Miller Electric Shopmate Series User's Manual
Contents
1. Light Industrial Applications Recreational Vehicle Trailer Manufacturing MRO Maintenance Repair Education Farm Home Shopmate Series Shopmate 300 Processes MIG GMAW Flux Cored FCAW Shopmate 300 DX Processes MIG GMAW Flux Cored FCAW Stick SMAW DC Lift Arc TIG GTAW The Power of Blue Shopmate 300 Single phase MIG power source that provides versatility and outstanding arc performance in CV mode MIG Shopmate 300 DX single phase MIG or DC multiprocess capability for versatility with outstanding arc performance in CV mode MIG and CC mode Stick and TIG Large dual digital meters enable the operator to preset weld voltage in CV mode and amperage in the CC mode DX model only before striking an arc Arc control adjusts inductance to optimize MIG arc performance Line voltage compensation keeps output power constant even if input power varies 10 Q Miller Issued August 2007 Index No DC 12 7 MIG Multiprocess Welding on Power Sources me Input Power 1 Phase Power primary power cord not included Rated Output 250 A at 30 VDC 60 Duty Cycle 300 A at 32 VDC 40 Duty Cycle Amperage Range in CC Mode 5 400 A Max Open Circuit Voltage 80 VDC Voltage Range in CV Mode 10 35 VDC Weight 300 177 Ib 80 3 kg 300 DX 177 Ib 80 3 kg Shopmate 300 DX MIG Packages see page 4 Built in 10 pin Shopmate 300 Power source is warranted for 3 years2. parts and labor Original main power rectified parts are warranted for 5 years connector for direct hookup of Spoolmatic 15A or 30A spool guns Built in 14 pin connector provides quick direct con nection for 14 pin 24 VAC Miller wire feeders and accessories Fan On Demand operates only when needed reducing noise power con sumption and the amount of airborne contaminants pulled through the Shopmate 300 DX machine Shopmate 300 DX includes Process Selector Switch operator friendly Single process switch eliminates confusion caused by several switch combinations Lift Arc TIG allows DC TIG starting without the use of high frequency Starts the arc without contaminating the weld with tungsten MADE IN E IA A APPLETON WI ws Miller Electric Mfg Co An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA International Headquarters Phone 920 735 4505 USA FAX 920 735 4134 Canadian FAX 920 735 4169 International FAX 920 735 4125 Web Site www MillerWelds com 180 9001 2000 REGISTERED QUALITY SYSTEM vw Shopmate 300 Specifications subject to change without notice Rated Output Range Range Circuit Voltage 208V 230V 460V 575 V KVA KW immun i 250 A at 30 VDC 5 400 A 10 35V 80 VDC 66 57 29 23 13 H 24 1 2 in 622 mm 60 Duty Cycle including lift eye W 19 in 483 mm D 25 1 2 in 648 mm Note For input conductor and fuse size information c
3. size information consult the Owner s Manual GE Certified to both the Canadian and U S Standards for welding equipment Performance Data Control Panel ad Os EN H 24 1 2 in 622 mm including lift eye W 19 in 483 mm D 25 1 2 in 648 mm MADE IN E IA A LETON WI Vi wa SAR VOLTAGE QQ Miner 200 Shopmate 300 DX AMPERAGE ON VOLTAGE AMPERAGE PANEL SE TIG MIG Sh O ne SE stick DUTY CYCLE CHART 1 2 w A lt oO 3 DUTY CYCLE 4 Arc Control Inductance MIG TIG iig mO amp LIFT ARC TE STICK TIG TIG MIG LIFT ARC TIG 17 TE STICK 0O NO 01 A GP mk Remote 10 Receptacle Supplementary Protector CBI Remote 14 Receptacle REMOTE 14 OUTPUT CONTROL ARC CONTROL positions Example Preset for MIG process and steel wire Control adjusts inductance for MIG welding set Arc Control to desired wire type Inductance determines the wetness of the weld puddle As setting is increased rotating Arc Control clockwise wetness puddle fluidity increases For best results preset Arc Control to the wire type Then either increase or decrease setting within wire type scale to make fine adjustment to the welding arc a Arc Control Counter Clockwise Low Inductance Weld Bead Example Stick Mode 7018 Electrode Control adjusts Dig when Stick mode is selected on mode switch S
4. 0 A 25 ft 7 6 m air cooled with valve and flowmeter Educational Resources Date Total Quoted Price Distributed by Mi iller Litho in USA
