR EXH e INCLUDES ITEMS W 12 26554060182 SCREW M 6X 18 1 13 26367060002 U NUT M6 1 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 55 YANMAR L 70EE AIR CLEANER ASSY AIR CLEANER ASSY 24 SEE CYLINDER HEAD FIGURE PAGE 56 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 AIR CLEANER ASSY NO PARTNO 1 11425012211 2 71425012560 4 11425012520 5 11425012530 6 11465012591 T 11425012560 8x 11425012550 9 11425012300 10 11439912010 11 11435012202 12 26106060252 13 26226060142 14 26226060552 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 57 YANMAR L 70EE AIR CLEANER ASSY PART NAME GASKET AIR CLEANER CLEANER ASSY AIR COVER AIR CLEANER CASE AIR CLEANER ELEMENT WET AIR WASHER M 6 SEAL WING NUT M 6 U NUT PIPE AIR INTAKE GASKET AIR INTAKE BOLT M 6X 25 PLATED STUD M 6X 14 PLATED STUD M6X 55 PLATED TY REMARKS INCLUDES ITEMS W x YANMAR L 70EE CRANKSHAFT PISTON CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY SEE CYLINDER BLOCK FIGURE PAGE 58 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 YANMAR L 70EE CRANKSHAFT PISTON CAMSHAFT ASSY CRANKSHAFT PISTON amp CAMSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 1 7148801
25. 4343700 ECCENTRIC ROTATOR 4 14 009120301 SOCKET HEAD BOLT 16X40 T 2 158 456337670 ROTARY SHAFT DRIVEN 1 168 009120302 SOCKET HEAD BOLT 16X30 T 2 178 456337380 PISTON ROD 1 188 456010010 KNOCK PIN 10X70 1 198 464343720 GEAR DRIVEN 1 208 040006911 BEARING 6911 2 21 953010030 SEAL CAP SC72 8N 1 258 042506000 BEARING 6000ZZSG 2 268 080200100 STOP RING S 10 1 278 455435051 PISTON 22 4D 1 28 455010070 PACKING USH 22 4X30X5 1 2908 080100260 STOP RING R 26 1 308 456327130 BEARING COVER 1 318 456210636 CYLINDER L AC 1 33 050101050 O RING G 105 2 344 001221025 BOLT 10X25 T 8 35 030210250 WASHER LOCK M10 8 368 011008015 BOLT 8X12 T 1 37 953404600 COPPER PACKING 8X16X2 1 388 455010020 ELBOW 45 DEG 15 0404 1 39 031110160 WASHER FLAT M10 4 438 952405470 SHIM 90X110X0 5 2 46K 464343710 PULLEY 1 478 464457370 WASHER 1 48K 012212030 BOLT 12X30 T 1 49 030212300 WASHER LOCK M12 1 51 464216600 BELT COVER LOWER 1 52 001520852 SOCKET HEAD BOLT 8X60 T 5 53 464910020 VIBRATOR ASSY m INCLUDES ITEMS W MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 39 CONTROL HANDLE ASSY CONTROL HANDLE ASSY SEE HAND PUMP ASSY PAGE 40 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 CONTROL HANDLE ASSY CONTROL HANDLE ASSY NO PARTNO PART NAME QTY REMARKS 1 464343680 HANDLE BRACKET 1 2 456336420 HANDLE R 1 3 012212035 BOLT 12X
26. 4580 CAMSHAFT D ASSY 1 6 11425014200 TAPPET 2 7 11477114260 TAPPET FO 1 8 11435014450 ROD PUSH 2 12 71487621730 CRANKSHAFT ASSV 1 25 10385401221 NUT M16 1 26 11425021550 WASHER FLYWHEEL 1 29 11488121590 FLYWHEEL W RING GEAR aaa un INCLUDES ITEMS W 324 11436221600 GEAR RING 1 33 22512040120 KEY 4X 12 34 71487222720 5 INCLUDES ITEMS W x 36 71487022500 RING SET PISTON 1 42 11439922300 PISTON PIN 1 43 22252000210 CIRCLIP 21 2 44 71438023700 ROD ASSY CONNECTING MN INCLUDES ITEMS W s 47 11820023200 BOLT ROD 2 48 11438023100 BUSH PISTON PIN 1 49s 71438023600 BEARING CRANK PIN 1 51 71435028520 SHAFT ASSY BALANCER 1 55 24101062024 BALL BEARING 2 56 16084221150 KEY 6 3X50 1 57 16084221250 BOLT 7 16 20UNF 1 58 16084221260 WASHER 1 59 71438023610 BEARING PIN U S 0 25 eie UNDER SIZED U S 0 25 PART 61 71438023620 BEARING PIN U S 0 50 MR UNDER SIZED U S 0 50 PART MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 59 YANMAR L 70EE LUB OIL PUMP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY 1 23 SEE CYLINDER BLOCK FIGURE PAGE 60 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 LUB OIL PUMP amp GOVERNOR ASSY NO PARTNO 1 11425032010 6 11425032070 7 10333832570 8 2231
27. 5 11 464010080 12 464010090 13 464010100 14 458010080 15 001520620 16 050200200 17 050200220 195 050200180 22 464010110 22 464010111 26 050300400 27 050200150 28 050100400 48 069904010 49 069901010 81 984010030 82 984010040 83 984010050 84 464216721 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 45 PART NAME ACCUMLATOR O RING DUST SEAL SET CONTROL SHAFT BUSH CAM STOPPER SOCKET HEAD SCREW 5X5 T PLUG STOPPER PLUG BREATHER SOCKET HEAD BOLT 6X20 T O RING P 20 O RING P 22 O RING P 18 ACCUMULATOR CASE ACCUMULATOR CASE O RING S 40 O RING P 15 O RING G 40 DUST SEAL SER 40 DUST SEAL SER 15 SPRG COMPRESSION TOOL DISASSEMBLING TOOL A DISASSEMBLING TOOL B HAND PUMP ASSY HAND PUMP ASSY QTY REMARKS 1 1 1 2 1 2 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 INCLUDES ITEMS W EE SIN N2418 AND BELOW ETE SIN N2419 AND ABOVE SIN 419 AND ABOVE SIN N2419 AND ABOVE INCLUDES ITEMS W BATTERY ASSY OPTION BATTERY ASSY OPTION PAGE 46 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 BATTERY ASSY OPTION BATTERY ASSY OPTION NO PART NAME QTY REMARKS 3 464216660 CR
