Miele T9800HRT User's Manual
Contents
1. PIN i Shielding oS RSE ete 4 m QQUN Rh w i II Li Gnd H 9800 87 WIRING DIAGRAM INSTRUCTION for 220V 19 CONSOLE GROUND WIRE CONTROL BOARD WIRE ONSOLE WAVE FILTER GROUND WIRE NTACT2. COOLING FAN EXTENDED o BS CONNECTING WIRE I 1 AS POWER WIRE PULSE BOARD CONNECTING WIRE HAND SENSOR WIRE MEMBRANE KEY CONSOLE B CABLE ALN SECTION 3 CONSOLE FUNCTIONAL FLOW DIAGRAM 20 OPERATING T9800 8 9 2000000 000006 One 10x14 Dot Matrix Two LED Display YW CONTACT amp TELEMETRIC HEART RATE One Touch Program Keys Unique User Log In Spint Manual Muscle Toner Speed Interval 56 Fat Burner Pacer HRT Weightloss Cardio HRT Endurance HRT Interval and 1 User program 21 T9800 OPERATION MANUAL Engin
3. Hand Grip Heat Bed Magnet Safety Key lt c Shielding Ke Power HII Hlevation 8 rH Down Up Common Gnd 16 Hand Grip T9800 TM87 WIRING DIAGRAM INSTRUCTION for 110V CONSOLE GROUND WIRE WAVE FILTER GROUND WIRE RVS3 WAVE FILTER POWER WIRE 108 5 12 m OUTSIDE POWER WIRE
4. 18 8 T9800 TM87 WIRING DIAGRAM INSTRUCTION for 220V 19 SECTION 3 CONSOLE FUNCTIONAL FLOW DIAGRAM 20 1 OPERATION T9800 cece eee ee eme eene 21 2 OPERATION T9800 MANUAL Engineer 22 26 SECTION 4 MCB LED 27 1 T9800 MCB LED PLACE DEFINITION eene 28 29 SECTION 5 TROUBLESHOOTINGS ss 30 1 9800 onsole Biror codes cox tesa re ewes acs a ed 31 2 El Reverse Elevation 32 3 Elevation Out Of Range ein ina 33 d E3 tll oi douces Soo eoe Pu v ca landed aae 34 3 ES eost and pose obs e pee repens usum Em 35 6 B6 Runaway Belt ss cowed ere psu ta eade pone de 36 qi Peed Sta WB Ip S dub ORAS 37 Be 9 Speed ange EMON oque son oues erat 38 39 Oe esi Manta cu nein ded ug e cte emet ueni dinh 40 I0 a ANO CEPR NERONI NOR 4 11 Speed Control Issue ORE TE 42 12 Speed Calibration ISSUE ub ERO 43 13 OPERATION ERRORS 5o Ebr 44 SECTION I MAINTENAN
5. Perform steps in order listed until problem resolved 1 Ensure belt and drive is able to turn freely and are properly mechanically connected all electrical connections Verify reliance drive settings Replace ribbon cable with a known good cable Replace interface PCB with a known good PCB Replace console PCB with a known good PCB 42 CORRECTIVE ACTION PROCEDURES Speed Calibration Issue Speed Calibration Issue Run auto calibration firmware setup screen Auto calibration passed Start PWM max test firmware setup screen wait minimum 20 seconds or until sped stabilizes Check speed feedback issue Check speed control issue 43 OPERATION ERRORS E16 Stuck key error OVERVIEW If a key press is detected for more than 45 seconds a stuck key error is flagged This error is primarily caused by a faulty keypad but could be caused by other issues object on the keypad CORRECTIVE ACTION Reset system power If error re occurs replace the keypad with a known good keypad If error still occurs replace console PCB with known good console PCB E18 Safety switch test failure OVERVIEW If the actual speed exceeds limit set for safety switch test a safety switch test failure error occurs CORRECTIVE ACTION Re calibrate system as listed in system calibration section of this document and re run safety switch test If system still fails safety switch test run speed feedback issue and speed control
6. Minimum Maximum Value Value Value PWM MIN PWM value at min speed 0 5 SPD mph 0 8kph P1 PWM 1 2 PWM value at 1 2 max speed 6 0 MAX mph 10 0kph WI P2 PWM MAX PWM value at max speed 12 0 SPD mph 20 0kph I P13 ELV DIRECTION P19 MAGNET COUNT P20 EFF DIAMETER E gt P21 PWM START SPD P29 RAMP TIME Remarks 111 251 486 71 228 48 40 RI m E Do not change the product below parameter or it may cause malfunction P13 ELV DIRECTION Y P20 EFF DIAMETER 67 8 ES P19 MAGNET COUNT 26 P29 RAMP TIME 30 24 ELEVATION BURN IN TEST MANUAL CALIBRATION Address Description Default Minimum Maximum Value Value Value PWM MINSPD PWM value at min speed 0 