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Miller Electric M Series User's Manual

1. Industrial Applications Process Quick Auto Body MIG GMAW Fabrication Flux Cored FCAW SPECS Honiy Maintenance and Repair The Power of Blue M Series welding guns are an ideal match for Miller integrated MIG packages or other Miller wire feeders M 40 Three piece nozzle construction extends nozzle life by reducing wear and helps prevent rocking of nozzle on contact tip adapter Interchangeable contact tips help reduce parts inventory Brass contact tip adapter helps prevent galling sticking and Stripping of threads Single piece high impact handle is almost indestructible with ergonomic design Specifications subject to change without notice Migmatic M Series Rated Output M 10 100 A M 15 150 A M 25 M 25M 250 A M 40 400 A Duty Cycle 100 with CO gas 60 with mixed gas Weight 3 2 10 9 Ib 1 5 4 9 kg depending on gun Issued March 2003 Index No AY 15 0 Air Cooled MIG GMAW Welding Guns Steel spring strain relief protects power cable from wear and helps prevent liner from kinking allowing better wire feedability Not available on M 10 360 degree rotatable gooseneck permits trigger activation with either the finger or thumb Interchangeable monocoil liners help reduce parts inventory and are available in most wire sizes Optional adapter kits are also available that enable M Series guns to adapt to other brands of welding equipment Guns are warranted for 9
2. 200 258 1 2 in 13 mm orifice 1 8 in 3 2 mm recessed tip 169 724 169 724 Machine Adapter Kit 201 722 0 8 in 16 mm orifice flush tip standard on M 40 169 726 169 726 5 8 in 16 mm orifice 1 8 in 3 2 mm recessed tip 169 725 169 725 vows ae adapt to re Miller 5 8 in 16 mm orifice 1 8 in 3 2 mm stickout tip 169 727 169 727 products 10 30 70 an eries wire feeders Spot flat 176 238 176 238 i Spot inside corner 176 240 176 240 Machine Adapter Kit 201 724 Spot outside corner 176 242 176 242 Allows MlGmatic welding guns to adapt to Lincoln 3 8 in 9 5 mm orifice tapered 176243 176 243 products LN 7 LN 8 LN 9 LN 22 and LN 25 11 32 in 8 7 mm orifice tapered 178386 178386 series wire feeders and SP 150 SP 200 and Gasless nozzle 213 077 213 078 213 078 SP 250 machines Replacement Liners 023 025 in 0 6 mm 194 010 194 010 194 010 Aluminum Conversion Kit 172 136 030 035 in 0 8 0 9 mm 194011 194011 194 011 For M 25 and M 40 only Allows 10 ft 3 m guns 035 045 in 0 9 1 2 mm 194 012 194 012 194 012 to feed 3 64 in 1 2 mm aluminum wire 1 16 5 64 in 1 6 2 0 mm 19401 3 64 in 1 2 mm 10 ft 3 m steel wrapped nylon 194 014 194 014 Equipment and Options Stock No Description Qty Price M 10 195 605 10 ft 3 m For 030 035 in 0 8 0 9 mm wire M 15 169 589 10 ft 3 m For 030 035 in 0 8 0 9 mm wire 169 591 12 ft 3 7 m For 030 035 in 0 8 0 9 mm wire 169