28. 7 PARTS ILLUSTRATIONS Explanation Of Code In Remarks Column 28 Suggested Spare Parts ers 29 Nameplate and Decals 30 31 Vibrating Plate Assembly 32 33 Base and Engine Assembly 34 37 Vibrator Assembly 38 39 Control Handle Assembly 40 43 Hand Pump 44 45 Battery Assembly 46 47 Electric DEVICE 2 meu 48 49 TABLE OF CONTENTS Yanmar L 70EE Diesel Engine Cylinder Block Assembly 50 51 Cylinder Head and Cover Assembly 52 53 Muffler Assembly 54 55 Air Cleaner 56 57 Crankshaft Piston and Camshaft Assembly 58 59 Lub Oil Pump and Governor Assembly 60 61 Cooling and Starting Device Assembly 62 63 Fuel Injection Pump Assembly 64 65 Fuel Tank and Fuel Line Assembly 66 67 Starting Motor and Dynamo Assembly 68 69 Tool Label and Gasket Set Assembly 70 71 Terms and Conditions of Sale Parts 72 NOTICE Specification and part number are subject to change
29. ADLE BATTERY 1 4 456447590 RUBBER PLATE E 28X240X5 1 5 456447600 RUBBER PLATE 50 240 10 2 6 014210020 SOCKET HEAD BOLT 10X20 T 2 7 030210250 WASHER LOCK M10 2 8 604010240 BATTERY 46B24L 1 9 955300490 BATTERY TERMINAL 1 10 955300470 TERMINAL COVER 1 11 955300480 BATTERY TERMINAL 1 12 955300460 TERMINAL COVER 1 13 464117860 COVER BATTERY 1 14 464457410 FIXED PLATE BATTERY COVER 2 15 001220825 BOLT 8X25 T 4 16 030208200 WASHER LOCK M8 4 17 464457390 BATTERY BOLT 2 18 022710809 NYLON NUT M8 2 19 031108160 WASHER FLAT M8 2 20 464343740 HOLDER BATTERV 1 41 955300680 IGNITION SWITCH ASSY 1 41A 955000010 IGNITION KEY 1 41B 953406090 GROMMET 26D 1 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 47 ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY BLACK RED 24 KEYSWITCH EARTH a GREEN WHITE S ENGINE GREEN WHITE OIL PRESSURE SWITCH ORANGE IGNITION LIGHT BLUE SWITCH 45 46 47 BATTERY fi BUZZER BATTERY SOLENOID BUZZER BATTERY IGNITION SWITCH ENGINE REGULATOR OIL PRESSURE REGULATOR SWITCH PAGE 48 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY NO PARTNO PART NAME QTY REMARKS 1 464457460 BATTERY CORD 400L 1 2 464457470 BATTERY CORD 4 550L 1 20 464343740
30. AIN HOSE 1 43 459010090 HOSE BAND 2 44 459010080 GASKET OIL DRAIN 2 45 0401140030 PLUG 1 46 464457380 DRAIN JOINT 1 47 014208020 BOLT 8X20T 1 48 030208200 WASHER LOCK M8 1 51 464117910 GUARD HOOK 1 52 012214030 BOLT 14X30T 4 53 030214350 WASHER LOCK M14 4 59 459455560 UNION OIL DRAIN 1 60 22190160002 SEAL WASHER 165 1 61 070200373 V BELT 1 62 2344600213 RETURN SPRING 1 63 151010680 CLAMP CP 1 64 58151 WASHER FLAT M5 1 65 020406040 NUT M6 H 4 2 1 66 959406800 NUT M6 SPECIAL L10 1 70 959407260 CLIP D6 FOR M10 1 71 001221015 BOLT 10X15T 1 72 030210250 WASHER LOCK M10 1 103 464457600 EXHAUST DEFLECTOR 1 104 2283720111 BAND CP 1 105 001220620 BOLT 6X20 T 1 106 030206150 WASHER LOCK M6 1 107 031106100 WASHER FLAT M6 1 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 37 VIBRATOR ASSY VIBRATOR ASSY PAGE 38 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 VIBRATOR ASSY VIBRATOR ASSY NO PARTNO PART NAME QTY REMARKS 1 464117880 VIBRATING CASE 1 2 001221470 BOLT 14X150 T 6 001221450 BOLT 14X50 T 4 4 080214350 WASHER LOCK M14 10 5 047920120 ROLLER BEARING NJ310EMC4 4 GF 457212410 ROTARY SHAFT DRIVE 1 8 951405370 KEY 15X10X39 RR 1 9 456327150 GEAR DRIVE 1 108 080200550 STOP RING S 55 2 114 060105030 OIL SEAL SB 50729 1 128 951404970 KEY 12X8X30 R 1 138 46
31. CTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 SUGGESTED SPARE PARTS MVH 306 W YANMAR L 70EE DIESEL ENGINE 1 to 3 Units PIN sientas Description Luse 956100054 THROTTLE WIRE 070200373 V BELT 11425012580 ELEMENT W PRE FILTER 1 EF 16081076630 STARTER ROPE P ossis 11425055121 FUEL FILTER W GASKET 1 11428855010 CAP FUEL TANK W GASKET 11425035110 LUBE OIL STRAINER 11425055100 FUEL STRAINER MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 29 NAMEPLATE AND DECALS NAMEPLATE AND DECALS OPERATIONAL CAUTION v Do not move travel lever if engine stops 1 AP rer AP rue V BELT HDPF 5370 var esse noc 537 J N ud IVIL MULTIQUIP 272 SAE 10W 30 MOTOR OIL NPA 195 7 PAGE 30 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO PARTNO PART NAME QTY REMARKS 1 920201950 DECAL OIL SAE 10W 30 1 2 920105070 DECAL MIKASA LOGO 154448 ELECTRIC START MODEL ONLY 3 920110370 DECAL MODEL LOGO MVH 306 1 4 920209620 DECAL CAUTION 1 5 920207480 DECAL SHELL TELLUS OIL 46 1 6 920204580 DECAL FULL THROTTLE 1 7 920203330 DECAL EAR PROTECTION 1 8 920211060 DECA
32. DER HYDRAULIC CYLINDER Figure 32 Bleeder Plug BATTERY MAINTENANCE Option Mishandling of the battery shortens the service life of the battery and adds to maintenance cost When handling the battery do the following Wear safety glasses or face mask protective clothes and rubber gloves when working with battery The battery electrolyte contains sulphuric acid be careful not to let the battery electrolyte come in contact with your body or clothing Always check the battery terminals periodically to ensure that they are in good condition Always wear eye protection and rubber gloves since the battery contains sulfuric acid which burns skin and eats through clothing In case of contact flush thoroughly with water and contact a doctor immediately Use wire brush or sand paper to clean the battery terminals Always check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated atthe bottom replace the battery Ifthe compactor will not be in operation for a long period of time store in cool dry place and check the battery charge level every month to maintain the performance of the battery Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well Figure 33 If necessary add only distilled water in a well ventilated area BATTERY ELECTROLYTE LEVEL VENT WELL gis
33. HOLDER BATTERY 1 24 456439070 WIRE CP 1 26 454010020 CLAMP TC 100 3 28 955300400 BUZZER EBL 1 30 506010070 CLAMP TC 150 1 42 515450380 WIRE HARNESS 1 43 11468578560 WIRE HARNESS 1 44 105198 78570 HARNESS C WIRE 1 45 0105050616 BOLT 6X15 T 1 46 030206150 WASHER LOCK M6 1 47 952404470 WASHER FLAT M6 1 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 49 YANMAR L 70EE CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY 24 SEE CYLINDER HEAD FIGURE 8 1 SEE FUEL INJECTION FIGURE PAGE 50 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 CYLINDER BLOCK ASSY NO PARTNO 1 71487101560 8x 11435001700 9 26106100122 10 11435001200 11 11435001210 12 11435001220 13 10522501240 14 11435001250 15 11487101330 21 11435001380 22 11435001412 23 11436801453 268 11435002100 28 10542501690 29 11469901760 31 11429901950 32 11425001800 38 11425001830 39 11425001841 40 11425035150 41 11427001600 42 23876010000 43 26106080352 44 26226060182 45 26226060222 46 26366060002 47 22190160002 48 11429902030 49 11435002113 50 16011002220 51 16011002220 52 24162152112 53 26106080122 54 22312040080 55 11435002200 56 11435002210 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 51 YANMAR L 70EE CYLINDER BLOCK ASSY PART NAME BLOCK ASSY CYLINDER COVER STARTER BOLT M10X 12 PLATED
34. L CAUTION TRAVEL LEVER 1 9 920206960 DECAL SERIAL NO CONTACT PARTS DEPT 10 920201580 DECAL MQ LOGO 1 11 920211010 DECAL V BELT HDPF 5370 1 12 920106760 DECAL STOP RUN START 1 13 0732004460 DECAL STARTER SWITCH 1 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 31 VIBRATING PLATE ASSY VIBRATING PLATE ASSY PAGE 32 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 VIBRATING PLATE ASSY VIBRATING PLATE ASSY NO PARTNO PART NAME QTY REMARKS 1 464117840 VIBRATING PLATE 1 2 953405840 DRAIN PLUG H 1 3 953402930 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1 4X14 10L 1 5 953405260 PACKING 1 4 CU 1 6 939010260 SHOCK ABSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 58407 WASHER LOCK M18 8 12 030216400 WASHER LOCK M16 4 15 939010010 SHOCK ABSORBER STOPPER 45 4 16 020310080 NUTM10 4 17 031110160 WASHER FLAT M10 4 18 030210250 WASHER LOCK M10 4 19 464343730 COVER VIBRATING PLATE 2 20 011008015 BOLT 8X15T 8 21 080208200 WASHER LOCK 8 8 31 52093 EXTENSION PLATE 2 32 012218050 BOLT 18X50 T 8 33 58407 WASHER LOCK M18 8 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 33 BASE AND ENGINE ASSY BASE AND ENGINE ASSY PAGE 34 MVH306D DS PLATE CO
