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Moeller Marine AWB2700-1428GB User's Manual

1. WINblock output module Bridge 23 24 Creating an Example Project Setting the target system Once XSoft has started create a new file gt Choose File gt New gt Answer the question prompt about saving the old project gt Set the target system e g XC CPU601 E4M The following window with four tabs will appear Target Settings Ms Uppa A Gen canhautatiari oO Ms Epo aaibus caniautatiar Figure 40 Main window for target system settings gt Activate the General tab select the Byte addressing mode option and confirm the setting by clicking OK 12 01 AWB2700 1428GB gt Select the POU type Program and the programming language IL DE UE SE E E Figure 41 Selecting the POU type gt Confirm your selection with OK A window will appear from which you can program or configure systems ASoft Untitled Figure 42 POU type Program in IL format 12 01 AWB2700 1428GB Configuring the XC600 controller Configuring the XC600 controller gt Click the Resources tab to configure the XC600 with local inputs outputs The following window will appear Soft Untithed File Edit Project Insert Extras Online window Help alelu algal mE Resources H E Global Variables J library BusDiag lib 1 6 07 08 56 22 global variables brary check lib 13 17 07 15 12 32 global variables J library lecSfelib 23 10 00 13 20 32 global variables
2. 11 10 31 k Time RLN PLC status irrespective of OMS FRGMAM FRG Program name HATH MENL Menu entry Event Password active R RUN OMS The program is processed and the RUN LED is lit You can only reach the main menu by entering the password gt Turn the MSS so that the display shows PASSWORD Press the MSS so that the display shows Basic menu If the position of the OMS was changed a message will indicate how the OMS should be set such as Key RUNP Switch the OMS to this position to clear the message gt Enter the password gt Turn the MSS until the display shows EDIT gt Turn and press the MSS to enter each character of the pass word The text ENTER will appear after the password has been entered gt Press the MSS The display will switch to the basic menu and the submenus Entering an incorrect password will return you to the basic menu LANGUAGE l ahlil iik giki ingi pm pe P aaeh F BPLE ma a fon l SOFTWARE This menu shows the software version of the individual modules The CPU module is not listed Example of an operator module ul od Qe E im i w i 8 Turning the MSS will display the modules XC_XION and XC_NET_0 1 2 The number 1 in the designation XC NET 1 indicates the module address Number Hardware address of the module 0 CE000 1 CC000 2 D4000 45 46 Menu Overview
3. Wiring between UPS device and the XC600 power supply module 1 XC600 XC POW50 XION UPS 2 UPS device Figure 9 If the supply voltage to the UPS device drops the controller is supplied with the battery supply voltage The contact C1 in the UPS device opens and the circuit at the Power Fail input of the power supply module is interrupted This will cause the controller to initiate the PFI signal which will cause the system to shut down The controller requires approximately two minutes to do this By connecting the Battery off input of the UPS to contact C2 the UPS device can switch off the battery supply voltage after two minutes The battery is then used only for these two minutes so that further battery backup protection is ensured occur If power is restored after two minutes the controller will start up again according to how the operating mode selector switch is set A different routine is followed if the power supply to the UPS returns within two minutes while the power to the UPS device has failed the controller is at first initially supplied by the battery voltage until power is restored As the UPS device signals the power failure to the controller Power Fail input the controller starts a system shutdown 2 minutes The following message will be shown on the display PFI shut down in progress The opera tion ends with the message TURN OFF YOUR CONTROLLER on the display In this case the con
4. 12 01 AWB2700 1428GB FE PLC Configuration Bles FEE USA ce Exc Pows Max length of input data 176 Byte Max length of output data 176 Byte Max length of in output data 352 Byte Max number of modules 125 El Empty Modules i Leerplatz T N BR 24VDC0 D T N PF 24VDC D PROFIBUS DP expansion Piel Es Basisparameter OP Parameter Input Output Userparameter Groups 4 r Length of input data Length of output data Length of in output Number of modules Selected Modules me 1 lt N BR 24VvOC D oo T4N 2D1 24VD0 P e T XN 2D1 24VDC P T XN PF 120 230VAC D Select gt gt TXN 2D0 24VD0 0 54 uo SS4N 2D1 24VDC P a TP h 201 24V00 P lt lt Delete H S M 4DI 24VDC P Figure 54 Selecting input output modules gt Choose Tools gt Compute Address to specify the addresses Creating a program for PROFIBUS DP expansion The first input of each XI ON module is to be interrogated Both inputs are linked and the result passed to an output of a module PROFIBUS DP Figure 55 Wiring of remote XI ON modules T 4h 200 24V00 0 54 XN GW PBDP 12 MB XN BR 24VDC D XN 2DI 24VDC P XV 2DI 24VDC P XN 2D0 R NC XN 2D0 R NC 29 30 Creating an Example Project The example is saved as a separate program and is called from the program ABC Proceed as follows to create the new program gt Select the PO
5. J library NetyarUdp LIB tib 25 10 01 10 59 20 global variab brary Standard lib 23 10 00 14 20 58 global variables J library SysLibCallback lib 23 7 01 12 32 34 global variable J library SysLibSockets lib 25 10 07 10 59 20 global variable J library SysLibT ime lib 4 72 07 12 57 50 global variables J library Spss C_B0D ib 29 11 01 09 22 22 global variables t brar Util lib 7 5 10 99 08 28 58 global variables PLC Browser PLE Configuration Sampling Trace am Target Settings Task configuration a Watch and Receipt Manager FOU Data types Visualizations Er Resources Figure 43 Configuring the XC 600 controller gt Double click the PLC Configuration folder This will cause the PLC Configuration window to open FEE PLC Configuration _ Oy x ie seil eet Element C HET CAN C HET DP M AC POWSO 1ON UPS Append Subelement Renlace element Compute addresses ett Copy Paste elete erlapping addresses fw Figure 44 Selecting a module gt Select the element Configuration_XC600 and click the right mouse button gt Choose Append Subelement and click the module XC POW50 X U PLC_PRG PRG IL ff PLC Configuration oix Settings Calculate addresses Jw Check for overlapping addresses W Three tabs will be shown in the right pane AB PLC Configuration MEIE E ou cn ac TEE Basisparameter Input Output Modul ld Hodenumber lnputaddress Outpubaddress Diagnosit
6. Watchdog Yes Power supply 5 VDC 5 Current consumption Approx 2 2 A PC 104 ISA Yes PC 104 PLUS ISA PCI Yes Flash disk 64 MB Weight 0 3 kg Communication module PROFIBUS DP interface XC NET DP M PROFIBUS DP RS 485 EN 50170 Baud rate Max 12 MBaud Potential isolation Yes Max slaves 125 Max input output bytes 244 pro slave Power supply 5 V DC 5 Current consumption Normally 650 mA PROFIBUS plug connector 9 pole SUB D socket connector Weight 0 2 kg Communication module XC NET CAN CANopen CANopen interface ISO 11898 Baud rate Max 1 MBaud Potential isolation Yes Device profile CIA DS 401 402 406 PDO type Asyn cyc acyc Power supply 5 V DC 5 Current consumption Normally 650 mA CAN plug 9 pole SUB D male connector Weight 0 2 kg Technical Data 49 Appendix Power supply module Rated input voltage XC POW50 XION UPS with XI ON 24 V DC 20 15 12 01 AWB2700 1428GB XC POW50 UPS without XI ON 24 V DC 20 15 Input power Max 60 W Max 60 W Overvoltage protection Yes Yes Protection against polarity reversal Yes Yes Mains filter Yes Yes Residual ripple of the input voltage lt 5 lt 5 Weight 0 3 kg 0 3 kg Terminals Plug in terminals Plug in terminals Connection cross sections Flexible with ferrules 0 5 to 2 5 mm2 0 5 to 2 5
7. BEAT Me Tk po TET i frm fant The number 1 in the designation XC NET 1 indicates the module address Number Hardware address of the module 0 CE000 1 CC000 2 D4000 MAIN MENU SYSTEM This menu is used to shut down the operating system or reboot it Turn the MSS to select either SHUTDOWN or REBOOT 12 01 AWB2700 1428GB Appendix Other error messages The PLC messages are indicated with an error code PLC lt xxx gt Task monitoring Meaning of error code lt xxx gt Bus error 16 Task monitoring failed Checksum error 17 Hardware monitoring failed Fieldbus error E SUS Si 19 Checksum error I O update error i 20 Fieldbus error Cycle time exceeded 21 I O update failed Invalid instruction 22 Cycle time for exceeded Access violation 80 Invalid instruction Privileg instruction 81 Access violation Page error 82 Privileged instruction Stack overflow 83 Page error Invalid disposition al N P 85 Invalid disposition Array limit exceeded E 86 Invalid access identification Division oy zero 87 Access to protected page Overflow 256 Access to odd address Float div by zero 257 Array limit exceeded 258 Division by zero 259 Overflow 260 Unavoidable exception 336 Floating point unit general error 337 Floating point unit unnormalised operand 338 Floating point unit division by zero 339 Floating point unit inaccurate resu
8. Requirement The OMS must be set to STOP or RUN P gt Choose Online gt Login in the XSoft programming software If there is no program in the PLC the following window will appear 5oft No program on the controller Download the new program Figure 63 Loading a new program gt Click on Yes This will confirm the storing of a bootable version of the program in the working memory The display will change If there is a program in the working memory already it will be overwritten after the confirmation Online Change Fa The program has changed Should the changes be loaded ONLINE CHANGE Load all Figure 64 Loading new program when the old one was present gt Click on Yes The program name will change in the display Create a bootable version of this program gt Click on Create Boot Project in the Online menu when you have logged into the PLC The program is loaded into the program memory switched to bootable status and is activated automatically This is what is required to start the program after the power supply is switched on 33 34 Starting up the PLC with a bootable and activated program After each startup the activation of menu item LOAD or REBOOT the PLC will create an executable program from the activated program which it will store in the working memory This will over write any executable program that is present The activated program is retained
9. etry elete Pel overlapping addresses W Figure 58 Expanding the remote configuration This will open a window with three parameters tabs The default values can be left Now activate the Autostart function in the CAN Parameters tab FEE PLC Configuration _ Oy x sia Basisparameter CAN Parameter Modulparameter Baudrate 125000 Com Cycle Period psec Sync Window Lenght Lec 0 0 Syne COBID f2 Node fi W Autostart Figure 59 Changing CANopen parameters The baud rate setting of kBit s can be left if the setting is the same on the input output modules The WINbloc modules have this baud rate as the default setting Activate the functions Autostart and Activate 12 01 AWB2700 1428GB CANopen bus expansion gt To configure the output module select the element XC NET CAN and right click it Choose Append Subelement and select a module FEE PLE Configuration El geonfiguration Hi H E C P OWS 125000 Append Subelement Ey So elornyermt Hepace element WiNbloc CAN 1600 0 54 PK EDS Figure 60 Selecting a CANopen module Several tabs are shown The default values can be left fff PLC Configuration El E E Heserhioder I 1733 ModelD 1 E AGU ete meatoeal imate L Figure 61 Configuring an output module gt Choose Tools gt Compute Address to specify the addresses gt Save the configuration 31 32 Creating an Example Project Creating a progr
10. gt fyou have loaded the program but not a bootable version of it the program will be deleted on startup PLC PC with XSoft Executable program Testprog Login the program Testprog pro is loaded Working memory Program memory Testprog pro lt q Create Boot Project a bootable and activated Hard disk version is generated from the Testprog pro program Figure 65 Storing programs in the memory after Download Create Boot Project The program is copied on LOAD REBOOT Power On If the OMS is set to RUN P or RUN the PLC runs a warm start the POU variables and the variables declared as PERSISTENT are initialised Entering parameters or status modifications Any changes to PLC parameters or states such as Start Stop you wish to make can be password protected To do this proceed as follows Without a password The program is processed according to the position of the oper ating mode selector switch OMS If the OMS is set to RUN the program is processed and the display shows pm pmp phd ppn PELNA PEL Li Eu ma bf be foe n Er m Shae ThE bAE h ij Ti PET E EE iig E Pim mm gt Press the MSS to reach the main menu Setting the OMS to RUN P STOP or MRES will execute the function accordingly 12 01 AWB2700 1428GB With password An assigned password will freeze the status of the PLC and the parameters at the time the pass
