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MGE UPS Systems EX 1500 User's Manual

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1. 8 9 Communications card 14 RS 232 communications port 14 USB communications port 14 D DIMENSIONS rentre 7 E Environnemehit aaa 2 3 24 F Fault UPS eher et 10 17 21 22 L LEDS iinet 8 9 10 lamp ToS deerit aec rene ortos 10 Page 28 51031604EN AB M Mode ON LINE mode cedet 10 O Overload ga 10 20 21 S Safely EE 3 Shutdown BUZZOR T ERES 10 18 Forced shutdown 19 UPS ON OFF via software 19 UPS shutdown Sleep mode ueteres Automatic restart 19 20 Software UPS DfiVGE EE 19 Start up 17 T Technical characteristics 26 Temperature Excessive ambient temp 26 Transfer forced dnt etr nea 10 U UPS DIVER res 19 UPS Ut 10 17 20 UPS Storages EE 3 W 2 WW 7
2. 51031604 15 2 Installation 2 5 Connections Check that the indications on the rating plate on the back of the UPS correspond to your AC power system and to N the actual electrical consumption of all the equipment to be connected to the UPS Tower model 1 Remove the power cord supplying the equipment to be protected Check cord characteristics gt 250 V 10 A see the 4 technical sheet 7 2 Connect the cord to the AC power socket 7 to the AC power wall outlet 3 Connect the protected equipment to the UPS using the two cords Q2 It is advised to connect priority loads to the four outlets 2 non priority loads to the two programmable outlets a If the UPS is connected to a computer running MGE 24 communications software it is possible to 11 program the interruption of power to the two programmable outlets during operation on battery power thus reserving backup power for the priority loads As soon as the UPS is energised the battery begins charging Eight hours are required to charge to the full rated backup time Rack model Page 16 51031604EN AA 3 1 Start up 3 Operation The protected equipment connected to the UPS can be energised whether AC input power is available or not
3. 59006 Caution input power source must be present when energising for the first time Press the ON OFF button 23 The buzzer beeps and all the LEDs go ON The buzzer beeps twice then If AC input power is available LED e goes ON indicating operation in ON LINE mode If AC input power is not available and the UPS is configured for automatic restart mode the buzzer beeps three times and LED 2 5 signalling operation on battery power All connected equipment is energised If LEDs or 2 do not go ON or if LEDs 2 to 44 flash e there is a fault see section 4 1 LEDs 2 to 5 provide three different indications 1 Remaining backup time in percent during normal operation 2 Percent load drawn by the protected equipment when button is pressed 3 Operating faults flashing LED and beeps 2 Overload 43 UPS fault 14 Battery fault Status LEDs d8 and 49 for programmable outlets 1 and 2 LEDs OFF the outlets are not supplied with power LEDs flashing status change in 55 LEDs ON the outlets are supplied with power Outlets 1 and 2 can be remotely programmed and controlled They may be used for sequential start up of the protected applications shedding of non priority applications during operation on battery power and priority management at the end of battery
4. m ume EJ 8 51031604EN AA 1 slot for communications card option 2 RS232 communications port 3 USB communications port 4 four outlets for direct connection of protected equipment 5 connector for automatic detection of an additional battery module 6 input circuit breaker 7 socket for connection to AC power source connector for an additional battery module 9 pushbutton to test phase neutral inversion of AC power source LED indicating phase neutral inversion of AC power source 07 two programmable outlets outlet 1 2 1 Presentation Rack model Pulsar EX 700 Rack Pulsar EX 1000 Rack Pulsar EX 1500 Rack D slot for communications card option 7 Socket for connection to AC power source 2 RS232 communications connector for an additional battery module 3 USB communications port 9 pushbutton to test phase neutral inversion of AC power source 4 four outlets for direct connection of protected equipment LED indicating phase neutral inversion of AC power source 5 connector for automatic detection of an additional battery module AD two programmable outlets outlet 1 and 2 6 input circuit breaker 51031604EN AA Page 9 1 Presentation 1 3 Control panel