5 mph 0 8kph PWM 1 2 PWM value at 1 2 max speed 6 0 mph 10 0kph 2 PWM MAXSPD PWM value at max speed 12 0 mph 20 0kph P4 ELEVATION Value at zero or minimum elevation 40 27 71 MIN P5 ELEVATION Value at maximum elevation 218 71 228 MAX P13 ELV YES DIRECTION P19 MAGNET 26 1 48 COUNT P20 EFF 67 8 341 DIAMETER P21 PWM START 30 1 SPD _ P29 RAMP TIME 25 MAINTENANCE Address Description Default Minimum Maximum Value Value Value mmemoms 685 10 65335 DISTANCE P25 BELT MOTOR P26 LIFT MOTOR HOURS P16 LUBRICATE OFF DECK MSG TREADMILL MSG Remarks If you want to the clean below parameter please enter engineering mode select belo
7. issue tests in the corrective action procedures section of this document E19 NOVRAM Failure OVERVIEW If the values stored in non volatile memory are out of limits or do not match the safety check value stored in non volatile memory a NOVRAM failure occurs The system attempts to re initialize the non volatile memory three times and if the NOVRAM check fails all three attempts a NOVRAM failure error E19 is called CORRECTIVE ACTION An E 19 error indicates the NOVRAM has critically failed and needs to be replaced If an E19 error occurs the console should be reprogrammed with the current software version and the power should be toggled If this does not clear the E 19 error the console PCB will need to be returned to DCI for repair 44
8. please refer the 29 page If failure occurs for this step check console cable and then the interface board MCB 2 Check failed elevation motor interface board console cable with a known good console 32 2 Elevation Out Of Range Step 1 Calibrate Elevation Calibrate the elevation as outlined in the System Calibration Procedure in below step Enter engineer mode of MANUAL CALIBRATION screen Check the P13 ELV Yes DIRECTION screen AUTO whether set to Yes Calibration Enter the P4 ELEVATION No MINIMUM screen AUTO whether parameter set is 3012 ELEVATION No MAXIMUM screen gt AUTO whether parameter set is Calibration Step 2 CORRECTIVE ACTION 1 Check the failed system with a known good console cable If fixed then repair replace the console cable 2 Check the failed system with a known good elevation motor If problem fixed then repair replace the elevation motor 3 Check the failed system with a known good interface board If problem fixed then repair replace the interface board MCB 4 Check the failed system with a known good console board with current software If the problem is fixed then repair replace the console 33 Elevation Stall Step 1 Please refer the below PROBLEM IDENTIFICATION Step Check the P13 ELV Yes DIRECTION screen AUTO whether set to Yes Calibration Treadmill Y moves up or Motor Waiting t
9. 00 TM87 MCB WIRING DEFINITION OF PIN JP1 Elevation cable 6pin AMP 350762 4 Incline place signal test power Incline place signal test power signal test power 6 COM Indinemotrdoestumonpower _ 11 J2 console cable s _____ Console ground 12 9800 87 CONSOLE WIRING Digital A 14 13 Safety Pull Switch J11 Safety Push Switch J5 Main HR Interface 14 Console cable gt 15 CSAFE 1 Full csafe function gt J16 CSAFE 2 Power only port install software 13 T8900 TM87 CONSOLE WIRING DEFINITION OF PIN J14 20 pin console cable pee ara a J14 __ uw RXNRSHNE 9 meme Safety Pull Switch J11 Safety Push Switch SS OUT Safe key SS OUT Safe key Console ground 2 Console ground J5 Main HR Interface Pulse Board signal VCC Console power 45V GND Console ground 15 9800 87 Electrical block diagram for 110V Roc econ BI JWRESERVE SIGNAL CONSOLE CND 0 GND CUN SGN PUSH STOP
10. BS CONNECTING WIRE B POWER WIRE 21 5 a N za PULSE BOARD CONNECTING WIRE B HAND SENSOR WIRE JZ CIL 4 HAND CONNECTING WIRE CONSOLE CABLE 8 1 1 M06 OND Contact sate key CONNECTING CABLE FOR HEART RATE RECEIVER SAFETY KEY SENSOR WIRE et SAFETY KEY SENSOR WIRE PULSE CONNECTING WIRE 17 Ute ep HS e ES E 5 9800 87 Electrical block diagram 220V STOP L Hand rip Safety Key
