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Mikasa Drums 35W User's Manual

1. MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 45 PARTS AND OPERATION MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIP INC POST OFFICE BOX 6254 4 CARSON CA 90749 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com MULTIQUIP WWW com manufactured for Multiquip Inc b Atlanta Bois Quebec Canada Manche a Uke Rio o De Jai y uadalajara MX MIKASA SANGYO CO LTD Tokyo Japan
2. d essct INCLUDES ITEMS W 2 0600200020 BALL BEARING 6204C3 1 3 0600200010 BALL BEARING 1 4 0440200020 OIL SEAL 2 5 0440060010 SEAL 1 6 0105064970 STUD 4 T 0105060050 STUD 1 8 0643109980 DRAIN COCK 1 9 5801501400 CYLINDER CP 1 10 0650140031 SPARK PLUG 6 5 REPLACES 0650149730 11 5801501800 GASKET CYLINDER 1 12 0011406450 BOLT ASSY 4 13 0021706000 NUT sso idiot ote td avs REPLACES 0021806000 14 0031006000 WASHER 6 15 030206150 SPRING WASHER REPLACES 0032006000 16 0149060040 ADJUSTING SCREW ISO REPLACES 0149069981 17 020106050 NUT so doi a A Genie REPLACES 0022706000 18 0241029990 GROMMET 1 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 31 ROBIN EC 08GH ENGINE CRANKCASE AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 32 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 08GH ENGINE CRANKCASE AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART PART NAME 1 5802024000 CRANKSHAFT CP 2 5802023000 RING 3 5802500600 PISTON 4 5802500700 PISTON PIN 5 0565119990 CLIP 6 0610120010 NEEDLE BEARING 7 0039310000 8 030206150 WASHER ariii 9 030210250 SPRING WASHER 10 0053204201 WOODRUFF KEY 11 0173120010 LOCK NUT 12 1294170322 GOVERNOR PLATE UNIT 13 5
3. REPLACES 0032006000 PEC INCLS ALL ITEMS W MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 39 RECOIL STARTER AND BLOWER ASSY 08GH ENGINE ROBIN EC RECOIL STARTER AND BLOWER ASSY OLD TYPE gt cc lt 5 lt lt og e amp z LO e i lt lt ROBIN EC 08GH ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY NO PART NO PART NAME QTY REMARKS 1 5805001000 RECOIL STATER ASSY INCLUDES ITEMS W REPLACES 5805011000 2 5805004020 SPIRAL SPRING 3 5805004030 REEL 4 5805001020 STARTER ROPE 5 5805004050 RETURN SPRING 6 5805004040 RATCHET T 5805011030 FRICTION SPRING 8 EC08A05038 FRICTION huser REPLACES 5805004120 9x 5805011020 CENTER SCREW 1 10 5515005160 ROPE STOPPER 1 11 5805001030 STARTER HANDLE 1 12 8 050311 STARTER PULLEY IEC REPLACES 5805004140 13 0011006100 BOLT AND WASHER ASSY 3 14 0011006140 BOLT ASSY 2 15 5805500100 BLOWER HOUSING 1 16 5515500200 GUIDE RUBBER 1 17 0011106200 BOLT ASSY 4 18 0566000250 CLAMP 1 19 5809502200 LABEL ENGINE NAME 1 20 0669900207 STOP BUTTON ASSY BELOW S N 1079 REPLACES 0662009870 20 1 0662009720 STOP SWITCH ASSY ON OFF
4. S N 1079 ABOVE 21 0043504060 SCRHEW l aaa EE BELOW S N C 1079 21 1 0043304100 SCREW 4 0 PADA S N C 1079 8 ABOVE 22 0566030010 CLAMP 1 23 920100240 DECAL M MARK 1 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 41 ROBIN EC 08GH ENGINE MAGENTO ASSY MAGNETO ASSY PAGE 42 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 08GH ENGINE MAGENTO ASSY MAGNETO ASSY NO PART PART NAME QTY REMARKS 1 MAGNETO GP Lose aaa I NOT SRV USE 5807005010 FLYWHEEL AND ITEM 2 IGNITION COIL REPLACES 5807002020 5807007020 IGNITION 1 0241069980 GROMMET 1 0655000140 SPARK PLUG CAP 1 0011105250 BOLT AND WASHER ASSY 2 0851029960 VINYL PIPE 1 0659000010 SPARK PLUG CLIP 1 NOD OB WP DEE REPLACES 0655000100 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 43 Effective July 1 2000 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added tothe invoice All shipments are point of origin Multiquip s responsibility ceases when asigned manifest has been obtained from the carrier andany claim for shortage or damage mustbe settled betweenthe c
5. Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly SYMPTOM Engine rotates but amplituide Dust in rotating part Clean recoil starter assembly Spring spring failure POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set TABLE 5 RAMMER TROUBLESHOOTING Replace sprial spring SOLUTION Set throttle lever to correct position not uniform or does not strike Oil in excess Clutch slips Drain excess oil Bring to correct level Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 17 MTR 35W EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or m belong to the same assembly or kit