5. Ed 7 N 74 N Alarms battery load A remaining so 400 12 UPS overload 100 100 A O 80 13 electronics fault 80 80 O 50 14 battery fault 50 50 45 20 20 er 1 hold down to display percent load test lamp test or buzzer OFF 1 17 forced transfer to bypass and back by pressing button 3 times in less than 5 seconds e Em UD UD 2 8 status of programmable outlet 1 gt Supplied with status of programmable outlet 2 E Status change in progress operation on bypass no backup power available D operation in ON LINE mode backup power available 22 operation on battery power oQ Page 10 51031604EN AA 23 ON OFF 2 1 Unpacking and checks Tower model lt A S gt lt ey 2 ig FT x 4 two cords for connection of the protected equipment 5 RS 232 communications cable USB communications cable e UPS Driver diskette for UPS personalisation Solution Pac CD ROM 69 documentation 2 Installation 51031604EN AA Page 11 2 Installation Rack model two cords for connection of the protected equipment 25 RS 232 communications cable USB communications cable Q UPS Driver diskette for UPS personalisation Solution Pac CD ROM documentation telescopic r
6. Pulsar EX 700 1000 1500 HU Installation user manual UPS SYSTEMS Introduction Page 2 51031604EN AA Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment The Pulsar EX range has been designed with the utmost care We recommend that you take the time to read this manual to take full advantage of the many features of your UPS MGE UPS SYSTEMS pays great attention to the environmental impact of its products Measures that have made Pulsar EX a reference in environmental protection include the eco design approach used in product development recycling of Pulsar at the end of its service life To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar EX range we invite you to visit our web site at www mgeups com or contact your MGE UPS SYSTEMS representative R Safety Safety rules Safety of persons A UPS has its own internal power source the battery Consequently the power outlets may be energised even if the UPS is disconnected from the AC power source Dangerous voltage levels are present within the UPS It should be opened exclusively by qualified service personnel The UPS must be properly earthed Measurements are required to ensure that the total leakage current of the UPS and the protected equipment does not exceed 3 5 m
7. 2 Clossary Authorised voltage range for transfer to bypass if fault or overload Automatic bypass Automatic start following return of AC input power Backup time Bargraph Battery test Dialog box Double conversion Equipment Forced shutdown Percent load Personalisation Programmable outlets Start on battery power UPS UPS ON OFF via software 6 Appendices Upper and lower voltage thresholds within which the UPS can operate on the automatic bypass in the event of a UPS fault or overload Automatic switch controlled by the UPS used to connect the equipment directly to the AC power source in the event of a UPS failure or an overload This function automatically starts the UPS when AC input power returns following shutdown at the end of the battery backup time It can be enabled or disabled Time that the connected equipment can operate on battery power Device on the front panel indicating the percent remaining backup time or the percent load Internal UPS test on battery status A window in a computer program displayed for selection by the user of various options and parameter settings The power supplied to the connected equipment is completely regenerated by continuous double conversion i e the AC power from the AC power source is rectified AC DC then converted back DC AC to AC power Devices or systems connected to the UPS output Ten second interruption in the supply of
8. 210 V 220 V 240 V Rated UPS frequency 50 Hz 60 UPS tolerance for AC power 5 F 1 to 1096 in 1 steps Source frequency Overload alarm threshold 11096 0 to 110 in 10 steps UPS restart following short circuit Disabled Enabled click to add check Bypass tab Personalisable function Default setting Options Transfer to bypass if overload Enabled Disabled click to remove check Transfer to bypass following a fault whatever the conditions on the AC power source Disabled Enabled click to add check 3 5 Shutdown E Qe 8 bypass 20 51031604EN AB Press button 23 return to the OFF position The connected equipment is no longer supplied with power 4 1 Troubleshooting If any of LEDS 42 43 Or flash there is a operating anomaly or an alarm If a LED flashes the bargraph data is no longer displayed Troubleshooting not requiring MGE UPS SYSTEMS after sales support 4 Maintenance Indication Signification Correction LED 12 flashes and the buzzer beeps UPS overload Overload is too long or too high If AC power is present and within tolerances the UPS goes to bypass mode supply directly by the AC power source LED flashes The buzzer beeps every seconds If AC power is not present or not within tolerances the connected applications are no longer supplied The buzzer sounds continuou
