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Multiquip MVC88VTH User's Manual

1. 70 71 S 72 73 Terms and Conditions of Sale Parts 74 NOTICE opecifications and part numbers are subject to change without notice PAGE 4 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 17 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts to loa in and save on Standard orders for all orders which include eie Parts complete part numbers Order via Fax Dealers Only Fax your order in and qualify for a 296 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Cha
2. LEVER COCK PLATE LEVER SETTING SPRING COCK LEVER PACKING FUEL COCK CUP FUEL STRAINER SCREW 3X6 SPRING PIN 2X12 MAIN JET 70 PILOT JET SET 835 FILTER CUP QTY REMARKS NN II I do dons INCLUDES ITEMS W INCLUDES ITEMS WA INCLUDES ITEMS W amp INCLUDES ITEMS W nage INCLUDES ITEMS W INCLUDES ITEMS W HONDA GX160UT2QMX2 ENGINE AIR CLEANER ASSY PAGE 60 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE AIR CLEANER ASSY PART NO 16271ZE1000 172102 1517 17218ZE1507 1723124 010 17232891000 17235Z4M830 17238ZE7010 17239ZE1000 1741024 000 90325044000 9405006000 957010602000 9030021 000 PACKING ELBOW CLEANER ELEMENT aaaaaaaaaaaaaaa OUTER ELEMENT COVER AIR CLEANER GROMET AIR CLEANER NOSE SILENCER COLLAR AIR CLEANER COLLAR B AIR CLEANER ELBOW AIR CLEANER NUT TOOL BOX SETTING FLANGE NUT 6MM FLANGE BOLT 6X20 NUT AIR CLEANER TY REMARKS INCLUDES ITEMS INCLUDES ITEMS W MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 61 HONDA GX160UT2QMX2 ENGINE MUFFLER ASSY PAGE 62 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL
3. NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment p NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings gt of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER f 4 DO NOT startthe engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact w
4. PAGE 66 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE FLYWHEEL ASSY PART NO PART NAME QTY REMARKS 13331357000 WOODRUFF KEY 25X18 0 COOLING FAN 284512 8801 STARTER PULLEY 31110Z4M000 FLYWHEEL COMPLETE 90201207800 NUT SPECIAL 14MM AE a MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 67 HONDA GX160UT2QMX2 ENGINE IGNITION COIL ASSY PAGE 68 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE IGNITION COIL ASSY N PART NO PART NAME QTY REMARKS 30500Z0T802 COIL ASSY IGNITION 30700407811 CAP ASSY NOISE SUPPRESSOR 361014 1010 CORD STOP SWITCH 370MM 90121952000 FLANGE BOLT 6X25 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 69 HONDA GX160UT2QMX2 ENGINE CONTROL ASSY PAGE 70 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 71 HONDA GX160UT2QMX2 ENGINE CONTROL ASSY PART NO 1650024 306 1655124 000 1655574M000 16561Z4M010 1656224 000 1657124 000 16574ZE1000 16575ZH8000 16576891000 16578ZE1000 1658024 810 16584883300 16592221810 16594883010 90013883000 90015ZE5010 901145 0000 90605230000 93500040060H
5. REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 3 1832024 000 PROTECTOR MUFFLER STD 6 0 DEFLECTOR CP 7 0 ARRESTER SPARK 9 18381207801 GASKET MUFFLER 11 18522221000 GUIDE MUFFLER 12 90002Z0T800 SCREW TAPPING 4X8 13 90016ZE1000 FLANGE BOLT 6X13 14 90050ZE1000 TAPPING SCREW 5X8 15 90055ZE 1000 TAPPING SCREW 4X6 19 940010800005 NUT 8MM 21 1831074M810 MUFFLER COMPLETE MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 63 HONDA GX160UT2QMX2 ENGINE FUEL TANK ASSY PAGE 64 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE FUEL TANK ASSY NO PART NO 1 16854ZH8000 2 16955ZE1010 5 17631207801 7 90004ZH7003 8 91353671004 9 9405006000 10 91424Z4M003 12 950024080008 13 1762024 020 14 1767224H000 PART NAME RUBBER SUPPORT 107MM JOINT FUEL TANK PACKING FUEL FILLER CAP FLANGE BOLT 6X29 O RING 14MM FLANGE NUT 6MM TUBE FUEL 4 5X145 CLAMP TUBE D8 CAP COMP FUEL FILTER FUEL 15 1751024 00028 TANK COMPLETE FUEL NH1 16 90503898000 17 9130224 003 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 65 WASHER TANK CUSHION O RING 5 5X1 5 QTY REMARKS MN DE INCLUDES ITEM W HONDA GX160UT2QMX2 ENGINE FLYWHEEL ASSY
6. INSPECTION DANGER EXPLOSIVE FUEL Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the compactor if the engine is hot or running Fuel Check 1 Visually inspect Figure 6 to see if fuel level is low fuel is low replenish with unleaded fuel RN 5 P 6 Fuel 2 When refueling be sure to use strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately Water Tank Option If your unit is equipped with a water tank Figure 7 and your applications requires water fill water tank EE WATER WATER SOURCE Figure 7 Water Tank Filling V BELT V Belt Cover Removal To inspect the V belt remove the three bolts that secure the belt cover to the frame as shown in Figure 8 V BELT COVER Figure 8 V Belt Cover Removal V Belt Inspection Visually examine the V belt Figure 9 and determine if it is full of tiny cracks frayed has pieces of rubber missing is peeling or otherwise damaged Also examine the belt and determine if it is oil soaked or glazed hard shiny appearance on the sides of the belt Either of these two conditions can cause the to run hot which can weaken it and increase the danger of it breaking If the V belt exhibits any of the referenced wear conditions replace the V belt immediately
