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Middleby Marshall PS360-L User's Manual

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1. Q FE CHECK FOR PROPER POLARITY r AN CONVEYOR SPEED CONTROLLER DE INSTALLATION LOCATION PICKUP DF lo M 25 Elg Sle M M SP COM SIG 5V 22 4 re gt TERMINAL 23 H4 l BLOCK TRANSFORMER lt CONVEYOR t 220 240V PRI DRIVE MOTOR Black Red 2818 RFI FILTER 110 120 SEC Red White om 8 CIRCUIT x2 Pack 5 6 BREAKER Pink White 3 6A x1 T20V NEUTRAL E Blue 220V NEUTRAL Black 4 CONVEYOR SPEED CONTROLLER CIRCUIT PICKUP BREAKERS SA 2 2 2 CIRCUIT AEN M M SP COM SIG 5V 57 6 20 21 8 BREAKER GE CIRCUIT 2 BE Ae 13 38 5 14 BREAKER CONVEYOR ae CONTACTOR 6A DRIVE MOTOR Black Red 2 4 61 14 Red White Black 8 18 9 CONVEYOR SWITCH Pink White BLOWER BLOWER 9 10 MOTOR MOTOR BLOWER SWITCH 11
2. AFBRYDERE 5 4 6 KLEMMER KKE 26 H1 H2 I Brun elo Xi H4 a 1 L2 WU N SIKKERHEDSKONTAKT lomo QO KUN TIL BRUG VED ANVENDELSE TRANSPORTS NDETS HASTIGHEDSBETJENINGSGREB RFI FILTER DOBBELTBAND OPTAGNING 1 L2 Li N TRANSFORMATOR I M M AC AC SP COM SIG 5V E 240 480V PRI EE TRANSPORT 5 2 BANDETS Sort Rod 1 DRIVMOTOR ae S S S S x2 Sort lt TRANSPORTIBANDETS HASTIGHEDSBETJENINGSGREB 9 S AFBRYDER OPTAGNING AFBRYDERBLOKKE a a R R a R a 5 S AFBRYDERE 2 TY M AC SP COM SIG 5V 20A 6A 6A Qo tt a a a a a a a TRANSPORT BANDETS Sort Rod s al s 3 DRIVMOTOR R d Hvid TIPSE S Sort S S S S 5 TRANSPORTBANDSKONTAKT Lyser d Hvid e FASTFORMREL RR 1 2 3 4 5 6 7 8 9 9 2 Bla 2 2 2 2 2 2 2 2 2 Se ene BLAESERKONTAKT E
3. BREAKERS 5 I 5 6A TERMINAL Blue o BLOCK Brown H1 H3 H2 E UN PY FOR USE IN SPLIT BELT CONVEYOR SPEED CONTROLLER TT RFI FILTER N APPLICATIONS ONLY PICKUP E 13 12 N TRANSFORMER N M M AC AC SP COM SIG 5V 240 480V PRI 120 we CONVEYOR DRIVE MOTOR Black Xi Red D L CONVEYOR SPEED CONTROLLER CIRCUIT CIRCUIT 2 8 CIRCUIT CIRCUIT PICKUP BREAKER gt BREAKERS BREAKERS BREAKER amp a M M AC SP COM SIG 5V BLOCKS 20A a 2 a 6A a a 6A 2 amp lt CONVEYOR DRIVE MOTOR Black Red gt gt gt gt gt gt Red While 1 1 1 1 1 1 1 1 SOLID CONTAGTOR 22119 8 CONTACTOR CONVEYOR SWITCH Pink White e SAYS i 2 3 6 8 9 pa a 25 29 29 Blue ollollo LLL Fee BLOWER SWITCH 3 4 oe Brown 9 COOLING FAN le a CIRCUIT gt 8 BREAKER re BLOWER BLOWER COOLING FAN MOTOR MOTOR HEAT CY SWITCH COOLDOWN RELAY amp x COIL N Brown Brown lt Brown gt 4 be z 5 5 5 CENTRIFUGAL SWITCHES a 4 di BRS 2 PRESSURE
4. 3 gt lt 5 5 5 3 z gt x 5 AFBRYDER PAINSTALLATIONSSTED 5 HSITONA E KONTROLLER OM POLARITET KORREKT e x KUN TIL BRUG VED ANVENDELSE TRANSPORTB NDETS INSTALLATIONSSTED AF DOBBELTBAND HASTIGHEDSBETJENINGSGREB o hl OPTAGNING amp ng M M AC SP COM SIG 5V mos 21 g A2 3 53 H1 H3 H2 H4 4 KLEMMER KKE TRANSFORMATOR gt lt TRANSPORTB ND t 220 240V PRI DRIVMOTOR R d gre RFI FILTER 110 120 SEK Rod Hvid z 2 Sort 16 SIKKERHEDS AFBRYDER i KONTAK
5. ene 11 Gy lt CONVEYOR a 4 A Gas Utility Rough in Recommendations 12 Dy Endi PIUQS 4 Connection erene i arien 12 Serial Plate aye 4 Preparation for Use with Various Gases 13 4 Replacing the Gas 13 Machinery Compartment Access Panel 4 E Checking the Gas Supply Inlet Pressure 14 H Control Compartment Access Panel 4 F Adjusting the Orifice Manifold Pressure k Control Panel seed es adele 4 S S EY SOL OWS 4 SECTION3 OPERATION 15 Conveyor End 5 4 LOCATION AND DESCRIPTION OF CONTROLS 15 L Gas Burner or Heating Elements 4 BLOWER lt Seh 15 M dating kids 4 B HEAT 2 15 Fingers nanas ask 4 CONVEYOR Switch 1 15 OVEN SPECIFICATIONS 4 RESET 15 DIMENSIONS uo eee eee ete etter cnet eee 4 Conveyor Speed 15 General 4 F Digital Temperature Controller 15 C Electrical Specifications
6. Manifold Inner plate Outer plate Figure 4 5 Checking the conveyor tension 75 100mm vertical deflection Conveyor s tension P adjustment screws idler end only I MAINTENANCE EVERY 3 MONTHS A Check that the oven is cool and the power is disconnected as described in the warning at the beginning of this Section B Vacuum both of the blower motors and their surrounding compartments using a shop vacuum C Tighten all electrical control terminal screws D Split Belt Disassembly and Cleaning For split belt ovens ONLY disassemble clean and lubricate the conveyor shaft components as described below 1 Remove the motor shroud conveyor extensions and veyor as described in Part 11 Monthly Maintenance Remove the master links from each conveyor belt Then roll the belts up along the length of the conveyor to remove them from the frame Remove the two conveyor adjustment screws from the idler end of the conveyor frame as shown in Figure 4 6 Remove the idler shaft assembly from the conveyor Pull apart the two sections of the idler shaft Clean the shafts thoroughly using a rag Then lubricate both the extended shaft and the interior of the hollow shaft using an FDA approved light food grade lubricant CAUTION DO NOT lubricate the shafts using WD40 or a similar product This can cause
7. 28 N Luftfingre 28 OVNSPECIFIKATIONER 28 MN M lene 28 Generelle specifikationer esssseees1ese1eee 28 Elektriske 29 D Gas bning og trykspecifikationer 29 AFSNIT2 INSTALLATION uu uuu 29 l INSTALLATIONSS T 30 VENTILATIONSSYSTEM 31 Wav a k uta u ak 31 Anbefalinger 31 C Andre ventilationsanliggender 31 MONTERING ese bad hanes Gia u may 32 Aftagning af hjul 32 Stabling 32 Stativer 32 Aftr kskanal er 32 IV INSTALLATION AF TERMOELEMENT 32 V INSTALLATION AF TRANSPORTBAND 33 ENDELIG MONTERING aaa 34 side STR MFORSYNING oeer 35 Yderligere oplysninger gasovne 35 Yderligere oplysninger elektriske ovne 35 G aku ayka 35 VII GASFORSYNING 2 35 Anbefalinger til skjult r rinstallation for gasforsyningen a 36 u chee ave eden 36 Forberedelse til brug med forskellige
8. 4 ZHOS 0 2 052 T N HM09ES4d 1 N 09ESd 2 9 614 YINNVYYDVIGSDNINGET G LINS4V
9. aea e 37 Udskiftning af gas bningerne 37 Kontrol af gasforsyningstrykket indgang 38 Justeringen af abningens tryk manifold og varmetilf rsel eeen 38 AFSNIT3 BETJENING u uu 39 I PLACERING OG BESKRIVELSE AF BETJENINGSKNAPPER 39 A BLOWER bl ser kontakt 39 HEAT varme EG kontakt 39 CONVEYOR transportb nd lt gt kontakt 39 D RESET nulstil 59 kontakt 39 E Betjeningsgreb til transportbandshastighed 39 F Digital temperaturregulator 39 G Maskinkasse Sikkerhedskontakt til adgangslem 39 I NORMAL BETJENING TRIN FOR TRIN 40 Daglige opstartprocedurer 40 Daglige nedlukningsprocedurer 40 Ill HURTIG REFERENCE DIGITAL 41 HURTIG REFERENCE FEJLFINDING 42 4 43 I VEDLIGEHOLDELSE DAGLIG 43 VEDLIGEHOLDELSE M NEDLIG 44 VEDLIGEHOLDELSE HVER 3 45 VEDLIGEHOLDELSE HVER 6 46 V
10. gt 2 2cm water static pressure Air Jet Velocity avg lt 1320cm sec gt Warmup Time lt 15 minutes gt Table 1 3 Electrical specifications per oven cavity Main Blower Control Current Oven Model Voltage Circuit Voltage Phase Freq Draw Poles Wires Gas Ovens 220 230V 120V transformer 1Ph 50 Hz 8A 2 Pole 3 Wire 1 hot 1 neut 1 gnd Electric Ovens 380 400V 120V transformer 1Ph 50 Hz 39A 2 Pole 5 Wire 3 hot 1 neut 1 gnd CAUTION The current draw shown in the chart above is an average value for normal operation The initial amperage draw on oven startup may exceed the listed value 7 IMPORTANT Additional electrical information is provided on the oven s serial plate and on the wiring diagram inside the machinery compartment Table 1 4 Gas orifice and pressure specifications oven cavity 2 Supply inlet Pressure mbar IE IT AT CH Main Pilot Bypass PT ES DK Fl manifold Rated Orifice Orifice Orifice GB DE BEFR SE pressure Heat Supply Gas Gas Type dia dia dia bas basses Las mbar Input Volume Flow PS360U PS360L Natural 620 ____ 5 50mm 0 635 1 65 20 20 __ 2025 20 68 40w 42mh _ _ 70 0 _ Natural 65_____ 5 50mm 0635mm 165mm 20 105 40kw 42mh 81 7 min _ Natural 620 625 4 50 0 635 1 50mm 20 20 25 20 25 20 6 8 105 40kw 4 2 49m h 700 817 Limin Liquid 00___
11. 51mm minimum i 1 gt lt 76mm iF ENGLISH HSIT1SN3 SECTION 2 INSTALLATION ASSEMBLY A Caster Removal After moving the ovens in to the installation location remove the casters attached to each oven cavity These casters are provided for pre installation movement ONLY B Stacking If the installation will include upper ovens mounted atop lower ovens stack the oven cavities Stands If the installation includes ovens that are to be mounted on stands assemble the ovens to the stands at this time An exploded view of the stand is shown in Figure 2 3 D Flue Vent s For gas ovens attach one flue vent to the rear wall of each oven cavity Use one 10 16 x 3 8 and two 10 32 x 3 4 screws for each flue vent These screws are provided in the Installation Kit IV THERMOCOUPLE INSTALLATION 1 Install one thermocouple sensing bulb into each of the two holes in the rear panel of the oven as shown in Figure 2 4 Fasten each thermocouple in place using one of the 10 32 x 3 8 screws supplied in the Installation Kit 2 Thread BOTH sets of thermocouple leads through the grommet and into the machinery compartment as shown in Figure 2 4 3 Remove the right side access panel of the machinery compartment 4 Thread the thermocouple leads through the side of the machinery compartment as shown in Figure 2 5
12. indstilles p SLUKKET position Venti MINDST FEM MINUTTER f r ovnen genstartes Derefter gentages proceduren for den daglige opstart xO Indstil kontakterne HEAT 32 BLOWER bl ser gt og CONVEYOR transportb nd a pa SLUKKET posi tion Vent i MINDST FEM MINUTTER for ovnen genstartes Gentag proceduren for den daglige opstart Kontroller at kontrolpunktet er indstillet korrekt Kontroller at bade BLOWER bl ser 89 og HEAT varme 84 kontakten st r p T NDT 1 position Hvis ovnen stadig ikke vil varme skal kontakterne HEAT varme EG BLOWER bl ser 89 og CONVEYOR transportb nd a indstilles p SLUKKET position Vent i MINDST FEM MINUTTER for ovnen genstartes Gentag proceduren for den daglige opstart Kontroller at kontrolpunktet er over 93 C Sluk for ovnen og lad den afk le Afbryd for str mforsyningen til ovnen Se Afsnit 4 Vedligeholdelse for instruktioner om genmontering af luftfingrene Sluk for ovnen og lad den afk le Afbryd for str mforsyningen til ovnen Kontroller om transportb ndet er blokeret af en genstand inden i ovnen Se Afsnit 4 Vedligeholdelse for instruktioner om kontrol af transportbandets og drivk dens sp nding Kontroller at indstillingstemperaturen og bagetidsindstillingerne er korrekte HVIS DISSE TRIN IKKE LOSER PROBLEMET SKAL DE KONTAKTE DERES LOKALE MIDDLEBY MARSHALL AUTORISEREDE SE
13. ADVARSEL Hold apparatets omr de frit og rent for br ndstoffer ADVARSEL Ovnen skal installeres p en j vn plan brandsikker gulvbel gning og eventuelle tilst dende v gge skal v re brandsikre Anbefalede minimumsafstande er specificeret i afsnittet Beskrivelse i denne h ndbog ADVARSEL De m ikke blokere forbr ndingsgennemstr mningen og ventilationsluften til og fra ovnen Der m ikke v re nogen blokeringer omkring eller under ovnen Konstruktionsm ssige ndringer af det omr de hvor ovnen er installeret m ikke have indvirkning p luftforsyningen til ovnen BEM RK Der skal v re tilstr kkelig afstand mellem ovnen og br ndstofkonstruktionen Der skal ogs tilvejebringes afstand til service og korrekt betjening BEM RK Der findes et ledningsdiagram for ovnen inden i maskinkassen BEM RK Alle aspekter vedr rende ovnens installation herunder placering forsyningstilslutninger og ventilationskrav skal v re i overensstemmelse med alle g ldende lokale nationale eller internationale love Disse love g r forud for krav og retningslinier i denne h ndbog 29 5 AFSNIT 2 INSTALLATION INSTALLATIONSS T Fig 2 1 Installations t 11 I Installationss ttets komponenter der kr ves et s t per hulrum Nederste ovn Nedersteovn Enhed Beskrivelse Delnummer uden overdel med overdel versteovn 1 Ben justerbare 22450 0
14. Styreledning Lav flamme oml bsledning Styretrykhane C Forberedelse til brug med forskellige gastyper F r ovnen indstilles til en specifik gastype skal det kontrolleres at hovedgasforsyningsventilen og afbryderen sikringsafbryderen star p SLUKKET position Hoved og styre bningerne skal passe til st rrelserne vist i tabellen Gasabninger og trykspecifikationer i begyndelsen af dette afsnit Om n dvendigt udskiftes bningerne Se Kapitel D Udskiftning af gas bninger bningstrykket manifold skal justeres til den v rdi der vises i tabellen Gas bninger og trykspecifikationer for den specifikke gastype og sted 1 Til brug sammen med naturgas Den faktiske varmetilf rsel til ovnen skal passe sammen med den nominelle varmetilf rsel Tilf rslen til br nderen kan fastsl s ved at bruge dataene for bningstrykket manifold eller med det tilf rte rumindhold med anvendelse af gasm leren Begge disse procedurer beskrives i Kapitel F Justering af bningstryk manifold og nominel varmetilf rsel Hvis den m lte tilf rsel ikke stemmer overens med den nominelle tilf rsel vist i tabellen Gas bninger og trykspecifikationer skal det f rst kontrolleres at de korrekte bninger er installeret Hvis bningerne er korrekte skal De kontrollere og korrigere forsyningen og bningstrykkene s der opn s den korrekte tilf rsel baseret p afl sning af gasm leren 2 Til brug sammen med flydend
15. 5 G Machinery Cpt Access Panel Safety Switch 15 D Gas Orifice and Pressure Specifications 5 NORMAL OPERATION STEP BY STEP 16 Daily Startup Procedures 16 SECTION 2 INSTALLATION u 5 B Daily Shutdown Procedures 16 l INSTALLATION KIT a 6 Il QUICK REFERENCE DIGITAL TEMP CONTROL 17 VENTILATION SYSTEM 7 IV QUICK REFERENCE TROUBLESHOOTING 18 Requirements 7 enda cet nis ice muya y ke SECTION4 MAINTENANCE uuu 19 C Other Ventilation 7 IL MAINTENANCE 1 19 SAS SEM BLEE aS acs 8 ll MAINTENANCE MONTH saadan 20 A Caster Removal 8 MAINTENANCE EVERY 3 MONTHS 21 B isteach te 8 MAINTENANCE EVERY 6 MONTHS 22 8 V KEY SPARE PARTS KIT 22 SECTION 5 ELECTRICAL WIRING DIAGRAMS 23 IV THERMOCOUPLE INSTALLATION 8 L WIRING DIAGRAM PS360 U L ELECTRIC OVEN V CONVEYOR INSTALLATION 9 380 400V 50Hz 1Ph a aa 23 FINALASSEMBLY a a 10 WIRING DIAGRAM PS360 U L