35. LUG During summer much more battery fluid is lost than in winter Before starting check battery electrolyte levels and replenish with distilled water to the upper mark on the battery BATTERY CABLE CONNECTION Option 1 the battery cover by removing the nuts Figure 32 LEVER 2 When removing cable disconnect the ground side normally negative first Figure 34 3 When installing cable connect the ground side normally negative last Forrecoil type compactors push the decompression down non decompression position and hold it while you pull the recoil starter grip Figure 37 rope 2 or 3 times DO NOT start the engine Figure 36 Decompression Lever G TERMINAL BATTERY COVER BATTERY STARTER PA Figure 34 Battery Removal CHECKING FUEL FILTER Figure 37 Recoil Starter Grip 1 _ Clean the fuel filter Figure 35 every 3 months or 200 hours For electric start type compactors turn the engine for 2 or 3 2 Replace fuel filter every 6 months or 400 hours seconds with the decompression lever set in the non 3 Tocleanthefuelfilter loosen the nuts of the fuel cock and pull decompression position and the starter key at the START outthe filter from the F O tank filler port Wash the filter throughly position DO NOT start the engine with diesel fuel oil Paull the decompression lever up Pull the recoil starter grip 4 Re install fuel filter and connect all associated hardwar
36. MPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 BASE AND ENGINE ASSY BASE amp ENGINE ASSY NO PARTNO PART NAME QTY REMARKS i 464117850 BASE 1 2 914410022 ENGINE ASSY L70EE YANMAR 1 0105051045 BOLT 10X45 T 4 4 080210250 WASHER LOCK M10 4 5 081110160 WASHER FLAT M10 4 6 464216560 BELT COVER IN 1 7 011208025 BOLT 8X25 T 4 8 030208200 WASHER LOCK M8 4 9 031108160 WASHER FLAT M8 4 10 464343670 DUST PROOF SPONGE IN 1 11 464457360 SPACER MVH 306 1 12 456343340 CLUTCH ASSY CHMO3 W FAN 1 13 951400110 KEY 7X7X35 1 13 1 951406790 KEY 7X7X36 RR 1 14 952400690 WASHER 9X35X4 5 1 15 001220830 BOLT 8X30 T 1 16 030208200 WASHER LOCK 8 1 17 464216640 DUST PROOF COVER 1 18 092006010 FLAT HEAD SCREW 6X10 3 19 464343660 DUST PROOF SPONGE OUT 1 20 464216590 BELT COVER OUT 1 21 001521050 SOCKET HEAD BOLT 10X50 T 4 35 464117920 RUBBER COVER GUARD FRAME 1 36 456449950 PLATE COVER 1 37 011208030 BOLT 8X30 T 1 38 030208200 WASHER LOCK M8 3 39 031108160 WASHER FLAT M8 3 40 022710809 NYLON NUT M8 3 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 35 BASE AND ENGINE ASSY BASE AND ENGINE ASSY CONTINUED 36 37 PAGE 36 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 BASE AND ENGINE ASSY BASE AND ENGINE ASSY CONTINUED NO PARTNO PART NAME QTY REMARKS 41 459010060 UNION TIP DRAIN 1 42 459010070 DR
37. OPERATION AND PARTS MANUAL IVIL MULTIQUIP SERIES MODELS MVH 306D RECOIL START MVH 306DS ELECTRIC START REVERSIBLE PLATE COMPACTOR VANMAR L 70EE DIESEL ENGINE Revision 11 04 04 14 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 NOTES MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 3 MIKASA MVH 306D DS REVERSIBLE PLATE COMPACTOR Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety 8 10 Specifications e atti daw 11 Dimensions 12 General Information 13 14 Basic Engine ve 15 Inspection PA 16 17 18 21 Maintenance EE teach serve acs 22 25 Troubleshooting Engine 26 Troubleshooting Compactor 2
38. R L 70EE FUEL TANK AND FUEL LINE ASSY FUEL TANK amp FUEL LINE ASSY NO PARTNO PART NAME 1 71435055711 TANK FUEL RED 50 11428855040 CAP ASSY 5x 11428855080 VALVE 11425055100 STRAINER FUEL 7 11435055150 PIPE GAUGE 8 11425055201 DAMPER FUEL TANK 10385455220 CLAMP 10 23414080000 GASKET 8 ROUND 11 10590055080 PLUG DRAIN 12 11425055121 FILTER FUEL 13 11425055130 GASKET 14 11429955210 STAY 15 11439955230 STAY B 16 11425055300 COCK ASSY 178 24341000150 O RING 1A S 15 0 18 11465055810 BOLT LIFTING 19 22117080000 WASHER 8 20 26106080452 BOLT M 8X 45 PLATED 21 26366060002 NUT M6 22 26476060142 BOLT M 6X 14 TAPPING 23 10699044660 CLIP HOSE 24 12472259050 CLAMP 9 25 11425059060 PIPE FUEL RETURN 26 11426859061 PIPE FUEL MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 67 QTY E n 1 PO PO DN REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L 70EE STARTING MOTOR AND DYNAMO ASSY STARTING MOTOR AND DYNAMO ASSY 27 D 1 SEE CYLINDER BLOCK FIGURE 5 29 SEE CRANKSHAFT PISTON 8 CAMSHAFT FIGURE PAGE 68 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 YANMAR L 70EE STARTING MOTOR AND DYNAMO ASSY STARTING