11. hm i hih Ph ha CAT m m mm im Weer Bouna couma mmr E F oboe Ly ft a Le mining All of these Reset commands switch the PLC to STOP and initialise the variables Variables declared as RETAIN PERSISTENT or RETAIN PERSISTENT are treated in a particular way Declared RESET variables WARM COLD HARD RETAIN Initialised PERSISTENT Initialised RETAIN Initialised PERSISTENT INTERNAL EXTERNAL The menus have the same structure ppm ym m a T h PPE Sh j Bumn Sama E Gaum E TEn u mmu MM NEN a t E b a e a E prop am pmj mg ft m unt mim n E e i i a gpm em op j jm mm pr on de n E n l nm TERT on n i i at ed oa H IP H m H P Buun Cuuun Cuuun eee font fd F fet ag om as DISPLAY calling the DISPLAY function by pressing the MSS will display the names of programs stored in the memory Pm pro h hhh a Bumn Summ E Gumna nn ENNEN H inw m i ad pm pm ym mp pm p H Pr Serie Li Eu umm m CE na n m pm pm ym mp pm eB Pe Sse Ss Li EE mE m E nE ne Pm a a an E p E A a mmf fon n Basic menu Only three program names can be displayed If there are more programs in the memory they can be displayed by turning the MSS If there is a period character next to the first program name this indicates that an executable version of the program is in the working memory You can reach the menu above by pressing the MSS if the cursor is flashing next to a pr
12. 128 Number of modules Length of input data Length of output data Length of in output Selected Modules oT MN 2D1 24VD0 P T XN 201 24VDC P T N 200 R NC T N 200 R NC Select gt FEE PLC Configuration _ Oy x i pea ggKontiguration_sceog Ea XC POWS0 XUON UP SWAR BOOL Bit 0 BOOL Bit 1 BOOL Bit 2 BOOL Bit 3 AT IXO 4 BOOL Bit 4 AT IXO 5 BOOL Bit 5 AT Ix0 6 BOOL Bit 6 AT IXO 7 BOOL Bit 4 T XN 2D 24VDC P T XN 2D0 R NC T N 2D0 R NC a F Detailed display of the elements Figure 47 gt Save the configuration under a name e g ABC 12 01 AWB2700 1428GB Creating programs Task The first input of each XI ON module is to be interrogated Both inputs are linked and the result passed to an output of a XI ON module CO ca oe Figure 48 Wiring of local XI ON modules XN 2DI 24VDC P XV 2DI 24VDC P XN 2D0 R NC XN 2DO0 R NC Configuring the XC600 controller Procedure gt Click the POUs tab gt Double click the element PLC PRG The declaration and programming windows will open gt Create the declaration and the program as shown in the figure below Soft abc pro File Edit Project Insert Extras Online Window Help BAE Ea a JEEE PLC_PRG PRG IL Oy x DOOIPROGRAM PLO_PRG EING_O AT Is0 0 BOOL EING_1 AT 41 0 BOOL AUSG_ OAT 0 0 0 BOO
13. Er m Shi TRE bAPhj PMLN MEM E EE mig E nmmn i mm The character will indicate that a password is present Password Pressing the MSS to enter the MAIN MENU will have no effect gt Turn the MSS until PASSWORD is displayed and press the MSS A mask with will appear The number of characters will indicate the number of characters to be entered gt Turn the MSS so that the menu item EDIT appears instead of menu item BACK gt Press the MSS The cursor will flash on the first gt Enter the password as described in the section Entering passwords If the password is entered incorrectly the display will switch from EDIT to ENTER You can now move to the next higher menu or try the entry once more Once you have entered the correct password the display changes to the basic menu from which you can call the main menu The password is deactivated by this step In order to ensure protec tion again you must reactivate the password Displaying text from the user program The SENDSTRINGTODISPLAY function allows you to define texts 3 X 12 characters in the user program that can be shown in the first three lines of the display when the function is called The function must always be selected via the menu gt For this turn the MSS in the basic menu until menu item DISPLAY is shown gt Press the MSS to delete the display in STOP mode and show the text in RUN mode Use BACK to return to
14. If the memory contains severalprograms they are displayed in turn by turning the MSS They can be deleted in turn After the program name appears press the MSS and turn it until ENTER is shown Then press the MSS once more The delete operation is then executed and the next higher menu is displayed LOAD After the LOAD menu is called the PLC will create an executable program trom the activated program which it will store in the working memory This will overwrite any executable program that is present The program in the working memory can then be started 43 44 Menu Overview of the Oper ator Module MAIN MENU RECIPE The menu structure of the of the recipe menu is the same as the structure of the PROGRAM menu gt Page 43 The following figures provide an overview of the menu structure a a a e E n bmm i i hm TRIT E pehia ee Hi ii EXTERNAL INTERNAL The menus have the same structure pm pmm m pm pm O be uni i I PpP mm jjyi 1 E Mn ma nie l LLLI E a a PT pe h feat e i e a aT te a he pm Pia eeie E E mm E M r i l nm Med fe Pee bn bm a in an Fa T aa Aa a p a im i n tm 8 MAIN MENU DEVICE The device menu is used to make all the entries relating to the PLC itself This includes settings for the interface the clock security parameters and the dialogue language Pie ET hae be fom aT ta TT aed Me UP E ifm E nn oma pmpn mmp om on g jpm LALE erie mee ft
15. also has a C connection to which the potential for the C rails of the XI ON modules can be connected How to expand the controller with XI ON modules is described in the XI ON manuals Hardware and Engineering e g AWB2700 1394 Task of the XC ADP module This is used as a platform for other modules XC ADP XC ADP XION base modules Engineering the XC ADP XION base module Power supply for the XI ON modules The 24 V DC power supply required for the load supply of the XI ON modules is connected to the base module gt also Power supply module The maximum current consumption is 10 A OQ l Tl E XION modules Connections between the XC ADP XION base module and the XI ON modules 1 5 V DC from the power supply module 2 Data from the supply module 3 Field supply 24 V DC 4 C rail connection Figure 11 Connections 9 OVO OD Figure 12 24 V DC and C1 connections of the XC ADP XION 1 24 V DC connection 2 C rail connection 3 Plug in terminals connection cross sections flexible with ferrule 0 5 mm to 2 5 mm2 solid 0 5 mm2 to 2 5 mm2 The C1 connection is routed to the XI ON modules It is used for providing an additional common potential e g PE XI ON modules that have a C in their designation e g S4T S B C S require the provision of a common C rail AN Warning The maximum load on the C rail and C1 connect
16. bus modules maximum 6 O Opj ct directory s Wises oe E e eap 17 Onine TUNTO eeir pees eyes dies 17 Operating mode selector switch 05 16 Operating system shutdown 00 eee 46 Operator module nananana nannan annen eee 5 16 Qrder or mMOdUlES ax des tee His See Bea tea ee Bes Seo ee en Se ae 5 P Parameter display 00 0 cee e cece eee 28 Password indication 0 cece eee eee ees 42 Password setting 0c cee cece teen eens 44 PETOA SOCGIICATION lt n 4 65 6y os rey eye Soares 5 PFI shut down in progress 0 cece eee 10 PELSIGN all 78 cacacar see ee eee ease TAARKA 10 PLC runtime system 235554455655 0s4eeceeedaced 20 PE S Se e Oe REA AR NEN 42 Plus character in display nonna nannu 42 POUDE acted pate oe a ee oe a DALA LAANE 24 Power Ralls 35 525405555555 0e5b 065400 s bee omaes 10 POWI UE untuk eee eee R 10 Power supply PROFIBUS DP module 0 0 00 ue 13 Power supply module 00 0 e eens 5 12 Power supply CANopen modules 14 Process SignalS 0 0 ccc cece eee nee ee 5 Processor COW EEE ENET ETETETT ETETETT ET 17 PROFIBUS DP interface 0 0 ccc cece ees 13 PROFIBUS DP module 0 0 eee eae 5 12 Program AVAN s sacesateeagrsaagseegeces ater ens 43 LOGIN 25 1 act bene AeA AAAA cata 43 Program download 00sec cece eee eee 17 Program name in display 0 cece eee 42 Program n
17. charge e The functional earth FE must be connected to the protective earth PE or to the potential equalisation The system installer is responsible for implementing this connection e Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions e Install automation devices and related operating elements in such a way that they are well protected against unintentional operation e Suitable safety hardware and software measures should be implemented for the 1 0 interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage trom the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed h
18. mm2 Solid 0 5 to 2 5 mm2 0 5 to 2 5 mm2 Base module XC ADP XION with XI ON Field power supply for XI ON 24 V DC 20 15 Field current 10A C1 rail supply voltage 24 V DC 20 15 C1 rail supply current 10A Weight 0 4 kg Terminals Plug in terminals Connection cross sections Flexible with ferrules 0 5 to 2 5 mm2 Solid 0 5 to 2 5 mm2 12 01 AWB2700 1428GB Index Abbreviations o3so0dsehseotsauesesesuacameses 3 Adding modules 0c c cece eee neces 30 Adding module 0 00 e eee eens 28 AUTOCONEIG ces acc eacceseteneceess eae EAG 46 Base MOGUC sc o5 ok ce ok oe a E ee 5 11 Basic MENU 6 eee tees 42 Pa Neer a E a ees bean aeads 17 Battery supply 2 0 eens 10 BUS PONS MING chore Hus Ges Ks te Seg es Seg ees Hg ne Be ns 28 Bus terminating resistors CANopen module 0 cee eee eee 15 PROFIBUS DP module 00005 14 Byte aUCeS ING cours en Sb at oo eG Laat Sa oe Cs ee 24 Tall conned Giant ee ate ete eae ee ees 11 Cabling VINUING tice eget deere Oe et eet Reet eee esa anes 9 CANopen cable 0 0 ccc cece ee eens 15 CANopen nterface se 225 gots ache eohccsGceeeksecaoace tenes 14 CANopen module 0000 cee eee 5 14 Changing baud Wales 2c22ece heendeecceeicaenis 28 Changing parameters 0c e eee eee eee 28 UNCUT ON Gly eier eee ee tee ee eee ee ee ee 5 Communicat
19. password ensures that access to the XC600 PLC is controlled Entering passwords gt Use the MSS to choose MAIN MENU gt DEVICE gt SECURITY gt PASSWORD gt Press the MSS The cursor will flash on menu item BACK gt Turn the MSS until the display shows EDIT gt Press the MSS gt Enter the password in the display at the flashing position of the cursor The password can consist of up to ten alohanumeric characters You can use the MSS to select the numbers and upper lower case characters First the numbers are shown at the cursor position then the upper case characters and then the lower case charac ters gt Activate the required character by pressing the MSS The cursor will then move one position to the right Up to ten characters can be entered in this way Accepting and activating passwords After ten characters or after the MSS has been pressed the display moves from password entry to password acceptance Pressing once more will accept the password and the SECURITY menu will be displayed The password must now be activated gt Todo this choose SECURITY gt ACTIVATE The ACTIVATE menu will show the function DEACTIVATE gt Turn the MSS to ACTIVATE and press it Accept your selection by pressing once more When a program is activated the operating status is also frozen Switching the OMS again will have no effect The basic menu will appear a ppm pm pm m Pere rE Li fn mm i l Li
20. saana a ane E AE E ET 42 PUMEIMGt CADI s narrar aate Veo take 20 Ethernet interface 5 c4ia a6 ta ce ant anneanne 17 Ethernet module 0 0 c cee eee eens 19 EVEN AIDIAN erra e eens Gata E eae eee 42 Exclamation mark in display 0005 42 Expansion with XI ON modules 11 12 Bc 0 0 1 10 ee ee 8 Fitting Removing modules 00 c cece nea 6 AVON modules 4 220 2 ot etek ees boat ebaeed 8 Freezing the configuration 00 0 eens 46 Function modules 0 00 ce cece eee eee 5 CERNE E PA ata ated anes seed dale 20 Gateway TUNCtION 0 eee eee 44 Inductive loads 0 ccc cece eee 9 Insulation monitoring se date asad DE SSL WS 10 Interface to XI ON modules 00005 5 Tp URS e Celie 115 ae meneame cn 8 P address lt sic ns hock he oe ERS 19 44 Jumpers for address setting 0000 ee 13 Language setting Setting the dialog language 45 Lightning protection measures 00 000 9 51 52 12 01 AWB2700 1428GB Index M MAINIMENU rererere ikkeer ea ale tle cls eta 42 Menu selector switch 00 ccc eee eee eee 17 Menu selector switch operation 005 41 Menu structure overview 0 0 0 ce cece eee 41 RIE 5 Se eet depos E EE EE E E E E Ge eens 16 N Network connection osc ce tee Aceh eth Se hse A tae 44 Network variable 2 0 0 cc ee ccc eens 17 Number of