6. NOTE If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this catalog are subject to change without notice PAGE 18 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W SUGGESTED SPARE PARTS MTR 35W Mikasa Rammer 1 to 3 Units P N Description GRS2 33 54 34 Grease High Temp 650140031 Spark Plug 301010900 Wire Throttle 402010110 Spring Retum 959401750 Wire Stopper 351010050 Grease Fitting 430440033 Cap Fuel Tank 301322990 Fuel Cock Assy 354030040 Element Gray 354030030 Element Yellow 1573620101 Element Set Eng 0669900207 Stop Button s n C 1079 amp below 0660000361 Stop Switch s n C 1080 amp above NOTE Part number on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book MTR 35W Mikasa Rammer 5 to 10 Units P N Description GRS2 Grease High Temp 650140031 Spark Plug 956225020 Throttle Lever Assy 301010900 Wire Throttle 402010110 Spring Return 959401750 Wire Stopper 351010050 Grease Fitting 430440033 Cap Fuel Tank 301322990 Fuel Cock Assy 354030040 Element Gray 354030030 Element Yellow
7. idus INCLS ALL ITEMS W 6 WIDTH X 11 LENGTH EE NOT SERVICED SEPARATELY OLD P N 305333120 deis NOT SERVICED SEPARATELY OLD P N 305333130 NECK REPLACES 001611252 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 25 MTR 35W TANK AND HANDLE ASSY TANK AND HANDLE ASSY PAGE 26 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NO PART NAME QTY REMARKS 1 305112850 HANDLE LC 1 2 351325590 SHOCK ABSORBER 2 3 001521020 SOCKET HEAD BOLT 10X20 T 4 4 033121009 TOOTHED LOCK WASHER B M10 4 5 002211020 BOLT 10X20 SW 4 A 305910030 FUEL TANK ASSY 2L INCLUDES ITEMS W 11 305112820 FUEL TANK 2L P 12 954404890 FILTER TANK 13 0430440033 FUEL TANK CAP 14 351437780 HOLDER FUEL COCK 15 351439290 PACKING FUEL COCK HOLDER 16 954405080 STRAINER 100 17 001220830 BOLT 8X30 T 18 022710809 NYLON NUT M8 2 19 952401450 WASHER 8 5X22X3 20 030208200 WASHER SW M8 21 954300390 FUEL COCK ASSY W F N18L 1 INCLS ALL ITEMS W REPLACES 954404290 amp EEE EE 954404390 21 14 0642001410 FUEL COCK 21 24 0642001420 SCREEN FUEL COCK 21 34 0642001430 RUBBER PACKING FUEL COCK 22 351436350 FUEL HOSE R 150 23 954403030 HOSE BAND 8 24 301419750 FUEL FILTER CP MQ75MIC 25 301418140 FUEL HOSE B 150 26 954404590 HOSE BAND 9 5D
8. ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFGRE ADDING FUEL OR OIL P N 920203290 4100 4300 RPM NPA 766 PIN 920107660 GREASE NPA 120 PIN 920101200 NPA 329 When you stop the engine be sure to close the fuel cook NPA 398 Q P N 920203990 USE MIXED FUEL ONLY 1 3 PT OUTBOARD OIL 1GAL GAS 50 P N 920200500 C AUT IO N 1 Check all bolts and nuts for tightness 2 Before starting the machine read the operation manual and caution decals carefully Grease unit daily using Shell EP NO 2 equivalent 3 Use the mixed fuel Petrol Oil Initial feed 25 21 2nd or after 50 1 4 To start the engine open fuel petcock close carburetor choke and pull recoil rope several times When the engine starts open carburetor choke lever If difficult starting is experienced open fuel drain valve at the bottom of engine and drain excess fuel before attemping to start again NOTE Drain valve must be fully closed before starting the engine 5 Allow the engine to warm up for
9. COPYRIGHT 2001 MULTIQUIP INC PARTS AND OPERATION MANUAL W a MULTIQUIP Tamping Rammer Model MTR 35W Revision 8 06 26 01 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 3 TABLE OF CONTENTS Here s How To Get Help s 3 ROBIN EC 08HS ENGINE Table Of Contents 4 Crankcase and Oylinder Assembly THEME 30 31 Parts O
10. PO PO POP N ND MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 27 MTR 35W OPTIONAL PARTS ASSY OPTIONAL PARTS ASSY NARROW FEET AND TRENCH SHOES PAGE 28 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W OPTIONAL PARTS ASSY OPTIONAL PARTS ASSY NARROW FEET AND TRENCH SHOES NO PART NO PART NAME QTY REMARKS A 305910020 FOOT ASSY 200B INCLUDES ITEMS W 1 305333140 FOOT 200B 2 305333150 METAL SHEET 20B 3 305446470 FOOT COVER 4 001611050 SUNK HEAD BOLT 10X50 5 022711012 NYLON NUT M10 6 030210250 WASHER SW M10 T 001611252 SUNK HEAD BOLT 12X60 H 8 022711214 NYLON NUT M12 gx 030212300 WASHER SW M12 11 305333160 TRENCH SHOE 500H 120B 11 305333170 TRENCH SHOE 800H 120B 11 305334390 TRENCH SHOE 305H 100B 12 001221235 BOLT 12X35 T 13 020312100 NUT M12 14 030212300 WASHER SW M12 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 29 ROBIN EC 08GH ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PAGE 30 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 08GH ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY NO PART NO PART NAME QTY REMARKS 1 5801036000 CRANKCASE COMPL