39. V 11 02 04 14 TROUBLESHOOTING Practically all breakdowns can be prevented by proper diagnosis based on the Compactor Troubleshooting Table 9 handling and maintenance inspections but in the event ofa information shown below If the problem cannot remedied breakdown please take a remedial action following the please leave the unit just as it is and consult our company s business office or service plant TABLE 9 TROUBLESHOOTING COMPACTOR Check vibrator assembly for any worn or Trouble in vibrator internals defective parts replace any defective parts Travels forward or backward but unable 2 E SN Purge air in hydraulic oil Bleed plug to switch direction gp Excessive oil in reversing system Fill to correct level Selector valve clogged with trash Clean selector valve Check piston bearing in for 2 Cylinder piston bearing failure leakage at USH packing V belt dis engaged or slips Engage V belt adjust or replace Clutch slips Adjust clutch replace if necessary Does not travel in forward or reverse Pump input shat key or adapter key way damaged Replace input shatkey or adapter key way Check piston bearing in cylinder for Cvlinder piston bearing failure leakage at USH packing lever operating resistance Excessive hydraulic oil Fill to correct level Travel speed low and vibration weak MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 0
40. ards DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste 75 9 used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 SPECIFICATIONS Table 1 MVH 306D DS Reversible Plate Compactor Specifications Vibration Frequency 4 400 vpm 70 Hz Operating Weight D DS 684 Ibs 310 kg 692 Ibs 313 kg Operating Weight extension plates 717 Ibs 325 kg 725 Ibs 328 kg Lubricating Oil in Vibration Case 50 7 fl oz 1500 cc Table 2 Engine Specifications YANMAR Engine Model L 70EE DVMK Recoil Start L 70EE DEMK Electric Start Fuel Tank Capacity 3 5 quarts 3 31 liters Dry Net Weight Recoil Electric 72 75 Ibs 33 kg 83 77 Ibs 38 kg Dimensions L x W x H 15 11 x 16 57 x 17 71 in 384 x 421 x 450 mm MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 11 DIMENSIONS Figure 3 MVH 306D DS Reversible Plate Compactor Dimensions TABLE 3 DIMENSIONS 53 in 134 6 cm 18 in 46 cm 63 8 in 162 cm 32 5 In 82 5
41. ces are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e e Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other
42. ded Comply with cold starting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line qs from injection Fuel separates has inadequate resistance to pump If the fuel is turbid or separated warm At low temperatures engine will low temperatures up the engine or drain the complete fuel not start supply system Refuel with winter grade diesel fuel Engine oil too thick Refill engine crankcase with correct type of oil for winter environment Throttle lever in STOP position Reposition throttle lever to RUN position Engine fires but Siops soon as fiter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Engine stops by itself during _ JFUE tank empty Add fuel normal operation Fuel filter blocked Replace fuel filter Fuel tank empty Fill with No 2 diesel fuel Fuel filter clogged Replace fuel filter Low engine power output and Fuel tank venting is inadequate Ensure that tank is adequately vented speed P Speed control lever does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke PAGE 26 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL RE
43. e slowly STOP when it feels tight This closes the intake and exhaust valves compression position and helps prevents ruts from forming Wipe any oil or dirt that may have accumulated on the compactor Store compactor in a cool dry place out of the reach of children or unauthorized personnel Troubleshooting See Tables 8 engine and 9 plate compactor on proceeding Figure 35 Fuel Filter pages for engine and plate compactor troubleshooting guide MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 25 TROUBLESHOOTING Practically all breakdowns can be prevented by proper diagnosis based on the Engine Troubleshooting Table 8 handling and maintenance inspections but in the event ofa information shown below If the problem cannot remedied breakdown please take a remedial action following the please leave the unit just as it is and consult our company s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING Speed control lever is in STOP position Set speed control lever to START position Engine will not start or start is delayed although engine can C mbresson toa low Check piston cylinder and valves Adjust or be turned over p repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit excee