9. Replacement of the battery module uint 22 Tower model oosooneeeeseserersereneerrsrennrerernnrn ere rer rr rr renen rer reser RADERA RR RR ROR KKR 22 Rack model e 23 Environment D PLN 24 Appendices 6 1 Technical characteristics ee ere ru eee eii stus 25 Simplified diagram E ERE 25 C 25 6 2 e G 26 SD To y corna Hc mE 27 1 Presentation 1 1 Pulsar EX range Tower model Rack model Dimensions in mm H x W x D EX 700 EX 1000 235 5 x 145 x 400 EX 1500 235 5 x 145 x 505 Weight in kg EX 700 10 EX 1000 12 EX 1500 15 Dimensions in mm H x W x D EX 700 Rack 88 2U x 482 6 x 430 EX 1000 Rack 88 2U x 482 6 x 430 EX 1500 Rack 88 2U x 482 6 x 493 Weight in kg EX 700 Rack 14 EX 1000 Rack 16 EX 1500 Rack 20 51031604EN AA Page 7 1 Presentation 1 2 Back Tower model Pulsar EX 700 Pulsar EX 1000 AE Em USB e thodi 3 N Pulsar EX 1500 ES USB oh ES 8
10. directly from the AC power source via the automatic bypass LED ON the connected equipment is no longer supplied The equipment connected to the UPS is no H longer protected Call the after sales support department Page 22 51031604EN AB 4 Maintenance 4 2 Replacement of the battery module Tower model Safety rules Batteries constitute a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling remove all watches rings bracelets and any other metal objects use tools with insulated handles Removal of battery module A Press to open door B Slide the door open and remove it C D Procedure to remove the protective cover Disconnect the battery module G Remove the battery module Reinstallation of the battery module Carry out the above operation in reverse order To maintain an identical level of performance and safety use a battery module identical to that previously mounted in the UPS Press the two parts of the battery connector tightly together to ensure proper connection 51031604EN AB Page 23 4 Maintenance Rack model Removal of battery module Remove the two screws securing the door B Slide the door open and remove it C Unscrew the bar that holds the battery module in place D Remove the bar E Disconn
11. A The battery supplied with the UPS contains small amounts of toxic materials To avoid accidents the directives listed below must be observed Never burn the battery risk of explosion Do not attempt to open the battery the electrolyte is dangerous for the eyes and skin Comply with all applicable regulations for the disposal of the battery Batteries constitute a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling Product safety UPSs must be connected to a nearby wall outlet that is easily accessible The UPS can be disconnected from the AC power source by removing the power cord Never install the UPS near liquids or in an excessively damp environment Never let a foreign body penetrate inside the UPS Never block the ventilation grates of the UPS Never expose the UPS to direct sunlight a source of heat Special precautions The UPS connection instructions contained in this manual must be followed in the indicated order Check that the indications on the rating plate correspond to your AC power system and to the actual electrical consumption of all the equipment to be connected to the UPS If the UPS must be stored prior to installation storage must be in a dry place The admissible storage temperature range is 20 C to 45 C If the UPS remains de energised for a long period we recommend that you energise the UPS for a per
