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Multiquip MTR40F User's Manual

1. SUB CAP HOLDER COCK PACKING FUEL TANK FUEL COCK ASSY CVL 08 STRAINER 110 BOLT 8x30 T WASHER LOCK M8 NYLON NUT M8 WASHER 8 5x22x3 FILTER TANK HOSE BAND 8 HOSE CLAMP FUEL HOSE 1 150 FUEL HOSE FOR EVP L 150 FUEL FILTER CP F TANK 2L GRAY THROTTLE LEVER ASSY THROTTLE BODY THROTTLE GEAR CP W BOLT SLIDER THROTTLE LEVER O RING G 45 O RING P 10 WASHER FLAT M10 CONICAL SPRING WASHER SOCKET HEAD SCREW 6 x 6 CAP NUT M10 NUT M10 H 6 SOCKET HEAD SCREW 8 x 20 NUT M8 H 5 THROTTLE WIRE 620 710 BOLT 6X20 T WASHER LOCK CAP NUT M6 TANK AND HANDLE ASSY QTY 1 2 4 4 4 1 1 1 1 PD 22 41 PO POP SS SS SS NO PO nn N mpm 0 h st REMARKS INCLUDES ITEMS W S N 5 3129 AND BELOW S N 5 3130 AND ABOVE S N 5 3129 AND BELOW S N 5 3130 AND ABOVE INCLUDES ITEMS W MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 35 FOOT ASSY OPTION w mms PAGE 36 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 NO 30 31 32 33 34 30 36 37 38 39 PART NO 305910010 305333120 305333130 305446470 015110055 022711012 030210250 015112075 022711214 030212300
2. 3800 4100 RPM 957 2 When you stop the engine be sure to close the fuel cock NPA 399 SECONDARY AIRFILTER NOTICE SERVICE MONTHLY CAUTION CLEAN THE ELEMENT WITH KEROSENE WHEN DIRTY AFTER THE NPA 1016 CLEANING LUBRICATE IT MIXED OIL KEROSENE 2 4 ENGINE OIL 1 SQUEEZE OUT THE OIL AND REPLACE IT AND CLEAN IT MORE ATTE N Zl O N E OFTEN WHEN OPERATING IN DUSTY CONDITIONS eer ATENGAO PRECAUCION Read operator s manual carefully before use Lire le manuel attentivement avant utilisation Bitte lesen Sie vor Inbetriebnahme der Maschine die bedienungsanleitung sorgaltig durch Prima dell uso leggere attentamente il manuale e READ OWNER S SERVICE MANUAL BEFORE OPERATING OR Lee com manual de instruC antes de SERVICING THIS MACHINE usar Leer detenidamente el manual de instrucciones e ALWAYS KEEP UNAUTHORIZED INEXPERIENCED antes de usar la maquina UNTRAINED PEOPLE AWAY FROM THIS MACHINE NPA 769 Q e MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT PRIMARY AIRFILTER DAILY NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL 329
3. 305117260 305343780 041006305 041006203 952401450 001220825 030208200 362455660 002210620 050100350 305333090 042006304 080100520 952400130 001220825 030208200 303010084 042006007 391437750 080200350 351421900 060504010 050300900 362454441 943020020 943050050 943060100 943060020 943030021 0053204201 301010210 0173120010 362341610 002200620 351010050 351010320 2741500123 0011408400 0021808000 0032008000 CRANK CASE CRANK GEAR BEARING 63057 BEARING 62032 WASHER 8 5 x 22 x 3 BOLT 8 x 25 T WASHER LOCK M8 BEARING COVER BOLT 6X20 H SW O RING G 35 CONNECTING ROD BEARING 630477 STOP RING R 52 WASHER 9304 BOLT 8 x 25 T WASHER LOCK M8 PINION BEARING 600744 SPACER 35 4 42 7 11 STOP RING S 35 SPAGER CLUTCH DRUM OIL SEAL VB 40525 O RING S 90 CLUTCH ASSY CE120P 1 6 CLUTCH SHOE C812 CLUTCH BOSS C812 CLUTCH GUIDE A CLUTCH GUIDE B CLUTCH SPRING WOODRUFF KEY LOCK WASHER CLUTCH LOCK NUT PACKING FRONT COVER BOLT 6 x 20 H SW GREASE FITTING 6 1 GREASE FITTING 6 1 ADAPTER FLANGE BOLT AND WASHER ASSY NUT WASHER LOCK CRANKCASE AND ENGINE ASSY RB A cO HS SH N BR REMARKS INCLUDES ITEMS W MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 29 CRANKCASE AND ENGINE ASSY IR CLEANER NOTES AIR CLEANER ASSY INCLUDES ITEMS WITHIN DASHED LINES
4. k LAY DOWN TOWARD THIS CAUTION DIRECTION ONLY CLEANING ELEMENT NPA 963 Remove the element from the pre cleaner Clean the element with solvent Apply SAE30 motor oil with 7 9 cc and squeeze out excess oil before re installing GREASE NPA 120 PAGE 26 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 NEDE NPA1017 1100 920203990 957 NPA896 NPA1016 920203290 920209630 920209910 920101200 NPA1018 920209100 920209610 831 920100240 920202930 691 769 NAMEPLATE AND DECALS DECAL GASOLINE ONLY DECAL CAUTION OPERATION DECAL CAUTION FUEL COCK DECAL ENGINE RPM DECAL ELEMENT SET DECAL SECONDARY AIR FILTER DECAL CAUTION DECAL CLEANING ELEMENT PLATE SERIAL NO DECAL GREASE DECAL PRIMARY AIR FILTER DECAL RAMMER BOOT amp HEARING DECAL DECAL OIL 7 9 CC DECAL CAUTION OIL INJECT DECAL M MARK DECAL SWITCH ON DECAL LAYDOWN DECAL CAUTION PART NAME QTY 1 1 1 1 1 1 1 1 c REMARKS CONTACT MQ PARTS DEPT MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 27 CRANKCASE AND ENGINE ASSY IR CLEANER NOTES AIR CLEANER ASSY INCLUDES ITEMS WITHIN DASHED LINES EXCEPT FOR ITEMS 74 AND 75 PAGE 28 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12
5. PART NAME FOOT ASSY 150B FOOT 150B METAL SHEET 150B FOOT COVER SUNK HEAD BOLT 10x50 H NYLON NUT M10 WASHER LOCK M10 SUNK HEAD BOLT 12 60 H NYLON NUT M12 WASHER LOCK M12 4 FOOT ASSY OPTION REMARKS INCLUDES ITEMS W MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 37 NARROW FOOT ASSY OPTION PAGE 38 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 PART NO 305910020 305910040 305333140 305334930 305333150 305334940 305446470 305447810 001611050 022711012 030210250 001611252 022711214 030212300 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 39 NARROW FOOT ASSY OPTION PART NAME QTY FOOT ASSY nemner FOOT ASSY 100B eee FOOT 2008 S METAL SHEET 200B uu u METAL SHEET 100B FEN eee FOOT COVER SUNK HEAD BOLT 10x50 H NYLON NUT M10 WASHER LOCKM10 SUNK HEAD BOLT 12x60 H NYLON NUT M12 WASHER LOCK M10 REMARKS Te INCLUDES ITEMS W pe INCLUDES ITEMS W TRENCH SHOE ASSY PAGE 40 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 PART NO 305333160 305333170 305334390 001221235 020312100 030212300 PART NAME TRENCH SHOE 500H 120B TRENCH SHOE 800H 120B TRENCH SHOE 305H 100B BOLT 12x35 T NUT M12 WASHER LOCK M12 o lt TRENCH S