11. Spark Plug Oe 956225020 Throttle Lever Assy 10 54 301010900 Wire Throttle 10 402010110 Spring Return 10 959401750 Wire Stopper 20 351010050 Grease Fitting 10 54 430440033 Cap Fuel Tank NOx 301322990 Fuel Cock Assy 15 354030040 Element Gray 15 25 354030030 Element Yellow 1555 1573620101 Element Set Eng 0669900207 Stop Button s n C 1079 amp below 0660000361 Stop Switch s n 1080 amp above 10 5 954404890 Filter Fuel Tank Upper 10 954405080 Strainer Fuel Tank Lower 424180 KITCARB60H2 Carburetor Kit ZADRA 5801501800 Gasket Cylinder 2 uh 0440200020 Oil Seal Engine 2 050100350 O Ring Crankcase Dos 060504010 Oil Seal PENE 050300900 O Ring Crankcase Dien 351319880 Packing Front Cover Tine 301421360 Clutch Assy 2 si 065105010 Dust Seal 255 07 050100800 O Ring Guide 5805001000 Recoil Starter Assy MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 19 NAMEPLATE AND DECALS MTR 35W NAMEPLATE AND DECALS gt lu lt 2 lt lt lu o 12 am amp N z MTR 35W N
12. 1573620101 Element Set Eng 0669900207 Stop Button s n C 1079 amp below 0660000361 Stop Switch s n C 1080 amp above 954404890 Filter Fuel Tank Upper 954405080 Strainer Fuel Tank Lower Kit Carb 60H2 Carburetor Kit 5801501800 Gasket Cylinder 0440200020 Oil Seal Engine 050100350 O Ring Crankcase 060504010 Cil Seal 050300900 O Ring Crankcase 351319880 Packing Front Cover 065105010 Dust Seal 050100800 O Ring Guide Cyl MTR 35W Mikasa Rammer 3 to 5 Units Qty P N Description 10522 GRS2 Grease High Temp Bede 650140031 Spark Plug 956225020 Throttle Lever Assy 301010900 Wire Throttle Jas 402010110 Spring Retum dones 959401750 Wire Stopper 351010050 Grease Fitting dune 430440033 Cap Fuel Tank 301322990 Fuel Cock Assy 354030040 Element Gray 354030030 Element Yellow 1573620101 Element Set Eng CAET 0662009870 Stop Button s n C 1079 amp below PORA 0669900207 Stop Switch s n C 1080 amp above Besse 954404890 Filter Fuel Tank Upper PE 954405080 Strainer Fuel Tank Lower MTR 35W Mikasa Rammer 10 Units Qty PIN Description 20 GRS Zonen Grease High Temp Loree 650140031
13. 4 to 5 minutes before operation 6 When starting to operate the machine move the throttle lever on handle quickly from off to on position 7 Be sure the fuel filter is closed after operation to avoid ireegular jumping NDS STO P N 920203700 PAGE 8 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTR 35W Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTR 35W levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTR 35W tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MTR 35W is equipped with an Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MTR 35W uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MTR 35W T
14. Fuel Valve Open this valve to rernove excess rom the carbuieio Pre Cleaner Pre cleans first stage dirt and other debris from entering the engine 8 Foot Laminated wood with tempered steel plate for superior shock absorption Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Fuel Tank Cap Poly fuel tank to avoid rust and corrosion remove this cap to add unleaded gasoline Mix unleaded gasoline with 2 stroke outboard motor oil at a 25 1 ratio Engine Air Cleaner Prevents dirt second stage and other debris from entering the engine Handle To operate rammer GRIP handle assembly firmly on both sides Muffler Used to reduce noise and emissions Spark Plug Provides spark to the ignition system replace with engine manufactures recommended type spark plug Nameplate Displays information regarding the rammer Grip When transporting the rammer carry it by griping the handle Dust Sleeve Prevents dust and debris from entering into the spring cylinder MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 11 it often MTR 35W OPERATION This section is intended to assist the operator with the initial start up of the MTR 35W Tamping Rammer It is extremely important that this section be read carefully befor
