Mikasa MTR-80L User's Manual
Contents
1. 0642001410 Bowl fuel cock 954405080 Fuel filter tank cap ranet 1065081310 Recoil starter assembly Savers 0660000370 Switch stop S N C1093 amp Above Messe 301421360 Clutch assembly 1 Sa 1063272800 Air cleaner assembly MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 19 NAME PLATE AND DECALS MTR 80L E 5 e gt Llu ES lt lt z lt LLI a og e lt a ER ep cN LLI 2 a MTR 80L NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920200500 DECAL MIXED FUEL 1 NPA 50 920203290 DECAL CAUTION READ 1 NPA 329 3 920201810 DECAL CAUTION 1 NPA 181 5 920203990 DECAL FUEL SHUT OFF 1 NPA 399 6 PLATE SERIAL NO 1 CONTACT MQ SERVICE DEPT W MODEL amp S N Tk 920202630 DECAL MIKASA LOGO 1 NAP 263 10 DCLMTR 80L KIT DECAL inne T ses INCLUDES ITEMS W SEE DECAL ILLUSTRATIONS ON PAGE 8 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 21 MTR 80L CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY 24 w 19 DC OLD T gt 18 YPE PAGE 22 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 80L CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 2008020 BO2. PARTS amp OPERATION MANUAL REV 8 06 26 01 NOTE PAGE MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 17 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column Or m belong to the same assembly or kit NOTE If more than one of the same reference number is listed the last one listed indicates newest or latest part avaliable NOTE The contents of this catalog are subject to change without notice PAGE 18 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 80L SUGGESTED SPARE PARTS Qty Qty 10 dias MTR 80L Mikasa Rammer 1 to 3 Units PIN Description ERAS bai Grease high temp 0650140010 Spark plug 956300060 Lever throttle assy 501302060 Wire throttle 0643000101 Drain Cock 505015060 Nipple A grease 505015070 Nipple B grease 301910081
3. REV 8 06 26 01 PARTS ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address if different than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment e UPS Ground UPS Second Day or Third Day UPS Next Day Federal Express Priority One please provide us with your Federal Express account number Airborne Express Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 396 10 items 5 Get special freight allowances when you order 10 or more p x line items via FAX Now Direct TOLL FREE access m UPS Ground Service at no charge for freight to our Parts Department m PS Third Day Service at one half of actual freight cost Toll free nationwide No other allowances on freight shipped by any other carrier NER Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Toll free FAX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 MTR 80L PARTS amp
4. SPECIFICATIONS Table1 MTR 80L Rammer Specifications 1 2 in Table 2 Robin EC 10G STD Engine Specifications NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured Fuel Comsumption 0 794 Ib HP h 360gr HP h 3 ps 4 000 rpm PAGE 10 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 80L CONTROLS AND COMPONENTS Figure 1 MTR 80L Tamping Rammer Figure 1 shows the location of the controls and components for the MTR 80L Tamping Rammer The functions of each control is described below 1 Fuel Tank Cap Remove this cap to add fuel Tank holds 39 gallons 1 5 liters unleaded Mix 32 1 ratio with outboard motor oil Throttle Lever Controls engine speed and the tamping action of the rammer Handle To operate rammer GRIP handle assembly firmly Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Engine Air Cleaner Prevents dirt and other debris from entering the engine Grease Fill Plugs Grease these plugs to lubricate the top and bottom mechanical component ends of the ramm
5. COPYRIGHT 2001 MULTIQUIP INC PARTS AND OPERATION MANUAL dl Tamping Rammer Model MTR 80L Revision 8 06 26 01 MULTIQUIP ING PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 3 TABLE OF CONTENTS Here s How To Get Help 3 ROBIN EC 10G STD Table Of Contents ae 4 Parts Ordering Procedures 5 ENGINE R
6. MTR 80L TANK AND HANDLE ASSY TANK AND HANDLE ASSY PAGE 26 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 80L TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NO PART_NAME QTY REMARKS 109A 301910081 TANK CAP ASSY y INCLUDES ITEMS W 109 953404280 TANK eek Takes 00 REPLACES 301010740 110 301420050 PLATE 1 112 954405080 FUENTE ee REPLACES 301010760 113 301010780 FUEL TANK 1 114 030208200 WASHER SW M8 115 001200815 BOLT 8X15 116 954300390 FUEL COCK ASSY 116 14 0642001410 FUEL COCK 116 2 0642001420 SCREEN FUEL COCK 116 3 0642001430 RUBBER PACKING FUEL COCK 118 301420540 PROTECT SPRING 10X180 120 001201081 BOLT 10X58 121 301105270 HANDLE 80L 122 001201050 BOLT 10X50 Menon INCLUDES ITEMS W REPLACES 301322990 6 6 1 1 1 1 1 6 1 6 123 030210250 WASHER SW M10 14 124 301010810 RUBBER COUPLING 2 126 020310080 NUT M10 8 127 959401750 WIRE STOPPER ASSY 1 128 402010110 RETURN SPRING tir pet A REPLACES 301010950 129 301010900 THROTTLE WIRE 80G 1 129 501302060 THROTTLE WIRE 80L m REPLACES 301312630 130 956300060 THROTTLE LEVER ASSY 1 131 301010830 RUBBER GRIP 1 132 301010840 SIDE HANDLE 1 135 001211030 BOLT 10X30 H 2 136 031110160 WASHER PW M10 2 14288 920202630 DECAL TRADE MARK RAMMER REPLACES 920100340 1438 920201810 DECAL CAUTION
