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Multi Tech Equipment MVH306DSCPAS User's Manual

1. 02 lt L70V6 MUFFLER ASSY SEE CYLINDER HEAD ASSY PAGE 60 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 L70V6 MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 15 11429913200 MUFFLER GASKET 16 11439913520 MUFFLER ASSY 22 26106060142 BOLT M6X14 PLATED 23 26216080182 STUD M8X18 PLATED 24 26366080002 NUT M8 25 11424913600 26 11425213910 EXHAUST DEFECTOR MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 1 L70V6 CRANKSHAFT AND CAMSHAFT ASSY 65 SEE CYLINDER BLOCK ASSY PAGE 62 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 L70V6 CRANKSHAFT CAMSHAFT ASSY QTY REMARKS m INCLUDES ITEM W MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 63 cl cl c PART NAME CAMSHAFT ASSY TAPPET ROLLER TAPPET ASSY PUSH ROD ASSY CRANKSHAFT D ASSY NUT FLYWHEEL DE 485 RING GEAR FLYWHEEL WASHER KEY 12 BALANCER SHAFT ASSY BOLT M 8X20 PLATED WASHER KEY 7X36 RR BEARING PART NO 71421014580 11421014200 11421014300 11421014400 71421021740 11429921220 11439921590 11436221600 11429921550 22912040120 71421028510 26106080202 16031014550 2251
2. OIL PRESSURE SENDER PART NO 11421001010 11439501330 11435001380 11429901800 11429901830 11425001841 22312040080 238 5020000 11429901600 26226060182 26226060222 26366060002 11435001412 11421001460 11435002100 11429935150 26106080352 10542501690 11469901760 24311000180 22190160002 11429902030 11435002113 16011002220 16011002220 24162152116 26106080122 11435002200 11435002210 12125239450 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 55 YANMAR 70 6 CYLINDER HEAD ASSY SEE CYLINDER BLOCK ASSY PAGE 56 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 YANMAR 7016 CYLINDER HEAD ASSY QTY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS M INCLUDES ITEMS W I cl cl PO NO DP HAS PS CYLINDER HEAD BOLT CYLINDER HEAD B BOLT CYLINDER HEAD ASSY INTAKE VALVE EXHAUST VALVE VALVE SPRING SPRING RETAINER COTTER ASSY SUPPORT ASSY ROCKER ROCKER ARM SUPPORT C TYPE RETAINING PIN INTAKE ARM ASSY ADJUSTING SCREW LOCK NUT 6 EXHAUST ARM ASSY ADJUSTING SCREW LOCK NUT 6 VALVE STEM SEAL NOZZLE GASKET NOZZLE SPACER VALVE CAP VALVE SPRING WASHER NOZ
3. SEE CYLINDER HEAD ASSY SEE CYLINDER BLOCK ASSY 4 M f 1 540 TERS 6 Y 3 27 T 1 00 1 5 1 10 1 15 T 1 0 1 1 80 T 1 3 Bp SHIMS USE AS 121 25 REQUIRED FOR T2155 1 0 T7216 0 PAGE 70 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 YANMAR 70 6 FUEL INJECTION PUMP ASSY QTY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 71 pe a FUEL INJECTION PUMP ASSY EUELJINJEG TOR pu sashan NOZZLE ASSY NOZZLE NUT PIN NOZZLE SPRING SPRING SEAT VALVE SPACER ASSY 1 00 SHIM T 1 05 SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM nm non mnmnmmmnnmmmmnmmnmn 4 71424951400 71421053100 11421053000 11421053080 11421053330 11421053120 11421053130 11421053140 11421053410 11421053420 11421053430 11421053440 11421053450 11421053460 11421053470 11421053480 11421053490 11421053500 11421053510 11421053520 11421053530 11421053540 11421053550 11421053560 11421053570 11421053580
4. NCLUDES ITEMS W INCLUDES ITEMS W 56 0 4 4 4 c 4 cl cl cl lA cl o I lI lI cll ll PART NAME LUB OIL PUMP ASSY LUB OIL PUMP COVER O RING COVER PARALLEL PIN 3X16 BOLT M 6X12 PLATED LUBE OIL FILTER COMPLETE O RING 1 5 22 4 BOLT M 6X16 PLATED 3 20 TAPER PIN 3X20 GOVERNOR ASSY GOVERNOR WEIGHT ASSY OIL SEAL THRUST WASHER GOVERNOR WASHER PLAIN WASHER 14 PLATE NUT FUEL LIMITER ASSY NUT M14 LEAD WIRE 0 6 NEEDLE BEARING REGULATOR HANDLE REGULATOR BRACKET RETURN SPRING ADJUSTING BOLT SCREW BOLT M 6X14 PLATED BOLT M 6X20 PLATED LOCK NUT M6 PLATED REGULATOR SPRING RETURN SPRING PROTECTOR COMPLETE SPACER O RING 1 P 18 0 PART NO 11425032010 11429932070 11429932570 22312030160 26106060122 11425035110 24341000224 26106060162 11421061500 22322030200 22322030200 71421061700 11421061290 11429961600 11477061610 11429961190 11477161810 11477161830 11429561940 11477166600 11477166690 11478061090 22451060000 11477061520 11425266051 18336066110 11429966250 11429966440 10522566990 26106060142 26106060202 26756060002 11421066010 11429966200 11477161890 11477161960 24311000180 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 67 L70V6 COOLING AND
5. Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY DECOMMISSIONING NOTICE Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain beyond life cycle reliability and is to be decommissioned demolition and dismantlement be sure to follow rules below DO NOT pour waste or oil directly onto the ground down a drain or into any water source Contact your country s Department of Public Works or recycling agency in your area and arrange proper disposal of 72 any electrical components waste or oil associated with this equipment PAGE 10 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 SPECIFICATIONS Table 1 MVH306DS2 DSCPAS Reversible Plate Compactor Specifications 10 116 Ibs 4 588 kg Operating Weight 725 108 329 kg Table 2 Engine Specifications Oil Capacity 1 16 quarts 1 10 liters 72 75 lbs 33 kg 83 77 108 38 kg MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 11 DIMENSIONS Figure 1 MVH306DS2 DSCPAS Reversible Plate Compactor Dimen
6. 1 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground Next Day Applicable Model Number WI Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to PST WWW MU WE ACCEPT ALL MAJOR CREDIT CARDS MO MULTIQUIP MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 5 SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about poten
7. 1 For a case of unstable ground or soft ground soil containing high clay content for which the use of this machine is not suitable only the green and red LEDs will be on Figure 27 with no yellow LED s on If this occurs it would be challenging to achieve the desired compaction results Check to make sure the ground conditions are prepared to specification before proceeding with the compaction process GREEN GROUND TROUBLE LED ON OR SOFT GROUND LED Figure 27 Ground Trouble Soft Ground Detection of Vibration Abnormality 2 When appropriate vibration frequency cannot be achieved during operation due to improper engine RPMs Figure 28 the green LED will flash When this occurs check the engine RPMs and the V belt tension as it could be loose MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 23 MAINTENANCE Table 6 MVH 306DS2 DSCPAS Engine Check Oil or Fuel Leak Every 8 hours every day Tightness of Fastening Engine Oil Check and Ee ced plenish to specified maximum plenishment level After first 25 hours then every 50 Engine Oil Replacement to 100 hours Air Filter Cleaning Every 100 hours See separate engine manual for details on engine check Daily Service Check for leakage of fuel or oil Check for loose screws including tightness See Table 7 below tightening torque
8. 11425055121 FUEL FILTER W GASKET NN 11428855010 CAP FUEL TANK W GASKET m 114250351 10 LUBE OIL STRAINER j 11425055100 FUEL STRAINER 955300680 IGNITION SWITCH W KEY 3 955000010 KEY IGNITION SWITCH NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 31 NAMEPLATES AND DECALS Shell Tellus Oil 32 NPA 748 OPERATIONAL CAUTION Do not move travel lever if engine stops 45869 8 K DANGER A DANGER 0 DANGER DANGER FUEL FUEL LIFTING LIFTING 5 m CES Ja c x gt pu B 5 11 062 Fire Risk operate cay m well Do not Amr re Do not use machine ventilated area machine ifti WARNING WARNING WARNING 10 NOISE A HOT TEMP 4 READ LL Eee Wear eye protection Operate only in well Do not touch moving Read operators manua ventilated area parts in operation carefully before use OPERATIONAL CAUTION Prior to OPERATION check the engine dfuel levels not enough add to proper levels V B LT H D P F 5370 Warm up engine at low speed for 3 5 minutes Operate machine at full throttle speed incorrect clutch engagement causes clutch to burn NPA 537 peen gag 11 QU IP Us