15. STOP RING S 35 1 24 351437750 SPACER 35 4 42 7 11 1 25 351421900 SPACER CLUTCH DRUM 1 26 060504010 OIL SEAL VB 40525 1 27 050300900 O RING 5 90 1 28 351434563 BEARING COVER 1 29 002210620 BOLT 6X20 SW 2 32 301421363 CLUTCH ASSY 812 de INCLS ALL ITEMS W REPLACES 301421360 32 1 943020020 CLUTCH SHOE C812 4 32 2 943050050 CLUTCH BOSS C812 1 32 3 943060060 CLUTCH GUIDE A 16 5D 1 32 4 943060020 CLUTCH GUIDE B 1 32 5 943030020 CLUTCH SPRING C812 2 33 301010210 LOCK WASHER CLUTCH 1 34 305333100 CRANK GEAR 1 35 305213030 FRONT COVER REPLACES 305112810 36 351319880 PACKING FRONT COVER 1 37 002210620 BOLT 6X20 SW 9 41 911100830 ENGINE ASSY EC08GH JSON REPLACES 911100829 42 0053204201 WOODRUFF KEY 1 43 956225020 THROTTLE LEVER ASSY 1 44 301010900 THROTTLE WIRE 1 45 959401750 WIRE STOPPER ASSY 1 47 301010950 RETURN SPRING 1 48 959403420 RUBBER SLIP STOP 1 49 002210830 BOLT 8X30 H SW 4 50 0173120010 LOCK NUT 1 60 353332810 CLEANER STAY 1 61 354211841 AIR CLEANER 5 Tante INCLS ALL ITEMS W 62 002210815 BOLT 8X15 H SW 4 63 354330590 INTAKE PIPE MT 1 64 507010110 CLAMP TC 200 1 658 354030011 BODY CP AIR CLEANER REPLACES 354030010 66 354030020 BACK PLATE AIR CLEANER 1 67 354030030 ELEMENT YELLOW 1 68 35403004
16. nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety IM NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use plastic containers to dispose of hazardous waste MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 7 OPERATION AND SAFETY DECALS Mikasa P N 920106460 3 167 ENN N Z PROPER SPONGE INSTALLATION NPA 3 22 PIN 920203330 P N 920203980 Dil ol SAE30 2 5 13 15cc NP 7000 P N 920107000 First remove the element from the pre cleaner located at the top of the machine Clean the element with solvent Apply SAE 30 motor oil as foltows top element yellow with 2 to 5 cc and the bottom element gray with 13 to 15 cc Be sure to squeeze out excess oil before reinstalling NPA 437 8 P N 920204370 P N 920204840 NAMEPLATE CONTACT MULTIQUIP SERVICE DEPT CAUTION READ DWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE
17. the following Open the fuel shut off valve by moving the fuel cock lever to the open position Figure 4 FUEL COCK ci ose OPEN 1 2 Set the engine ON OFF switch Figure 5 to the ON position start 1 Figure 5 Engine On Off Switch Close the choke lever Figure 4 and move the throttle lever Figure 9 to the Full Open position Turning the choke lever 90 degrees clockwise closes the choke In cold weather startthe unitwith choke fully closed Inwarm weather orwhen the engine is warm the unit can be started with choke halfway or completely open Move the throttle lever Figure 6 between 1 4 to 1 2 from the idle position FULL OPEN Figure 7 Throttle Lever 1 4 to 1 2 Close the choke lever Figure 4 and move the throttle lever Figure 9 to the Full Open position Turning the choke lever 90 degrees clockwise closes the choke In cold weather startthe unitwith choke fully closed Inwarm weather orwhen the engine is warm the unitcan be started with choke halfway or completely open Grip the recoil starter Figure 7 handle and pull it until you feel aslightresistance Then pull sharply and quickly Return the recoil starter handle to the starter position before releas ing Figure 7 Recoil Starter If engine fails to start move the choke lever Figure 4 tothe half open position to avoid flooding Repeat steps 1 thru 5 If the engine does not s
18. 0 ELEMENT GRAY 1 69 354030050 ELEMENT FRAME 1 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 23 MTR 35W CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY 27 PAGE 24 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY NO PART NO PART NAME 1 305446380 PISTON PIN 2 080100120 STOP RING R 12 3 305333110 PISTON ROD 4 305446390 PISTON END 5 022910140 NUT 12 1 5 6 305446400 STOPPER UPPER 7 305446410 CYLINDER CAP 8 305446420 MAIN SPRING 9 305212710 SPRING CYLINDER 11 305112730 GUIDE CYLINDER 12 065105010 DUST SEAL DKI 5367811 13 080510680 STOP RING TH R 68 14 351010050 GREASE FITTING 6 1 15 305446430 STOPPER 16 002210815 BOLT 8X15 H SW 17 050300320 0 RING S 32 18 305446440 GRIP 19 001520815 SOCKET HEAD BOLT 8X15 T 20 305446450 DUST SLEEVE 21 305446460 SLEEVE BAND 22 001200830 BOLT 8X30 23 020308060 NUT M8 25 050100800 0 RING G 80 26 002211025 BOLT 10X25 H SW A 305910010 FOOT ASSY 150B 31 FOOT 150B i dias cimitero 32 METAL SHEET 150B 33 305446470 34 001611050 SUNK HEAD BOLT 10X50 35 022711012 NYLON NUT M10 36 030210250 WASHER SW M10 37 015112060 SUNK HEAD BOLT 12X60 38 022711214 NYLON NUT 12 39 030212300 WASHER SW M12 TY REMARKS