7. 28 020108060 NUTBMM ae 29 0013106301 STUD BOLT 30 1063510201 GASKET CP EXHAUST 31 1061240901 CYLINDER GP fedrene 32 0013108301 STUD BOLT 33 1063500103 GASKET 34 1063290203 INSULATOR 35 0031006000 WASHER 36 030206150 SPRING WASHER 6MM 37 020106050 NUT 6MM 38 0655000051 SPARK PLUG CAP 39 0650140010 SPARK PLUG 8 4 43 0011406350 BOLT AND WASHER ASSY 45 0170070020 NUT 46 1061500123 GASKET CYLINDER 48 0016606120 BOLT 49 0241070090 GROMMET 52 020106050 NOT 6MM ae 53 0149060040 ADJUSTING SCREW 55 1061300113 CYLINDER HEAD 56 1061510111 GASKET CP HEAD 58 0643000101 DRAIN COCK nadas 60 0103080010 BOLT HEAD 66 0205060010 LOCK WASHER 67 1061160111 CRANK CASE COVER 68 1061500203 GASKET CASE COVER 69 0011406160 BOLT AND WASHER ASSY 70 0302088200 SPRING WASHER 71 0401080020 PLUG See 72 0210080010 GASKET DRAIN 74L 0130080071 BOLT AND WASHER ASSY 1069900107 GASKET SET 73 0440200010 OIL SEAL NN FS c gt p BR 4 ODP NPP n gt N RR 1 QTY REMARKS INCLUDES ITEMS W REPLACES 1061030211 amp 1061030131 INCLUDES ITEMS W REPLACES 0032008000 REPLACES 0021908000 INCLUDES ITEMS W REPLACES 1061240511 REPLACES 0032006000 REPLACES 0022706000 REPLACES 0655000050 REPLACES 0022706000 REPLACES 0643000100 RE
8. CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY NO PART NO PART_NAME QTY REMARKS 57 301010310 PROTECTOR RUBBER 1 58 301300520 SPINDLE ROD 1 60 301010340 CYLINDER PIN 1 61 080100150 STOP RING R 15 sette EEE REPLACES 301010350 63 025404010 SPRING PIN 4X10W EEE DC 67 301010380 PACKING GUIDE CYL TOP 1 68 301100422 GUIDE CYLINDER 1 99 REPLACES 301100420 69 030210250 WASHER SW M10 16 70 001211032 BOLT 10X32 H 4 70 012210035 BOLT 10X35 Miastenia paene XO REPLACES 001211035 71 020310080 NUT M10 72 001211032 BOLT 10X32 H 72 001211040 BOLT I OXAO He re OX 73 301010410 PACKING GUIDE CYL BOTTOM 74 920100200 PLATE GREASE MARK 75 505015060 GREASE FITTING A MQ 76 301010420 EYE BOLT M12X20 ae DC 78 301010450 STRAP sitere ee 79 011208030 BOLT 8X25 T 80 030208200 WASHER SW M8 88 301010460 RUBBER SPACER 89 065101030 DUST SEAL DKI 183069 90 080100300 STOP RING R 30 91 301010480 GUIDE SPINDLE 92 301010490 FOOT PLATE 93 025306032 SPRING PIN 6 32 94 301400080 LOCK WASHER 1 96 021110120 NYLON NUT M10 8 98 506404060 WASHER 11X34X3 2 2 99 015110055 SUNK HEAD BOLT 10X55 H 5 100 021112140 NYLON NUT M12 4 REPLACES 022711214 4 4 4 4 4 4 1 3 3 1 77 301304990 DUST SLEEVE 1 1 dotes RE
9. REV 8 06 26 01 ROBIN EC 10G ENGINE MAGENTO ASSY MAGNETO ASSY NO PART NO PART_NAME QTY REMARKS MAGNETO ASSY uns NO LONGER AVAILABLE OLD P N 1067021000 1 1067017508 FLYWHEEL COMPLETE 1 2 1067011018 GENERATING ASSY TCI Les REPLACES 1067011008 3 1067024708 TC l UNIT 1 4 0011305100 BOLT AND WASHER ASSY 2 5 0043504250 SCREW AND WASHER ASSY 1 7 0043504200 SCREW AND WASHER ASSY 1 8 1067330101 WIRE COMPLETE 1 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 41 Effective July 1 2000 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedtothe invoice All shipments are FO B point of origin Multiquip s responsibility ceases when asigned manifest has been obtained from the carrier andany claimforshortage or damage mustbe settled betweenthe consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip priorto shipment 2 ToobtainaReturn Material Authorization alist mustbe provi
10. 1 144 920200500 DECAL MIXED FUEL 1 158 301010850 SPONGE 1 159 301010860 LEAK STOPPER 1 160 301420730 HOSE CLAMP Mies NN REPLACES 303010490 160 301420730 HOSE BAND 8 4 161 301420330 FUEL HOSE R 170 8 1 161 302420320 FUEL HOSE 3 nn es ie REPLACES 301419760 162 301419750 FUEL FILTER 1 163 302420320 FUEL HOSE 1 164 301910090 FUEL HOSE ASSY Vers INCLUDES ITEMS W 165 301420730 HOSE CLAMP 2 166 301910100 HANDLE ASSY 80L W ROLLER Vs INCLUDES ITEMS W 167 301421840 ROLLER 4 168 001200525 BOLT 5X25 4 169 031105080 WASHER PW M5 8 170 020305040 NUT 4 171 959403750 RUBBER SLIP STOP 1 172 2267510103 CLAMP 1 u DCL80 DECAL KIT 1 INCLUDES ITEMS W AND P N 920100980 E G RPM IN CRANKCASE AND ENGINE ITEM 15 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 27 ROBIN EC 10G ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY 69 PAGE 28 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 10G ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY NO PART NO PART_NAME 1 1061030501 CRANKCASE 5 0440200010 OIL SEAL TB20328 6 0670070100 AIR BREATHER T 0600200020 BEARING 6204 C3 8 0105070010 STUD 10 1066360601 OIL GAUGE CP 11 0210160010 GASKET 21 0440080010 OIL SEAL VC8144 23 0031008000 WASHER 24 030208200 SPRING WASHER 8MM
11. 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIP INC POST OFFICE BOX 6254 Mi CARSON CA 00749 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL multiquip com MULTIQUIP WWW multiquip com manufactured for Multiquip Inc b Atlanta Boise Dallas Houston Newark y Quebec Canada Manchester UK Rio De Janiero BR Guadalajara MX MIKASA SANGYO CO LTD Tokyo Japan