7. the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 9 TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY DECOMMISSIONING NOTICE Decommissioning is a controlled process used to safely retire a piece of equipment th
8. or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is MULTIQUIP
9. 93500050160A 93500050250H 9405006000 PART NAME QTY REMARKS CONTROLA St ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL LEVER SPRING WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CP CONTROL ADJUSTING SPRING SPRING CABLE RETURN HOLDER WIRE FLANGE BOLT 6X12 BOLT GOVERNOR ARM LOCK NUT 6MM CIR CLIP SCREW 4X6 SCREW 5X16 SCREW 5X25 FLANGE NUT 6MM c c c cl cl cl cl cl cl c c c m INCLUDES ITEMS HONDA GX160UT2QMX2 ENGINE DECALS 19 PAGE 72 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE DECALS NO PART NO PART NAME QTY REMARKS 3 8752124M000 EMBLEM GX160 4 87528Z4M000 MARK CHOKE 87532ZH7000 MARK THROTTLE INDICATION 87516Z4H010 MARK OP CAUTION ENGLISH 87539Z4M000 MARK EX CAUTION ENGLISH 87516Z4H801 MARK OP CAUTION FR 8751924 000 MARK OP CAUTION 87539Z4M800 MARK EX CAUTION PICTOGRAP 87539Z4M810 MARK EX CAUTION FR 89216201800 WRENCH SPARK PLUG 89219805000 HANDLE BOX WRENCH MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 73 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or pre
10. Explanation Of Code In Remarks Column 26 Suggested Spare Parts 27 Compactor Component Drawings BOOY ASSEMDIY aan 28 31 Vibrator Assembly 32 33 Transport Wheel Assembly 34 35 Sprinkler 45560 36 37 Urethane Plate Assembly 38 39 Nameplate and Decals 40 41 TABLE OF CONTENTS Honda GX160UTQMX2 Engine Component Drawings Cylinder Head Assembly 42 43 Cylinder Barrel Assembly 44 45 Crankcase Cover Assembly 46 47 Crankshaft Assembly 48 49 11 11 uu u bip uuu aus 50 51 Camshaft Assembly 52 53 Recoil Starter Assembly 54 55 Fan Cover Assembly 56 57 Carburetor Assembly 58 59 Air Cleaner Assembly 60 61 Muffler Assembly 62 63 Fuel Tank Assembly 64 65 Flywheel Assembly 66 67 Ignition Coil Assembly 68 69 Control Assembly
11. Shut Off Valve VTHW Only Turn this valve downward to let water flow from the water tank to the water tube Engine These plate compactors use a Honda GX160 4 8 HP air cooled 4 stroke gasoline engine Refer to the Honda owner s manual for more detailed engine information and related topics Belt Cover Remove this cover to gain acess to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exists that your hand may get caught between the V belt and clutch causing serious injury and bodily harm Eccentric Housing Encloses the eccentric gears and counter weights 14 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 COMPACTOR COMPONENTS Figure 3 Engine Controls and Components INITIAL SERVICING The engine Figure 3 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine manual for instructions and details 6 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter canister to gain access to filter element of operation and servicing NOTICE 1 Fuel Filler Cap Remove this cap to add unleaded wa gasoline to the fuel tank Make sure cap is tightened Operating the engine without an air filter with a securely DO NOT over fill damaged air filter or a filter in need of repla
12. the Every 200 hours working properly filter element from the inside out NEVER brush off Replace bolts dirt Brushing will force dirt into the fibers Replace the Engine Bolt if deformed ngine Bolts Es 2 paper filter element if it is excessively dirty Vibrator AIR CLEANER WINE Every 300 hours Fuel Filter NUT Every 2 years 4 Tightening Torque Reference Table 7 below Tightening Torque for retight ening of nuts and bolts SSS BLOW COMPRESSED Vw AIR FROM THE Table 7 Tightening Torque in kg cm Diameter X INSIDE OUT m me mme m mn 100 6mm 300 350 8mm 650 700 10mm ELE In case counter part is of aluminum Bolt threads used with this machine are all right handed Material and quality of material is marked on each bolt and screw Figure 23 Engine Air Cleaner MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 23 3 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing NOTICE Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure Engine Oil 1 Drain the engine oil when the oil is warm as shown in Figure 24 AN A DRAIN SEALING BO
13. working conditions ALWAYS allow the engine to cool before 7 servicing NEVER attempt any maintenance Work on a hot engine ALWAYS disconnect the spark plug wire from the spark plug and secure away from the engine before performing maintenance or adjustments on the machine Some maintenance operations may require the engine to be run Ensure that the maintenance area is well ventilated Gasoline engine exhaust contains poisonous carbon monoxide gas that can cause unconsciousness and may result in DEATH MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 21 MAINTENANCE Inspection and Maintenance Service Tables To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Table 5 and Table 6 Engine Maintenance Perform engine maintance as listed in Table 5 Table 5 Engine Maintenance Schedule First Every 2 Description 3 Operation Before Month or Years or CHANGE CHANGE Bolts Necessary eu REPLACE CoolingFins CHECK _ x Spark Arrester Fuel Tank Fuel Filter Idle Speed Valve Clearance Fuel lines Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanicall
14. 2 14 3 13 6 in 312 x 362 x 346 mm MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 11 DIMENSIONS 88 89 j Figure 1 Dimensions Table 3 Dimensions 36 0 914 B 2 D 36001 PAGE 12 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 DEFINITION OF PLATE COMPACTOR The Mikasa MVC88VTH VTHW is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work VIBRATORY PLATES The vibratory plates of the compactor produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate GENERAL INFORMATION FREQUENCY SPEED The compactor s vibrating plate produces a vibration frequency of 6 000 VPM vibrations per minute The travel speed of the compactor is approximately 82 ft minute 25 meters minute ENGINE These plate compactors are equipped with a Honda GX160UT2QMX2 air cooled 4 cycle gasoline engine The engine drives an e
15. 58450880 416467240 025403016 952408960 952408980 419466670 011606025 030206150 020106050 PART NAME BOLT 6X15 WASHER LOCK M6 NUT M6 BOLT 10X30 WASHER LOCK M10 SPACER WHEEL BRACKET WHEEL BOLT 10X35 WASHER FLAT M10 CONICAL LOCK WASHER NUT M10 NUT M10 AXLE TRANSPORT WHEEL WHEEL SPACER NUT M8 WASHER LOCK M8 STOPPER RUBBER NUT M8 STOPPER LOCK PIN BOLT 6X20 WASHER LOCK M6 NUT M6 LOCK BRACKET WHEEL LOCK PIN WHEEL SPRING LOCK KNOB WHEEL SPRING PIN 3X16 WASHER FLAT 6 5X16X1 COLLAR 6 2X9X4 LOCK WIRE HANDLE BOLT 6X25 WASHER LOCK M6 NUT M6 TRANSPORT WHEEL ASSY QTY REMARKS MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 35 SPRINKLER ASSY PAGE 36 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 RE 10 11 12 13 PART 416910110 033910050 953406390 954403241 416338930 416338940 416452750 001220825 0401450080 416452790 954300342 001241030 033910160 022910270 WATER TANK W CAP WASHER 14 5X30X1 6 PACKING 13X28X2 COCK PT 1 4 SPRINKLING PIPE PIPE HOLDER L PIPE HOLDER R BOLT 8X25 WASHER FLAT M8 STAY PIPE HOLDER CAP WATER TANK BOLT 10X30 WASHER FLAT M10 NUT M10 SPRINKLER ASSY TY REMARKS T 1 d INCLUDES ITEMS W MVC88VTH VTHW PLATE COMP
16. 6 V Belt Inspection PAGE 24 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 SPARK ARRESTER CLEANING Clean the spark arrester every 6 months or 100 hours 1 Removethe 4 mm screw 3 from the exhaust deflector then remove the deflector See Figure 27 2 Removethe 5 mm screw 4 from the muffler protector then remove the muffler protector 3 Remove the 4 mm screw from the spark arrestor then remove the spark arrester 5 sx gt 5MM SCREW 4 MUFFLER PROTECTOR Figure 27 Spark Arrester Removal MAINTENANCE 4 Carefully remove carbon deposits from the spark arrester screen Figure 28 with a wire brush ARRESTER SCREEN Figure 28 Cleaning The Spark Arrester 5 f the spark arrester is damaged and has breaks or holes replace with a new one 6 Reinstall the spark arrester and muffler protector in reverse order of disassembly MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 25 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNO PA
17. 88VTH MVC88VTWH PLATE COMPACTOR WITH HONDA GX160UT2QMX2 GASOLINE ENGINE 1 to 5 units Qty P N Description estas 070100332 V BELT 0650140480 SPARK PLUG p 28462ZH8003 ROPE RECOIL STARTER 17210ZE1517 ELEMENT AIR CLEANER Lo 17620Z4H020 CAP FUEL TANK jm 17672724H000 FUEL FILTER FUEL TANK mos 939010230 SHOCK ABSORBER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 27 BODY ASSY PAGE 28 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 s MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 29 PART NO 416910120 416120141 939010230 020310080 030210250 416120390 001221025 030210250 416454360 912216015 001220850 030208200 031108160 416466520 416466540 031108160 022710809 959404350 416910100 416464490 416351320 080200300 080600550 042006006 90745ZE1600 416452809 952400130 009110004 070100332 416120950 416010040 001220825 030208200 031108160 001220820 952408710 404433430 416452360 952405600 001221253 030212300 416121050 0105091025 030210250 416121010 PART NAME HANDLE ASSY UE VIBRATING PLATE SHOCK ABSORBER NUT M10 W
18. ACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 37 URETHANE PLATE ASSY 5 PAGE 38 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PART NO 416352080 001221230 012012030 416352090 011208035 022710809 PADUPA88 de dn URETHANE PLATE ASSY PART NAME QTY REMARKS HANGER URETHANE PLATE BOLT 12X30 PLATE URETHANE PLATE BOLT 8X35 NYLON NUT M8 PAD URETHANE sai a 1 1 WASHER LOCK M12 2 4 4 5 416342390 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 42 12 09 13 PAGE 39 NAMEPLATE AND DECALS ASSY 40 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 z PART 920218170 920900090 920101410 920105070 920217430 920217440 920210330 920208350 920203290 920203060 920206290 920201580 920214100 920212320 NAMEPLATE AND DECALS ASSY PART NAME DECAL POSITION DECAL SET MVC EXP EU DECAL MIKASA MARK 120X60 DECAL MIKASA MARK 125MM PLATE SERIAL NO 88VTH PLATE SERIAL NO 88VTHW DECAL EC NOISE REQ LWA105 DECAL V BELT RPF3330 DECAL CAUTION DECAL CAUTION DECAL CAUTION MANUAL EXP DECAL MQ MARK 71X55 DECAL E G FIRE WARNING DECAL FUEL CAUTION QTY gt b L Lo Lo L L IL I REMARKS piss SET ONLY MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUA
19. ASHER LOCK M10 BASE BOLT 10X25 WASHER LOCK M10 RUBBER PLATE 25X25X8 ENGINE ASSY GX160UT2QMX2 BOLT 8X50 WASHER LOCK M8 WASHER FLAT M8 ENGINE NUT ENGINE NUT WASHER FLAT M8 NYLON NUT M8 EARTH WIRE 1 CLUTCH ASSY CLUTCH DRUM 1 CLUTCH SHOE AND BOSS ASSY STOP RING 530 STOP RING AR55 BEARING 6006 KEY 4 78X4 78X38 COLLAR WASHER SOCKET HEAD BOLT 5 16 VBELT RPF3330 BELT COVER INNER BELT COVER OUTER BOLT 8X25 WASHER LOCK M8 WASHER FLAT M8 BOLT 8X20 COLLAR 13X20X44 RUBBER 20X32X28 HANDLE STOPPER WASHER 12 5X35X4 5 BOLT 12X65 WASHER LOCK M12 GUARD HOOK BOLT 10X25 WASHER LOCK M10 VAS HANDLE BODY BODY ASSY QTY REMARKS 1 1 4 4 4 1 4 4 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 5 1 2 2 2 2 2 2 1 4 4 1 ee ert INCLUDES ITEMS W BODY ASSY CONTINUED PAGE 30 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 31 PART NO 416218770 416459320 416459340 009120407 955010311 001220510 030205130 58151 959026822 955010310 507010110 955010307 952404470 0105050616 030206150 020106050 2067550101 001221215 031112230 PART GRIP VAS HANDLE HANDLE NUT VAS HANDLE RUBBER VAS HANDLE SUNK HEAD BOLT 10X20 TACH HOUR METER BOLT 5X10 WASHER LOCK M5 WASHER FLAT M5 RUBBER TUBE CURL CORD C
20. G WEIGHT RETURN VALVE INTAKE VALVE EXHAUST SPRING VALVE RETAINER INTAKE VALVE RETAINER EXHAUST VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJUSTING QTY REMARKS gt NDA mn nn m INCLUDES ITEM W MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 53 HONDA GX160UT2QMX2 ENGINE RECOIL STARTER ASSY PAGE 54 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE RECOIL STARTER ASSY PART NO 28400Z4M305ZD 28410Z4M003ZD 28421207003 28422ZH8801 284312 8801 284332 8801 28441ZH8801 28442ZH8003 28443ZH8801 28462ZH8003 900032 8801 90008ZE2003 28461Z4M305 28463Z4M003 PART NAME STARTER ASSY RECOIL CASE CP STARTER REEL RECOIL STARTER RATCHET STARTER PLATE FRICTION RATCHET GUIDE FRICTION SPRING SPRING RECOIL STARTER SPRING RETURN ROPE RECOIL STARTER SET SCREW BOLT FLANGE 6X10 KNOB RECOIL STARTER KNOB REINFORCEMENT QTY REMARKS PS M INCLUDES ITEMS W MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 55 HONDA GX160UT2QMX2 ENGINE FAN COVER ASSY PAGE 56 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE FAN COVER ASSY NO PART NO
21. HT 2 7 1653124 000 SLIDER GOVERNOR 1 8 1654124 000 SHAFT GOVERNOR ARM 1 9 90131ZE1000 BOLT DRAIN PLUG 2 11 90601ZE1000 WASHER DRAIN PLUG 2 12 90602ZE1000 CLIP GOVERNOR HOLDER 1 13 91001271003 BALL BEARING 6205 1 14 91201207801 OIL SEAL 25X41X6 1 15 91353671004 O RING 14MM 1 16 9405010000 FLANGE NUT M10 1 17 9410106800 WASHER PLAIN 6MM 2 18 9425108000 LOCK PIN 8MM 1 19 957010601200 FLANGE BOLT 6X12 2 21 35480Z0T003 SWITCH ASSY OIL LEVEL 1 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 45 HONDA GX160UT2QMX2 ENGINE CRANKCASE COVER ASSY PAGE 46 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE CRANKCASE COVER ASSY PART NAME QTY REMARKS O PART NO 1130024 640 11381ZH8801 15600407810 15600407820 15625407800 91201207801 8 9430108140 9 957010803200 10 961006205000 11 156252701800 5 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 47 COVER ASSY CRANKCASE GASKET CRANKCASE CAP OIE FILLER s CAP ASS DIFE caca iia PACKING OIL FILLER CAP OIL SEAL 25X41X6 KNOCK PIN 8X14 FLANGE BOLT 8X32 BALL BEARING 6205 PACKING OIL FILLER CAP N INCLUDES ITEMS ids INCLUDES ITEMS W INCLUDES ITEMS W HONDA GX160UT2QMX2 E
22. L REV 2 12 09 13 41 HONDA GX160UT2QMX2 ENGINE CYLINDER HEAD ASSY PAGE 42 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE CYLINDER HEAD ASSY NO PART PART NAME QTY REMARKS 1 1220421306 GUIDE INLET VALVE 05 2 122057E1315 GUIDE EXHAUST VALVE O 5 3 12210Z4M405 HEAD COMP 4 122162 5300 CLIP VALVE GUIDE 5 12251ZL0003 GASKET CYLINDER HEAD 6 12310Z4M000 COVER CP HEAD 7 12391ZE1000 PACKING HEAD COVER 8 15721ZH8000 TUBE BREATHER 10 90013883000 FLANGE BOLT 6X12 11 90043ZE1020 STUD BOLT 6X112 12 90047721000 STUD BOLT 8X32 13 9430110160 KNOCK PIN 10X16 14 957010806000 BOLT FLANGE 8X60 15 0650140480 SPARK PLUG EY45V gt TRUM INCLUDES ITEMS W T INCLUDES ITEMS W po po po MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 43 HONDA GX160UT2QMX2 ENGINE CYL BARREL ASSY PAGE 44 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE CYL BARREL ASSY NO PART NO PART NAME QTY REMARKS 1 1200024 406 BARREL ASSY CYLINDER OIL ALERT Ao INCLUDES ITEMS W 3 1651024 000 dpi INCLUDES ITEMS W 49 16511Z4M000 WEIGHT GOVERNOR 2 9 1651274 000 HOLDER GOVERNOR WEIGHT 1 6 165134 1000 PIN GOVERNOR WEIG