19. 26 01 ROBIN EC 08GH ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME 1 5803051000 MUFFLER 2 5803033000 MUFFLER BRACKET 3 5803034000 MUFFLER BRACKET 4 0016706200 BOLT CYLINDER 5 0016706160 BOLT MUFFLER 6 0031006000 WASHER 7 030206150 SPRING WASHER 8 0031206000 WASHER 9 5805012000 CYLINDER COVER 10 1507520103 11 5809011000 COMPL 12 0011308180 BOLT AND WASHER ASSY 13 1293500403 GASKET MUFFLER 14 0170069960 U NUT TY A DP gt N G O REMARKS REPLACES 0032006000 REPLACES 0566099950 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 37 ROBIN EC 08GH ENGINE CARBURETOR AND AIR CLEANER ASSY CARBURETOR AND AIR CLEANER ASSY PAGE 38 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 08GH ENGINE CARBURETOR AND AIR CLEANER ASSY CARBURETOR AND AIR CLEANER ASSY QTY REMARKS 1 mma mmm 1 NO PART NO PART NAME 1 5806111000 CARBURETOR ASSY 2 k 2366254008 PACKING 3 5806083010 FLOAT BODY ASSY 4 5806083350 FLOAT 5 5806083330 PACKING 6 5806083020 BOLT 7k 1296240008 MAIN JET 77 5 nnn BHR 2366244508 SPRING 9 2146251508 104 5806083400 NEEDLE 114 5806083260 MAIN NOZ
20. 514500100 GOVERNOR SLEEVE 14 0230230020 SPACER 15 0043105080 SCREW PAN HEAD 16 0032005000 SPRING WASHER REMARKS REPLACES 5802500500 REPLACES 0021810000 REPLACES 0031010000 REPLACES 0032010000 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 33 ROBIN EC 08GH ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 34 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 ROBIN EC 08GH ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO PART NAME QTY REMARKS 1 5804005000 GOVERNOR LEVER 1 2 5804500800 CONTROL LEVER 1 3 5804500900 BUSHING 2 4 2266255008 BUSHING NYLON EE REPLACES 5806083060 5 5804500600 STOP PLATE 1 6 0230060090 SPACER 1 7 0105050616 BOLT dide Ete eed nose Tasa ya REPLACES 6202500400 8 1294210113 GOVERNOR YOKE 1 9 1294220103 GOVERNOR SHAFT 1 10 1054270100 GOVERNOR ROD 1 11 1064280113 ROD SPRING sses los REPLACES 1064280111 12 1294250111 GOVERNOR SPRING 1 13 0170069906 U NUT 1 14 1294500103 CLIP 1 15 0200070010 WASHER 1 16 0217060020 FRICTION WASHER 1 17 0021706000 NUT 2 18 0140039980 SCREW ASSY 2 19 030206150 SPRING WASHER ER REPLACES 0032006000 20 0016506400 BOLT 1 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 35 ROBIN EC 08GH ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 36 MTR 35W PARTS amp OPERATION MANUAL REV 8 06
21. AMEPLATE AND DECALS NAMEPLATE AND DECALS NO PARTNO PART NAME QTY REMARKS 1 920203700 DECAL CAUTION MIXED FUEL _ 1 2 920106460 DECAL MIKASA MARK ORANGE 1 3 920203980 DECAL ELEMENT SET 1 REPLACES 920106450 4 920107660 DECAL ENGINE RPM 5 920101200 DECAL GREASE 3 6 PLATE SERIAL 1 CONTACT MQ SERVICE DEPT W MODEL 8 S N 7 920107000 DECAL PRE CLEANER 1 8 920203700 DECAL CAUTION 1 REPLACES 920106440 9 920203330 DECAL EAR PROTECTION 1 10 DCLMTR 35W DECAL messen 1 INCLUDES ITEMS W FOR DECAL ILLUSTRATIONS SEE PAGE 8 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 21 MTR 35W CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 22 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 305112710 CRANKCASE 1 2 041006305 BEARING 63052 1 3 041006203 BEARING 62032 1 4 952401450 WASHER 8 5 22 3 1 5 001220825 BOLT 8X25 T 1 6 030208200 WASHER SW M8 1 7 050100350 0 RING G 35 1 8 305333090 CONNECTING ROD 1 9 042006304 BEARING 630422 1 10 080100520 STOP RING R 52 1 11 952400130 WASHER 9304 1 12 001220825 BOLT 8X25 T 1 13 030208200 WASHER SW 8 1 14 351010050 GREASE FITTING A MT6X1 2 21 303010084 PINION 1 22 042006007 BEARING 600722 2 23 080200350
22. PE MOTOR OIL WHEN MIXING FUEL 2 When filling the rammer with fuel be sure to use the fuel strainer located inside the fuel tank Make sure that the fuel stopper is installed in the cap as fuel may splash out of the tank due to vibration 3 Durinh initial operation first 20 hours of use it is recom mended that you use a well blended mixture 15 parts unleaded gasoline to 1 part 2 cycle outboard motor oil for longer engine life 4 Low levels of oil may result in engine seizure due to high levels of consumption during operations 5 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested in the Table 3 below Table 3 Motor Oil Grade Grade of motor oil Season or Temperature higher than MS class Spring Summer or Autumn 120 F to 15 SAE 30 SAE 30 SAE 10W 30 F Winter 40 F to 15 F Below 15 F PAGE 12 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W OPERATION Inspection 1 Check all nuts bolts fasteners for tightness Retighten as necessary Clean any dirt from the recoil starter and foot pedestal Wipe the entire unit clean before operating Replace any missing or damaged Safety Operation decals Adjust height of handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts Initial Start up When starting the MTR 35W Tamping Rammer perform