16. Oven will not heat Oven is operating but little or no air is blowing from air fingers Conveyor moves with a jerky motion or will not move at all Food products are overcooked or undercooked PROBLEM The oven temperature ex ceeded 343 C and the burner or heating elements were automatically shut down Electrical power may not be reaching the oven or the controls may be set incor rectly The gas burner did not light within 90 seconds of turn ing the HEAT EG Switch to the ON I position The oven did not reach 93 C within 15 minutes of startup and the oven has stopped heating Controls may be set incor rectly Air fingers may have been reassembled incorrectly after cleaning Conveyor may be jammed on an object in the oven or conveyor belt or drive chain tension may be incorrect Controls may be set incor rectly SOLUTION Follow the procedures under Daily Shutdown Procedures in this section to shut down the oven Contact your Middleby Marshall Authorized Service Agent determine and correct the cause of the condition to prevent damage to the oven Check that the circuit breaker fused disconnect is turned on Check that the BLOWER lt Switch is in the ON I position The burner cannot engage until the blowers are in operation Press the RESET 59 switch repeatedly if necessary to attempt to light the burner If the burner does not light with
17. and into the electrical box at the right front of the machinery compart ment 5 Connect BOTH sets of thermocouple leads to the tempera ture controller as shown in Figure 2 6 Note that the two thermocouples are now tied together at the temperature controller 6 Replace the right side panel of the machinery compart ment 7 Repeat Steps 1 6 for any other oven cavities in the installa tion 8 White Positive 7 Red Negative R No Connection Ground Shielded cable Figure 2 3 Exploded View Oven Stand Attachment plates inc w upper oven installation kit Grommet protected hole Figure 2 5 Placing the Thermocouple Leads Figure 2 6 Thermocouple Lead Connections 9 12 1012 11 212 1312 1412 1512 1612 ER V CONVEYOR INSTALLATION NOTE Split belt conveyors can only be installed from the end of the oven with the drive motor Single belt conveyor assemblies may be inserted into either end of the oven If it is to be installed from the end of the oven without the drive motor the drive sprocket assembly must be removed To remove the drive sprocket if necessary loosen the set screw on the conveyor collar as shown in Figure 2 7 Then pull the sprocket assembly straight out 1 Lift the conveyor and position it in the oven as shown Figure 2 8 SECTION 2 INSTALLATION Figure 2 7 Rem
18. applicable local national and international codes Check the oven serial plate before making any electric supply connections Electric supply connections must agree with data on the oven serial plate The location of the serial plate is shown in Figure 1 1 in Section 1 Description A fused disconnect switch or a main circuit breaker customer furnished MUST be installed in the electric supply line for each oven cavity The circuit breaker disconnect must have 3mm contact gaps breaking all poles of the supply It is recommended that this circuit breaker disconnect have lockout tagout capability The supply conductors are to be 90 C rated copper wiring Additional wiring information is shown on the wiring diagrams in Section 5 Electrical Wiring Diagrams and inside the machin ery compartment of the oven The oven requires a ground connection to the oven ground screw located in the electrical junction box The box is shown in Figure 2 14 The ground connection must comply with current IEC CEE requirements and with all applicable local national and international codes If necessary have the electrician supply the ground wire Do NOT use the wiring conduit or other piping for ground connections VIII GAS SUPPLY CAUTION DURING PRESSURE TESTING NOTE ONE OF THE FOLLOW ING 1 The oven and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pr
19. re 90 C m rket kobbertr d Der findes yderligere ledningsinformation p ledningsdiagrammerne i Afsnit 5 Ledningsdiagrammer og inden i ovnens maskinkasse Ovnen kr ver en jordbindelse til ovnens jordforbindelsesskrue som findes i forgreningsd sen D sen vises p figur 2 14 Jordforbindelsen skal v re i overensstemmelse med g ldende IEC CEE krav samt med alle g ldende lokale nationale og internationale love Om n dvendigt skal elektrikeren levere jordledningen De m IKKE anvende r rledninger eller andre r r til jordforbindelser VIII GASFORSYNING FORSIGTIG UNDER TRYKPR VNING SKAL ET AF FOLGENDE BEM RKES 1 Ovnen og dens individuelle sp rreventil skal kobles fra gasforsyningssystemet under enhver trykafpr vning af systemet ved pr vningstryk ud over 3 45 kPa 2 Ovnen skal isoleres fra gasforsyningssystemet ved at lukke dens individuelle manuelle sp rreventil under enhver trykafpr vning af gasforsyningssystemet ved pr vningstryk lig med eller mindre end 3 45 kPa 3 Hvis det indg ende tryk er over 50mbar SKAL der installeres en separat regulator i ledningen F R den individuelle sp rreventil til ovnen ADVARSEL For at forhindre skade p reguleringsventilens regulator under den f rste bning for gas er det meget vigtigt at bne den manuelle sp rreventil meget langsomt Efter den f rste bning for gas skal den manuelle sp rreventil forblive ben undtagen undertrykafpr vning somskitsereti
20. N GLE RESERVEDELSS T 46 AFSNIT5 LEDNINGSDIAGRAMMER 47 I LEDNINGSDIAGRAM PS360 U L ELEKTRISK OVN 380 400V 50HZ 1 Fase 47 I LEDNINGSDIAGRAM PS360 U L ELLER PS360WB U L GASOVN 220 230V 50Hz 1 48 DANSK 5 AFSNIT 1 BESKRIVELSE I OVNENS ANVENDELSESMULIGHEDER Ikke vist PS300 seriens ovne kan anvendes til at bage og eller J Afviserlister p ovne der er udstyret hermed Kan tilberede en stor m ngde f devarer som f eks pizza justeres til forskellige h jder for at forhindre varmetab ind pizza lignende produkter sm kager sandwiches og i systemet andet Transportbandets afslutningsstop Forhindrer f devarer i at falde af ved slutningen af det k rende transportb nd OVNKOMPONENTER se Figur 1 1 L Gasbr nder gasovne eller varmeelementer elektriske ovne Varmer luft som derefter fremskydes til luftfingrene A Krummepander Opfanger krummer og andet der falder af bl serne gennem transportb ndet Der findes en krummepande under hver ende af transportb ndet M Bl sere Ventilatorer som skyder varm luft frem fra breenderen til luftfingrene B Transportbandets drivmotor Far transportbandet til at kore N Luftfingre Fremskyder stremme af varm luft pa fodevareproduktet Transportb nd K rer f devareproduktet gennem ovnen Figur 1 1 Ovnkomponenter D F D
21. Orange TA a a Bleck 94110 Brown COOLING FAN CENTRIFUGAL HEAT COOLING FAN N Orange SWITCHES COOLDOWN gt mz SWITCH RELAY PRESSURE SWITCH lt 7 5 OWN 1 PRESSURESWITCH Blue Orange 471 HIGH LIMIT SWITCH Fa Leg Blue 220V NEUTRAL TEMPERATURE 0 oe HIGH LIMIT CONTROLLER 8 off 8 Purple CONTROL MODULE 5 E COM US Yell 2 fee g Red 15 ctw 19 az AG 58 N O gt 2 mo mm 25 52 gt m IGNITOR z m WS pg 27 129 25 N T SOLENOID 33 VALVE 2 Red 16 NC d N White g 2 14 _ White TC see CONTROL rc e lt 9 gt 2 3 2 gt J EE MODULE Reser 71 RESET SWITCH 12 lite N O Black 5 12 0 12 IGNITION MODULE 2202120 uf Ud I ZH 09 2 022 SED 7 N AMO9ESd 10 T N 09 Sd 2 9 614 DNIYIM 818 SNOILOAS PS300 serien P N 46486 Gas Europa idd leby Rev V1 7 01 Engelsk DANSK Marshall page 1 ENGLISH DANSK side 25 PS300 serien gas og elektr
22. Transportb ndets flangestilleskrue l snes derefter tr kkes k dehjulstanden lige ud Manifold Indvendig plade Udvendig plade Figur 4 5 Kontrol af transportbandets spzending 75 100mm lodret udsving 44 Transportb ndets l Pr Strammeskruer kuni l berullens ende D KU N for VEDLIGEHOLDELSE HVER 3 MANED Kontroller at ovnen er kold og at der er afbrudt for str mmen som beskrevet i advarslen i dette afsnits begyndelse St vsug begge bl sermotorer og deres omgivende kasser med en industrist vsuger Eftersp nd alle elektriske kontrolklemskruer Afmontering og reng ring af dobbeltb nd dobbeltb nd afmonter reng r og sm r transportb ndets akselkomponenter som beskrevet neden for 1 10 11 12 13 14 15 16 Aftag motorens beskyttelsesplade transportb nds forl ngere og transportb nd som beskrevet i Kapitel M nedlig vedligeholdelse Tag samleleddene af hvert transportb nd Derefter rulles b ndene op langs med transportb ndet for at tage dem af stativet Tag de to transportb nds justeringsskruer af transportb ndsstativets l berulleside som vist p figur 4 6 Tag l berulleakslens samling af transportb ndet Tr k l berulleskaftets t
23. for for the ACTUAL TEMP ren TEMP light to turn on This al lows you to monitor the oven temperature as it rises to the setpoint Allow the oven to preheat for 10 minutes after it has reached the set point temperature DAILY SHUTDOWN PROCEDURE Turn the HEAT 82 and BLOWER swit ches to the OFF O position Note that the blowers will remain in op eration until the oven has cooled to below 93 C Make certain that there are no products left on the conveyor inside the oven Turn the CON VEYOR a switch to the OFF position After the oven has cooled and the blowers have turned off switch the circuit breaker fused disconnect to the off posi tion CAUTION In case of power failure turn all switches to the OFF position open the oven window and remove the product After the power has been restored perform the normal startup procedure On gas ovens the burner will not operate and gas will not flow through the burner without electric power No attempt should be made to operate the oven during a power failure Display Shows the Set Point or the Actual Tempera ture in degrees Fahr enheit F or Celsius C QUICK REFERENCE DIGITAL TEMPERATURE CONTROLLER HEAT ON Light Lights when the burner or heating ele ments as appropriate for the oven model are in operation SECTION 3 OPERATION ENGLISH SP LOCK Light Lights when the set point is
24. from the gas meter and calculate the obtained gas flow Compare this value to the information in the Gas Orifices and Pressure Specifications table Switch the oven off Close the main gas supply valve and switch the circuit breaker fused disconnect to the OFF O position Replace the cap screw onto the multifunction gas valve SECTION 3 OPERATION LOCATION AND DESCRIPTION OF CONTROLS Fig 3 1 Control Panel KAD RESET A SDS ae NAS COD D RESET switch RESET GAS OVENS ONLY BLOWER Switch Turns the blowers and cooling fans on and off The HEAT Switch has no effect unless the BLOWER Switch is in the position HEAT Switch Allows the burner or heating elements as appropriate for the oven model to activate Activation is determined by the set tings on the Digital Temperature Controller CONVEYOR Switch Turns the conveyor drive motor on and off Switch Gas ovens only if the gas burner does not light The switch can be pressed repeatedly to attempt to light the burner the burner does not light within 15 minutes the RESET switch is locked out RESET E Conveyor Speed controller s TY Middieby Marshall 9 EOL 18 I mas O over TEMP A B F BLOWER HEAT CONVEYOR Di
25. less than 1 4 6 4mm in length Be sure to replace the 3 22450 0052 Brushes Drive Motor brushes in exactly the same position 4 27170 0263 Assembly Pickup Conveyor Drive For gas ovens clean and inspect the burner nozzle and 5 37337 Kit Conveyor Speed Controller electrode assembly 6 33984 Kit Thermocouple Check and clean if necessary the oven venting system 7 _ 27392 0002 ___ Cooling 8 35625 Kit Air Switch Check the conveyor drive shaft bushings and spacers Replace the components if they are worn 9a 27381 0023 Motor Blower PS360U and PS360L Gas and Electric Ovens 1 3 HP 9b 31432 Motor Blower PS360WB U and PS360WB L Gas Ovens 1 HP GAS OVENS ONLY 10 27170 0287 Assembly Burner Blower and Motor 11 35825 Kit Ignition Module 122 _ 37770 _ Kit High Flame Solenoid Valve 20 _ _ _ 12b 37851 Kit High Flame Solenoid Valve 120V for ovens with external transformers ELECTRIC OVENS ONLY 13 27374 0003 Heating Element 380 400V 1 35 1 5 kW 14 33983 Module High Limit Control 240V 15 31463 Relay Solid State Fig 4 10 Key Spare Parts Kit AEN CIRCUIT
26. locked out from changes This SET PT setpoint setting can only be Light changed by service Lights when the set personnel point is shown in the N display 7 Middleby Marshall OVERTEMP Light AT ON ACTUAL TEMP Lights when the oven i SET PT Light temperature is greater L Gactual Lights when the than 343 C Refer to TEMP Actual Tempera Quick Reference SP LOCK ture is shown in Troubleshooting in the display this section OVER TEME Service Key For use by ser vice personnel only Temperature Key Press this key once to view the Actual Tem perature in the Dis play Unlock Key Press this key together with the Set Point Key to allow the Set Point to be changed Changes can only be made for 60 seconds Up Arrow and Down Arrow Keys Press these keys to adjust the Set Point up or down If the Set Point will not change refer to Set Point Key and Unlock Key in this section 17 Set Point Key Press this key together with the Unlock Key to allow the Set Point to be changed Changes can only be made for 60 seconds SECTION 3 OPERATION IV QUICK REFERENCE TROUBLESHOOTING SYMPTOM FE OVERTEMP light is lit food product is undercooked Oven will not turn on at all HSIT1SN3 RESET 59 switch is illuminated oven will not heat gas ovens only appears display oven is not heating
27. ndes CIEL 9 O sP Lock O over 7 Lad ovnen forvarme i 10 minutter efter at den har n et Kun gasovne Hvis RESET nulstil 22 kontakten lyser ant ndtes gasbr nd 4 erenikke Trykpa RESET nulstil kontakten flere gange n dvendigt for at fors ge at ant nde br nderen BEM RK Hvis br nderen ikke ant ndes i l bet af 15 minutter g r ovnen ind i sikkerhedssp rringsmodus som afbryder kontakten RESET nulstil Hvis dette sker skal kontakterne HEAT varme 8 BLOWER blaeser 69 og CONVEYOR transportb nd a indstilles pa SLUKKET O position Vent MINDST FEM MINUTTER Derefter gentages proceduren for den daglige Vent pa at ovnen varmer op til kontrolpunkttemperaturen H jere kontrolpunkttemperatur kr ver l ngere ventetid Ovnen kan n en temperatur pa 232 C p ca 5 minutter Valgfrit Temperaturtasten D s der vises den Faktiske temperatur i displayet og vent pa at lyset ACTUAL TEMP faktisk temperatur t ndes Dette tillader Dem at overv ge ovntemp eraturen mens den stiger til kontrolpunktet Tryk pa Middleby Marshall CHE sr Lock over temp kontrolpunkttemperaturen DAGLIG NEDLUKNINGSPROCEDURE Indstil HEAT varme 52 og BLOWER IG bl ser lt gt kontakt erne p SLUKKET I position Bem rk at bl serne vil forblive i drift indtil ovnen er afk le