12. GOVERNOR ASSY GOVERNOR ASSY PAGE 32 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 10G ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO PART NAME QTY REMARKS 1 1064220103 GOVERNOR SHAFT 1 2 1064210113 GOVERNOR YOKE 1 3 0032004000 WASHER SPRING 3 4 0943504060 SCREW ae Poe REPLACES 0043104060 5 020106050 NUT arena REPLACES 0022706000 6 030206150 SPRING WASHER 6MM N rer REPLACES 0032006000 7 1064240101 ADJUSTING PLATE 1 8 1064280113 ROD SPRING sesion sra A REPLACES 1064280111 9 1054270111 GOVERNOR ROD 1 10 1064230111 GOVERNOR LEVER REPLACES 1064230101 11 1054250103 GOVERNOR SPRING A REPLACES 1054250101 12 1064330620 GOVERNOR REPLACES 1054330109 14 0043108160 SCREW toot rne REPLACES 0011708160 22 0043504080 SCREW AND WASHER ASSY RE REPLACES 0043604080 23 402010110 COIL SPRING es A REPLACES 0830000010 24 1064350400 STOP PLATE une REN REPLACES 1054350121 25 0031004000 WASHER 1 26 0043606100 SCREW AND WASHER ASSY Vase REPLACES 0043106100 27 030206150 WASHER er ee Train REPLACES 0032006000 28 0031106000 WASHER 1 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 33 ROBIN EC 10G ENGINE MUFFLER AND BLOWER ASSY MUFFLER AND BLOWER ASSY PAGE 34 MTR 80L PARTS
13. MANUAL REV 8 06 26 01 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTR 80L tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work NOTE Narrow extension shoe accessories are available from MO The impact force of the MTR 80L levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTR 60L tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MTR 80L Tamping Rammer is equipped with an Robin air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MTR 80L uses an grease lubrication system Always apply grease to all grease fittings every 8 hours of operation Shell Darina EP2 or Equivalent Controls Before starting the MTR 80L Tamping Rammer identify and understand the function of the controls see Figure 1 on page 11 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 9 MTR 80L
14. Tank cap assy 954300390 Fuel cock 301419750 Filter in line fuel 959401750 Stopper for wire 402010110 Spring return throttle 1063270407 Element air cleaner 0669900207 Button stop S N C1092 amp Below 0660000370 Switch stop S N C1093 amp Above MTR 80L Mikasa Rammer 5 to 10 Units PIN Description GRS2 Grease high temp 0650140010 Spark plug 0655000051 Cap spark plug 956300060 Lever throttle assy 501302060 Wire throttle 0643000101 Drain cock 505015060 Nipple A grease 505015070 Nipple B grease 301910081 Tank cap assy 954300390 Fuel cock 301419750 Filter in line fuel 959401750 Stopper for wire 402010110 Spring return throttle 1069900107 Gasket set 1062350107 Ring set standard 1063270407 Element air cleaner 0669900207 Button stop S N C1092 amp Below 1066230207 Kit carburetor 0660000370 Switch stop S N C1093 amp Above 0642001410 Bowl fuel cock 954405080 Fuel filter tank cap MTR 80L Mikasa Rammer 3 to 5 Units Qty Description 10 GRS2 Grease high temp ds asa 0650140010 Spark plug 2 un 956300060 Lever throttle assy 2 5 501302060 Wire throttle Va 064300
15. is wet or dirty clean it or replace the spark plug After removing the spark plug discharge any excess fuel by cranking the engine two or three times by hand If the engine is flooded open the fuel discharge cock located at the lower of partthe crankcase and discharge the fuel by cranking the engine two or three times Too much fuel in the crankcase will prevent the engine from running smoothly 5 Operation 5 1 Move the throttle lever on the handle quickly from the OFF to the ON position and the tamping rammer starts operating CAUTION Do not move the lever slowly as slow movement will cause irregular operation and may damage the clutch springs orfoot 5 2 After starting the rammer adjust the tamping pressure in accordance with the soil conditions by adjusting the throttle lever As a general rule fast tamping is used on soft ground and slower tamping on hard ground The foot of the rammer is designed to tamp the ground 600 to 650 times per minute with an engine speed of 3 800 4 000 rpm The machine will work most efficiently in this range An increase in the engine revolutions will not always increase the tamping pressure PAGE 12 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 80L OPERATION 5 3 In cold weather the engine may operate sluggishly when cold To warm up engine the best way is to let engine idle for 5 10 minutes with the of throttle lever at the off position 5 4 The