11. CE PROCEDURE MAINTENANCE CHECK LIST PREVENTIVE MAINTENANCE SCHEDULE Vision T9800 TREADMILL m ___ ee Running Tension nig Motor TENSIONING THE BELT PROCEDURE Caution Over tightening of the roller will severely shorten the life of the belt and may cause further damage to other components Frequency Every 1 months Running Belt If when you plant your foot on the belt you can feel a slipping sensation then the belt has stretched and is slipping across the rollers This is a normal and common adjustment on a new treadmill To eliminate this slipping tension both the rear rollers Allen bolts 1 4 TURN as shown above Try the treadmill again to check for slipping Repeat if necessary but NEVER TURN the roller bolts more than 1 4 turn at a time Perfect Tension of Running 0 9 1 1 lbs Drive If you have tensioned running belt and are still experiencing a slipping adjust tension screw Then try the treadmill again to check for slipping esion 5 esion 5 DECK RE WAXING PROCEDURE Caution If deck is not to periodical add the waxing between the deck and running belt will produce great friction make the deck and running belt to burn up and cut down the motor life Frequency Every 1 month Parts name Silicon oil set Parts number SZTM74SOS Price USD 0 6 Use time 1 Procedure 1 Loo
12. CORRECTIVE ACTION PROCEDURES Speed Issues section of this document E9 Speed Range Error OVERVIEW During normal run time operation the value stored during auto calibration is used to initially set the speed e g target speed 12 MPH PWM ticks Maximum PWM 363 Once the speed stabilized the actual speed is monitored and if different than the target speed the PWM value is adjusted until the actual speed matches the target speed If the PWM value is changed by more than the amount of ticks required to change 0 8 MPH and the actual speed does not match the target speed then an E9 error is flagged This error indicates the motor controller system is unable to maintain the target speed Before cycling power inspect the motor controller for error Record the error Check for free Motor code from the movement of controller error motor controller belt roller movement Run auto calibration Start PWM MAX test Measure speed and compare to value displayed in time window Perform steps outlined in speed feedback issue Perform steps outlined in speed control issue 38 Speed Feedback Issues See speed feedback issue trouble shooting section in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Speed Control Issues See speed control issue trouble shooting guide in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Calibration Issues See speed ca
13. ORRECTIVE ACTION PROCEDURES Speed Issues section of this document Step 2 Record when parameter information with error please refer the 25 page of P1 P2 P3 place 2 Remove Power Carefully check all connections 3 Check interface board MCB with the speed sensor ensure contact are correct and fix 4 If AUTO CALIBRATION can t finish please take speed sensor to be close to magnet and AUTO CALIBRATION again 5 repeat over speed errors occur remove the treadmill from service 35 E6 Runaway Belt Error OVERVIEW If the actual belt speed is greater than the target speed by a limit and increasing then an E6 error is called E6 errors flag errors that will result in the belt running away or not responding to input Step 1 Before cycling power inspect the motor controller for error conditions Record error code information from motor controller Motor Controller Error Record console error code parameters recorded with current error code Inspect all electrical connections ensure that all connections are properly Speed feedback made and there are no shorts to issue adjacent conductors Speed Feedback Issues See speed feedback issue trouble shooting guide in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Speed Control Issues See speed control issue trouble shooting guide in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Spe