23. ZLE 128 5806083030 THROTTLE SHAFT ASSY 134 5806803040 CHOKE LEVER 14 5806083050 RING 15 2346245008 SCREW nnn 164 5806083310 CHOKE VALVE 174 2266255008 BUSHING NYLON 18 2136239008 SCREW 194 2096244508 SPRING 204 2076242008 JET 214 5416002230 SCREW 224 1616253508 THROTTLE VALVE 238 5806083230 PACKING 248 5806083120 25 5806083210 SEAL 268 5806083130 SCREW 27 5806083140 SPRING 28 2366254108 PACKING 29 5806083150 SCREW 30 5806083370 FLOAT STOPPER 32 1063273110 CLEANER ASSY 33 1573620101 ELEMENT SET 34 1613261008 ELEMENT 37 0851009981 RUBBER PIPE 39 5803501200 INSULATOR 40 2363590303 GASKET 2 INSULATOR 41 1063500103 GASKET INSULATOR 420 0011306750 43 030206150 SPRING WASHER 44 0732001930 LABEL CHOKE 45 1073273308 LABEL ELEMENT MAINTENANCE 46 920203980 DECAL ELEMENT SET 1 KITCARB60H2 CARBURETOR KIT MTR 35 W 60H2 1 INCLUDES ITEMS W EN REPLACES 5806083340 REPLACES 1296240108 REPLACES 5806083240 REPLACES 5416002050 eee REPLACES 5806083160 REPLACES 5806083060 SOA REPLACES 5416002150 REPLACES 8046001230 REPLACES 5606003020 REPLACES 5806083110 EEE REPLACES 5806083320 INCLS ALL ITEMS W
24. amping Rammer identity and understand the function of the controls see Figure 1 on page 11 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 9 SPECIFICATIONS Table1 MTR 35W Rammer Specifications Table 2 ROBIN EC 08HS Engine Specifications 3 7 ft lb 3 600 rpm 0 51 kg m 3 600 rpm Dry Weight 16 3 Ibs 7 4 kg Spark Plug NGK B 6HS NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured PAGE 10 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W CONTROLS AND COMPONENTS Figure 1 MTR 35W Rammer Figure 1 shows the location of the controls and components for the MTR 35W Tamping Rammer The functions of each control is described below 1 Throttle Lever Controls engine speed and the tamping action of the rammer Engine Stop Switch Controls the starting and stopping of the engine Switch must be in the ON position when Starting the engine Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Grease Fill Plug Open this plug to add oil to the oil bath reservoir
25. another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior tothe return date c Anylineitemwithan extended dealer net price of less than 5 00 d Special order items Electrical components f Paint chemicals and lubricants g Decalsandpaper products h Items purchased in kits The sender will be notified of any material receivedthatis not acceptable Such material will be held for 5 working days from notification pending instructions If a reply is not received within 5 days the material will be returned to the sender at his expense Credit on returned parts will be issued at dealer net price at time of the original purchase lessa 15 restocking charge In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date andall orders receivedonorafterthat date will be billed at the revised price Rebates for price declines and added charges for price increases will notbe made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell dir
26. e attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Prior to starting the operation 1 When transporting the machine carry it by the grip handle located on the body Figure 2 DUST SLEEVE SPRING CYLINDER Figure 2 Grip Handle 2 The rammer should be greased with three shots of grease after each eight 8 hours of use Use MQ HIGH TEMPERATURE GREASE part GS or its equivalent 4 Equivalent greases include Shell Darina or Texaco Thermatex both of which have a bentone base and EP 2 rating 5 Ifaninferior grease is used it may become too thick ortoothin due to changes in temperature and improper lubrication could result 6 Therammeris equipped with atwo cycled gasoline engine A regular grade gasoline should be used High test ethyl gasoline is not recommended The oil should be good grade of two cycle or outboard motor oil CAUTION Failure to understand the operation of the MTR 35W Tamping Rammer could result in severe damage to the rammer or personal injury Engine Before pouring fuel into the fuel tank Figure 3 perform the following 1 Fill the fuel tank Figure 3 with unleaded gasoline This rammer is equipped with a 2 cycle mixed fuel gasoline engine Use awell blended mixture of fuel 25 parts gasoline to 1 part of 2 cycle outboard motor oil Fuel Tank Figure 3 Fuel Tank CAUTION DO NOT USE REGULAR AUTOMOTIVE TY