9. NUT M10 BOLT 8X25 T sitas wm UE tds WASHER LOCK M8 THROTTLE LEVER BAR GRIP 1 0 12 MM COVER THROTTLE ARM THROTTLE SOCKET HEAD BOLT 8X20 T WASHER FLAT M16 WASHER 16 4 35 0 6 CONICAL SW 16 3 X 31 5 X 1 2 STEEL BALL 06 SUJ DRY BUSHING LBF 1620 BOLCTOX25 J NUT MD 5 SOCKET HEAD BOLT 5X20 T WASHER FLAT NUT M5 OIL HOSE W SPRING 1 4 X 920 THROTTLE WIRE CLAMP TC 100 SPIRAL TUBE 6D 330L SPIRAL TUBE KEP6 L 500 PART NO 464117890 464216630 464457400 012010030 030210250 464216620 030210250 031110160 020310080 011208025 030208200 464457340 959403840 464457420 464457350 014208020 0401450160 458450660 033910080 464457440 464010010 011606025 020106050 464010020 001520520 58151 020305040 954002270 956100054 454010020 959021815 959021810 HAND PUMP ASSY PAGE 46 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 HAND PUMP ASSY TY REMARKS INCLUDES ITEMS W os REPLACES P N 001520620 REPLACES P N 050200220 S N 2419 AND ABOVE dpud S N N2419 AND ABOVE 1 2 1 2 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 S N 2419 AND ABOVE 1 1 1 1 T INCLUDES ITEMS W PART NAME ACCUMLATOR O RING DUST SEAL SET CONTROL SHAFT BUSH CAM
10. Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dual weights Due to their weight and force reversible plates are ideal for semi cohesive soils MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 13 COMPONENTS Figure 2 MVH306DS2 DSCPAS Reversible Plate Compactor Components Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Base Plate Designed to compact sand clay and asphalt Oil Reservoir Fill with Shell Tellus Oil 46 or equivalent grade hydraulic oil Vibration Case Encloses the eccentric gears and counter weights Hydraulic Cylinder Activated by moving the travel lever The cylinder controls the direction of movement by the plate compactor Shock Absorber Protects plate compactor from damage by absorbing vibration during operation Throttle Lever Controls speed of the plate compactor Place straight vertically to start push fully counterclockwise for full throttle and fully clockwise to stop plate compactor Ignition Switch Option Provided for electric start models only COMPAS
11. for retightening Table 7 Tightening Torque in kg cm Diameter 300 650 Foe m case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw Remove soil and clean the bottom of compaction plate Check hand pump piping and hose for any leakage A loosened hydraulic hose can be a cause for leakage Check hydraulic hose connections with wrench applied for tightness Check engine oil Inspection and other services should always be carried out on hard and level ground with the engine shutdown Inspection and Maintenance Service Tables To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Table 5 thru Table 7 Table 5 MVH 306DS2 DSCPAS Machine Inspection Hours of Operation Loose or Missing Screws Every 8 hours every day Damaged Parts Every 8 hours every day Function of Controlling System Part Every 8 hours every day Hydraulic System Leak Every 100 hours Vibrator Oil Check Every Every 100 hours Vibrator Oil Replacement Every 300 hours Hydraulic Oil Check Every Every 100 hours First after 200 hours then every Hydraulic Oil Replacement 1 000 hours V belt clutch Check Every 200 hours Battery Check Every 100 hours These inspection intervals are for operation under normal
12. 100 BUZZER EBL CLAMP TC 150 IGNITION SWITCH ASSY IGNITION KEY HARNESS C WIRE PART NO 464457460 464457470 464459260 454010020 955300400 506010070 955300680 955000010 10519878570 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 53 PAGE 54 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 8 1 SEE FUEL INJECTION PUMP ASSY 77 gt KEES 9 N p way gt P L 52 YANMAR 70 6 CYLINDER BLOCK ASSY INCLUDES ITEMS T INCLUDES ITEMS W QTY REMARKS UNDERSIZED PART neut UNDERSIZED PART 0 4 c lI cl cl c NO YANMAR L70V6 CYLINDER BLOCK ASSY PART NAME CYLINDER BLOCK ASSY CYLINDER HEAD GASKET ASSY O RING SHIM SET COVER FO PUMP GASKET PIN 4X8 STRAIGHT PLUG PT 1 4 STEEL PIN 8X12 STUD M6X18 PLATED STUD M6X22 PLATED NUT M6 CRANKCASE GASKET CRANKCASE COVER D MAIN BEARING US STD L O INLET PIPE BOLT M 8X35 PLATED PLUG M16 OIL GAUGE CAP W LUB O RING SEAL WASHER 165 RETAINER BALL BEARING OIL SEAL OIL SEAL NEEDLE BEARING BOLT M8X12 PLATED MAIN BEARING US 0 25 MAIN BEARING US 0 50
13. 11478059060 23080014000 11423959300 12472259050 11465059060 12406659100 11465259310 12175059890 11421059800 11421059850 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 73 L70V6 STARTING MOTOR AND DYNAMO ASSY SEE CYLINDER BLOCK ASSY 32 s 6 X PACKAGED PART 37 Sa NZ SEE CRANKSHAFT CAMSHAFT ASSY PAGE 74 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 L70V6 STARTING MOTOR AND DYNAMO ASSY QTY REMARKS m INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W PO G PART NAME STARTER cesen ARMATURE THRUST WASHER KIT PINION STOPPER SET FIELD COIL ASSY REAR COVER BRUSH HOLDER 55 BRUSH BRUSH BRUSH SPRING PINION ASSY GEAR HOUSING ASSY DUST COVER KIT SHIFT LEVER KIT MAGNET SWITCH THROUGH BOLT BOLT M6X37 TERMINAL COVER BOLT M10X30 PLATED NUT M8 STATOR ASSY DYNAMO WHEEL CORD CLAMP BOLT M6X12 PLATED BOLT M6X20 PLATED SCREW M6X15 HARNESS BRACKET SCREW M4X10 WIRE HARNESS CARTRIDGE FUSE 20A REGULATOR BOLT M6X18 PLATED BOLT M6X20 PLATED JOINT PART NO 71436277011 11438177110 2114811000 2114715500 1143
14. MANUAL REV 7 02 04 14 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options January 15 2006 Order Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams von Order Parts To obtain an MQ Account contact your Print Specification Information eee District Sales Manager for more information RE Goto www multiquip com and click Use the internet and qualify for a 5 Discount 003 Parts to log in and save on Standard orders for all orders which include complete part numbers L Order Fax Dealers Only Fax your order in and qualify for a 296 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L Note Discounts Are Subject Change XJ Order via Phone Domestic US Dealers Call aa 1 800 427 1244 Uug Non Dealer Customers International Customers should contact parts or 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information 4
15. Refer to Figure 3 for the location of controls and components Releasing the Handle 1 Pull the handle release pin Figure 11 then push down on the hand grip to release the handle HANDLE RELEASE PIN PULL UP TO RELEASE HANDLE Figure 11 Handle Release Pin Adjusting Handle Height The height of the handle is adjustable for your comfort 1 Loosen the butterfly screw Figure 12 2 Turn the grip clockwise to raise the handle or counterclockwise to lower the handle PAGE 18 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 OPERATION Recoil Start When starting a unit with an electric strart capability a 1 Place the fuel cock in the OPEN position Figure 13 decompressor Is not normally required however when 2 Move the throttle lever to the START position ambient temperature or battery charger level is low use Figure 14 of a decompressor will help make the start up easier 3 Grasp the starter grip Figure 16 and slowly pull it it to the RUN position Figure 15 The buzzer should position corresponding to the compression point Pull sound at this time the starter grip briskly and smoothly for starting 4 Turnthe ignition key further to the right to the START position to start the engine Buzzer stops sounding and the engine starts 5 If the engine fails to start DO NOT continue to rotate the ignition key for more than 5 seconds Return the key to