23. LAMP CLIP BELT WASHER FLAT M6 BOLT 6X15 WASHER LOCK M6 NUT M6 CLAMP COMPLETE BOLT 12X15 WASHER FLAT M12 BODY ASSY CONTINUED QTY ro ro ro o o r ro REMARKS VIBRATOR ASSY PAGE 32 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PART NO 953405270 953405260 416218390 040406211 416338909 416338919 416349930 060203030 050101000 014208020 030208200 416464470 951405240 952404250 0105091025 030210250 PART NAME PLUG 1 4X14 X13L PACKING 1 4 ECCENTRIC ROTATOR BEARING 6211 CASE COVER R CASE COVER L BELT COVER GUARD OIL SEAL O RING BOLT 8X20 WASHER LOCK M8 PULLEY VIBRATOR ASSY KEY 7X7X19 WASHER 11X40X4 BOLT 10X25 WASHER LOCK M10 QTY 1 1 1 2 1 1 1 1 2 8 8 1 1 1 1 1 VIBRATOR ASSY REMARKS MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 33 TRANSPORT WHEEL ASSY 1 TE 61 gt 61 58 62 sS PAGE 34 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PART NO 0105050616 030206150 020106050 012010030 030210250 416466680 416352490 012210035 031110160 032110180 020310080 020310080 416218830 959301000 952400130 020108060 030208200 939010270 020108060 416467230 011206020 030206150 020106050 416351700 416466690 4
24. LT WASHER 54 X OIL FILLER CAP 7 DIPSTICK LLA Figure 24 Draining Engine Oil 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 4 For engine oil capacity see Table 2 Engine Specifications DO NOT overfill 4 Reinstall drain bolt with sealing washer and tighten securely SPARK PLUG NOTICE NEVER use a spark plug of incorrect heat range 1 Remove and clean spark plug Figure 25 with a wire brush if it is to be reused Discard spark plug if the insulator is cracked or chipped 2 Using a feeler gauge adjust spark plug gap to 0 028 0 031 inch 0 7 0 8 MAINTENANCE 3 Thread spark plug into cylinder hole by hand to prevent cross threading then tighten securely 028 031IN t 0 7 0 8 Figure 25 Spark Plug Gap V BELT Visually examine the V belt Figure 26 and determine if it is full of tiny cracks frayed has pieces of rubber missing is peeling or otherwise damaged Also examine the belt and determine if it is oil soaked or glazed hard shiny appearance on the sides of the belt Either of these two conditions can cause the belt to run hot which can weaken it and increase the danger of it breaking If the V belt exhibits any of the above wear conditions replace the V belt immediately OIL SOAKED CORD FAILURE MISSING RUBBER Figure 2
25. NGINE CRANKSHAFT ASSY PAGE 48 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310Z4M800 CRANK SHAFT COMPLETE 1 8 90745221600 KEY 4 78X4 78X38 1 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 49 HONDA GX160UT2QMX2 ENGINE PISTON ASSY PAGE 50 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE PISTON ASSY NO PARTNO PART NAME QTY REMARKS 13010Z4M801 RING SET PISTON STD 2 13101Z4M800 PISTON STD 1 3 13111Z4M000 PISTON 1 4 1320074 000 ROD AY De INCLUDES ITEMS W 5 9000124M000 BOLT CONNECTING ROD 6X34 5 2 6 90551ZE1000 CLIP PISTON PIN 18MM 2 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 51 HONDA GX160UT2QMX2 ENGINE CAMSHAFT ASSY PAGE 52 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 WP HONDA GX160UT2QMX2 ENGINE CAMSHAFT ASSY PART NO 1220974M801 1410024 000 1441024 000 0 0 3 0 0 0 0 7 0 0 70 90012ZE0010 90206ZE1000 PART NAME SEAL VALVE STEM CAMSHAFT ASS sin ROD CP PUSH ARM VALVE ROCKER VALVE LIFTER PIVOT ROCKER ARM SPRIN
26. OIL SOAKED PT CORD FAILURE WORN BACK COVER BROKEN MISSING RUBBER CRACKS SIDEWALL WEAR Figure 9 Drive Belt Inspection INSPECTION V Belt Tension The V belt tension is proper if the V belt bends 10 to 15 mm Figure 10 when depressed with finger at midway between the clutch and vibrator pulleys CORRECT V BELT CLUTCH TENSION 10 15 MM WHEN DEPRESSED AS SHOWN 2 V BELT IBRATOR Figure 10 V Belt Tension Vibrator Oil Check 1 Placethe plate compactor horizontally on a flat surface Make sure the compactor is level when checking the oil in the vibrator assembly V PULLEY 2 Check vibrator oil level by removing the oil plug vibrator oil gauge as shown in Figure 11 The oil level should be up to the oil plug 3 vibrator holds approximately 6 7 oz 200 cc IMPORTANT if oil is required replace using only SAE 10W 30 motor oil VIBRATOR OIL PACKING Figure 11 Vibrator Oil Check MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 17 DO NOT attemptto operate the compactor Inspection sections of this manual have been read and thoroughly understood until the Safety General Information and This section is intended to assist the operator with the initial start up of the compactor It is extremely important that this section be read carefully before attempting to use the compactor in t
27. OPERATION AND PARTS MANUAL MULTIQUIP Mikasa SERIES MODEL MVC88VTH MODEL MVC88VTHW ONE WAY PLATE COMPACTOR HONDA GX160UT2QMX2 GASOLINE ENGINE Revision 2 12 09 13 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 NOTES MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 3 MVC88VTH MVC88VTHW Forward Plate Compactor Proposition 65 Warning 2 Table Of Contents eese 4 Parts Ordering Procedures 5 Safety Information 6 10 11 ES 12 General 13 Compactor 14 Compactor 15 Inspection 16 Ea 17 0 18 19 Qui 20 Operation Maintenance 21 22 25