27. ead gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 16 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W TROUBLESHOOTING GUIDE SYMPTOM TABLE 4 ENGINE TROUBLESHOOTING continued POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective
28. ectto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00t0 50 00 surcharge will beaddedto the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damagesin excess ofthe purchase price of the itemwith respectto whichdamagesare claimed andin no event shall Multiquip be liableforloss of profit or good will or for any other special consequential orincidental damages LIMITATION OFWARRANTIES No warranties express orimplied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale ofits products A part from such written statement of warranty there arenowarranties express implied or statutory which extend beyond the description of the products onthe face hereof PAGE 44 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 NOTE PAGE
29. ent gray with 13 15 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing The aircleaner on the engine side will hardly be contaminated if itis however after cleaning the element with kerosene dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil Then tightly squeeze outer primary element sponge and shake off well the inner secondary element before installing them FUEL LINES Check the fuel line regularly for damage and ensure that there are no leaks Replace fuel line every 2 years to maintain performance CAUTION It is normal for a new 2 stroke engine to emit excess smoke until moving parts have been seated to their normal operating specifications This excess smoke normally stops after one full tank of fuel CLEANINGTHE RAMMER f using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler fuel and oil tank caps Excessive amounts of water may cause severe engine damage Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage M Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all
30. ess Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment e UPS Ground UPS Second Day or Third Day UPS Next Day Federal Express Priority One please provide us with your Federal Express account number Airborne Express Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 396 10 items 5 Get special freight allowances when you order 10 or more line items via FAX Now Direct TOLL FREE access m UPS Ground Service at no charge for freight to our Parts Department m PS Third Day Service at one half of actual freight cost Toll free nationwide No other allowances on freight shipped by any other carrier SCHON ES NECK E Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Toll free FAX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 5 CAUTION Failure to follow instructions in this manual may lead to seri
31. internal parts Clean exterior of rammer with an oil moistened cloth Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 15 MTR 35W TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace h
32. miliar with proper safety precautions and operations techniques before using rammer M Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER Run engine without air cleaner Severe engine damage may occur Always read understand and follow procedures in Operator s Manual before attempting to operate equipment M Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children Mi Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting Always shutdown engine before transporting Tighten fuel tank cap securly and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer Emergencies E Always know the location of the nearest fire extinguisher and first aid kit Know the location of the
33. onsignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip priorto shipment 2 ToobtainaReturn Material Authorization alistmustbe provided to Parts Sales that defines item numbers quantities and descriptions ofthe itemsto beretumed The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c Thelistmuststate the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number ofthe person requesting the RMA 3 A copy of the Return Material Authorizationmustaccompany the return shipment 4 5 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point Parts must be in new and resalable condition inthe original Multiquip package ifany and with Muiltiquip part numbers clearly marked The following items are not returnable a Obsolete parts If an item is listed in the parts price book as being replaced by