12. ails for mounting in 19 bay with mounting hardware Page 12 51031604EN AA 2 Installation 2 2 Installation of the rack version Rack mounting diagram with rails The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS 51031604EN AA Page 13 2 Installation 2 3 Connection to the RS 232 or USB communications port optional 1 Connect the RS 232 25 or USB communications cable to the serial port or 65 the USB port on the computer tg RS232 USB 2 Connect the other end of the I E communications cable Q5 Or 20 to the RS 232 2 or USB 3 communications port on the UPS The UPS can communicate with MGE UPS SYSTEMS supervision set up or safety software The RS 232 and USB communications ports cannot operate simultaneously e Page 14 51031604EN AA 2 Installation 2 4 Installation of the communications card option Tower model D Slot for the communications card It is not necessary to shut down the UPS to option install the communications card A USB e eo 1 Remove the slot cover Secured by two screws 2 Insert the card in the slot 3 Secure the card with the two screws Rack model D Slot for the communications card option l S 202993
13. backup time to reserve the longest possible backup time for the most sensitive applications These outlets are programmed using Solution Pac software 51031604EN AB Page 17 3 Operation 3 3 Operation battery power following failure of input power Transfer to battery power The AC power source is outside tolerances LED Q3 is ON the buzzer WO beeps three times W O O The equipment connected to the UPS is supplied by the battery G2 Threshold for the low battery warning The low battery warning threshold can be set by the user with the UPS Driver software see section 3 4 LED 22 flashes E The buzzer beeps every three seconds WELO W20 7 There is very little remaining battery backup time Close all 3 applications because UPS automatic shutdown is imminent End of backup time The buzzer sounds continuously A a Press button to turn the buzzer OFF T The equipment is no longer supplied with power O S aod The UPS goes to sleep mode at the end of the battery backup time until complete shutdown due to tripping of the battery protection function against deep discharge Return of AC input power If in spite of the return of AC input power the UPS does not restart check that the automatic restart function activated by return of AC i
14. ect the battery module F Remove the battery module 2 il Reinstallation of the battery module Carry out the above operation in reverse order maintain an identical level of performance and safety use a battery module identical to that previously mounted in the N UPS Press the two parts of the battery connector tightly together to ensure proper connection Page 24 51031604EN AB 5 Environment This product has been designed to respect the environment It does not contain CFCs or HCFCs UPS recycling at the end of service life MGE UPS SYSTEMS undertakes to recycle by certified companies and in compliance with all applicable regulations all UPS products recovered at the end of their service life contact your MGE branch office Packing UPS packing materials must be recycled in compliance with all applicable regulations Warning This product contains lead acid batteries Lead is a dangerous substance for the environment if it is not properly recycled by specialised companies Web site www mgeups com 51031604EN AB Page 25 6 Appendices 6 1 Technical characteristics Simplified diagram m gt gt POOE eme Operating conditions Relative humidity 20 to 90 without condensation Temperature 0 to 40 C 26 51031604EN AB 6
15. iod of 24 hours at least once every month This charges the battery thus avoiding possible irreversible damage Prior to handling the battery remove all watches rings bracelets and any other metal objects use tools with insulated handles 51031604EN AA Page 3 Foreword Using this document Information may be found primarily by consulting the contents the index Pictograms Important instructions that must always be followed Information advice help Visual indication Action a Audio indication In the illustrations on the following pages the symbols below are used O LED off NP yew LED on LED flashing Page 4 51031604EN AA Contents Presentation Vid Pulsar EX e L M 7 i Ene 7 RG 7 1 2 BOO 8 Tower MOS m M 8 Rack model aeons orren a 9 1 3 Uo uerum 10 Installation 2 4 UnpacekingiandcheeKSL 0 ma 11 Tower model 11 Rack modelliccs c p ees A eR ee 12 2 2 Installation of the rack version 13 2 3 Connection to the RS 232 or USB communications port 14 24 Installation of the communications card option sssssesrssssssssrsssaressr