16. STOPPER SOCKET HEAD SCREW 5X5 T PLUG PIN STOPPER PLUG BREATHER SOCKET HEAD BOLT 6X20 T O RING P 20 O RING 2 22 O RING 5 38 O RING P 18 ACCUMULATOR CASE O RING 5 40 O RING P 15 O RING G 40 SPRING PLUG BREATHER CAP DUST SEAL SER 40 DUST SEAL SER 15 SPRING COMPRESSION TOOL DISASSEMBLING TOOL A DISASSEMBLING TOOL B HAND PUMP ASSY PART NO 464910040 464910080 464010040 464010050 464010060 464010070 099205005 464010080 464010090 464010100 458010080 014206020 050200200 050210220 050300380 050200180 464010111 050300400 050200150 050100400 464010120 458451630 069904010 069901010 984010060 984010040 984010050 464216721 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 47 55 POSITIVE RED PAGE 48 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 55 QTY REMARKS 1 1 1 1 2 2 REPLACES P N 001221020 2 1 1 1 1 1 1 2 4 5 P N 001220825 4 2 2 REPLACES P N 031108160 1 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 49 PART NAME BATTERY CORD 400L BATTERY CORD 4 550L CRADLE BATTERY RUBBER PLATE E 28X240X5 RUBBER PLATE 50X240X10
17. and without incurring any obligations Your Local Dealer is MULTIQUIP
18. as soon as the engine stops 1 recoil start type engine move the throttle lever O 7 quickly to the STOP position 2 For an electric start type engine place the engine ignition switch in the OFF position STOWING THE HANDLE 1 Pushupthe handle upward Figure 23 until the handle Figure 21 Starter Switch STOP locks in place 5 Place the fuel cock Figure 22 in the closed position Figure 22 Fuel Cock Closed Position Figure 23 Stowing The Handle MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 21 OPERATION When the plate compactor is in idle mode the green LED will begin flashing and the red LED will turn on As the engine RPM s are increased and compaction begins the green LED will stop flashing and turn on solid The red LED will turn off and the 1 yellow LED will turn on As compaction progresses the number of yellow LEDs 2 thru 8 will turn on Figure 25 The number of yellow status LEDs that will turn on is soil dependent NORMAL OPERATION GREEN LED ON 02 INITIAL YELLOW LED 1 COMPACTION PROGRESSION 8 2 THRU 8 Figure 25 Compaction Progression Normal Compaction Compaction Limit The compaction limit Figure 26 is achieved when all the yellow LED s 1 thru 8 including the red LED are all on depending on type of soil being compacted At this point the machine cannot co
19. contact a doctor immediately Use wire brush or sand paper to clean the battery terminals Always check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated at the bottom replace the battery the compactor will not be in operation for a long period of time store in cool dry place and check the battery charge level every month to maintain the performance of the battery Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well Figure 38 If necessary add only distilled water in a well ventilated area BATTERY ELECTROLYTE LEVEL VENT WELL EE c LOW Figure 38 Battery Electrolyte Levels 2 Usingafunnel add Shell Tellus Oil 32 or equivalent to the hydraulic oil tank through the oil filler port Figure 36 Oil tank capacity is 18 7 fl oz 550 cc HYDRAULIC OIL TANK FILL TO THIS LEVEL a FRONT VIEW REAR VIEW Figure 36 Adding Hydraulic Oil Make sure hydraulic oil is at a normal safe operating level DO NOT over fill Over filling excessive oil will Cause excess oil to blow out of breather plug 3 Loosen bleeder plug located at top of hydraulic cylinder on side of vibrator Figure 37 Air remaining in the circuit will be forced out of the bleeder plug Once all air has been purged from the hydraulic system tighten bleeder plug securely 4 Reinsert oil plug into hydrauli
20. the RUN position and wait 10 seconds before starting again Figure 16 Engine Start Handle 4 Push down decompression lever Figure 17 and release Figure 15 Starter Switch Option While the engine is running never try to turn the ignition key to the START position 6 After starting the engine continue to warm up the engine for about 3 to 10 seconds especially in cold weather Figure 17 Decompression Lever 7 fthe buzzer does not stop sounding after the engine 5 the engine does not start repeat steps 1 thru 4 has started shutdown engine immediately and check engine oil level The buzzer functions as a engine oil level alarm warning device MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 19 OPERATION To make the compactor move in the reverse direction pull the travel lever Figure 19 backwards Firmly gasp the compactor s hand grip the compactor will begin moving in the desired position when the direction lever has been placed in the desired position Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury If travel lever is placed in the neutral position the machine will vibrate in place To move the compactor laterally hold the hand grip firmly and swing compactor DO NOT swing compactor while gripping the travel lever 23 Normal Shut
21. will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point PAGE 78 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 NOTES MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 79 OPERATION AND PARTS MANUAL 5 HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax
22. will void all warranties NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled he engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the 9 air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine PAGE 8 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 SAFETY INFORMATION BATTERY SAFETY ELECTRIC START ONLY 4 DANGER DO NOT drop the battery There is possibility that the battery will explode i DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur ALWAYS wear safety glasses when handling the battery to a
23. 1 Draining Vibrator 1 Remove the breather cap and oil plug Figure 35 from thehydraulic oil tank using a 24 socket Replace vibrator oil after first 200 hours and in every OIL 1 000 hours of operation Oil capacity is 600 cc BREATHER TANK CAP Position handle bar vertically storage position Using 14 mm wrench remove the vibrator oil drain plug Figure 33 from the vibrating plate assembly NOTICE HYDRAULIC OIL PLUG For draining oil through level check hole have the 24 MM WRENCH machine inclined with a sleeper or the like placed under the compaction plate on opposite side Figure 35 Hydraulic Oil Tank PAGE 26 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 MAINTENANCE ALWAYS wear safety glasses or face mask protective clothes and rubber gloves when working with battery BATTERY MAINTENANCE Option Mishandling of the battery shortens the service life of the battery and adds to maintenance cost When handling the battery do the following B The battery electrolyte contains sulfuric acid be careful notto let the battery electrolyte come in contact with your body or clothing Always check the battery terminals periodically to ensure that they are in good condition Always wear eye protection and rubber gloves since the battery contains sulfuric acid which burns skin and eats through clothing In case of contact flush thoroughly with water and