14. They are defined as follows a Safe Mode When the controllers safety relay is not energized and no error exists LED 5 remains off b Stand by Mode When the safety relay is engaged but the system is not outputting an active PWM to the motor and no error exists LED 5 blinks off and on at a fast rate c Run Mode When the system outputs an active PWM Control signal to the motor and no error exists LED 5 remains ON 29 SECTION 5 TROUBLESHOOTINGS 30 T9800 Console Error code Movement related errors can be divided in elevation related errors E1 E3 or speed related errors E5 E9 Movement Errors Operation Errors System Errors Elevation Errors El E3 Speed Errors E5 E9 31 1 Reverse Elevation Pot Step 1 Calibrate Elevation Calibrate the elevation as outlined in the System Calibration Procedure in below step Enter engineer mode of MANUAL CALIBRATION screen Check the P13 ELV Yes DIRECTION screen AUTO whether set to Yes Calibration Enter the P4 ELEVATION No MINIMUM screen AUTO whether parameter set is 3012 Enter the 5 No ELEVATION AUTO MAXIMUM screen Calibration whether parameter set is 24015 Step 2 CORRECTIVE ACTION 1 Ensure correct signal is being sent to interface board MCB by pressing elevation up down keys by observing elevation LED s correctly corresponding to correct elevation keys pressed
15. Vision 9800 Service Manual Belt Area 63 x 22 160 X 59 cm Elevation to 15 Cambridge Motor Speed 51012 MPH 0 8 to 20 KPH Motor 3 0hp Continuous Duty Cambridge Motor V Yorks Internal Fan Cooled Club Rated with Fuseless Deck 1 Low Maintenance Prewraxed Phenolic Reversible Cushioning 8 Variable Durometer Elastomer Cushions Bett Siegling 2 ply Urethane High Conductivity Rollers 3 0 Crowned with Large O D Bearings Frame Extra Heavy Duty Steel Frame Weight 157 kgs TABLE OF CONTENTS SECTION 1 MAINTENANCE PROCEDURE 3 I MAINTENANCE CHECK LIST 2 TENSIONING THE BELT 5 6 3 DECK RE WAXING 7 4 CLEAN THE GROOVES 9 SECTION 2 WIRING DIAGRAM INSTRUCTION 9 1 T9800 TM87 MCB WIRING FOR 110V 220 10 2 T9800 TM87 MCB WIRING DEFINITION OF 11 12 3 T9800 TM87 CONSOLE WIRING ee cos ito ene erae Ee ere 13 4 T9800 TM87 CONSOLE WIRING DEFINITION OF PIN 14 15 5 T9800 TM87 ELECTRICAL BLOCK DIAGRAM FOR 110V 16 6 T9800 TM87 WIRING DIAGRAM INSTRUCTION for 110V 17 7 T9800 TM87 ELECTRICAL BLOCK DIAGRAM FOR 220V
16. described in system calibration Perform steps in order listed until problem resolved 1 Check connections Check magnet orientation correct poles Check sensor mounting Replace sensor w known good sensor Replace interface PCB with known good PCB Replace console PCB with know good PCB Re calibrate system CORRECTIVE ACTION PROCEDURES Drive Issues Belt Drive Issue Start PWM max test firmware setup screens wait 20 seconds Check PWM LED on interface PCB Perform steps in order listed until problem resolved 1 Replace ribbon cable with PWM LED known good ribbon cable illuminated Replace interface PCB with known good interface PCB Replace console PCB with a known good console PCB Perform steps in order listed until problem resolved 1 belt and drive is able to turn freely and are properly mechanically connected Check all electrical connections Verify reliance drive settings Replace ribbon cable with a known good cable Replace interface PCB with a known good PCB Replace console PCB with a known good PCB 41 CORRECTIVE ACTION PROCEDURES Speed Control Issues Speed Control Issue Start PWM max test firmware setup screens wait 20 seconds or until speed stabilizes N See belt drive issue Y Measure speed and compare to value displayed in time window Ra N Speed feedback issue Y Run Auto Calibration firmware setup Problem Fixed