16. 008020 BOT BAG Serena EE DC REPLACES 001200816 AND 0017108016 28 030210250 WASHER SW M10 3 29 001211040 BOLT 10X40 He d ex dn DC 29 1 0105051045 BOLT 10 45 OX 29 2 012210035 BOLT 10X35 H J aaa Tas OX 32 951010060 KEY 5X5X32 1 33 301010160 PINION 1 34 042006205 BEARING 620577 1 36 042006207 BEARING 620722 1 37 301441350 SPACER CLUTCH DRUM Ma REPLACES 301010170 amp 301321460 38 301010180 FELT RING 1 39 352437870 CLUTCH DRUM cds Le REPLACES 301010190 40 301010200 LOCK WASHER 8X25 1 46 301010210 LOCK WASHER CLUTCH 1 47 943060020 CLUTCH GUIDE B 1 48 943030020 CLUTCH SPRING 2 49 943020020 CLUTCH SHOE 4 50 943050050 CLUTCH BOSS 1 51 943060010 CLUTCH GUIDE A 1 54 0053204201 WOODRUFF KEY REPLACES 951403420 55 301420750 SPACER 15X21X4T CLUTCH Tas DC BELOW S N V4260 155 911101005 ENGINE ASSY EC10G EE REPLACES 911101008 156 301421360 CLUTCH ASSY C812A 10 2 INCLUDES ITEMS W 157 PLATE SERIAL NO rts gere CONTACT MQ SERVICE DEPT W MODEL amp S N MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 23 MTR 80L CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY 149 EXCLUDE 60 61 PAGE 24 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 80L
17. 0101 Drain Cock 2 us 505015060 Nipple A grease 2 505015070 Nipple B grease Nass 301910081 Tank cap assy 2 ih 954300390 Fuel Cock Donni 301419750 Filter in line fuel 959401750 Stopper for wire 2 402010110 Spring return throttle A ee 1063270407 Element air cleaner Ti coss 0669900207 Button stop S N C1092 amp Below 1066230207 Kit carburetor T 0660000370 Switch stop S N C1093 amp Above MTR 80L Mikasa Rammer 10 Units Qty PIN Description 20 55 GRS2 Grease high temp 14 0650140010 Spark plug 2 d 0655000051 Cap spark plug 956300060 Lever throttle assy 501302060 Wire throttle 0643000101 Drain cock 505015060 Nipple A grease On 505015070 Nipple B grease ju 301910081 Tank cap assy dise 954300390 Fuel cock 12s 301419750 Filter in line fuel 4 24 4 959401750 Stopper for wire 4 402010110 Spring return throttle dons 1069900107 Gasket set 1062350107 Ring set standard 12 1063270407 Element air cleaner d sen 0669900207 Button stop S N C1092 amp Below 1066230207 Kit carburetor Tha 1066251600 Carburetor
18. LT 8X16 REPLACES 001200816 AND 0017108016 2 030208200 WASHER SW 8 10 2 030208200 WASHER SW M8 B uos QC 3 301205230 FRONT COVER MTR 80L 1 3 301300060 FRONT COVER MTR 80G 1 5 011008020 BOLT 8X20 H ee REPLACES 001210820 6 301010050 LOCK WASHER 8X32 BELOW 5 C9661 6 952400690 WASHER 9 5 5 Van S N C9661 AND ABOVE 6 030208200 WASHER LOCK 8MM S N 9661 AND ABOVE 7 080100620 STOP RING R 62 1 8 042006305 BEARING 630577 9 301300530 CONNECTING ROD 1 10 301300120 CRANK GEAR e BELOW S N C9661 10 301300126 CRANK GEAR enne ER S N C9661 AND ABOVE 11 041006307 BEARING 6307Z 1 12 080200350 STOP RING S 35 2 13 301010071 CRANK CASE MTR 80L 1 13 301010080 CRANK CASE MTR 80G 1 14 505015060 GREASE FITTING A MTR 80L 3 14 505015070 GREASE FITTING B MTR 80 G 1 15 920100200 PLATE GREASE MARK EE IN KIT DCL 80L 18 301010110 PACKING BEARING HOLDER jer ws DC 19 301010120 BEARING Tusce DC 21 301010130 PACKING BEARING COVER 1 22 080200250 STOP RING S 25 1 23 001200616 BOLT 6X16 4 23 011706020 BOLT 6X20 H 5 AT REPLACES 002210620 24 030206150 WASHER SW M6 DE DC 25 301441360 BEARING COVER Ve REPLACES 301010140 26 2
19. NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts and decals which are missing or difficult to read Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 7 OPERATION AND SAFETY DECALS TAMPING RAMMER P N NPA 263 P N 920202630 CAUTION Check all nuts and bolts for tightness Give each grease fitting 3 to 5 shots of grease with a hand grease gun every 8 hours Be sure to use Shell darina EP 2 grease or benton base equal Fill the fuel tank with a fuel mixture of gasoline and outboard oil 25 1 1 3 pint outboard oil to 1 gal Regular gas To start engine open the fuel filter located under the fuel tank Close the choke lever on the carburetor and pull starter rope When the engine starts open choke fully When difficult to start engine up open the drain cock located on lower part of crankcase and discharge excess fuel by cranking the engine 2 or 3 times Allow the engine to warm up for 4 to 5 minutes before operation When starting to operate the machine quickly move the thrott
20. OPERATION MANUAL REV 48 06 26 01 PAGE 5 RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MTR 80L Tamping Rammer GENERAL SAFETY lll DO NOT operate or service this reading this entire manual equipment before This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job feeling well due to fatigue illness or taking Sey V NEVER operate this equipment when not Ca NA medicine NEVER operate this equipment under the influence or drugs or alcohol ALWAYS check the machine for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the rammer Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacture does not assume responsibility for any accident due to equipment modifications E NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the e
21. OUND 80G 1 1066230207 CARBURETOR MTR 80L INCLUDES ITEMS W REPLACES 1066255308 5 NOT INCLUDED W CARBURETOR ee REPLACES 1066239208 Heder REPLACES 1063520111 O ANDA nu MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 37 ROBIN EC 10G ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 38 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 10G ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 1065081310 RECOIL STARTER ASSY INCLUDES ITEMS W 1065011608 SPIRAL SPRING 3 1065018418 REEL COMPLETE 4 1065011308 STARTER ROPE 5 2065010108 STARTER KNOB COMPLETE 6 1065013208 FRICTION SPRING 7 1065013618 RETURN SPRING 8 1065012818 RATCHET 9x 1065014408 FRICTION PLATE 10 1065018508 THRUST WASHER 11 1065018608 CLAMP 12 1065018318 STARTING PULLEY 13 0016606120 BOLT AND WASHER ASSY 14 030206150 SPRING WASHER 6MM 15 0016606120 BOLT An od REPLACES 0011006120 nig REPLACES 0032006000 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 39 ROBIN EC 10G ENGINE MAGENTO ASSY MAGNETO ASSY PAGE 40 MTR 80L PARTS amp OPERATION MANUAL