6. locating a dealer near you Parts Ordering information EE 4 MEME 2 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground Next Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW M U WE ACCEPT ALL MAJOR CREDIT CARDS 2 MULIG MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety 4 messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation
7. PART NAME PISTON PIN STOP RING R 12 PISTON ROD M14 PISTON END M14 STOPPER UPPER CYLINDER CAP MAIN SPRING SPRING CYLINDER GUIDE CYLINDER DUST SEAL DKI 536781 1 STOP RING TH R 68 GREASE FITTING A MT6x1 STOPPER BOLT 8x15 H SW GRIP SOCKET HEAD BOLT 8x15 T DUST SLEEVE SLEEVE BAND BOLT 8x30 NUT M8 O RING G 80 BOLT 10x25 H SW QTY 1 2 1 1 1 1 2 1 1 1 1 2 1 4 1 2 1 1 1 1 1 4 GUIDE CYLINDER ASSY REMARKS TANK AND HANDLE ASSY 48 k 4 56 def 53 g amp JJ il m vi So NE 1 e of 60 2 PAGE 34 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 O0 UJ gt gt 306117960 351319900 009110007 033121009 002211020 939010210 030208200 020308060 361910021 305910032 361455740 391437785 954406020 954300720 954406010 001220830 030208200 022710809 952401450 954404890 954403030 0561080020 391436350 0851041790 301419750 362116890 362910060 362341550 362910090 362455620 362455630 050100450 050200100 031110160 033910070 096206006 022131008 020410060 096208020 020408050 956100040 001220620 030206150 022130605 PART NAME HANDLE SHOCK ABSORBER SOCKET HEAD BOLT 10x20 T TOOTHED LOCKWASHER B M10 BOLT 10x20 H SW STOPPER RUBBER EH1002 WASHER LOCK M8 NUT M8 TANK CAP CP ORANGE FUEL TANK ASSY
8. TY REMARKS ne 1 2 1 1 1 2 2 1 1 1 1 4 2 1 1 1 1 1 1 4 2 1 1 9 1 4 4 4 1 1 1 2 1 1 3 2 4 1 1 1 1 2 1 1 1 2 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W 96 INCLUDES ITEMS W amp ROBIN EH 092D ENGINE CRANKSHAFT AND PISTON ASSY PAGE 58 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 092D ENGINE CRANKSHAFT AND PISTON ASSY NO 10 40 41 42 50 60 70 80 105 310 320 350 360 360 360 370 370 370 380 2842030101 0230200100 0230200110 0230200120 0021814000 0032014000 0053203101 0053204201 0173120010 2842250130 2842300103 2302330103 28423401 3 28423402H3 28423403H3 2842351107 2842351207 2842351307 0565110010 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 59 PART NAME CRANKSHAFT CP SPACER T 0 8 SPACER T 1 0 SPACER T 1 2 NUT SPRING WASHER WOODRUFF KEY WOODRUFF KEY LOCK NUT CONNECTING ROD ASSY CONNECTING ROD BOLT PISTON PIN PISTON PISTON 0 25MM PISTON 0 50MM PISTON RING SET PISTON RING SET 0 25MM PISTON RING SET 0 50MM CLIP TY REMARKS REPLACES 0032012000 pe INCLUDES ITEMS W ROBIN EH 092D ENGINE INTAKE AND EXHAUST ASSY PAGE 60 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 NO 34 35 36 37 38 50 60 70
9. Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 74 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ra m 9 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 75 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 0161 339 2223 Fax 0161 339 3226 Tel 52 222 225 9900 Fax 52 222 285 0420 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 441
10. OPERATOR S POSITION THROTTLE Figure 14 ON OFF Switch Off Position 3 Close the fuel shut off valve Figure 15 by moving the fuel cock lever to the CLOSED position Figure 12 Throttle Lever Full Open Make sure that the throttle lever is moved to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the clutch springs or foot 2 The MTR40F tamping rammer is designed to run between 3 800 4 100 roms At optimum rpm the foot hits at the rate of 650 695 impacts per minute Increasing throttle speed past factorysetrpm does not increase impacts and may damage Figure 15 Fuel Shut Off Valve unit The MTR40F is designedto advance while tamping For Closed Position faster advance pull back slightly on the handle so that rear Emergency Skovdown of foot contacts soil first Emergency 1 Movethe throttle lever quickly tothe IDLE position and turn Stopping The Engine the engine ON OFF switch to the OFF position Turn the fuel Normal Shutdown valve lever to the CLOSED position 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 13 and run the engine for three minutes at low speed OPERATOR S POSITION THROTTLE Figure 13 Throttle Lever Idle MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 17 Maintenance Perform the scheduled maintenance procedures as defined by Table 4 and below D
11. Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes
12. REV 3 01 05 12 PAGE 65 ROBIN EH 092D ENGINE GOVERNOR OPERATION ASSY PAGE 66 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 092D ENGINE GOVERNOR OPERATION ASSY NO 10 20 30 35 40 50 60 70 80 200 201 207 210 213 215 230 240 255 260 265 280 PART NO 2844230403 2304220103 2844270201 2844560103 2844280403 0031305000 0011406300 2844900201 2524250323 2304330210 2744510101 0110060010 0043104140 0230100040 2264500313 0043106300 0022706000 0217100020 0140040070 2684500113 2264310301 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 67 PART NAME GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD LINKAGE BUSHING ROD SPRING CLIP BOLT amp WASHER ASSY WEIGHT CP GOVERNOR SPRING SPEED CONTROL ASSY BASE PLATE FLANGE BOLT SCREW PAN HEAD SPACER RETURN SPRING SCREW NUT FRICTION WASHER SCREW CONTROL SPRING LINK PIVOT QTY 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 REMARKS ROBIN EH 092D ENGINE BLOWER HOUSING ASSY 20 FIG 520 PAGE 68 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 ROBIN EH 092D ENGINE BLOWER HOUSING ASSY PART NO 2845110213 2849510203 0010408350 0010408200 2845260123 0110060010 2845410103 920100240 0110060010 0110060020 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 69 PART NAME BL