44. e Determined is generally used to show a part that has not been assigned a formal part number QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts PAGE 28 MVH306D DS PLATE COMPA
45. e speed slowly causes the POSITION clutch to slip 3 Tomake the compactor move in the forward direction push the travel lever Figure 21 forward TRAVEL THROTTLE LEVER Figure 22 Throttle Lever Stop Figure 23 Starter Switch STOP Figure 21 Travel Lever Emergency Shutdown 4 Tomakethecompactor move inthe reverse direction pullthe travel lever Figure 21 backwards 1 Forarecoilstarttype engine movethe throttle lever quickly 5 Firmly gasp the compactor s hand grip the compactor will tothe STOP position begin moving in the desired position when the directionlever 2 Fora electric start type engine place the engine IGNITION has been placed in the desired position Switch in the OFF position 6 Slowly walk behind the compactor and be on the lookout for any large objects orforeign matterthat might cause damage STOWING THE HANDLE to the compactor or bodily injury 1 Push upthe handle upward Figure 24 until the handle locks 7 Iftravelleveris placed in the neutral position the machine will in place vibrate in place 8 Tomovethecompactorlaterallv hold the hand grip firmly and swing compactor DO NOT swing compactor while gripping the travel lever Normal Shutdown 1 Return the throttle lever to the START position Figure 16 Allow the machine to cool down for 2 to 3minutes Place the travel lever in the NEUTRAL position Placethe throttle lever inthe STOP position Figure 22 to stop the en
46. e the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases m If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment m ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 9 SAFETY INFORMATION TRANSPORTING SAFETY m NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE E Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing B Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutdown engine before transporting m NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upw
47. ent for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts
48. gine If using an electric start unit retum the key switch to the STOP position Figure 23 as soon as the engine stops 4 Closethefuelcock Figure 15 Figure 24 Stowing the Handle PAGE 20 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 MAINTENANCE NOTICE Fuel piping and connections should be replaced every 2 years Inspection and other services should always be carried out on hard and level ground with the engine shutdown TABLE 6 MVH 306D DS ENGINE CHECK Inspection and Maintenance Service Tables 1 To make sure your plate compactor is always in good ITEM HOURS OF OPERATION working condition before using carry out the maintenance Oil or Fuel Leak Every 8 hours every day inspection in accordance with Tables 5 through 7 TABLE 5 MVH 306D DS MACHINE INSPECTION HOURS OF Loose or Missing Every 8 hours Screws every day Damaged Parts Even B hours every day Function of Controlling Every 8 hours System Part every day Daily Service Hydraulic System Leak JEverv 100 hours Check for leakage of fuel or oil Vibrator Oil Check Every 100 hours jSee page 23 amp Check for loose screws including tightness See Table 7 below tightening torque for retightening Vibrator Oil Every 300 hours See page 23 Replacement TABLE 7 TIGHTENING TORQUE in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm Tightness of Fastening Every 8