24. 1 Fuel Tank And Fuel Line Assembly 72 73 Starting Motor And Dynamo Assembly 74 75 Tool Label And Gasket Assembly 76 77 Terms And Conditions Of Sale Parts 78 NOTICE opecifications and part numbers are subject to change without notice MVHS306DS2 MVH30GDSCPAS Reversible Plate Compactors Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 10 11 RTT 12 General Nformation esses 13 COMponentsS 14 15 16 17 Operation 18 23 112 gie lat aor 24 29 Explanation Of Code In Remarks Column 30 Suggested Spare 31 Compactor Component Drawings Nameplate And Decals 32 33 Vibrating Plate Assembly 34 35 Base And Engine Assembly 36 39 Vibrator Assembly 40 41 Control Handle Assy 42 45 Hand Pump Assembly 46 47 Battery Assembly 48 49 Compaction Analyzing System Assembly 50 51 PAGE 4 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS
25. 1 5 10 0 PACKING 8 O RING 1A 5 22 4 O RING 1A 5 15 0 YANMAR L70V6 TOOL LABEL AND GASKET ASSY PART NO 11429907100 11429907110 11421007120 11421007130 11429907160 11421007200 11429992590 11429992600 11429992710 11429992720 11429992730 11429992740 71421092600 11439501330 11435001380 11435001412 24311000180 11425001841 22190160002 11435011340 11477111461 11421011310 11421012210 11429913200 11429932570 24341000100 23414080000 24341000224 24341000150 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 77 TERMS AND CONDITIONS SALE PARTS Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of
26. 11421053590 11421053600 11421053610 YANMAR 70 6 FUEL TANK AND FUEL LINE ASSY SEE FUEL INJECTION ASSY 30 39 SEE FUEL RO INJECTION ASSY 8 ele PAGE 72 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 YANMAR 70 6 FUEL TANK AND FUEL LINE ASSY QTY REMARKS 1 1NCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 2 1 2 1 2 INCLUDES ITEMS W 1 1 1 1 1 1 1 FUEL TANK BLACK DRAIN PLUG PACKING 8 FUEL TANK CAP ASSY CAP VALVE FILTER FUEL PIPE GUAGE CLAMP FUEL TANK DAMPER FUEL TANK STAY A FUEL TANK STAY B FUEL COCK 5 O RING 1 5 15 0 LIFTING BOLT WASHER 8 BOLT M 6X 16 PLATED BOLT M 8X 45 PLATED NUT M6 FUEL OIL PIPE CLAMP 14 RETURN PIPE ASSY CLAMP 9 FUEL RETURN PIPE CLAMP 8 PROTECT TUBE RETAINER FUEL INJECTION PIPE INJECTION PIPE SUPPORT PART NO 71424955020 11429955080 23414080000 11428855041 11428855081 11425055100 11435055150 10385455220 11425055201 11423955120 11425055130 11421055210 11421055230 11424055300 24341000150 11421055810 22117080000 26106060162 26106080452 26366060002
27. 14 VIBRATOR ASSY QTY PART NAME VIBRATING ASSY 1 INCLUDES ITEMS W 4 4 1 6 0 1 1 1 2 1 1 4 2 1 2 1 1 1 2 1 2 VIBRATING CASE BOLT 14 150 BOLT 14X50 T WASHER LOCK M14 ROLLER BEARING NJ310EMC4 ROTARY SHAFT DRIVE KEY 15X10X39 RR GEAR DRIVE STOP RING 5 OIL SEAL SB 50729 KEY 12X8X30 R ECCENTRIC ROTATOR SOCKET HEAD BOLT 16X40 T ROTARY SHAFT DRIVEN SOCKET HEAD BOLT 16X30 T PISTON ROD KNOCK PIN 10X70 GEAR DRIVEN BEARING 6911 SEAL CAP SC72 8N BEARING 6000ZZSG STOP BING S210 uuu u uuu uay uuu s sas REPLACES P N 080200100 PISTON 22 4D PACKING USH 22 4X30X5 STOP RING R 26 BEARING COVER CYLINDER L AC O RING G 105 CILE assum REPLACES P N 001221025 WASHER LOCK 0 20 NE SA Mer u ama a 52 REPLACES P N 001220812 COPPER PACKING 8X16X2 ELBOW 45 DEG 15 0404 WASHER FLAT M10 SHIM 90X110X0 5 PULLEY WASHER BOLT 12X30 T REPLACES P N 001221230 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 41 1 1 1 1 1 2 8 8 1 1 1 8 2 1 1 1 1 1 5 12 BELT COVER LOWER SOCKET HEAD BOLT 8X60 T PART NO 464910020 464117880 001221470 001221450 030214350 047920120 457212410 951405370 456327150 080200550 060105030 951404970 464343700 009120301 456337670 009120302 456337380 45
28. 2070360 24101062030 L70V6 PISTON ASSY PAGE 64 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 L70V6 PISTON ASSY PART NAME QTY REMARKS PISTON W RINGS STD INCLUDES ITEMS W PISTON WRINGS OS 025 forie INCLUDES ITEMS W PISTON W RINGS OS 0 50 Hesse INCLUDES ITEMS W PISTON RINGS SET STD PISTON RING SET OS 0 25 PISTON RING SET 05 0 50 PISTON PIN CIRCLIP 21 CONNECTING ROD ASSY ROD BOLT CRANK PIN BEARING STD CRANK BEARING U S 0 25 CRANK BEARING U S 0 50 PISTON PIN BUSH d INCLUDES ITEMS W UNDERSIZED PART Ed UNDERSIZED PART PART NO 71421022720 71421022620 71421022580 71487022502 11487222140 11487222150 11439922300 22252000210 71421023701 11820023200 11421023600 11421023610 11421023620 11438023910 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 65 YANMAR L70V6 LUB OIL PUMP AND GOVERNOR ASSY SEE CYLINDER BLOCK ASSY lt 55 62 PAGE 66 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 L70V6 LUB OIL PUMP AND GOVERNOR ASSY QTY REMARKS INCLUDES ITEMS INCLUDES ITEMS W
29. 310 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 CANADA UNITED KINGDOM Multiquip Multiquip UK Limited Head Office 4110 Industriel Boul Tel 450 625 2244 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Globe Lane Fax 0161 339 3226 Contact jmartin multiquip com Fax 450 625 8664 Dukinfield Cheshire SK16 4UJ Contact sales 6 multiquip co uk COPYRIGHT 2014 MULTIQUIP INC Multiquip Inc the logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice
30. 45T ONLY 3 12348 MAKE LOCALLY 4 12849 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column PAGE 30 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 SUGGESTED SPARE PARTS MVH306DS2 DSCPAS W YANMAR L70V6 DIESEL ENGINE 1 to 3 Units Qty P N Description 956100054 THROTTLE WIRE 11425012580 ELEMENT W PRE FILTER jm 16081076630 STARTER
31. 5 C 10 Checking the Hydraulic Oil Level 1 To check the engine oil level place the compactor on secure level ground with the engine stopped Remove the hydraulic oil breather cap located at the top of the hydraulic oil tank Figure 6 Using a 24 mm wrench remove the hydraulic oil filler plug Visually inspect to determine if hydraulic oil level is low If oil level is low add Shell Tellus 46 hydraulic oil or equivalent through the hand pump oil filler port OIL TANK BREATHER CAP HYDRAULIC OIL PLUG 24 MM WRENCH Figure 6 Hydraulic Oil Filler Plug Removal PAGE 16 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 of manual e Read safety instructions at the MU Familiarize yourself with the operating and control elements of the machine and the working environment This includes obstacles in the working area bearing capacity of the ground and the necessary safety provisions Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required Check fastening nuts and bolts for tightness Loose threads may cause damage to the machine when vibrating Understand the geographical features and regulations of the job site Clean the compactor removing dirt and dust Particularly the bottom of the plate engine cooling air inlet Before Starting 1 Checking Engine Level To check the engine oil level pl
32. 6010010 464343720 040306911 953010030 042506000 0080000010 455435051 455010070 080100260 456327130 456210636 050101050 0105091025 030210250 011008015 953404600 455010020 031110160 952405470 464343710 464457370 012012030 030212300 464216600 001520852 gt 5 CONTROL HANDLE ASSY 2 11 5 13 14 15 PAGE 42 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 REPLACES P N 001221235 Tm REPLACES P N 025406016 re REPLACES P N 031116260 S REPLACES P N 020410060 REPLACES P N 001220620 REPLACES P N 020306050 ion REPLACES P N 020410060 ust REPLACES P N 001220615 CONTROL HANDLE ASSY QTY OOO 4 0 4 Ll HANDLE BRACKET HANDLE BRACKET R BOLT 25 WASHER LOCK M12 WASHER FLAT M12 RUBBER COUPLING SHOCK ABSORBER RUBBER PLATE BOLT 16X250 T CONICAL SPRING WASHER M24 SPRING PIN 6X16 WASHER FLAT M16 NUT M16 NUT M16 H 10 SPINDLE KNOB SHOCK ABSORBER ED a a vandals NUT M12 H 7 WING NUT M16 CLAMP SA120 18 BOLEGA 20 Torce WASHER LOCK M6 WASHER FLAT M6 NO T MO oense HANDLE STOPPER SPRING HANDLE 1 4X18X44 BALL GRI