13. which requires no adjustments GAP N g 0 024 0 028 IN 06 07 MM Figure 20 Spark Plug Gap Long Term Storage BI Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior of rammer with an oil moistened cloth Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight NOTICE Refer to manufacturer engine manual for specific servicing instructions MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 19 MAINTENANCE Perform the scheduled engine maintenance procedures as defined by Table 4 below Table 4 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE Re tighten If Necessary 5 REPLACE Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your servic dealer unless you have the proper tools and are mechanically proficient Refer to the ROBIN shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals PAGE 20 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 NOTES MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 21 TROUBLESHOOTING TAB
14. 3 01 05 12 PAGE 47 ROBIN EH 090D ENGINE GOVERNOR ASSY PAGE 48 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 090D ENGINE GOVERNOR ASSY NO PART NO PART NAME TY REMARKS 10 2744230101 GOVERNOR LEVER 1 20 2304220108 GOVERNOR SHAFT 1 30 2744270113 GOVERNOR ROD 1 40 1064280113 ROD SPRING 50 0031305000 CLIP 2 60 0011406250 BOLT AND WASHER ASSY 1 1 1 1 1 70 01860600200 NUT 80 27442501003 GOVERNOR SPRING 200 2304330210 SPEED CONTROL ASSY 210 0043104140 SCREW PAN HEAD 230 0140040070 SCREW 235 2684500103 CONTROL SPRING 280 2264310301 LINK PIVOT CP 345 0217100020 FRICTION WASHER 360 0043106300 SCREW 0022706000 Mee REPLAGES 0022706000 385 2744510101 BASE PLATE CP 1 386 0110060050 FLANGE BOLT 2 REPLACES 0110060010 480 2264500313 RETURN SPRING 1 486 0230100040 SPACER 1 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 49 ROBIN EH 090D ENGINE RECOIL STARTER ASSY N af M O TO IN ONA IN 210 PAGE 50 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 090D ENGINE RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 10 2745120211 BLOWER HOUSING CP 1 11 2745510121 BLOWER H BKT 1 CP 1 12 2745520101 BLOWER H BKT 2 CP 1 13 0110060020 FLANGE BOLT 2 14 0011606140 BOLT AND WASHER ASSY 2 15 2
15. 80 90 95 210 220 230 240 260 310 340 351 357 365 366 370 540 550 560 570 PART 2843170121 2273860123 2843640103 0051904100 0031517000 2743870123 2743330103 2743360103 2143370203 2143340103 2143350103 13210KA031 2143530103 2743600303 2693580103 0170060090 2743650103 2843010401 2843520103 0023808000 0200080170 0110060460 0011408160 0130080240 1063292103 2843590203 1573500103 0176060030 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 61 PART NAME CAMSHAFT CP PIN SPRING RELEASE LEVER SPRING PIN SNAP RING RETURN SPRING TAPPET VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE PUSH ROD ROCKER ARM BOLT PIVOT NUT GUIDE PLATE MUFFLER CP GASKET EXHAUST FLANGE NUT WASHER FLANGE BOLT BOLT amp WASHER 8X16 BOLT amp WASHER ASSY INSULATOR GASKET INSULATOR GASKET 2 INSULATOR SELF LOCK NUT ROBIN EH 092D ENGINE INTAKE AND EXHAUST ASSY QTY REMARKS 1 NA PN PN ND ND PO DN NON DD INCLUDES ITEMS W ROBIN EH 092D ENGINE CARBURETOR ASSY PAGE 62 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 22 23 24 25 26 27 28 29 30 31 32 338 40 ROBIN EH 092D ENGINE CARBURETOR ASSY PART NO 2846233200 2846253908 2846256008 2846231608 2516255908 2846253308 2846253
16. general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particula
17. or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5
18. 090D ENGINE INTAKE AND EXHAUST ASSY PAGE 46 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 090D ENGINE INTAKE AND EXHAUST ASSY NO PART NO PART NAME QTY REMARKS 10 2743170101 CAMSHAFT 1 INCLUDES ITEMS W 34 2273860123 PIN SPRING 1 35 2743640103 RELEASE LEVER I 36 0051904100 SPRING PIN 1 37 0031517000 SNAP RING I 38 2743870103 RETURN SPRING 1 50 2743330103 TAPPET 2 60 2743360103 VALVE SPRING 2 70 2743370103 SPRING RETAINER 2 80 2743340103 INTAKE VALVE 1 90 2743350103 EXHAUST VALVE I 95 13210KA031 COLLET VALVE 4 210 2743530103 PUSH ROD 2 220 2743600103 ROCKER ARM 2 230 2693580103 BOLT PIVOT 2 240 0170060090 NUT 2 260 2743650103 GUIDE PLATE 1 310 2743010211 MUFFLER CP I 330 2743700111 BRACKET CP MUFFLER 1 340 2743520101 GASKET CP EXHAUST I 350 0176060020 SELF LOCK NUT 2 351 0023806000 FLANGE NUT 2 REPLACES 0023806000 360 0110060010 BOLT AND WASHER ASSY 2 REPLACES 0011406120 375 0011306120 FLANGE 2 REPLACES 0110060010 510 2743260400 AIR CLEANER ASSY 1 INCLUDES ITEMS W 510 24 2303262008 GASKET I 520 2743260307 ELEMENT SET 1 540 2303290103 INSULATOR 1 550 2303590103 GASKET INSULATOR I 560 2303590203 GASKET 2 INSULATOR 2 570 0176060020 SELF LOCK NUT 2 MTR40F RAMMER OPERATION AND PARTS MANUAL REV
19. 1 450 625 8664 COPYRIGHT 2012 MULTIQUIP ING Multiquip Inc the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 3 MULTIQUIP
20. 1420203 2771601001 0440200070 0600200110 0310060020 0105060430 0440060020 0401140030 0211140020 2741600113 0011408250 0011408300 0241090060 2841100121 0440200110 0600200110 2844500301 2054190103 0013908500 0310060020 2306360101 0213160020 0130060200 2741500123 0021808000 0032008000 0031108000 2841300110 2841500113 0110080210 0100080410 2841550203 2841450203 2841600403 2771501103 0110060400 2841560203 2841600103 2841600203 2841450103 0131050020 0131050020 2841700103 2301600613 0011406160 2849900117 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 57 ROBIN EH 092D ENGINE CRANKCASE ASSY PART NAME CRANKCASE CP VALVE GUIDE STEM SEAL CP OIL SEAL 20X32X6 BALL BEARING 60074C3 DOWEL PIN STUD OIL SEAL PLUG GASKET STIFFENER BOLT amp WASHER BOLT amp WASHER ASSY GROMMET MAIN BEARING COVER OIL SEAL 20X32X6 BALL BEARING 6004C3 GOVERNOR GEAR CP GOVERNOR SLEEVE STUD DOWEL PIN GAUGE GASKET BOLT amp WASHER ADAPTER FLANGE NUT SPRING WASHER WASHER CYLINDER HEAD ASSY GASKET HEAD FLANGE BOLT BOLT ROCKER COVER OIL SHELTER PLATE GASKET ROCKER COVER PIPE KNOCK FLANGE BOLT BREATHER PLATE LEAF VALVE BREATHER PLATE OIL SHELTER PLATE SCREW amp WASHER ASSY SCREW amp WASHER ASSY COVER CASE GASKET TAPPET COVER NA BOLT amp WASHER ASSY GASKET SET