49. ke to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt cover removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary If the shoe is worn power transmission becomes deficient and slipping will result Replacing Clutch Remove V belt Remove bolt at engine power output by giving a light tap with a hammer to an engaged wrench and rotate bolt counterclockwise Remove clutch with a pulley extractor To reinstall reverse the procedure Whenever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately PAGE 22 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 MAINTENANCE Vibrator Oil Level Check 2 Push the travel lever back and forth to drain the hydraulic oil from the hand pump hydraulic oil reservoir NOTICE HYDRAULIC Always clean the area around the vibrator oil
50. les multiquip co uk COPYRIGHT 2014 MULTIQUIP INC Multiquip Inc the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 2 MULTIQUIP
51. must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 Thesenderwill be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Pri
52. n their local Multiquip Representatives for locating a dealer near you Parts Ordering information 4 4 When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address Vv UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground B Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW WE ACCEPT ALL MAJOR CREDIT CARDS MO VROUM MULTIGQUIP ma A am MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safetv messages and operating instructions could na result in injurv to vourself and others SAFETV MESSAGES The four safetv messages shown below will inform vou about potential hazards that could injure you or others The safetv messages specificallv address the level of exposure to the operator and are preceded bv one of four words DANGER WARNING CAUTION or NOTICE SAFETV SVMBOLS DANGER
53. obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 72 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 NOTES MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 73 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 CANADA Multiquip Tel 800 421 1244 Fax 310 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Globe Lane Fax 0161 339 3226 Dukinfield Cheshire SK16 4UJ Contact sa
54. purposes or applications ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result m ALWAYS know the location of the nearest fire extinguisher m ALWAYS know the location of the nearest first aid kit m ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 7 SAFETY INFORMATION COMPACTOR SAFETY DANGER m NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death m NEVER disconnect any emergency or safety devices These devices are intended for ope
55. rator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties m NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY DANGER The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine M DO NOT place hands or fingers inside engine compartment when engine is running B NEVER operate the engine with heat shields or guards removed i Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor
56. re 16 Travel Throttle Lever Start Positions Adjusting Handle Height The height of the handle is adjustable for your comfort 1 Loosen the butterfly screw Figure 14 Fig 3 Insertthe ignition key into the ignition switch and turn it to 2 Turnthe grip clockwise to raise the handle or counterclock the RUN position Figure 17 The buzzer should sound at wise to lower the handle this time 3 Whenthehandleisraisedtothe desired height tightenthe the ignition key further to the right to the START butterfly screw position to start the engine Buzzer stops sounding and the engine starts PAGE 18 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 OPERATION 5 If the engine fails to start DO NOT continue to the ignition key for more than 5 seconds Return the key to the RUN position and wait 10 seconds before starting again OL y O Figure 18 Engine Start Handle 4 Push down decompression lever Figure 19 and Figure 17 Starter Switch Option release While the engine is running never try to turn the ignition key to the START position After starting the engine continue to warm up the engine for about 3 to 10 seconds especially in cold weather If the buzzer does not stop sounding after the engine has Figure 19 Decompression Lever started shutdown engine immediately and check engine 5 Ifthe engine does not star