21. set configuration does not match the actual configuration The events are displayed via DIAGNOSTICS gt EVENT Turn the MSS to go through each message in the list Calling up the EVENT menu will clear the exclamation mark All event messages are cleared with the error message via the CLEAR menu item in the diagnostics menu 12 01 AWB2700 1428GB General messages PROG There is no executable program in the PLC Attention System error The power supply in the PLC must be no signal switched off and on again Deleting programs from the hard disk Requirement a bootable version of the program is on the hard disk gt Use the MSS to choose MAIN MENU gt PROGRAM gt INTERNAL gt DELETE The name of the program will appear gt Press the MSS gt Turn the MSS so that the text ENTER appears instead of menu item BACK Press the MSS The next higher menu is displayed and the bootable program is deleted There is still however an executable version of this program in the working memory that is not deleted by this step It the OMS is set to RUN P this indicates that the executable program is still running The program can only be deleted via a Reset HARD Original Deleting programs from the working memory The program can be deleted by means of a Reset HARD Original gt following section Reset function initialisation of variables The function can be executed via XSoft as well as
22. status is indicated by the three LEDs STOP The user program is not running RUN The user program is running SF SF central error flashes when the operating system is started is permanently lit after startup if the PLC does not have a bootable program XC CPU601 E M processor CompactFlash card The CompactFlash card is used for saving programs and recipes You can use the operator module to copy these programs and recipes from the hard disk to the CompactFlash card The content of the CompactFlash card can be shown on the display Only type or II cards can be used The CompactFlash card can only be fitted or removed when the power supply for the XC600 PLC is switched off A handling error of this kind may cause a system crash or damage to the card XC CPU601 E M processor gt The in the type designation stands for the size of the user program memory 1 2 4 and 8 MB memories are available The module is based on a Pentium PC 166 MHz in compact PC 104 format It is fitted with a 64 MB flash disk memory that can store both the user program and the source code Task The CPU communicates via the Ethernet interface with the PC A program download and other Online functions can be executed from the PC Several XC600 PLCs can be connected via Ethernet For data exchange between PLCs in a network requiring no PLC related functions the object directory can be used in addition to network
23. table shows the reaction of the PLC when the oper ating mode selector switch is changed Requirement the power supply must be switched on Change Reaction STOP gt RUN P The user program is started and the POU variables are unchanged All access func tions are available via the programming device RUN P gt RUN The user program is processed A debug ging or status change is not possible RUN P gt STOP The user program is stopped STOP gt MRES gt STOP The PLC remains in STOP status The simple variables POU variables and those assigned with RETAIN will be initialised Menu selector switch MSS You can use the menu selector switch to select a function from the menu overview in the LCD display The current setting is indicated by the cursor a flashing arrow on the left of the display The menu selector switch is a pushbutton that can also be rotated Turn it to move the cursor up or down When the cursor indicates the required function press the knob in order to select the function concerned Battery The battery is used to back up the clock module As the XC600 controller can only be used in conjunction with a UPS unit the backup of retentive data is ensured This is stored on the flash disk in the CPU The time is stored in a battery backed RAM module gt Only change the back up battery with the power supply switched on otherwise the time data will be lost LEDs The current PLC
24. via the operator module Executing Reset via XSoft The Reset function can be executed in three different ways via the XSoft Online menu or via the operator module of the XC600 Method 1 This function initialises the simple variables and POU variables as well as those variables that have been declared as PERSISTENT The PLC is switched from RUN to STOP status XSoft XC600 operator module Reset RESET WARM General messages Method 2 This function initialises the simple variables and POU variables as well as those variables that have been declared with RETAIN The PLC is switched from RUN to STOP status XSoft XC600 operator module Reset cold RESET COLD Method 3 This function initialises the simple variables and POU variables as well as those variables that have been declared with RETAIN and PERSISTENT An XC600 is set to STOP status and the executable program is deleted The bootable program is retained The PLC can either be started by switching on the power supply or via the XC600 func tion REBOOT or LOAD The activated program is started XSoft also offers a program start however the program must first be loaded from the PC to the XC600 XSoft XC600 operator module Reset original RESET HARD Executing RESET on the operator module gt Turn and press the MSS to choose MAIN MENU gt PROGRAM gt RESET gt Select either WARM COLD or HARD The subsequent NO YES prompt can also be changed
25. C NET CAN CANopen module 14 General 14 Task of the module 14 Engineering 14 XC SYS1 operator module 16 Task 16 Setup 16 XC CPU601 E M processor 17 Task 17 Setup 17 2 Establishing the Connection Between PC and XC600 19 Requirements of the Ethernet module in the PC 19 Configuring the Ethernet module 19 Configuring the XC600 20 Creating the connection between PC and XC600 20 Contents 12 01 AWB2700 1428GB 3 Creating an Example Project 23 Setting the target system 24 Configuring the XC600 controller 25 Creating programs 27 PROFIBUS DP expansion 28 Adding a PROFIBUS DP module to the XC600 controller 28 Adding a remote XI ON gateway 28 Creating a program for PROFIBUS DP expansion 29 CANopen bus expansion 30 Adding a CANopenmodule to the XC600 controller 30 Creating a program for remote outputs on the CANopen bus 32 4 Functions of the Operator Module 33 Initial PLC startup 33 Loading the program into the PLC 33 Starting up the PLC with a bootable and activated program 34 Entering parameters or status modifications 34 Starting programs 35 Display programs on the hard disk internal and on the CompactFlash card external 35 Startup with configuration scan 36 Error and event messages 36 General messages 37 Deleting programs from the hard disk 37 Deleting programs from the working memory 37 Reset function initialisation of variables 37 Handling several progr
26. FIBUS DP to be configured The input output devices assigned to this module are connected to the module bus system via address CE000 Assign the range starting with address CC000 to the second module and D4000 to the third XC NET CAN CANopen module Module Type Address 1 PROFIBUS DP CEOOO 2 CANopen CCOO0 3 PROFIBUS DP D4000 Figure 26 Example configuration with three modules and the assigned addresses Bus terminating resistors 120 Q bus terminating resistors must be provided at the ends of the networks Standard plugs are available that allow the bus terminal resistor to be enabled or disabled via a slide switch on the plug e g the SUBCON PLUS CAN plug from Phoenix Contact Order No 2744694 Only use CANopen approved cable with the following features e Ripple resistance 108 to 132 Q e Capacitance lt 50 pf m Figure 27 CANopen cable Baud rate lt Length Cable cross section Loop kbits s m mm2 resistance 20 1000 0 75 to 0 80 16 Q km 125 500 0 50 to 0 60 40 Q km 250 250 0 50 to 0 60 40 Q km 500 100 0 34 to 0 60 60 Q km 1000 40 0 25 to 0 34 70 Q km 16 Hardware and Engineering 12 01 AWB2700 1428GB XC SYS1 operator module The operator module always forms the final component of several stacked modules and provides access to the controller Task The operating mode selector switch OMS is used to select oper ating states MRES STOP RUN or RUN P The curr
27. In small control cabinets this can often be provided sufficiently by using separators in order to reduce interference 12 01 AWB2700 1428GB Ventilation A minimum gap of 5 cm between passive components must be provided in order to ensure sufficient ventilation If active compo nents e g load power supply transformers are fitted next to each other a minimum gap of 7 5 cm must be ensured Observe the values specified in the technical data Device arrangement Mount the UPS unit and the controller horizontally in the control cabinet as shown in the following figure Figure 7 1 Gap gt 50 mm 2 Gap gt 75 mm from active elements 3 Cable duct 4 UPS unit Arrangement in the control cabinet Preventing interference Cabling and wiring The following cable types are required e Heavy current cables e g power cables carrying high currents or cables to current converters contactors solenoid valves e Control and signal cables e g digital input cables e Measuring and signal cables e g fieldbus cables gt Keep heavy current cables control cables and signal cables as far apart from each other as possible This will prevent capacitive and inductive interference If separate cable routing is not possible the interference cable must be shielded Ensure correct cable routing inside and outside of the control cabinet in order to keep interference to a minimum gt A
28. L a001 LE ElMG_O iiia AND ElMG_1 OO03 ST AWSG_O nial Figure 49 IL program with variables declaration gt Compile the project and load it into the PLC gt Page 33 gt Test the project 27 28 Creating an Example Project PROFIBUS DP expansion Proceed as follows to expand the configuration with remote I Os via PROFIBUS DP Adding a PROFIBUS DP module to the XC600 controller gt Ensure that the default address CE000 is set on the module gt Page 13 gt Select Configuration_XC600 in the PLC Configuration window Right click the mouse and choose Append Subelement gt XC NET DP M FE PLC Configuration El anis l neer Element Append Subelement AC NET CAN AC NET DP M AC POWSO 140N UPS Replace element Compute addresses addresses Ca Eut ike Copy Ctrl C Paste etry elete overlapping addresses W Expanding the remote configuration Figure 50 This will open a window with four tabs for setting parameters gt Figure 51 gt Only change the baud rate in the Bus Parameters tab from 9 600 kBits s to 1500 or 12 000kBit s All other parameters can be left l Es Fs Bus Parameters Modulparameter alel HE PLC Configuration E geonfiguration Xe 60 Baudrate kBit s 112000 00 Y Parameters Slot Time TSL Min Station Delay imin TSDF hax Station Delay max TSDF Quiet Time Tan Figure 51 Changi
29. MSS to choose MAIN MENU gt PROGRAM gt INTERNAL gt ACTIVATE The name of the loaded and executable program is displayed It is marked by a large period character gt Turn the MSS to the right The names of other programs will appear in turn gt Select a name cursor flashes at the side of the name gt Press the MSS Turn the MSS so that the text ENTER appears instead of menu item BACK gt Press the MSS This will display the next higher menu gt Carry out a restart with the OMS set to RUN P or RUN or choose LOAD or switch the XC600 off and on again The new program is started gt Only one single executable program can be activated at a time Deleting programs Programs are basically deleted in the same way as previously described Both the activated bootable program as well as another bootable program can be deleted 12 01 AWB2700 1428GB Copying programs gt Only bootable programs can be copied Copying is possible between the hard disk and the CompactFlash card If you wish to copy from the hard disk p gt Use the MSS to choose MAIN MENU gt PROGRAM gt INTERNAL gt COPY If you wish to copy from the CompactFlash card gt Use the MSS to choose MAIN MENU gt PROGRAM gt EXTERNAL gt COPY The name of the loaded and executable program is displayed It is marked by a large period character gt Turn the MSS to the right The names of other programs w