22. PLACES 001400830 1 2 2 2 2 1 2 heat REPLACES 025406032 REPLACES 022711012 eee REPLACES 301010540 101 030212300 WASHER SW M12 102 015112060 SUNK HEAD BOLT 12X70 105 301010550 FOOT FITTING REQUIRES 79 80 AND P N 020108060 INCL S ITEM W REPLACES 001611051 Kun INCL S ITEM W REPL 001611254 amp 015112075 2 106 015110055 SUNK HEAD BOLT 10X55 H INCL S ITEM W REPLACES 001611051 1 107 301010560 FOOT 11 3 4 W X 14 L STD 107 FOOT Il EE OPTION SOLD THROUGH UNIT SALES DEPT REPLACES 301010990 108 301010570 METAL SHT 11 3 4 W X 14 L STD 1 108 METAL SHEED NO LONGER AVAILABLE SEPARATELY 140 301910030 FOOT ASSY 300W 6T 11 3 4 W HOLE 1 INCLUDES ITEMS W 145 301300150 CYLINDER CAP BOTTOM 1 146 301300136 CYLINDER CAP 1 saa ss REPLACES 301300130 147 301300140 SPRING CYLINDER 1 148 301300110 MAIN SPRING A B C 2 149 301910050 SPRING CYLINDER ASSY INCLUDES ITEMS W 150 001121440 BOLT 14X40 T P1 5 1 151 301106210 DOUBLE GUIDE CP W BUSH Lasses INCLUDES ITEMS W 152 065103020 DUST SEAL DKI 3446710 154 080100470 STOP RING RAT s 160 301406100 SLEEVE DOUBLE GUIDE 161 301424060 BUSHING B DOUBLE GUIDE REPLACES 080510470 POP MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 25
23. PLACES 0401080010 INCLUDES ITEMS W MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 29 ROBIN EC 10G ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 30 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 NO PART NO PART_NAME 1 1062020210 CRANKSHAFT ASSY 7 0610120010 NEEDLE BEARING 9 1062340111 PISTON COMPL STD 9 1062340211 PISTON COMPL 0 25 MM O S 9 1062340311 PISTON COMPL 0 50 O S 10 1062350107 PISTON RING SET STD 10 1062350207 PISTON RING SET 0 25 MM O S 10 1062350307 PISTON RING SET 0 50 MM 5 11 1062330113 5 PIN 12 0565120010 CLIP 14 1064190303 GOVERNOR SLEEVE 15 1064170201 GOVERNOR PLATE COMPL 16 0565200020 CLIP 19 0173120010 LOCK NUT 20 0053204201 WOODRUFF 21 0053204201 WOODRUFF KEY 22 0053204201 WOODRUFF KEY 23 0170100010 NUT 24 030210250 SPLIT WASHER 10MM QTY VE 1 ROBIN EC 10G ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY REMARKS INCLUDES 2 4 6 INCLS 8 Turm INCLS 8 REPLACES 1062340201 INCLS 8 REPLACES 1062340301 REPLACES 0323040010 REPLACES 0032010000 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 31 ROBIN EC 10G ENGINE
24. SSY CARBURETOR AND AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 1 1066251600 CARBURETOR ASSY Massen INCLUDES ITEMS W 2 1066254708 PACKING CHAMBER 3 1066244208 MAIN NOZZLE BV18 235 4 1066238108 PACKING 5 1286250008 NEEDLE VALVE 1 5DIA 6 1066251108 FLOAT ARM T 1066251608 FLOAT 8f 1306235808 SCREW 9 1066250808 FLOAT 10 1066238908 FLOAT CHAMBER BODY 11 2066243108 PACKING 12 2076240308 REVERSE MAIN JET 82 5 13 2066235008 BOLT 14 1066253408 SHAFT ASSY THROTTLE 15 1616253508 THROTTLE VALVE 16 2096235108 SPRING WASHER CROSS SCREW 17 1066252428 SHAFT ASSY 18 1066255408 VALVE 19 2096235108 SPRING WASHER CROSS SCREW 20 1066243608 PILOT SCREW 21 2066244608 SPRING 22 1066235708 GUIDE SCREW 23 1066235808 SCREW 24 2096244608 SPRING 25 2096235308 STEEL BALL 26 2076242008 PILOT JET 27 0521060100 28 2076234508 WASHER 29 2096233508 BANJO BOLT 30 5806083210 SEAL 31 1063520101 LOCK WASHER itis cit 32 0011305100 BOLT AND WASHER ASSY 34L 1063272800 AIR CLEANER ASSY SQUARE 80L 1 INCLUDES ITEMS W REPLACES 1063271720 34G 1063271210 AIR CLEANER ASSY ROUND 800 1 INCLUDES ITEMS W 35L 1063270407 ELEMENT SET F SQ TYPE 80L 1 35G 1063260207 ELEMENT SET F R
25. all the screws and bolts for tightness Vibration can cause screws and bolts to loosen therefore periodically check for tightness to avoid problems 3 5 Brush away dust from the following places the wire gauze of the recoil starter and guide spindle by removing the dust protection sleeve and from the foot Dust and dirt restrict proper lubrication and may cause excessive wear 3 6 Adjust the height of the handle in accordance with the operator The side handle is designed to be adjusted with ease by loosening the nuts 4 Starting the Engine 4 1 Openthe fuel cock assembly 116AP19 on lower left side of fuel tank by moving the lever downward 4 2 Close the choke lever of the carburetor and move the throttle lever of the handle to the OFF position For cold engine starting move the choke lever all the way up to the closed position When the engine is warm the choke should be half open If you have difficulty in starting the engine make sure the choke is in the half open position to prevent flooding the carburetor with fuel 4 3 Crank the engine by pulling the grip of the recoil starter towards you and release 4 4 When the engine starts gradually move the choke lever back to full open position 4 5 Allow the engine to warm up for 3 to 5 minutes before operating This allows the lubricating oil to fully circulate and cover all engine parts 4 6 Ifthe engine will not start remove and checkthe spark plug If the spark plug