21. 508 2846245508 2846252908 2846252308 2846252908 2846240108 2846242008 2516244908 2776258108 2846251508 2846250508 2796250008 2846254008 2846255208 2516266108 2846233508 2516235008 2846246508 2846246008 2846245008 2846245108 2846256308 2846245608 2846246008 2846243008 2516256508 2844550103 CARBURETOR ASSY LEVER SUB ASSY THROTTLE COLLAR SPRING THROTTLE BUSH SHAFT THROTTLE THROTTLE VALVE SCREW LEVER CHOKE SHAFT CHOKE VALVE CHOKE MAIN JET 68 SLOW JET SRING SCREW ADJUST PIN FLOAT LEVER FLOAT ASSY VALVE NEEDLE GASKET CHAMBER CHAMBER ASSY FLOAT DRAIN SCREW SCREW GASKET NUT SPRING WASHER O RING O RING PLATE SCREW JET COLLAR RUBBER PIPE BUSH THRO QTY Hae 1 lI 0 NO HS HS S PN NP s PD d d SS gt REMARKS INCLUDES ITEMS W MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 63 ROBIN EH 092D ENGINE AIR CLEANER ASSY 850 PAGE 64 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 092D ENGINE AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS C 2843260300 AIR CLEANER ASSY 1 INCLUDES ITEMS W 520 2743260307 ELEMENT SET 09 1 570 0176060030 SELF LOCK NUT 2 850 2841600403 RUBBER PIPE 1 9008 0732004430 LABEL CHOKE 1 MTR40F RAMMER OPERATION AND PARTS MANUAL
22. 745500101 BLOWER GUIDE 1 16 0110060050 FLANGE BOLT 1 REPLACES 0110060010 20 2749170103 LABEL TRADE MARK 40 0110060050 FLANGE BOLT uuu u uuu sas 41 0110060020 FLANGE BOLT 46 0110060020 FLANGE BOLT 60 2745260103 CYLINDER BAFFLE 210 2745020120 RECOIL STARTER ASSY 210 1 2745011508 SPIRAL SPRING 210 2 2745012018 REEL 210 3 2745011108 STARTER ROPE 1 use REPLACES 0110060010 1 2 1 1 1 1 1 210 4 2615010008 STARTER KNOB 1 2 1 1 1 1 1 1 3 INCLUDES ITEM 210 5 2705012508 RATCHET 210 6 2275013108 FRICTION SPRING 210 11 2745014508 STARTING PULLEY 210 24 1315015008 SLIDE PLATE 210 35 2705026108 RATCHET GUIDE 210 49 2275015208 SET SCREW 216 2069170103 LABEL TRADE MARK 220 0110060020 FLANGE BOLT MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 51 ROBIN EH 090D ENGINE CARBURETOR ASSY 28 SS PAGE 52 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PART NO 2746230100 2746253508 2306252508 2376245108 2346242108 2746252008 2746253008 2246254308 2268250208 2146251508 2306255308 2078234508 2306254008 2306250608 2746240008 2266270118 2746235108 2246245008 2106231808 2306258108 1066239308 2066244608 2306258208 2746235008 2276240408 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 53 ROBIN EH 090D ENGINE CARBURETO
23. ATHER PLATE OIL SHELTER PLATE BREATHER PIPE CLAMP BREATHER PIPE HOSE CLIP BOLT amp WASHER ASSY GASKET SET ROBIN EH 090D ENGINE CRANKCASE ASSY TY REMARKS 1 2 1 1 1 2 1 1 2 2 1 1 1 1 2 1 1 1 1 1 4 1 1 9 1 1 4 1 1 2 4 1 1 1 1 1 1 1 2 1 eem INCLUDES ITEMS W INCLUDES ITEMS W eee INCLUDES ITEMS W ROBIN EH 090D ENGINE CRANKSHAFT AND PISTON ASSY PAGE 44 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 NO 10 40 40 40 50 60 70 754 170 310 320 350 360 360 360 370 370 370 380 PART 2742010141 0230200100 0230200110 0230200120 0021812000 0032012000 0053203101 0053204201 0173120010 2302250120 2302300123 2302330103 2742340103 2742340203 2742340303 2742350107 2742350207 2742350307 0565110010 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 45 PART NAME CRANKSHAFT CP SPACER T 0 8 SPACER T 1 0 SPACER T 1 2 NUT SPRING WASHER WOODRUFF KEY WOODRUFF KEY LOCK NUT CONNECTING ROD ASSY CONNECTING ROD BOLT PISTON PIN PISTON PISTON 0 25MM PISTON 0 50MM PISTON RING SET PISTON RING SET 0 25MM PISTON RING SET 0 50MM CLIP ROBIN EH 090D ENGINE CRANKSHAFT AND PISTON ASSY TY REMARKS 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 INCLUDES ITEMS W REPLACES 0032012000 ROBIN EH
24. FOR ITEMS 74 AND 75 PAGE 30 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 CRANKCASE AND ENGINE ASSY CONTINUED NO PARTNO PART NAME QTY REMARKS 41 0031108000 WASHER 4 42 0310060020 DOWEL PIN 2 63 959006120 CLIP TCP 10509B 64 362341620 OIL GAUGE PROTECTOR 1 65 362341630 LINK PROTECTOR 1 4 2 66 002400820 BOLT 8X20 W FLAT LOCK WASHER 67 2741600113 STIFFENER 68 0011408250 BOLT AND WASHER 69 0011408300 BOLT AND WASHER ASSY 71 362116871 CLEANER 71 18 362030011 COVER AIR CLEANER 71 24 362030020 PACKING AIR CLEANER 71 34 362030030 ELEMENT AIR CLEANER 71 44 362030040 BOLT CP AIR CLEANER 72 353342400 INTAKE PIPE 73 507010110 CLAMP TC 200 74 050300070 O RING 7 75 081108160 WASHER FLAT M8 81 306010020 FRONT COVER 86 911210905 ENGINE ASSY EHO9D EEE INCLUDES ITEMS W ANA Lll cl c MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 31 GUIDE CYLINDER ASSY PAGE 32 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 O PART NO 305446380 080100120 305337980 305451550 305446400 305446410 305446420 305212710 305112730 065105010 080510680 351010050 305446430 001220816 305446440 001520815 305446450 305446460 011208030 020308060 050100800 002211025 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 33
25. HOE ASSY REMARKS MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 41 ROBIN EH 090D ENGINE CRANKCASE ASSY PAGE 42 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 220 230 250 260 265 270 280 300 610 620 630 680 690 700 710 727 820 821 825 850 850 1 852 860 960 PART NO 2741010121 2371420203 23 1600801 0440200070 0600200140 0310060020 0013906600 0105060200 0105060170 0105060160 0440060010 0401140030 0211140020 2741600113 0011408250 2741100131 0440200110 0600200140 2304500301 2054190103 0013908500 2306360113 0213160020 0130060200 2741300131 2741550103 0110080210 2741550223 2741600403 0310060020 0011406600 0566000250 2741440101 2741620103 2741440503 2741610203 0566000331 0569000010 0011305100 2749900107 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 43 PART NAME CRANKCASE CP VALVE GUIDE STEM SEAL CP OIL SEAL 20X32X6 BALL BEARING DOWEL PIN STUD STUD STUD STUD OIL SEAL 6X10X2 5 PLUG GASKET STIFFENER BOLT amp WASHER MAIN BEARING COVER OIL SEAL 20X32X6 BALL BEARING GOVERNOR GEAR CP GOVERNOR SLEEVE STUD OIL GAUGE GASKET BOLT amp WASHER CYLINDER HEAD CP GASKET HEAD FLANGE BOLT ROCKER COVER GASKET ROCKET COVER DOWEL PIN BOLT amp WASHER ASSY CLAMP BREATHER PLATE CP GASKET BRE