30. Me i im a a ee y m a E E i PF d f r En Sanma numa mma E n mM E Li RHEI fom ee T pf Ed ent br de im Jere Sir Lee E nE CA n moe oO Mm aTa T aad Aa a p w i of nmn 8 NETWORK The device hasseveral default settings for the network connection These are shown in the following displays These are IP ADDRESS IP MASK GATEWAY and NAME PT tas pmp me pe RS Li a Ff m Li TOER mm fl S F Et Bea a b M OSI in bo Th bm m m T Ge mm Pe fea ee fr dk T t IP ADDRESS the default address can be modified You can then select either BACK EDIT ENTER by turning the MSS After the address has been accepted the system is started up with the new address 12 01 AWB2700 1428GB Tf mom feof PPE Ee fer om fe 109 JEH i ee P L m i m m ddig Ha H m EE FU l Pit ai pmm il y im Me m font g L IP MASK This displays the default value GATEWAY 000 000 000 000 is entered as the address This means that the Gateway function is disabled NAME Ae HP DII fbm pmm p pmp m LL peal l C 6 Er m Pm a a an A p A D aa mb bmn l DATE TIME Set here the date and time The same procedure is used here as for Password entry gt Page 39 a T T E feat Ett teem bi iim pn pm mm p E Em E M TT Rage E i E oT he et ED Ne Pe puema Wie Mimi ft nm SECURITY This menu is used to set the password mf dt d
31. Moe er Hardware Engineering and Function Description XControl PLC System XC POW50 XION UPS Base Module XC ADP XION Power Supply Module XC NET CAN CANopen Module XC NET DP M PROFIBUS DP Module XC CPU601 E M CPU Module XC SYS1 Operator Module 12 01 AWB2700 1428GB All brand and product names are trademarks or registered 1st edition 2001 edition date 12 01 trademarks of the owner concerned All rights reserved including those of the translation Moeller GmbH Bonn No part of this manual may be reproduced in any form Author Peter Roersdh printed photocopy microfilm or any otherprocess or processed duplicated or distributed by means of electronic systems without Editor Thomas Kracht l S written permission of Moeller GmbH Bonn Translator Terence Osborn Subject to alterations without notice Moeller GmbH Safety instructions Warning AN Dangerous electrical voltage Before commencing the installation e Disconnect the power supply of the device e Ensure that devices cannot be accidentally restarted e Verity isolation trom the supply e Earth and short circuit e Cover or enclose neighbouring units that are live e Follow the engineering instructions AWA of the device concerned e Only suitably qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system e Before installation and before touching the device ensure that you are free of electrostatic
32. NU gt PROGRAM gt INTERNAL or EXTERNAL gt DISPLAY The name of the program will appear The large period character in front of the name indicates that an executable version of this program is also present in the working memory gt Only bootable programs are displayed 35 36 Functions of the Operator Module Startup with configuration scan On startup the PLC system always scans the modules of which the PLC is made up If the configuration does not change for example after commissioning has been completed the configuration can be frozen for diagnostic tasks For this disable the AUTOCONFIG function gt Choose MAIN MENU gt DEVICE gt HARDWARE gt AUTOCONFIG The cursor will be positioned on ON w a ete TE tm i om i m Ti mi q i m gt Turn the MSS until the display shows OFF gt Press the MSS The word ENTER will appear on the display gt Press the MSS to return to the menu This function can be re activated at any time The next time that the PLC is started up the PLC will detect if any modules are missing or faulty This will be indicated by the lit SF LED The following error text will appear in the DIAGNOSTICS gt ERROR menu BEAT METE TOT ET 44 of fa bn E L E h in Per toad fat a The number 1 in the designation XC NET 1 indicates the module Number Hardware address of the module 0 CE000 1 CC000 2 D4000 Error and event messages Erro
33. PLC switch the OMS from STOP to RUN P or RUN This will start the program RUN P You can use XSoft functions such as forcing whilst the program Is running RUN Access from the PC is not possible When changing from STOP to RUN P the STOP LED will go out and the RUN LED will light up The display shows P if the OMS is set to RUN P R if the OMS is set to RUN Table 1 Loading and starting programs via the OMS Executable OMS position LEDs Display acca STOP RUN SF loaded Current No STOP RUN P x x STOP status PROG Operation on OMS Load program Yes STOP RUN P x x STOP PC gt PLC Test1 pro Start program Yes RUN P x x RUN Switch OMS Test1 pro STOP gt RUN P RUN P gt STOP gt RUN P Current Yes STOP x STOP Status PROG2 pro Load program Yes new STOP x STOP Overwrite existing program Test1 pro Start program Yes RUN P x RUN Switch OMS Test1 pro STOP gt RUN P Current Yes RUN P x RUN Status STAMO pro Load program Yes new RUN P x STOP Overwrite existing program Test2 pro Start program Yes RUN P x RUN Switch OMS Test2 pro RUN P gt STOP gt RUN P Display programs on the hard disk internal and on the CompactFlash card external After choosing the DISPLAY menu item you can then view the content of the hard disk and the CompactFlash card gt Use the MSS on the operator module to choose MAIN ME
34. The display has tour 12 character lines and shows a eit cach menu structure with provides submenus that can be called via the EUERT menu selector switch MSS You can turn the switch to choose the e menu item required and press the switch to select it iat LT Ls p Paa a E a E m m m Numbers or letters can be entered by turning the switch Pressing PRCSRAM the switch always accepts the entry and moves the entry position RESET on the next field Bpm mhd Ped E foot int ki The entry position is always shown on menus with static parame COLE ters Edit mode can be selected by turning the MSS from BACK to HARD EDIT If the MSS is turned further the menu item ENTER will be INTERNAL displayed Pressing the MSS at this position will accept the param DISELAY eters Each submenu has the menu item BACK that is used to ACTILATE select the level above i e the menu that you had previously Popu selected MEL ETE ee E Ba Pa fis me h i hmin i dh pm op am pm my ee im fn Li Buma E i ee PT fa ET i Gm TET m mi i mm mpr H i 68 m H ee Lyi be tH bat fete fT fen be EE E im ee a A Ba O D ml a ai ba Ea F w nni N L nn eT im feat ting ed a a pmm pny Lie y nuu m Li Se re LELETE Buun Gunun Gnuma Cauma E Mum ee E BaPa firl bme i hmin i dh pm op am pm g my oe im nn L mm a TET m m i i Pe sre ite m E m a e A me LiTE im im m m a aD aes 1 Pid tla E PEGE nmm m Diim i Ma a T pa am Baf iT f D
35. UPS unit will then keep the output voltage constant for at least two minutes in order to ensure the trouble free completion of the shutdown Setup The module contains a board with the PC 104 bus Another board provides the interface for the XI ON modules and connects the power supply module with the base module 12 01 AWB2700 1428GB XC POW50 XION UPS ISA Interface ADP XION Block diagram of the power supply module Module bus 24V Fieldbus supply Figure 13 Engineering 1 2 24Vo 0Vo O Al Of ae bgaa Connections of the XC POW50 UPS XC POW50 XION UPS 1 Power Fail connection 2 24 V DC connection G Plug in terminals connection cross sections flexible with ferrule 0 5 mm to 2 5 mm2 solid 0 5 mm to 2 5 mm2 LL D D Figure 14 XC NET DP M PROFIBUS DP module General The module provides the interface between the CPU module and the PROFIBUS DP bus that is compliant with industrial standard EN 50170 Vol 2 Task The module provides the master function for PROFIBUS DP It organises and operates the data exchange between the user program and the connected slaves Up to 31 slaves can be connected to one line Several sections can be connected together using repeaters enabling up to 125 slaves to be connected 12 01 AWB2700 1428GB The PROFIBUS DP module can be fitted between the power supply module and the CPU module E
36. Us folder in the POUs tab gt Select the function Add Object gt Select Program as POU type and IL as POU language gt Assign the name DPIO and confirm with OK gt Declare the variables and enter the program DPIO PRG IL Iofs 0001 PROGRAM DFIG a DPEING_OAT 1x2 0 BOOL DPEING_1 AT 1x3 0 BOOL DPAUSG_OAT 0 2 0 BOOL sat eE o001 LD DPEIMNG_O gt 0004 AND DPEING_1 1 TINE ST DPAUSG_O al f Figure 56 IL program with variables declaration gt Add the instruction CAL DPIO in the program ABC to call the program DPIO PLC_PRG PRG IL _ OR x o004 PROGRAM PLO_PRG EING_O AT Is0 0 BOOL EING_1 AT 181 0 BOOL AUSG_OAT 0 0 0 BOOL on LD ElMG_O AND ElMG_1 oT AWSG_O DIPIO Figure 57 Calling an expansion in the main program gt Save the project gt Compile the program for testing and load it into the PLC 12 01 AWB2700 1428GB CANopen bus expansion Proceed as follows to expand the configuration with remote I Os via the CANopen bus Adding a CANopenmodule to the XC600 controller gt Ensure that the default address CC000 is set on the module gt Page 15 gt Select Configuration_XC600 in the PLC Configuration window Right click the mouse and choose Append Subelement gt XC NET CAN FE PLC Configuration Append Subelement C NET CAN Renlace element C NET DP M Compute addresses 2C POWS0 410N UPS Eut Cies P m Copy Ctrl C Paste
37. a standard cross over Ethernet cable Software Use XSoft to specify the communication parameters The proce dure is described below Further instructions are also provided in the chapter Online Communication Parameter in the XSoft manual H1347G pdf gt The PC uses XSoft via a gateway server to communicate with the PLC runtime system of the XC600 gt following figure PLC runtime system Gateway XC600 Runtime system PC Figure 33 Connection between PC and XC600 The same IP address that you have assigned to the PLC 192 168 119 004 must now be assigned to the gateway Procedure gt In XSoft choose Online gt Communication Parameters The PC will log into the PLC An error message will be output if the connection does not exist or is faulty After the contirmation prompt the following window will appear 12 01 AWB2700 1428GB Communication Parameters x Remove Update Figure 34 Communication Parameters main window gt Click the Gateway button Connection Address Cancel 192 168 119 4 Fart 1210 Password Figure 35 Specifying the communication partners for Gateway gt Select TCP IP as the connection and enter 192 168 119 004 as the address After confirming the entry the address will be displayed under Channels in the Communication Parameters window Figure 36 Address
38. address Figure 45 Module parameters display The basic parameters are already assigned 25 26 Creating an Example Project gt Select the Input Output tab to configure the inputs and outputs FE PLC Configuration Basisparameter Input Output Mas number of modules El Input Modules o ha SMN 2DI 24VDC P T N 201 24VDC P S XN 4D1 24V0C P T XN 4D1 24VDC P Figure 46 Configuring the inputs outputs gt Select the required input output modules trom the left hand column and transfer them to the right column using the Select button The order of the modules in the right hand column must match the configuration of the controller The module list shows the type designations of the XI ON elec tronic modules irrespective of the base module used There is only one difference in the way the modules are displayed modules that are type dependent have the designation T e g T XN 2DI 24VDC P modules that have a standard format have the designa tion S e g S XN 4DI 24VDC P The modules used in the example are type dependent gt Click the sign of the selected module in the left pane in order to find the physical addresses of the inputs outputs The addresses are shown as directly represented variables that you can use directly in the declaration Max length of input data i Mas length of output data Mas length of in output data 12 01 AWB2700 1428GB Userparameter 176 Byte 176 Byte 352 Byte
39. all measures that reduce the effect of lightning current and its electrical and magnetic fields on the metallic installation and electrical system inside a building complex This consists of e Lightning protection potential equalisation e Shielding e Use of overvoltage protective devices Further information on cabling and shielding is provided in the following manuals e AWB27 1287 EMC Design Guide for Automation Systems e 1TB27 001 GB The Electromagnetic Compatibility of Automation Systems e 1B27 022 GB The Electromagnetic Compatibility EMC of Machines and Plants 10 Hardware and Engineering Wiring example overview DOT S 2 E N PE 5 5 Az gt x lt O a g S 5 W U A U x x 5 x Dreses gt lt Figure 8 Example of wiring 1 Main switch 2 Delayed switching of the power supply gt Fig 10 3 Miniature circuit breaker 4 UPS device 5 Wiring between UPS device and the XC600 power supply module gt Fig 9 6 Non grounded control circuits must be provided with insulation monitoring Switching the power supply on off The UPS ensures that the XC600 controller is switched off properly in the event of a power supply failure This requires the inputs outputs of the UPS device and the other devices to be wired as shown below 12 01 AWB2700 1428GB Power Supply 8 9 10 11 12 UPS Release Power Battery Supply 2 min