3. 593 15 ft 4 6 m For 030 035 in 0 8 0 9 mm wire M 25 169 594 10 ft 3 m For 030 035 in 0 8 0 9 mm wire 169 596 12 ft 3 7 m For 030 035 in 0 8 0 9 mm wire 169 598 15 ft 4 6 m For 030 035 in 0 8 0 9 mm wire 169 599 15 ft 4 6 m For 035 045 in 0 9 1 2 mm and wire M 25M 169 601 15 ft 4 6 m For 030 035 in 0 8 0 9 mm wire M 40 169 602 10 ft 3 m For 035 045 in 0 9 1 2 mm wire 169 604 12 ft 3 7 m For 035 045 in 0 9 1 2 mm wire 169 606 15 ft 4 6 m For 035 045 in 0 9 1 2 mm wire Date Total Quoted Price Distributed by Miller Litho in USA
4. 0 days parts and labor Model Stock No Cable Length Rated Output Duty Cycle Standard Wire Size Weight 195605 10ft 3m 100A 100 with CO2 gas 60 with mixed gas 030 035 in 0 8 0 9 mm 3 2 Ib 1 5 kg M 15 169 589 10 ft 3 m 150 A 100 with CO gas 60 with mixed gas 169 591 12 ft 3 7 m M 25 250A 15 ft 4 6 m 030 035 in 0 8 0 9 mm 4 4 Ib 2 0 kg 4 7 Ib 2 1 kg 6 0 Ib 2 7 kg 100 with CO2 gas 60 with mixed gas 030 035 in 0 8 0 9 mm 5 4 Ib 2 5 kg 6 0 Ib 2 7 kg in 0 8 030 035 in 0 8 0 9 mm 7 2 Ib 3 3 kg 035 045 in 0 9 1 2 mm M 25M 169601 15 ft 4 6m 250A 100 with CO gas 60 with mixed gas 030 035 in 0 8 0 9 mm 7 5 Ib 3 4 kg 169 604 12 ft 3 7 m M 40 169 602 10 ft 3 m 400 A 169 606 15 ft 4 6 m Miller Electric Mfg Co An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA 100 with CO gas 60 with mixed gas 035 045 in 0 9 1 2 mm 8 3 Ib 3 7 kg 9 5 Ib 4 3 kg 10 9 Ib 4 9 kg Web Site www MillerWelds com International Headquarters Phone 920 735 4505 USA FAX 920 735 4134 Canadian FAX 920 735 4169 International FAX 920 735 4125 1S0 9001 2000 REGISTERED QUALITY SYSTEM v Genuine Miller Accessories Order from Miller Service Parts CONSUMADIES order trom Millen Service Parts Consumable M 10 15 M 25 M 40 M 10 15 Gun Convenience
5. Kit 193 973 Contact Tips 3 023 025 in 0 6 mm contact tips 087 399 023 025 in 0 6 mm 087 299 087 299 087 299 5 035 in 0 9 mm contact tips 000 068 ESI ae mrn tapered ATAA E AEL l 035 in 0 9 mm 000 068 000 068 000 068 1 Contact tip nozzle adapter 169 716 035 in 0 9 mm tapered 176793 176793 2 Shock washers 169 717 035 in 0 9 mm heavy duty 187117 187117 3 O rings 170 471 045 in 1 2 mm 000069 000069 000 069 1 1 2 in 13 mm dia orifice nozzle 169 715 045 in 1 2 mm tapered 176794 176794 045 in 1 2 mm heavy duty 187 118 187 118 M 25 40 Gun Convenience Kit 193 975 3 64 in 1 2 mm aluminum wire 172 034 172 034 _ 052 in 1 3 mm 044 392 044 392 08S i Oa m cat tps nos an a ne k p 5 64 in 2 0 mm 172 025 A eto ic Contact Tip and Nozzle Adapters 1 Nozzle adapter 169 729 Contact tip nozzle adapter 169 716 3 O rings 170 468 Contact tip adapter 169728 169728 2 Shock washers 169 730 Nozzle adapter 169729 169729 1 5 8 in 16 mm dia orifice nozzle 169 726 Nozzles i 1 2 in 13 mm orifice flush tip standard on M 10 15 169 715 Machine Adapter Kit 201 723 Spot flat 176 237 Allows MlGmatic welding guns to adapt to older Spot inside corner 176 239 Hobart products Handler Handler 120 and 150 Spot outside corner 176 241 BETA MIG 170 1800 200 250 251 and BETA MIG II 1 2 in 13 mm orifice flush tip standard on M 25 200 258

Miller Electric M Series User's Manual

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