28. plate Where permitted by local and national codes the oven can be converted from natural gas to propane operation or from propane to natural gas operation This conversion is described in the Installation section of this Manual The conversion requires the installation of the appropriate Middleby Marshall Gas Conversion Kit It is suggested to obtain a service contract with a Middleby Marshall Authorized Service Agent WARNING POST INA PROMINENT LOCATION THE EMERGENCY TELEPHONE NUMBER OF YOUR LOCAL GAS SUPPLIER AND INSTRUCTIONS TO BE FOLLOWED IN THE EVENT YOU SMELL GAS Instructions to be followed in the event the user smells gas shall be obtained by consulting the local gas supplier If the smell of gas is detected immediately call the emergency phone number of your local Gas Company They will have personnel and provisions available to correct the problem HSI1SN3 FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT An electrical wiring diagram for the oven is located inside the machinery compartment IMPORTANT It is the customer s responsibility to report any concealed or non concealed damage to the
29. the shafts to wear rapidly Before reassembling the shafts into the conveyor frame check that they are oriented properly Remember that unequal width split belt ovens should ALWAYS have the narrower belt at the front of the oven Reassemble the idler shaft into the conveyor Make sure SECTION 4 MAINTENANCE Figure 4 6 Split Belt Idler Shaft Conveyor adjustment screw ENGLISH Figure 4 7 Split Belt Drive Shaft Locking collar Cho Wep em C yE om ve Figure 4 8 Washer and Spacer CI that the bronze washer is in place between the two sections of the shaft See Figure 4 8 Replace the conveyor adjustment screws as shown in Figure 4 6 To allow the conveyor belt to be reinstalled later do not tighten the screws at this time Loosen the set screw on both of the conveyor drive sprock ets Then remove the sprockets from the shaft 10 11 Loosen the locking collar set screw as shown in Figure 4 7 Push the drive shaft to the right then lift it free of the conveyor frame Then disassemble and lubricate the two sections of the drive shaft as described in Step 5 12 Before reassembling the shafts into the conveyor frame check that they are oriented properly Remember that unequal width split belt ovens should ALWAYS have the narrower belt at the front of the oven 13 Reassemble the drive shaf
30. to match the correct pressure for the oven s specific gas type Refer to the Gas Orifices and Pressure Specifications table Turning the adjustment screw clockwise increases the flow while turning it counterclockwise reduces the flow h Switch the oven off Close the main gas supply valve and switch the circuit breaker fused disconnect to the OFF O position Remove the manometer and replace the cap screws onto the multifunction gas valve 2 Volumetric Method a Determine the time of 0 1m 100 liters of gas usage as follows NB Rated input in kW HuB Heat Calorific value of gas in kW m3 Consumption m hr Time in minutes of _ 6 0 1m3 of gas usage Consumption Check that the main gas supply valve and the circuit breaker fused disconnect are in the OFF position Remove the cap screw from the pressure adjustment screw governor on the multifunction gas valve Depress the machinery compartment safety switch to allow the oven to operate Open the main gas supply valve Switch the circuit breaker fused disconnect to the ON I position Start the oven and adjust the temperature controller to the maximum setting 288 C Adjust the pressure adjustment screw as necessary to match the calculated volume using the time in minutes of 0 1m of gas usage Turning the adjustment screw clockwise increases the flow while turning it counterclockwise reduces the flow Record the reading obtained
31. 0 U PS360 L elektrisk PS360WB U PS360WB L gas V gt 583kg 583kg 674kg Forsendelsesv gt 617kg 617kg 708kg Forsendelseskassens volumen 3 00m 3 00m 3 65m Nominel varmeeffekt 34 020kcal 40kW 26kW 42 840kcal 50kW Maksimal driftstemperatur lt 288 gt Luftbl sere lt 2 bl sere p 43 9m min ved 1700 omdrejninger i gt minuttet 2 2cm vand statisk tryk Luftdysehastighed gns lt 1320cm sek gt Opvarmningstid lt 15min gt Tabel 1 3 Generelle specifikationer pr ovnhulrum Hovedbl ser Man vrekreds Str m Ovnmodel sp nding sp nding Fase Frekvens _ trek Poler Ledninger Gasovne 220 230V 120V transformer 1 fase 50 Hz 8A 2 poler 3 ledninger 1 str mf rende 1 nulleder 1 jordforbundet Elektriske ovne 380 400V 120V transformer 1 fase 50 Hz 39A 2 poler 5 ledninger 1 str mf rende 3 nulleder 1 jordforbundet FORSIGTIG Str mtr kket vist i diagrammet oven for er en gennemsnitlig v rdi for normal betjening Det indledende amperetr k pa ovnens opstart kan overstige den anf rte v rdi VIGTIGT Der findes yderligere elektriske oplysninger p ovnens fabrikationsplade samt p ledningsdiagrammet i maskinkassen Tabel 1 4 Specifikationer for gas bning pr ovnhulrum Forsyningstryk indgang mbar IE IT AT CH Hoved b Styre b Oml bs b PT ES DK FI bnin
32. 028 4 4 2a Transportbandets afslutningsstop PS360 360S Et band 35000 1103 1 1 1 RAA erto BANE GE 2b Transportb ndets afslutningsstop PS360WB enkelt eller dobbeltb nd 36526 1 1 1 3 Monteringsplade verste ovn 35122 0049 2 4 Termoelement 33812 1 2 2 2 5 Skrue nr 10 32 x 3 8 21256 0008 2 2 2 6 Kabelklemme 27276 0001 1 1 1 7 Skrue nr 2PT 10 16 x 3 4 HWH 21292 0001 2 2 14 8 Bruger og installationsh ndbog 46486 1 1 1 9 Fortegnelse over autoriserede serviceagenter 1002040 1 1 1 B Yderligere komponenter til installationss t til gasovne Nederste ovn Nederste ovn le iI uden overdel medoverdel 5 Skrue nr 10 32 x 3 8 21256 0008 1 1 1 7 Skrue nr 2PT 10 16 x 3 4 HWH 21292 0001 2 2 2 10 Gasslange bgjelig 22361 0001 1 1 1 11a _ _Aftr kskanal 14 356mm ________________ NE ke ghee Mb Aftr kskanal 29 1 2 749 _ 2 30759 gt Re See 11c Aftr kskanal 50 1270mm 30758 1 30 VENTILATIONSSYSTEM VIGTIGT Hvis nationale eller lokale love kr ver installation af brandh mmende udstyr eller andet ekstra udstyr ma De IKKE montere dette udstyr direkte pa ovnen MONTERING AF SADANT UDSTYR PA OVNEN KAN G RE AGENTURCERTIFICER INGERNE UGYLDIGE BEGR NSE ADGANG TIL SERVICE F RE TIL GEDE SERVICEUDGIFTER FOR EJEREN A Krav FORSIGTIG Installation af gasovne KR VER et mekanisk drevet ventilationssystem med elektrisk f lerkontrol a
33. 2 11 b Transportb ndets glatte side skal vende OPAD c Forbind de indvendige samleled Kontroller at transportb ndets k deled vender som vist p figur 2 11 Forbind de udvendige samleled Bem rk at de udvendige samleled har h jre og venstresider Det h jre samleled har en ben krog der vender mod Dem selv som vist p figur 2 11 e Kontroller at transportb ndet har bev gefrihed ved at tr kke i det ca 60 90 cm med fingrene Transportb ndet skal bev ge sig frit G tilbage til Trin 8 oven for at kontrollere remsp ndingen igen ENDELIG MONTERING Monter slutmufferne og motorkabinettet p ovnen Skub transportb ndets forl ngere hen over transportb ndsstativets endestykker S rg for at forl ngerstykket med drivk dehjultandens bning anbringes p drivendestykket Se figur 2 12 for korrekt placering af hver krummebakke Installer derefter krummebakkerne under transportbandet som vist p figur 2 13 F rst anbringes bakkens indvendige kant p holderen som er fastgjort p slutmuffen Derefter svinges bakkens udvendige kant op og p plads Pres afslutningsstoppet ned over kanten p transportb ndets forl ngerstykket ved ovnens udgangsende Se figur 2 13 Just r benenes underste sektion s ovnen st r lige Figur 2 11 Transportb nds og samleledsretning Transportretning KORREKT samleleds position Forkert samleleds position Udvendig Indvendig samleledsre
34. 2 15 Flexible Gas Hose Installation Figure 2 16 Gas Burner and Piping Assembly Orifice manifold pressure tap Supply inlet pressure tap Multifunction Gas Valve Governor disabled for liquid PR D LP Nr propane LP 6 operation 9 gt Governor enabled for natural gas operation Multifunction Gas Valve Union To Gas Supply Pipe Appliance Connection Male Nipple 90 Full Flow Gas Elbow Shutoff Valve Flexible Gas Hose Burner Blower High Flame Solenoid Valve Pilot Line Low Flame Bypass Line Pilot pressure tap C Preparation for Use with Various Gases Before proceeding to set up the oven for a specific gas check that the main gas supply valve and the circuit breaker fused disconnect are in the OFF O position The main and pilot orifices must match the sizes shown in the Gas Orifices and Pressure Specifications table near the beginning of this Section If necessary replace the orifices Refer to Part D Replacing the Gas Orifices The orifice manifold pressure should be adjusted to the value shown in the Gas Orifices and Pressure Specifications table for the specific gas type and location 1 For Use with Natural Gas The actual heat input to the oven must match the rated heat input Th
35. 21 bagveeg Brug 10 16 3 8 to nr 10 32 3 4 skruer til z hver aftr kskanal Disse skruer medf lger installationss ttet IV INSTALLATION AF TERMOELEMENT Figur 2 4 Placeringer af termoelementinstallationer 1 Installer en termoelementf lerp re i hvert af de to huller ovnens bagpanel som vist p figur 2 4 Fastg r hvert termoelement med en af de nr 10 32 x 3 8 skruer som medf lger i installationss ttet Termoelementer 2 Stik BEGGE s t termoelementledninger gennem jet og ind i maskinkassen som vist p figur 2 4 3 3 Aftag maskinkassens adgangspanel i h jre side 4 Stik termoelementledningen gennem siden p maskinkassen som vist p figur 2 5 og ind i den elektriske d se p maskinkassens h jre forside 5 Forbind BEGGE s t termoelemenledninger til ka je afsk rmet hul temperaturregulatoren som vist pa figur 2 6 Bem rk at de to termoelementer nu er forbundet sammen pa Figur 2 5 Anbringelse af termoelementledninger temperaturregulatoren 6 S t maskinkassens panel i h jre side pa igen 7 Gentag trin 1 6 for alle ovnhulrum i installationen Figur 2 6 Termoelementledningsforbindelser 8 hvid positiv 7 r d negativ o 2 1012 11 212 1312 1412 1512 1612 R ingen forbindelse Ike mane ER Jordforbundet afsk rmet kabel 32 V INSTALLATION AF TRANSPORTBAND BEM RK B ndtra
36. DLEBY MARSHALL AUTHORIZED SERVICE AGENT A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN SECTION 4 MAINTENANCE WARNING Before ANY cleaning or servicing of the oven perform the following procedure 1 Switch off the oven and allow it to cool Do NOT service the oven while it is warm 2 Turn off the electric supply circuit breaker s and disconnect the electric supply to the oven 3 If it is necessary to move a gas oven for cleaning or servicing disconnect the gas supply connection before moving the oven When all cleaning and servicing is complete 4 Forgas ovens turn on the full flow gas safety valve Test If the oven was moved for servicing return the oven to its the gas line connections for leaks using approved leak original location Adjust the legs so that they are seated test substances or thick soap suds properly on the floor 5 the electric supply circuit breaker s For gas ovens reconnect the gas supply Perform the normal startup procedure Reconnect the electrical supply ENGLISH WARNING Possibility of injury from moving parts and electrical shock exists in this oven Switch off and lockout tagout the electric supply BEFORE beginning to disassemble clean or service any oven Never disassemble or clean an oven with the BLOWER lt gt switch or any other circuit of the oven switched on CAUTION NEVER use a water hose water jet or pressurized steam cleaning equipment when cleaning this o
37. DO NOT OVERTIGHTEN THE CONVEYOR BELT NOTE If necessary the belt tension can be adjusted by turning the conveyor adjustment screws located at the idler right end of the conveyor See Figure 2 10 Retainer clip Figure 2 10 Checking the conveyor tension vertical 75 100mm deflection D Conveyor tension adjustment screws idler end only ENGLISH HSITSN3 SECTION2 INSTALLATION 9 VI If necessary links can be added to or removed from the conveyorbeltto achieve the correct deflection of 75 100mm Iflinks must be removed from the belt it can be reattached to the conveyor as follows a The conveyor belt links must be oriented as shown in Figure 2 11 b The smooth side of the conveyor belt must face UP c Connect the inside master links Check that the links are oriented as shown in Figure 2 11 d Connect the outside master links Note that the outside master links have right and left sides The right side master link has an open hook facing you as shown in Figure 2 11 e Check for freedom of movement of the conveyor belt by pulling it for about 60 to 90 cm with your fingers The conveyor must move freely f Return to Step 8 above to re check the belt tension FINAL ASSEMBLY Assemble the end plugs and motor housing onto the oven Slide the conveyor extensions over the ends of the conveyo
38. EN for at sikre at den kan monteres korrekt igen Eksempler p markeringer verste r kke 1 02 03 04 05 06 Nederste r kke 1 Afmonter luftfingrene som vist figur 4 4 NAR FINGER AFMONTERES SKAL DE SKRIVE EN PLACERINGSKODE FOR FINGEREN PA ALLE TRE DELE Det vil hj lpe Dem med at montere luftfingrene korrekt igen FORSIGTIG Forkert genmontering af luftfingrene vil ndre ovnens bageegenskaber Reng r luftfingerkomponenterne og det indvendige af bagerummet med en st vsuger og fugtig klud Se advarslen i rammerne i begyndelsen af dette afsnit for forholdsregler ved reng ring Genmonter luftfingrene Anbring dem derefter i ovnen igen med placeringskoden som vejledning Anbring slutmufferne p ovnen igen Monter transportbandet i ovnen igen Hvis drivk detandhjulet blev aftaget da transportb ndet blev installeret skal det nu s ttes p igen S t drivk den p igen Kontroller transportb ndets sp nding som vist p figur 4 5 B ndet skal l fte sig mellem 75 100mm TRANSPORTB NDET M IKKE OVERSP NDES Hvis det er n dvendigt kan remsp ndingen justeres ved at dreje p transportb ndets justeringsskruer som sidder p l berullens h jre side af transportb ndet S t d kslerne til transportb ndets forl ngerstykker drivmotorens beskyttelsesplade og krummebakkerne p igen Figur 4 2 Aftagning af transportb ndets drivk dehjulstand