57. sily when it is warm after operation For more details see separate engine Owner s Manual Air Filter Every 6 Months or 400 Hours 1 The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially Air cleaner Element Figure 25 Engine Air Filter and Element 2 clean or replace air filter loosen the wing nut on the air filter housing Figure 25 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed NEVERattemptto checkthe V belt with the engine running Severe injury can occur ifyour hand gets caughtbetween the V belt and the clutch Figure 26 Always use safety gloves CLUTCH PULLEY VIBRATOR PULLEY Figure 26 V Belt Hazard Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the belt cover to check the V belt tension Figure 27 Tension is proper if the belt bends about 3 8 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself CLUTCH BELT COVER Figure 27 V Belt Check Replacing the V belt Remove the belt cover Engage an offset wrench 3 4 19 mm or the li
58. t repeat steps 4and5 oil level The buzzer functions as a engine oil level alam warning device TRAVELING NOTICE When starting a unit with an electric strart capability a Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily harm decompressor is not normally required However when ambient temperature or battery charger level is low use of a decompressor will help make the start up easier 1 Graspthe compactor s hand grip Figure 20 and move the engine throttle lever Figure 20 quickly to the fast position 2 Withthe throttle lever in the fast position the engine speed Recoil Start should be around 3 600 RPM therefore engaging the cen 1 _ Open the fuel cock Figure 15 trifugal clutch 2 Move the throttle lever to the START position Figure 16 3 Grasp the starter grip Figure 18 and slowly pull it out The resistance becomes the hardest at a certain position corresponding to the compression point Pull the starter grip briskly and smoothly for starting 1 FULL THROTTLE POSITION Figure 20 Throttle Lever Fast MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 19 OPERATION NOTICE ALWAYS move the throttle lever quickly without hesitation NEUTRAL because increasing the engin
59. uavalent to the hydraulic oil tank through the oil filler port Figure 31 Oil tank capacity is 50 7 fl oz 1500 cc For draining oil through level check hole have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side HYDRAULIC 4 After hydraulic oil has been completely drained from machine fill with 10W 30 motor oil to the appropriate safe operating level Figure 28 5 Re install drain plug into vibrating plate assembly Apply seal tape or Loctite 575 to thread portion of drain plug FILL TO THIS LEVEL Draining Hydraulic Oil 1 Disconnect the hydraulic hose Figure 29 connected to the hydraulic oil cylinder FRONT VIEW REAR VIEW Figure 31 Hydraulic Oil Maintenance MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 23 MAINTENANCE Make sure hydraulic oil is at a normal safe operating level DO NOT over fill Over filling excessive oil will cause excess oil to blow out of breather plug Loosen bleeder plug located at top of hydraulic cylinder on side of vibrator Figure 32 Air remaining in the circuit will be forced out of the bleeder plug Once all air has been purged from the hydraulic system tighten bleeder plug securely 4 Re insertoil plug into hydraulic oil tank and tighten securely Re install breather cap NOTICE The bleeder plug should only be loosened but not removed BLEE
60. unleaded gasoline to the fuel tank Make sure cap is tighten securely DO NOT over fill Fuel Tank Capacity is 3 5 quarts 3 31 liters of diesel fuel Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starting Handle pull rope Type of engine starting method Alternate type would be electric start ignition key Recoil Starter Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Oil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT over fill Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner Decompression Lever Press down before starting engine To prevent damage to engine DO NOT use for any other purpose Fuel Cock Controls the flow of diesel fuel to the carburetor Must be in the ON position when starting and running the engine MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 15 y ed NEVER operate the compactor confined area or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the compactor Before Starting

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