17. ed control issue Step 2 1 Remove Power Carefully check all connections interface board and the Reliance Motor controller setting to ensure all settings are correct 2 Enter the engineer mode to SERVICE 5 press START key to clean ERROR LOG and refer the T5x Engineer mod parameter set SOP to confirm the machine parameter whether is correct 3 AUTO CALIBRATION again 4 If AUTO CALIBRATION can t finish please take the speed sensor to be close to magnet and AUTO CALIBRATION again 36 7 Speed Stall Error OVERVIEW If no belt movement is detected several seconds after commanding belt movement a speed stall error E7 is called Step 1 Start PWM 1 2MAX test N Y Allow belt speed to stabilize and measure belt speed Measured speed different than displayed speed Speed Feedback Issue N Measured speed 6 4 AUTO CALIBRATION MPH Y N Y Speed feedback missing Step 2 Belt Drive Issues See belt drive issue trouble shooting section in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Speed Feedback Issues See speed feedback issue trouble shooting section in the CORRECTIVE ACTION PROCEDURES Speed issues section of this document Speed Feedback Missing Issues See speed feedback issue trouble shooting section in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Calibration Issues See speed calibration issue trouble shooting section in the 37
18. eer mode Ss VISION FITNESS pe 1 Press amp Hold both ELEV ATION A and SPEED at the same time for 5 sec Then the display will show Engineering Mode 2 Press the ELEVATION UP or DOWN to select you want and press the SELECT key enter 2006 T9800 CONSOLE VERSION 13 100 SCALE KEY BEHALE FUNCTION To scroll through the list of setting To scroll through the list of setting Add this show parameter of speed Decrease this show parameter of speed To Store up the parameter Set the data function Step Use the elevation arrow keys to scroll through the available functions press SELECT key enter press the SPEED key to choose the data press SELECT key to save the data function To exit press STOP key 22 AUTO CALIBRATION CONFIGURATION Address Description Default Minimum Maximum Value Value Value P6 T9800HRT English 0 5 12 Mph 15 Incline for USA P6 T9800HRT INT Metric 0 8 20 Kph 15 Incline for ID English 0 5 12 Mph 15 Incline for ID P6 T9800S English 0 5 12mph 15 Incline for USA P24 UNITS English Metric P7 MAXIMUM TIME P22 DEFAULT 30 TIME 5 5 P23 PAUSE TIME 0 20 P27 DEFAULT AGE P8 DEFAULT English 150 WEIGHT Metric 68 P15 SCROLL 3 SPEED P30 Maximum Speed English 12 0 20 0 Metric 0 05 10 00 15 80 4 36 1 1 00 81 5 Reset Novram P14 ELEVATION ERRS OFF MANUAL CALIBRATION Address Description Default
19. he Elevation down Overheated Motor to cool Motor Movement Issue Y AUTO Calibration Feedback Changes Elevation Position Feedback Problem Step 2 CORRECTIVE ACTION 1 Allow elevation motor to cool 2 Check the failed system with a known good console cable If fixed then repair replace the console cables 3 Check the failed system with a known good elevation motor If problem fixed then repair replace the elevation motor 4 Check the failed system with a known good interface board MCB If problem fixed then repair replace the interface board MCB 5 Check the failed system with a known good console board with current software 4 the problem is fixed then repair replace the console 5 OVERVIEW If the actual speed from the speed sensor exceeds the system maximum speed by a limit currently 2 MPH an over speed error occurs 5 Step 1 AUTO CALIBRATION AUTO Calibration the as outlined in the System Calibration Procedure in below step Enter engineer mode of AUTO Measured speed lt CALIBRATION 14 MPH amp Speed feedback Please will start Key displayed speed gt held for 3 seconds to 14 MPH auto calibration Speed control issue Speed Feedback Issues See speed feedback issue trouble shooting guide in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document Speed Control Issues See speed control issue trouble shooting guide in the C