39. OR PS360WB U L GAS OVEN 220 230V 50Hz 1 Ph 24 ENGLISH HSITSN3 SECTION1 DESCRIPTION OVEN USES Not Shown PS300 Series Ovens can be used to bake and or cook a J Eyebrows on ovens so equipped Can be adjusted to wide variety of food products such as pizza pizza type various heights to prevent heat loss into the environment products cookies sandwiches and others Conveyor End Stop Prevents food products from falling off the end of the moving conveyor L Gas Burner gas ovens or Heating Elements electric OVEN COMPONENTS see Figure 1 1 ovens Heats air which is then projected to the air fingers A Crumb Pans Catch crumbs and other material that drop by the blowers through the conveyor belt One crumb pan is located M Blowers Fans that project hot air from the burner to the air underneath each end of the conveyor fingers Conveyor Drive Motor Moves the conveyor Air Fingers Project streams of hot air onto the food product Conveyor Moves the food product through the oven End Plugs Allow access to the oven s interior Figure 1 1 Oven Components Serial Plate Provides specifications for the oven that affect D installation and operation moo Window Allows the user to see and access food products inside the baking chamber Machinery Compartment Access Panel Allows access to the oven s interior components No user servicable parts are locate
40. PS300 Series i M P N 46486 Gas and Electric Europe Rev V1 7 01 ENGLISH Danish M h page 1 ENGLISH DANSK side 25 PS300 Series Gas and Electric Ovens Models Combinations PS360 U PS360 L Gas Single Oven PS360 U PS360 L Electric Double Oven Two Stack PS360WB U PS360WB L Gas OWNER S OPERATING AND INSTALLATION MANUAL for European export ovens Single Oven Double Oven PS360WB PS360 PS360WB Rated Heat Input 40kW 2x40kW 2x50kW Gas Ovens Rated Heat Input 26kW 2x26kW _ Electric Ovens 1 controlled heat zone 2 controlled heat zones 2001 Middleby Marshall Inc Middleby Marshall is a registered trademark of Middleby Marshall Inc All rights reserved Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 USA 847 741 3300 FAX 847 741 4406 1 NOTICE This Owner s Operating and Installation Manual should be given to the user The operator of the oven should be familiar with the functions and operation of the oven This manual must be kept in a prominent easily reachable location near the oven Gas ovens are designed for use with EITHER natural gas OR liquid propane gas as specified on the serial
41. RVICEAGENT DER MEDF LGER EN FORTEGNELSE OVER SERVICEAGENTER MED DERES OVN AFSNIT 4 VEDLIGEHOLDELSE ADVARSEL F r ENHVER reng ring eller service af ovnen skal f lgende procedure udf res 1 Sluk for ovnen og lad den afk le De ma IKKE yde service p ovnen mens den stadig er varm 2 Sluk for str mforsyningsafbryder ne afbryd str mmen til ovnen 3 Hvis det er n dvendigt at flytte en gasovn for reng ring eller service skal der afbrydes for gasforsyningsforbindelsen f r ovnen flyttes N r al reng ring og service er udf rt 1 Hvis ovnen blev flyttet for service skal den flyttes tilbage til sin oprindelige placering Just r benene s de st r godt fast p gulvet 2 For gasovne tilsluttes gasforsyningen igen 3 Tilslut str mmen igen ADVARSEL For denne ovn er der risiko for personskade som f lge af bev gelige dele og elektrisk st d elektricitetstilf rslen F R De begynder at adskille reng re eller servicere en ovn De m aldrig adskille eller reng re en ovn mens BLOWER bl ser lt gt kontakten eller nogen anden str mkreds i ovnen er t ndt For gasovne t ndes sikkerhedsventilen for fuld gasgennemstr mning Afpr v gaslednings forbindelserne for udsivninger med anvendelse af godkendte udsivningsteststoffer eller tykke s besp ner T nd for elektricitetsstr mafbryderer ne Udf r proceduren for normal opstart Sluk for og afbryd for DANSK FORSIGTIG Brug ALDRIG en vandsla
42. SWITCH RESET SWITCH 55 5 HIGH LIMIT N3 CONTROL MODULE gt as ay HIGH LIMIT CONTROL MODULE Brown G 5 TEMPERATURE 11 Hr CONTROLLER S Ud ZH 0S A00t 08 USAC 91139913 T N 09 Sd Bum Le 4 be 4 2 4 e gt TC 30 gt Le S 3030 0 SEALS SOLID 94 ELEMENTS S oso STATE He 2 RELAYS 4 a5 gt 30527 S lt D 5 5 lt 5 ENGLISH 1 9 614 SAVHOVIG DNIYIM IWOIYLDA TS S NOILDAS ve 8 822 008 UIOH AAMAS INOH 7Z I EYSJEN gg 0 8 00 171 198 0210911 UBIJ SAUG 00t dnoio q lppilN M NOILYYOdY0I 44977GGIA FHL gt 5 o gt lt 5 2 3 k et lt 5 gt D et 3 5 5 lt 3 3 5 er I 3 gt CIRCUIT BREAKER IN INSTALLATION LOCATION 9 SPIS L MSNVG HSITONSA
43. Slutmuffer Tillader adgang til ovnens indre Fabrikationsplade Tilvejebringer specifikationer for ovnen som har indvirkning pa installation og betjening Rude Tillader brugeren at se og fa adgang til fodevareprodukterne inde i bagerummet G Maskinkassens adgangslem Tillader adgang til ovnens indre komponenter Der findes ingen brugerfacilitetsdele i maskinkassen H Kontrolkassens adgangslem Giver adgang til kontrolkomponenterne Der findes ingen brugerfacilitetsdele i kontrolkassen I Kontrolpanel Placering af betjeningselementer til ovnen OVNSPECIFIKATIONER Tabel 1 1 M l PS360U PS360L PS360WB U PS360WB L Samlet h jde _ _ Nederste ovn med overdelogben _________________ 1143 _________ 1143mm _ verste ovn med stativ overdel ____________________ 1638mm _________ 1638 _________ Dobbeltovn to stabel 2089mm 2089mm Samlet dybde inkl bagbeskyttelsesplader og frontrude 1194mm 1397mm Samlet l ngde 2299mm 2299mm Transportbandsbredde enkelt bandsovne 813mm 1016mm Transportbandsbredde dobbeltbandsovne 2 x 381mm 483mm Anbefalede minimumsafstande _ _ Ovnens bagside inkl bagbeskyttelsesplader til v g ____________ 2mm _ _ ________ Transportbandets forl ngelse til v g begge ender Omm Omm Tabel 1 2 Generelle specifikationer pr ovnhulrum PS360U PS360L gas PS36
44. T 6A Lyser d Hvid 1 f 120V NULLEDER i pe e l I Sort rs 220V NULLEDER TRANSPORTBANDETS APBRYDERE 25 HASTIGHEDSBETJENINGSGREB raven 8A 8 R 2 AFBRYDER M M SP COM SIG 5V 5 6 20 1 a 2A e 3 5 19 Q ITRANSPORTBANDETS e e KONTAKTOR DRIVMOTOR Red 2 4 6 Rod Hvid y Sort f 8 18 9 Lyser d TRANSPORTBANDSKONTAKT een hig on lt BL SERMOTOR eg BL SERMOTOR 9 mt t 10 BL SERKONTAKT 11 Orange Sort Q Orange 12 NG Sort 5 Brun AFK LINGSVENTILATOR CENTRIFUGAL VARMEKONTAKT AFK LINGSVENTILATOR N KONTAKTER AFK LINGSREL gt lt X 7 Q TRYKKONTAKT 5 Red TRYKKONTAKT Bl Orange 44 H J TOLERANCE 15 ee g I 220V NULLEDER TEMPERATUR Le f H J TOLERANCE 8 7 5 4 L2IL1 Violet gt REGULATOR 8 7 KONTROLMODUL als 42 _ com me ly 52 Rod 15 19 2E 23 EG gt l NO AD 28 nd aS LES s ZA T NDER 215 2 s a a or ME GNETVENTIL 251 QS MAGNETVENTI Rod 16 NC S nb 5 Hvid 4 g 5 Hvid Je TOLERANCE gt TC KONTROLMODUL NULSTILLINGS gt 9 a gt RESET S 2AQ 24 4 3 12 12 Hvid ___ _ bo Sort 1 9 4 8 5 6 7 12 10 1 2 Sot T N C T NDINGSMODUL 22200200 uk m
45. VIST G Sikkerhedskontakter til maskinkassens adgangslem Afbryder str mmen til betjeningsknapperne og bl serne nar maskinkassens adgangslem bnes Panelet b r kun abnes af autoriseret servicepersonale 39 MSNVG AFSNIT 3 BETJENING NORMAL BETJENING TRIN FOR TRIN DAGLIG OPSTARTPROCEDURE Kontroller at afbryderen sikringsafbryderen er t ndt Kontroller at ruden er lukket Indstil BLOWER bl ser lt kontakten p T NDT I position Indstil CONVEYOR transportband kontakten pa TAENDT 1 position Om n dvendigt justeres transportb ndets hastighedsindstilling ved at trykke p N eller trykknapper pa transportb ndets hastighedsregulator for at ndre den viste sekunder minutter bagetid Nogle ovne kan v re udstyret med en finger hjulshastighedsregulator For disse ovne drejes de tre fingerhjul for at nder den viste bagetid Just r temperatur regulatoren til en nsket indstillet temperatur om n dvendigt YAM Middleby A Marshall Tryk pa tasterne Set Point kontrolpunkt og Las op samtidig Vent pa at SET PT lyset t ndes MEY Middleby Marshall Tryk pa tasterne for Pil Op og Pil Ned som n dvendigt for at justere kontrol punktet Indstil HEAT varme 588 kontakten pa T NDT 1 position og vent pa at HEAT ON varme t ndt lyset t
46. __ NE NJ ME SKA mu us Liquid G30 G31 3 10mm 0 381mm 0 95mm _ 50 30 50 40kw 3 1kg h PS360WB U PS360WB L Natural 620 ____ 6 30mm 0 635 2 30mm 20 20 2025 20 _ 68 50kw 53mh _ _ 880 _ Natural 625 gt 6 30mm 0 635mm 230mm 20 28 __ ___ 10 5 50kw 6 1mh _ _ 102 4 Limin 7 Natural 620 625 5 40 0 635 _200mm__ 20 20 25 20 25 20 _ 6 8 105 _50kw_ 5 3 6 1m h 88 0 102 4 Limin Liquid 630 _____ 3 10mm DDO TMI 140mm at ee SIG Liquid G30 G31 3 50mm 0 38i1mm 1 40mm 50 30 50 50kw 3 9kg h Pressure regulator governor not in operation system at supply inlet pressure Orifice pressures apply to 15 C 1 013mbar dry gas SECTION 2 INSTALLATION WARNING After any conversions readjustments or service work on the oven Perform a gas leak test Test for correct air supply particularly to the burner blower Test for proper combustion and gas supply Check that the ventilation system is in operation WARNING Keep the appliance area free and clear of combustibles WARNING The oven must be installed on an even level non flammable flooring and any adjacent walls must be non flammable Recommended minimum clearances are specified in the Description section of this Manual WARNING Do not obstruct the flow of combustion and ventilation air to and from your oven There must be no obstructions around or underneath the oven Constructional changes to the area where the oven i
47. akt med en autoriseret Middleby Marshall serviceagent ADVARSEL P ET I JNEFALDENDE STED SKAL DE ANBRINGE N DTELEFONNUMMERET TIL DERES LOKALE GASFORSYNING SAMT VEJLEDNING DER SKAL F LGES HVIS DE KAN LUGTE GAS Vejledning der skal f lges hvis brugeren kan lugte gas skal indhentes ved r df ring med den lokale gasforsyning Hvis der spores gaslugt skal De straks ringe til Deres lokale gasforsyning p n dtelefonnummeret Der findes personale og foranstaltninger der kan korrigere problemet AF HENSYN TIL DERES SIKKERHED M De ikke opbevare eller anvende benzin eller andre br ndbare dampe eller v sker i n rheden af dette eller andre apparater ADVARSEL Forkert installation indstilling ndring service eller vedligeholdelse kan for rsage tingskade personskade eller d dsfald L s vejledningen for installation betjening og vedligeholdelse grundigt f r De installerer eller vedligeholder udstyret VIGTIGT Der findes et ledningsdiagram for ovnen inden i maskinkassen VIGTIGT Det er kundens ansvar at oplyse om eventuel skjult eller ikke skjult skade til fragtfirmaet De skal opbevare alt forsendelsesmateriale indtil det er sikkert at udstyret ikke har lidt skjult forsendelsesskade MEDDELELSE KONTAKT DERES AUTORISEREDE MIDDLEBY MARSHALL SERVICEAGENT FOR AT UDF RE VEDLIGEHOLDELSE OG REPARATIONER DER MEDF LGER EN ADRESSELISTE OVER AUTORISEREDE SERVICEAGENTER MED DERES OVN MEDDELELSE Anvendelse af andre de
48. anbefales kraftigt at 3 m neders og 6 m neders vedligeholdelsesprocedurerne i dette afsnit KUN Figur 4 1 Krummebakker verste ovn drivendestykke N verste ovn I berullens ende N Nederste ovn I 5 AFSNIT 4 VEDLIGEHOLDELSE A VEDLIGEHOLDELSE MANEDLIG Kontroller at ovnen er kold og at der er afbrudt for str mmen som beskrevet i advarslen i dette afsnits begyndelse Tag krummebakkerne og drivmotorens beskyttelsesplade og d kslerne p transportb ndets forl ngerstykker af ovnen L ft transportb ndets drivende let og skub den fremad ind iovnen Herved fjernes sp ndingen fra drivk den Herefter tages drivk den af transportb ndets k dehjulstand BEM RK B ndtransport rer med fo b nd kan kun aftages fra den ende af ovnen med drivmotoren B ndtransport rer med et b nd kan aftages i begge ender afovnen Hvis den skal aftages fra den ende af ovnen uden drivmotoren skal drivk dehjultandens samling aftages For at aftage drivk dehjulstanden hvis det er n dvendigt l snes stilleskruen p transportb ndets flange som vist p figur 4 2 Derefter tr kkes k dehjultandssamlingen lige ud Skub transportb ndet ud af ovnen og fold det sammen efterh nden som det udtages Se figur 4 3 Tag slutmufferne af ovnen Skub luftfingrene og pladerne ud af ovnen som vist p figur 4 4 N R HVER FINGER ELLER PLADE AFTAGES SKAL DE SKRIVE EN PLACERINGSKODE P DEN MED EN M RKEP
49. d in the machinery compartment H Control Compartment Access Panel Allows access to the control components No user servicable parts are located in the control compartment I Control Panel Location of the operating controls for the oven OVEN SPECIFICATIONS Table 1 1 Dimensions PS360U PS360L PS360WB U PS360WB L Overall Height _ _ Lower oven with top and legs ____________________ _ 1148mm _________ 143mm _________ _ Upper oven with stand and top __________________ 1638mm _________ 1638 _________ Double oven two stack 2089mm 2089mm Overall Depth including rear shrouds and front window 1194mm 1397mm Overall Length 2299mm 2299mm Conveyor Width Single Belt Ovens 813mm 1016mm Conveyor Width Split Belt Ovens 2 381mm 2 x 483mm Recommended Minimum Clearances _ _ Rear of oven inc rear shrouds to wall _________________ 25mm _ 25mm Conveyor extension to wall both ends Omm Omm Table 1 2 General specifications per oven cavity PS360U PS360L Gas PS360 U PS360 L Electric PS360WB U PS360WB L Gas S I EE TEE Weight 583kg 583kg 674kg Shipping Weight 617kg 617kg 708kg Shipping Carton Vol 3 00m 3 00m3 3 65m Rated Heat Input 34 020kcal 40kW 26kW 42 840kcal 50kW Max Operating Temp lt 288 gt Air Blowers lt 2 blowers at 43 9m min at 1700 RPM
50. e g ldende lokale nationale og internationale love Kontroller kravene til ovnens gasforsyning f r gasforsyningstilslutningen udf res Kravene til gasforsyning anf rt pa ovnens fabrikationsplade Kontroller fabrikationspladen for at afg re hvilken type gas der skal anvendes til ovnen Kontroller at den angivne type gas passer til den lokale forsyning ved installationen Hvis gastypen pa fabrikationspladen IKKE passer til den lokale forsyning er instruktionerne til konvertering af ovnen til brug sammen med andre gastyper beskrevet i Forberedelse til brug sammen med forskellige gastyper i dette afsnit Se instruktionerne i gasslangepakken f lger med installationss ttet f r gasledningen tilsluttes Der er vist en metode til tilslutning af en gasledning p figur 2 15 men overholdelse af g ldende standarder og regulativer er obligatorisk Figur 2 15 Installation af b jelig gasslange Til gasforsyningsr ret Apparatforbindelse hannippel Fuld gennemstr mnings gassp rreventil 90 kn r r B jelig gasslange Figur 2 16 Gasbr nder og r rsamling Forsyningstrykhane indgang bningstrykhane manifold Multifunktionsgasventil Regulator deaktiveret for drift med flydende propan LP Regulator aktiveret for drift med naturgas Br nderbl ser H j flamme magnetventil