28. PART NAME QTY REMARKS 1 1961024 00028 COVER COMPLETE 1 4 7 0 PLATE CP SIDE OIL ALERT 1 8 1963024 000 SHROUD COMPLETE 1 10 34150ZH7013 ALERT UNIT OIL 1 12 35120701851 SWITCH AY E G STOP 1 15 90013883000 FLANGE BOLT 6X12 6 16 90022888010 FLANGE BOLT 6X20 1 17 906012 7013 CLIP HARNESS 1 18 957010600800 FLANGE BOLT 6X8 1 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 57 HONDA GX160UT2QMX2 ENGINE CARBURETOR ASSY PAGE 58 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 HONDA GX160UT2QMX2 ENGINE CARBURETOR ASSY MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 59 PART NO 160104 1812 16011220005 16013Z0SB01 1601524 911 16016ZH7W01 160242751901 16028751901 1604474M911 1610074M91 1 16124ZE0005 1 16173001004 1621124 000 16212ZH8800 16220ZE1020 16221ZH8801 16610ZE1000 16953221812 1695422 1812 1695622 1811 16957ZE1812 16967ZE0811 93500030060H 9430520122 99101ZH80700 99204ZE00350 16959751901 PART GASKET SET FLOAT VALVE SET FLOAT SET CHAMBER SET FLOAT SCREW SET PILOT SCREW SET DRAIN SCREW CARBURETOR 5 SCREW THROTTLE STOP NOZZLE MAIN PACKING CUP INSULATOR CARBURETOR PACKING INSULATOR SPACER CARBURETOR PACKING CARBURETOR CHOKE LEVER COMP
29. RTNAME QTY REMARKS 1 12845 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut
30. and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change 2 Q gt Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from su
31. at is no longer serviceable If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain beyond life cycle reliability and is to be decommissioned demolition and dismantlement be sure to follow rules below DO NOT pour waste or oil directly onto the ground down a drain or into any water source Contact your country s Department of Public Works or recycling agency in your arrange for disposal of any electrical components waste or oil associated with this equipment SAFETY INFORMATION When the life cycle of this equipment is over remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the life cycle of this equipment is over it is recommended that the trowel frame and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and manufacturers alike promote the process of recycling metal Using a metal recycling center promotes energy cost savings EMISSIONS INFORMATION NOTICE The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide CO hydrocarbons HC and nitrogen oxides NOx contained in gas
32. ccentric weight at a high speed to develop a compaction force In addition this engine is equipped with an alertsystem that will automatically stop the engine before the engine falls below safe engine oil operating limits Always be sure to check the engine oil level prior to starting the engine CONTROLS Before starting the plate compactor identify and understand the function of all the controls and components MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 13 COMPACTOR COMPONENTS Figure 2 Plate Compactor Components Figure 2 shows the location of the basic controls and components of the MVC88VTH VTHW Plate Compactor The function of each control is described below la Handle Bar When operating the compactor use this handle bar to manuever the compactor Lifting Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Fuel Tank Cap Remove this cap to add fuel Use only unleaded fuel with an octane rating of 86 or higher Water Tank Cap VTHW Only Remove this cap to add water to the water tank Water Tank VTHW only Holds 13 7 quarts of water removable no tools required Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil de 10 Water Tube Sprinkler VTHW Only Supplies water to the soil via a splash plate Water
33. cement will allow dirt to enter the engine causing rapid engine DANGER Add fuel to the tank only when the engine Weal is stopped and has had an opportunity to 7 Spark Plug Provides spark to the ignition system Wy cool down In the event of a fuel spill DO Set spark plug gap according to engine manufacturer s NOT attempt to start the engine until the instructions Clean spark plug once a week fuel residue has been completely i up 8 Muffler Used to reduce noise and emissions NEVER and the area surrounding the engine is dry touch when hot 9 Fuel Tank Fill with unleaded gasoline Reference 2 eo Table 2 for fuel tank capacity For additional information refer to Honda engine owner s manual in the RUN position 10 Dipstick Oil Filler Cap Remove this cap to determine 3 Recoil Starter Pull Rope Manual starting method if the engine oil is low Add oil through this filler port as Pull the starter grip until resistance is felt then pull recommended in Table 4 briskly and smoothly 11 Oil Drain Plug Remove this plug to remove oil from 4 Fuel Valve Lever OPEN to let fuel flow CLOSE to the engine s crankcase stop the flow of fuel 12 Engine ON OFF Switch ON position permits engine 5 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture starting OFF position stops engi
34. ch written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 74 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 NOTES MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 75 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 310 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 CANADA UNITED KINGDOM Multiquip Multiquip UK Limited Head Office 4110 Industriel Boul Tel 450 625 2244 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Globe Lane Fax 0161 339 3226 Contact jmartin multiquip com Fax 450 625 8664 Dukinfield Cheshire SK16 4UJ Contact sales 6 multiquip co uk COPYRIGHT 2013 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced
35. e bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine SAFETY INFORMATION B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed i Keep fingers hands hair and clothing away from all moving parts to prevent injury A
36. e 22 in the OFF position EL FUEL uu 7 VES M OF Figure 22 Fuel Valve Lever OFF 4 f applicable place water valve Figure 18 in the OFF position Emergency Shutdown 1 Move the throttle lever quickly to the IDLE position and place the engine ON OFF switch in the OFF position PAGE 20 MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 OPERATION MAINTENANCE MAINTENANCE General Cleanliness General maintenance practices are crucial to the Clean the compactor daily Remove all dust and debris performance and longevity of your compactor This buildup mud clay etc If the compactor is steam cleaned equipment requires routine cleaning inspection and ensure that lubrication is accomplished AFTER steam lubrication Reference Table 5 and Table 6 for scheduled cleaning engine and compactor maintenance NOTICE The following procedures devoted to maintenance can prevent serious compactor damage or malfunctioning Inspection and other services should always be carried out on hard and level ground with the engine shutdown NOTICE Reference HONDA engine manual supplied with your compactor for more detailed engine maintenance and troubleshooting NOTICE The inspection intervals listed in the maintenance tables are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular
37. for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation SAFETY INFORMATION NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher B ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 7 COMPACTOR SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing sever
38. he field STARTING THE ENGINE 1 Place the engine fuel valve lever Figure 12 to the ON position LEVER 337 Figure 12 Engine FuelValve Lever ON Position 2 Movethe throttle lever Figure 13 away from the idle position about 1 8 of the way toward the run position THROTTLE LEVER Figure 13 Throttle Lever 1 3 Start Position STARTUP 3 Place the choke lever Figure 14 in the CLOSED position if starting a cold engine CLOSED Figure 14 Choke Lever Closed NOTICE The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine 4 Place the engine ON OFF switch Figure 15 in the position ENGINE SWITCH OFF a a m d ON Figure 15 Engine ON OFF Switch ON Position 5 Grasp the starter grip Figure 16 and slowly pull it out resistance becomes the hardest at a certain position corresponding the compression point Rewind the rope a little from that point and pull out sharply 18 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 STARTUP 9 Ifthe sprinkling of water is required place water valve in the ON position S A gt STARTER GRIP Fi 18 Water Val N Figure 16 Starte
39. ith hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine S SAFETY INFORMATION BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There is a possibility that the battery will explode i DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin B Use well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 ALWAYS recharge the battery in a well ventilated environmentto avoid the risk of a dangerous concentration of combustible gases the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse Skin or clothing immediately with M plenty of water
40. n new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date
41. ne operation MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 15 Before Starting 1 Read all safety instructions at the beginning of manual 2 Clean the compactor removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check 1 check the engine oil level place the compactor on secure level ground with the engine stopped 2 Remove the dipstick from the engine oil filler hole Figure 4 and wipe clean DIPSTICK n Figure 4 Engine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 fthe oil level is low Figure 5 fill to the edge of the oil filler hole with the recommended oil type as listed in Table 4 Reference Table 2 for maximum engine oil capacity UPPER LIMIT u lt LOWER LIMIT Figure 5 Engine Oil Dipstick Oil Level Table 4 Oil Type 25 or Higher SAE 10W 30 Spring Fall 25 10 SAE 10W 30 20 16 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13
42. nge Y Order via Phone Domestic US Dealers Call BB 1 800 427 1244 Uug Non Dealer Customers Contact your local Multiquip Dealer for 2 parts or call 800 427 1244 for help in their local Multiquip Representatives tor locating a dealer near you Parts Ordering information gt lt en ii ae is 1 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Y DHL Shipping Address if different than billing address Priority One Y Truck etum Fax Number d T Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to PST WWW MU WE ACCEPT ALL MAJOR CREDIT CARDS MA VIVEN UIP MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety messages and operating instructions could Y result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically addres