40. am for remote outputs on the CANopen bus The following two output bytes are provided Each byte is assigned a value The example is saved as a separate program and is called trom the program ABC Proceed as follows to open the new program gt Select the POUs folder in the POUs tab gt Select the function Add Object gt Select Program as POU type and IL as POU language gt Assign the name CANIO and confirm with OK gt Declare the variables and enter the program 12 01 AWB2700 1428GB CANIO PRG IL OF x DODIPROGRAM CANIO CANaus1 AT OB4 USINT CANaus AT OBS USINT g CAN aus 255 CANaus4 Figure 62 Program for CANopen expansion gt Add the the instruction CAL CANIO in the program ABC so that the program CANIO can be called from this program gt Save the project gt Compile the program for testing and load it into the PLC 12 01 AWB2700 1428GB 4 Functions of the Operator Module This chapter describes the operation of the PLC via the operator module An example of commissioning operations is used to explain the individual functions Initial PLC startup The basic operating principles of the PLC are described in the Chapter Menu Overview of the Operator Module on Page 41 When the power supply is switched on the UPS device closes the Power Fail circuit The PLC operating system is started and the Waiting for Signal message appears on the display of t
41. ames 605 5220050450F0h0r0r0eccmanerans 43 Programi Staf veutcoreuareter et Eror A ARARA 43 Program WINdOW ccc c cece eee eee 24 Programming language cece e eee ee 24 Programs Adding in the main program 45 32 Cean 3458 od eae Seeds aneatses e 27 RE DOO UNG euste E R RASE 46 Recipe menu nnuununnaa naana 44 Reset functions 6 i dicwdadddadinsbiadhendoes 43 RUN svachvareveseraneeenitae OEE 16 ee ee ee ae E EE A Sake eke eee 16 Setting the address PROFIBUS DP module 0 0000 13 Setting up the channel 00 00 cee ceca 21 Setup CRU aaa weaned ave aes eel nae 17 Operator module 0 000 cece eee 16 Power supply module 000 eae 12 Setup XC600 controller ici eae eae eae wees 5 MEAN eee eee eee eee ee etree at ee eee weet 9 should another power failure 0008 10 Specifying network address 00 000 eves 19 Specifying the communication parameters 20 Standard format modules 00 00 00 aes 26 Start Stop behaviour CANopen module 00 cece eee ees 14 PROFIBUS DP module 2 sccseiiea a tea Ok ke 13 Starting after a power failure 0008 10 Status display PLC ces niordaga na adhesions 42 Status of PLC after the power supply is switched on 16 SOP E ea ek a 16 Suppression of interference Sources 00005 9 Switching on the power supply 0 005 8 110 616 eee ee E eee e
42. ams 38 Deleting programs 38 Copying programs 38 Editing programs on the CompactFlash card CFC 38 Password 39 Displaying text from the user program 39 Shutting down the system 40 Switching off the power supply 40 5 Menu Overview of the Operator Module 41 Basic menu 42 MAIN MENU 42 Appendix 47 Other error messages 47 Technical Data 48 Index 51 12 01 AWB2700 1428GB About This Manual Structure The XC600 PLC is designed for the control of machines and systems This controller provides the basis for an extensive PLC system using interfaces for the standard networks PROFIBUS DP CANopen and ETHERNET for connecting remote expansion modules and intelligent devices The documentation for the PLC is divided into five sections e Hardware and engineering PC XC600 connection Creating an example project Functions of the operator modules Menu overview of the operator module The Chapter Hardware and Engineering provides information on the installation and engineering of the PLC as well as on the possible PLC settings In order to communicate with the PLC the PC must be connected to it via the Ethernet network The configuration of the Ethernet module and the XC600 is described in the Chapter Creating the connection between PC and XC600 trom Page 20 Use of the XSoft software is then explained using a simple example This will show you how to configure and program the controller After you have downloade
43. an be used in any combination Reserve a memory range for each module in the CPU by defining a module address for each one Setting the address on the device gt Set the address for each module using jumpers on the jumper field in the jumper area 13 to 19 gt following figures 1 gt CE000 1100111 Figure 17 Address setting of module 1 Factory setting 2 gt CC000 1100110 atata atala 19 18 17 16 15 14 13 Figure 18 Address setting of module 2 3 gt D4000 1101010 19 18 17 16 15 14 13 Figure 19 Address setting of module 3 Setting the address in XSoft Assign the input output address range 1B QB to the modules in the PLC configuration in XSoft The modules are integrated in turn into the PLC configuration 14 Hardware and Engineering p gt Assign the memory range beginning with start address CE000 to the first module CANopen or PROFIBUS DP to be contigured The input output devices assigned to this module are connected to the module bus system via address CE000 gt Assign the range starting with address CC000 to the second module and D4000 to the third Module Type Address 1 PROFIBUS DP CEOOO 2 CANopen CCOO0 3 PROFIBUS DP D4000 Figure 20 Example configuration with three modules and the assigned addresses Bus terminating resistors Bus terminating resis
44. by turning the MSS Pressing the MSS will call up the ENTER prompt Pressing it once more will execute the Reset Executing the MRES function on the OMS This function starts a RESET COLD Example the display shows the basic menu PRONE PRN i fn ue fE Gi l i i m SHEATH MEHL tot E meng E fmt f oo gt Switch the OMS from STOP to MRES The display will show a solid black rectangle instead of the S 1 i i Toe m tt PRONE PRN E EN N E fE fn N E EE MM SMATH MEHL E nE E mme i E tim f mm gt Leave the OMS in the MRES position until an empty rectangle is shown 37 38 Functions of the Operator Module This change will show that the function has been completed mt Ee Pt hat Pm a h Dha Pe pr Bums mowa E CEnNDmNNN m mua l Ce ee iad ba w hhh Thi bar hii Pa oe E nET piP Tui i on fmi E Pom mm Handling several programs Several bootable programs can be loaded and stored on the hard disk of the XC600 The last program loaded is activated by the system A program that is already activated will be deactivated Every time the XC600 is switched on and the LOAD or REBOOT menu items are called the PLC generates an executable program from the activated program and stores it in the working memory This will overwrite any executable program that is present The program in the working memory can then be started A program can be changed by activating the required program gt Use the
45. c eR oe oe ae een eee 3 Target system s3 79 4 du 3 8 toe deaawaeb alana ae 24 Task PEMO 26 is oy ook wet not nee oe need oa es 11 a O E a aed oe ere ang ect Nee 17 Operator module 0 00 cece ees 16 Power supply module 000 eae 12 PROFIBUS DP module 0 0000e 12 CRAMP oer ete ach treat corte at ace wat as raed wie eters ee aa 19 TMG SCIS Day ainean a a aa atta Ainaa RA 42 TURN OFF YOUR CONTROLLER nannnnanaaaaa 10 Type dependent designation modules 26 Variables declaration 1 00 0 c cc cee eee 30 E 5 2aecrancace ena a aera a ences aie he er mer aera 9 Wiring Between UPS and XC600 0008 10 General example ccc eee eee eas 10 Remote XI ON modules 0000 29 XI ON input output modules 000 5
46. d the project you can then test it as described in gt Chapter Creating an Example Project on Page 23 The program can be started or stopped via the PLC s operator module These functions as well as how to use the operator module are described in the Chapter Functions of the Operator Module from Page 33 Chapter Menu Overview of the Operator Module from Page 41 explains the structure of all the menus and the individual menu items Abbreviations and symbols The abbreviations and symbols used in this manual have the following meaning MSS Menu selector switch OMS Operating mode selector switch gt Indicates instructions on what to do Choose Online gt Login means Activate the Login menu item in the Online menu V Important Indicates the possibility of minor material damage AN Caution Indicates the possibility of major damage to property or slight injury AN Warning Indicates the possibility of major damage to property or serious or fatal injury Except for the first page of chapters and empty pages at the end the top left of the page shows the chapter title and the top right of the page shows the current section for greater clarity 12 01 AWB2700 1428GB 12 01 AWB2700 1428GB 1 Hardware and Engineering Setup The XC600 PLC has a modular design The basic unit consisting of the base power supply CPU and operator modules can be expanded with functio
47. displayed in the Communication Parameters window gt Now set up a channel for the connection between from the gateway to the runtime system of the PLC gt Click the New button gt For greater clarity delete the old name and enter a text such as RuntimeSys 12 01 AWB2700 1428GB After contirming the entry the name will appear in the Channels column Communication Parameters X Ok Cancel Cancel New Remove Update Figure 37 Setting up a channel for the connection from the gateway to the runtime system of the PLC gt Confirm the set parameters gt In order to register the new channel for the gateway you must log into the PLC via the Online menu The Login function also loads the project into the PLC gt Log out again Creating the connection between PC and XC600 The channel is also displayed for control purposes in the Commu nication Parameters menu Figure 38 Communication Parameters Channels El 132 168 1 1 3 4 via Top f hared memory Kernel WA Runtimesys Value Display of the channel in the Communication Parameters window 21 22 12 01 AWB2700 1428GB 12 01 AWB2700 1428GB 3 Creating an Example Project The following example is used to illustrate the use of the XSoft software A project is created by creating a configuration and a program After the project is downloaded the program can be tested A configuration is made with the XSoft config
48. dress and then type it in the space below Obtain an IP address automatically Specify an IP address 192 168 119 37 IP Address Cancel Figure 32 Specifying the IP address gt Activate the Specify IP Address option and enter the address e g 192 168 119 37 The IP address consists of four groups with the three digit decimal numbers that are separated by a period character You can enter numbers from 192 168 119 0 to 192 168 119 255 as the address The first three groups must match the default address in the XC600 The numbers of the last group must be different gt Enter the default mask 255 255 255 0 of the XC600 in the Subnet Mask field gt Click OK to confirm your entry 19 20 Establishing the Connection Between PC and XC600 Configuring the XC600 Assign the IP address and the Subnet Mask to the PLC gt Use the operator module to select the Network menu via MAIN MENU gt DEVICE gt NETWORK The precise operating steps are described in the Chapter Menu Overview of the Operator Module from Page 41 gt Select menu item IP ADDRESS The default address 192 168 119 001 will be displayed gt Change the address to 192 168 119 004 gt Select menu item IP MASK The default mask 255 255 255 000 will be displayed Correct this value if a different value is shown Creating the connection between PC and XC600 Hardware gt Connect the PLC with the PC e g by means of
49. ent PLC status is indicated by the three LEDs Parameters such as time and pass STOP RUN SF O O O RUN RUN P A STOP MRES r L Figure 28 LED STOP LED RUN G SF LED 4 Display 5 Operating mode selector switch OMS Setup of the operator module Operating mode selector switch OMS The operating mode selector switch sets thestatus that the PLC assumes after the power supply is switched on If you wish to change the switch position with the power supply switched on the PLC will switch to the new status You can select one of the four settings After the power supply voltage is switched on the PLC executes the following function word the current PLC states are shown on the display You can use the menu selection switch MSS to enter passwords and modify specific states Entry is menu guided Setup 6 Menu switch 7 Battery Eject button for CompactFlash card 9 CompactFlash card Position Function RUN The user program is processed A debugging or status change initiated from the PC is not possible RUN P The user program is processed All access functions are available via the programming device STOP The user program is not processed A program can be loaded started or stopped MRES The simple variables and POU variables and those assigned with RETAIN will be initialised 12 01 AWB2700 1428GB The following