33. 8177130 11438177140 11437177160 11437179040 11437179050 11437179060 211445508 11438177151 11437177170 11437177180 12969877020 11926077260 11437179070 12125477810 26106100302 26716080002 11439978730 11439978740 16026078700 26106060122 26106060202 26577060152 11434077400 26023040102 11435177540 29411200000 11434077710 26106060182 26106060202 11435177520 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 75 L70V6 TOOL LABEL GASKET ASSY LEHRER bn ENGINE OI rm Cesk HILTON EVERY 400hi STARTINS on 1048 WE MAL Mtl AIR COOLED DIESEL STOPP ING PAGE 76 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 QTY REMARKS 222222 INCLUDES ITEMS W m INCLUDES ITEMS W c c I lI lI cl HS AIR COOLED LABEL YANMAR LABEL CAUTION LABEL HOW TO START E LABEL DIESEL LABEL DECOMPRESSION LABEL TOOL SOY niit TOOL BAG WRENCH BOX WRENCH BOX DRIVER FUEL FITTING GASKET SET ASB CYLINDER HEAD GASKET ASSY O RING CRANK CASE GASKET O RING GASKET WASHER SEAL 165 VALVE STEM SEAL NOZZLE GASKET BONNET GASKET AIR CLEANER GASKET MUFFLER GASKET O RING COVER O RING
34. AGE 34 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 m REPLACES P N 030218460 S REPLACES P N 001220815 REPLACES P N 456210690 REPLACES P N 001221850 REPLACES P N 030218460 VIBRATING PLATE ASSY QTY ro VIBRATING PLATE DRAIN PLUG COPPER PACKING 19X30X1 PLUG 1 4X14 10L PACKING 1 4 CU SHOCK ABSORBER 110X60H NUT M16 WASHER LOCK M16 BOLT 16X35 T BOLT 18X30 T WASHER LOCK M18 WASHER LOCK M16 SHOCK ABSORBER STOPPER 45 NUT M10 WASHER FLAT M10 WASHER LOCK M10 COVER VIBRATING PLATE BOLT SX T5 5 WASHER LOCK M8 EXTENSION PLATE BODL WASHER LOCK M18 PART NO 464117840 464460660 953402930 953400270 953405260 939010260 020316130 030216400 001221635 001221830 58407 030216400 939010010 020310080 031110160 030210250 464343730 011008015 030208200 52993 012218050 58407 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 35 BASE AND ENGINE ASSY PAGE 36 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 BASE AND ENGINE ASSY QTY REMARKS REPLACES P N 001221040 T REPLACES P N 001220825 REPLA
35. CES P N 031108160 REPLACES P N 22512070360 m REPLACES P N 001220830 REPLACES P N 001220830 REPLACES P N 031108160 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 37 0 R KS PART NAME BASE ENGINE ASSY L70V6 YANMAR BOLT 10 40 WASHER LOCK M10 WASHER FLAT M10 BELT COVER IN BOLT 652512 uu aes nds WASHER LOCK M8 WASHER FLAT 8 DUST PROOF SPONGE IN SPACER MVH 306 CLUTCH ASSY CHMOS W FAN KEY 7X7X96 RR l WASHER 9X35X4 5 0 WASHER LOCK M8 DUST PROOF COVER FLAT HEAD SCREW 6X10 DUST PROOF SPONGE OUT BELT COVER OUT SOCKET HEAD BOLT 10X50 T RUBBER COVER GUARD FRAME PLATE COVER WASHER LOCK M8 WASHER FLAT MO tci NYLON NUT M8 PART NO 464117850 914410026 012210040 030210250 031110160 464216560 011208025 030208200 0401450080 464343670 464457360 456343340 951406790 952400690 011208030 030208200 464216640 092006010 464343660 464216590 001521050 464117920 456449950 011208030 030208200 0401450080 022710809 BASE AND ENGINE ASSY CONTINUED g 37 PAGE 38 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 BASE AND ENGINE ASSY CONTINUED QTY REMARKS RE
36. Compaction Analysing System monitors soil stiffness Available only on the MVH306DSCPAS PAGE 14 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 8 Figure 2 illustrates the location of the major components for the MVH306DS2 DS2CPAS Reversible Plate Compactor The function of each component is described below Hand Grip When operating the compactor use this hand grip to maneuver the compactor Forward amp Reverse Lever Push the lever forward the compactor will move in a forward direction pull the lever backwards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor not to move neutral Handle Bar When operating the compactor this handle is to be in the downward position When the compactor is to be stored move the handle bar to the upright position Guard Hook Used to lift the machine with crane or other lifting device Stopper Locks the handle in place in the upward position for stowing Engine This plate compactor uses a YANMAR L 70V6 diesel engine Refer to the owner s manual for engine information and related topics Battery Option This unit uses a 12 volt battery See maintenance of this manual for proper care of battery 1 BASIC ENGINE JE gt 7 Ei r ive is 0 E E 1 Figure 3 Yanmar L70V6 Engine Components Recoil Starter
37. Fuel Filter LONG TERM STORAGE When storing your compactor for long periods do the following Run the engine at idle speed for 3 5 minutes otop the engine Drain the engine crankcase oil while the engine is still warm Fill Engine crankcase with fresh oil Remove the rubber plug Figure 41 on the rocker arm cover and add about 2 cc of lube oil Reinstall rubber plug RUBBER ae PLUG 2 lt DECOMPRESSION LEVER Figure 41 Decompression Lever For recoil type compactors push the decompression down non decompression position and hold it while you pull the recoil starter grip Figure 42 rope 2 or 3 times DO NOT start the engine 1 2 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 29 EXPLANATION OF CODE REMARKS COLUMN QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by I
38. M6 NYLON NUT M6 ACCELERATION SENSOR ASSY SENSOR HOLDER COVER SOCKET HEAD BOLT 5 10 WASHER LOCK M5 SPIRAL TUBE 6D 800L WIRE HARNESS SENSOR WIRE HARNESS FUSE HOLDER SENSOR FUSE CLAMP TC 150 COVER BATTERY SOCKET HEAD BOLT 10X30 T WIRE CLIP SENSOR WASHER LOCK M10 BOLT 10X25 I cos WASHER FLAT M10 FIXED PLATE BATTERY COVER WASHER LOCK M8 BOLT 3X25 Teterno PART 465350490 464350510 009110062 952404470 030206150 022710607 464350500 464464350 H5HB051000 030205130 959021812 464350390 515450380 464464520 464010140 506010070 464022020 001521030 959408330 030210250 0105091025 031110160 464457410 030208200 011208025 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 51 ELECTRIC DEVICE ASSY YELLOW RED BLACK BATTERYC KEY SWITCH 41 41 CONNECTION LIST BIG m RED 1 Y WHITE 26 ST 26 PAGE 52 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 ELECTRIC DEVICE ASSY QTY REMARKS o e M INCLUDES ITEMS W 4001 BATTERY CORD 5501 WIRE CLAMP TC
39. Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Cil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT over fill Cil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner Decompression Lever Press down before starting engine To prevent damage to engine DO NOT use for any other purpose Fuel Cock Controls the flow of diesel fuel to the carburetor Must be in the ON position when starting and running the engine ENGINE COMPONENTS Figure 3 illustrates the location of the major components for the Yanmar L70V6 diesel engine The function of each component is described below Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tighten securely DO NOT over fill Fuel Tank Capacity is 3 5 quarts 3 31 liters of diesel fuel Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starting Handle pull rope Type of engine starting method Alternate type would be electric start ignition key 1 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 15 INSPECTION Table 4 Oil 6 opring Fall 2
40. NCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNO PARTNAME QTY REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ
41. OPERATION AND 5 MANUAL VSL MULTIQUIP SERIES MODEL MVH306DS2 MVH3O6GDSCPAS REVERSIBLE PLATE COMPACTOR YANMAR L70V6GJ1R1AAS5 DIESEL ENGINE Revision 7 02 04 14 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 NOTES MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 3 TABLE CONTENTS Yanmar L70V6 Diesel Engine Electric Device Assembly 52 53 Cylinder Block Assembly 54 55 Cylinder Head Assembly 56 57 Air Cleaner Assembly 58 59 Assembly 60 61 Crankshaft And Camshaft Assembly 62 63 Piston Assembly 64 65 Lub Oil Pump And Governor Assembly 66 67 Cooling And Starting Device Assembly 68 69 Fuel Injection Pump Assembly 70 7