26. LE 5 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Difficult to start SOLUTION Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Fuel is available but spark plug will not ignite Power available at high tension cable Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug Short circuit at stop switch Check stop switch circuit Replace stop switch if defective will not ignite Power NOT available at high tension cable Ignition coil defective Replace ignition coil Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is Check fuel to oil mixture inadequate Fuel is available and spark plug ignites Compression normal Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Air Cleaner clogged Clean or replace air cleaner Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Fuel is available and spark plug igni 9 ignites compression low Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Air cleaner clogged Clean or replace air cleaner Air in fuel line Bleed remove air from fuel line Not enough power available compression normal no miss firing Fuel level in c
27. LE PROBLEM SOLUTION Operating speed of throttle lever Set throttle lever to correct position is incorrectly set Engine rotates but amplituide Clutch slips Replace or adjust clutch not uniform or does not strike Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 23 EXPLANATION OF CODES IN THE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART REMARKS L 39945 1 1 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 SIN 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same
28. N MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 9 SPECIFICATIONS Table1 MTR 40F Rammer Specifications MODEL Overall Height Overall Width Overall Length shoe Size Blows minute Tamping Area Impact Force Clutch Travel Speed Stroke Jump Height Operating Weight MTR 40F U S metric 43 7 in 1 110 mm 13 8 in 351 mm 24 5 in 622 mm 5 9 x 10 6 in 150 x 270 mm 650 699 1 453 sa ft per hr 135 sq m per hr 1 215 Ibs blow 550 kg blow Automatic Centrifugal 30 fom 9 mpm 2 2 in 55 mm 101 Ibs 46 kg Table 2 Specifications Engine Type Bore X Stroke Displacement Max Output Fuel Fuel Tank Capacity Lube Oil Capacity Speed Control Method Spark Plug Air Cleaner Ignition System Starting Method Dimension L x W x H Dry Net Weight NOTICE ROBIN EH090D45050 EH092D45010 Air cooled 4 stroke Single Cylinder OHV Horizontal Shaft Gasoline Engine 2 01 in X 1 65 in 51 mm x 42 mm 5 24 cu 86 cm 2 4 H P 3600 R P M 1 8 kW Unleaded Gasoline 2 1 qts 2 0 liters 0 79 gal 0 3 liters Centrifugal Fly weight Type NKG BM6A BMR6A Dual Element Type Flywheel Magneto Soild State Recoil Start 9 1 x 11 6 X 13 0 in 232 X 295 X 330 mm 20 7 lbs 9 4 Kg opecifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured PAGE 10 MTR40F
29. OPERATION AND PARTS MANUAL a MULTIQUIP HU ger SERIES MODEL MTR40F TAMPING RAMMER ROBIN EHO90D EHO92D GASOLINE ENGINES Revision 3 01 05 12 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 NOTES MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 3 MTR40F Tamping Rammer Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety NN 6 9 MIC 10 uuu 10 General Information 11 COMPONEN uu 12 Basic 13 IDEO 14 17 Maintenance 18 20 Troubleshooting 22 23 Explanation Of Codes In Remarks Column 24 Suggested Spare 25 Name Plate and Decals 26 27 Crankcase and Engine Assembly 28 31 Guide Cylinder Assem
30. OWER HOUSING CP LABEL FLANGE BOLT FLANGE BOLT CYLINDER BAFFLE FLANGE BOLT COOLING BLOWER DECAL M MARK FLANGE BOLT FLANGE BOLT QTY 1 1 1 1 1 2 1 1 3 4 ROBIN EH 092D ENGINE RECOIL STARTER ASSY ST DEN QU PAGE 70 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 092D ENGINE RECOIL STARTER ASSY PART NO 2845021120 2745011508 2745012018 2745011208 2615010008 2705012508 2745013108 2275013508 2705026108 2845014508 2745015208 1315015008 2275015208 RECOIL STARTER ASSY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING RATCHET GUIDE STARTING PULLEY SLIDE PLATE B SLIDE PLATE SET SCREW QTY emne 1 DD AN REMARKS INCLUDES ITEM W MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 71 ROBIN EH 092D ENGINE ACCESSORIES ASSY 10 PAGE 72 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 092D ENGINE ACCESSORIES ASSY 1 PART NO PART NAME QTY REMARKS 0 2269030710 ACCESSORY TOOL KIT 1 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 73 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect
31. R ASSY PART NAME CARBURETOR ASSY THROTTLE VALVE CHOKE VALVE SCREW PILOT JET SHAFT ASSY CHOKE SHAFT ASSY THROTTLE BOLT NEEDLE VALVE ASSY PIN FLOAT CHAMBER BODY INSERT WASHER PACKING FLOAT ASSY MAIN JET CLIP HOSE SCREW SPRING SEAL SCREW SPRING PACKING HOSE MAIN JET QTY 1 bt t llL llL ht dt llL 2 lI cl INCLUDES ITEMS W ROBIN EH 090D ENGINE ELECTRIC DEVICE ASSY PAGE 54 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 ROBIN EH 090D ENGINE ELECTRIC DEVICE ASSY PART NO 2307020831 2747020101 0011706250 0660000361 0150040090 0566030010 0659000010 0650140470 2307510113 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 55 PART NAME FLYWHEEL CP IGNITION COIL CP BOLT amp WASHER ASSY SWITCH ASSY TAPPING SCREW CLAMP PLUG TERMINAL SPARK PLUG NGK SPARK PLUG CAP QTY 1 1 2 1 2 1 1 1 1 REMARKS ROBIN EH 092D ENGINE CRANKCASE ASSY 960 GASKET SET PAGE 56 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 NO 10 208 268 308 40 50 70 758 80 90 150 160 161 205 210 220 230 250 260 265 268 270 280 300 430 437 438 439 610 620 630 631 680 685 690 700 710 721 722 723 724 725 726 810 830 860 960 PART NO 2841010411 237
32. RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 Definition of Tamping Rammer The Mikasa MTR40F Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTR40F levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTR40F tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MTR40F is equipped with a Robin air cooled four cycle gasoline engine Transmission of power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Spring Cylinder and Crankcase Bearings The Mikasa MTR40F uses zerk grease fittings to lubricate the spring cylinder and crankcase bearings Lubricate these grease fittings as indicated in the maintenance section of this manual Controls Before starting the MTR40F Tamping Rammer identify and understand the functions of the controls GENERAL INFORMATION Before starting operation check the lifting handle to Make sure that there is no damage on the bolts Make sure that there is no crack or breakage on handle Make sure t
33. TS MANUAL REV 43 01 05 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 15 2006 Order Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts amp multiquip W View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information PTE 7 1 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount rder Parts rts to log in and save on Standard orders for all orders which include complete part numbers 4 2 1 d p Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial part numbers 1 800 6 PARTS 7 800 672 787 Note Discounts Are Subject To Change teu 7 5 Order via Phone Domestic US Dealers Call 1 800 427 1244 EFE GE 1 FEE 7 Non Dealer Customers Contae Jour oca International Customers should contact parts or 800 427 1244 for help in their local Multiquip Representatives for
34. aily BI Thoroughly remove dirt and oil from the engine compartment and rammer Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the bellows for oil leaks Repair or replace as needed 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 16 at the top of the crankcase body side and clean it with cleaning oil kerosene ELEMENT YELLOW 7 9CC 29 500 SAE 30 Figure 16 Primary Air Cleaner Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 Lubricate bottom element gray with 7 9 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing Air Cleaner The aircleaner Figure 17 should be inspected and cleaned on a regular basis at least once a week Remove element rinse in soapy water squeeze and allow to air dry until completely dry before reinstalling Carefully tap the paper filter element Figure 17 several times on a hard surface until all dirt is removed then reinstall NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if itis excessively dirty MAINTENANCE BREATHER ELEMENT GRAY OUTER FOAM ELEMENT CLEAN WITH SOLVENT CLEAN WITH KEROSENE Figure 17 Engine Air Cleaner Main Springs Lubrication The rammer main springs Figure 18 should be lubricated with five shots of grease wit
35. an be started with choke halfway or completely 1 Openthe fuel shut off valve by moving the fuel cock aides open CLOSED lever to the open position Figure 7 if 4 CHOKE LEVER M Figure 10 Choke Lever Closed 5 Griptherecoilstarter Figure 11 handle and pullit until you feel a slight resistance Then pull sharply and quickly Return the Figure 7 Fuel Shut Off Valve Open recoil starter handle to the starter position before releasing 2 Set the engine ON OFF switch Figure 8 to the ON position start STARTER GRIP Figure 8 ON OFF Switch ON Position 3 Move the throttle lever to the IDLE position Figure 9 OPERATOR S POSITION Figure 11 Recoil Starter THROTTLE LEVER 6 If engine fails to start move the choke lever Figure 10 to the half open position to avoid flooding 7 Repeat steps 1 through 6 8 Ifthe engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed Figure 9 Throttle Lever Idle PAGE 16 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 OPERATION Operation 2 Afterthe engine cools turn the engine ON OFFswitchtothe 1 To start the rammer tamping action move the throttle lever position Figure 14 Figure 12 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring
36. arbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Ignition coil defective Flush fuel sytem and replace with fresh fuel Not enough power available compression normal miss Ignition plug often shorts Replace ignition wires clean ignition firing Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Mixed fuel quality is Check fuel to oil mixture inadequate Excessive carbon depostion in combustion chamber Clean or replace crankcase Engine overheats Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 22 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 TROUBLESHOOTING TABLE 5 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel fow erratic 00 Fuel fow erratic 00 erratic Check fuel ine line Air taken in through suction Check suction line line 2 Recoil starter not working Dust in rotating part Clean recoil starter assembly properly spring spring failure Replace spiral spring Rotational speed fluctuates TABLE 6 RAMMER TROUBLESHOOTING SYMPTOM POSSIB
37. are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products
38. ate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result m ALWAYS know the location of the nearest fire extinguisher m ALWAYS know the location of the nearest first aid kit SAFETY INFORMATION ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency 90 RAMMER SAFETY Ay DANGER E NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make the machine un