26. amage W Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER Run engine without air cleaner Severe engine damage may occur Always read understand and follow procedures in Operator s Manual before attempting to operate equipment Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting Always shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer in the upright position Emergencies Always know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety
27. amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 10G ENGINE MUFFLER AND BLOWER ASSY MUFFLER AND BLOWER ASSY NO PART NO PART NAME QTY REMARKS 1 1065184601 BLOWER HOUSING COMPL pn INCLUDES ITEMS W 2 920100240 DA BEL 5 s A REPLACES 2069170103 3 1069181533 LABEL ENGINE NAME 1 4 030206150 SPRING WASHER d ation REPLACES 0032006000 5 0016606120 BOLT AND WASHER ASSY Do REPLACES 0011006120 7 0662000011 STOP BUTTON 7A 0660000370 SWITCH STOP 8 0043504080 TAPPING SCREW 8A 0043504120 11 1063011801 MUFFLER 12 1063560401 BRACKET MUFFLER 13 0011308160 BOLT AND WASHER ASSY neu S N C 1092 amp BELOW 1 2 2 1 1 4 14 0205060010 LOCK WASHER 4 1 1 1 1 2 1 1 ste ABOVE S N C 1092 EE S N C 1092 8 BELOW REPLACES 0150040010 ABOVE S N C 1092 15 1067501701 CLAMP COMPL 16 030208200 SPRING WASHER 8MM 17 0016508120 BOLT 18 1063530201 SPACER 19 1056510121 LOCK WASHER 25 1507520103 CLAMP 26 2267510103 CLAMP FR REPLACES 0032008000 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 35 ROBIN EC 10G ENGINE CARBURETOR AND AIR CLEANER ASSY CARBURETOR AND AIR CLEANER ASSY PAGE 36 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 10G ENGINE CARBURETOR AND AIR CLEANER A
28. contact surface of the foot is covered with a heat treated steel plate When tamping try to have the foot tamp the ground evenly in order to prolong the life of the machine 5 5 The machine is designed to advance or walk during operation To increase the travel speed press down on the handle 5 6 To stop the tamping rammer move the throttle lever quickly from ON to OFF position Do not move the lever slowly 6 Stopping engine 6 1 To stop the engine put the throttle lever to the OFF position and allow the engine to run at low speed for three to five minutes After the temperature of the engine falls push the stop button until the engine stops completely Ifthe engine is shut off while it is still hot the oil coating the cylinder bore may burn and cause unnecessary wear 6 2 Shut off the fuel supply by moving the lever on the fuel cock assembly to the horizontal position NOTE The fuel supply should always be shut off when the rammer is not in use 7 Service 7 1 Daily Service Keep the machine clean by removing the dust dirt oil etc in the same manner mentioned in paragraph 7 2 Weekly Services 50 Hours Remove the air cleaner element and wash in a solvent solution After cleaning dry the element in the sun and lubricate it with two cycle engine fuel Shake off excess fuel and replace element Remove the spark plug clean and adjust the spark gap to 0 7 0 8mm 0 027 0 031 in Check motor oil in the gove
29. ded to Multiquip Parts Sales that defines item numbers quantities anddescriptions of theitemsto be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated Thelistmuststate the reason s for the return d The list must reference the sales order s or invoice s under which theitems were originally purchased The list must include the name and phone number ofthe person requesting the RMA 3 A copy of the Return Material Authorizationmustaccompany the return shipment 4 5 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point Parts must be in new and resalable condition inthe original Multiquip package ifany and with Muiltiquip part numbers clearly marked The following items are not returnable a Obsolete parts If an item is listed in the parts price book as being replaced by another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior tothe return date c Anylineitemwithan extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits The sender will be notified of any material receiv
30. edthatis not acceptable Such material will be held for 5 working days from notification pending instructions If a reply is not received within 5 days the material will be returned to the sender at his expense Credit on returned parts will be issued at dealer net price at time of the original purchase lessa 15 restocking charge In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changesare effective ona specific dateandall orders received on orafter that date will be billed atthe revised price Rebates for price declines and added charges for price increases will notbe made for stock onhandat the time of any price change Multiquip reserves the right to quote and sell directto Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00 to 50 00 surcharge willbe added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damages in excess ofthe purc