43. oline exhaust emissions This engine has been certified to meet US EPA Evaporative emissions requirements in the installed configuration Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modifying the fuel system may adversely affect evaporative emissions resulting in fines or other penalties Emission Control Label The emission control label is an integral part of the emission system and is strictly controlled by regulation s The label must remain with the engine for its entire life If a replacement emission label is needed please contact your authorized engine distributor PAGE 10 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 SPECIFICATIONS Table 1 MVC88VTH VTHW One Way Plate Compactor Specifications Operating Weight MVC88VTHW 229 Ibs 104 kg 13 7 qt 13 0 liters Yes Lubricating Oil in Vibration Case 6 7 fl oz 200 cc Table 2 Engine Specifications HONDA GX160UT2QMX2 Engine Type Air cooled 4 stroke Single Cylinder OHV Horizontal Shaft Gasoline Engine 2 7 in x 1 8 in 68 mm 45 mm Displacement 163 cc 9 9 cu in 4 8 HP 3 6 KW 3600 RPM Approx 825 U S gallons 3 1 liters Unleaded 86 Octane or Higher 61 ats 0 58 liters Dual Element Recoil Start 33 lbs 15 Kg Dimensions L x W x H 12
44. paid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be i
45. r Grip igure 18 Water Valve ON 10 To begin compacting place the throttle lever Figure 19 NOTICE in the RUN position DO NOT pull the starter rope all the way to the end DO NOT release the starter rope after pulling Allow it to rewind as soon as possible 6 When engine starts release the starter grip and allow the rope to recoil 7 Ifthe choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position Figure 17 as the engine warms up If the engine has not started repeat steps 1 through 6 THROTTLE LEVER CHOKE Figure 19 Throttle Lever Run LEVER Figure 17 Choke Lever Open 8 Beforethe compactor is placed in to operation run the engine for several minutes Check for fuel leaks and noises that would associate with a lose component MVC88VTH VTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 PAGE 19 OPERATION ALWAYS follow all safety rules referenced amp e in the safety section of this manual before J operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury 1 Once the engine has started move the engine throttle lever quickly to the run position 2 With the throttle lever in the run position the engine speed should be around 2 300 RPM therefore engaging the centrifugal clutch NOTICE ALWAYS move the throttle lever quickly without hesi
46. s the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS 4 DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of 9 ALWAYS check the equipment
47. tation because increasing the engine speed slowly causes the clutch to slip 3 Firmly gasp the compactor s handle bar with both hands the compactor will begin moving forward 4 Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury NOTICE NEVER stop the engine suddenly while working at high speeds 5 Compactor traveling speed may drop on soils which contain clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodge in the plate mechanism so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level the soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice OPERATION STOPPING THE ENGINE Normal Shutdown 1 Move the throttle lever to the dle position Figure 20 and run the engine for three minutes at low speed THROTTLE LEVER Figure 20 Throttle Lever Idle 2 Place the engine ON OFF switch Figure 21 in the OFF position ENGINE SWITCH Figure 21 Engine ON OFF Switch OFF Position 3 Place the fuel shut off lever Figur
48. to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 SUGGESTED SPARE PARTS MVC
49. y proficient Refer to the HONDA Shop Manual for service procedures 3 Forcommercial use log hours of operation to determine proper maintenance intervals PAGE 22 MVC88VTHNTHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 12 09 13 MAINTENANCE Machine Inspection Engine Air Cleaner Perfom machine inspection as listed in Table 6 DANGER DO NOT use gasoline or low flash point solvents for cleaning the air cleaner The possibility exists of fire or explosion which can cause damage to the equipment and severe bodily harm or even DEATH Table 6 Machine Inspection ma Check Solution Engine Oil Add oil if necessary Daily Before Starting Vibrator Oil Add oil if necessary Air Cleaner Element Clean Replace Inspect deformations Shock Absorber Replace if damaged Wear protective equipment such as approved safety glasses or face shields and dust masks or respirators when cleaning air filters with compressed air Every 20 Hours Engine Oil This engine is equipped with 8 replaceable high density element See Figure 23 for air cleaner Every 100 Air Cleaner Element Clean Replace comp Vi Check oil level Check 1 Remove the air cleaner cover and foam filter element ibrator Oil 61681 epeei replace 2 Tap the paper filter element several times on hard damaged or worn surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through

Multiquip MVC88VTH User's Manual

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