39. bly 32 33 Tank and Handle Assembly 34 35 FOOEASSOIMOLY n 36 37 Narrow Foot Assembly Option 38 39 Trench Shoe Assembly Option 40 41 TABLE OF CONTENTS Robin EH 090D Engine Crankcase Assembly 42 43 Crankshaft and Piston Assembly 44 45 Intake and Exhaust Assembly 46 47 Governor Assembly 48 49 Blower Housing and Recoil Starter Assy 50 51 Carburetor Assembly 52 53 Electric Device Assembly 54 55 Robin EH 092D Engine Crankcase Assembly 26 57 Crankshaft and Piston Assembly 58 59 Intake and Exhaust Assemb y 60 61 Carburetor Assembly 62 63 Air Cleaner Assembly 64 65 Governor Operation Assembly 66 67 Blower Housing Assembly 68 69 Recoil Starter Assembly 70 71 Accessories Assembly 72 73 Terms and Condition of Sale Parts 74 NOTICE Specification and part number are subject to change without notice PAGE 4 MTR40F RAMMER OPERATION AND PAR
40. cleans first stage dirt and surrounding the engine is dry other debris from entering the engine 4 Foot Laminated wood with tempered steel plate for superior shock absorption 9 Engine Air Cleaner Prevents dirt second stage and 5 Grip Whentransportingthe rammer carry it by griping einer aeons TOM catering T the handle 10 Dust Sleeve Prevents dust and debris from entering into the spring cylinder 11 Zerk Fittings Lubricates main springs and crankcase bearings Nameplate Displays information regarding the rammer 7 Handle To operate rammer GRIP handle assembly firmly on both sides PAGE 12 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 BASIC ENGINE Figure 2 Engine Controls and Components INITIAL SERVICING The engine Figure 2 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing 1 Secondary Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 2 Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open 3 Spark Plug Provides spark to the ignition system Se
41. e 0650140470 SPARK PLUG NKG 362454441 CLUTCH 2745011108 STARTER ROPE Laser 954404890 FILTER FUEL TANK UPPER a 954406010 STRAINER FUEL TANK LOWER NOTICE Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 25 NAMEPLATE AND DECALS GASOLINE ONLY NPA 1017 3 CAUTION To start switch must be Before Operation OPERATION i iti Check all nuts and bolts for tightness To START engine In the ON position Keep machine at the upright operating position to check Open fuel filter valve and close choke lever on carburetor NPA 293 Place starter switch to ON and pull start rope 1 Give each grease fitting five 5 shots of grease with When engine starts open the choke lever and warm up the a hand grease gun engine for 4 5 minutes before operation 2 Check the engine oil level and if the level is low Then move throttle lever from OFF to ON to operate it should be refilled from the filler hole To STOP engine Move the throttle lever quickly from ON to OFF position Then move starter lever quickly to OFF and close the fuel filter valve gt Gasoline Only Bitte nur Benzine einf llen Essence Uniquement Usare solo Benzina Solo para Gasolina NPA 896
42. h a hand grease gun after each eight 8 hours of use Use MQ HIGH TEMPERATURE GREASE P N GRS2 or its equivalent Equivalent greases include Shell Darina or Texaco Thermatex both of which have a bentone base and EP 2 rating If an inferior grease is used it may become too thick or too thin due to changes in temperature and improper lubrication could result MAIN SPRING GREASE FITTINGS Figure 18 Grease Fittings Main Springs PAGE 18 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 Crankcase Lubrication The rammer crankcase bearings Figure 19 should be lubricated with five shots of grease with a hand grease gun after each eight 8 hours of use Use MQ HIGH TEMPERATURE GREASE P N GRS2 or its equivalent CRANKCASE GREASE FITTINGS Figure 19 Grease Fittings Crankcase Fuel Lines Bl Check the fuel and oil lines regularly for damage and ensure that there are no leaks M Replace the fuel lines every two years to maintain the performance and flexibility of the fuel lines Cleaning the Rammer If using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler and fuel cap Excessive amounts of water may cause severe engine damage MAINTENANCE Spark Plug Remove and clean the spark plug Figure 20 then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm This unit has electronic ignition
43. hat there is no fissure on the surface If there is any abnormality or damage replace with new one For operation This handle is to be used to lift up the shoe part of the machine with the body laid down on the ground or truck bed Use proper lifting techniques to avoid back injury This handle is for manual lifting only Do not use this handle as a rammer lift point Use the lifting point on the top of the machine Do not move the rammer with the lifting handle and the front rollers more than 16 feet 5 meters MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 11 COMPONENTS Figure 1 MTR40F Rammer Figure 1 shows the location of the controls and components 8 Fuel Tank Cap Remove this cap to add unleaded for the MTR40F Tamping Rammer The functions of each gasoline to the fuel tank Make sure capis tightened securely control is described below DO NOT over fill 1 Throttle Lever Used to adjust engine speed rpm Move lever forward SLOW to reduce engine speed move lever back toward operator FAST to increase Add fuel to the tank only when the engine is speed stopped and has cooled down Inthe event 2 Fuel Shut Off Valve Supplies fuel from the fuel tank of a fuel spill DO NOT attempt to start the to the engine To begin fuel flow move the fuel shut off engine until the fuel residue has been valve downward completely wiped up and the area 3 Primary Air Cleaner Pre