31. er 8 Foot Laminated wood with tempered steel plate for superior shock absorption Fuel Valve Open this valve to remove excess fuel from the carburetor or crankcase Nameplate Displays information regarding the rammer Muffler Used to reduce noise and emissions Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Engine Stop Switch Controls the starting and stopping ofthe engine Switch must be in the ON position when starting the engine Spark Plug Provides spark to the ignition system replace with engine manufactures recommended type spark plug MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 11 MTR 80L OPERATION 1 Characteristics The Mikasa rammer is a well constructed quiet low maintenance rammer designed to do the perfect confined area compaction job The MTR 80L is used primarily to compact all types of soils and is used in all types of construction 2 Construction The rammer is powered by a two cycle air cooled gasoline engine Power is transmitted from the engine by increasing the engine speed through a centrifugal clutch to pinion gear The rotary motion of the engine is converted to a vertical up and down motion mechanism which is connected to a guided shoe 3 Before Operation 3 1 If a cartis supplied remove the tamping rammer from the tw
32. hase price of the itemwithrespecttowhich damages are claimed andinnoeventshall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products A part from such written statementof warranty there are no warranties express implied or statutory which extend beyond the description of the products onthe face hereof PAGE 42 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 NOTE PAGE MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 43 PARTS AND OPERATION MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 688 661 4279 or 310 661 4279 FAX
33. itch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depo
34. le lever on the handle quickly from off to on position Be sure the fuel filter is closed after operation to avoid CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CDNTACT WITH ANY MOVING PART IF EQUIPMENT IS PDWERED BY AN ELECTRIC MUTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 329 P N 920203290 When you stop the engine be sure to close the fuel cook 399 irregular jumping P N 920203990 NPA 181 Do 3 920201810 CLEAN THE set est WHEN L PERS BKT 24 20 DIRTY AFTER THE CLEANING LUBRICATE IT FA 1 584 35 mL MIXED OL KEROSENE 2 4 ENGINE OL 1 FRI L CRD Mo THIAA TF Sto SQUEEZE OUT THE OL AND REPLACE IT AND SLA CI sp tog CLEAN IT MORE OFTEN WHEN OPERATING IN DUSTY CONDITIONS TOKYO KOUKENSHA CO LTD JAPAN NAMEPLATE P N 1073273308 NPA 831 USE MIXED FUEL ONLY 1 3 PT OUTBOARD OIL 1GAL GAS CONTACT MULTIQUIP T SERVICE DEPT P N 920200500 PAGE 8 MTR 80L PARTS amp OPERATION
35. n by taking off the stop rings fitted to the bottom cylinder cap and the spring cylinder Now the crankcase can be completely separated c Next remove the four bolts which connect the double guide and guide cylinder The complete spring cylinder can be removed with the foot plate d Remove the spring pin from the spring cylinder and remove the cylinder cap bottom by loosening it gradually CAUTION Be careful when removing bottom cylinder cap as springs may spring out Spring replacement should be made in sets only 8 4 Replacement of the Crank Gear Remove cylinder pin guide cylinder crankcase front cover bolt and lock washer and connecting rod After removing bearing cover and stop ring hit the crank gear from engine side and remove 8 5 Replacement of the Clutch The clutch assembly can be taken off by loosening the nut on the engine crankshaft When removing the clutch shoe take off the washer to prevent turning the frontclutch guide clutch guide and clutch spring Replace the clutch shoes as one complete set 8 6 Replacement of Pinion Gear Remove engine Tap on the head of pinion using a hammer to pull out the pinion Remove the bolt and lock washer After that disassemble them from the bolt side in order MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 13 MTR 80L OPERATION 9 1 Idle Adjustment 9 1 1 Adjust idle when engine is warm 9 1 2 With the throttle in a off posi