42. P 32D M10 NUT MEO 428 RUBBER PACKING 9D 20D 5T PACKING 1 4 CU WASHER FLAT M10 HANDLE COVER WASHER LOCK M6 WASHER FLAT M6 PACKING A HANDLE COVER PACKING B HANDLE COVER PART NO 464343680 456336420 012212035 030212300 031112230 456336400 456449940 456449930 001221681 032124400 025306016 0401450160 020316130 020416100 455434950 455010030 939010060 020310080 020412070 022411635 954404230 011206020 030206150 031106100 020106050 901402870 901402880 959403460 020310080 456449980 953405260 031110160 464343690 0105050616 030206150 031106100 464457710 464457720 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 43 CONTROL HANDLE ASSY CONTINUED PAGE 44 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 CONTROL HANDLE ASSY CONTINUED REMARKS nus REPLACES P N 001221030 T REPLACES P N 001220825 REPLACES P N 001520820 REPLACES P N 031116260 REPLACES P N 001220625 dun REPLACES P N 020306050 iis REPLACES P N 031105080 uen REPLACES P N 959021810 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 45 PART NAME COLUMN HANDLE TRAVEL LEVER HANDLE BOSS 10X30 WASHER LOCK 0 HANDLE W GRIP RUBBER WASHER LOCK M10 WASHER FLAT M10
43. PLACES P N 459010060 n REPLACES P N 459010070 S REPLACES P N 459010090 REPLACES P N 459010080 gums REPLACES P N 459010100 o REPLACES P N 001220820 I TH REPLACES P N 001221430 m REPLACES P N 151010680 REPLACES P N 031105080 S REPLACES P N 001221015 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 39 I I I cl c 11 PART NAME UNION TIP DRAIN DRAIN HOSE HOSE BAND GASKET OIL DRAIN DRAIN JOINT BOLT X20 T uu u x atto is WASHER LOCK M8 CLAMP TC 100 GUARD HOOK BOLT 14X30 T WASHER LOCK M14 UNION OIL DRAIN SEAL WASHER 165 V BELT RETURN SPRING CLAMP OP ua kaya sayaspa emo WASHER FEAT M5 NUT M6 H 4 2 6 SPECIAL L10 CLIP 06 FOR M10 T i z uuu WASHER LOCK M10 PART NO 2556390111 2556380103 0091720000 0211140020 0 464457380 014208020 030208200 454010020 464118780 012214030 030214350 459455560 459010110 070200373 459000020 2067550101 58151 020406040 959406800 959407260 012210015 030210250 VIBRATOR ASSY 77 D nd 4 PAGE 40 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04
44. SOCKET HEAD BOLT 10X20 T WASHER LOCK M10 BATTERY 55B24L BATTERY TERMINAL TERMINAL COVER BATTERY TERMINAL 4 TERMINAL COVER 4 COVER BATTERY FIXED PLATE BATTERY COVER BOLT 8X25 T WASHER LOCK M8 BATTERY BOLT NYLON NUT M8 WASHER FLAT MO HOLDER BATTERY PART NO 464457460 464457470 464216660 456447590 456447600 012210020 030210250 955010090 955300490 955300470 955300480 955300460 464021020 464457410 011208025 030208200 464457390 022710809 0401450080 464343740 COMPACTION ANALYZING SYSTEM ASSY 6 5 5 RED 16 BUZZER EBL ELECTRIC DEVICE ASSY No 28 WIRE CP ELECTRIC DEVICE ASSY No 24 HARNESS C WIRE KEY SWITCH ELECTRIC DEVICE ASSY No 44 PAGE 50 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 COMPACTION ANALYZING SYSTEM ASSY 6 5 5 QTY REMARKS 1 1 4 REPLACES P N 031106100 D INCLUDES ITEMS W cad nnd REPLACES P N 001520510 INCLUDES ITEMS W MVH306DSCPAS ONLY rm REPLACES P N 001221025 REPLACES P N 001220825 4 4 4 1 1 2 2 1 1 1 1 1 0605 5 7 1 2 1 3 1 1 2 4 4 COMPACTION SENSOR PANEL PACKING SENSOR SOCKET HEAD SCREW 6X20 WASHER FLAT 6 WASHER LOCK
45. STARTING DEVICE ASSY 9 SEE CYLINDER lt PT 9 7 HEAD ASSY 1 21 a SEE CYLINDER BLOCK ASSY PAGE 68 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 L70V6 COOLING AND STARTING DEVICE ASSY REMARKS INCLUDES ITEMS W MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 69 QTY HR GRR Gt RRA wo PART NAME TANK GROMMET SIDE COVER B 13 SIDE COVER A 13 TOP COVER BLACK 13 DAMPER SEAL RUBBER CYLINDER COLLAR COVER TOP COVER SPACER BOLT M 6X 8 PLATED BOLT M 6X 20 PLATED BOLT STUD 6X85 NUTM6 FAN CASE SILVER 17 CUSHION RUBBER FAN CASE COLLAR FAN CASE SEAL FAN CASE BOLT RECOIL STARTER D ASSY STARTER CASE RECOIL REEL RATCHET SPIRAL SPRING RATCHET COVER SPRING RETURN SPRING SCREW STARTER KNOB STARTER ROPE STARTER PULLEY BOLT M 6X 8 PLATED BOLT M 6X 12 PLATED PART NO 11429945220 11421045260 11421045270 11421045300 11421045310 11439945320 11435045340 11421045350 26106060082 26106060202 26226060852 26366060002 11421045100 11429945300 11429945310 11429945330 11429945350 11439976251 11439976510 11439976521 11439976530 11439976540 11439976550 11439976560 11439976570 11439976580 11439976620 11439976630 11439976590 26106060082 26106060122 YANMAR 70 6 FUEL INJECTION PUMP ASSY
46. ZLE RETAINER SPRING PIN 4X8 BOLT M6X40 PLATED STUD M6X55 NUT M6 BONNET GASKET BONNET HEAD DECOMP SHAFT ASSY DECOMP SPRING PARALLEL PIN 3X16 BOLT M6X55 PLATED PART NO 11421001200 11421001210 11421011020 11421011100 11421011110 11421011120 11421011180 11421011930 11421011250 11421011260 11421011280 11421011650 11429911240 26856060002 11421011660 11429911240 26856060002 11435011340 11477111461 11429511470 10501011490 11429911600 11421011900 22351040008 26106060402 26226060552 26366060002 11421011310 11421011950 11421003590 11429903640 22312030160 26106060552 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 57 YANMAR 70 6 AIR CLEANER ASSY SEE CYLINDER HEAD ASSY PAGE 58 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 YANMAR 70 6 AIR CLEANER ASSY QTY REMARKS INCLUDES ITEMS W MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 59 2 c PART NAME CLEANER ASSY AIR CLEANER BODY AIR CLEANER COVER WING NUT STUD BOLT ELEMENT ASSY KNOCKING KNOB U NUT AIR CLEANER GASKET BOLT M6X20 PLATED STUD M6X30 PART NO 11421012511 11421012020 11421012520 11421012560 11421012580 11421012590 11421012600 11429912300 11421012210 26106060202 26226060302
47. ace the compactor on secure level ground with the engine stopped Remove the dipstick from the engine oil filler hole Figure 4 and wipe it clean Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick DIPSTICK Figure 4 Engine Oil Dipstick Removal If the oil level is low Figure 5 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 16 quarts 1 10 liters INSPECTION 3 Removethe air cleaner element Figure 9 and inspect it for signs of wear or dirt If air cleaner element is dirty DO NOT overfill hydraulic oil tank This could cause clean or replace element oil leaks and sluggish operation Clean cap and ELEMENT surrounding area before opening to prevent dirt from entering oil tank 5 When adding hydraulic oil only fill to the specified oil level as marked on the front of the hydraulic oil tank Figure 7 DO NOT overfill OIL TANK Figure 9 Air Cleaner Element 4 DANGER EXPLOSIVE FUEL Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel if the engine is hot or running Figure 7 Oil Tank Front View Checking the Air Cleaner Checking The Fuel 1 To check the engine level place the compactoron 1 Remove the fuel cap located on top of fuel tank secure level ground with the engine
48. ames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent 0 NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine S MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 9 SAFETY INFORMATION When the life cycle of this equipment is over remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the life cycle of this equipment is over it is recommended that the trowel frame and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and manufacturers alike promote the process of recycling metal Using a metal recycling center promotes energy cost savings EMISSIONS INFORMATION NOTICE The diesel engine used in this equipment has been designed to reduce harmful levels of carbon monoxid