51. e input to the burner can be determined using the orifice manifold pressure data or by the volume supplied using the gas meter Both of these procedures are described in Part F Adjusting the Orifice Manifold Pressure and Heat Input If the measured input does not correspond with the rated input shown in the Gas Orifices and Pressure Specifications table check first that the correct orifices are installed Ifthe orifices are correct check and correct the supply and orifice pressures to obtain the correct input based on the gas meter reading 2 For Use with Liquid Propane LP Gas When using liquid gas the converter in the multifunction gas valve must be removed and then replaced INVERTED from its former position See Figure 2 16 Inverting the converter will disable the governor This step is only required if the supply pressure is below 50mbar Figure 2 17 Replacing the Main and Pilot Orifices Venturi assembly Pilot orifice Compression Main orifice Main orifice holder attached to gas train Ignition sensor wire Venturi mounting plate SECTION 2 INSTALLATION D Replacing the Gas Orifices if so required 1 Replacing the Main Orifice a Check that the main gas supply valve and the circuit breaker fused disconnect are in the OFF position b Open the union in the gas supply line The union is shown in Figure 2 16 on the previous page Referto Figure 2 17 Unscrew the four hex scr
52. e propan LP gas bygas N r der anvendes flydende gas skal konverteren i multifunktionsgasventilen fjernes og derefter is ttes igen OMVENDT af dens tidligere position Se figur 2 16 Vending af konverteren vil deaktivere regulatoren Dette trin kr ves kun hvis forsyningstrykket er under 50mbar Figur 2 17 Udskiftning af hoved og styre bninger Venturisamling Styre bning Oml berm trik Styreslange Hoved bning Holder til hoved bning f lger med gasregulering T ndingsf lertr d Venturimonteringsplade 37 AFSNIT 2 INSTALLATION Udskiftning af gas bninger hvis det kr ves Udskiftning af hoved bningen a Kontroller at hovedgasforsyningsventilen og afbryderen sikringsafbryderen st r p SLUKKET position Abn samlestykket i gastilforselsledningen Samlestykket vises p figur 2 16 p foreg ende side Se figur 2 17 Skru de fire sekskantede skruer af som fastholder venturimonteringspladen p br nderens forside Tag gasregulerings venturisamlingen af ovnen d Aftag de to 1 2 m trikker som fastholder gasreguleringen p venturimonteringspladen e Aftag hoved bningen med en 11 16 skruen gle Installer den nye bning Udskiftning af styreabningen BEM RK Alle naturgasarter anvender samme st rrelse styre bning 0 635mm ligesom alle flydende propangasarter LP 0 381mm Som f lge heraf er det normalt ikke n dvendigt at udskifte styre bni
53. e they are NOT identical Refer to Figure 4 1 G Clean the window in place 19 HSITSNA SECTION 4 MAINTENANCE A MAINTENANCE MONTHLY Check that the oven is cool and the power is disconnected as described in the warning at the beginning of this Section Remove the crumb trays drive motor shroud and conveyor extension covers from the oven Lift the drive end of the conveyor slightly and push it forward into the oven This removes the tension from the drive chain Then remove the drive chain from the conveyor sprocket NOTE Split belt conveyors can only be removed from the end of the oven with the drive motor Single belt conveyor assemblies may be removed from either end of the oven If it is to be removed from the end of the oven without the drive motor the drive sprocket assembly must be removed To remove the drive sprocket if necessary loosen the set Screw on the conveyor collar as shown in Figure 4 2 Then pull the sprocket assembly straight out Slide the conveyor out of the oven folding it as it is removed See Figure 4 3 Remove the end plugs from the oven Slide the air fingers and blank plates out of the oven as shown in Figure 4 4 AS EACH FINGER OR PLATE IS REMOVED WRITE A LOCATION CODE ON IT WITHA MARKER to make sure that it can be reinstalled correctly Example of markings Top Row T1 Bottom Row 1 T2 T3 T4 5 T6 B2 B3 B4 B5 B6 Disassemble the air fingers as shown in Figu
54. essure in excess of 3 45 kPa 2 The oven must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 3 45 kPa 3 If incoming pressure is over 50mbar a separate regu lator MUST be installed in the line BEFORE the individual shutoff valve for the oven WARNING To prevent damage to the control valve regu lator during initial turn on of gas it is very important to open the manual shutoff valve very slowly After the initial gas turn on the manual shutoff valve must remain open except during pressure testing as outlined in the above steps or when necessary during service maintenance 11 SECTION 2 INSTALLATION A Additional Information Gas Ovens All electric supply connections are made via the electrical junction box on the rear of the oven shown in Figure 2 14 The power lines then connect to the oven circuits through safety switches located inside the machinery compartment and each blower motor compartment These switches interrupt electric power to the oven when the Machinery Compartment Access Panel is opened OR when either of the blower or rear shrouds is removed B Additional Information Electric Ovens A cutout in the back wall of the machinery compartment provides access to the electrical supply connections See Figure 2 14 The actual wiring connections are made at the elec
55. ews that hold the venturi mounting plate to the front of the burner Remove the gas train venturi assembly from the oven d Remove the two 1 2 nuts that secure the gas train to the venturi mounting plate e Remove the main orifice using an 11 16 wrench f Install the new orifice 2 Replacing the Pilot Orifice NOTE All natural gases use the same size pilot orifice 0 635mm as do all liquid propane LP gases 0 381mm Because of this it is not normally necessary to replace the pilot orifice unless converting the oven from natural to propane or from propane to natural operation a Refer to Figure 2 17 Unscrew the pilot tube compression nut and slide it out of the way Pull the tube from the fitting to expose the pilot orifice Remove the pilot orifice Slip the new pilot orifice into the pilot tube d Push the pilot tube back into place until it bottoms and hold it in place Slide the compression nut back into place and engage the threads Tighten the nut to a snug fit with your fingers e Gently tighten the nut one complete turn with a wrench DO NOT OVERTIGHTEN THE COMPRESSION NUT 3 Replacing the Bypass Low Flame Orifice a Refer to Figure 2 16 Note the locations of the 1 2 hex compression nuts that hold the bypass line in place Loosen the compression nuts using a 1 2 wrench b Remove the bypass tube Then remove the bypass orifice from the tube c Slip the new orifice into the bypass tube d Re
56. f udsugningsluften Et mekanisk drevet ventilationssystem ANBEFALES ST RKT ved installation af elektriske ovne KORREKT VENTILATION AF OVNEN ER EJERENS ANSVAR AFSNIT 2 INSTALLATION B Anbefalinger DET SKAL BEM RKES M LENE PA EMH TTE VIST FIGUR 2 3 KUN ER ANBEFALINGER LOKALE NATIONALE OG INTERNATIONALE LOVE SKAL F LGES N R VENTILATIONSSYSTEMET INSTALLERES ALLE G LDENDE LOKALE OG NATIONALE LOVE G R FORUD FOR ANBEFALINGER VIST I DENNE H NDBOG Hastigheden af den luftstr m der udt mmes gennem ventilationssystemet kan variere afh ngig af ovnkonfigurationen og emh ttens design Henvend Dem til emh tteproducenten eller ventilationsteknikeren for disse specifikationer For at undg en negativ tryktilstand i k kkenomr det skal returluften bringes tilbage for at supplere den luft der blev suget ud Et negativt tryk i k kkenet kan for rsage varmerelaterede problemer for ovnkomponenterne som om der slet ikke var ventilation Den bedste metode til at skaffe returluft p er gennem opvarmnings ventilations og luftkonditioneringssystemet HVAC Gennem HVAC systemet kan luften temperaturreguleres til sommer og vinter Returluft kan ogs bringes ind direkte udefra men der kan opst skadelige virkninger som f lge af ekstreme s sonbetonede h je og lave temperaturer udefra BEM RK Returluften fra det mekanisk drevne system m ikke bl se p bningen til bagerummet D rlig bagefunktion vil
57. freight company Retain all shipping materials until it is certain that the equipment has not suffered concealed shipping damage NOTICE CONTACT YOUR MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT TO PERFORM MAINTENANCE AND REPAIRS AN AUTHORIZED SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN NOTICE Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer of all warranty and liability NOTICE Middleby Marshall Manufacturer reserves the right to change specifications at any time NOTICE The equipment warranty is not valid unless the oven is installed started and demonstrated under the supervision of a factory certified installer Retain This Manual For Future Reference Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 USA 847 741 3300 FAX 847 741 4406 24 Hour Service Hotline 1 800 238 8444 www middleby com TABLE OF CONTENTS page page SECTION 1 DESCRIPTION uu 4 VII ELECTRICAL SUPPLY 11 aS kile 4 A Additional Information Gas Ovens 11 OVEN COMPONENTS 4 Additional Information Electric Ovens 11 4 Connection 11 Conveyor Drive Motor 4
58. gital Temperature NA lt gt 397 we i controller switch switch switch 15 Conveyor Speed Controller Adjusts dis plays the bake time Single belt ovens have one controller Split belt ovens have one controller for each conveyor belt labeled FRONT and BACK Digital Temperature Controller Continuously monitors the oven temperature Settings on the Digital Temperture Controller control the acti vation of the burner or heating elements NOT SHOWN Machinery Compartment Access Panel Safety Switch Disconnects electrical power to the controls and the blow ers when the machinery compartment access panel is opened The panel should only be opened by authorized service personnel ENGLISH HSITSNA SECTION 3 OPERATION NORMAL OPERATION STEP BY STEP 7 DAILY STARTUP PROCEDURE Check that the circuit breaker fused disconnect is in the on position Check that the window is closed Turn the BLOWER gt switch to the ON I position Turn the CONVEYOR a switch to the ON 1 position If necessary adjust the conveyor speed setting by pressing the or pushbuttons on the con veyor speed controller to change the displayed bake time Some ovens may be equipped with a thumbwheel speed con troller For these ovens turn the three thumbwheels to change the displayed bake time mins secs Adjust
59. gstryk Nominel ningens ningens ningens GB DE NL BEFR SE manifold varme Forsynings Gastype diameter diameter diameter I lbe mbar effekt volumen Gasstr m PS360U PS360L lt Naturgas G20 5 50mm 0 635mm 1 65mm 20 20 20 25 20 6 8 40kw 4 2m h 70 0 Naturgas 625 5 50 0635 1 65mm _ 2 25 7 105 40 42mh __817 Z Naturgas 620 625 4 50 0635mm 1 50mm 20 20 25 205 20 68105 4Okw 4249 700 817 min lt V ske G30 2 70mm 0 38imm 0 85mm 2937 28 30 2937 50 dk a V ske G30 G31 3 10mm 0 381 5 30 50 40 s PS360WB U PS360WB L Naturgas G20 6 30mm 0 635mm 2 30mm 20 20 20 25 20 6 8 50kw 5 3m h 88 0 min Naturgas G25 6 30mm 0 635mm 230mm 5 10 5 50kw 6 1mh 1024 fimin _ Naturgas 620 625 5 40mm 0 635 2 00mm 20 20 25 2025 20 6 8105 50kw 5 3 6 1m h 88 0 102 4 limin V ske 60 3 10mm 0 38imm 1 40mm 29 37 28 30 2937 50 50kw 39 ek V ske G30 G31 3 50 0 381 1 40mm 5 30 39 C lt Trykregulator regulator ikke i drift system ved forsyningstryk indgang Abningstryk g lder for 15 C 1 013mbar t r gas AFSNIT 2 INSTALLATION ADVARSEL Efter alle konverteringer efterreguleringer eller servicearbejde pa ovnen Udfor en gasudsivningstest Afpr v om luftforsyningen er korrekt is r til br nderens bl ser Afpr v forbr ndingen og gasforsyningen er korrekt Kontroller at ventilationssystemet virker
60. in 15 minutes the oven will enter a safety lockout mode that disables the RESET switch If this occurs turn the HEAT EG BLOWER UG and CONVEYOR a switches to the OFF position Wait for ATLEAST FIVE MINUTES before restarting the oven Then repeat the Daily Startup procedure Turn the HEAT EG BLOWER W and CONVEYOR a switches to the OFF O position Wait for AT LEAST FIVE MINUTES before restarting the oven Repeat the Daily Startup procedure Check that the Set Point is correctly set Check that both the BLOWER 89 and HEAT EG Switches are in the position If the oven still will not heat turn the HEAT EG BLOWER lt gt and CONVEYOR a switches to the OFF position Wait for AT LEAST FIVE MINUTES before restarting the oven Repeat the Daily Startup procedure Check that the Set Point is above 93 C Turn the oven off and allow it to cool Disconnect electrical power to the oven Refer to Section 4 Maintenance for instructions on reassem bling the air fingers Turn the oven off and allow it to cool Disconnect electrical power to the oven Check if the conveyor is blocked by an object inside the oven Refer to Section 4 Maintenance for instructions on checking the conveyor and drive chain tension Check that the set temperature and bake time settings are correct IF THESE STEPS FAIL TO RESOLVE THE PROBLEM CONTACT YOURLOCAL MID
61. iske ovne Modeller Kombinationer PS360 U PS360 L gas Enkeltovn PS360 U PS360 L elektrisk Dobbeltovn to stabel PS360WB U PS360WB L gas BRUGER OG INSTALLATIONSHANDBOG for europ iske eksportovne Enkelt ovn Dobbeltovn PS360 PS360WB PS360 PS360WB Nominel varmeeffekt 40kW 2x40kW 2x50kW Gasovne Nominel varmeeffekt 26kW _ 2x26kW _ Elektriske ovne Opvarmningszoner 1requleretopvarmningszone 2 regulerede opvarmningszoner 2001 Middleby Marshall Inc WA Middleby DDD Marshall er et registreret varem rke tilh rende Middleby Marshall Inc Alle rettigheder forbeholdes Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 USA 1 847 741 3300 FAX 1 847 741 4406 25 5 MEDDELELSE Denne Bruger og installationshandbog skal gives til brugeren Brugeren af ovnen skal v re fortrolig med ovnens funktioner og betjening H ndbogen skal opbevares et i jnefaldende og let tilg ngeligt sted i n rheden af ovnen Gasovne er designet til brug sammen med ENTEN naturgas ELLER flydende propangas bygas som angivet pa fabrikationspladen Hvor det er tilladt i henhold til lokale og nationale love kan ovnen konverteres fra naturgas til bygasdrift eller omvendt Denne konvertering er beskrevet ihandbogens afsnit om Installation Konverteringen kr ver installation af det hensigtsm ssige Middleby Marshall gaskonverteringss t Det foreslas at der indhentes en servicekontr