20. libration issue trouble shooting section in the CORRECTIVE ACTION PROCEDURES Speed Issues section of this document 39 CORRECTIVE ACTION PROCEDURES Speed Issues Speed Feedback Issue Perform steps in order listed until Enter Magnet Count problem resolved screen 1 Check connections 2 Check magnet orientation correct Adi poles ust magnet count Magnet count to ia of ENS treadmill mounting of magnets magnets Replace sensor w known good sensor Replace interface PCB with known good PCB Manually rotate belt and check for only 1 speed pulse on interface board per magnet check all magnets Pulse only one magnet No pules for either magnet Multiple pulse per magnet Enter effective Perform steps in order listed Perform steps in Perform steps in order listed until diameter screen until problem order listed problem resolved of firmware resolved until problem 1 If reed type sensor replace Check connections resolved with Hall type sensor or Check magnet Check magnet correctly orient sensor orientation correct orientation Check connections poles correct poles Check sensor mounting Check sensor Check sensor Replace sensor w known mounting mounting good sensor Replace sensor w Replace sensor known good sensor w known 2 Replace interface good sensor section of this PCB with known document good PCB Setup effective diameter as
21. sen the tension bolts at both ends 2 Pull the belt with your left hand and apply the silicon in the deck with your right hand The volume of silicon applied is about 40ml 3 Tighten the tension bolts 4 Start the treadmill Step on the treadmill belt to walk the silicon in Adjust the belt tension if necessary 5 With the clamp on meter measure the current draw of the motor Clamp on either the red or the black wire The current should be less than 15Amps for 110V model less than 7 5Amps for 220V model N CLEAN THE GROOVES PROCEDURE Caution If dirty grooves in the drive belt motor and roller pulley there will be noises while running Frequency Every 3 months Procedure 1 Remove the drive belt and check the grooves in belt for dirt or dust and clean it 2 Check the grooves in motor pulley for dirt or dust and clean it 3 Check the grooves in roller pulley for dirt or dust and clean it SECTION 2 WIRING DIAGRAM INSTRUCTION T9800 TM87 MCB WIRING FOR 110V 220V pam Bie SES 7 gt aet NIU E BURG ZU PSA SA EAE 28 7 P1 P6 J1 P4 J2 P3 P2 gt P7 Motor wire gt P2 SAFE SW install software gt P6 on off switch power gt JI RS232 install software gt J2 Console cable gt P4 Elevation cable gt 1 Fan power gt P3 Speed sensor RPM 10 T98
22. w place enter hold START key for 3 sec P9 Total HOURS P10 Total DISTANCE P25 Belt Motor HOURS P26 Lift Elevation HOURS P16 LUBRICATE DECK MSG P17 CLEAN MSG TREAMILL MSG Error Log 26 SECTION 4 MCB LED INSTRUCTIONS 27 N u E ED 3 P6 Ca Ca 28 ED 4 ED 2 LED Description Designator STATUS Auxiliary Status LED Auxiliary Status LED Auxiliary Status LED Auxiliary Status LED Digital to Analog Output ums VCON LED 7 Indicates if Console Voltage Supply is present VDSP LED 8 Indicates if the DSP Power Supply is present DOWN LED 9 Indicates if the upper console is commanding Elevation DOWN LED 10 Indicates if the upper console is commanding Elevation UP PWM LED 11 Indicates if Console is commanding speed SPEED LED 12 Indicates the motor is moving via encoder s feedback by blinking NORMAL OPERATION 1 LEDs 1 2 and 3 Sequence back and forth to indicate the processor is on line and operational 2 LED 4 15 used as a discrete analog signal to the upper console 3 LED 5 indicates system status mode Currently 3 modes are defined safe mode stand by mode and run mode
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