5. ble storage box Note Spool Gun kit can be ordered separately Shopmate 300 DX MIG Package Components Shopmate 300 DX MIG Package 951 076 200 208 230 V 951 077 230 460 575 V Comes Complete With m Shopmate 300 DX m 22A wire feeder with Bernard Q300 15 ft 4 6 m gun MIG Kit 300 150 including e 15 ft 4 6 m 1 0 work cable with clamp e 10 ft 3 m 1 0 interconnecting cable e Ar COa regulator with flowtube e 10 ft 3 m gas hose e Consumable storage box Note MIG kit can be ordered separately Upgrade Benefits Features Millermatic 252 Shopmate 300 Shopmate 300 DX Millermatic 350 Millermatic 350P Input Voltage 1 Phase Upgrade 1 Phase 3 Phase 1 Phase 3 Phase Input Amperage 42 A 230 VAC 57 A 230 VAC 57 A 230 VAC 61 A 230 VAC 61 A 230 VAC at Rated Output 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase Rated Output 200 A at 602 Upgrade 250A at 60 250A at60 Upgrade gt 300 A at 60 300 A at 60 Process IMG MG Upgrade gt mic DC Stick DC TIG mie Upgrade gt mic Pulsed MIG Arc Control Active Arc MIG variable MIG variable inductance MIG inductance MIG inductance control Stabilizer Upgrade inductance Upgrade Stick variable DIG control Pulsed SharpArc arc width Wirefeed All in one Upgrade 14 pin remote 14 pin remote All in one angled All in one angled System 2 drive rolls Miller wire feeder Miller wire feeder 4 drive rolls 4 drive rolls Wire Feed
6. e feed system offers unparalleled MI performance for aluminum MIG welding See Lit Index No M 1 7 Shopmate 300 Spool Gun Kit 300 151 i Includes 15 ft 4 6 m 1 0 work cable with clamp Ar CO regulator with flowtube and consumable storage box Genuine Miller Accessories continen Remote Controls and Switches RMLS 14 129 337 Momentary and maintained contact rocker switch for contactor control Push forward for maintained contact and back for momentary contact Includes 20 ft 6 m cord and 14 pin plug RCC 14 Remote Contactor and Current Control 151 086 Rotary motion side to side fingertip control Fastens to TIG torch using two Velcro strips Allows complete current and contactor control at operator s fingertips Includes 28 ft 8 5 m cord and plug RCCS 14 Remote Contactor and Current Control 043 688 Up and down rotary motion fingertip control Great for applications that require a finer amperage control Includes 28 ft 8 5 m control cord RHC 14 Hand Control 129 340 20 ft 6 m cord Miniature hand control with 14 pin plug for remote current and contactor control Dimensions 4 x 4 x 3 1 4 in 102 x 102 x 82 mm RFCS 14 Foot Control 043 554 Heavy duty foot current and contactor control Includes 20 ft 6 m cord and 14 pin plug Extension Cables for 14 Pin Plugs to 14 Pin Sockets 122 973 25 ft 7 6 m 122 974 50 ft 15 2 m 122 975 75 ft 22 8 m This exten
7. ers Shopmate 300 MIG Kit 300 150 N gt b Includes 15 ft 4 6 m 1 0 work cable with m 70 Series aa N clamp 10 ft 3 m 1 0 interconnecting 22A 193 066 Single Wire Models cable Ar CQ gt regulator with flowtube 24A 195 112 S 745 195 057 10 ft 3 m gas hose and consumable Simple reliable 24 VAC constant speed on i n inn Fans semiautomatic wire feeder best suited for small diameter wires Accommodates up Dual Wire Models to 60 Ib 27 2 kg spool of welding wire D 745 195 060 when using optional wire reel assembly D 74D 195 061 24A includes remote voltage and four D 74DX 195 062 gear driven drive rolls for larger wire sizes Heavy duty industrial constant speed 22A and 24A wire feeders come with FREE 24 VAC semiautomatic wire feeders in Bernard Q Gun See Lit Index No M 11 0 single and dual models with available digital meters Ideal for high duty cycle Spoolmatic 15A Spool Gun 195 156 MIG welding GMAW and Flux Cored Spoolmatic 30A Spool Gun 130 831 welding FCAW Accommodates a wide Ideal for aluminum welding jobs 200 amp variety of wire sizes and types Comes with 100 duty cycle air cooled 1 Ib spool FREE Bernard Q Gun Dual wire feeder Yun with your choice of 15 ft 4 6 m or models include two FREE Q Guns See Lit 30 ft 9 1 m cable assembly For detailed Index No M 3 0 information see Spoolmatic literature Index No M 1 5 XR Control 181 538 Push pull wir
8. et Arc Control to desired electrode type For best results preset Arc Control in middle of the scale for appropriate electrode type Then either increase or decrease Setting within electrode type scale to make fine adjustment to the welding arc Q Milter REMOTE Ammeter 9 Voltage Amperage Control Switch Voltmeter Control allows selection of either Power Switch panel or remote 14 for amperage or Arc Control voltage control Voltage Amperage Adjustment Control 10 Mode Switch Switch determines both the process and output On Off control Electrode hot areas in gray are contactor on Am __ Arc Control Clockwise High Inductance Weld Bead Shopmate 300 MIG Package Components Shopmate 300 MIG Package 951 056 200 208 230 V 951 058 230 460 575 V Comes Complete With Shopmate 300 m 22A wire feeder with Bernard Q300 15 ft 4 6 m gun MIG Kit 300 150 including e 15 ft 4 6 m 1 0 work cable with clamp e 10 ft 3 m 1 0 interconnecting cable e Ar CO regulator with flowtube e 10 ft 3 m gas hose e Consumable storage box Note MIG kit can be ordered separately Shopmate 300 Spool Gun Package Components Shopmate 300 Spool Gun Package 951 057 200 208 230 V 951 059 230 460 575 V Comes Complete With Shopmate 300 m Spoolmatic 30A spool gun Spool Gun Kit 300 151 including e 15 ft 4 6 m 1 0 work cable with clamp e Ar CO gt regulator with flowtube e Consuma