34. ous injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MTR 35W Tamping Rammer GENERAL SAFETY lll DO NOT operate or service this reading this entire manual equipment before li This equipment should not be operated by persons under 18 years of age E NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or taking 4 medicine NEVER operate this equipment under the influence or drugs or alcohol ALWAYS check the machine for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the rammer 27 E Z P RULES FOR SAFE OPERATION ll Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacture does not assume responsibility for any accident due to equipment modifications E NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result E NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before
35. rdering Procedures 5 Crankshaft and Piston Assembly 39 33 Rules For safe Operation 6 7 Governor 34 35 Operation and Safety Decals aa aaa 8 Muffler Assembly 36 37 General Information 9 Carburetor and Oil Pump Assembly 38 39 Recoil Starter and Blower Assembly 40 41 Magneto Assembly 42 43 MTR 35W Como and Coona Terms and Condition of Sale Pats u 12 14 Maintenance 15 16 Troubleshooting Guide 16 17 Explanation Of Codes In Remarks Column 18 Suggested Spare 19 Name Plate and Decals 20 21 Crankcase and Engine Assembly 22 23 Guide Cylinder and Foot Assembly 24 25 Tank and Handle Assembly 26 27 Optional Parts Assembly 28 29 NOTE Specification and part number are subject to change without notice PAGE 4 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PARTS ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address if different than billing addr
36. servicing engine or rammer HOT DO NOT TOUCH LET COOL High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine section of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in a well ventilated area away from sparks and open flames NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death E Topping off to filler port is dangerous as it tends to spill fuel ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT_smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 6 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 RULES FOR SAFE OPERATION MNEVER Run engine without air filter Severe engine may occur M Always service air cleaner frequently to prevent carburetor malfunction M Always be sure the operator is fa
37. tart after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 PAGE 13 MTR 35W OPERATION 7 Ifthe carburetor is flooded or the crankcase is loaded with excess fuel open the drain plug as shown in Figure 8 and drain out excess fuel DRAIN PLUG Figure 8 Drain Plug Operation 1 the rammer tamping action move the throttle lever Figure 9 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring CAUTION Make sure that the throttle lever is moved to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the clutch springs or foot FULL OPEN Figure 9 Throttle Lever Full Open 2 The MTR 35W Tamping rammer is designed to run at 5 500 rpm Atoptimum rpm the foot hits at the rate of 750 impacts per minute Increasing throttle speed past factory set rpm does notincrease impacts and may damage unit The MTR 35W is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 10 andrun the engine for three minutes at low speed After the engine cools turn the engine start stop swi
38. tch to the OFF position Figure 5 until engine comes toa complete stop FULL OPEN Figure 10 Throttle Lever Idle 2 Closethe fuel shut off valve by moving the fuel cock leverto the CLOSED position See Figure 4 Emergency Showdown 1 Movethe throttle lever quickly to the IDLE position and turn the engine start stop switch Figure 5 tothe STOPposition PAGE 14 MTR 35W PARTS amp OPERATION MANUAL REV 8 06 26 01 MTR 35W MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug then adjust the spark gap to 0 02 0 03 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments Clean air cleaner cover 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 11 at the top of the crankcase body side and clean it with cleaning oil kerosene PRE CLEANER Figure 11 Pre Cleaner Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 Lubricate bottom elem

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