50. g the XI ON interface This bus is connected out from the base module The adapter on the base module provides the interface to the XI ON modules The 24 V DC field power supply of the XI ON modules is also connected to the base module XC600 Base module Power supply module Without XI ON XC ADP XC POW50 UPS connection With XI ON connection XC ADP XION XC POW50 XION UPS OOG D 6 XC CPU601 ExM CPU module 7 XC SYS1 operator module Function modules Hardware and Engineering A maximum of three bus modules for PROFIBUS DP and CANopen can be fitted between the power supply and CPU module Modules for the basic configuration 1 2 Bus modules 3 Mounting Caution Only remove or fit modules with the power supply switched off Discharge yourself on any electrostatic charge before touching a module Voltage peaks on the bus connector may cause malfunctions or damage to the module The modules are supplied separately and must be fitted together Observe the order shown in Figure 1 and fit the base module first of all on a horizontal mounting rail Fitting removing modules The back of the base module is provided with an eccentric plate Using a cheese head screwdriver turn this plate so that it grips underneath the mounting rail and secures the base module The front of the plate has number markings to ensure that it is posi tioned correctly gt To fit the controlle
51. he PP ae i m hm m m Li q i fe fond em Yon FE i Ft H i i B y re m i q io w T TaT br Piim took TL Pm a a aen oo mmf fon n Function The password is used to protect the status of the PLC and its parameter settings from unauthorised access The status and settings are accepted and frozen when the pass word is activated No more parameters can then be set via the menu 12 01 AWB2700 1428GB After a power failure the PLC will start up in the mode specified by the OMS setting when the password was activated irrespective of the current setting The status and parameters can only be moditied after the password is entered Entering and activating a password gt Choose DEVICE SECURITY PASSWORD pe ed E tt 1 BERGE GEE E E E EE m fe Nu gt Turn the MSS until the display shows EDIT gt Press the MSS gt Turn and press the MSS to enter each character of the pass word You can enter up to 10 alphanumeric characters gt Pressing the MSS with ENTER displayed will accept the pass word gt Select menu item ACTIVATE op g gpm mpe HL LISAHIE E E mm E M n E E l nm sl el ee e T I Ca gt Turn the MSS until the display shows ACTIVATE gt Press the MSS The word ENTER will appear on the display gt Press the MSS once more The display will return to the basic menu Operation after starting up the PLC After the startup the display will show for example
52. he oper ator module The STOP RUN and SF SF Central error LEDs of the operator module are not lit The STOP LED lights up and the SF LED light up after a few seconds If there is no program in the PLC and the operating mode selector switch OMS is set to STOP the display will show the following information after a few seconds Time event message PLC status PLC status irrespective of OMS Program content no program in PLC Menu entry Indicates an event S STOP event The STOP and SF LEDs are lit When the SF LED is lit this indicates that the PLC did not find a bootable program during the startup The in the display indicates that the PLC is in STOP status Clear the messages first of all gt Choose menu item MAIN MENU gt DIAGNOSTICS gt CLEAR This will display the CLEAR menu gt Instead of No select Yes by turning the MSS gt Press the MSS gt Press the MSS once more after ENTER is displayed The SF LED will go out and the exclamation mark will be cleared gt Return to the basic menu You can now load a program into the PLC using XSoft or select the main menu using the menu selector switch gt Press the MSS when the cursor flashes in front of the MAIN MENU menu item Your are now in the main menu and can select the individual menu items Loading the program into the PLC You can transfer a compiled program such as the program TESTPRO from the PC to the PLC
53. ia menu item DELETE A character is displayed if access is password protected In this case the main menu cannot be called until you have entered the password After the correct entry has been made the main menu will open Entering an incorrect password will return you to the PASSWORD menu X The displayed letters S STOP P RUN P R RUN correspond to the position of the operating mode selector switch This status information can be different to the information in the second line A closed or open rectangle indicates that the OMS is set to MRES The second line shows the current status of the PLC The third line shows the name of the executable program If there is no executable program in the PLC the message PROG is displayed If the cursor is positioned next to MAIN MENU you can turn the menu selector switch to PASSWORD if one has been selected or DISPLAY and select the item by pressing the switch The MAIN MENU can be reached by positioning the cursor on this menu item and pressing the MSS Use menu item BACK to return to the basic menu DISPLAY menu gt also Display a text from the user program The first three lines 3 X 12 characters of the DISPLAY menu are reserved for displaying information from the user program The function must be permanently selected to execute this feature 12 01 AWB2700 1428GB To do this turn the MSS in the basic menu to menu item DISPLAY Press
54. ill appear in turn gt Select a name cursor flashes at the side of the name gt Press the MSS Turn the MSS so that the text ENTER appears instead of menu item BACK Press the MSS The next higher menu is displayed and the copy operation is completed Editing programs on the CompactFlash card CFC Proceed as follows to save programs on the CFC gt First load programs onto the hard disk with XSoft gt Then copy the programs via the XC600 menu to the CFC The original program will be kept on the hard disk Both programs can be deleted independently of each other The programs on the CompactFlash card and on the hard disk are treated in the same way The CompactFlash card can be accessed via MAIN MENU gt PROGRAM gt EXTERNAL gt Copy and delete operations are carried out in the same way as on the hard disk A bootable program can also be activated on the CompactFlash card A previously activated program will be deactivated this also applies to programs that are saved on the hard disk Every time the XC600 is switched on and the LOAD or REBOOT menu items are called the PLC generates an executable program from the acti vated program and stores it in the working memory This will overwrite any executable program that is present When you delete the program on the CompactFlash card the executable program Is retained until the next reboot load or Startup operation 12 01 AWB2700 1428GB Password The
55. ion is 24 V 11 12 Hardware and Engineering Expansion with XI ON modules The following XI ON base modules can be connected directly to the XC ADP XION base module e Modules with tension clamp connection e Modules with screw connections without C rail Bus refreshing modules and power feeding modules cannot be connected directly XC POW50 UPS XC POW50 XION UPS power supply modules General A base module and a power supply module form one unit The following table shows the combination possibilities of both modules The only difference between the modules is their expan sion capability with XI ON modules Base module Power supply module Expansion XC ADP XC POW50 UPS XI ON XC ADP XION XC POW50 XION UPS z Task The modules convert the 24 V DC power supply to 5 V DC 12 V DC and 12 V DC for XC POW50 XION UPS supplies and provide the voltages for the function modules via the PC 104 bus The XC POW50 XION UPS power supply module also provides a 5 V DC supply to XI ON modules via the XI ON module bus As the XC600 controller is PC based it must be ensured that the program is closed and the operating system shut down properly before the device is switched off The supply of the power supply module must therefore be backed up by means of an uninterrupt ible power supply UPS If the supply voltage drops the UPS sends a Power Fail signal to the PLC which then initiates a shutdown of the system The
56. ion modules 00 00 cece eaes 5 CompactFlash GANG bcce oo5e renr bodes iiia 17 Configuration Ethernet module ect Gt ete ace Gee ede Ee tele yes 19 Configuring Exaile Droed Si 2 tiecehene6e5enene eee 23 IAPUTS OUTPUTS ss sscesecavncawe dav we toe ste 26 ES sree ese E gee ae pecan ee E 20 Configuring the XCOOO controller 4232526552 coe3cbn2 rinni 25 Configuring the module address CANOPEN 0 0 deeree kek kke k RE aa 14 PROFIBUS DP module 00005 13 Connection Between PC and XC600 00 0 eee 19 Between the base module and XI ON modules 11 Connections Base MOGUICN 2 Cb cb eo82 Sided eet worded as 11 Control cabinet design 00 e cece eee ees 8 Copy program between hard disk and memory card COPV eter sae n desde tone seas ciate 43 Date setting Time setting 2 cee eect eens 44 Delayed switching power supply 05 11 Deleting DGG ces sesaeeseasceceeecseseeraceee 43 Programms sta acted Slt ated orci e a ees 43 Deleting messages Messages aana gtaach atau ttre neta we Aen 42 Device arrangement Fastening 4 273 2 ieth awe Sate Sane a aad 9 Diagnostics information 0 0 0 cence ees 42 EGIGIMOUG S ateit cst sheet actienyateam nou S 41 Electromagnetic interference 0 0 eee eee 8 Electronic modules 0 ccc e cee eee 26 ENGINGCCHING a5 ue adact aca aca abcess 8 Entering parameters operator module 41 Enor d play
57. lt 340 Floating point unit invalid instruction 341 Floating point unit overflow 342 Floating point unit stack check failed 343 Floating point unit underflow 48 Appendix 12 01 AWB2700 1428GB Technical Data General XControl Standards and regulations IEC EN 61131 2 EN 50178 Ambient temperature 0 to 55 C Storage temperature 25 to 70 C Vibration resistance 10 to 57 Hz 0 075 mm 57 to 150 Hz 1 0 g Mechanical shock resistance 15 g 11 ms Impact resistance 500 g 50 mm 25 g Overvoltage category Pollution degree 2 Protection class 1 Degree of protection IP20 Emission EMC DIN EN 55011 22 Class A Electrostatic discharge IEC EN 61000 4 2 Contact discharge 4 kV Electromagnetic fields IEC EN 61000 4 3 RFI AM PM 10 V m Burst IEC EN 61000 4 4 Supply cables 2 kV Signal cables 1 kV Surge IEC EN 61000 4 5 Supply cables asymmetrical 0 5 kV Line conducted interference IEC EN 61000 4 6 AM 10 V 12 01 AWB2700 1428GB Operator module XC SYS1 LCD display 4 lines X 12 columns RTC real time clock Yes Battery Lithium XC CPU BAT1 CompactFlash card Type amp Type II CPU module Microprocessor XC CPU601 E M Pentium 166 MHz Dynamic RAM 1 to 8 MB Interfaces Ethernet 10 100 MBit s COM1 RS 232 complete pin assignment
58. n modules for communication Modules for the standard PROFIBUS DP and CANopen networks are therefore provided for this purpose They provide the controller with access to the I O devices that log process data signals and control actuators The process signals can also be connected locally with XI ON input and output modules This requires the use of the power supply module with the integrated XI ON interface and the base module with the XI ON adapter A module consists of a circuit board that is embedded in a frame The special frame design makes it possible to stack the modules together thus allowing compact functional units to be combined to suit the requirements of the task at hand Order of modules 1 XC ADP XC ADP XION base module 2 XC POW50 UPS XC POW50 XION UPS power supply module 3 4 G XC NET DP M PROFIBUS DP module or XC NET CAN CANopen module Figure 1 The circuit boards of the individual function modules meet the requirements of the PC 104 specification In addition to dimen sions the specifications also stipulate the requirements of the PC 104 bus that connects the modules This bus also carries the power supplies from the power supply module to the individual function modules A configuration containing XI ON input output modules must always include thexC ADP XION base module with the XC POW50 XION UPS power supply module The power supply module adapts the PC 104 bus to the XI ON module bus usin