9. onsult the Owner s Manual GE Certified to both the Canadian and U S Standards for welding equipment Performance Data Control Panel DUTY CYCLE CHART 4 5 2 VOLTAGE AMPERAGE 2 EH In TD OO 2 Q Miller G02 000 6 3 OO 3 Shopmate 300 en 7 DUTY CYCLE 8 4 an 9 ARC CONTROL VOLTAGE CONTROL REMOTE 1 Ammeter 6 Remote 10 Receptacle 2 Voltmeter 7 Supplementary Protector CBI 3 Power Switch 8 Remote 14 Receptacle 4 Arc Control 9 Voltage Control Switch 5 Voltage Adjustment Control Arc Control Example Preset for MIG welding with steel wire Control adjusts inductance for MIG welding Set Arc Control to desired wire type Inductance determines the Ss STA MINA a _ ap wetness of the weld puddle As setting is increased Arc Control Arc Control rotating Arc Control clockwise wetness puddle fluidity Counter Clockwise Clockwise increases For best results preset Arc Control to the wire Low Inductance High Inductance type Then either increase or decrease setting within wire Weld Bead Weld Bead type scale to make fine adjustment to the welding arc Shopmate 300 DX Specifications subject to change without notice Amperage Voltage Max Open Rated Output Range Range Circuit Voltage 250 A at 30 VDC 60 Duty Cycle 0 400 A 10 35V 80 VDC Amps Input at Rated Output 60 Hz 208V 230V 460V 575 V Note For input conductor and fuse
10. sion cord makes a direct connection between the power source and the accessory control or wire feeder No messy splicing or adapting required No 2 Stick Cable Set 195 196 15 ft 4 6 m Consists of 15 ft 4 6 m No 2 electrode cable and holder and 15 ft 4 6 m work cable and clamp 200 A 100 duty cycle No 2 Stick Cable Set 195 195 50 ft 15 2 m Consists of 50 ft 15 2 m No 2 electrode cable and holder and 50 ft 15 2 m work cable and clamp 200 A 100 duty cycle Shopmate 300 Running Gear Dual Cylinder Rack 300 145 The large 10 in 254 mm rear wheels and 4 in 102 mm front casters on this running gear provide excellent mobility on the shop floor making it easier to move the power source around and over cables and cracks Very easy to install Handles double as weld cable holder Holds two cylinders TIG GTAW Torches WELD 000 CRAFT Weldcraft TIG Torches The Weldcraft line of TIG torches complements the most popular TIG power source line available today The Weldcraft torch line includes both air cooled and water cooled models Available with genuine Weldcraft parts Air Cooled Torch WTP17VRM 150 amp air cooled TIG torch with valve flowmeter and 25 ft 7 6 m cables Air Cooled Torch WTP26VRM 200 amp air cooled TIG torch with valve flowmeter and 25 ft 7 6 m cables TIG Gas Tungsten Arc Welding Handbook 170 555 To order call the Miller Literature Distribution Cen
11. ter at 1 920 751 2120 or FAX 1 920 751 2121 A comprehensive text on all aspects of the TIG process Q Miler 7 Ordering Information Accessories Equipment and Options Stock No Description Qty Price Shopmate 300 Shopmate 300 MIG Package 200 208 230 V 60 Hz model with 22A wire feeder Bernard Gun and MIG Kit LEDER Shopmate 300 Spool Gun Package Shopmate 300 DX 200 208 230 V 60 Hz RE Shopmate 300 DX MIG Package eee EEE SA Shopmate 300 MIG Kit 300 150 15 ft 4 6 m 1 0 work cable with clamp 10 ft 3 m 1 0 interconnecting cable regulator with flowtube 10 ft 3 m gas hose and consumable storage box Shopmate 300 Spool Gun Kit 15 ft 4 6 m 1 0 work cable with clamp regulator with flowtube and a consumable storage box Dual Cylinder Rack Wire Feeders Guns 1 00000000 22A 193066 See Lit Index No M 11 0 0 24A 195112 See Lit Index No Mn 70 Series Seepage o XR Control 181538 See Lit Index No Mn Spoolmatic 15A 9516 Remote Controls 0 rr RMLS 14 129337 Rockerswiteh 0 RCC 14 151086 Fingertip control side to sid RCCS 14 Fingertip control up and down RHC 14 Hand control w 20 ft 6 m cord and 14 pin plug RFCS 14 043554 Footcontrol HEER Extension Cables Seepage o No 2 Stick Cable Set 15 ft 4 6 m No 2 Stick Cable Set 4195195 50 ft 15 2 m TIG Welding 000 ee fr Welderaft TIG Torches _ WIPI7VRM 150A 25 ft 7 6 m air cooled with valve and flowmeter o 20
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