62. k X 3 AFK LINGSVENTILATOR aldeles the gt mae AFBRYDER g 6A 5 5 FK LINGSVENTILATOR g BL ESERMOTOR BL SERMOTOR 9 10 Co 3 esi e VARMEKONTAKT AFK LINGSREL BEVIKLING Brun Brun oy Brun C gt gt BEB RER SENTRIE GAS KONTAKTER Brun 5 BEVIKLING N O TRYKKONTAKT NULSTILLINGSKONTAKT H J TOLERANCE N1 N3 KONTROLMODUL Brun 2 L2 H J TOLERANCE KONTROLMODUL Brun G 87 lee TEMPERATURREGULATOR eo Hio 5 L2 L1 39 1 e 4 3 ef 2 Le 4 3 3 Le 4 V 3H 4 Le 4 3H 5 4 KI 39 6 He 4 Vey VARMEELEMENTER 3 7 4 FASTFORMREL ER 2 H 8 4 3H 9 5 4 UDSSEYUINSEUI UDUAO LOILSIA I Jeg 5 3 h DANSK ZH OG 00 08 1 1 N 09ESd 1 9 614 71 LINSAV 8r 8 822 009 I EYSJEN Y 90rF Lp F8 L XV 00 8 171 198 L YSN OZL09 TI UBG SAuq OOH 5 NOLLYYOdY0I FHL no M
63. le end gte Middleby Marshallfabriksfremstillede dele fritager producenten for alle garantier og erstatningspligt MEDDELELSE Middleby Marshall producent forbeholder sig ret til p ethvert tidspunkt at ndre specifikationer MEDDELELSE Apparaturgarantien er ikke gyldig med mindre ovnen er installeret startet og demonstreret under overv gning af en fabriksgodkendt installat r Denne h ndbog skal opbevares til fremtidig brug Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL60120 USA 1 847 741 3300 FAX 1 847 741 4406 24 timers servicehotline 1 800 238 8444 www middleby com INDHOLDSFORTEGNELSE side AFSNIT1 BESKRIVELSE u uu 28 l OVNENS ANVENDELSESMULIGHEDER 28 28 28 Transportbandets drivmotor D Slutmuffer E Fabrikationsplade CRUG ass sa 28 G Maskinkassens adgangslem 28 H Kontrolkassens adgangslem 28 Kontrolpanel 28 J Afviserlister us u aa 28 Transportbandets afslutningsstop 28 L Gasbr nder eller varmeelementer 28 M Bl sere Lunnan
64. m vist p figur 4 8 Det skal ogs kontrolleres at bronzesp ndeskiven sidder p plads mellem akslens to dele S t drivk detandhjulene p igen Monter b ndene og samleleddene p transportb ndet Kontroller at transportb ndets glatte side vender OPAD og at b ndet og samleleddene vender som vist p figur 4 9 Monter motorbeskyttelsespladen og transportb nds forl ngeren p ovnen igen Kontroller transportb ndets sp nding som vist p figur 4 5 B ndet skal l fte sig mellem 75 100mm Om n dvendigt justeres b ndets sp nding ved at dreje p transportb ndets justeringsskruer AFSNIT4 VEDLIGEHOLDELSE Figur 4 6 L berulleaksel for dobbeltb nd Transportbandets justeringsskrue Figur 4 7 Drivaksel for dobbeltband L seflange Figur 4 8 Sp ndeskive og afstandsstykke Nylonafstandsstykke KUN pa drivaksel Bronzesp ndeskive p B DE l berulle og drivaksler Ge Figur 4 9 Transportbands og samleledsretning Transportretning KORREKT samleleds position Forkert samleleds position DANSK 5 AFSNIT 4 VEDLIGEHOLDELSE IV VEDLIGEHOLDELSE HVER 6 MANED A Kontroller at ovnen er kold og at der er afbrudt for str mmen som beskrevet i advarslen i dette afsnits begyndelse Se efter for st rkt slid
65. may vary depending on the oven configuration and hood design Consult the hood manufacturer or ventilation engineer for these specifications To avoid a negative pressure condition in the kitchen area return air must be brought back to replenish the air that was exhausted A negative pressure in the kitchen can cause heat related problems to the oven components as if there were no ventilation at all The best method of supplying return air is through the heating ventilation and air conditioning HVAC system Through the HVAC system the air can be temperature controlled for summer and winter Return air can also be brought in directly from outside the building but detrimental effects can result from extreme seasonal hot and cold temperatures from the outdoors NOTE Return air from the mechanically driven system must not blow at the opening of the baking chamber Poor oven baking performance will result Other ventilation concerns Special locations conditions or problems may require the services of a ventilation engineer or specialist Inadequate ventilation can inhibit oven performance It is recommended that the ventilation system and duct work be checked at prevailing intervals as specified by the hood manufacturer and or HVAC engineer or specialist Fig 2 2 Ventilation System 458mm 458mm
66. med kontrol punkttasten for at tillade at kontrolpunktet ndres Der kan kun foretages ndringer i 60 sekunder Tasterne Pil Op og Pil Ned Tryk pa disse taster for at justere Set Point op eller ned Hvis Set Point ikke kan ndres skal De se Set Point tast og Unlock tast i dette afsnit 41 aktiveret SET PT kontrolpunkt lys Lyser nar kontrol punktet vises i displayet play 7 Middleby Marshall 5 l ACTUAL TEMP faktisk TEMP temperatur lys SP LOCK Lyser nar den faktiske OVER TEMP temperatur vises i displayet Servicetast M kun anvendes af servicepersonale Kontrolpunkt tast Tryk p denne tast samtidig med Unlock tasten for at tillade at kontrolpunktet ndres Der kan kun foretages ndringer i 60 sekunder DANSK 5 AFSNIT 3 BETJENING IV HURTIG REFERENCE FEJLFINDING SYMPTOM OVERTEMP lyset er t ndt f devareproduktet er ikke gennemstegt RESET nulstil amp RESET kontakten lyser ovnen vil ikke varme kun gasovne ge fremkommer i displayet ovnen varmer ikke Ovnen vil ikke varme Ovnen er i gang men der bl ser lidt eller ingen luft fra luftfingrene Transportb ndet bev ger sig rykvist eller bev ger sig slet ikke F devareprodukterne er stegt for meget eller ikke gennemstegt PROBLEM Ovntemperaturen oversteg 343 C og br nderen eller varmeelementerne blev automatisk
67. ndelse DANSK 5 AFSNIT 2 INSTALLATION Anbefalinger til skjult r rinstallation for gasforsyningen F lgende specifikationer for gassystemet ANBEFALES ST RKT Afvigelse fra disse anbefalinger kan p virke ovnens bagefunktion Gasm ler Et eller to ovnhulrum 354 f sek m ler Tre eller fire ovnhulrum 566 sek m ler Gasledning DEDIKERET LINIE fra gasm leren til ovnen 50 8mm ror til naturgas 38 1mm r r til propan bygas e Maksimal l ngde 61m Et 90 kn r r svarer til en r rl ngde p 2 13m Tilslutning ADVARSEL Nogle procedurer i dette afsnit kan kr ve konverteringer justeringer eller service p ovnens gassystem F r disse procedurer udf res skal det kontrolleres athovedgasforsyningsventilen og afbryderen sikringsafbryderen star pa SLUKKET O position Efter udf relse af disse procedurer skal der udf res gasudsivningstest for ovnen betjenes FORSIGTIG If lge ovnens garantibetingelser kr ves det at alle igangs ttelser konverteringer og servicearbejde udf res af en Middleby Marshall autoriseret serviceagent Den kr vede installation opstart og ndringer nar der skiftes fra en gastype til en anden ma KUN udf res af en fagl rt BEMAERK Gasforsyningsforbindelsen skal overholde g ldende 150 228 1 eller ISO 7 1 anbefalinger Alle aspekter ved gasforsyningstilslutningen skal v re i overensstemmelse med g ldende IEC CEE krav samt med all
68. nect are in the OFF O position After completing these proce dures perform a gas leak test before operating the oven CAUTION The terms of the oven s warranty require all start ups conver Sions and service work to be performed by a Middleby Marshall Authorized Service Agent The installation start up and changes required when changing from one gas type to another can be performed ONLY by a certified professional NOTE The gas supply connection should be according to applicable ISO 228 1 or ISO 7 1 recommendations All aspects of the gas supply connection must comply with current IEC CEE requirements and with all applicable local national and inter national codes Check the oven s gas supply requirements before making the gas utility connection Gas supply requirements are listed on the oven s serial plate Check the serial plate to determine the type of gas to be used with the oven Check that the gas type indicated matches the local supply at the installation If the gas type on the serial plate does NOT match the local supply directions for converting the oven for use with other gases are described in Preparation for Use with Various Gases in this section Refer to the instructions in the gas hose package included in the Installation Kit before connecting the gas line One gas line connection method is shown in Figure 2 15 however compliance with the applicable standards and regulations is mandatory Figure
69. nge vandstr le eller trykdampreng ringsudstyr n r ovnen reng res De MA IKKE bruge store m ngder vand for at undg gennembl dning af ovnens isolering De M IKKE bruge kaustisk ovnrensemiddel som beskadige overfladerne i det aluminiserede bagerum BEM RK ALLE udskiftningsdele som kr ver adgang til ovnens indre m KUN udskiftes af en Middleby Marskal autoriseret serviceagent udf res af en Middleby Marshall autoriseret serviceagent VEDLIGEHOLDELSE DAGLIGT Kontroller at ovnen er kold og at der er afbrudt for str mmen som beskrevet i advarslen i dette afsnits begyndelse Reng r ovnens yderside med en bl d klud og et mildt reng ringsmiddel Reng r ALLE gitre p afk lingsventilatorer og aftr kskanal bninger med en stiv nylonb rste Kontroller at ALLE afk lingsventilatorer fungerer korrekt FORSIGTIG Hvis en afk lingsventilator ikke fungerer korrekt skal den STRAKS udskiftes Betjening af ovnen uden tilstr kkelig afk ling kan beskadige ovnens indvendige komponenter Reng r transportb ndene med en stiv nylonb rste Dette udf res lettest ved at lade transportb ndet k re mens De st r ved transportb ndets afslutning Derefter b rstes krummerne af transportb ndet mens det k rer Aftag og reng r krummebakkerne S rg for at s tte bakkerne tilbage i de samme positioner som de blev udtaget fra da de IKKE er identiske Se figur 4 1 Reng r ruden mens den sidder p 43 Det
70. ngen med mindre ovnen konverteres fra naturgas til propan eller fra propan til naturgasdrift a Sefigur 2 17 Skru styreslangens oml berm trik af og skub den v k Tr k slangen v k fra beslaget for at blotl gge styre bningen Tag styre bningen af Skub den nye styre bning ind i styreslangen d Skub styreslangen tilbage p plads til den n r bunden og hold den p plads Skub oml berm trikken p plads igen og s t den i indgreb Sp nd m trikken med fingrene e Sp nd forsigtigt m trikken en hel omgang med en skruen gle OML BERM TRIKKEN MA IKKE OVERSP NDES Udskiftning af oml ber bning lav flamme a Se figur 2 16 L g m rke til placeringer af 1 2 de sekskantede oml berm trikker som holder oml berledningen p plads Aftag oml berm trikkerne med en 1 2 skruen gle b Aftag oml berslangen Derefter tages oml ber bningen af slangen Skub den nye styre bning ind i oml berslangen d S t slangen p beslagene p magnetventilen igen Mens slangen holdes p plads skubbes oml berm trikkerne p plads igen og s ttes i indgreb Sp nd m trikken med fingrene Sp nd forsigtigt m trikkerne en hel omgang med skruenggle OML BERM TRIKKERNE M IKKE OVERSP NDES Udskift gasregulering og venturi efter f lgende trin a d i Udskiftning af hoved bningen oven for i omvendt r kkef lge ADVARSEL AN Efter udf relse af disse procedurer skal der udf res en ga
71. nsport rer med to b nd kan kun installeres fra den ende af ovnen med drivmotoren B ndtransport rer med et b nd kan inds ttes i begge ender af ovnen Hvis den skal installeres fra den ende af ovnen uden drivmotoren skal drivk dehjultandens samling aftages For at aftage drivk dehjulstanden hvis det er n dvendigt l snes stilleskruen p transportb ndets flange som vist p figur 2 7 Derefter tr kkes k dehjultandssamlingen lige ud 1 L ft transportbandet og anbring det i ovnen som vist p figur 2 8 Bliv ved med at flytte transportb ndet ind i ovnen indtil stativet rager lige meget ud af hver ende af ovnen ca 457mm Figur 2 8 Is tning af transportb ndet Ath ii in Mit HU r W i i p Ti WW NN ANI SN NV Kontroller at holderne p undersiden af transportb ndets stativ hviler sikkert mod slutmufferne i den nederste ende som vist p figur 2 9 BEM RK Hver ovn har holdeklemmer i bunden af transportb ndets stativ som vist p figur 2 9 Klemmerne findes kun p stativets venstre side driv N rtransportb ndet er anbragt korrekt skal det kontrolleres at transportb ndet har bev gefrihed ved at tr kke i det ca 60 90 cm med fingrene Transportb ndet skal bev ge sig frit Hvis drivk detandhjulet blev aftaget da transportb ndet blev installeret skal det nu s ttes p igen Installer d
72. o dele fra hinanden Reng r akslerne grundigt med en klud Derefter sm res b de den forl ngede aksel og det indvendige af den hule aksel med et let godkendt levnedssm remiddel FORSIGTIG De M IKKE sm re akslerne med WD40 eller et lignende produkt Dette kan bevirke at akslerne slides hurtigt F r De monterer akslerne igen i transportb ndets stativ skal De kontrollere at de vender korrekt Husk at ovne med dobbeltb nd med uens bredde ALTID skal have det smalle b nd forrest i ovnen Genmonter l berulleakslen i transportb ndet S rg for at bronzesp ndeskiven sidder p plads mellem akslens to dele Se figur 4 8 S t transportb ndets justeringsskruer p igen som vist p figur 4 6 For at kunne installere transportb ndet igen senere m De ikke p dette tidspunkt sp nde skruerne Stilleskruen skal l snes p begge transportb ndets drivk dehjulst nder Derefter tages k dehjulst nderne af akslen De skal l sne l seflangestilleskruen som vist p figur 4 7 Skub drivakslen til h jre og l ft den derefter fri af transportb ndets stativ Derefter afmonteres og sm res drivakslens to dele som beskrevet i Trin 5 F r De monterer akslerne igen i transportb ndets stativ skal De kontrollere at de vender korrekt Husk at ovne med dobbeltb nd med uens bredde ALTID skal have det smalle b nd forrest i ovnen Genmonter drivakslen i transportb ndet Kontroller at nylonafstandsstykket sidder p plads so