59. ng bus parameters 12 01 AWB2700 1428GB Adding a remote XI ON gateway gt Select the element XC NET DP M and right click the mouse Choose Append Subelement gt XN GW PBDP 12MB FEE PLC Configuration _ OR x oo GBrontouraton com nha xc Pows0 x Bus Parameters Modulpararnet_4 r i EREC NET DP h r Baudrate kBit s 112000 00 Insert Element Append Subelement B4 504 1F 1 Replace element B4 604 1F 1 Compute addresses PS416 NET 441 LE4 504 6T 1 a oe gt N Giw PBDP 12MB Lopy a N Giw PBDP 12MB STD Paste ike ae e WB 4Al PT100 up ee Ss WE SAIMAO UL Figure 52 Adding a XI ON gateway The following window with default parameters will appear FE PLC Configuration e GBrontouraton com xC POWsO x Basisparameter OP Parameter Ir_4 r Manufacturer Moeller Gmb Revision 1 10 Hw Release V1 0 SW Release V1 0 Filename amp NO2ZB3E G Slavetype Fil ON Identification Stationsaddress E Stationname XN Giw PEDP 1 zk Figure 53 Display of PROFIBUS DP parameters gt Select the Input Output tab to configure the inputs and outputs gt Select the required input output modules trom the left hand column and transfer them to the right column using the Select button The order of the modules in the right hand column must match the contiguration of the controller The bus refreshing module is listed in the Empty Modules group
60. ngineering PROFIBUS DP interface Connect the module to the PROFIBUS DP bus via the isolated RS 485 interface 9 pole SUB D socket plug connector gt Use the special ZB4 209 DS2 PROFIBUS DP plug It provides the wiring required for trouble free operation up to 12 Mbit s Figure 15 Connections of the PROFIBUS DP module Figure 16 Pin assignment of the PROFIBUS DP interface SUB D plug Signal Meaning 3 RxD TxD P Receive send data P 5 DGND Data reference potential 6 VP Supply voltage plus pole 8 RxD TxD N Receive send data N Power supply The power supply module provides the 5 V supply to the modules via the PC 104 bus gt Setup the system power supply so that the connected remote stations on the PROFIBUS DP line are switched on simultaneously or before the controller This prevents any errors occurring during the starting of the PROFIBUS DP line Start Stop behaviour Setting the OMS to the STOP position will cause all the outputs of the remote devices to be set to 0 An interruption on the DP line will cause all inputs of the discon nected devices receive data to be interpreted by the PLC as 0 signals and the outputs set by the PLC in the output module to be reset XC NET DP M PROFIBUS DP module Devices that are still connected with the PLC will continue to be interrogated Configuring the module address Up to three XC NET DP M PROFIBUS DP or XC NET CAN CANopen modules c
61. o ha n an T i i L Li T Ea am Pi Gai am fr E OE mi pmm mmp pny lai Ewe y E n mmn b Fa ha Paf hnl a a DIU fhm pmpn mmp pam o p gpm LALE LI E am i i nmr E LE mo Ed toe TOEA vo Tt Fe fof eiet TELE ee fH t tot i i wt a H 5 in ee gpm mm pm Pit weie E n mm E W n E n l Nm pm pm P hh F Gomma Gau Sama Gnn Dauminnn mmia i A A ob i P h E mH A Pwi i AWA Din bm Hea fod ot FLEE in Bn Fe iNi Dih bonni iih bm RIE T fem fi m mi q i a im eT ELE T pm i om i m m mi a s mi m hi T h e 42 Menu Overview of the Oper ator Module Basic menu After the power supply is switched on or after a reboot the display shows messages relating to the startup operation After a startup the basic menu may show the following messages Time diagnostics PL F PLC status SAUL FRED Program name MRIN MEMI MAIN MENU Locked with a password P PLC status RUN P The first line shows the time as well as diagnostics diagnostics whether password protection is active and the status of the PLC P RUN P An exclamation mark indicates the presence of an unacknow ledged event message The type of event is shown in the diag nostics menu under menu item EVENT together with the time and date the error occurred The exclamation mark will be cleared as soon as the EVENT menu is called This message and any other messages present can be cleared v
62. of the Oper ator Module HARDWARE Ehm ph pr eee ee ee ee E EE CE n mma nna oO MM RE T pmf fie mi q m m hm ww a E T yem i om i m at q i mi pn pm mj od pL am i ma I CONFIGURE After the CONFIGURE menu is called the display shows the current module configuration of the XC600 PRE Ad mgY man A e i ie 6 Te oe eed poll ML ee Li e nE mE W m P T eala ee a oa B T a G na gan EO ME C NN a a a a H m a a a Pem E E E ETE a s a n a a a n m m i al al le AUTOCONFIG The functionAUTOCONFIG is always activated In this state the system will scan the module configuration on startup If the contig uration does not change for example after commissioning has been completed the configuration can be frozen for diagnostic tasks For this disable the AUTOCONFIG function gt Choose MAIN MENU gt DEVICE gt HARDWARE gt AUTOCONFIG The cursor will be positioned on ON w EEO TE tm i to i m m mi a i a 12 01 AWB2700 1428GB gt Turn the MSS until the display shows OFF gt Press the MSS The word ENTER will appear on the display gt Press the MSS to return to the menu This function can be re activated at any time The next time that the PLC is started up the PLC will detect if any modules are missing or faulty This is indicated by the SF LED lit The following error text will appear in the DIAGNOSTICS gt ERROR menu
63. ogram name You must then press the MSS once more ACTIVATE If there are several programs on the hard disk of the PLC or on the CompactFlash card you can use this command to activate a bootable program A program that is already activated will be deactivated A program that is currently being processed will continue to run Every time the XC600 is switched on and the LOAD or REBOOT menu items are called the PLC generates an executable program from the activated program and stores it in the working memory This will overwrite any executable program that is present The program in the working memory can then be started gt An activated program is always warm started on startup ACTIVATE COPY and DELETE After calling these functions you will see the program name of the executable program with a period character in front of it gt Turning the MSS further will display all programs stored in the memory in turn gt Select a program by pressing the MSS gt Turn the MSS so that the menu item ENTER appears instead of menu item BACK gt Press the MSS The function will be executed and you will reach the menu above COPY The COPY command is used to copy the program between the individual types of memoryCopy Hard disk lt gt CompactFlash card DELETE After calling EXTERNAL INTERNAL the DELETE function displays the first bootable program located on the hard disk internal or on the CompactFlash card external
64. on the 24 V power supply on the XC POW50 XION UPS module in order to provide the 5 V supply to the XI ON modules gt Check that the modules are working correctly no fitting errors no gaps gt Only apply the field voltage on the XC600 controller base module after the error free state of the station is ensured 12 01 AWB2700 1428GB gt Fit the groove of the XI ON base module onto the mounting rail from underneath 7 gt Tilt the upper end back and press the base module against the mounting rail until you can hear it snap into position 2 gt Push the base module as far left as possible until the two snap hooks on the side of the adapter or neighbouring base module click into position B pm Fix the XI ON modules using the end bracket and end plate on the mounting rail Engineering Control cabinet design The arrangement of components in the control cabinet is an impor tant factor in ensuring that system and machine functions are free of interference During the planning and design stages as well as during implementation it must be ensured that the power and control sections are separated The power section includes the following components e Contactors e Coupling modules e Transformers e Frequency inverters e Current converters Dividing the control cabinet into to areas with different power and interference levels is recommended as an effective prevention against electromagnetic interference
65. ousings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc 12 01 AWB2700 1428GB Contents About This Manual 3 Structure 3 Abbreviations and symbols 3 1 Hardware and Engineering 5 Setup 5 Mounting 6 Fitting removing modules 6 Fitting XI ON base modules 8 Engineering 8 Control cabinet design 8 Ventilation 9 Device arrangement 9 Preventing interference 9 Suppression of interference sources 9 Shielding 9 Lightning protection measures 9 Wiring example overview 10 Switching the power supply on off 10 XC ADP XC ADP XION base modules 11 General 11 Task of the XC ADP XION module 11 Task of the XC ADP module 11 Engineering the XC ADP XION base module 11 Expansion with XI ON modules 12 XC POW50 UPS XC POW50 XION UPS power supply modules 12 General 12 Task 12 Setup 12 Engineering 12 XC NET DP M PROFIBUS DP module 12 General 12 Task 12 Engineering 13 Bus terminating resistors 14 X
66. r messages The SF LED will be lit in the event of an error and will appear in the display a TOA N sa DARI y bal EE mE Li m im T hir Dar Da i AA he DO D a Shae TRE bAE h ij MAL PET ob fin n i if i m 12 01 AWB2700 1428GB The following errors will cause an error message to be output PROG No program loaded Other system errors are listed in the Appendix From the system From the operator Battery discharged or not present module From the local I O XION not detected modules gt Other error messages are explained in the Appendix The type of error with date and time is displayed in the Diagnostics menu under ERROR The error message can be deleted as described below together with the event messages gt The message will be retained if the error is still present gt Choose menu item MAIN MENU gt DIAGNOSTICS gt CLEAR The display shows Pet Eg het L i E H HE L gt Turn the MSS until NO is replaced by YES gt Press the MSS gt Turn the MSS BACK will be replaced with ENTER gt Press the MSS to reach the next higher menu Event message Events are written with the time and date for additional infor mation Events include System Start program or Stop program XI ON modules XION Diag extended an error has occurred e g short circuit at an output that is displayed via the extended diagnostics XI ON param conf failed the
67. r on the mounting rail rotate the eccentric plate until the longer slit is pointing to Position 1 gt Fig 2 gt Hook the base module on the mounting rail gt Fig 2 gt Turn the eccentric plate to the right until the base module is secured firmly gt Fit the power supply module and then the function modules The operator module is the last component to be fitted gt Fig 3 gt The modules are removed as shown in gt Fig 4 and Fig 5 Figure 2 Figure 3 Fitting the base module yan 12 01 AWB2700 1428GB OT Fitting the modules together V Important When fitting the modules together ensure that the socket connectors fit exactly into the plug connectors Mounting 12 01 AWB2700 1428GB Removing the base module Figure 4 Detaching the modules Figure 5 Hardware and Engineering Fitting XI ON base modules Further information on mounting and wiring is provided in the XI ON manuals e g Hardware and Engineering XI ON PROFIBUS DP AWB2700 1394 The XI ON base modules are fitted on the right of the XC600 controller on the mounting rail Figure 6 Fitting XI ON modules gt Wire the base modules after they have been fitted and before you have fitted the electronic modules gt Once you have fitted all modules switch
68. rrors occurring during the starting of the CANopen line Start Stop behaviour Setting the OMS to the STOP position will cause all the outputs of the remote devices to be set to 0 An interruption on the line will cause all inputs of the disconnected devices receive data to be interpreted by the PLC as 0 signals and the outputs set by the PLC in the output module to be reset Devices that are still connected with the PLC will continue to be interrogated Configuring the module address Up to three XC NET DP M PROFIBUS DP or XC NET CAN CANopen modules can be used in any combination Reserve a memory range for each module in the CPU by defining a module address for each one gt Set the address for each module using the jumpers in the jumper field from range 13 to 17 gt following figures 12 01 AWB2700 1428GB 1 gt CE000 13 14 1516 17 abiho Figure 23 Address setting of module 1 Factory setting 2 gt CC000 13 14 1516 17 Eoobso 01100 Figure 24 Address setting of module 2 3 gt D4000 13 14 1516 17 ana 01010 Figure 25 Address setting of module 3 Assign the input output address range IB QB to the module in the PLC configuration in XSoft The modules are integrated in turn into the PLC configuration Assign the memory range beginning with start address CE000 to the first module CANopen or PRO