49. c oil tank and tighten securely Reinstall breather cap The bleeder plug should only be loosened but not removed BLEEDER PLUG HYDRAULIC CYLINDER Figure 37 Bleeder Plug MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 27 MAINTENANCE BATTERY CABLE CONNECTION Option 1 Take off the battery cover by removing the M6 nuts that secure the battery holder to the cover 2 Whenremoving battery cables disconnect the ground side normally negative first Figure 39 3 Wheninstalling battery cable connect the ground side normally negative last Figure 39 Removing Battery Cover CHECKING FUEL FILTER 1 Clean the fuel filter every 3 months or 200 hours 2 Replace fuel filter every 6 months or 400 hours clean the fuel filter loosen the nuts Figure 40 of the fuel cock and pull out the filter from the F O tank filler port Wash the filter thoroughly with diesel fuel oil 4 Reinstall fuel filter and connect all associated hardware BATTERY CHARGING B DO NOT charge battery with the battery cables connected to the compactor The diodes will be damage by the high voltage Charge the battery in a open air environment plenty of ventilation Batteries generate hydrogen gas which can be highly explosive DO NOT smoke or allow flames or sparks near the battery especially during chargi
50. conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular working conditions NOTICE Fuel piping and connections should be replaced every 2 years PAGE 24 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 MAINTENANCE CLUTCH V BELT VIBRATOR PULLEY BELT COVER 32 Replacing V belt Remove the belt cover Figure 32 Engage an offset wrench 3 47 19 mm or the like to vibrator pulley lower fastening bolt Engage wastecloth or the like at midway of V belt on the left side and whilepulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to leftside of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt cover removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary If the shoe is Worn power transmission becomes deficient and slipping will result Replacing Clutch Remove V belt Remove bolt at engine power output by giving a light tap with a hammer to an engaged wrench and rotate bolt counterclockwise Remove clutch with a p
51. down Return the throttle lever to the START position Figure 14 Allow the machine to cool down for 2 to 3 minutes Place the travel lever in the NEUTRAL position Figure 20 Place the throttle lever in the STOP position Figure 20 to stop the engine TRAVEL LEVER NEUTRAL POSITION POSITION THROTTLE LEVER Figure 20 Throttle Lever Stop 1 TRAVELING Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily harm 1 Grasp the compactor s hand grip and move the engine throttle lever Figure 18 quickly to the fast position 2 With the throttle lever in the fast position the engine speed should be around 3 600 RPM therefore engaging the centrifugal clutch j HAND GRIP 1 FULL THROTTLE POSITION Figure 18 Throttle Lever Fast NOTICE ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 3 the compactor move in the forward direction push the travel lever Figure 19 forward TRAVEL LEVER Figure 19 Travel Lever PAGE 20 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 OPERATION 4 If using an electric start unit return the key switch to the Emergency Shutdown STOP position Figure 21
52. e CO hydrocarbons HC and nitrogen oxides NOx contained in diesel exhaust emissions This engine has been certified to meet US EPA Evaporative emissions requirements in the installed configuration Attempting to modify or make adjustments to the engine emission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modifying the fuel system may adversely affect evaporative emissions resulting in fines or other penalties Emission Control Label The emission control label is an integral part of the emission system and is strictly controlled by regulations The label must remain with the engine for its entire life If a replacement emission label is needed please contact your authorized Kohler Engine Distributor TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength
53. e the coolant drain plug while the engine is hot Hot coolant will gush out of the coolant tank and severely 6 scald any persons the general area of 4 the compactor DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor NEVER touch the hot exhaust manifold Say muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings gt of the engine or engine governor Damage to the engine or equipment can result operating in speed ranges above the Y maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult SAFETY 4 DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices
54. e travel lever for forward amp reverse motion Do not push or pull travel lever strongly Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirments Serial No DL Model No TA MULTIQUIP SAE 10W 30 MOTOR OIL 195 2 PAGE 32 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 sud ELECT START MODEL ONLY re CONTACT MQ PARTS DEPT CONTACT MQ PARTS DEPT QTY L L NAMEPLATES AND DECALS PART NAME DECAL OIL SAE 10W 30 DECAL MIKASA 1 00 DECAL MODEL LOGO MVH 306 DECAL CAUTION DECAL SHELL TELLUS OIL 32 DECAL FULL THROTTLE DECAL EAR PROTECTION DECAL CAUTION TRAVEL LEVER DECAL SERIAL NO DECAL SERIAL NO DECAL MQ LOGO DECAL V BELT HDPF 5370 DECAL STOP RUN START DECAL E G FIRE WARNING DECAL CAUTION FOR WASHING PART NO 920201950 920105070 920110370 920209620 920211090 920204580 920203330 920211060 920213920 920216620 920201580 920211010 920106760 920214100 920216610 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 33 VIBRATING PLATE ASSY P
55. he LED lighting progression with the actual measurement value Normal Compaction Compaction Progression NOTICE Not all yellow status LEDs will turn on The progression of the yellow status LEDs depends on the type of soil being compacted If compacting gravel stiff soil potentially all status LEDs will turn ON If compacting sand soft soil fewer status LED s will turn ON Remember DO NOT over compact PAGE 22 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 OPERATION VIBRATION ABNORMALITY DUE TO IMPROPER ENGINE RPM 2000 GREEN LED FLASHING Figure 28 Vibration Abnormality Improper Engine RPM s Function to Detect Electric System Abnormality Sensor wire disconnection between acceleration sensor and sensor panel Ifred and green LEDs are flashing alternately as shown in Figure 29 then please check the sensor wire because there is a possibility that it is disconnected O Dc 6000029 RED LED 4 FLASHING xo GREEN LED FLASHING 20 0000099 Figure 29 Sensor Wire Disconnection Power cable disconnection between battery and sensor panel 4 fthere are no LEDs on or flashing even when the key switch is turned on then please check the power cable because there is a possibility it is disconnnected System Diagnostics to Detect Operational Abnormalities Detection of ground trouble and soft ground
56. mpact any further If the compaction results are not satisfactory then check and make sure the soil type moisture content lift and number of passes are proper for this machine DURING COMPACTION YELLOW LED S 1 THRU 8 ON Figure 26 Compaction Limit COMPACTION SENSOR MVH306 DSCPAS Only Compaction Analyzing System COMPAS is a system that uses an acceleration sensor to show real time soil stiffness via LED s light emitting diode turning on with each pass of the compactor This COMPAS improves compaction work efficiency because it can prevent an already properly compacted area from being compacted more than necessary and identify an area where more compaction is needed COMPAS also has a function to detect abnormalities such as vibration trouble insufficient vibration frequency ground trouble soft soil and other functional issues Figure 24 NORMAL OPERATION COMPACTION LIMIT GREEN LED ON LED S 1 THRU 8 ON PLUS RED LED ON VIBRATION ABNORMALITY 9 oo GREEN LED FLASHING 5 N SOIL PROBLEM 9999 E LED S ON COMPACTION PROGRESSION LED S 1 THRU 8 ON Figure 24 Compaction Sensor COMPAS COMPAS only show progression of the soil stiffness and is not meant to measure absolute soil density When using COMPAS always calculate appropriate soil density by conducting proper testing such as plate load test and dynamic load test to best compliment t