16. nput power has not been disabled see section 3 4 Page 18 51031604EN AB 3 Operation 3 4 Personalisation optional Function Personalisation parameters can be set and modified using the UPS Driver software installed on a computer that is connected to the UPS see section 2 3 Connection to the RS 232 or USB communications port Check that the RS 232 5 or USB 26 cable is properly connected UPS Driver installation 1 Insert the UPS Driver diskette in the drive of a PC running Windows 2 Select the disk drive A 3 Double click upsdriv exe Once UPS Driver has been installed UPS parameters can be modified in a window containing a number of tabs each presenting a set of parameters ON OFF conditions tab Personalisable function Default setting Options Automatic start Enabled Disabled Cold start battery power Enabled Disabled Forced shutdown Enabled Disabled Sleep mode Disabled Enabled UPS ON OFF via software Enabled Disabled Battery tab Personalisable function Default setting Options Once a week Automatic Battery test intervals Every day Once a month No test Low battery warning threshold 20 remaining battery backup time 4095 remaining battery backup time 51031604EN AB Page 19 INTTR 3 Operation Output tab Personalisable function Default setting Options Rated UPS voltage 230 V 200 V
17. power to the connected equipment following a System shutdown even if AC input power returns during the interruption period Ratio between the power drawn by the connected equipment and the total power that the UPS can supply A number of UPS functions can be modified using the UPS Driver software to better meet the user s needs Outlets that can be automatically shed during operation on battery power a shedding time delay may be programmed using Solution Pac software This function makes it possible to energise the connected equipment even when AC input power is not available operation exclusively on battery power Uninterruptible Power Supply It is possible to enable or disable use of UPS ON OFF controls by the computer System protection software 51031604EN AB Page 27 eee 6 Appendices 6 3 Index A AC power Failure 18 Frequency tolerance 20 18 Automatic start oo 19 B Bargraph en ER 10 17 Battery Battery test 19 End of backup TEES Handling precautions Low battery warning eee Recycling si insect Replacement Transfer to battery power 18 snc 8 9 10 sre qM DT 17 18 Bypass Automatic bypass 10 20 22 C Communication sese 8 9 14 15 Connection Additional battery module
18. rssssrnrnarnnn 15 owerimode uc ederet eon irent itte errr errr EDIT 15 Raekimode pU 15 2 9 Connections 16 MOWET 16 Rack mode 16 Operation oct Sc 17 3 2 Bargraph indications Se 17 3 3 Operation on battery power following failure of AC input power 18 Transfer to battery power uae 18 Threshold for the low battery warning 18 End of backup time i e eire Aae debe LER ERR M 18 SleebBimode M O 18 51031604EN AA Page 5 Contents Page 6 51031604EN AA 3 4 Personalisation optional nissmsssesssrrrsssessaserssrerssrsrsrssesssrsrrerssr 19 9 3010 MERERETUR 19 ONOFF conditions Tab uiri o e dest rare pe ose eee tee ee ee 19 Batten taD 19 Output 20 Bypass Es RR 20 OSINUTOOWI PD SEE LIII ILI ALIUM LINT 20 Maintenance 4 1 Troubleshooting essen enne enne nennen nena nint nidi RR RR RR RBK RAR RR RSKR ARR ARR 21 4 2
19. sly Check the power drawn by the equipment and disconnect any non priority devices LED 14 flashes A battery fault was detected during the automatic battery test Check that the battery connector is fully pushed in Replace battery module see the Maintenance section The yellow LED 15 flashes the red indicator light 10 behind the UPS comes on and the buzzer sounds continuously The function for monitoring the phase and neutral position of your electrical network has detected a reversal Directly earthed neutral type networks to correct cabling unplug and turn the network socket of the DIN SCHUKO type by 180 degrees or contact an electrician to modify your electrical network For all other network types de activate the detection function this function is only operational for directly earthed neutral electrical networks Press for at least 5 seconds the pushbutton 9 behind the UPS UPS stopped and connected to the network for less than 30 minutes 51031604EN AB Page 21 4 Maintenance Troubleshooting requiring MGE UPS SYSTEMS after sales support Indication Signification Correction LED 13 flashes and the buzzer sounds continuously UPS electronics have detected a UPS fault Depending on the UPS personalisation parameters see section 3 4 there are two possibilities the equipment connected to the UPS continues to be supplied but

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