69. the Ethernet module Network E E Configuration Identification Access Contra The following network components are installed E Client for Netware Networks aif Compaq Netelligent 10 100 Tx PCI UTP Controller il Sf Dial Up Adapter a PX SP amp compatible Protocol Compag Netelligent 10 1 Remove Properties Primary Network Logon Client for Microsoft Networks dl Figure 30 Selecting the Ethernet module gt Click on Properties and then the Bindings tab Properties for Realtek RTL8139 4 B C PCI Fast Ether Fa Bindings Advanced NetBIOS Click the network components that will communicate using this protocol To improve your computer s speed click only the components that need to use this protocol IPs SP compatible Protokoll gt Realtek RTL8139 4 B 40 TCP IP Realtek ATLO139 476 40 PCI Fast Ethernet Adap Cancel Figure 31 Select the protocol gt Activate the protocolTCP IP gt Click OK to return to the Network window gt Fig 30 gt Double click the protocol TCP IP Fast Ethernet Adapter This will open the Properties for TCP IP window TCP IP Properties E ES Bindings Advanced Netplos DNS Configuration Gateway WINS Configuration F Address AnlP address can be automatically assigned to this computer IF your network does not automatically assign IP addresses ask your network administrator for an ad
70. the MSS and the display will be cleared when the PLC is in Stop status and will show the text when the PLC is in Run Use BACK to return to the basic menu MAIN MENU bim Thi ORAETRIE j mL MENU E bt Emma l E Pom 8 mm p pm amn eam pums emn G mr ap EE E en L Li mi fot be i ki hm m i i im Se to tim nEn m i im ot m hm Co ali al a ua im E Mim MAIN MENU DIAGNOSTICS Calling this menu will display the following menu items ee ee ee pmi oe F eels im 8 ME OU pm pam pan emn pums cope pe ire Mba A Pd E foot ent L E E t HE pmpn al a oo Mm i of tm 8 EVENT An event that has occurred is indicated in the basic menu by an exclamation mark on the display The messages are shown with the time and date e g The most recent message is always displayed Previous messages can be displayed by turning the MSS ERROR Same operation as in the section EVENT An error that has occurred is indicated by the SF LED central error CLEAR All the event and error messages are deleted 12 01 AWB2700 1428GB MAIN MENU PROGRAM pm pm ym mpe h Prise H Li Eu m Mb eb oe N pm pm y pm npu PF m um m E u Cuma mm ime l TRIT E be Piia d i bmi T Thm pms e pm po p pm eo earl mn n of Mm if ttm pomm H E PME l i LH dat pm pm el tl pe La im i of im 8 RESET This menu contains different Reset functions an T mn hm m
71. the basic menu Example program in IL LD Hello World SendStringToDisplay 39 40 Functions of the Operator Module Shutting down the system gt Use the MSS to choose MAIN MENU gt SYSTEM gt SHUTDOWN and press the MSS The cursor is positioned on the ENTER menu item gt Press the MSS to execute the function The STOP LED will go out The display shows iih mb TP itt h TRJ fat fiery fae Re fr Sy am maid i mn ae an P is a symbol It keeps turning as long as the function is in progress Once the function has been completed the following message will appear TIER OFF Ri T f Eni ie k E m mA R T E T Epe ee d i gt Switch off the power supply 12 01 AWB2700 1428GB Switching off the power supply Switching off the power supply of the UPS device will cause the Power Supply contact to open The contact will break the PFI loop on the XC600 controller which causes the system to shutdown Depending on the operating status the RUN or STOP LED will go out The display shows ppm p pm P Li Li Pe bl a H i ri to i im m eu q T Epa Be GS om PPA At f is a symbol It keeps turning as long as the function is in progress The UPS device will switch off the power supply after two minutes 12 01 AWB2700 1428GB 5 Menu Overview of the Operator Module The operator module allows you to enter parameters or modity Menu overview of the MAIN MENU PLC states
72. tors must be provided at both ends of the cable gt When using the ZB4 209 DS2 PROFIBUS plug the bus terminating resistor can be enabled or disabled via the slide switch on the plug XC NET CAN CANopen module General The module provides the ISO 11898 interface between the CPU module and the CANopen bus Task of the module The module provides the master function for CANopen bus It organises and operates the data exchange between the user program and the connected slaves Up to 126 nodes can be connected to a line The CANopen modules can be fitted between the power supply module and the CPU module Up to three modules PROFIBUS DP or CANopen can be fitted 12 01 AWB2700 1428GB Engineering CANopen interface The module can be connected to the CANopen bus via the isolated ISO 11898 interface Figure 21 CANopen interface Pin assignment Figure 22 Pin assignment of the CANopen interface Connector assignment in accordance with the CiA DS 102 CAN Physical Layer for Industrial Applications standard SUB D plug Signal Meaning connector 2 CAN_L CAN_L bus cable 3 CAN_GND CAN reference potential 7 CAN_H CAN_H bus cable Power supply The power supply module provides the 5 V supply to the modules via the PC 104 bus Set the system power supply so that the connected remote stations on the CANopen line are switched on simultaneously or before the controller This prevents any e
73. troller has not detected a power failure When the PLC is restarted the power supply of the UPS system must be switched off and on again If the start is to take place automati cally an on delayed timer must be used to lengthen the interrup tion to more than 2 5 minutes gt Fig 10 In the event of a power failure the PLC will then shut down after two minutes and will restart automatically after 2 5 minutes 12 01 AWB2700 1428GB XC600 Figure 10 1 UPS device Delayed switching of the power supply These functions were implemented by adapting the UPS device supplied by Konzept to the power supply modules of the XC600 When using a different UPS device the wiring must be adapted accordingly XC ADP XC ADP XION base modules General A base module and a power supply module form one unit The following table shows the combination possibilities of both modules The modules only differ in their capability for expansion with XI ON modules Base module Power supply module Expansion XC ADP XC POW50 UPS XI ON XC ADP XION XC POW50 XION UPS z A base module provides the platform for the other function modules that are fitted on The complete unit is then fitted on the mounting rail Task of the XC ADP XION module The module controls the XI ON data bus and provides the power supply 5 V to the XI ON modules The base module has a sepa rate connection for the 24 V DC field power supply of the XI ON modules It
74. uration editor This enables input output modules such as XI ON modules and CANopen and PROFIBUS DP modules to be configured locally and remotely The hardware configuration shown in Figure 39 is the basis of the configuration In the first part of this example you will configure the XC600 PLC It is configured with two digital input modules and two output modules relays A program is shown that links the inputs together in an AND sequence and sends the result to an output Modules 1 2 digital inputs 2 2 digital inputs 3 2 digital outputs 4 2 digital outputs PROFIBUS DP CANopen BUS Figure 39 Configuration of the example project The XC600 consists of XC SYS1 Operator module XC CPU601 E4M CPU XC NET CAN CANopen module XC NET DP M PROFIBUS DP module XC POW50 XION UPS Power supply module XC ADP XION Base module In the second part you will add a remote I O combination 2 input modules and 2 output modules to the XC600 This is connected to the master via the PROFIBUS DP network An additional program will link two inputs and send the result to an output In the third part a remote WINbloc output module is added to the XC600 This is connected to the master via the CANopen BUS network An additional program is used to send two values to the outputs Modules 1 Gateway 2 Power supply module 3 2 digital inputs 4 2 digital inputs 5 2 digital outputs 6 2 digital outputs
75. variables This is abbreviated to OD in the rest of this manual Setup The module contains a board with the PC 104 bus The following interfaces are provided CPU interfaces Ethernet 10 100 MBit s 2 USB Host COM1 RS 232 Figure 29 18 12 01 AWB2700 1428GB 12 01 AWB2700 1428GB 2 Establishing the Connection Between PC and XC600 This section describes the necessary steps for connecting the PC to the XC600 PLC Communication is implemented via an Ethernet connection The PC must be equipped with an Ethernet module in order for it to be connected to the network Requirements of the Ethernet module in the PC e Hardware Interface Standard PCI bus specification V 2 1 V 2 2 e RJ 45 plug connector for the Ethernet interface e Ethernet Standard EEE 802 3 10 OMSE T 100 OMSE TX CSMA CD protocol Configuring the Ethernet module The incorporation of the Ethernet module in the PC configuration is primarily carried out by the operating system Only a few settings need to be made These depend on the operating system used The following description is based on the Windows 95 oper ating system The system description provides the necessary infor mation when another operating system is used First specity the IP network address of the module It must not be the same as the IP address of the PLC Specifying the IP address gt In Windows 95 choose Control Panel gt Network and select
76. void laying cables with different power levels in parallel p gt Always separate AC trom DC cables Engineering gt Observe the following minimum gaps Between heavy current cables and signal cables at least 10 cm Between heavy current and data analog cables at least 30 cm Make sure that the supply and return cables belonging to each circuit are laid together The opposing direction of current flow means that the sum of all the currents is zero so that any fields which are produced are compensated Suppression of interference sources gt Keep all suppressor circuits as close to the interference source contactor relay solenoid as possible gt Switched inductive loads should always be suppressed Shielding gt Connections to data interfaces should be implemented with shielded cables General guideline the lower the coupling impedance the better the shielding effect Lightning protection measures External lightning protection All cables linking buildings must be shielded Metal conduits are recommended as the most suitable means of protection Signal cables must be provided with overvoltage protection in the form of varistors or other overvoltage arresters This should be imple mented as close as possible to the point where the cable is routed into the building and at least before the cable enters the control cabinet Internal lightning protection Internal lightning protection includes
77. word was assigned In this way the position of the OMS can also be frozen to a particular position such as RUN In the event of a power failure the RUN status will be retained when power is restored The display shows 11 10 47 h Time event message PLC status RUN PLC status irrespective of OMS Program name Menu entry PRONE PRN E En WE fE NEAN EE mm SMATH MEHL E RE E mma i E Emmi mm Password active R RUN OMS status The program is processed and the RUN LED is lit You can only reach the main menu by entering the password gt Turn the MSS so that the display shows PASSWORD Press the MSS so that the display shows If the position of the OMS was changed a message will indicate how the OMS should be set such as Key RUNP gt Switch the OMS to this position to clear the message gt Enter the password gt Section Entering passwords on Page 39 Entering an incorrect password will return you to the PASSWORD menu 12 01 AWB2700 1428GB Starting programs The CPU will process the executable program after the startup The program can be started in the following ways In the Online menu of XSoft via Start The start command depends on the position of the OMS You can only execute Start Stop commands via XSoft in the Online menu if the OMS is set to RUN P The RUN STOP LEDs indicate the current status of the PLC Using the OMS of the operator module To start the

Moeller Marine AWB2700-1428GB User's Manual

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