57. n completely drained from machine fill with 10W 30 motor oil to the appropriate NOTICE safe operating level Figure 33 ALWAYS clean the area around the vibrator oil level 5 Reinstall drain plug into vibrating plate assembly Apply check plug before removing oil check plug This will seal tape or Loctite 575 to thread portion of drain plug revent dirt and debris from entering the system 2 2 Draining Hydraulic Oil In every 100 hours of operation with the machine positioned horizontally use a 3 4 19 mm wrench and remove vibratoroil level check plug Figure 33 Visually 1 Disconnect the hydraulic hose Figure 34 connected to the hydraulic oil cylinder inspect and see if vibrator oil level is up to filler port 2 Push the travel lever back and forth to drain the hydraulic Be sure to clean area around check hole to prevent oil from the hand pump hydraulic oil reservoir dirt and dust from entering 0 HYDRAULIC ADD 10W 30 WT OILGAUGE MOTOR OIL DIPSTICK HERE DRAIN BOLT avr ODDO AUN rm Im HYDRAULIC OILGAUGE DIPSTICK CYLINDER Figure 34 Hydraulic Oil Cylinder Hose POEM 6000C 3 After draining hydraulic oil reconnect hydraulic oil hose to cylinder 4 Placehandle in upright position Pull travel lever all the way back reverse and using a rope secure travel lever to hand grip Adding Hydraulic Oil Figure 33 Vibrator Oil Drain and Check Plugs
58. ng of the battery Before charging remove the cap from each cell of the battery Connect the positive lead of the charger to the positive terminal of the battery and the negative lead of the charger to the negative terminal of the battery DO NOT reverse the polarity when charging Reverse polarity will damage the charger rectifier or the battery Battery fluid will be lost through continuous charging and discharging Discontinue charging if the electrolyte temperature exceeds 117 F 45 C NOTICE During summer much more battery fluid is lost than in winter Before starting check battery electrolyte levels and replenish with distilled water to the upper mark on the battery PAGE 28 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 MAINTENANCE Figure 42 Recoil Starter Grip For electric start type compactors turn the engine for 2 or 3 seconds with the decompression lever set in the non decompression position and the starter key at the START position DO NOT start the engine Pull the decompression lever up Pull the recoil starter grip slowly STOP when it feels tight This closes the intake and exhaust valves compression position and helps prevents ruts from forming Wipe any oil or dirt that may have accumulated on the compactor otore compactor in a cool dry place out of the reach of children or unauthorized personnel Figure 40
59. ow the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of 9 ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 7 SAFETY INFORMATION B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields guards removed ik Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor i DO NOT remov
60. parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply i
61. s not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change 2 Q gt PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments
62. sions 3 A 55 in 1 387 mm 62 1570 PAGE 12 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 GENERAL NFORMATION Frequency Speed The compactor s vibrating plate maximum frequency is 4400 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 75 ft minute 23 meters minute Engine This plate compactor is equipped with a YANMAR L70V6GJ1R1AAS5 diesel engine Controls Before starting this plate compactor identify and understand the function of the controls and all components Plate Compactor The Mikasa MVH306DS2 DSCPAS is a walk behind reversible plate compactor designed for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of this plate compactor produce low amplitude high frequency vibrations designed to compact granular soils The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates Reversible Vibratory Plates
63. stopped 2 Visually inspect to see if fuel level is low If fuel is low 2 Loosen the wing nut Figure 8 remove the air cleaner replenish with diesel fuel Figure 10 cover 3 When refueling be sure to use a strainer for filtration AIR DO NOT top off fuel Wipe up any spilled fuel CLEANER 5 Figure 10 Refueling C 4 4 i e 5 Figure 8 Checking the Air Cleaner MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 17 OPERATION 3 Whenthe handle is raised to the desired height tighten the butterfly screw BUTTERFLY SCREW Figure 12 Handle Adjustment STARTING THE ENGINE Electric Start Option 1 Place the fuel cock Figure 13 in the open position Figure 13 Fuel Cock Open Position 2 Place the throttle lever Figure 14 in the START position center Place the travel lever in the neutral position center TRAVEL LEVER CENTER POSITION Figure 14 Travel Throttle Lever Start Position e DO NOT attempt to operate the compactor ntil the Safety General Information and Inspection sections of this manual have 4 been read and thoroughly understood This section is intended to assist the operator with the initial start up of the compactor It is extremely important that this section be read carefully before attempting to use the compactor in the field
64. tial hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS 4 DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury PAGE 6 MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 SAFETY INFORMATION NOTICE his equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher B ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also kn
65. ulley extractor To reinstall reverse the procedure When ever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately Engine Oil Replacement 1 Replace engine oil in first 25 hours of operation and every 50 to 100 hours afterwards 2 Oil may be drained more easily when it is warm afteroperation For more details see separate engine Owner s Manual Air Filter Every 6 Months or 400 Hours 1 The air filter element Figure 30 should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially Air Figure 30 Engine Air Filter and Element 2 Toclean or replace air filter loosen the wing nut on the air filter housing Figure 30 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed NEVER attempt to check the V belt with the engine running Severe injury can occur if your hand gets caught between the V belt and the clutch Figure 31 Always use safety gloves CLUTCH VIBRATOR PULLEY Figure 31 V Belt Hazard MVH306DS2 DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 04 14 PAGE 25 MAINTENANCE Vibrator Oil Level Check 4 After hydraulic oil has bee
66. void eye irritation The battery contains acids that can cause mm injury to the eyes and skin Use well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 ALWAYS recharge the battery in a well ventilated environmentto avoid the risk of a dangerous concentration of combustible gases m the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with M plenty of water f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment i ALWAYS keep battery cables in good working condition Repair or replace all worn cables FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from Sparks and open fl

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