36. o wheel dolly cart Make sure the rammer stands steady and does not fall over as damage may result 3 2 Grease the tamping rammer with a hand gun before operating CAUTION DO NOT USE A POWER OPERATED GREASE GUN AS DAMAGE MAY RESULT There are six 6 lubrication points on the rammer Three are located on the rear head and three on the bottom part of the machine Give each grease fitting five 5 shots of grease Be sure to use MQ HIGH TEMPERATURE GREASE PART GRS2 If an inferior type grease is used the grease could become too thick or too thin due to change in temperature and improper lubrication may result GOVERNOR LUBRICATION Remove the oil plug located on the top of the engine crank case and pour in the proper amount of motor oil Summer SAE 30 Winter SAE 20 MTR 80L 60cc 1 11 16 OZ 3 3 Fill the fuel tank with a fuel mixture of gasoline and oil Use a well blended mixture of 32 parts gasoline to one part motor oil A regular grade gasoline should be used High test ethyl gasoline is not recommended Use any good quality outboard two cycle or equivalent motor oil IMPORTANT For the first 20 hours of initial use a mixture of 20 parts gasoline to one part motor oil must be used When filling the rammer with fuel be sure the filter 112P19 is in place Also make sure that the leak stopper 159P19 is in the tank cap as the fuel will splash out through the vent hole in the cap when the rammer is operating 3 4 Check
37. quipment and or injury to user may result NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or rammer High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine section of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death PAGE 6 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 RULES FOR SAFE OPERATION E NEVER Run engine without air filter Severe engine damage may occur Always service air cleaner frequently to prevent poor combustion and engine d
38. rnor crankcase for prescribed quantity and add oil if supply is low Change oil every two months NOTE Do not overfill as governor control will not operate properly 7 3 Monthly Services 200 hours Remove the blower housing and clean any dust or dirt that has accumulated in the fins of the cylinder head Remove the muffler and cylinder head and clean the bore and exhaust manifold Remove the fuel filter cup and clean Clean the outside of the rammer Retighten the bolts and nuts Replace oil in engine crankcase 7 4 Storage In case of long storage after using the rammer drain all the fuel tank fuel pipe and carburetor Remove the spark plug and pour several drops of oil into the cylinder bore Clean the outer surface of the machine and coat the surface with a light coat of oil Cover the machine and store in a clean dry place 8 Dismantling the tamping rammer When dismantling the machine be sure to disassemble in a clean dust free area 8 1 Removal of the Foot Remove the dust sleeve strap Then loosen the four nuts on the foot plate and remove bolts The foot can now be removed by lightly tapping it 8 2 Removal of the Foot Plate After removing the foot remove the lock washer by loosening bolt Then remove the foot plate from the spindle rod 8 3 Replacement of the Springs 8 Loosen the four bolts which connect the guide cylinder and crankcase Separate them and locate the cylinder pin b Remove the cylinder pi
39. stion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug MTR 80L PARTS amp OPERATION MANUAL REV 48 06 26 01 PAGE 15 MTR 80L TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly Dust in rotating part Clean recoil starter assembly Spring spring failure Replace sprial spring TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM Engine rotates but amplituide POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set SOLUTION Set throttle lever to correct position not uniform or does not strike Oil in excess Clutch slips Drain excess oil Bring to correct level Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting PAGE 16 MTR 80L
40. tion adjust idle screw Fig 1 to approximately 1 200 100 9 2 Pilot Adjustment 9 2 1 Turn pilot screw Fig 2 to closed position Open approximately one full turn for smooth engine idling 9 3 High speed Adjustment 9 3 1 Loosen adjust plate screw and adjusting lever bolt Fig 3 9 3 2 For slower speed move stopper Fig 3 toward the recoil starter This shortens the throttle movement 9 3 3 To increase speed move stopper Fig 3 away from recoil starter This increases the throttle movement 9 3 4 Set engine at correct speed of approximately 3 900 100rpm Tighten adjust plate screw and adjusting lever bolt Fig 1 Fig 2 Adjust lever Adjust plate AN a PAGE 14 MTR 80L PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 80L TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop sw
41. ules For safe Operation 6 7 Crankcase and Cylinder Assembly 20 29 Operation and Safety g Crankshaft and Piston Assembly 30 31 Explanation Of Codes In Remarks Column 8 Governor Assembly 32 33 General Information 9 Muffler and Blower Assembly 34 35 Carburetor and Air Cleaner Assembly 36 37 Recoil Starter Assembly 38 39 Magento Assembly 40 41 MIKASA MTR 80L Tamping Rammer Terms and Condition Of Sale Parts 42 tc 10 Controls and Components 11 Operation Seen ner enn 12 14 Troubleshooting Guide 15 16 Explanation Of Codes In Remarks Column 18 Suggested Spare 19 Name Plate And Decals 20 21 Crankcase and Engine Assembly 22 23 Guide Cylinder and Foot assembly 24 25 Tank and Handle Assembly 26 27 NOTE Specification and part number are subject to change without notice PAGE 4 MTR 80L PARTS amp OPERATION MANUAL
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