73. ominel indgangseffekt i kW HUB Varme varmev rdi gasv rdi Forbrug m t Tid i minutter af E 6 0 1m gasbrug Forbrug Kontroller at hovedgasforsyningsventilen og afbryderen sikringsafbryderen st r p SLUKKET O position Tag cylinderskruen af trykjusteringsskruen regulatoren p multifunktionsgasventilen Tryk sikkerhedskontakten p maskinkassen ned s ovnen kan betjenes bn hovedgasforsyningsventilen Omstil aforyderen sikringsafbryderen til T NDT I position Start ovnen og just r temperaturregulatoren til h jeste indstilling 288 C Just r trykjusteringsskruen som n dvendigt for at afpasse til det beregnede kubikindhold med anvendelse af tiden i minutter p 0 1m gasbrug Hvis justeringsskruen drejes med uret ges gennemstr mningen mens det reduceres hvis den drejes mod urets retning Registrer afl sningen p gasm leren og beregn den opn ede gasgennemstr mning Sammenlign denne v rdi med oplysningerne i tabellen Gas bninger og trykspecifikationer Sluk for ovnen Luk for hovedgasforsyningsventilen og indstil afbryderen sikringsafbryderen p SLUKKET O position S t cylinderskruen p multifunktionsgasventilen igen AFSNIT 3 BETJENING PLACERING OG BESKRIVELSE AF BETJENINGSKNAPPER Fig 3 1 Kontrolpanel KAD RESET 7 nulstil kontakt GASOVNE BLOWER bl ser kontakt T nder og
74. omponents for gas ovens Description PartNumber LowerOvenw oTop_LowerOvenw Top Upper Oven 5 Screw 10 32 x 3 8 21256 0008 1 1 1 7 Screw 2PT 10 16 x 3 4 HWH 21292 0001 2 2 2 10 Gas hose flexible 22361 0001 1 1 1 fa _ Flue vent 14 356mm 22000000 30773 sss asses EEE TR 110 Fluevent 29 1 2 749mm 22200220 ME 11c Flue vent 50 1270mm 30758 1 ll VENTILATION SYSTEM IMPORTANT Where national or local codes require the installation of fire suppression equip ment or other supplementary equipment DO NOT mount the equipment directly to the oven MOUNTING SUCH EQUIPMENT ON THE OVEN MAY VOID AGENCY CERTIFICATIONS RESTRICT SERVICE ACCESS LEAD TO INCREASED SERVICE EXPENSES FOR THE OWNER A Requirements CAUTION CAUTION Gas oven installations REQUIRE a mechanically driven ventilation system with electrical exhaust air sensing control A mechanically driven ventilation system is STRONGLY RECOMMENDED for electric oven installations PROPER VENTILATION OF THE OVEN IS THE RESPONSIBILITY OF THE OWNER SECTION 2 INSTALLATION B Recommendations NOTE THAT THE HOOD DIMENSIONS SHOWN IN FIGURE 2 ARE RECOMMENDATIONS ONLY LOCAL NATIONAL AND INTERNATIONAL CODES MUST BE FOLLOWED WHEN INSTALLING THE VENTILATION SYSTEM ANY APPLICABLE LOCAL AND NATIONAL CODES SUPERSEDE THE RECOMMENDATIONS SHOWN IN THIS MANUAL The rate of air flow exhausted through the ventilation system
75. ovenn vnte trin eller n r deter n dvendigt underservicevedligeholdelse 35 AFSNIT 2 INSTALLATION A Yderligere oplysninger gasovne Alle elektriske tilf rselsforbindelser er oprettet via forgreningsd sen bag p ovnen vist p figur 2 14 St rkstr msledningerne forbinder derefter ovnens str mkredse gennem sikkerhedskontakter som findes inden i maskinkassen og hver bl sermotors kasse Disse kontakter afbryder str mmen til ovnen n r maskinkassens adgangslem bnes ELLER n r bl seren eller bagbeskyttelsesplader aftages B Yderligere oplysninger elektriske ovne En udsk ring p maskinkassens bagv g giver adgang til de elektriske tilf rselsforbindelser Se figur 2 14 De faktiske ledningsforbindelser udf res ved el forgreningsd sen C Tilslutning Se ledningsdiagrammet inden i maskinkassen eller i h ndbogens Afsnit 5 for at bestemme de korrekte forbindelser til de elektriske tilf rselsledninger Tilslut forbindelsen som angivet i ledningsdiagrammet Hvis det kr ves if lge nationale eller lokale love skal der tilsluttes en kvipotential jordledning til kabelskoen ved siden overholde alle g ldende nationale lokale lovkrav af symbolet Den ekvipotentiale jordforbindelse skal Figur 2 14 Placeringer af forsyningsforbindelser El forgreningsdase Gasovne 19mm r r til gasforsyningsforbindelse Elektriske ovne Udskeering til elektrisk forbi
76. oving the Conveyor Drive Sprocket Loosen conveyor collar set screw then pull shaft straight out Figure 2 8 Inserting the Conveyor Ath ii in Mit HU r W i i p Ti WW NN ANI SN NV 2 Continue moving the conveyor into the oven until the frame protrudes equally from each end of the oven about 457mm 3 Check that the retainers located on the underside of the conveyor frame rest firmly against the lower end plug as shown in Figure 2 9 NOTE Each oven has retainer clips on the bottom of the conveyor frame as shown in Figure 2 9 The clips are only located on the left drive side of the frame 4 When the conveyor is positioned properly check for free dom of movement of the conveyor belt by pulling it for about 60 to 90 cm with your fingers The conveyor must move freely 5 If the drive sprocket was removed when installing the conveyor replace it at this time 6 Install the drive chain between the conveyor drive sprocket and the motor sprocket To install the chain it will be necessary to lift the drive end of the conveyor slightly The drive motor and sprocket are shown in Figure 2 7 7 Install conveyor drive motor cover and tighten its hanger screw on the rear wall of the oven 8 Check the tension of the conveyor belt as shown in Figure 2 10 The belt should lift between 75 100mm
77. p transportbandets drivmotorkul Kullene skal udskiftes hvis de er slidt l ngere ned end 1 4 6 4mm S rg for at s tte kullene pa igen pa n jagtig samme sted For gasovne skal br nderdysen og elektrodesamlingen reng res og efterses Kontroller og reng r om n dvendigt ovnens udluftningssystem Kontroller transportbandets drivakselb sninger og afstandsstykker Udskift komponenterne hvis de er slidte Fig 4 10 N gle reservedelss t V N GLE RESERVEDELSS T f s separat Se figur 4 10 Enhed Del nr Beskrivelse S t Digital temperaturregulator Motor Transportb ndets drev Kul Drivmotor Samling Optagning Transportb ndets drev S t Regulator til transportb ndshastighed S t Termoelement Ventilator afk ling S t Luftkontakt Motor bl ser PS360U og PS360L gas og elektriske ovne 1 3 HP Motor bl ser PS360WB U PS360WB L gas og elektriske ovne 1 3 HP GASOVNE Samling Breenderbleeser og motor S t T ndingsmodul S t Haj flamme magnetventil 220V S t Haj flamme magnetventil 120V til ovne med udvendige transformatorer KUN ELEKTRISKE OVNE Varmeelement 380 400V 1 35 1 5kW Modul H j tolerancekontrol 240V Rel fast form 17
78. place the tube onto its fittings on the solenoid valve While holding the tube in place slide the compression nuts back into place and engage the threads Tighten the nut to a snug fit with your fingers Gently tighten the nuts one complete turn with a wrench DO NOT OVERTIGHTEN THE COMPRESSION NUTS Replace the gas train and venturi by following Steps a din Replacing the Main Orifice above in reverse order WARNING After completing these procedures perform a gas leak test before operating the oven ENGLISH HSIT1SN3 SECTION2 INSTALLATION E Checking the Gas Supply Inlet Pressure 1 Remove the supply inlet pressure cap screw from the multifunction gas valve Attach a manometer to the stud 2 Depress the machinery compartment safety switch to allow the oven to operate 3 Openthe main gas supply valve Switch the circuit breaker fused disconnect to the ON I position 4 Start the oven and adjust the temperature controller to the maximum setting 288 C 5 Measure the supply inlet pressure Switch the oven off Close the main gas supply valve and switch the circuit breaker fused disconnect to the OFF position Remove the manometer and replace the cap screw onto the multifunction gas valve 7 Compare the measured supply inlet pressure to the nominal pressures shown in the Gas Orifices and Pressure Specifications table If the supply pressure is lower or higher than the nominal pres
79. r frame Be sure that the extension with the drive sprocket opening is placed on the drive end Refer to Figure 2 12 for the correct location of each crumb tray Then install the crumb trays underneath the conveyor as shown in Figure 2 13 First place the inside edge of the tray onto the bracket attached to the end plug Then swing the outside edge of the tray up and into place Press the end stop down over the edge of the conveyor extension at the exit end of the oven See Figure 2 13 Adjust the bottom section of the legs so that the oven is level Figure 2 11 Conveyor and Master Link Orientation Direction of travel CORRECT master link position Incorrect master link position Inside master link orientation Outside master link orientation Figure 2 12 Crumb tray positions Upper Oven Drive End Upper Oven Idler End Lower Oven Figure 2 13 Crumb trays extensions and end stop End stop Conveyor extension Conveyor frame Crumb tray Vil ELECTRICAL SUPPLY WARNING Authorized supplier personnel normally accomplish the connections for the ventilation system electric supply and gas supply as arranged by the customer Following these connections the factory authorized installer can perform the initial startup of the oven NOTE All aspects of the electrical supply connection must comply with current IEC CEE requirements and with all
80. r at anvende den volumetriske metode skal De kende varmev rdien HuB for den anvendte gas Disse oplysninger kan f s hos Deres gasleverand r Under disse m linger m De ikke anvende noget andet apparat som anvender samme gasm ler som ovnen 1 Abningstrykmetoden manifold a Kontroller at hovedgasforsyningsventilen og afbryderen sikringsafbryderen star pa SLUKKET position b Tag den regulerede manifold tryk cylinderskrue af multifunktionsgasventilen S t et manometer gevindet Tag cylinderskruen af trykjusteringsskruen regulatoren pa multifunktionsgasventilen d Tryk sikkerhedskontakten pa maskinkassen ned sa ovnen kan betjenes Abn hovedgasforsyningsventilen Omstil afbryderen sikringsafbryderen til T NDT I position f Start ovnen og just r temperaturregulatoren til hajeste indstilling 288 C g Just r trykjusteringsskruen som n dvendigt for at afpasse til det korrekte tryk for ovnens specifikke gastype Se tabellen Gas bninger og trykspecifikationer Hvis justeringsskruen drejes med uret ges gennemstr mningen mens det reduceres hvis den drejes mod urets retning h Sluk for ovnen Luk for hovedgasforsyningsventilen og indstil afbryderen sikringsafbryderen p SLUKKET 0 position Aftag manometret og set cylinderskruerne p multifunktionsgasventilen igen 38 2 Volumetrisk metode a Fasts t tidspunktet for 0 1m 100 liter gasbrug som f lger NB n
81. re 4 4 AS EACH FINGER IS DISASSEMBLED WRITE THE LOCA TION CODE FOR THE FINGER ON ALL THREE OF ITS PIECES This will help you in correctly reassembling the air fingers CAUTION Incorrect reassembly of the air fingers will change the baking properties of the oven Clean the air finger components and the interior of the baking chamber using a vacuum cleaner and a damp cloth Refer to the boxed warnings at the beginning of this Section for cleaning precautions Reassemble the air fingers Then replace them in the oven using the location code as a guide Replace the end plugs on the oven Reassemble the conveyor into the oven Ifthe drive sprocket was removed when installing the conveyor replace it at this time Reattach the drive chain Check the tension of the conveyor belt as shown in Figure 4 5 The belt should lift between 75 100mm DO NOT OVERTIGHTEN THE CONVEYOR BELT If necessary the belt tension can be adjusted by turning the conveyor adjust ment screws located at the idler right end of the conveyor Replace the conveyor extension covers drive motor shroud and crumb trays Figure 4 2 Removing the Conveyor Drive Sprocket Loosen conveyor collar set screw then pull sprocket straight out J W ANN N wy TH SNNN SAW N N
82. rivk den mellem transportbandets drivk dehjulstand og motorens k dehjulstand For at installere k den er det n dvendigt at l fte transportb ndets drivende let Drivmotoren og k dehjulstanden vises p figur 2 7 Installer d kslet til transportb ndets drivmotor og stram h ngeskruen p ovnens bagv g Kontroller transportb ndets sp nding som vist p figur 2 10 B ndet skal l fte sig mellem 75 100mm TRANSPORTB NDET MAIKKE OVERSP NDES BEM RK Hvis det er n dvendigt kan remsp ndingen justeres ved at dreje p transportb ndets justeringsskruer som sidder p l berullens h jre side af transportb ndet Se figur 2 10 AFSNIT 2 INSTALLATION Figur 2 7 Aftagning af transportb ndets drivk dehjulstand Transportb ndets flangestilleskrue l snes derefter tr kkes lige ud DANSK Holdeklemme Figur 2 10 Kontrol af transportb ndets sp nding 75 100mm lodret udsving D Transportb ndets strammeskruer kun i l berullens ende 33 MSNVG AFSNIT 2 INSTALLATION 9 Hvis det er n dvendigt kan der tilf jes eller aftages k deled af transportb ndet for at opn det korrekte udsving p 75 100mm Hvis der skal tages k deled af b ndet kan det s ttes p transportb ndet igen som f lger a Transportb ndets k deled skal vende som vist p figur
83. s installed shall not affect the air supply to the oven NOTE There must be adequate clearance between the oven and combustible construction Clearance must also be provided for servicing and for proper operation NOTE An electrical wiring diagram for the oven is located inside the machinery compartment NOTE All aspects of the oven installation including placement utility connections and ventilation requirements must conform with any applicable local national or international codes These codes supercede the require ments and guidelines provided in this manual 5 HSITSN3 SECTION 2 INSTALLATION INSTALLATION KIT Fig 2 1 Installation Kit 11 I Installation kit components one kit required per cavity Description PartNumber LowerOvenw oTop LowerOvenw To UpperOven 1 Legs adjustable 22450 0028 4 4 2a Conveyor End Stop PS360 360S Single Belt 35000 1103 1 1 1 eee SplitBelt a ee ee 35509 _______ Bee 2 2b Conveyor End Stop PS360WB Single or Split Belt 36526 1 1 1 3 Attachment Plate upper oven 35122 0049 2 4 Thermocouple 33812 1 2 2 2 5 Screw 10 32 x 3 8 21256 0008 2 2 2 6 Cable Clamp 27276 0001 1 1 1 7 Screw 2PT 10 16 x 3 4 HWH 21292 0001 2 2 14 8 Owner s Operating and Installation Manual 46486 1 1 1 9 Authorized Service Agency Listing 1002040 1 1 1 B Additional installation kit c