44. he equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 TRANSPORTING SAFETY m NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment i ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights m ALWAYS tie down equipment during transport by securing the equipment with rope E Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste 4 9 are used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source SAFETY INFORMATIO
45. iller cap dipstick from the engine oil filler hole Figure 5 and wipe it clean ENGINE OIL DIPSTICK ENGINE OIL FILLER HOLE Figure 5 Engine Oil Dipstick Insertandremove the dipstick without screwing it intothe filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 079 gallons 0 3 liters PAGE 14 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 INSPECTION Figure 6 Engine Oil Dipstick Oil Level Table 3 Motor Oil Grade Season or Temperature Grade of motor oi higher than MS class Spring Summer or Autumn 120 F to 15 F PE Winter 40 F to 15 F Below 15 F SAE 10W 30 Inspection 1 Check all nuts bolts fasteners for tightness Retighten as necessary 2 Clean any dirtfromtherecoil starterand foot pedestal Wipe the entire unit clean before operating 3 Replace any missing or damaged Safety Operation decals 4 Adjust height of handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 15 OPERATION Operation 4 I ncoldweather startthe unit with choke lever Fully Closed T Figure 10 In warm weather or when the engine is warm The following steps outline the procedure for the engine the unit c
46. r part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 24 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 43 01 05 12 SUGGESTED SPARE PARTS MTR40F RAMMER 3 TO 5 UNITS WITH ROBIN EH 09D45050 EH 092D45010 ENGINES Qty PIN Description Fen 362910060 LEVER THROTTLE 956100040 THROTTLE WIRE o 362030090 ELEMENT AIR CLEANER S orando 362030020 PACKING AIR CLEANER EE 362455670 ELEMENT CRANKCASE 361910021 CAP FUEL TANK W STRAP sasa 954300720 COCK FUEL ASSY Gene 301419750 FILTER IN LINE FUEL 2743260307 ELEMENT SET ENGINE Len 0660000361 STOP SWITCH mem
47. ssary Clean any dirt from the recoil starter and engine cooling fins Wipe the entire rammer clean before operating Replace any missing or damaged Safety Operation decals DO NOT attempt to operate the Tamping Rammer until the Safety General Information and Inspection sections of this manual have been read and thoroughly understood Prior to Operation 1 When transporting the rammer carry it by the grip handle located on the body Figure 3 Figure 3 Grip Handle Main Spring and Crankcase Lubrication 1 There are 2 grease fittings Figure 18 that require lubrica tion ofthe main springs Lubricate these fittings as outlined in the maintenance section of this manual 2 Thereare2 grease fittings Figure 19 that require lubrica tion of the crankcase Lubricate these fittings as outlined in the maintenance section of this manual INSPECTION Fuel 1 This rammer is equipped with atwo cycled gasoline engine Use only unleaded gasoline High test ethyl gasoline is not recommended 2 lffuelislow remove the fuel filler cap Figure 4 and fill with only unleaded gasoline Motor fuels are highly flammable andcanbe dangerous if mishandled DO NOT smoke while refueling DO NOT attemptto refuelthe rammer ifthe engine is hot or running Figure 4 Fuel Tank Engine Oil Check 1 locheckthe engine oil level place the rammer on secure level ground with the engine stopped 2 Remove the f
48. stable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tamping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs m NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 7 ENGINE SAFETY B The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine mDO NOT place hands or fingers inside engine compartment when engine is running m NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug 3 4 while the engine is hot Hot oil will gush 5022 out of the oil
49. t spark plug gap to 0 02 0 03 inch 0 6 0 7 mm Clean spark plug once a week 4 Engine ON OFF Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Dipstick Oil Filler Cap Remove this cap to determine if the engine oil is low Add oil through this filler port as recommended in Table 3 Oil Drain Plug Remove this plug to remove oil from the engine s crankcase MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 PAGE 13 This section is intended to assist the operator with the inspection of the MTR40F Tamping Rammer It is extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Inspection BI Check all nuts bolts fasteners for tightness Retighten as nece
50. tank and severely scald any 2 persons in the general area of the rammer p m NEVER touch the hot exhaust manifold 2 muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the NS maximum allowable SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity m DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids i DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system m Store fuel in appropriate containers in well ventilated areas and away from sparks and flames i NEVER use fuel as a cleaning agent B DO NOT smoke around or near t
51. which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with Safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards PAGE 6 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 3 01 05 12 GENERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations m NEVER operate this equipment when not feeling well due to fatigue illness or when under medication m NEVER operate this equipment under the influence of drugs or alcohol m ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE Bi This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace namepl

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