84. slukker for bl sere og ventilatorer HEAT KONTAKTEN virker ikke med mindre BLOWER KONTAKTEN er indstillet pa T NDT position HEAT varme kontakt Tillader at braender eller varmeelementerne som relevant for ovnmodellen aktiveres Aktivering bestemmes af indstillingerne pa den digitale temperaturregulator CONVEYOR transportband kontakt T nder og slukker for transportbandets drivmotor RESET nulstil kontakt Kun gasovne Lyser hvis gasbr nderen ikke ant ndes Der kan trykkes flere gange pa kontakten for at ant nde br nderen Hvis br nderen ikke ant ndes i l bet af 15 minutter blokerer kontakten RESET nulstil gg RESET E Digital temperaturregulator Middleby 3 5 VGA Marshall Q gt HOL O sP Lock over TEMP A B BLOWER HEAT CONVEYOR Transportbandets bl ser varme transportb nd hastighedsbetjeningsknap per rf 522 go kontakt kontakt kontakt E Regulator til transportbandshastighed Justerer og viser bagetiden Enkelt bandsovne har ingen regulator Dobbeltbandsovne har en regulator til hvert transportb nd afm rket FRONT FOR og BACK BAG F Digital temperaturregulator Overvager hele tiden ovnens temperatur Indstillinger pa den digitale temperaturregulator styrer aktiveringen af braenderen eller varmeelementerne IKKE
85. slukket Der er m ske ikke str m til ovnen eller betjenings knapperne kan v re indstillet forkert Gasbr nderen lyste ikke 90 sekunder efter at HEAT varme kontakten blev indstillet p T NDT I positionen Ovnen n ede ikke 93 C i l bet af 15 minutter efter start og ovnen er holdt op med at varme Betjeningsknapperne kan v re indstillet forkert Luftfingrene kan v re monteret forkert efter reng ring Transportb ndet kan v re blokeret p grund af en genstand i ovnen eller transportb ndets eller drivk dens sp nding kan v re forkert Betjeningsknapperne kan v re indstillet forkert L SNING F lg procedurerne under Daglige nedlukningsprocedurer i dette afsnit for at slukke for ovnen Kontakt Deres Middleby Marshall autoriserede serviceagent for at fastsl og korrigere tilstandens rsag for at forhindre skade p ovnen Kontroller at afbryderen sikringsafbryderen er t ndt Kontroller BLOWER bl ser 89 kontakten st r p T NDT 1 position Braenderen ikke aktiveres for bl serne fungerer Tryk p RESET nulstil kontakten flere gange n dvendigt for at fors ge at ant nde br nderen Hvis br nderen ikke ant ndes i l bet af 15 minutter g r ovnen ind i sikkerhedssp rringsmodus som afbryder kontakte RESET nulstil Hvis dette sker skal kontakterne HEAT varme 84 BLOWER bl ser Q CONVEYOR transportb nd a
86. sudsivningstest f r ovnen betjenes DANSK 5 AFSNIT 2 INSTALLATION Kontrol af gasforsyningstrykket indgang 1 Tag skruen p forsyningstrykd kslet indgang af multifunktionsgasventilen S t et manometer p gevindet 2 Tryk sikkerhedskontakten p maskinkassen ned s ovnen kan betjenes 3 Abn hovedgasforsyningsventilen Omstil afbryderen sikringsafbryderen til T NDT I position 4 Start ovnen og just r temperaturregulatoren til h jeste indstilling 288 C 5 Mal forsyningstrykket indgang Sluk for ovnen Luk for hovedgasforsyningsventilen og indstil afbryderen sikringsafbryderen SLUKKET position Aftag manometret og saet cylinderskruen pa multifunktionsgasventilen igen 7 Sammenlign det m lte forsyningstryk indgang med de nominelle tryk som vises i tabellen Gasabninger og trykspecifikationer Hvis forsyningstrykket er lavere eller h jere end det nominelle tryk skal rsagen unders ges og gasleverandgren kontaktes For naturgasovne hvis det m lte forsyningstryk er lavere end 17mbar eller h jere end 25mbar skal gasleverand ren kontaktes De m IKKE BETJENE OVNEN eller justere ovnens kontrolknapper Justeringen af bningens tryk manifold og varmetilf rsel For at anvende bningstrykmetoden skal De kende den specifikke gastype og anvendte kvalitet Hvis De anvender bningsmetoden skal De dobbeltkontrollere tilf rslen med den volumetriske metode Fo
87. sure the reason should be investigated and the gas supplier contacted For natural gas ovens if the measured supply pressure is lower than 17mbar or higher than 25mbar contact the gas supplier DO NOT OPERATE THE OVEN or adjust the oven controls Adjusting the Orifice Manifold Pressure and Input To use the orifice pressure method you must know the specific gas type and quality used If using the orifice pressure method you should double check the input using the volumetric method To use the volumetric method you must know the heat value HuB of the gas used This information is available from your gas supplier During these measurements do not operate any other appliances that use the same gas meter as the oven 1 Orifice Manifold Pressure Method a Check that the main gas supply valve and the circuit breaker fused disconnect are in the OFF position b Remove the regulated manifold pressure cap screw from the multifunction gas valve Attach a manometer to the stud c Remove the cap screw from the pressure adjustment screw governor on the multifunction gas valve d Depress the machinery compartment safety switch to allow the oven to operate e Open the main gas supply valve Switch the circuit breaker fused disconnect to the ON I position f Start the oven and adjust the temperature controller to the maximum setting 288 C g Adjust the pressure adjustment screw as necessary
88. t into the conveyor Check that the nylon spacer is in place as shown in Figure 4 8 Also check that the bronze washer is in place between the two sections of the shaft 14 Replace the drive sprockets Reassemble the belts and master links onto the conveyor Check that the smooth side of the conveyor belt faces UP and that the belt and master links are oriented as shown in Figure 4 9 15 Reassemble the conveyor motor shroud and conveyor extensions onto the oven 16 Checkthetension ofthe conveyor belt as shown in Figure 4 5 The belt should lift between 75 100mm If necessary adjust the belt tension by turning the conveyor adjustment screws 21 D Bronze washeron BOTH idler and drive shafts Nylon spacer on drive shaft ONLY Figure 4 9 Conveyor and Master Link Orientation Direction of travel CORRECT master link position Incorrect master link position HSITSNA SECTION4 MAINTENANCE IV MAINTENANCE EVERY 6 MONTHS V KEY SPARE PARTS KIT Available sepa A Check that the oven is cool and the power is disconnected rately See Figure 4 10 as described in the warning at the beginning ofthis Section Item Part No Description Check for excessive wear on the conveyor drive motor 1 36939 Kit Digital Temperature Controller brushes The brushes should be replaced if they have worn 2 27384 0008 Motor Conveyor Drive to
89. t til under 93 C Det skal sikres at der ikke efterlades nogen produkter p transport b ndet inden i ovnen Indstil CONVEYOR transportb nd gt kontakten p SLUKKET position N r ovnen er afk let og bl serne er slukket skal der slukkes for afbryderen sikringsafbryderen FORSIGTIG I tilf lde af str msvigt skal alle knapper indstillet p SLUKKET 0 position ovnruden skal bnes og produktet tages ud N r str mmen er kommet igen skal den normale opstartprocedure udf res P gasovne virker br nderen ikke og gassen str mmer ikke gennem br nderen uden elektricitet Der m ikke g res fors g p at betjene ovnen under et str msvigt AFSNIT 3 BETJENING HURTIG REFERENCE DIGITAL TEMPERATURREGULATOR Display Viser kontrolpunktet eller den faktiske temperatur i Fahrenheit F eller Celsius C HEAT ON varme tzendt lys Lyser nar br nder eller varmeelementerne som rel evant for ovnmodellen er SP LOCK kontrolpunkt las lys Lyser nar kontrolpunktet er blokeret for ndringer Denne indstilling kan kun ndres af servicepersonale OVERTEMP for h j temperatur lys Lyser n r ovntemperaturen er h jere end 343 C Se Hurtig reference Fejlfinding i dette afsnit Temperaturtast Tryk en gang pa denne tast for at se den faktiske temperatur i displayet Oplasning tast Tryk pa denne tast samtidig
90. the temperature controller to a desired set temperature if neces sary Press the Set Point and Unlock keys at the same time Wait forthe SET PT light to turn on Press the Up Arrow and Down Arrow Keys as necessary to adjust the set point Middleby MEY Middleby Marshall Turn the HEAT 589 switch to the ON I position and wait for the HEAT ON light to turn on Niddleby Marshall Qyear on L oss ACT sP Lock Temp Oover Marshall B Gas ovens only Ifthe RE amp switch illumi nates the gas burner did not light Press the RE 4 SET switch repeat edly if necessary to attempt to light the burner NOTE If the burner does not light within 15 minutes the oven enters a safety lockout mode that disables the RE SET Switch If this occurs turn the HEAT 529 BLOWER lt gt and CONVEYOR switches to the OFF position Wait for AT LEAST FIVE MINUTES Then repeat the Daily Startup procedure EZ RESET Wait for the oven to heat to the setpoint temperature Higher setpoint temperatures will require a longer wait The oven can reach a temperature of 232 C in approximately 5 minutes Optional Press the Tem Middleby Marshall perature key to show the Actual Temperature ome wait in the display and wait over
91. tning samleledsretning Figur 2 12 Krummebakkerne position verste ovn drivendestykke verste ovn l berulles stykke Nederste ovn Figur 2 13 Krummebakker forl ngerstykker og afslutningsstop Transportb ndets Afslutningsstop forl ngerstykke LI Transportbandets stativ Krummebakke 34 VII STROMFORSYNING ADVARSEL JN Autoriseret leverand rpersonale udf rer normalt forbindelserne til ventilationssystemet elektricitets og gasforsyning som aftalt af kunden Efter disse tilslutninger kan den fabriksgodkendte installat r udf re ovnens f rste start BEM RK Alle aspekter ved forbindelse elektricitetsforsyningen skal v re i overensstemmelse med IEC CEE krav samt med alle g ldende lokale nationale og internationale love Kontroller ovnens fabrikationsplade f r der udf res nogen tilslutninger til elektricitetsforsyning Tilslutninger til elektricitetsforsyningen skal v re i overensstemmelse med dataene p ovnens fabrikationsplade Placeringen af fabrikationspladen vises p figur 1 1 i Afsnit 1 Beskrivelse En sikringsafbryder eller en hovedafbryder leveret af kunden SKAL v re installeret i den elektriske tilf rselsledning til hvert ovnhulrum Hovedafbryderen skal have 3mm kontaktafstand s alle poler til forsyningen afbrydes Det anbefales at denne hovedafbryder har indkoblings klemmeafbrydelsesfunktion Tilforselslederne skal v
92. trical junction box Connection Refer to the wiring diagram inside the machinery compartment or in Section 5 of this Manual to determine the correct connections for the electrical supply lines Connect the supply as indicated on the wiring diagram If required by national or local codes connect an equipotential ground wire to the lug next to the symbol The equipotential ground connection must meet all applicable national and lo cal code requirements Figure 2 14 Utility Connection Locations Electrical Junction Box Gas ovens 19mm pipe for gas utility connection gt Electric ovens Cutout for electrical connection ENGLISH HSITSN3 SECTION2 INSTALLATION A Gas Utility Rough In Recommendations The following gas system specifications are STRONGLY RECOMMENDED from these recommendations may affect the baking performance of the oven Gas Meter One or two oven cavities 354 sec meter Three or four oven cavities 566 meter Gas Line e DEDICATED LINE from the gas meter to the oven 50 8mm pipe for natural gas 38 1mm pipe for propane e Maximum length 61m Each 90 elbow equals 2 13m of pipe B Connection WARNING Some procedures in this section may require conver sions readjustments or service on the oven s gas system Before performing these procedures check that the main gas supply valve and the circuit breaker fused discon
93. v re resultatet Andre ventilationsanliggender S rlige steder forhold eller problemer kan kr ve service af en ventilationstekniker eller specialist Utilstr kkelig ventilation kan h mme ovnens ydeevne Det anbefales at ventilationssystemet ventilationskanalen efterses med g ldende intervaller som angivet af emh tteproducenten og eller HVAC tekniker eller specialist Fig 2 2 Ventilationssystem 458mm 458mm 51mm minimum Z t gt lt 76mm iF DANSK 5 AFSNIT 2 INSTALLATION MONTERING Figur 2 3 exploded view ovnstativ Aftagningafhjul I N r ovnene er flyttet til installationsstedet aftages hjulene som er fastgjort p hvert ovnhulrum Disse hjul medf lger KUN til flytning f r installationen B Stabling i Monteringsplader Hvis installationen omfatter vre ovne monteret ovenp nedre ovne stables ovnhulrummene installationss t gt til verste ovn C Stativer Hvis installationen omfatter ovne der skal monteres p stativer monteres ovnene p stativerne p dette tidspunkt Et exploded view af stativet vises p figur 2 3 Aftr kskanal er For gasovne p s ttes aftr kskanal p hvert ovnhulrums
94. ven DO NOT use excessive amounts of water to avoid saturating the oven insulation DO NOT use a caustic oven cleaner which can damage the aluminized bake chamber surfaces NOTE ANY replacement parts that require access to the interior of the oven may ONLY be replaced by a Middleby Marshall Authorized Service Agent It is also strongly recommended that the 3 Month Maintenance and 6 Month Maintenance procedures in this section be performed ONLY by a Middleby Marshall Authorized Service Agent I MAINTENANCE DAILY Figure 4 1 Crumb trays A Check that the oven is cool and the power is disconnected as described in the warning at the beginning of this Section Upper aven drive end B Clean the outside of the oven with a soft cloth and mild detergent C Clean ALL of the cooling fan grills and vent openings with a stiff nylon brush D Check that ALL cooling fans are operating properly N CAUTION cooling fan is not operating correctly it must be replaced IMMEDIATELY Operating the oven without adequate cooling can seriously damage the oven s internal compo nents E Clean the conveyor belts with a stiff nylon brush This is more easily accomplished by allowing the conveyor to run while you stand at the exit end of the conveyor Then brush the crumbs off the conveyor as it moves F Remove and clean the crumb trays Be sure to replace the trays in the same positions from which they were removed Lovet Sven becaus

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